Download Data Sheet

DCPDL06 SERIES
6 Watt DC/DC Power Converters
Rev C
Plastic Case (Standard)
Size: 0.86 x 0.44 x 0.36 inches
Metal Case (Suffix “M”)
Size: 0.86 x 0.44 x 0.36 inches
FEATURES
• 0.86” x 0.44” x 0.36” SIP Package
• 1600VDC I/O Isolation (Optional 3000VDC Isolation)
• Input Under Voltage Protection
• Continuous Short Circuit Protection
• High Efficiency up to 86%
• Plastic (Standard) & Metal (Suffix “M”) Case Types Available
• 2:1 Wide Input Voltage Ranges
• CE Mark Meets 2006/95/EC, 93/68/EEC, & 2004/108/EC
• 6 Watts Maximum Output Power
• UL60950-1, EN60950-1, & IEC60950-1 Safety Approvals
• Remote ON/OFF Control
• Compliant to RoHS EU Directive 2011/65/EU
DESCRIPTION
The DCPDL06 series of DC/DC power converters provides 6 watts of output power in a 0.86 x 0.44 x 0.36
inch SIP package. This series has single and dual output models with 2:1 wide input voltage ranges of 4.59VDC, 9-18VDC, 18-36VDC, and 36-75VDC. Some features include high efficiency up to 86%, 1600VDC
(standard) or 3000VDC (suffix “H”) I/O isolation, remote ON/OFF control, and short circuit and input under
voltage protection. Both plastic (standard) and metal (suffix “M”) case types are available for this series. All
models are RoHS compliant and have UL60950-1, EN60950-1, and IEC60950-1 safety approvals. This
series is best suited for use in industry control systems, wireless networks, telecom/datacom,
measurement equipment, and semiconductor equipment.
MODEL SELECTION TABLE
SINGLE OUTPUT MODELS
Model Number
DCPDL06-5S3.3
DCPDL06-5S05
DCPDL06-5S09
DCPDL06-5S12
DCPDL06-5S15
DCPDL06-5S24
DCPDL06-12S3.3
DCPDL06-12S05
DCPDL06-12S09
DCPDL06-12S12
DCPDL06-12S15
DCPDL06-12S24
DCPDL06-24S3.3
DCPDL06-24S05
DCPDL06-24S09
DCPDL06-24S12
DCPDL06-24S15
DCPDL06-24S24
DCPDL06-48S3.3
DCPDL06-48S05
DCPDL06-48S09
DCPDL06-48S12
DCPDL06-48S15
DCPDL06-48S24
Input Voltage
Range
5 VDC
(4.5 - 9 VDC)
12 VDC
(9 - 18 VDC)
24 VDC
(18 - 36 VDC)
48 VDC
(36 - 75 VDC)
Output Current
Output
Voltage
Min Load
Max Load
Output
Ripple & Noise
No Load (2)
Input Current
Output
Power
Efficiency
3.3 VDC
5 VDC
9 VDC
12 VDC
15 VDC
24 VDC
3.3 VDC
5 VDC
9 VDC
12 VDC
15 VDC
24 VDC
3.3 VDC
5 VDC
9 VDC
12 VDC
15 VDC
24 VDC
3.3 VDC
5 VDC
9 VDC
12 VDC
15 VDC
24 VDC
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
1300mA
1200mA
666mA
500mA
400mA
250mA
1300mA
1200mA
666mA
500mA
400mA
250mA
1300mA
1200mA
666mA
500mA
400mA
250mA
1300mA
1200mA
666mA
500mA
400mA
250mA
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
65mA
105mA
105mA
105mA
105mA
105mA
40mA
55mA
55mA
55mA
55mA
55mA
20mA
28mA
28mA
28mA
28mA
28mA
14mA
14mA
14mA
14mA
14mA
14mA
4.3W
6W
6W
6W
6W
6W
4.3W
6W
6W
6W
6W
6W
4.3W
6W
6W
6W
6W
6W
4.3W
6W
6W
6W
6W
6W
77%
81%
83%
84%
84%
84%
78%
83%
84%
85%
85%
84%
78%
83%
84%
85%
86%
85%
78%
82%
84%
85%
86%
84%
No Load
Input Current
Output
Power
Efficiency
105mA
105mA
105mA
55mA
55mA
55mA
28mA
28mA
28mA
14mA
14mA
14mA
6W
6W
6W
6W
6W
6W
6W
6W
6W
6W
6W
6W
81%
84%
84%
82%
83%
84%
82%
84%
84%
82%
84%
85%
Maximum
Capacitive
Load
6600µF
3300µF
2000µF
1600µF
1400µF
680µF
6600µF
3300µF
2000µF
1600µF
1400µF
680µF
6600µF
3300µF
2000µF
1600µF
1400µF
680µF
6600µF
3300µF
2000µF
1600µF
1400µF
680µF
DUAL OUTPUT MODELS
Model Number
DCPDL06-5D05
DCPDL06-5D12
DCPDL06-5D15
DCPDL06-12D05
DCPDL06-12D12
