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ULT Series
www.murata-ps.com
Thirty-Second-Brick Isolated DC/DC Converters
with 2:1 Wide Input Range
FEATURES

2:1 Input Voltage Range (36V – 75V, 48 Volts,
nominal)

Up to 30W output power @ 36 – 48 – 75Vin
Typical units

89% efficiency (typical, 5Vout)

Through-hole and optional SMT package
PRODUCT OVERVIEW

Miniature 1/32 brick open frame package
The ULT Series isolated DC/DC converter represents the next generation converters in a 1/32
brick package. This converter is the “industrystandard” 1/32 brick form factor (0.92" x 0.75"
x 0.35"). The product fully complies with RoHS-6
directive.
The thirty-second brick is offered as an open
frame module; mounting options include throughhole or surface mount (SMT) pinouts. Typical
applications include Optical Networking Equipment,
Wireless Base Station applications, Microwave
Radio communications, and Telecom and Data
Equipment applications.

Positive & Negative Logic On/Off control option

Over-current & Over-temperature protection

Low output ripple and noise

Strong thermal derating characteristics

Operational Temperature Range –40°C to +85°C

1500V I/O isolation

Tight line/load regulation

Certified to UL/IEC 60950-1, CAN/CSA C22.2 No.
60950-1, safety approvals, 2nd Edition
F1
Modules will supply an output power of up to
30 watts over the input range of 36-75V. The ULT
Series also provides a cost effective approach to
highly efficient systems requiring 12V, 5V, and 3.3V
voltages, eliminating the requirement for a “Bus
Converter” and multiple PoL converters. The ULT
family provides basic insulation with 1500Vdc isolation meeting the requirements of UL/IEC 60950.
The ULT series modules are DOSA compatible
industry standard 1/32 brick.
*TPMBUJPO
Barrier
+Vin (1)
+Vout (8)
t4XJUDIJOH
External
DC
Power
Source
On/Off
Control
(2)
4FOTF
t'JMUFST
Controller
and Power
5SBOTGFS
Open = On
$MPTFE0GG
1PTJUJWF
polarity)
t$VSSFOU4FOTF
4FOTF
Reference and
Error Amplifier
Trim (6)
-Vin (3)
-Vout (4)
Figure 1. Connection Diagram
Typical topology is shown. Murata Power
Solutions recommends an external fuse.
For full details go to
www.murata-ps.com/rohs
(pending)
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MDC_ULT Series.F03 Page 1 of 26
ULT Series
Thirty-Second-Brick Isolated DC/DC Converters
with 2:1 Wide Input Range
PERFORMANCE SPECIFICATIONS SUMMARY AND ORDERING GUIDE 
Output
Root Model 
VOUT
(V)
IOUT
Power
(A, max.)
(W)
Input
R/N (mV pk-pk)  Regulation (max.)  VIN Nom.
Efficiency
Typ.
Max.
Line
Load
(V)
Range IIN, no load
(V)
(mA)
IIN, full
load (A)
Package
Min.
Typ.
Case (inches)
3.3
7.5
24.75
45
50
±0.15%
±0.2%
48
36-75
20
0.6
84%
85.5%
0.92 x 0.75 x 0.35
ULT-5/5-D48
5
5
25
50
75
±0.1%
±0.125%
48
36-75
20
0.59
87%
89%
0.92 x 0.75 x 0.35
ULT-12/2.5-D48
12
2.5
30
70
100
±0.075%
±0.125%
48
36-75
20
0.68
90%
92%
0.92 x 0.75 x 0.35
ULT-3.3/7.5-D48
 Please refer to the Part Number Structure when ordering.
 All specifications are typical at nominal line voltage and full load, +25°C unless
otherwise noted. See detailed specifications. External input capacitors are
33μF electrolytic and three 1μF ceramic. Output ripple is measured with 400μF
capacitance across output pins for the 3.3Vout and 5Vout model. The 12Vout model
is measured with 188μF. Output caps are necessary for our test equipment and may
not be needed for your application.
 Regulation specifications describe output voltage deviations from a nominal/midpoint
value to either extreme (50% load step).
PART NUMBER STRUCTURE
ULT - 3.3 / 7.5 - D48 N M Lx - C
Thirty-second-brick series (Unipolar)
Nominal Output Voltage
Maximum Rated Output Current
Current in Amps
Input Voltage Range
D48 = 36-75 Volts (48V nominal)
RoHS Hazardous Substance Compliance
(does not claim EU RoHS exemption 7b–lead in solder)
C = RoHS-6
Pin Length Option (Thru-hole only)
Blank = Standard pin length 0.190˝ (4.8mm)
L1 = 0.110˝ (2.79mm) ➀
L2 = 0.145˝ (3.68mm) ➀
SMT Version Option
Blank = Through-hole mount, no SMT
M = Surface mount (MSL Rating 1) ➁
On/Off Control Logic Option
N = Negative
P = Positive
➀ Special quantity order is required; samples available with standard pin length only.
➁ SMT (M) versions not available in sample quantities.
➂ Some model number combinations may not be available. See website or contact your local Murata sales representative.
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MDC_ULT Series.F03 Page 2 of 26
ULT Series
Thirty-Second-Brick Isolated DC/DC Converters
with 2:1 Wide Input Range
FUNCTIONAL SPECIFICATIONS (ULT-3.3/7.5-D48-C)
Conditions ➀
Minimum
Full temperature range
Operating or non-operating, 100 mS max.
duration
Input to output tested
None, install external fuse
Power on or off, referred to -Vin
36
ABSOLUTE MAXIMUM RATINGS
Input Voltage, Continuous
Input Voltage, Transient
15
Typical/Nominal
Maximum
Units
80
Vdc
100
Vdc
Isolation Voltage
1500
Vdc
Input Reverse Polarity
none
Vdc
On/Off Remote Control
15
Vdc
Output Power
25
W
Output Current
Current-limited, no damage, short-circuit protected
7.5
A
Storage Temperature Range
Vin = Zero (no power)
-40
125
°C
Absolute maximums are stress ratings. Exposure of devices to greater than any of these conditions may adversely affect long-term reliability. Proper operation under conditions other than those
listed in the Performance/Functional Specifications Table is not implied or recommended.
Conditions ➀ ➂
INPUT
Operating voltage range
Recommended External Fuse 13
Start-up threshold
Undervoltage lockout (@ ½ load) 11
Turn-On/Turn-Off Hysteresis
Overvoltage shutdown
Reverse Polarity Protection
Internal Filter Type
Input current
Full Load Current Conditions
Low Line Input Currrent
Inrush Transient
Short Circuit input current
No Load input current
Shut-Down Mode input current (Off, UV, OT)
Reflected (back) ripple current ➁
36
Fast blow
Rising input voltage
Falling input voltage
32.5
30.75
1.22
Rising input voltage
None, install external fuse
Vin = nominal
Vin = minimum
Vin = 48V
48
2
33.3
31.75
1.3
N/A
None
Capacitive
0.6
0.8
0.05
0.04
20
6
30
Iout = minimum, unit=ON
Measured at input with specified filter
75
34.5
32.75
1.32
0.62
0.83
0.1
40
10
Vdc
A
Vdc
Vdc
Vdc
Vdc
Vdc
A
A
A2-Sec.
mA
mA
mA
mA, pk-pk
GENERAL and SAFETY
Vin=48V
Vin=36V
Efficiency
Isolation
Isolation Voltage, Input to Output
Insulation Safety Rating
Isolation Resistance
Isolation Capacitance
Safety
(certified to the following requirements)
Calculated MTBF ➃
84
83.5
85.5
85.5
%
%
1500
basic
Vdc
10
MΩ
pF
1700
UL-60950-1, CSA-C22.2 No.60950-1,
IEC/60950-1, 2nd edition (pending)
Per Telcordia SR332, issue 1, class 3, ground
fixed, Tambient=+25°C
Yes
Hours x 103
TBD
DYNAMIC CHARACTERISTICS
Fixed Switching Frequency
Startup Time
Startup Time
Dynamic Load Response
Dynamic Load Peak Deviation
250
Power On, to Vout regulation band, 100%
Remote ON to Vout Regulated
50-75-50% load step to 1% of Vout
same as above
287
75
±100
320
50
50
150
KHz
mS
mS
μSec
mV
1.0
15
Vdc
Vdc
mA
15
1.0
V
V
mA
FEATURES and OPTIONS
Remote On/Off Control ➅
"N" suffix
Negative Logic, ON state
Negative Logic, OFF state
Control Current
"P" suffix
Positive Logic, ON state
Positive Logic, OFF state
Control Current
ON = pin grounded or external voltage
OFF = pin open or external voltage
open collector/drain
-0.7
10
ON = pin open or external voltage
OFF = ground pin or external voltage
open collector/drain
10
-0.7
1
1
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MDC_ULT Series.F03 Page 3 of 26
ULT Series
Thirty-Second-Brick Isolated DC/DC Converters
with 2:1 Wide Input Range
FUNCTIONAL SPECIFICATIONS (ULT-3.3/7.5-D48-C, CONT.)
