Flex Cables

Flex Cable
Portfolio
More Flexibility in Cable Choice
and Performance
A
lpha Wire’s extensive line of flex cable is designed to deliver
exceptional performance and reliability in the most strenuous of
environments. Whether you are installing new systems or maintaining
existing ones, these cables combine ruggedness with high flex or
continuous flex capabilities. Our flex cables are used for a wide variety
of flexing applications such as assembly equipment, conveyer systems,
motion control, and robotic systems. These cables are available in a
variety of configurations, allowing exactly the right cable to be selected
for your application.
Flexible cable is available from stock in most industry-standard sizes and
constructions, in cut-to-length put-ups, so you can order how much you
want, when you need it.
For more information, contact our Inside Sales Department
at 1-800-52 ALPHA.
2
Find the Cable
You Need
Consult with Alpha Wire’s
engineering team for
assistance in developing the
ideal wire and cable solution
for your equipment needs—
from withstanding extreme
temperatures, abrasion, and
chemical exposure to providing
exceptional reliability in
continuous and high-flex pickand-place applications with cable
having up to 20 million rolling
flex cycles.
The performance you need . . .
• Flexibility ranging from
1 million to 20 million
flex cycles
• Resistance to harsh chemicals
and temperature extremes
• Shielding options for excellent
EMI resistance
• Smaller, lighter cabling to save
space and weight
• Minimums as low as 100’ on
custom cable are ideal for
R&D and prototyping
The service you deserve . . .
• Broad inventory in stock
• Same-day shipping
• Small put-ups available
• Extensive distributor network
• Online Cable Design Center
• Extensive custom cable design
and manufacturing capabilities
The reliability you demand . . .
• Long flex life for
motion control
• Low noise for signal integrity
• High pull strength for easy use
• Ultra-fine wire constructions
for enhanced flexibility
The stresses and strains placed
on cables in medium-to-high
flex applications ranging from
conveyors and transfer shuttles
to high-speed pick-and-place
robotic systems and automated
material handling equipment can
quickly lead to equipment failure.
Specifying the correct cable
from the outset reduces the risk
of cable failure and ensures that
productivity and performance
are protected. Alpha Wire offers
a broad spectrum of flexible
cable to satisfy virtually any
application need.
• R
olling flex, such as C-track or
Cartesian motions
• B
ending flex or “tic-toc,” such
as hinged panels
• Variable/random motion flex
Shielding options include braid,
spiral wrap copper, foil + braid,
and foil/spiral. Our high-flex
shielding options include a
double-jacket configuration with
85% braid coverage to achieve
high shielding effectiveness while
maintaining the desired flexibility.
For torsional flex applications,
we offer spiral wound shielding
with 90% coverage.
85% – 90% Coverage
Tinned Copper Braid
Double Jacket For Outstanding
Flexing Performance
• Torsional flex, such as twisting
3
Applications
• Cartesian robots
• Articulated multi-axis robots
• Automation networking
• Machine tools
• Automotive assembly
equipment
• Conveyor systems
• Control panels
• Flex and static track
• Transfer shuttles
• Sensor/actuator-to-controller
connections
• Material-handling equipment
• Medical devices
Xtra-Guard® Flex Cable: A family
of cables designed to provide
excellent performance in highflex, high torsion, and continuousflex applications, such as motion
control and robotics.
EcoFlex® Control Cable:
Smaller, lighter, 100% recyclable
flex control—the perfect
fit for medical devices
and semiconductor fabrication
equipment.
Series XM Flex Control Cable:
Durable flex control cable
exhibiting excellent resistance to
abrasion and hazardous fluids
and proven in a broad range of
industrial applications.
Series F Continuous Flex
Control Cable: Industry-leading
mechanical and electrical
performance for high-flex cable
track applications and rated for
up to 20 million rolling flex cycles.
