DATASHEET Rev. A PSIBU120 SERIES 90~260VAC Input Voltage Range Up to 120 Watts, Active Power Factor Correction Single, Dual, and Triple Outputs AC/DC Open Frame Switching Power Supplies FEATURES Class I Up to 120 Watts Output Power Active Power Factor Correction Power Fail Detect (Optional) 5” x 3” x 1.32”Open Frame Package 100% Burn-in Tested Single to Triple Outputs Wide Operating Ambient Temperature (-20°C to +70°C) RoHS Compliant Meets FCC Part-15 Class B and CISPR-22 Class B Emission Wide Input Voltage Range: 90~260VAC, 47~63Hz Limits UL/cUL (UL 60950-1:2nd Ed), TUV/GS (EN60950-1:2nd Ed), Internal EMI Filter Over Voltage Protection and Over Load Protection and CE Approvals DESCRIPTION The PSIBU120 series of Class I AC/DC switching mode power supplies provides up to 120 Watts of continuous output power in a compact 5” x 3” x 1.32” open frame package. This series has single, dual, and triple output models with a wide input voltage range of 90~260VAC. These power supplies have active power factor correction, an internal EMI filter, and over load and over voltage protection. All models meet FCC Part-15 Class B and CISPR-22 Class B Emission Limits. This series also has UL/cUL (UL 60950-1:2nd Edition) and TUV/GS (EN60950-1:2nd Edition) safety approvals and meets new CE requirements. All models are RoHS compliant and have been 100% burn-in tested. 12/07/2011 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 1 of 5 PSIBU120 Series Single to Triple Outputs Up to 120 Watts, Active PFC Open Frame AC/DC Switching Power Supplies Rev. A SPECIFICATIONS: PSSIBU120 Series All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Nom Max Unit INPUT SPECIFICATIONS Input Voltage Range Safety Approvals Input Voltage Range 100 240 Operating Input Voltage Range 90 260 47 63 Input Frequency Input Current Inrush Current Low Line Io = Full Load, Vin = 115VAC 1.7 High Line Io = Full Load, Vin = 230VAC 1.0 Low Line Io = Full Load, 25°C, Cool Start, Vin = 115VAC 30 37 High Line Io = Full Load, 25°C, Cool Start, Vin = 230VAC 65 75 0.97 1.0 Power Factor Correction (PFC) Io = Full Load, Vin = 90~260VAC 0.95 VAC Hz A A OUTPUT SPECIFICATIONS Output Voltage Range See Table Load Regulation Vin = 230VAC 3 5 Line Regulation Io = Full Load 0.5 1 % Output Power Vin = 90~260VAC 120 W 0 Output Current Range Ripple & Noise (peak to peak) % See Table < 3.3VDC output models All other outputs 2 Full Load, Vin = 90VAC 0.5 Transient Response Time Io = Full Load to Half Load, Vin = 100VAC Hold-Up Time Io = Full Load, Vin = 110VAC 16 Start-Up Time Io = Full Load, Vin = 100VAC 0.3 Temperature Coefficient All outputs 1 4 % ms ms 1 2 s -0.04 +0.04 %/°C 112 132 % 110 150 % 88 % PROTECTION Over Voltage Protection Over Current Protection The OCP range is set between 110-150% of total output power GENERAL SPECIFICATIONS Efficiency Dielectric Withstanding Voltage Io = Full Load, Vin = 230VAC 70 Primary to