Conditions ➀
OUTPUT
Total Output Power
Voltage
Nominal Output Voltage
Setting Accuracy
Output Trim Range ➇
Overvoltage Protection
Current
Output Current Range
Minimum Load
Current Limit Inception ➈
Short Circuit
Short Circuit Current
Short Circuit Duration (remove short for
recovery)
Short circuit protection method
Regulation ➆
Line Regulation
Load Regulation
Ripple and Noise 12
Temperature Coefficient
Maximum Capacitive Loading
Remote Sense Compliance
At 50% load
User selectable (see trim formulas)
no minimal load required
98% of Vnom., after warmup
Minimum
Typical/Nominal
Maximum
Units
0
24.75
25
W
3.2505
-1.5
-20
3.9
3.3
3.35
1.5
10
4.6
Vdc
Vdc
% of Vout
Vdc
0
7.5
7.5
A
8.8
10.8
12.5
A
0.3
A
±0.15
±0.2
50
% of Vout
% of Vout
mV pk-pk
% of Vout./°C
μF
% of Vout
Hiccup technique, autorecovery within ±1.25%
of Vout
Output shorted to ground, no damage
Continuous
Hiccup current limiting
Non-latching
Vin=min. to max., Vout=nom., full load
Iout=min. to max., Vin=nom.
Tested with eight 47μF ceramic caps in parallel
At all outputs
Low ESR
Vsense = Vout - Vload, sense connected at load
MECHANICAL (Through Hole Models)
Outline Dimensions
(Please refer to outline drawing)
Weight
Conditions ➀ ➂
45
0.02
400
Minimum
Typical/Nominal
Maximum
0.92 x 0.75 x 0.35
23.4x19.05x8.89
0.32
9.07
.04 & .062
1.02 & 1.57
Brass
50
3-5
LxWxH
Through Hole Pin Diameter
Through Hole Pin Material
TH Pin Plating Metal and Thickness
5,000
10
Nickel subplate
Gold overplate
Units
Inches
mm
Ounces
Grams
Inches
mm
μ-inches
μ-inches
ENVIRONMENTAL
Operating Ambient Temperature Range ➉
Storage Temperature
Thermal Protection/Shutdown
Electromagnetic Interference
Conducted, EN55022/CISPR22
RoHS rating
See derating curves
Vin = Zero (no power)
-40
-55
120
130
85
125
140
°C
°C
°C
B
Class
External filter is required
RoHS-6
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MDC_ULT Series.F03 Page 4 of 26
ULT Series
Thirty-Second-Brick Isolated DC/DC Converters
with 2:1 Wide Input Range
Performance Specification Notes
➀ All specifications are typical unless noted. Ambient temperature =
+25°Celsius, VIN is nominal, output current is maximum rated nominal.
External output capacitance consists of 400μF capacitors across output
pins; one 33μF low ESR, and three 1μF external input capacitors. All caps
are low ESR.
Testing must be kept short enough that the converter does not appreciably
heat up during testing. For extended testing, use plenty of airflow. See
derating curves for temperature performance. All models are stable and
regulate within spec without external cacacitance.
➁ Input Ripple Current is tested and specified over a 5-20 MHz bandwidth
and uses a special set of external filters only for the Ripple Current specifications. Input filtering is CIN = 33 μF, CBUS = 220 μF, LBUS = 12 μH. Use
capacitor rated voltages which are twice the maximum expected voltage.
Capacitors must accept high speed AC switching currents.
➂ Note that Maximum Current Derating Curves indicate an average current
at nominal input voltage. At higher temperatures and/or lower airflow, the
converter will tolerate brief full current outputs if the average RMS current
over time does not exceed the Derating curve. All Derating curves are
presented at sea level altitude. Be aware of reduced power dissipation
with increasing density altitude.
➃ Mean Time Before Failure (MTBF) is calculated using the Telcordia (Belcore) SR-332 Method 1, Case 3, Issue 1, ground fixed conditions. Operating temperature = +25°C, full output load, natural air convection.
➄ The output may be shorted to ground indefinitely with no damage. The
Output Short Circuit Current shown in the specifications is an average consisting of very short bursts of full rated current to test whether the output
circuit can be repowered.
➅ The On/Off pin allows the converter to be turned on or off by an external
device such as a switch, a transistor, a logic gate, or an optical isolator.
If the “logic pin” is left floating the measured voltage will be outside the
limit's in the data sheet. Those numbers define the levels needed for the
“control function” to take place and do not represent the voltage that may
be present on the logic pin.
➆ Regulation specifications describe the deviation as the input line voltage
or output load current is varied from a nominal midpoint value to either
extreme (50% load).
➇ Do not exceed maximum power ratings, sense limits or output overvoltage
when adjusting output trim values.
➈ Output overload protection is non-latching. When the output overload
is removed, the output will automatically recover.
➉ All models are fully operational and meet published specifications,
including “cold start” at –40°C.
11
12
13
14
15
The converter will shut off if the input falls below the undervoltage threshold. It will not restart until the input exceeds the Input Start Up Voltage.
Output noise may be further reduced by installing an external filter. See
the Application Notes. Use only as much output filtering as needed and no
more. Larger caps (especially low-ESR ceramic types) may slow transient
response or degrade dynamic performance. Thoroughly test your application with all components installed.
If reverse polarity is accidentally applied to the input, always connect an
external fast blow input fuse in series with the +VIN input.
Although extremely unlikely, failure of the internal components of this
product may expose external application circuits to dangerous voltages,
currents, temperatures or power levels. Please thoroughly verify all applications before committing them to service. Be sure to include appropriately rated FUSES (see specifications and Application Notes) to reduce the
risk of failure.
Special care should be exercised so that Input Voltage Transient does not
exceed specified Max 100V/100ms. At normal input a large transient spike
can be generated as a result of distribution inductance and high inrush
current charging input cap on converter. This can be eliminated with 33μF
electrolytic capacitor mounted close to Converter input. The series resistance (500mΩ < ESR < 700mΩ) is essential in this solution.
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MDC_ULT Series.F03 Page 5 of 26
ULT Series
Thirty-Second-Brick Isolated DC/DC Converters
with 2:1 Wide Input Range
TYPICAL PERFORMANCE DATA, ULT-3.3/7.5-D48-C
Efficiency vs. Line Voltage and Load Current @ 25°C
Power Dissipation @ 25°C
86
85
83
Watts
Efficiency (%)
84
VIN = 36V
VIN = 48V
VIN = 60V
VIN = 75V
82
81
80
79
78
2.50
3.50
5.50
7.00
4.50
4.25
4.00
3.75
3.50
3.25
3.00
2.75
2.50
2.25
2.00
1.75
1.50
2.5
VIN = 36V
VIN = 48V
VIN = 60V
VIN = 75V
3.0
3.5
4.0
4.5
7.50
5.0
5.5
6.0
6.5
7.0
7.5
Amps
Load Current (Amps)
Maximum Current Temperature Derating at sea level
Vin = 48V (air flow from Pin 3 to Pin 1 on PCB)
Maximum Current Temperature Derating at sea level
Vin = 36V (air flow from Pin 3 to Pin 1 on PCB)
8
8
7
0.33 m/s (65 LFM)
0.5 m/s (100 LFM)
1.0 m/s (200 LFM)
1.5 m/s (300 LFM)
2.0 m/s (400 LFM)
6
Output Current (Amps)
Output Current (Amps)
7
5
4
0.33 m/s (65 LFM)
0.5 m/s (100 LFM)
1.0 m/s (200 LFM)
1.5 m/s (300 LFM)
2.0 m/s (400 LFM)
6
5
4
3
3
30
35
40
45
50
55
60
65
70
75
80
85
30
35
40
45
Ambient Temperature (°C)
55
60
65
70
75
80
85
80
85
Ambient Temperature (°C)
Maximum Current Temperature Derating at sea level
Vin = 60V (air flow from Pin 3 to Pin 1 on PCB)
Maximum Current Temperature Derating at sea level
Vin = 75V (air flow from Pin 3 to Pin 1 on PCB)
8
8
7
7
0.33 m/s (65 LFM)
0.5 m/s (100 LFM)
1.0 m/s (200 LFM)
1.5 m/s (300 LFM)
2.0 m/s (400 LFM)
6
Output Current (Amps)
Output Current (Amps)
50
5
4
0.33 m/s (65 LFM)
0.5 m/s (100 LFM)
1.0 m/s (200 LFM)
1.5 m/s (300 LFM)
2.0 m/s (400 LFM)
6
5
4
3
3
30
35
40
45
50
55
60
65
Ambient Temperature (°C)
70
75
80
85
30
35
40
45
50
55
60
65
70
75
Ambient Temperature (°C)
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MDC_ULT Series.F03 Page 6 of 26
ULT Series
Thirty-Second-Brick Isolated DC/DC Converters
with 2:1 Wide Input Range
TYPICAL PERFORMANCE DATA, ULT-3.3/7.5-D48-C
On/Off Enable Delay Startup (Vin=48V, Vout=3.3V, Iout=7.5A,
Cload=400uF, Ta=+25°C) Ch1=Enable, Ch4=Vout
Vin Startup Delay (Vin=48V, Vout=3.3V, Iout=7.5A, Cload=400uF, Ta=+25°C)
Ch1=Vin, Ch4=Vout
Output Ripple and Noise (Vin=48V, Iout=7.5A, Cload=0, 4x100μF caps,
Ta=+25°C, ScopeBW=20Mhz
Output Ripple and Noise (Vin=48V, Iout=0A, Cload=0, 4x100μF caps,
Ta=+25°C, ScopeBW=20Mhz)
Stepload Transient Response (Vin=48V, Iout=50-75-50% of Imax,
Cload=4x100μF, Ta=+25°C)
Thermal image with hot spot at full load current with 25°C ambient temperature. Natural
convection is used with no forced airflow. Identifiable and recommended maximum value
to be verified in application. Vin=48V, Q8 max Temp=104°C.