Standard Flex
(65000 Series)
Industrial Series
EcoGen™ Series
Torsion Flex
(87000 Series)
Series XM
Series F
EcoFlex
1
12
20
1
High
600
TPES
PU
Rolling
Bending
Random
Moderate-High
600/1000
PVC/Nylon
PVC
Rolling
Bending
Random
High
600
PVC/Nylon
PVC
Rolling
Bending
Random
Moderate
600
mPPE
mPPE
Unshielded
Braid (85%)
Foil + Braid
(70%)
Flex Cycles
(Million)
1
14
6
Flex Type
Bending
Random
Duty Cycle
Voltage
Insulation
Jacket
Low-Moderate
600
PVC
PVC
Unshielded
Braid (85%):
Double
Jacketed
Rolling
Bending
Random
High
600
PVC
PVC
Unshielded
Braid (85%):
Double
Jacketed
Rolling
Bending
Random
High
300
SR-PVC
PVC
Unshielded
Foil + Spiral (90%)
Foil + Braid (90%)
Unshielded
Spiral (90%)
Unshielded
Braid (85%)
Unshielded
20 to 2
20 to 2
28 to 22
24 to 10
8 to 18
18 to 8
28 to 10
50
50
24
7
65
65
18
-5°C to +90°C
-5°C to +90°C
-10°C to +105°C
-10°C to +80°C
-5°C to +90°C
-5°C to +90°C
-40°C to 105°C
—
—
—
—
—
—
—
—
—
—
—
—
4
4
4
—
—
4
4
4
—
2587
—
2587
—
2261
—
—
—
—
—
—
20234
—
—
—
—
—
—
—
—
21819, 21492
4
4
—
—
—
—
—
I/II A/B FT1
—
I/II A/B FT1
—
I/II A/B FT4
—
I/II A/B FT1
—
4
4
I/II A/B FT1
—
4
4
4
4
I/II A/B FT4
—
—
—
4
Shielding
Options
Wire Range
(AWG)
Conductor
Count (Max)
Temperature
Range, Flexing
UL MTW
UL WTTC
UL TC-ER
UL PLTC
UL Oil Res.
UL Sun Res.
UL AWM
VDE 0472
Oil Res.
CSA AWM
CSA CIC/TC
ISO 10993-5
4
Xtra-Guard Flex Cables
Continuous Flex
Continuous Flex
(85000 Series)
Data (86000 Series)
Torsion
—
4
4
4
4
I/II
4
Xtra-Guard® Standard Flex Control Cable
Light to Moderate Flex Applications
600 V Unshielded, Multiconductor
Operating Temperature
Shielding Options
• -5°C to +90°C (flexing)
• -40°C to +90°C (stationary)
• Unshielded
• Tinned copper braid shield,
85% coverage over PVC
inner jacket
Conductor Color Coding
UL AWM 2587
CSA AWM I/II A/B FT1
CE
RoHS and REACH
NFPA 79 Compliant
ISO 10993-5
• Numbered black conductors
• 1 yellow/green ground
conductor (3 conductor
and greater)
• Jacket color: slate
Availability
100 ft (30.5 m)
500 ft (152 m)
1000 ft (305 m)
Bulk, cut to length
Materials
• F
inely stranded bare
copper conductors
• Lubricated PVC insulation
• Oil-resistant PVC jacket
Unshielded
20 AWG (0.51 mm2)
18 AWG (0.81 mm2)
Stranding: 10/30 (10 x 0.25 mm)
Insulation thickness: 0.022 (0.56 mm)
Stranding: 16/30 (16 x 0.25 mm)
Insulation thickness: 0.022 (0.56 mm)
Part No.
Conductors
65002
65003
65004
65005
65007
65009
65012
65018
65025
2
3
4
5
7
9
12
18
25
Nominal Diameter
Inch
mm
0.238
6.05
0.251
6.38
0.272
6.91
0.305
7.75
0.327
8.31
0.416
10.57
0.433
11.00
0.527
13.39
0.615
15.62
Jacket Thickness
Inch
mm
0.035
0.89
0.035
0.89
0.035
0.89
0.038
0.97
0.038
0.97
0.040
1.02
0.045
1.14
0.055
1.40
0.055
1.40
16 AWG (1.32 mm2)
Part No.
