® MPW1000 SERIES DC/DC CONVERTER 30W FEATURES ►Industrial Standard 2" X 1.6" Package ►Wide 2:1 Input Voltage Range ►Fully Regulated Output Voltage ►I/O Isolation 1500 VDC ►Operating Ambient Temp. Range -40℃ to +80℃ ►Overload and Short Circuit Protection ►Remote On/Off Control, Output Voltage Trim ►Shielded Metal Case with Insulated Baseplate ►Designed-in Conducted EMI meets EN55022 Class A & FCC Level A ►UL/cUL/IEC/EN 60950-1 Safety Approval PRODUCT OVERVIEW The MINMAX MPW1000 series is a range of isolated 30W DC/DC converter modules featuring fully regulated output voltages and wide 2:1 input voltage ranges.The product comes in a 2"x 1.6"x 0.37" metal package with industry standard pinout. An excellent efficiency allows an operating temperature range of –40° to +80°C (with derating). Typical applications for these converters are battery operated equipment and instrumentation, distributed power systems, data communication and general industrial electronics. Model Selection Guide Model Number MPW1021 MPW1022 MPW1023 MPW1024 MPW1026 MPW1027 MPW1031 MPW1032 MPW1033 MPW1034 MPW1036 MPW1037 MPW1041 MPW1042 MPW1043 MPW1044 MPW1046 MPW1047 Input Voltage (Range) Output Voltage VDC VDC 3.3 5 12 15 ±12 ±15 3.3 5 12 15 ±12 ±15 3.3 5 12 15 ±12 ±15 12 (9 ~ 18) 24 (18 ~ 36) 48 (36 ~ 75) Output Current Input Current Max. Min. @Max. Load @No Load Reflected Ripple Current mA 5500 5000 2500 2000 ±1250 ±1000 5500 5000 2500 2000 ±1250 ±1000 5500 5000 2500 2000 ±1250 ±1000 mA 400 350 166 133 ±83 ±65 400 350 166 133 ±83 ±65 400 350 166 133 ±83 ±65 mA(typ.) 1867 2480 2841 2841 2841 2841 922 1225 1404 1404 1404 1404 461 613 702 702 702 702 mA(typ.) mA (typ.) 40 100 20 10 50 25 Over Voltage Protection Max. capacitive Load VDC 3.9 6.8 15 18 ±15 ±18 3.9 6.8 15 18 ±15 ±18 3.9 6.8 15 18 ±15 ±18 μF @Max. Load 470 220# 470 220# 470 220# # For each output E-mail:[email protected] 2015/07/31 REV:3 Tel:886-6-2923150 Page 1 of 7 Efficiency (typ.) % 81 84 88 88 88 88 82 85 89 89 89 89 82 85 89 89 89 89 ® MPW1000 SERIES DC/DC CONVERTER 30W Input Specifications Parameter Model 12V Input Models 24V Input Models 48V Input Models 12V Input Models 24V Input Models 48V Input Models 12V Input Models 24V Input Models 48V Input Models Input Surge Voltage (1 sec. max.) Start-Up Threshold Voltage Under Voltage Shutdown Short Circuit Input Power Input Filter All Models Conducted EMI Min. -0.7 -0.7 -0.7 8.6 17 34 8.1 16 32 --- Typ. Max. Unit 25 --50 --100 --8.8 9 17.5 18 VDC 35 36 8.3 8.5 16.5 17 33 34 --4500 mW Internal LC Type Compliance to EN 55022,class A and FCC part 15,class A Remote On/Off Control Parameter Converter On Converter Off Control Input Current (on) Control Input Current (off) Control Common Standby Input Current Conditions Vctrl = 5.0V Vctrl = 0V Nominal Vin Min. Typ. 3.5V ~ 12V or Open Circuit 0V ~ 1.2V or Short Circuit --0.5 ---0.5 Referenced to Negative Input --2.5 Max. Unit ----- mA mA --- mA Min. ----------------- Max. ±1.0 ±2.0 ±0.3 ±0.5 80 300 ±4 ±0.02 Unit %Vom. % % % mV P-P μsec % %/℃ ±11 160 % % Output Specifications Parameter Output Voltage Setting Accuracy Output Voltage Balance Line Regulation Load Regulation Ripple & Noise Transient Recovery Time Transient Response Deviation Temperature Coefficient Conditions Dual Output, Balanced Loads Vin=Min. to Max. @Full Load Io=10% to 100% 0-20 MHz Bandwidth 25% Load Step Change Trim Up / Down Range Over Load Protection Short Circuit Protection Typ. --±0.5 ±0.1 ±0.1 55 150 ±2 ±0.01 % of nominal output voltage ±9 ±10 110 --Continuous, Automatic Recovery Conditions 60 Seconds 1 Second 500 VDC 100KHz, 1V Min. 1500 1800 1000 --290 General Specifications Parameter Typ. Max. ------------1200 1500 330 360 MIL-HDBK-217F@25℃, Ground Benign 1,000,000 UL/cUL 60950-1 recognition (CSA certificate), IEC/EN 60950-1(CB-report) I/O Isolation Voltage I/O Isolation Resistance I/O Isolation Capacitance Switching Frequency MTBF(calculated) Safety Approvals E-mail:[email protected] 2015/07/31 REV:3 Tel:886-6-2923150 Page 2 of 7 Unit VDC VDC MΩ pF KHz