JFC30 SERIES 30 Watt DC/DC Power Converters Rev B FEATURES • High Efficiency up to 93% • 30 Watts Maximum Output Power • Remote ON/OFF Control • 1600VDC I/O Isolation • 2:1 Wide Input Voltage Ranges • Short Circuit, Over Voltage, Over Load, & Over Temperature • Six-Sided Continuous Shielding • Ultra Low Quiescent Current Protection • Wide Operating Temperature Range: -40°C to +100°C • No Minimum Load Requirements • Compliant to RoHS EU Directive 2011/65/EU • Single and Dual Outputs Size: 1.00 x 1.00 x 0.39 inches (25.4 x 25.4 x 9.9 mm) Options • Negative Logic Remote ON/OFF • Without Trim pin • Without CTRL Pin • Heatsink • UL60950-1, EN60950-1, & IEC60950-1 Safety Approvals • Optional Heatsink Available (Suffix “HC”) DESCRIPTION The JFC30 series of DC/DC power converters provides 30 Watts of output power in an industry standard 1.00” x 1.00” x 0.39” package and footprint. This series has single and dual output models with 2:1 wide input voltage ranges of 9-18VDC, 18-36VDC, and 36-75VDC. Some features include high efficiency up to 93%, 1600VDC I/O isolation, six-sided shielding, and remote ON/OFF control. These converters are also protected against short circuit, over voltage, over load, and over temperature conditions. All models are RoHS compliant and have UL60950-1, EN60950-1, and IEC60950-1 safety approvals. This series is best suited for use in wireless networks, telecom/datacom, industry control systems, measurement equipment, and semiconductor equipment. MODEL SELECTION TABLE SINGLE OUTPUT MODELS Output Current Model Number Input Voltage Range Output Voltage Min Load Max Load Output Ripple & Noise No Load Input Current Output Power Efficiency Maximum Capacitive Load JFC12S33-30 3.3 VDC 0mA 7A 75mVp-p 12mA 23.1W 86% 10000µF JFC12S05-30 5 VDC 0mA 6A 75mVp-p 12mA 30W 89% 7200µF 12 VDC 0mA 2.5A 75mVp-p 12mA 30W 89% 1200µF JFC12S15-30 15 VDC 0mA 2A 75mVp-p 12mA 30W 89% 1000µF JFC12S24-30 24 VDC 0mA 1.25A 75mVp-p 12mA 30W 90% 375µF JFC24S33-30 3.3 VDC 0mA 7A 75mVp-p 10mA 23.1W 87% 10000µF JFC24S05-30 5 VDC 0mA 6A 75mVp-p 10mA 30W 90% 7200µF 12 VDC 0mA 2.5A 75mVp-p 10mA 30W 91% 1200µF JFC24S15-30 15 VDC 0mA 2A 75mVp-p 10mA 30W 91% 1000µF JFC24S24-30 24 VDC 0mA 1.25A 75mVp-p 10mA 30W 93% 375µF JFC48S33-30 3.3 VDC 0mA 7A 75mVp-p 8mA 23.1W 88% 10000µF JFC12S12-30 JFC24S12-30 12 VDC (9 - 18 VDC) 24 VDC (18 - 36 VDC) JFC48S05-30 5 VDC 0mA 6A 75mVp-p 8mA 30W 90% 7200µF 12 VDC 0mA 2.5A 75mVp-p 8mA 30W 90% 1200µF JFC48S15-30 15 VDC 0mA 2A 75mVp-p 8mA 30W 91% 1000µF JFC48S24-30 24 VDC 0mA 1.25A 75mVp-p 8mA 30W 92% 375µF Output Ripple & Noise 60mVp-p No Load Input Current 12mA Output Power 30W JFC48S12-30 48 VDC (36 - 75 VDC) DUAL OUTPUT MODELS 89% ±15 VDC 0mA ±1.0A 60mVp-p 12mA 30W 90% ±500µF JFC12D24-30 ±24 VDC 0mA ±0.625A 75mVp-p 14mA 30W 89% ±180µF JFC24D12-30 ±12 VDC 0mA ±1.25A 60mVp-p 10mA 30W 91% ±750µF ±15 VDC 0mA ±1.0A 60mVp-p 10mA 30W 91% ±500µF ±180µF JFC12D12-30 JFC12D15-30 JFC24D15-30 12 VDC (9 - 18 VDC) 24 VDC (18 - 36 VDC) Output Voltage ±12 VDC Output Current Min Load Max Load 0mA ±1.25A Maximum Capacitive Load ±750µF Model Number Input Voltage Range Efficiency JFC24D24-30 ±24 VDC 0mA ±0.625A 75mVp-p 14mA 30W 90% JFC48D12-30 ±12 VDC 0mA ±1.25A 60mVp-p 8mA 30W 91% ±750µF ±15 VDC 0mA ±1.0A 60mVp-p 8mA 30W 92% ±500µF ±24 VDC 0mA ±0.625A 75mVp-p 10mA 30W 91% ±180µF JFC48D15-30 JFC48D24-30 10/21/2013 48 VDC (36 - 75 VDC) Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 1 of 6 JFC30 SERIES 30 Watt DC/DC Power Converters Rev B SPECIFICATIONS: JFC30 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max 9 18 36 12 24 48 18 36 75 9 18 36 Unit INPUT SPECIFICATIONS Input Voltage Range Start-Up Voltage Shutdown Voltage Input Surge Voltage (1sec, max.) Input Reflected Ripple Current Input Current Input Filter OUTPUT SPECIFICATIONS Output Voltage Voltage Accuracy Line Regulation 12VDC nominal input models 24VDC nominal input models 48VDC nominal input models 12VDC nominal