DCPDL06-12D15
DCPDL06-24D05
DCPDL06-24D12
DCPDL06-24D15
DCPDL06-48D05
DCPDL06-48D12
DCPDL06-48D15
07/10/2013
Output Current
Input Voltage
Range
Output
Voltage
Min Load
Max Load
Output
Ripple & Noise
5 VDC
(4.5 - 9 VDC)
±5 VDC
±12 VDC
±15 VDC
±5 VDC
±12 VDC
±15 VDC
±5 VDC
±12 VDC
±15 VDC
±5 VDC
±12 VDC
±15 VDC
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
0mA
±600mA
±250mA
±200mA
±600mA
±250mA
±200mA
±600mA
±250mA
±200mA
±600mA
±250mA
±200mA
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
50mVp-p
12 VDC
(9 - 18 VDC)
24 VDC
(18 - 36 VDC)
48 VDC
(36 - 75 VDC)
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Maximum
Capacitive
Load
±2000µF
±900F
±660µF
±2000µF
±900F
±660µF
±2000µF
±900F
±660µF
±2000µF
±900F
±660µF
Page 1 of 7
Rev C
DCPDL06 SERIES
6 Watt DC/DC Power Converters
SPECIFICATIONS: DCPDL06 SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
4.5
9
18
36
5
12
24
48
Max
Unit
INPUT SPECIFICATIONS
Input Voltage Range
Input Surge Voltage (1 sec)
Input Current
Input Reflected Ripple Current (See Note
1)
Input Filter
5VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
5VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
No Load
9
18
36
75
15
36
50
100
See Table
30
VDC
VDC
mAp-p
Capacitor type
OUTPUT SPECIFICATIONS
Output Voltage
Voltage Accuracy
Line Regulation
Full load an nominal Vin
Low line to high line at full load
Load Regulation
No load to full load
Cross Regulation (Dual Output Models)
Output Power
Output Current
Minimum Load
Maximum Capacitive Load
Ripple & Noise
Transient Response Recovery Time
Power Up
Start-Up Time
Remote On/Off
Temperature Coefficient
Asymmetrical load 25% / 100% FL
Single Output Models
Dual Output Models
-1.0
-0.2
-1.0
-1.0
-5
See Table
+1.0
+0.2
+1.0
+1.0
+5
See Table
See Table
0
Minimum input and constant resistive load
20MHz Bandwidth
25% load step change
Nominal input and constant resistive load
-0.02
%
%
%
%
%
See Table
50
75
500
30
30
+0.02
mVp-p
µs
ms
%/°C
REMOTE ON/OFF
DC/DC ON
DC/DC OFF
DC/DC ON
DC/DC OFF
Positive Logic
Negative Logic
Referenced to -INPUT pin and CTRL pin applied current
(See Application Circuits on page 4)
Referenced to -INPUT pin and CTRL pin applied current
(See Application Circuits on page 4)
2
2
Remote Off Input Current
Open or high impedance
3
4
mA
3
4
mA
Open or high impedance
2.5
mA
PROTECTION
Short Circuit Protection
Input Under Voltage Protection
Continuous, automatic recovery
yes
GENERAL SPECIFICATIONS
Efficiency
Switching Frequency
Input to Output
Isolation Voltage (1 min)
Input to Case
Output to
Case
Isolation Resistance
Isolation Capacitance
07/10/2013
Nominal input voltage and full load
Full load to minimum load
Standard models
Suffix “M” models
Suffix “H” models (only available with plastic case)
Suffix “M” models
100
1600
1600
3000
1000
VDC
Suffix “M” models
1000
VDC
500VDC
Standard models
Suffix “M” models
Suffix “H” models (only available with plastic case)
See Table
KHz
VDC
GΩ
1
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
50
50
50
pF
Page 2 of 7
Rev C
DCPDL06 SERIES
6 Watt DC/DC Power Converters
SPECIFICATIONS: DCPDL06 SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
Max
Unit
ENVIRONMENTAL SPECIFICATIONS
Operating Ambient Temperature
Standard models
Suffix “M” models
Suffix “H” models
Without derating