www.murata-ps.com/support
MDC_ULT Series.F03 Page 7 of 26
ULT Series
Thirty-Second-Brick Isolated DC/DC Converters
with 2:1 Wide Input Range
FUNCTIONAL SPECIFICATIONS (ULT-5/5-D48-C)
Conditions ➀
Minimum
Full temperature range
Operating or non-operating, 100 mS max.
duration
Input to output tested
None, install external fuse
Power on or off, referred to -Vin
36
ABSOLUTE MAXIMUM RATINGS
Input Voltage, Continuous
Input Voltage, Transient
15
Typical/Nominal
Maximum
Units
80
Vdc
100
Vdc
Isolation Voltage
1500
Vdc
Input Reverse Polarity
none
Vdc
On/Off Remote Control
0
15
Vdc
Output Power
0
25.25
W
Output Current
Current-limited, no damage, short-circuit protected
0
5
A
Storage Temperature Range
Vin = Zero (no power)
-55
125
°C
Absolute maximums are stress ratings. Exposure of devices to greater than any of these conditions may adversely affect long-term reliability. Proper operation under conditions other than those
listed in the Performance/Functional Specifications Table is not implied or recommended.
Conditions ➀ ➂
INPUT
Operating voltage range
Recommended External Fuse
Start-up threshold 12
Undervoltage lockout (@ ½ load) 11
Turn-On/Turn-Off Hysteresis
Overvoltage shutdown
Reverse Polarity Protection
Internal Filter Type
Input current
Full Load Conditions
Low Line
Inrush Transient
Short Circuit input current
No Load input current
Shut-Down Mode input current (Off, UV, OT)
Reflected (back) ripple current ➁
36
Fast blow
Rising input voltage
Falling input voltage
32
30.8
1.03
Rising input voltage
None, install external fuse
Vin = nominal
Vin = minimum
48
2
33.25
32.5
1.31
N/A
N/A
Capacitive
0.59
0.79
0.05
50
20
1
15
Iout = minimum, unit=ON
Measured at input with specified filter
75
34.25
34
1.61
0.6
0.81
100
40
3
30
Vdc
A
Vdc
Vdc
Vdc
Vdc
Vdc
A
A
A2-Sec.
mA
mA
mA
mA, pk-pk
GENERAL and SAFETY
Vin=48V
Vin=36V
Efficiency
Isolation
Isolation Voltage, Input to Output
Isolation Voltage
Insulation Safety Rating
Isolation Resistance
Isolation Capacitance
Safety
Calculated MTBF ➃
87
87
89
88.5
%
%
1500
Vdc
Vdc
basic
10
MΩ
pF
1650
UL-60950-1, CSA-C22.2 No.60950-1,
IEC/60950-1, 2nd edition (pending)
Per Telcordia SR332, issue 1, class 3, ground
fixed, Tambient=+25°C
Yes
Hours x 106
7.3
DYNAMIC CHARACTERISTICS
Fixed Switching Frequency
Startup Time
Startup Time
Dynamic Load Response
Dynamic Load Peak Deviation
225
Power On, to Vout regulation band, 100%
Remote ON to Vout Regulated
50-75-50% load step to 1% error band
same as above
255
5
5
75
±150
285
10
10
150
KHz
mS
mS
μSec
mV
1.2
15
Vdc
Vdc
mA
15
1.2
V
V
mA
FEATURES and OPTIONS
Remote On/Off Control ➅
"N" suffix
Negative Logic, ON state
Negative Logic, OFF state
Control Current
"P" suffix
Positive Logic, ON state
Positive Logic, OFF state
Control Current
ON = pin grounded or external voltage
OFF = pin open or external voltage
open collector/drain
-0.7
10
ON = pin open or external voltage
OFF = ground pin or external voltage
open collector/drain
10
-0.7
1
1
www.murata-ps.com/support
MDC_ULT Series.F03 Page 8 of 26
ULT Series
Thirty-Second-Brick Isolated DC/DC Converters
with 2:1 Wide Input Range
FUNCTIONAL SPECIFICATIONS (ULT-5/5-D48-C, CONT.)
Conditions ➀
OUTPUT
Total Output Power
Voltage
Nominal Output Voltage
Setting Accuracy
Output Trim Range ➇
Overvoltage Protection
Current
Output Current Range
Minimum Load
Current Limit Inception ➈
Short Circuit
Short Circuit Current
Short Circuit Duration (remove short for
recovery)
Short circuit protection method
Regulation ➆
Line Regulation
Load Regulation
Ripple and Noise 12
Temperature Coefficient
Maximum Capacitive Loading
Remote Sense Compliance
At 50% load
User selectable (see trim formulas)
98% of Vnom., after warmup
Minimum
Typical/Nominal
Maximum
Units
0
25
25.25
W
4.925
-1.5
-20
6
5
6.6
5.075
1.5
10
7.2
Vdc
% of Vo nom
% of Vout
Vdc
0
5
5
A
5.5
7
8.4
A
0.3
A
±0.1
±0.125
75
% of Vout
% of Vout
mV pk-pk
% of Vout./°C
μF
% of Vout
Hiccup technique, autorecovery within ±1.25%
of Vout
Output shorted to ground, no damage
Continuous
Hiccup current limiting
Non-latching
Vin=min. to max., Vout=nom., full load
Iout=min. to max., Vin=nom.
Tested with eight 47μF ceramic caps in parallel
At all outputs
Low ESR
Vsense = Vout - Vload, sense connected at load
Conditions ➀ ➂
MECHANICAL (Through Hole Models)
Outline Dimensions
(Please refer to outline drawing)
Weight
50
0.02
400
Minimum
Typical/Nominal
Maximum
0.92 x 0.75 x 0.35
23.4x19.05x8.89
0.32
9.07
.04 & .062
1.02 & 1.57
Brass
50
3-5
LxWxH
Through Hole Pin Diameter
Through Hole Pin Material
TH Pin Plating Metal and Thickness
5,000
10
Nickel subplate
Gold overplate
Units
Inches
mm
Ounces
Grams
Inches
mm
μ-inches
μ-inches
ENVIRONMENTAL
Operating Ambient Temperature Range ➉
Storage Temperature
Thermal Protection/Shutdown
Electromagnetic Interference
Conducted, EN55022/CISPR22
RoHS rating
No Derating, full power, Natural convection,
Vertical mount. See derating curves.
Vin = Zero (no power)
-40
-55
120
130
85
°C
125
140
°C
°C
B
Class
External filter is required
RoHS-6
www.murata-ps.com/support
MDC_ULT Series.F03 Page 9 of 26
ULT Series
Thirty-Second-Brick Isolated DC/DC Converters
with 2:1 Wide Input Range
Performance Specification Notes
➀ All specifications are typical unless noted. Ambient temperature =
+25°Celsius, VIN is nominal, output current is maximum rated nominal.
