Prospektblatt Vollautomat Varicon 7000

Varicon 7000 2-Seiter_EN 03.11.2015 13:06 Seite 1
VARICON 7000
Fully Automatic Machines for IDT Termination of RAST Connectors
Varicon 7000 2-Seiter_EN 03.11.2015 13:06 Seite 2
VARICON 7000
The new definition of efficiency in IDT harnessing
VARICON 7000-RD
Versatile, fully automatic harnessing machine
for termination of RAST connectors in insulation displacement technology, for flexible
harness configurations
VARICON 7000 with reduced devices, same
machine concept, stroke capacity up to
10500 contacts/h
Produce fast and efficiently
impressively high output
extremely short changeover times
modular configuration according to customers’ specifications
integrated 100% testing stations acc. to customers’ specifications
Invest future-proof
for RAST 2.5, RAST 2.5 plus™, RAST 2.5 Power plus™, RAST 5
excellent cost-performance ratio
highly efficient for lowest machine cost percentage per piece
VARICON 7000
RANGE OF APPLICATION
Connectors
RAST 2.5 (351..., 352...)
RAST 2.5 plus™ (352100, 352300)
RAST 2.5 Power plus™ (357000)
RAST 5 (362..., 363...)
all available
2.5/5.0 mm
in chain
discrete conductor
Number of poles
Pitch
State of delivery of connectors
Processable conductor
FEATURES
Application
high-volume production
Stroke capacity
17000 contacts/h
- Highly efficient connector loading
- 2 different RAST systems loadable in parallel (* 2 of 4 listed feeder modules
included, additional ones optional)
- Decollating of connectors and cutting of RAST keyings
- Highly efficient cable loading
- 24 cable barrels mountable in parallel
- 8 different cables loadable in parallel (different types, sections, colors)
- Flexible cable processing
- 1-to-n (U-type) and 1-to-1 (Z-type) harnesses
- Crossed cables, bridged contacts and varying pitches in one harness
- Multiple cable lengths in one harness (min. 200 mm, max. 2500 mm)
- Precise IDT termination
- Quality assurance
- Mechanical testing units including RAST keying and cable position tests
- Electrical testing units, including continuity, high-voltage/short-circuit tests
- Distruction of reject parts (individually or sequentially)
- Finishing
- Cable bending unit for RAST 2.5 Power plus™ and RAST 5
- Produced harnesses hanging straight or in loop for manual unloading
- Especially short changeover times
- Main process units duplicated for maximum performance and output
DIMENSIONS AND SUPPLY DATA
Dimensions (H x W x D)
2080 mm x 9800 mm x 6500 mm
Weight
ca 6100 kg
Electric power supply
400 V/50 Hz, 32 A
Compressed air supply
6 bar, 8–10 m³/h
Job example
Cable length
RAST 2.5 jumper cable
1,000 mm
Cycle time
0.21 seconds/contact
0.33 seconds/cable
Stroke capacity
Operation time
17,000 contacts/hour
8,500 cables/hour
7 hours/shift, 17 shifts/week,
48 weeks per year
Efficiency factor
Capacity utilization
90 %
80 %
Output
70 million contacts/year
35 million cables/year
Efficiency counts!
www.lumberg.com · home [email protected]
119141 · 1511-0.1 · EN
VARICON 7000