Conductors
65802
65803
65804
65805
65807
65809
65812
65818
65825
65834
65841
65850
2
3
4
5
7
9
12
18
25
34
41
50
Nominal Diameter
Inch
mm
0.258
6.55
0.272
6.91
0.296
7.52
0.326
8.28
0.351
8.92
0.445
11.30
0.470
11.94
0.567
14.40
0.666
16.92
0.769
19.53
0.835
21.21
0.967
24.56
Jacket Thickness
Inch
mm
0.035
0.89
0.035
0.89
0.035
0.89
0.035
0.89
0.035
0.89
0.035
0.89
0.043
1.09
0.050
1.27
0.050
1.27
0.060
1.52
0.063
1.60
0.083
2.11
Stranding: 26/30 (26 x 0.25 mm)
Insulation thickness: 0.022 (0.56 mm)
Part No.
Conductors
65602
65603
65604
65605
65607
65609
65612
65618
65625
65641
65650
2
3
4
5
7
9
12
18
25
41
50
Nominal Diameter
Inch
mm
0.284
7.21
0.300
7.62
0.328
8.33
0.361
9.17
0.390
9.91
0.509
12.93
0.536
13.61
0.632
16.05
0.756
19.20
0.959
24.36
1.079
27.41
Jacket Thickness
Inch
mm
0.035
0.89
0.035
0.89
0.035
0.89
0.035
0.89
0.035
0.89
0.041
1.04
0.049
1.24
0.050
1.27
0.055
1.40
0.075
1.90
0.083
2.11
14 AWG (2.08 mm2)
Stranding: 41/30 (41 x 0.25 mm)
Insulation thickness: 0.022 (0.56 mm)
Part No.
Conductors
65402
65403
65404
65405
65407
65409
65412
65418
65425
2
3
4
5
7
9
12
18
25
Nominal Diameter
Inch
mm
0.330
8.38
0.351
8.92
0.404
10.26
0.439
11.15
0.479
12.17
0.609
15.47
0.667
16.94
0.783
19.89
0.953
24.21
Jacket Thickness
Inch
mm
0.044
1.12
0.045
1.14
0.055
1.40
0.055
1.40
0.058
1.47
0.063
1.60
0.085
2.16
0.090
2.29
0.110
2.79
5
Xtra-Guard® Standard Flex Control Cable
Unshielded
12 AWG (3.29 mm2)
10 AWG (5.32 mm2)
Stranding: 65/30 (65 x 0.25 mm)
Insulation thickness: 0.022 (0.56 mm)
Stranding: 105/30 (105 x 0.25 mm)
Insulation thickness: 0.022 (0.56 mm)
Part No.
Conductors
65203
65204
65205
65207
3
4
5
7
Nominal Diameter
Inch
mm
0.436
11.07
0.500
12.70
0.553
14.05
0.592
15.04
Jacket Thickness
Inch
mm
0.067
1.70
0.080
2.03
0.086
2.18
0.086
2.18
Part No.
Conductors
65103
65104
65105
3
4
5
Nominal Diameter
Inch
mm
0.516
13.11
0.568
14.43
0.629
15.98
Jacket Thickness
Inch
mm
0.080
2.03
0.084
2.13
0.090
2.29
6 AWG (13.44 mm2)
8 AWG (8.32 mm )
2
Stranding: 65/26 (65 x 0.40 mm)
Insulation thickness: 0.032 (0.81 mm)
Part No.
Conductors
65904
65905
4
5
Nominal Diameter
Inch
mm
0.691
17.55
0.765
19.43
Jacket Thickness
Inch
mm
0.085
2.16
0.090
2.29
Stranding: 105/26 (105 x 0.40 mm)
Insulation thickness: 0.047 (1.19 mm)
Part No.