External output capacitance consists of 400μF capacitors across output
pins; one 33μF low ESR, and three 1μF external input capacitors. All caps
are low ESR.
Testing must be kept short enough that the converter does not appreciably
heat up during testing. For extended testing, use plenty of airflow. See
derating curves for temperature performance. All models are stable and
regulate within spec without external cacacitance.
➁ Input Ripple Current is tested and specified over a 5-20 MHz bandwidth
and uses a special set of external filters only for the Ripple Current specifications. Input filtering is CIN = 33 μF, CBUS = 220 μF, LBUS = 12 μH. Use
capacitor rated voltages which are twice the maximum expected voltage.
Capacitors must accept high speed AC switching currents.
➂ Note that Maximum Current Derating Curves indicate an average current
at nominal input voltage. At higher temperatures and/or lower airflow, the
converter will tolerate brief full current outputs if the average RMS current
over time does not exceed the Derating curve. All Derating curves are
presented at sea level altitude. Be aware of reduced power dissipation
with increasing density altitude.
➃ Mean Time Before Failure (MTBF) is calculated using the Telcordia (Belcore) SR-332 Method 1, Case 3, Issue 1, ground fixed conditions. Operating temperature = +25°C, full output load, natural air convection.
➄ The output may be shorted to ground indefinitely with no damage. The
Output Short Circuit Current shown in the specifications is an average consisting of very short bursts of full rated current to test whether the output
circuit can be repowered.
➅ The On/Off pin allows the converter to be turned on or off by an external
device such as a switch, a transistor, a logic gate, or an optical isolator.
If the “logic pin” is left floating the measured voltage will be outside the
limit's in the data sheet. Those numbers define the levels needed for the
“control function” to take place and do not represent the voltage that may
be present on the logic pin.
➆ Regulation specifications describe the deviation as the input line voltage
or output load current is varied from a nominal midpoint value to either
extreme (50% load).
➇ Do not exceed maximum power ratings, sense limits or output overvoltage
when adjusting output trim values.
➈ Output overload protection is non-latching. When the output overload
is removed, the output will automatically recover.
➉ All models are fully operational and meet published specifications,
including “cold start” at –40°C.
11
12
13
14
15
The converter will shut off if the input falls below the undervoltage threshold. It will not restart until the input exceeds the Input Start Up Voltage.
Output noise may be further reduced by installing an external filter. See
the Application Notes. Use only as much output filtering as needed and no
more. Larger caps (especially low-ESR ceramic types) may slow transient
response or degrade dynamic performance. Thoroughly test your application with all components installed.
If reverse polarity is accidentally applied to the input, always connect an
external fast blow input fuse in series with the +VIN input.
Although extremely unlikely, failure of the internal components of this
product may expose external application circuits to dangerous voltages,
currents, temperatures or power levels. Please thoroughly verify all applications before committing them to service. Be sure to include appropriately rated FUSES (see specifications and Application Notes) to reduce the
risk of failure.
Special care should be exercised so that Input Voltage Transient does not
exceed specified Max 100V/100ms. At normal input a large transient spike
can be generated as a result of distribution inductance and high inrush
current charging input cap on converter. This can be eliminated with 33μF
electrolytic capacitor mounted close to Converter input. The series resistance (500mΩ < ESR < 700mΩ) is essential in this solution.
www.murata-ps.com/support
MDC_ULT Series.F03 Page 10 of 26
ULT Series
Thirty-Second-Brick Isolated DC/DC Converters
with 2:1 Wide Input Range
TYPICAL PERFORMANCE DATA, ULT-5/5-D48
Efficiency vs. Line Voltage and Load Current @ 25°C
Current Limit
90
88
86
VIN = 36V
VIN = 48V
VIN = 60V
VIN = 75V
82
80
78
Vout
Efficiency (%)
84
76
74
72
70
0.49
5.5
5.0
4.5
VIN = 75V
4.0
VIN = 60V
VIN = 36V
3.5
VIN = 48V
3.0
2.5
2.0
1.5
1.0
0.5
0.0
6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 7.0 7.1 7.2 7.3 7.4 7.5 7.6
Amps
1.00
1.50
2.01
2.50
3.00
3.51
4.00
4.50
5.01
Load Current (Amps)
Watts
Power Dissipation @ 25°C
3.5
3.25
3.0
2.75
2.5
2.25
2.0
1.75
1.5
1.25
1.0
0.75
0.5
0.49
VIN = 36V
VIN = 48V
VIN = 60V
VIN = 75V
1.00
1.50
2.01
2.50
3.00
3.51
4.00
4.50
5.01
Amps
Maximum Current Temperature Derating at sea level
Vin = 36-75V (air flow from Pin 3 to Pin 1 on PCB)
6
5
Output Current (Amps)
0.33-2.0 m/s (65–400 LFM)
4
3
2
1
0
30
35
40
45
50
55
60
65
70
75
80
85
Ambient Temperature (°C)
www.murata-ps.com/support
MDC_ULT Series.F03 Page 11 of 26
ULT Series
Thirty-Second-Brick Isolated DC/DC Converters
with 2:1 Wide Input Range
TYPICAL PERFORMANCE DATA, ULT-5/5-D48
On/Off Enable Delay (Vin=48V, Vout=nom, Iout=5A, Cload=400uF, Ta=+25°C,
ScopeBW=20Mhz) Ch1=Enable, Ch4=Vout
Vin Startup Delay (Vin=48V, Vout=5V, Iout=5A, Cload=400uF, Ta=+25°C)
Ch1=Vin, Ch4=Vout
Stepload Transient Response (Vin=48V, Iout=50-75-50% of Imax,
Cload=4x100μF, Ta=+25°C)
Output Ripple and Noise (Vin=48V, Iout=5A, Cload=0, 4x100μF caps,
Ta=+25°C, ScopeBW=20Mhz)
Thermal image with hot spot at full load current with 25 °C ambient temperature. Natural
convection is used with no forced airflow. Identifiable and recommended maximum value
to be verified in application. Vin=48V, Q8 max Temp=96°C.
www.murata-ps.com/support
MDC_ULT Series.F03 Page 12 of 26
ULT Series
Thirty-Second-Brick Isolated DC/DC Converters
with 2:1 Wide Input Range
FUNCTIONAL SPECIFICATIONS (ULT-12/2.5-D48-C)
Conditions ➀
Minimum
Full temperature range
Operating or non-operating, 100 mS max.
duration
Input to output tested
None, install external fuse
Power on or off, referred to -Vin
36
ABSOLUTE MAXIMUM RATINGS
Input Voltage, Continuous
Input Voltage, Transient
15
Typical/Nominal
Maximum
Units
80
Vdc
100
Vdc
Isolation Voltage
1500
Vdc
Input Reverse Polarity
none
Vdc
On/Off Remote Control
0
15
Vdc
Output Power
0
30.3
W
Output Current
Current-limited, no damage, short-circuit protected
0
2.5
A
Storage Temperature Range
Vin = Zero (no power)
-40
125
°C
Absolute maximums are stress ratings. Exposure of devices to greater than any of these conditions may adversely affect long-term reliability. Proper operation under conditions other than those
listed in the Performance/Functional Specifications Table is not implied or recommended.
Conditions ➀ ➂
INPUT
Operating voltage range
Recommended External Fuse
Start-up threshold 12
Undervoltage lockout (@ ½ load) 11
Overvoltage shutdown
Turn-On/Turn-Off Hysteresis
Reverse Polarity Protection
Internal Filter Type
Input current
Full Load Current Conditions
Low Line Input Currrent
Inrush Transient
Short Circuit Input Current.
No Load Input Currrent
Shutdown Mode Input Current (Off, UV, OT)
Reflected (back) ripple current ➁
Fast blow
Rising input voltage
Falling input voltage
Rising input voltage
36
48
32
30.75
33
31.8
N/A
1.31
None
Capacitive
1.3
None, install external fuse
Vin = nominal
Vin = minimum
Vin = 48V.
