® MIW03 SERIES DC/DC CONVERTER 3W, DIP-Package FEATURES ►Industrial Standard DIP-24 Package ►Wide 2:1 Input Voltage Range ►Fully Regulated Output Voltage ►I/O Isolation 1500 VDC (opt. 3000VDC) ►Operating Ambient Temp. Range -40°C to +85°C ►No Min. Load Requirement ►Overload and Short Circuit Protection ►Designed-in EMI Emission meets EN55022 Class A & FCC Level A ►UL/cUL/IEC/EN 60950-1 Safety Approval & CE-Marking PRODUCT OVERVIEW The MINMAX MIW03 series is a range of high performance dc-dc converter modules, designed as a cost optimized replacement for the highly popular MIW1000 series.The converter features wide 2:1 input ranges and tight output voltage regulation.Excellent efficiency allows an operating temperature up to +70°C at full load.The product comes in a DIP-24 plastic package with industry standard footprint. Typical applications for these economical priced dc-dc converters are industrial electronics,instrumentation or communication equipment. Model Selection Guide Model Number MIW03-05S033 MIW03-05S05 MIW03-05S12 MIW03-05S15 MIW03-05S24 MIW03-05D05 MIW03-05D12 MIW03-05D15 MIW03-12S033 MIW03-12S05 MIW03-12S12 MIW03-12S15 MIW03-12S24 MIW03-12D05 MIW03-12D12 MIW03-12D15 MIW03-24S033 MIW03-24S05 MIW03-24S12 MIW03-24S15 MIW03-24S24 MIW03-24D05 MIW03-24D12 MIW03-24D15 MIW03-48S033 MIW03-48S05 MIW03-48S12 MIW03-48S15 MIW03-48S24 MIW03-48D05 MIW03-48D12 MIW03-48D15 Input Voltage (Range) Output Voltage VDC VDC 3.3 5 12 15 24 ±5 ±12 ±15 3.3 5 12 15 24 ±5 ±12 ±15 3.3 5 12 15 24 ±5 ±12 ±15 3.3 5 12 15 24 ±5 ±12 ±15 5 (4.5 ~ 9) 12 (9 ~ 18) 24 (18 ~ 36) 48 (36 ~75) E-mail:[email protected] 2015/08/31 REV:5 Tel:886-6-2923150 Page 1 of 5 Output Current Input Current Max. @Max. Load @No Load Reflected Ripple Current mA 750 600 250 200 125 ±250 ±125 ±100 750 600 250 200 125 ±250 ±125 ±100 750 600 250 200 125 ±250 ±125 ±100 750 600 250 200 125 ±250 ±125 ±100 mA(typ.) 643 750 732 732 741 625 732 732 261 309 294 294 298 260 298 298 131 154 147 147 149 130 149 149 65 77 74 74 74 65 74 74 mA(typ.) mA(typ.) 65 100 35 30 20 15 15 10 Max. capacitive Load Efficiency (typ.) @Max. Load μF 680 470 330 220 100 220# 150# 100# 680 470 330 220 100 220# 150# 100# 680 470 330 220 100 220# 150# 100# 680 470 330 220 100 220# 150# 100# # For each output % 77 80 82 82 81 80 82 82 79 81 85 85 84 80 84 84 79 81 85 85 84 80 84 84 79 81 85 85 84 80 84 84 ® MIW03 SERIES DC/DC CONVERTER 3W, DIP-Package Input Specifications Parameter Model 5V Input Models 12V Input Models 24V Input Models 48V Input Models 5V Input Models 12V Input Models 24V Input Models 48V Input Models 5V Input Models 12V Input Models 24V Input Models 48V Input Models Input Surge Voltage (1 sec. max.) Start-Up Threshold Voltage Under Voltage Shutdown Short Circuit Input Power Input Filter Min. -0.7 -0.7 -0.7 -0.7 ------------------- All Models Typ. Max. 11 --25 --50 --100 ----4.5 --9 --18 --36 --4 --8.5 --17.5 --35.5 --2000 Internal Pi Type Unit VDC mW Output Specifications Parameter Conditions Min. --Dual Output, Balanced Loads --Vin=Min. to Max. @Full Load --Io=0% to 100% --No minimum Load Requirement 0-20 MHz Bandwidth ----25% Load Step Change ----Foldback 120 Continuous, Automatic Recovery Output Voltage Setting Accuracy Output Voltage Balance Line Regulation Load Regulation Minimum Load Ripple & Noise Transient