input models 24VDC nominal input models 48VDC nominal input models 12VDC nominal input models 24VDC nominal input models 48VDC nominal input models 12VDC nominal input models 24VDC nominal input models 48VDC nominal input models No load to full load Load Regulation 10% load to 90% load Output Power Output Current Minimum Load Maximum Capacitive Load Ripple & Noise (20MHz BW) Transient Response Recovery Time Start-Up Time Temperature Coefficient PROTECTION Short Circuit Protection Over Load Protection Over Voltage Protection Over Temperature Protection GENERAL SPECIFICATIONS Efficiency Switching Frequency Single Output Models 30 See Table Pi type Single Output Models Dual Output Models Single Output Models Dual Output Models Single Output Models Dual Output Models 15V & 24V Output Models Others 0 Zener diode clamp 3.3V Output Models 5V Output Models 12V Output Models 15V Output Models 24V Output Models Nominal input voltage and full load 3.3V & 5V Output Models Others 1 minute Isolation Resistance Isolation Capacitance 500VDC Input to Output Input to Case Output to Case % % % % % mVp-p 60 75 250 µs 30 30 +0.02 -0.02 % of rated full load at nominal input % % See Table 75 75 75 3.3V & 5V Output Models 12V & 15V Output Models 24V Output Models ±12V & ±15V Output With 10µF/25V X7R 1812 MLCC for each output Models With 6.8µF/50V X7R 1812 MLCC for each output ±24V Output Models 25% load step change Power Up Nom. input and constant resistive load Remote ON/OFF VDC mAp-p See Table +1.0 +0.2 +0.5 +0.2 +1.0 +0.1 +0.8 +5.0 +20 +10 See Table See Table -1.0 -0.2 -0.5 -0.2 -1.0 -0.1 -0.8 -5.0 -10 -10 Minimum input and constant resistive load With 22µF/25V X7R 1812 MLCC With two 22µF/25V X7R 1812 MLCC With two 6.8µF/50V X7R 1812 MLCC Isolation Voltage 10/21/2013 VDC 25 50 100 Cross Regulation (Dual Output Models) Asymmetrical load 25% / 100% FL Voltage Adjustability (See Note 1) VDC 8 16 33 No Load Low line to high line at full load VDC ms %/°C Hiccup, automatic recovery 140 % 3.7 5.4 5.6 7.0 13.5 19.6 VDC 18.3 22.0 29.1 32.5 +115 °C 247.5 297 1600 1000 1000 1 See Table 275 302.5 330 363 VDC 1500 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] kHz GΩ pF Page 2 of 6 JFC30 SERIES 30 Watt DC/DC Power Converters Rev B SPECIFICATIONS: JFC30 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max Unit REMOTE ON/OFF (See Note 4) Positive Logic (standard) Referenced to –Input pin Negative Logic (optional) Referenced to –Input pin DC/DC ON DC/DC OFF DC/DC ON DC/DC OFF Open or 3V < Vr < 15 VDC Short or 0 < Vr < 1.2 VDC Short or 0 <Vr < 1.2 VDC Open or 3V < Vr < 15 VDC -0.5 1.0 mA 2.0 mA Without derating With derating -40 +50 Input Current of Remote Control Pin Nominal Vin Remote OFF State Input Current Nominal Vin ENVIRONMENTAL SPECIFICATIONS Operating Ambient Temperature Vertical direction by natural convection (20LFM) Maximum Case Temperature Storage Temperature Thermal Impedance (See Note 6) -55 Without Heatsink With Heatsink Natural Convection (20LFM) Relative Humidity Thermal Shock Vibration 15.0 13.8 5 BELLCORE TR-NWT-000332 Case 1: 50% Stress, Ta=40°C MIL-HDBK-217F Ta=25°C, full load (G/B, controlled environment) MTBF +50 +100 +105 +125 PHYSICAL SPECIFICATIONS Weight Dimensions (L x W x H) Case Material Base Material Potting Material Shielding SAFETY & EMC CHARACTERISTICS Safety Approvals EMI (See Note 2) EN55022 ESD EN61000-4-2 Radiated Immunity Fast Transient (See Note 3) Surge (See Note 3) Conducted Immunity EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 °C °C °C °C/W 95 MIL-STD-810F MIL-STD-810F 1,579,000 hours 337,300 hours % RH 0.58oz (16.5g) 1.00x1.00x0.39 inch (25.4x25.4x9.9 mm) Copper FR4 PCB Silicon (UL94-V0) Six-sided IEC60950-1, UL60950-1, EN60950-1 Class B Air ±8kV Contact ±6kV 10 V/m ±2kV ±2kV 10 Vrms Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A NOTES 1. Trimming allows the user to increase or decrease the output voltage set point of the module. This is accomplished by connecting an external resistor between the TRIM pin and either the +Vout pin or the –Vout pin. 2. The JFC30 series can only meet EMI Class A or Class B with external components added. See page 5 for more details. 3. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. - For 12VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon chemi-con KY series, 220µF/100V) and a TVS (SMDJ58A, 58V, 3000 Watt peak pulse power) diode in parallel. - For 24VDC and 48VDC nominal input models we recommend an aluminum electrolytic capacitor (Nippon chemi-con KY series, 220µF/100V). 4. Both positive logic and negative logic remote ON/OFF control is available. Positive logic remote ON/OFF comes standard; for negative logic remote ON/OFF add the suffix “R” to the model number (Ex: JFC24S05-30R). 5. There are several different options available for this series. Please see the “Model Number Setup” on page 5 for all options and ordering information. 6. Optional heatsink is available. Please call factory for more information. CAUTION: This power module is not internally fused. An input line fuse must always be used. Due to advances in technology, specifications subject to change without notice. 10/21/2013 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 3 of 6 JFC30 SERIES 30 Watt DC/DC Power Converters Rev B DERATING CURVES JFC24S05-30 Derating Curve JFC24S05-30 Derating Curve with Heatsink EFFICIENCY CURVES JFC24S05-30 Efficiency vs Input Voltage JFC24S05-30 Efficiency vs Output Load MECHANICAL DRAWING PIN 1 2 3 4 5 6 PIN CONNECTIONS SINGLE DUAL +INPUT +INPUT -INPUT -INPUT CTRL CTRL +OUTPUT +OUTPUT TRIM COMMON -OUTPUT -OUTPUT PRODUCT OPTIONS OPTION Positive Logic Negative Logic Without CTRL Pin Without CTRL and TRIM Pins Positive Logic without TRIM Pin Negative Logic without TRIM Pin Heatsink SUFFIX None R D G F RF HC EXTERNAL OUTPUT TRIMMING NOTES 1. Unit: inches (mm) 2. Tolerance: X.XX±0.02 (X.X±0.5) X.XXX±0.01 (X.XX±0.25) 3. Pin Pitch Tolerance: ±0.01 (±0.25) 4. Pin Dimension Tolerance: ±0.004 (±0.1) 5. All dimensions are for reference only 10/21/2013 Output can be externally trimmed by using the method shown below Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 4 of 6 JFC30 SERIES 30 Watt DC/DC Power Converters Rev B EMI CONSIDERATIONS Recommended Filter for EN55022 Class A Compliance Recommended Filter for EN55022 Class B Compliance Model Model C1 L1 JFC12SXX-30 4.7µF/25V 1812 MLCC JFC24SXX-30 4.7µF/50V 1812 MLCC JFC48SXX-30 4.7µF/100V 1812 MLCC JFC12SXX30 2.2µF SMD Inductor PMT-097 2.2µF SMD Inductor PMT-097 10µF SMD Inductor PMT-070 JFC24SXX30 JFC48SXX30 Recommended EN55022 Class A Filter Circuit Layout C1 C2 C3 C4 & C5 L1 1000pF/2k 2.2µF 4.7µF/25V 4.7µF/25V 4.7µF/25V V 1812 1812 SMD Inductor 1812 1206 MLCC MLCC PMT-097 MLCC MLCC 1000pF/2k 2.2µF 4.7µF/50V 4.7µF/50V 4.7µF/50V V 1812 1812 SMD Inductor 1812 1206 MLCC MLCC PMT-097 MLCC MLCC 4.7µF/100 4.7µF/100 4.7µF/100 2200pF/2k 10µF V V V V SMD Inductor 1812 1812 1812 1206 PMT-070 MLCC MLCC MLCC MLCC Recommended EN55022 Class B Filter Circuit Layout MODEL NUMBER SETUP JFC 24 S 05 30 R H Series Name Input Voltage Output Quantity Ouptut Voltage Output Power Remote ON/OFF, CTRL, and TRIM Pins Heatsink Single Output 33: 3.3 VDC 30: 30 Watts 12: 9-18 VDC S: - None: Positive Logic 24: 18-36 VDC 05: 5 VDC R: Negative Logic 48: 36-75 VDC 12: 12 VDC D: Without CTRL Pin 15: 15 VDC 24: 24 VDC D: Dual Output 12: ±12 VDC None No Heatsink : HC: Heatsink G: Without CTRL and TRIM Pins Positive Logic without TRIM F: Pin Negative Logic without TRIM RF: Pin 15: ±15 VDC 24: ±24 VDC 10/21/2013 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 5 of 6 Rev B JFC30 SERIES 30 Watt DC/DC Power Converters COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 10/21/2013 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 37 Industrial Drive Exeter, NH 03833 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 6 of 6