0.68
0.92
0.05
0.05
20
1
30
Iout = minimum, unit=ON
Measured at input with specified filter
75
2
34
33
1.32
0.70
0.95
0.1
40
3
Vdc
A
Vdc
Vdc
Vdc
Vdc
Vdc
A
A
A2-Sec.
mA
mA
mA
mA, pk-pk
GENERAL and SAFETY
Vin=48V
Vin=36V
Efficiency
Isolation
Isolation Voltage, Input to Output
Insulation Safety Rating
Isolation Resistance
Isolation Capacitance
Safety
Calculated MTBF ➃
90
89
92
91
%
%
1500
Vdc
basic
100
1600
UL-60950-1, CSA-C22.2 No.60950-1,
IEC/60950-1, 2nd edition (pending)
Per Telcordia SR332, issue 1, class 3, ground
fixed, Tambient=+25°C
MΩ
pF
Yes
Hours x 106
TBD
DYNAMIC CHARACTERISTICS
Fixed Switching Frequency
Startup Time
Startup Time
Dynamic Load Response
Dynamic Load Peak Deviation
270
Power On, to Vout regulation band,
100% resistive load
Remote ON to Vout Regulated
50-75-50% load step to 1% error band
same as above
300
330
KHz
6
30
mS
12
100
±150
30
150
±250
mS
μSec
mV
0.9
15
Vdc
Vdc
mA
15
0.9
V
V
mA
FEATURES and OPTIONS
Remote On/Off Control ➅
"N" suffix
Negative Logic, ON state
Negative Logic, OFF state
Control Current
"P" suffix
Positive Logic, ON state
Positive Logic, OFF state
Control Current
ON = pin grounded or external voltage
OFF = pin open or external voltage
open collector/drain
-0.7
10
ON = pin open or external voltage
OFF = ground pin or external voltage
open collector/drain
10
-0.7
1
1
www.murata-ps.com/support
MDC_ULT Series.F03 Page 13 of 26
ULT Series
Thirty-Second-Brick Isolated DC/DC Converters
with 2:1 Wide Input Range
FUNCTIONAL SPECIFICATIONS (ULT-12/2.5-D48-C, CONT.)
Conditions ➀
OUTPUT
Total Output Power
Voltage
Nominal Output Voltage
Setting Accuracy
Output Trim Range ➇
Overvoltage Protection
Current
Output Current Range
Minimum Load
Current Limit Inception ➈
Short Circuit
Short Circuit Current
Short Circuit Duration (remove short for
recovery)
Short circuit protection method
Regulation ➆
Line Regulation
Load Regulation
Ripple and Noise 12
Temperature Coefficient
Maximum Capacitive Loading
Remote Sense Compliance
At 50% load
User selectable (see trim formulas)
no minimal load required
98% of Vnom., after warmup
Minimum
Typical/Nominal
Maximum
Units
0
30
30.3
W
11.88
-1
-20
13.3
12
15
12.12
1
10
18
Vdc
% of Vo nom
% of Vout
Vdc
0
2.5
2.5
A
2.65
3.55
4.3
A
Hiccup technique, autorecovery within ±1.25%
of Vout
Output shorted to ground, no damage
Continuous
Hiccup current limiting
Non-latching
Vin=min. to max., Vout=nom., full load
Iout=min. to max., Vin=nom.
Tested with 4x47uF output caps.
At all outputs
Full resistive load, low ESR
Vsense = Vout - Vload, sense connected at load
MECHANICAL (Through Hole Models)
Outline Dimensions
(Please refer to outline drawing)
Weight
0.4
Conditions ➀ ➂
70
0.02
200
Minimum
±0.075
±0.125
100
2,200
10
Typical/Nominal
Maximum
0.92 x 0.75 x 0.35
23.4x19.05x8.89
0.32
9.07
.04 & .062
1.02 & 1.57
Brass
50
3-5
LxWxH
Through Hole Pin Diameter
Through Hole Pin Material
TH Pin Plating Metal and Thickness
A
Nickel subplate
Gold overplate
% of Vout
% of Vout
mV pk-pk
% of Vout./°C
μF
% of Vout
Units
Inches
mm
Ounces
Grams
Inches
mm
μ-inches
μ-inches
ENVIRONMENTAL
Operating Ambient Temperature Range ➉
Storage Temperature
Thermal Protection/Shutdown
Electromagnetic Interference
Conducted, EN55022/CISPR22
RoHS rating
See derating curves
Vin = Zero (no power)
-40
-55
120
130
85
125
140
°C
°C
°C
B
Class
External filter is required
RoHS-6
www.murata-ps.com/support
MDC_ULT Series.F03 Page 14 of 26
ULT Series
Thirty-Second-Brick Isolated DC/DC Converters
with 2:1 Wide Input Range
Performance Specification Notes
➀ All specifications are typical unless noted. Ambient temperature =
+25°Celsius, VIN is nominal, output current is maximum rated nominal.
External output capacitance consists of 400μF capacitors across output
pins; one 33μF low ESR, and three 1μF external input capacitors. All caps
are low ESR.
Testing must be kept short enough that the converter does not appreciably
heat up during testing. For extended testing, use plenty of airflow. See
derating curves for temperature performance. All models are stable and
regulate within spec without external cacacitance.
➁ Input Ripple Current is tested and specified over a 5-20 MHz bandwidth
and uses a special set of external filters only for the Ripple Current specifications. Input filtering is CIN = 33 μF, CBUS = 220 μF, LBUS = 12 μH. Use
capacitor rated voltages which are twice the maximum expected voltage.
Capacitors must accept high speed AC switching currents.
➂ Note that Maximum Current Derating Curves indicate an average current
at nominal input voltage. At higher temperatures and/or lower airflow, the
converter will tolerate brief full current outputs if the average RMS current
over time does not exceed the Derating curve. All Derating curves are
presented at sea level altitude. Be aware of reduced power dissipation
with increasing density altitude.
➃ Mean Time Before Failure (MTBF) is calculated using the Telcordia (Belcore) SR-332 Method 1, Case 3, Issue 1, ground fixed conditions. Operating temperature = +25°C, full output load, natural air convection.
➄ The output may be shorted to ground indefinitely with no damage. The
Output Short Circuit Current shown in the specifications is an average consisting of very short bursts of full rated current to test whether the output
circuit can be repowered.
➅ The On/Off pin allows the converter to be turned on or off by an external
device such as a switch, a transistor, a logic gate, or an optical isolator.
If the “logic pin” is left floating the measured voltage will be outside the
limit's in the data sheet. Those numbers define the levels needed for the
“control function” to take place and do not represent the voltage that may
be present on the logic pin.
➆ Regulation specifications describe the deviation as the input line voltage
or output load current is varied from a nominal midpoint value to either
extreme (50% load).
➇ Do not exceed maximum power ratings, sense limits or output overvoltage
when adjusting output trim values.
➈ Output overload protection is non-latching. When the output overload
is removed, the output will automatically recover.
➉ All models are fully operational and meet published specifications,
including “cold start” at –40°C.
11
12
13
14
15
The converter will shut off if the input falls below the undervoltage threshold. It will not restart until the input exceeds the Input Start Up Voltage.
Output noise may be further reduced by installing an external filter. See
the Application Notes. Use only as much output filtering as needed and no
more. Larger caps (especially low-ESR ceramic types) may slow transient
response or degrade dynamic performance. Thoroughly test your application with all components installed.
If reverse polarity is accidentally applied to the input, always connect an
external fast blow input fuse in series with the +VIN input.
Although extremely unlikely, failure of the internal components of this
product may expose external application circuits to dangerous voltages,
currents, temperatures or power levels. Please thoroughly verify all applications before committing them to service. Be sure to include appropriately rated FUSES (see specifications and Application Notes) to reduce the
risk of failure.
Special care should be exercised so that Input Voltage Transient does not
exceed specified Max 100V/100ms. At normal input a large transient spike
can be generated as a result of distribution inductance and high inrush
current charging input cap on converter. This can be eliminated with 33μF
electrolytic capacitor mounted close to Converter input. The series resistance (500mΩ < ESR < 700mΩ) is essential in this solution.