Recovery Time Transient Response Deviation Temperature Coefficient Over Load Protection Short Circuit Protection Typ. --±0.5 ±0.3 ±0.3 Max. ±2.0 ±2.0 ±1.0 ±1.0 Unit %Vnom. % % % --300 ±3 ±0.01 150 70 500 ±5 ±0.02 --- mV P-P μsec % %/℃ % Min. Typ. Max. Unit Standard 1500 --- --- VDC Suffix H 3000 --- --- VDC Standard 1800 --- --- VDC MΩ General Specifications Parameter Conditions 60 Seconds I/O Isolation Voltage 1 Second I/O Isolation Resistance 500VDC 1000 --- --- I/O Isolation Capacitance 100KHz, 1V --- --- 300 pF 80 --- --- KHz Switching Frequency MTBF (calculated) MIL-HDBK-217F@25℃, Ground Benign Safety Approvals 1,000,000 Hours UL/cUL 60950-1 recognition (CSA certificate), IEC/EN 60950-1 (CB-report) Environmental Specifications Parameter Operating Ambient Temperature Range (See Power Derating Curve) Conditions Min. Max. Unit Natural Convection -40 +85 ℃ Case Temperature --- +100 ℃ Storage Temperature Range -50 +125 ℃ Humidity (non condensing) --- 95 % rel. H 260 ℃ Cooling Natural Convection Lead Temperature (1.5mm from case for 10Sec.) E-mail:[email protected] 2015/08/31 REV:5 Tel:886-6-2923150 Page 2 of 5 --- ® MIW03 SERIES DC/DC CONVERTER 3W, DIP-Package EMC Specifications Parameter Standards & Level Performance EMI Conduction and Radiation EN55022, FCC part 15 Class A EMS EN55024 ESD Radiated immunity Fast transient (5) Surge (5) Conducted immunity EN61000-4-2 Air ± 8kV , Contact ± 6kV EN61000-4-3 10V/m EN61000-4-4 ±2kV EN61000-4-5 ±1kV EN61000-4-6 10Vrms A A A A A Power Derating Curve 100 Natural Convection 20LFM Output Power (%) 80 400LFM 60 40 20 0 ~ -40 0 40 20 60 80 100 110 Ambient Temperature C Notes 1 2 3 4 5 6 7 Specifications typical at Ta=+25℃, resistive load, nominal input voltage and rated output current unless otherwise noted. Transient recovery time is measured to within 1% error band for a step change in output load of 75% to 100%. We recommend to protect the converter by a slow blow fuse in the input supply line. Other input and output voltage may be available, please contact factory. To meet EN61000-4-4 & EN61000-4-5 an external capacitor across the input pins is required. Suggested capacito : 220μF/100V. That “natural convection” is about 20LFM but is not equal to still air (0 LFM). Specifications are subject to change without notice. Package Specifications 4.5 [0.18] 10.2 [0.40] Mechanical Dimensions 0.50 [0.02] Bottom View 23 22 2.54 [0.10] 16 15.24 [0.60] 31.8[1.25] -Vin -Vin 9 No Pin Common 11 NC -Vout 14 +Vout +Vout 16 -Vout Common 22 +Vin +Vin 23 +Vin +Vin NC: No Connection 14 5.08 4.5 [0.20][0.18] ►All dimensions in mm ►Tolerance: X.X±0.5 2015/08/31 REV:5 Tel:886-6-2923150 Page 3 of 5 (inches) (X.XX±0.02) X.XX±0.25 ( X.XXX±0.01) ►Pin E-mail:[email protected] Dual Output -Vin 3 20.3 [0.80] 11 9 15.22 [0.60] 3 2.54 [0.10] 2 Pin Connections Pin Single Output 2 -Vin diameter 0.5 ±0.05 (0.02±0.002) ® MIW03 SERIES DC/DC CONVERTER 3W, DIP-Package Physical Characteristics Case Size : 31.8x20.3x10.2mm (1.25x0.80x0.40 inches) Case Material : Non-Conductive Black Plastic (flammability to UL 94V-0 rated) Pin Material : Copper Alloy with Gold Plate Over Nickel Subplate Weight : 12.8g Order Code Table Standard 3KVDC isolation MIW03-05S033 MIW03-05S033H MIW03-05S05 MIW03-05S05H MIW03-05S12 MIW03-05S12H MIW03-05S15 MIW03-05S15H MIW03-05S24 