Hours ® MPW1000 SERIES DC/DC CONVERTER 30W Environmental Specifications Parameter Conditions Min. Max. Unit Natural Convection -40 +80 ℃ Case Temperature --- +105 ℃ Storage Temperature Range -50 +125 ℃ Humidity (non condensing) --- 95 % rel. H 260 ℃ Operating Ambient Temperature Range (See Power Derating Curve) Cooling Natural Convection Lead Temperature (1.5mm from case for 10Sec.) --- Power Derating Curve 100 100 Natural convection 80 Output Power (%) Output Power (%) 80 100LFM 200LFM 60 400LFM 40 Natural convection 100LFM 60 200LFM 400LFM 40 20 20 0 ~ -40 0 ~ -40 0 20 40 60 80 100 110 0 20 40 60 80 100 110 Ambient Temperature C Ambient Temperature C Derating Curve without Heatsink Derating Curve with Heatsink Notes 1 2 3 4 5 6 7 Specifications typical at Ta=+25℃, resistive load, nominal input voltage and rated output current unless otherwise noted. Transient recovery time is measured to within 1% error band for a step change in output load of 75% to 100%. These power converters require a minimum output loading to maintain specified regulation, operation under no-load conditions will not damage these modules; however they may not meet all specifications listed. We recommend to protect the converter by a slow blow fuse in the input supply line. Other input and output voltage may be available, please contact factory. That “natural convection” is about 20LFM but is not equal to still air (0 LFM). Specifications are subject to change without notice. E-mail:[email protected] 2015/07/31 REV:3 Tel:886-6-2923150 Page 3 of 7 ® MPW1000 SERIES DC/DC CONVERTER 30W Package Specifications Mechanical Dimensions Pin Connections 6 7 5.08 [0.20] 8 1.1 [0.04] Bottom View 1 1.00 [ 0.04] 5 10.16 [0.40] 50.8 [2.00] 10.16 [0.40] 45.72 [1.80] 10.16 [0.40] Pin Single Output Dual Output 1 +Vin +Vin 2 -Vin -Vin 4 Remote On/Off Remote On/Off 5 No Pin +Vout 6 +Vout Common 7 -Vout -Vout 8 Trim Trim 4 2 ►All dimensions in mm 3.6 [0.14] 5.08 [0.20] 10.16 [0.40] 6.0 [0.24] 7.60 [0.30] 40.6 [1.60] 9.3 [0.37] ►Tolerance: X.X±0.25 (inches) (X.XX±0.01) X.XX±0.13 ( X.XXX±0.005) ►Pin diameter 1.0 ±0.05 (0.04±0.002) Physical Characteristics Case Size : 50.8x40.6x9.3mm (2.0x1.6x0.37 inches) Case Material : Metal With Non-Conductive Baseplate Base Material : FR4 PCB (flammability to UL 94V-0 rated) Pin Material : Copper Alloy with Gold Plate Over Nickel Subplate Weight : 48g Heatsink (Option H) 23.0[0.91] Physical Characteristics Heatsink Material : Aluminum Finish : Black Anodized Coating Weight : 15g 16.3[0.64]Max 55.32[2.18]Max Heat-sink Thermal pad Clamp Converter E-mail:[email protected] 2015/07/31 REV:3 Tel:886-6-2923150 Page 4 of 7 ►The advantages of adding a heatsink are: 1. To improve heat dissipation and increase the stability and reliability of the DC/DC converters at high operating temperatures. 2. To increase operating temperature of the DC/DC converter, please refer to Derating Curve. ® MPW1000 SERIES DC/DC CONVERTER 30W Order Code Table Standard With heatsink MPW1021 MPW1021H MPW1022 MPW1022H MPW1023 MPW1023H MPW1024 MPW1024H MPW1026 MPW1026H MPW1027 MPW1027H MPW1031 MPW1031H MPW1032 MPW1032H MPW1033 MPW1033H MPW1034 MPW1034H MPW1036 MPW1036H MPW1037 MPW1037H MPW1041 MPW1041H MPW1042 MPW1042H MPW1043 MPW1043H MPW1044 MPW1044H MPW1046 MPW1046H MPW1047 MPW1047H E-mail:[email protected] 2015/07/31 REV:3 Tel:886-6-2923150 Page 5 of 7 ® MPW1000 SERIES DC/DC CONVERTER 30W Test Setup Input Reflected-Ripple Current Test Setup Input reflected-ripple current is measured with a inductor Lin (4.7μH) and Cin (220μF, ESR < 1.0Ω at 100 KHz) to simulate source impedance. Capacitor Cin, offsets possible battery impedance. Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500 KHz. To Oscilloscope + + Battery +Vin Lin DC / DC Converter Current Probe Cin +Out -Vin Load -Out Peak-to-Peak Output Noise Measurement Test Use a 1μF ceramic capacitor and a 10μF tantalum capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load between 50 mm and 75 mm from the DC/DC Converter. +Vin +Out Copper Strip Single Output DC / DC Converter -Vin Cout -Out Scope Resistive Load +Vin +Out Dual Output DC / DC Converter Com. -Vin Copper Strip Copper Strip Cout Resistive Load Copper Strip Cout -Out Scope Scope Copper Strip Technical Notes Remote On/Off Positive logic remote on/off turns the module on during a logic high voltage on the remote on/off pin, and off during a logic low. To turn the power module on and off, the user must supply a switch to control the voltage between the on/off terminal and the -Vin terminal. The switch can be an open collector or equivalent. A logic low is -1V to 1.0V. A logic high is 2.5V to 100V. The maximum sink current at the on/off terminal (Pin 4) during a logic low is -100 μA. The maximum allowable leakage current of a switch connected to the on/off terminal (Pin 4) at logic hight (2.5V to 100V) is 5μA. Output Voltage Trim Output voltage trim allows the user to increase or decrease the output voltage set point of a module. The output voltage can be adjusted by placing an external resistor (Radj) between the Trim and +Vout or -Vout terminals. By adjusting Radj, the output voltage can be change by ±10% of the nominal output voltage. +Vin +Out -Vin -Out Enable Trim Trim Down 10K Trim Up/Down Trim Up A 10K, 1 or 10 Turn trimpot is usually specified for continuous trimming. Trim pin may be safely left floating if it is not used. Connecting the external resistor (Radj-up) between the Trim and -Vout pins increases the output voltage to set the point as defined in the following equation: Radj- up = (33× Vout) - (30× Vadj) Vadj- Vout Connecting the external resistor (Radj-down) between the Trim and +Vout pins decreases the output voltage set point as defined in the following equation: Radj- down = (36.667× Vadj) - (33× Vout) Vout- Vadj Vout: Nominal Output Voltage Vadj: Adjusted Output Voltage Units: VDC/KΩ Overcurrent Protection To provide protection in a fault (output overload) condition, the unit is equipped with internal current limiting circuitry and can endure current limiting for an unlimited duration. At the point of current-limit inception, the unit shifts from voltage control to current control. The unit operates normally once the output current is brought back into its specified range. Overvoltage Protection The output overvoltage clamp consists of control circuitry, which is independent of the primary regulation loop, that monitors the voltage on the output terminals. The control loop of the clamp has a higher voltage set point than the primary loop. This provides a redundant voltage control that reduces the risk of output overvoltage. The OVP level can be found in the output data. E-mail:[email protected] 2015/07/31 REV:3 Tel:886-6-2923150 Page 6 of 7 ® MPW1000 SERIES DC/DC CONVERTER 30W Input Source Impedance The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup. Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0Ω at 100 KHz) capacitor of a 33μF for the 12V input devices and a 10μF for the 24V and 48V devices. + DC Power Source +Vin + +Out DC / DC Converter Load Cin - -Vin -Out Output Ripple Reduction A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is recommended to use 4.7μF capacitors at the output. + +Vin DC Power Source - +Out Single Output DC / DC Converter -Vin + Cout +Vin DC Power Source Load -Out - +Out Dual Output DC / DC Com. Converter -Vin -Out Cout Load Load Cout Maximum Capacitive Load The MPW1000 series has limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up, affecting the ramp-up and the startup time. The maximum capacitance can be found in the data sheet. Thermal Considerations Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below 105℃. The derating curves are determined from measurements obtained in a test setup. Position of air velocity probe and thermocouple 15mm / 0.6in 50mm / 2in Air Flow DUT 18, Sin Sin Road, An-Ping Industrial District, Tainan 702, Taiwan Tel: 886-6-2923150 Fax: 886-6-2923149 E-mail: [email protected] Minmax Technology Co., Ltd. 2015/07/31 REV:3 Page 7 of 7