Secondary 4242 Primary to Ground 2121 Isolation Resistance Test Voltage = 500VDC Safety Ground Leakage Current Io = Full Load, Vin = 240VAC 80 VDC 50 MΩ 0.4 0.75 mA 50 ENVIRONMENTAL SPECIFICATIONS Operating Temperature +70 °C Storage Temperature Derate linearly from 100% Load at 50°C to 50% load at 70°C -40 +85 °C Operating Humidity 0 95 % 75 % Storage Humidity MTBF -20 0 Operating Temperature at 25°C, calculated per MIL-HDBK-217F 100,000 hours PHYSICAL SPECIFICATIONS Weight Approximately 12.3~15.1oz (350~428g) 5.0 x 3.0 x 1.32 inches (127.0 x 76.2 x 33.6 mm) Dimensions (L x W x H) SAFETY & EMI EMI Requirements for CISPR-22 Vin = 220VAC B EMI Requirements for FCC PART-15 Vin = 110VAC B Safety Approvals 12/07/2011 nd Class Class nd UL/cUL (UL 60950-1:2 Edition), TUV/GS (EN60950-1:2 Edition), CE Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 2 of 5 PSIBU120 Series Single to Triple Outputs Up to 120 Watts, Active PFC Open Frame AC/DC Switching Power Supplies Rev. A MODEL SELECTION TABLE SINGLE OUTPUT MODELS Model Number Input Voltage Range Output Voltage Range Output Current Range Total Regulation Maximum Output Power PSIBU120-101 3 ~ 5 VDC 22.00 ~ 20.00 A 5% 100W PSIBU120-102 5 ~ 6 VDC 22.00 ~ 18.33 A 5% 110W PSIBU120-103 6 ~ 9 VDC 19.16 ~ 12.77 A 5% 115W PSIBU120-104 9 ~ 11 VDC 13.33 ~ 10.90 A 4% 120W PSIBU120-105 11 ~ 13 VDC 10.90 ~ 9.23 A 3% 120W 90 ~ 260VAC PSIBU120-106 13 ~ 16 VDC 9.23 ~ 7.50 A 3% 120W PSIBU120-107 16 ~ 21 VDC 7.50 ~ 5.71 A 3% 120W PSIBU120-108 21 ~ 27 VDC 5.71 ~ 4.44 A 2% 120W PSIBU120-109 27 ~ 33 VDC 4.44 ~ 3.63 A 2% 120W PSIBU120-110 33 ~ 40 VDC 3.63 ~ 3.00 A 2% 120W PSIBU120-111 40 ~ 50 VDC 3.00 ~ 2.40 A 2% 120W Note: For single output models the output voltage is specified as a range (Ex: 40~50 VDC); the customer must specify what they would like the output voltage set at. DUAL OUTPUT MODELS Output #1 Output #2 Model Number Maximum Output Power Vo (nom) Io (min) Io (max) Reg (max) Vo (nom) Io (min) Io (max) Reg (max) PSIBU120-200 +3.3 VDC 1.5A 15A 5% +12 VDC 0.6A 6A 5% 120W PSIBU120-201 +5 VDC 1.5A 15A 5% +12 VDC 0.8A 6A 5% 120W PSIBU120-202 +5 VDC 1.5A 15A 5% +15 VDC 0.6A 6A 5% 120W PSIBU120-203 +5 VDC 1.5A 15A 5% +24 VDC 0.4A 3.5A 5% 120W PSIBU120-204 +3.3 VDC 1.5A 15A 5% +5 VDC 0.8A 6A 5% 79.5W PSIBU120-215 +5 VDC 1.5A 15A 5% -24 VDC 0.2A 2A 5% 120W PSIBU120-219 +28 VDC 0.4A 3.92A 5% +5 VDC 0A 2A 5% 120W TRIPLE OUTPUT MODELS Output #1 Output #2 Output #3 Model Number Vo(nom) Io(min) Io(max) Reg(max) Vo(nom) Io(min) Io(max) Reg(max) Vo(nom) Io(min) Io(max) Reg(max) Maximum Output Power PSIBU120-300 +3.3 VDC 1.5A 15A 5% +12 VDC 0.6A 6A 5% -12 VDC 0A 0.8A 5% 120W PSIBU120-300-1 +3.3 VDC 1.5A 15A 5% +12 VDC 0.6A 6A 5% +12 VDC 0A 0.8A 5% 120W PSIBU120-301 +5 VDC 1.5A 15A 5% +12 VDC 0.8A 6A 5% -5 VDC 0A 0.8A 5% 120W PSIBU120-301-1 +5 VDC 1.5A 15A 5% +12 VDC 0.8A 6A 5% +5 VDC 0A 0.8A 5% 120W PSIBU120-302 +5 VDC 1.5A 15A 5% +12 VDC 0.8A 6A 