Conductors
65704
65705
4
5
Nominal Diameter
Inch
mm
0.891
22.63
0.985
25.02
Jacket Thickness
Inch
mm
0.100
2.54
0.105
2.67
2 AWG (34.05 mm2)
4 AWG (21.5 mm )
2
Stranding: 168/26 (168 x 0.40 mm)
Insulation thickness: 0.047 (1.19 mm)
6
Part No.
Conductors
65504
65505
4
5
Nominal Diameter
Inch
mm
1.080
27.43
1.207
30.66
Jacket Thickness
Inch
mm
0.100
2.54
0.110
2.79
Stranding: 266/26 (266 x 0.40 mm)
Insulation thickness: 0.047 (1.19 mm)
Part No.
Conductors
65304
65305
4
5
Nominal Diameter
Inch
mm
1.273
32.33
1.428
36.27
Jacket Thickness
Inch
mm
0.120
3.05
0.135
3.43
Xtra-Guard® Standard Flex Control Cable
Braid Shielded
20 AWG (0.51 mm2)
18 AWG (0.81 mm2)
Stranding: 10/30 (10 x 0.25 mm)
Insulation thickness: 0.022 (0.56 mm)
Stranding: 16/30 (16 x 0.25 mm)
Insulation thickness: 0.022 (0.56 mm)
Part No.
Conductors
65003CY
65007CY
65012CY
65025CY
3
7
12
25
Nominal Diameter
Inch
mm
0.339
8.61
0.409
10.39
0.521
13.23
0.712
18.08
Jacket Thickness
Inch
mm
0.035
0.89
0.035
0.89
0.040
1.02
0.050
1.27
16 AWG (1.32 mm2)
Part No.
Conductors
65803CY
65804CY
65805CY
65807CY
65812CY
65818CY
65825CY
3
4
5
7
12
18
25
Nominal Diameter
Inch
mm
0.360
9.14
0.384
9.75
0.414
10.52
0.439
11.15
0.568
14.43
0.671
17.04
0.776
19.71
Jacket Thickness
Inch
mm
0.035
0.89
0.035
0.89
0.035
0.89
0.035
0.89
0.045
1.14
0.053
1.35
0.053
1.35
Stranding: 26/30 (26 x 0.25 mm)
Insulation thickness: 0.022 (0.56 mm)
Part No.
Conductors
65603CY
65604CY
65605CY
65607CY
65612CY
65618CY
65625CY
3
4
5
7
12
18
25
Nominal Diameter
Inch
mm
0.388
9.86
0.416
10.57
0.449
11.40
0.484
12.29
0.640
16.26
0.767
19.48
0.901
22.89
Jacket Thickness
Inch
mm
0.035
0.89
0.035
0.89
0.035
0.89
0.035
0.89
0.052
1.32
0.062
1.57
0.067
1.70
14 AWG (2.08 mm2)
Stranding: 41/30 (41 x 0.25 mm)
Insulation thickness: 0.022 (0.56 mm)
Part No.
Conductors
65403CY
65404CY
65405CY
65407CY
65412CY
65418CY
3
4
5
7
12
18
Nominal Diameter
Inch
mm
0.443
11.25
0.486
12.34
0.537
13.64
0.581
14.76
0.732
18.59
0.890
22.61
Jacket Thickness
Inch
mm
0.042
1.07
0.047
1.19
0.052
1.32
0.057
1.45
0.062
1.57
0.083
2.11
12 AWG (3.31 mm2)
10 AWG (5.32 mm2)
Stranding: 65/30 (65 x 0.25 mm)
Insulation thickness: 0.022 (0.56 mm)
Stranding: 105/30 (105 x 0.25 mm)
Insulation thickness: 0.022 (0.56 mm)
Part No.
Conductors
65203CY
65204CY
65205CY
3
4
5
Nominal Diameter
Inch
mm
0.530
13.46
0.616
15.65
0.671
17.04
Jacket Thickness
Inch
mm
0.060
1.52
0.066
1.68
0.073
1.85
Part No.