www.murata-ps.com/support
MDC_ULT Series.F03 Page 15 of 26
ULT Series
Thirty-Second-Brick Isolated DC/DC Converters
with 2:1 Wide Input Range
TYPICAL PERFORMANCE DATA, ULT-12/2.5-D48
Efficiency vs. Line Voltage and Load Current @ 25°C
Power Dissipation @ 25°C
92
90
Watts
Efficiency (%)
88
86
VIN = 36V
VIN = 48V
VIN = 60V
VIN = 72V
84
82
80
78
76
2.85
2.60
2.35
2.10
1.85
1.60
1.35
1.10
0.85
0.60
0.25
VIN = 36V
VIN = 48V
VIN = 60V
VIN = 75V
0.50
0.75
1.00
1.25
74
72
0.25
1.50
1.75
2.00
2.25
2.50
Amps
0.50
0.75
1.00
1.25
1.50
1.75
2.00
2.25
2.50
Load Current (Amps)
Maximum Current Temperature Derating at sea level
Vin = 36-48V (air flow from Pin 3 to Pin 1 on PCB)
3
Output Current (Amps)
0.33-2.0 m/s (65-400 LFM)
2
1
0
30
35
40
45
50
55
60
65
70
75
80
85
Ambient Temperature (°C)
Maximum Current Temperature Derating at sea level
Vin = 60V (air flow from Pin 3 to Pin 1 on PCB)
Maximum Current Temperature Derating at sea level
Vin = 75V (air flow from Pin 3 to Pin 1 on PCB)
3
.033 m/s (65 LFM)
0.5 m/s (100 LFM)
1.0-2.0 m/s (200-400 LFM)
2
Output Current (Amps)
Output Current (Amps)
3
1
0
.033 m/s (65 LFM)
0.5 m/s (100 LFM)
1.0 m/s (200 LFM)
1.5-2.0 m/s (300-400 LFM)
2
1
0
30
35
40
45
50
55
60
65
Ambient Temperature (°C)
70
75
80
85
30
35
40
45
50
55
60
65
70
75
80
85
Ambient Temperature (°C)
www.murata-ps.com/support
MDC_ULT Series.F03 Page 16 of 26
ULT Series
Thirty-Second-Brick Isolated DC/DC Converters
with 2:1 Wide Input Range
TYPICAL PERFORMANCE DATA, ULT-12/2.5-D48
On/Off Enable Delay Startup (Vin=48V, Vout=12V, Iout=2.5A, Cload=188uF, Ta=+25°C)
Ch1=Enable, Ch4=Vout
Vin Startup Delay (Vin=48V, Vout=12V, Iout=2.5A, Cload=188uF, Ta=+25°C)
Ch1=Vin, Ch4=Vout
Stepload Transient Response (Vin=48V, Iout=50-75-50 of Imax,
Cload=4x47uF, Ta=+25°C)
Output Ripple and Noise (Vin=48V, Iout=2.5A, Cload=4 (47 uF caps),
Ta=+25°C, ScopeBW=20Mhz)
Startup Delay (Vin=48V, Iout=2.5A, Cload=188uf, Ta=+25°C) Ch1=Vin, Ch2=Vout
Thermal image with hot spot at full load current with +25°C ambient temperature. Natural
convection is used with no forced airflow. Identifiable and recommended maximum value
to be verified in application. Vin=48V, T1 max Temp=83°C.
www.murata-ps.com/support
MDC_ULT Series.F03 Page 17 of 26
ULT Series
Thirty-Second-Brick Isolated DC/DC Converters
with 2:1 Wide Input Range
MECHANICAL SPECIFICATIONS, THROUGH-HOLE MOUNT
TOP VIEW
Important! Always connect the sense pins. If they
are not connected to a remote load, wire each
sense pin to its respective voltage output at the
converter pins.
19.05
.75
The 0.19-inch pin length is shown. Please refer to
the part number structure for alternate pin lengths.
Pin material: Brass.
Finish (all pins):
Gold (3-5 µ-inches min)
Over Nickel (50 µ-inches min)
23.4
.92
Please note that some competitive units may use
different pin numbering or alternate outline views;
however, all units are plugin-compatible.
.010 MIN
CLEARANCE
END VIEW
4.8
.19
Pin
3
MTG PLANE
8.9
.35
2
1
1.02±0.05
.040±.002
@ PINS 1-3, 5-7
1.52±0.05
.060±.002
@ PINS 4 & 8
1.80±0.05
.071±.002
TYP SHOULDER
2.11±0.05
.083±.002
TYP SHOULDER
FOR 60 MIL PINS
13.64
.537
PIN
#1
2.67
.105
3
4
5
15.24
.600
2
1
4.1
.16
0.04 X 45°
CHAMFER
BOTTOM PIN SIDE VIEW
PIN
#4
ISOMETRIC VIEW
Dimensions are in inches (mm) shown for ref. only.
7
8
PIN
#3
3.81
.150
6
7.62
.300
INPUT/OUTPUT CONNECTIONS
Function
Pin
Function
–Vin
4
–Vout
5
–Sense
On/Off Control 6
Trim
7
+Sense
+Vin
8
+Vout
Third Angle Projection
3.81
.150
Tolerances (unless otherwise specified):
.XX ± 0.02 (0.5)
.XXX ± 0.010 (0.25)
Angles ± 2˚
Components are shown for reference only
and may vary between units.
www.murata-ps.com/support
MDC_ULT Series.F03 Page 18 of 26
ULT Series
Thirty-Second-Brick Isolated DC/DC Converters
with 2:1 Wide Input Range
MECHANICAL SPECIFICATIONS, SURFACE MOUNT
TOP VIEW
Important! Always connect the sense pins. If they
are not connected to a remote load, wire each
sense pin to its respective voltage output at the
converter pins.
19.05
.75
Pin material: Brass.
Finish (all pins):
Gold (3-5 µ-inches min)
Over Nickel (50 µ-inches min)
Please note that some competitive units may use
different pin numbering or alternate outline views;
however, all units are plugin-compatible.
23.4
.92
Coplanarity spec: 0.004" [0.1mm]
.010 MIN
CLEARANCE
END VIEW
8.9
.35
MTG PLANE
Pin
3
2
1
INPUT/OUTPUT CONNECTIONS
Function
Pin
Function
–Vin
4
–Vout
5
–Sense
On/Off Control 6
Trim
7
+Sense
+Vin
8
+Vout
1.57±0.05
.062±.002 @
PINS 1-8
13.64
.537
2.67
.105
3
4
5
15.24
.600
PIN
#1
6
7.62
.300
2
1
4.1
.16
3.81
.150
7
8
0.04 X 45°
CHAMFER
3.81
.150
ISOMETRIC VIEW
Dimensions are in inches (mm) shown for ref. only.
Third Angle Projection
BOTTOM PIN SIDE VIEW
Tolerances (unless otherwise specified):
.XX ± 0.02 (0.5)
.XXX ± 0.010 (0.25)
Angles ± 2˚
Components are shown for reference only
and may vary between units.
www.murata-ps.com/support
MDC_ULT Series.F03 Page 19 of 26
ULT Series
Thirty-Second-Brick Isolated DC/DC Converters
with 2:1 Wide Input Range
RECOMMENDED FOOTPRINT, THROUGH-HOLE (VIEW THROUGH CONVERTER)
FINISHED HOLE SIZES
@ PINS 1-3, 5-7
(PER IPC-D-275, LEVEL C)
2.92
.115
23.9
.94
15.24
.600
(PER IPC-D-275, LEVEL C)
(PRI)
(SEC)
13.64
.537
.048-.062
4.32
.170
FINISHED HOLE SIZES
@ PINS 4 & 8
TOP VIEW
1
7.62
.300
.070-.084
3.81
.150
8
7
2
6
5
3
.100 MIN
ANNULAR RING
FOR ALL PIN
SHOULDERS
4
3.81
.150
19.6
.77
IT IS RECOMMENDED THAT NO PARTS
BE PLACED BENEATH CONVERTER
RECOMMENDED FOOTPRINT, SURFACE MOUNT (VIEW THROUGH CONVERTER)
TOP VIEW
.070" [1.78mm]
MIN PAD
(8 PLACES)
(PRI)
13.64
.537
4.32
.170
23.9
.94
15.24
.600
(SEC)
7.62
.300
1
8
3.81
.150
7
2
6
5
3
4
Dimensions are in inches (mm) shown for ref. only.
3.81
.150
Third Angle Projection
.115
19.6
.77
IT IS RECOMMENDED THAT NO PARTS
BE PLACED BENEATH CONVERTER
Tolerances (unless otherwise specified):
.XX ± 0.02 (0.5)
.XXX ± 0.010 (0.25)
Angles ± 2˚
Components are shown for reference only
and may vary between units.
www.murata-ps.com/support
MDC_ULT Series.F03 Page 20 of 26
ULT Series
Thirty-Second-Brick Isolated DC/DC Converters
with 2:1 Wide Input Range
SHIPPING TRAYS AND BOXES, THROUGH-HOLE MOUNT
FOAM PAD
EACH STATIC DISSIPATIVE
POLYETHYLENE FOAM TRAY
ACCOMMODATES 49
CONVERTERS
IN A 7 X 7 ARRAY
69.9±6.4
2.75±.25
CLOSED HEIGHT
279.4±6.4
11.00±.25
266.7±6.4
10.50±.25
49 UNITS PER TRAY
2 TRAYS PER CARTON
MPQ=98 UNITS
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MDC_ULT Series.F03 Page 21 of 26
ULT Series
Thirty-Second-Brick Isolated DC/DC Converters
with 2:1 Wide Input Range
TAPE AND REEL INFORMATION, SURFACE MOUNT (MSL RATING 1)
Feed (Unwind)
Direction ---Pin #1
INDICATOR
21.0
.83
44.00
1.732
2.00
.079
4.00
.157
Round
Holes
22.00
.866
1.6
.06
32.00
1.260
PITCH
6.0-6.3
VACUUM PICKUP
Oblong
Holes
8.9
.35
Top Cover Tape
PACKAGING CONFORMS TO EIA-481
TAPE AND REEL
(200 UNITS PER REEL)
PACKAGED AS MSL2
13.0
.51
330.2
13.00
44.0
1.73
Dimensions are in inches (mm shown for ref. only).