Storage Temperature
Relative Humidity
Thermal Shock
Vibration
BELLCORE TR-NWT-000332. Case 1: 50% Stress, Ta =
40°C
Standard models
MIL-HDBK-217F, Ta=25°C, Full
Suffix “H” models
load (G/B controlled environment)
Suffix “M” models
MTBF
-40
-40
-40
-55
5
+65
+70
+65
+125
95
MIL-STD-810F
MIL-STD-810F
°C
°C
°C
°C
% RH
2,097,000 hours
770,500 hours
770,500 hours
998,700 hours
PHYSICAL SPECIFICATIONS
Standard models
Suffix “M” models
Suffix “H” models
Weight
0.17oz (4.8g)
0.21oz (5.9g)
0.17oz (4.8g)
0.86x0.36x0.44 inch
(21.8x9.1x11.2 mm)
0.86x0.36x0.44 inch
(21.8x9.1x11.2 mm)
0.86x0.36x0.44 inch
(21.8x9.1x11.2 mm)
Non-conductive black plastic
Copper
Non-conductive black plastic
none
Silicon (UL94-V0)
Standard models
Dimensions (L x W x H)
Suffix “M” models
Suffix “H” models
Standard models
Suffix “M” models
Suffix “H” models
Case Material
Base Material
Potting Material
SAFETY & EMC CHARACTERISTICS
Safety Approvals
EMI (See Note 1)
EN55022
ESD
EN61000-4-2
Radiated Immunity
Fast Transient (See Note 2)
Surge (See Note 2)
Conducted Immunity
EN61000-4-3
EN61000-4-4
EN61000-4-5
EN61000-4-6
IEC60950-1, UL60950-1, EN60950-1
Class A, Class B
Air ±8KV
Contact ±6KV
10 V/m
±2KV
±1KV
10 Vrms
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
NOTES
1. The DCPDL06 series can only meet EMI Class A or Class B and input reflected ripple current with external components added. Please
contact factory for more information.
2. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5.
The following are the filter capacitors recommended:5VDC input models: Nippon chemi-con KY series, 330µF/50V
Other input models: Nippon chemi-con KY series, 220µF/100V
3. Two case types are available for this series. Plastic case is standard; for the metal case add the suffix “M” to the model number. See the
model number setup on page 7 for ordering details.
4. 1600VDC I/O isolation is standard; for 3000VDC I/O isolation add the suffix “H” to the model number (Ex: DCPDL06-24S12H). 3000VDC
I/O isolation is only available for plastic case models.
CAUTION: This power module is not internally fused. An input line fuse must always be used.
*Due to advances in technology, specifications subject to change without notice.
07/10/2013
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 3 of 7
Rev C
DCPDL06 SERIES
6 Watt DC/DC Power Converters
REMOTE ON/OFF APPLICATION CIRCUITS
Positive Logic
The positive logic structure turns the DC/DC module ON during a logic High on the CTRL pin and turns the DC/DC module OFF during a
logic low on the CTRL pin. The CTRL pin is an open collector/drain logic input signal (Von/off) that is referenced to GND. When not
using the remote ON/OFF feature please open circuit between the CTRL pin and input pin to turn the module ON.
DC/DC ON
DC/DC OFF
R1 (KΩ)
R2 (KΩ)
Vcc = 4.5~9 VDC
0
7.5
Vcc = 9~18 VDC
2.2
16
Vcc = 18~36 VDC
6.8
33
Vcc = 36~75 VDC
15
68
Positive Logic
Negative Logic
The negative logic structure turns the DC/DC module OFF during a logic High on the CTRL pin and turns the DC/DC module ON during
a logic low on the CTRL pin. The CTRL pin is an open collector/drain logic input signal (Von/off) that is referenced to GND. When not
using the remote ON/OFF feature please open circuit between the CTRL pin and input pin to turn the module ON.