Conductors
65103CY
65104CY
65105CY
65107CY
3
4
5
7
Nominal Diameter
Inch
mm
0.630
16.00
0.684
17.37
0.757
19.23
0.823
20.90
Jacket Thickness
Inch
mm
0.070
1.78
0.070
1.78
0.077
1.96
0.083
2.11
8 to 2 AWG (8.32 to 34.05 mm2)
Part No.
Conductors
65904CY
65704CY
65504CY
65304CY
4
4
4
4
Wire Size
AWG
mm2
8
8.32
6
13.44
4
21.55
2
34.05
Stranding
AWG
mm
65/26
65 x 0.40
105/26
105 x 0.40
168/26
168 x 0.40
266/26
266 x 0.40
Nominal Diameter
Inch
mm
0.822
20.88
1.062
26.97
1.251
31.78
1.453
36.91
Jacket Thickness
Inch
mm
0.075
1.90
0.100
2.54
0.100
2.54
0.110
2.79
Insulation Thickness
Inch
mm
0.032
0.81
0.047
1.19
0.047
1.19
0.047
1.19
7
Xtra-Guard® Continuous Flex Control Cable
C-Track or High Flexing Applications Up to 14 Million Flex Cycles
600 V Unshielded, Multiconductor
Operating Temperature
• T
inned copper braid shield,
85% coverage over PVC
inner jacket
• Oil-resistant PVC jacket
• -5°C to +90°C (flexing)
• -40°C to +90°C (stationary)
Conductor Color Coding
UL AWM 2587
CSA AWM I/II A/B FT1
CE
RoHS and REACH
NFPA 79 Compliant
ISO 10993-5
Availability
• Numbered red conductors
• 1 yellow/green ground
conductor
• Jacket color: black
100 ft (30.5 m)
500 ft (152 m)
1000 ft (305 m)
Bulk, cut to length
Materials
• F
inely stranded bare copper
conductors
• Lubricated PVC insulation
Unshielded
20 AWG ( 0.51 mm2)
18 AWG (0.85 mm2)
Stranding: 63/38 (63 x 0.10 mm)
Insulation thickness: 0.022 (0.56 mm)
Stranding: 105/38 (105 x 0.10 mm)
Insulation thickness: 0.022 (0.56 mm)
Part No.
Conductors
85003
85004
85005
85007
85012
85018
85025
85034
3
4
5
7
12
18
25
34
Nominal Diameter
Inch
mm
0.272
6.91
0.297
7.54
0.323
8.20
0.388
9.86
0.460
11.68
0.548
13.92
0.691
17.55
0.746
18.95
Jacket Thickness
Inch
mm
0.035
0.89
0.035
0.89
0.035
0.89
0.040
1.02
0.045
1.14
0.050
1.27
0.065
1.65
0.065
1.65
Part No.
Conductors
85803
85804
85805
85807
85812
85815
85818
85825
85834
3
4
5
7
12
15
18
25
34
Nominal Diameter
Inch
mm
0.298
7.57
0.326
8.28
0.355
9.02
0.438
11.13
0.520
13.21
0.577
14.66
0.608
15.44
0.767
19.48
0.830
21.08
Jacket Thickness
Inch
mm
0.035
0.89
0.035
0.89
0.035
0.89
0.045
1.14
0.050
1.27
0.050
1.27
0.050
1.27
0.065
1.65
0.065
1.65
16 AWG (1.36 mm2)
14 AWG (2.16 mm2)
Stranding: 168/38 (168 x 0.10 mm)
Insulation thickness: 0.022 (0.56 mm)
Part No.
Conductors
85603
85604
85605
85607
85612
85618
85625
85634
85650
3
4
5
7
12
18
25
34
50
Nominal Diameter
Inch
mm
0.331
8.41
0.362
9.19
0.396
10.06
0.478
12.14
0.573
14.55
0.674
17.12
0.862
21.89
0.936
23.77
1.161
29.49
Jacket Thickness
Inch
mm
0.035
0.89
0.035
0.89
0.035
0.89
0.040
1.02
0.045
1.14
0.045
1.14
0.065
1.65
0.065
1.65
0.085
2.16
12 AWG (3.35 mm2)
Stranding: 413/38 (413 x 0.10 mm)
Insulation thickness: 0.022 (0.56 mm)
8
Part No.