Third Angle Projection
Tolerances (unless otherwise specified):
.XX ± 0.02 (0.5)
.XXX ± 0.010 (0.25)
Angles ± 1˚
Components are shown for reference only.
www.murata-ps.com/support
MDC_ULT Series.F03 Page 22 of 26
ULT Series
Thirty-Second-Brick Isolated DC/DC Converters
with 2:1 Wide Input Range
TECHNICAL NOTES
Input Fusing
Certain applications and/or safety agencies may require the installation of
fuses at the inputs of power conversion components. Fuses should also be
used if the possibility of sustained, non-current-limited, input-voltage polarity
reversals exists. For Murata Power Solutions' ULT series DC/DC converters, we
recommend the use of a fast blow fuse, installed in the ungrounded input supply line with a typical value about twice the maximum input current, calculated
at low line with the converter’s minimum efficiency.
All relevant national and international safety standards and regulations must
be observed by the installer. For system safety agency approvals, the converters must be installed in compliance with the requirements of the end- use
safety standard.
Input Reverse-Polarity Protection
If the input voltage polarity is accidentally reversed, an internal diode will become forward biased and likely draw excessive current from the power source.
If this source is not current limited or the circuit appropriately fused, it could
cause permanent damage to the converter.
Input Under-Voltage Shutdown and Start-Up Threshold
Under normal start-up conditions, devices will not begin to regulate properly
until the ramping-up input voltage exceeds the Start-Up Threshold Voltage.
Once operating, devices will not turn off until the input voltage drops below the
Under-Voltage Shutdown limit. Subsequent re-start will not occur until the input
is brought back up to the Start-Up Threshold. This built in hysteresis prevents
any unstable on/off situations from occurring at a single input voltage.
Start-Up Time
The VIN to VOUT Start-Up Time is the time interval between the point at which
the ramping input voltage crosses the Start-Up Threshold and the fully loaded
output voltage enters and remains within its specified accuracy band. Actual
measured times will vary with input source impedance, external input capacitance, and the slew rate and final value of the input voltage as it appears at the
converter. The ULT Series implements a soft start circuit to limit the duty cycle
of its PWM controller at power up, thereby limiting the input inrush current.
The On/Off Control to VOUT start-up time assumes the converter has its
nominal input voltage applied but is turned off via the On/Off Control pin. The
specification defines the interval between the point at which the converter is
turned on (released) and the fully loaded output voltage enters and remains
within its specified accuracy band. Similar to the VIN to VOUT start-up, the On/Off
Control to VOUT start-up time is also governed by the internal soft start circuitry
and external load capacitance. The difference in start up time from VIN to VOUT
and from On/Off Control to VOUT is therefore insignificant.
Input Source Impedance
The input of ULT converters must be driven from a low ac-impedance source. The
DC/DC’s performance and stability can be compromised by the use of highly inductive source impedances. The input circuit shown in Figure 2 is a practical solution
that can be used to minimize the effects of inductance in the input traces. For optimum performance, components should be mounted close to the DC/DC converter.
I/O Filtering, Input Ripple Current, and Output Noise
All models in the ULT Series are tested/specified for input reflected ripple current and output noise using the specified external input/output components/
circuits and layout as shown in the following two figures. External input capacitors (CIN in Figure 2) serve primarily as energy-storage elements, minimizing line voltage variations caused by transient IR drops in conductors from
backplane to the DC/DC. Input caps should be selected for bulk capacitance
(at appropriate frequencies), low ESR, and high rms-ripple-current ratings. The
switching nature of DC/DC converters requires that dc voltage sources have
low ac impedance as highly inductive source impedance can affect system
stability. In Figure 2, CBUS and LBUS simulate a typical dc voltage bus. Your
specific system configuration may necessitate additional considerations.
TO
OSCILLOSCOPE
CURRENT
PROBE
+VIN
LBUS
+
VIN
CBUS
CIN
–
–VIN
CIN = 33μF, ESR < 700mΩ @ 100kHz
CBUS = 220μF, ESR < 100mΩ @ 100kHz
LBUS = 12μH
Figure 2. Measuring Input Ripple Current
In critical applications, output ripple/noise (also referred to as periodic and
random deviations or PARD) may be reduced below specified limits using filtering techniques, the simplest of which is the installation of additional external
output capacitors. They function as true filter elements and should be selected
for bulk capacitance, low ESR and appropriate frequency response.
All external capacitors should have appropriate voltage ratings and be
located as close to the converter as possible. Temperature variations for all
relevant parameters should also be taken carefully into consideration. The most
effective combination of external I/O capacitors will be a function of line voltage
and source impedance, as well as particular load and layout conditions.
Floating Outputs
Since these are isolated DC/DC converters, their outputs are “floating” with
respect to their input. Designers will normally use the –Output as the ground/
return of the load circuit. You can however, use the +Output as ground/return to
effectively reverse the output polarity.
Minimum Output Loading Requirements
ULT converters employ a synchronous-rectifier design topology and all models
regulate within spec and are stable under no-load to full load conditions.
Operation under no-load conditions however might slightly increase the output
ripple and noise.
Maximum
Model
Tested with
Capacitance
Loading
ULT-3.3/7.5-D48
ULT-5/5-D48
ULT-12/2.5-D48
Four 100μF output capacitors & Three 1μF and
33μF (low ESR) external input capacitors
Four 100μF output capacitors & Three 1μF and
33μF (low ESR) external input capacitors
Four 47μF output capacitors & three 1μF and 33μF
(low ESR) external input capacitors.
5000μF
5000μF
2200μF
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MDC_ULT Series.F03 Page 23 of 26
ULT Series
Thirty-Second-Brick Isolated DC/DC Converters
with 2:1 Wide Input Range
+SENSE
+OUTPUT
C1
C2
C3
C4
SCOPE
RLOAD
–OUTPUT
–SENSE
C1–C4 = 100μF CERAMIC*
LOAD 2-3 INCHES (51-76mm) FROM MODULE
*The ULT-12/2.5-D48 model is tested with 47μF output caps.
Short Circuit Condition
When a converter is in current-limit mode, the output voltage will drop as
the output current demand increases. If the output voltage drops too low, the
magnetically coupled voltage used to develop primary side voltages will also
drop, thereby shutting down the PWM controller. Following a time-out period,
the PWM will restart causing the output voltage to begin ramping to their appropriate value. If the short-circuit condition persists, another shutdown cycle
will be initiated. This on/off cycling is referred to as “hiccup” mode. The hiccup
cycling reduces the average output current, thereby preventing internal temperatures from rising to excessive levels. The ULT Series is capable of enduring
an indefinite short circuit output condition.
Figure 3. Measuring Output Ripple/Noise (PARD)
Thermal Shutdown
The ULT converters are equipped with thermal-shutdown circuitry. If environmental conditions cause the temperature of the DC/DC converter to rise above
the designed operating temperature, a precision temperature sensor inside
the PWM (see U1 in figure 4) will power down the unit. When the internal
temperature decreases below the threshold of the temperature sensor, the unit
will self-start. See Performance/Functional Specifications.
Remote Sense
Note: The Sense and VOUT lines are internally connected through low-value
resistors. Nevertheless, if the sense function is not used for remote regulation
the user should connect the +Sense to +VOUT and –Sense to –VOUT at the DC/
DC converter pins. ULT series converters employ a sense feature to provide
point of use regulation, thereby overcoming moderate IR drops in PCB conductors or cabling. The remote sense lines carry very little current and therefore
require minimal cross-sectional-area conductors. The sense lines, which are
capacitively coupled to their respective output lines, are used by the feedback
control-loop to regulate the output. As such, they are not low impedance points
and must be treated with care in layouts and cabling. Sense lines on a PCB
should be run adjacent to dc signals, preferably ground.