5% -12 VDC 0A 0.8A 5% 120W PSIBU120-302-1 +5 VDC 1.5A 15A 5% +12 VDC 0.8A 6A 5% +12 VDC 0A 0.8A 5% 120W PSIBU120-303 +5 VDC 1.5A 15A 5% +15 VDC 1.0A 6A 5% -15 VDC 0A 0.8A 5% 120W PSIBU120-303-1 +5 VDC 1.5A 15A 5% +15 VDC 1.0A 6A 5% +15 VDC 0A 0.8A 5% 120W PSIBU120-304 +5 VDC 1.5A 15A 5% +24 VDC 0.45A 3.5A 5% -24 VDC 0.25A 0.8A 5% 120W PSIBU120-304-1 +5 VDC 1.5A 15A 5% +24 VDC 0.45A 3.5A 5% +24 VDC 0.25A 0.8A 5% 120W PSIBU120-305 +5 VDC 1.5A 15A 5% +24 VDC 0.4A 3.5A 5% -12 VDC 0A 0.8A 5% 120W PSIBU120-305-1 +5 VDC 1.5A 15A 5% +24 VDC 0.4A 3.5A 5% +12 VDC 0A 0.8A 5% 120W PSIBU120-306 +3.3 VDC 1.5A 15A 5% +12 VDC 0.8A 6A 5% -5 VDC 0A 0.8A 5% 120W PSIBU120-306-1 120W +3.3 VDC 1.5A 15A 5% +12 VDC 0.8A 6A 5% +5 VDC 0A 0.8A 5% PSIBU120-307 +5 VDC 1.5A 15A 5% +10 VDC 0.6A 6A 5% -10 VDC 0A 1.0A 5% 120W PSIBU120-307-1 +5 VDC 1.5A 15A 5% +10 VDC 0.6A 6A 5% +10 VDC 0A 1.0A 5% 120W PSIBU120-308 +3.3 VDC 1.5A 15A 5% +5 VDC 0.8A 6A 5% -12 VDC 0A 1.0A 5% 91.5W PSIBU120-308-1 +3.3 VDC 1.5A 15A 5% +5 VDC 0.8A 6A 5% +12 VDC 0A 1.0A 5% 91.5W 12/07/2011 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 3 of 5 PSIBU120 Series Single to Triple Outputs Up to 120 Watts, Active PFC Open Frame AC/DC Switching Power Supplies Rev. A DERATING CURVE Output Power (%) 120 100 80 60 40 20 0 -20 -10 0 10 20 30 40 50 60 70 80 Ambient Temperature (°C) MECHANICAL DRAWING 1.09±0.02 (27.6±0.5) Unit: inches (mm) 1.57±0.02 (40.0±0.5) M3XP0.5(MOUNTING HOLES)X2 0.80±0.02 (20.3±0.5) 0.22±0.02 (5.5±0.5) 5.00±0.02 (127.0±0.5) 0.22±0.02 (5.7±0.5) 4.55±0.02 (115.6±0.5) AC INPUT 0.56±0.02 (14.2±0.5) PITCH=0.31(7.9) 2.57±0.02 (65.3±0.5) 3.00±0.02 (76.2±0.5) P2 1 1.32±0.02 (33.6±0.5) DC OUTPUT L PITCH=0.16 (3.96) N 13 G P1 0.43±0.02 (10.9±0.5) PFD Ø0.16 (Ø4.0) MOUNTING HOLES X 4 0.12 (3.0) max 1.21±0.02 (30.75±0.5) NOTES 1. Input connector mates with Molex housing 09-50-3051 and Molex 2478 series crimp terminal. 2. Output connector mates with Molex housing 09-50-3131 and Molex 2478 series crimp terminal. 3. Weight: Approximately 12.3~15.1oz (350~428g) 1.09±0.02 (27.6±0.5) M3XP0.5(MOUNTING HOLES)X2 0.80±0.02 (20.3±0.5) PIN CONNECTIONS 1 2 3 4 5 6 PSIBU120-1XX OUT OUT OUT OUT OUT OUT RTN PSIBU120-215 N/C N/C Vo1 Vo1 Vo1 Vo1 COM PSIBU120-219 N/C N/C Vo1 Vo1 Vo1 Vo1 COM PSIBU120-2XX Vo2 Vo2 Vo1 Vo1 Vo1 Vo1 PSIBU120-3XX Vo2 Vo2 Vo1 Vo1 Vo1 Vo1 MODEL 12/07/2011 PIN 7 8 12 13 (Optional) RTN RTN PFD COM COM PFD 9 10 RTN RTN RTN COM COM Vo3 COM COM Vo3 COM COM PFD COM COM COM N/C COM COM PFD COM COM COM Vo3 COM COM PFD Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 11 Page 4 of 5 Rev. A PSIBU120 Series Single to Triple Outputs Up to 120 Watts, Active PFC Open Frame AC/DC Switching Power Supplies COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 12/07/2011 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 5 Watson Brook Rd. Exeter, NH 03833 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 5 of 5