MIW03-05S24H MIW03-05D05 MIW03-05D05H MIW03-05D12 MIW03-05D12H MIW03-05D15 MIW03-05D15H MIW03-12S033 MIW03-12S033H MIW03-12S05 MIW03-12S05H MIW03-12S12 MIW03-12S12H MIW03-12S15 MIW03-12S15H MIW03-12S24 MIW03-12S24H MIW03-12D05 MIW03-12D05H MIW03-12D12 MIW03-12D12H MIW03-12D15 MIW03-12D15H MIW03-24S033 MIW03-24S033H MIW03-24S05 MIW03-24S05H MIW03-24S12 MIW03-24S12H MIW03-24S15 MIW03-24S15H MIW03-24S24 MIW03-24S24H MIW03-24D05 MIW03-24D05H MIW03-24D12 MIW03-24D12H MIW03-24D15 MIW03-24D15H MIW03-48S033 MIW03-48S033H MIW03-48S05 MIW03-48S05H MIW03-48S12 MIW03-48S12H MIW03-48S15 MIW03-48S15H MIW03-48S24 MIW03-48S24H MIW03-48D05 MIW03-48D05H MIW03-48D12 MIW03-48D12H MIW03-48D15 MIW03-48D15H E-mail:[email protected] 2015/08/31 REV:5 Tel:886-6-2923150 Page 4 of 5 ® MIW03 SERIES DC/DC CONVERTER 3W, DIP-Package Test Setup Input Reflected-Ripple Current Test Setup Input reflected-ripple current is measured with a inductor Lin (4.7μH) and Cin (220μF, ESR < 1.0Ω at 100 KHz) to simulate source impedance. Capacitor Cin, offsets possible battery impedance. Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500 KHz. To Oscilloscope + + Battery +Vin Lin DC / DC Converter Current Probe Cin +Out -Vin Load -Out Peak-to-Peak Output Noise Measurement Test Use a Cout 0.47μF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load between 50 mm and 75 mm from the DC/DC Converter. +Vin +Out Copper Strip Single Output DC / DC Converter -Vin Cout -Out Scope Resistive Load Copper Strip +Vin +Out Copper Strip Dual Output DC / DC Converter Com. Copper Strip -Vin -Out Scope Cout Resistive Load Cout Scope Copper Strip Technical Notes Overload Protection To provide protection in a fault (output overload) condition, the unit is equipped with internal current limiting circuitry and can endure current limiting for an unlimited duration. At the point of current-limit inception, the unit shifts from voltage control to current control. The unit operates normally once the output current is brought back into its specified range. Input Source Impedance The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup. Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0Ω at 100 KHz) capacitor of a 8.2μF for the 5V input devices, a 3.3μF for the 12V input devices and a 1.5μF for the 24V and 48V devices. + DC Power Source +Vin + +Out DC / DC Converter Load Cin - -Vin -Out Output Ripple Reduction A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is recommended to use 3.3μF capacitors at the output. + +Vin DC Power Source - +Out Single Output DC / DC Converter -Vin + Cout Load -Out +Vin DC Power Source - +Out Dual Output DC / DC Com. Converter -Vin -Out Cout Load Load Cout Maximum Capacitive Load The MIW03 series has limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up, affecting the ramp-up and the startup time. The maximum capacitance can be found in the data sheet. Thermal Considerations Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below 100℃. The derating curves are determined from measurements obtained in a test setup. Position of air velocity probe and thermocouple 15mm / 0.6in 50mm / 2in Air Flow DUT 18, Sin Sin Road, An-Ping Industrial District, Tainan 702, Taiwan Tel: 886-6-2923150 Fax: 886-6-2923149 E-mail: [email protected] Minmax Technology Co., Ltd. 2015/08/31 REV:5 Page 5 of 5