[VOUT(+)-VOUT(–)] – [Sense(+)-Sense(–)]  10%VOUT
Figure 4. Thermal Shutdown
Output Over-Voltage Protection
The ULT output voltage is monitored for an over-voltage condition using a
comparator. The signal is optically coupled to the primary side and if the output
voltage rises to a level which could be damaging to the load, the sensing
circuitry will power down the PWM controller causing the output voltage to decrease. Following a time-out period the PWM will restart, causing the output voltage to ramp to its appropriate value. If the fault condition persists, and the output
voltage again climbs to excessive levels, the over-voltage circuitry will initiate
another shutdown cycle. This on/off cycling is referred to as “hiccup” mode.
In cables and discrete wiring applications, twisted pair or other techniques
should be used. Output over-voltage protection is monitored at the output voltage pin, not the Sense pin. Therefore, excessive voltage differences between
VOUT and Sense in conjunction with trim adjustment of the output voltage can
cause the over-voltage protection circuitry to activate (see Performance Specifications for over-voltage limits). Power derating is based on maximum output
current and voltage at the converter’s output pins. Use of trim and sense functions can cause output voltages to increase, thereby increasing output power
beyond the converter’s specified rating, or cause output voltages to climb into
the output over-voltage region. Therefore, the designer must ensure:
(VOUT at pins) x (IOUT)  rated output power
Contact and PCB resistance
losses due to IR drops
+VOUT
+VIN
IOUT
+SENSE
Sense Current
Current Limiting
As soon as the output current increases to approximately 130% of its rated
value, the DC/DC converter will go into a current-limiting mode. In this condition, the output voltage will decrease proportionately with increases in output
current, thereby maintaining somewhat constant power dissipation. This is
commonly referred to as power limiting. Current limit inception is defined
as the point at which the full-power output voltage falls below the specified
tolerance. See Performance/Functional Specifications. If the load current, being
drawn from the converter, is significant enough, the unit will go into a short
circuit condition as described below.
ON/OFF
CONTROL
TRIM
LOAD
Sense Return
–SENSE
IOUT Return
–VIN
–VOUT
Contact and PCB resistance
losses due to IR drops
Figure 5. Remote Sense Circuit Configuration
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MDC_ULT Series.F03 Page 24 of 26
ULT Series
Thirty-Second-Brick Isolated DC/DC Converters
with 2:1 Wide Input Range
On/Off Control
The input-side, remote On/Off Control function can be ordered to operate with
either logic type.
+VIN
+Vcc
Positive ("P" suffix) logic models are enabled when the on/off pin is
left open (or is pulled high, applying +10V to +15V with respect to –Input).
Positive-logic devices are disabled when the on/off pin is pulled low (-0.7 to
0.9V with respect to –Input).
13V CIRCUIT
ON/OFF
CONTROL
Negative (“N” suffi x) logic devices are off when pin is left open (or pulled
high, applying +10V to +15V), and on when pin is pulled low (–0.7 to +0.9V)
with respect to –Input.
–VIN
Figure 6. Driving the Negative Logic On/Off Control Pin
(simplified circuit)
NOTE: Please refer to the Functional Specs for each specific ULT model.
Dynamic control of the remote on/off function is best accomplished with a
mechanical relay or an open-collector/open-drain drive circuit (optically isolated
if appropriate). The drive circuit should be able to sink appropriate current (see
Performance Specifications) when activated and withstand appropriate voltage
when deactivated. Applying an external voltage to pin 2 when no input power is
applied to the converter can cause permanent damage to the converter.
5V CIRCUIT
+VOUT
+VIN
OUTPUT VOLTAGE ADJUSTMENT
+SENSE
Trim Equations
Adjustable output voltage pin. If the Trim pin is left open circuit the output
voltage is set to Vo nom. Adjustment by means of the external resistor must be
possible to achieve an output voltage of Vo nom. +10% or –20%.
ON/OFF
CONTROL
TRIM
LOAD
RTRIM UP
–SENSE
Connecting an external resistor between the TRIM pin and the –Sense pin
decreases the output voltage set point. The following equation determines the
required external resistor value to obtain a percentage output voltage change
of Δ%:
–VIN
–VOUT
Figure 7. Trim Connections To Increase Output Voltages
Rtrim-down = [(511/Δ%) – 10.22] KΩ
Connect sense to its respective VOUT pin if sense is not used with a remote load.
Where:
Δ% = [(Vo set – Vdesired) / Vo set] x 100
Connecting an external resistor between the TRIM pin and the +Sense pin
increases the output voltage set point. The following equation determines the
required external resistor value to obtain a percentage output voltage change
of Δ%:
+VOUT
+VIN
+SENSE
Rtrim-up = [5.11 x Vo set x (100 +Δ%) / (1.225 x Δ%) – (511 / Δ%) – 10.22] KΩ
Where:
ON/OFF
CONTROL
RTRIM DOWN
TRIM
LOAD
Δ% = [(Vdesired – Vo set) / Vo set] x 100
–SENSE
To maintain set point accuracy, the trim resistor tolerance should be at least
± 1.0%
–VIN
–VOUT
Figure 8. Trim Connections To Decrease Output Voltages
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MDC_ULT Series.F03 Page 25 of 26
ULT Series
Thirty-Second-Brick Isolated DC/DC Converters
with 2:1 Wide Input Range
Vertical Wind Tunnel
IR Transparent
optical window
Unit under
test (UUT)
Murata Power Solutions employs a computer controlled customdesigned closed loop vertical wind tunnel, infrared video camera system, and test instrumentation for accurate airflow and heat dissipation analysis of power products. The system includes a precision low
flow-rate anemometer, variable speed fan, power supply input and
load controls, temperature gauges, and adjustable heating element.
Variable
speed fan
The IR camera monitors the thermal performance of the Unit Under
Test (UUT) under static steady-state conditions. A special optical port
is used which is transparent to infrared wavelengths.
IR Video
Camera
Heating
element
Precision
low-rate
anemometer
3” below UUT
Both through-hole and surface mount converters are soldered
down to a 10" x 10" host carrier board for realistic heat absorption
and spreading. Both longitudinal and transverse airflow studies are
possible by rotation of this carrier board since there are often significant differences in the heat dissipation in the two airflow directions.
The combination of adjustable airflow, adjustable ambient heat, and
adjustable Input/Output currents and voltages mean that a very wide
range of measurement conditions can be studied.
The collimator reduces the amount of turbulence adjacent to the
UUT by minimizing airflow turbulence. Such turbulence influences the
effective heat transfer characteristics and gives false readings. Excess
turbulence removes more heat from some surfaces and less heat
from others, possibly causing uneven overheating.
Ambient
temperature
sensor
Airflow
collimator
Figure 9. Vertical Wind Tunnel
Both sides of the UUT are studied since there are different thermal
gradients on each side. The adjustable heating element and fan, built-in
temperature gauges, and no-contact IR camera mean that power supplies
are tested in real-world conditions.
Through-hole Soldering Guidelines
SMT Reflow Soldering Guidelines
Murata Power Solutions recommends the TH soldering specifications below when installing these converters. These specifications vary depending on the solder type. Exceeding
these specifications may cause damage to the product. Your production environment may
differ; therefore please thoroughly review these guidelines with your process engineers.
The surface-mount reflow solder profile shown below is suitable for SAC305 type leadfree solders. This graph should be used only as a guideline. Many other factors influence
the success of SMT reflow soldering. Since your production environment may differ,
please thoroughly review these guidelines with your process engineers.
Wave Solder Operations for through-hole mounted products (THMT)
For Sn/Ag/Cu based solders:
Maximum Preheat Temperature
115° C.
Maximum Pot Temperature
270° C.
Maximum Solder Dwell Time
7 seconds
For Sn/Pb based solders:
Maximum Preheat Temperature
105° C.
Maximum Pot Temperature
250° C.
Maximum Solder Dwell Time
6 seconds
Murata Power Solutions, Inc.
11 Cabot Boulevard, Mansfield, MA 02048-1151 U.S.A.
ISO 9001 and 14001 REGISTERED
This product is subject to the following operating requirements
and the Life and Safety Critical Application Sales Policy:
Refer to: http://www.murata-ps.com/requirements/
Murata Power Solutions, Inc. makes no representation that the use of its products in the circuits described herein, or the use of other
technical information contained herein, will not infringe upon existing or future patent rights. The descriptions contained herein do not imply
the granting of licenses to make, use, or sell equipment constructed in accordance therewith. Specifications are subject to change without
notice.
© 2015 Murata Power Solutions, Inc.
www.murata-ps.com/support
MDC_ULT Series.F03 Page 26 of 26