Conductors
85204
85207
4
7
Nominal Diameter
Inch
mm
0.527
13.39
0.729
18.52
Jacket Thickness
Inch
mm
0.070
1.78
0.100
2.54
Stranding: 266/38 (266 x 0.10 mm)
Insulation thickness: 0.022 (0.56 mm)
Part No.
Conductors
85404
85407
4
7
Nominal Diameter
Inch
mm
0.424
10.77
0.582
14.78
Jacket Thickness
Inch
mm
0.050
1.27
0.070
1.78
10 AWG (5.34 mm2)
Stranding: 658/38 (658 x 0.10 mm)
Insulation thickness: 0.022 (0.56 mm)
Part No.
Conductors
85104
85107
4
7
Nominal Diameter
Inch
mm
0.590
14.99
0.816
20.73
Jacket Thickness
Inch
mm
0.070
1.78
0.100
2.54
Xtra-Guard® Continuous Flex Control Cable
Unshielded
8 to 2 AWG (8.62 to 33.86 mm2)
Part No.
Conductors
85904
85704
85504
85304
4
4
4
4
Wire Size
AWG
mm2
8
8.62
6
13.38
4
21.55
2
33.86
AWG
266/32
413/32
665/32
1045/32
Stranding
mm
266 x 0.20
413 x 0.20
665 x 0.20
1045 x 0.20
Nominal Diameter
Inch
mm
0.721
18.31
0.935
23.75
1.076
27.33
1.250
31.75
Jacket Thickness
Inch
mm
0.070
1.78
0.085
2.16
0.085
2.16
0.085
2.16
Insulation Thickness
Inch
mm
0.032
0.81
0.047
1.19
0.047
1.19
0.047
1.19
Braid Shielded
20 AWG ( 0.51 mm )
18 AWG (0.85 mm2)
Stranding: 63/38 (63 x 0.10 mm)
Insulation thickness: 0.022 (0.56 mm)
Stranding: 105/38 (105 x 0.10 mm)
Insulation thickness: 0.022 (0.56 mm)
2
Part No.
Conductors
85003CY
85004CY
85005CY
85007CY
85010CY
85012CY
85018CY
85025CY
3
4
5
7
10
12
18
25
Nominal Diameter
Inch
mm
0.350
8.89
0.375
9.53
0.411
10.44
0.482
12.24
0.545
13.84
0.564
14.33
0.662
16.81
0.812
20.62
Jacket Thickness
Inch
mm
0.035
0.89
0.035
0.89
0.040
1.02
0.040
1.02
0.040
1.02
0.050
1.27
0.060
1.52
0.070
1.78
Part No.
Conductors
85803CY
85804CY
85805CY
85807CY
85812CY
85818CY
85825CY
3
4
5
7
12
18
25
Nominal Diameter
Inch
mm
0.376
9.55
0.414
10.52
0.453
11.51
0.532
13.51
0.634
16.10
0.725
18.42
0.908
23.06
Jacket Thickness
Inch
mm
0.035
0.89
0.040
1.02
0.040
1.02
0.045
1.14
0.060
1.52
0.060
1.52
0.080
2.03
14 AWG (2.16 mm2)
16 AWG (1.36 mm )
2
Stranding: 266/38 (266 x 0.10 mm)
Insulation thickness: 0.022 (0.56 mm)
Stranding: 168/38 (168 x 0.10 mm)
Insulation thickness: 0.022 (0.56 mm)
Part No.
Conductors
85603CY
85604CY
85605CY
85607CY
85612CY
85615CY
85618CY
85625CY
85634CY
3
4
5
7
12
15
18
25
34
Nominal Diameter
Inch
mm
0.419
10.64
0.460
11.68
0.500
12.70
0.602
15.29
0.700
17.78
0.769
19.53
0.805
20.45
0.973
24.71
1.087
27.61
Jacket Thickness
Inch
mm
0.035
0.89
0.040
1.02
0.040
1.02
0.055
1.40
0.060
1.52
0.060
1.52
0.060
1.52
0.065
1.65
0.085
2.16
Part No.