DC/DC ON
07/10/2013
DC/DC OFF
Negative Logic
R1 (KΩ)
R2 (KΩ)
R3 (KΩ)
Vcc = 4.5~9 VDC
0.36
5.1
7.5
Vcc = 9~18 VDC
Vcc = 18~36
VDC
Vcc = 36~75
VDC
2.7
5.1
16
7.5
5.1
33
16
5.1
68
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 4 of 7
DCPDL06 SERIES
6 Watt DC/DC Power Converters
Rev C
DERATING CURVES
DCPDL06-48S05 Derating Curve
DCPDL06-48S05M Derating Curve
EFFICIENCY CURVES
DCPDL06-48S05 Efficiency vs Input Voltage
DCPDL06-48S05 Efficiency vs Output Current
RECOMMENDED EMI FILTER
EN55022 Class A
Model
C1
C2
C3
L1
DCPDL06-05xxx
22µF/10V
1210 MLCC
22µF/10V
1210 MLCC
150pF/3KV
1808 MLCC
2.2µH 0504 SMD
Inductor PMT-059
DCPDL06-12xxx
22µF/25V
1812 MLCC
N/A
680pF/3KV
1808 MLCC
8.2µH 0504 SMD
Inductor PMT-077
DCPDL06-24xxx
10µF/50V
1210 MLCC
N/A
1000pF/3KV
1808 MLCC
10µH 0504 SMD
Inductor PMT-047
DCPDL06-48xxx
4.7µF/100V
1812 MLCC
N/A
1000pF/3KV
1808 MLCC
33µH 0504 SMD
Inductor PMT-089
EN55022 Class B
Model
C1
C2
C3
47µF/16V 47µF/16V 150pF/3KV
DCPDL06-05xxx
1210 MLCC 1210 MLCC 1808 MLCC
07/10/2013
C4
L1
N/A
3.3µH 0504 SMD
Inductor PMT-044
DCPDL06-12xxx
22µF/25V 22µF/25V 330pF/3KV 330pF/3KV 8.2µH 0504 SMD
1812 MLCC 1812 MLCC 1808 MLCC 1808 MLCC Inductor PMT-077
DCPDL06-24xxx
10µF/50V 10µF/50V 330pF/3KV 330pF/3KV 10µH 0504 SMD
1210 MLCC 1210 MLCC 1808 MLCC 1808 MLCC Inductor PMT-047
DCPDL06-48xxx
4.7µF/100V 4.7µF/100V 330pF/3KV 330pF/3KV 33µH 0504 SMD
1812 MLCC 1812 MLCC 1808 MLCC 1808 MLCC Inductor PMT-089
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 5 of 7
Rev C
DCPDL06 SERIES
6 Watt DC/DC Power Converters
MECHANICAL DRAWINGS
Plastic Case (Standard)
Metal Case (Suffix “M”)
07/10/2013
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 6 of 7
DCPDL06 SERIES
6 Watt DC/DC Power Converters
Rev C
MODEL NUMBER SET
DCPDL
06
Series Name
Output
Power
-
6: 6 Watts
48
S
12
M
Input Voltage
Output Quantity
Output Voltage
Assembly Options
5: 4.5-9 VDC
S: Single Output
33: 3.3 VDC
12: 9-18 VDC
05: 5 VDC
18-36
VDC
36-75
48:
VDC
24:
09: 9 VDC
Plastic Case w/ 1600VDC
isolation
Plastic Case w/ 3000VDC
H:
Isolation
Metal Case w/ 1600VDC
M:
isolation
None:
12: 12 VDC
15: 15 VDC
24: 24 VDC
D: Dual Output
05: ±5 VDC
12: ±12 VDC
15: ±15 VDC
COMPANY INFORMATION
Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and
development engineers will provide a solution that exceeds your performance requirements on-time and on
budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, welldocumented product for our customers.
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for
working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements.
We will continue to provide ongoing support for your project above and beyond the design and production phases.
Give us a call today to discuss your future projects.
Contact Wall Industries for further information:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
07/10/2013
(603)778-2300
(888)597-9255
(603)778-9797
[email protected]
www.wallindustries.com
5 Watson Brook Rd.
Exeter, NH 03833
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 7 of 7