Conductors
85404CY
85407CY
4
7
Nominal Diameter
Inch
mm
0.528
13.41
0.676
17.17
Jacket Thickness
Inch
mm
0.050
1.27
0.065
1.65
12 AWG (3.35 mm2)
10 AWG (5.34 mm2)
Stranding: 413/38 (413 x 0.10 mm)
Insulation thickness: 0.022 (0.56 mm)
Stranding: 658/38 (658 x 0.10 mm)
Insulation thickness: 0.022 (0.56 mm)
Part No.
Conductors
85204CY
85207CY
4
7
Nominal Diameter
Inch
mm
0.641
16.28
0.836
21.23
Jacket Thickness
Inch
mm
0.075
1.90
0.100
2.54
Part No.
Conductors
85104CY
85107CY
4
7
Nominal Diameter
Inch
mm
0.707
17.96
0.947
24.05
Jacket Thickness
Inch
mm
0.070
1.78
0.100
2.54
8 to 2 AWG (8.62 to 33.86 mm2)
Part No.
Conductors
85904CY
85704CY
85504CY
85304CY
4
4
4
4
Wire Size
AWG
mm2
8
8.62
6
13.38
4
21.55
2
33.86
AWG
266/32
413/32
665/32
1045/32
Stranding
mm
266 x 0.20
413 x 0.20
665 x 0.20
1045 x 0.20
Nominal Diameter
Inch
mm
0.882
22.40
1.066
27.08
1.227
31.17
1.431
36.35
Jacket Thickness
Inch
mm
0.085
2.16
0.085
2.16
0.085
2.16
0.095
2.41
Insulation Thickness
Inch
mm
0.032
0.81
0.047
1.19
0.047
1.19
0.047
1.19
9
Xtra-Guard® Continuous Flex Data
C-Track or High Flexing Applications Up to 6 Million Flex Cycles
300 V, Multiconductor and Multipair
Conductor Color Coding
• See tables below
• Jacket color: slate
Materials
• F
inely stranded tinned copper
conductors
• Lubricated semi-rigid PVC
insulation
• Oil-resistant PVC jacket
UL CM
UL AWM 2661
CSA AWM I/II A/B FT4
CSA CMG
CE
RoHS and REACH
NFPA 79 Compliant
ISO 10993-5
Shielding Options
• Foil
+ braid
Aluminum/polyester foil
shield, 25% overlap min.
Foil facing outward
Tinned copper braid,
85% coverage
Availability
100 ft (30.5 m)
500 ft (152 m)
1000 ft (305 m)
Bulk, cut to length
• Unshielded
• Foil + spiral copper
Aluminum/polyester foil
shield, 25% overlap min.
Foil facing outward
Tinned copper spiral shield,
90% coverage
Operating Temperature
• -5°C to +105°C (flexing)
• -10°C to +105°C (stationary)
Color Coding: Multiconductor Cable
No.
1
2
3
4
5
6
7
8
Base Color
Black
Red
White
Green
Orange
Blue
Brown
Yellow
Stripe
—
—
—
—
—
—
—
—
No.
9
10
11
12
13
14
15
16
Base Color
Violet
Slate
Pink
Tan
Red
Red
Red
White
Stripe
—
—
—
—
Green
Yellow
Black
Black
Color Coding: Multipair Cable
No.
1
2
3
4
5
10
Pair Colors
Black + Red
Black + White
Black + Green
Black + Blue
Black + Brown
No.
6
7
8
9
10
Pair Colors
Black + Yellow
Black + Orange
Red + Green
Red + White
Red + Blue
No.
11
12
13
14
Pair Colors
Red + Yellow
Red + Brown
Red + Orange
Green + Blue
No.
17
18
19
20
21
22
23
24
Base Color
White
White
White
White
White
White
White
White
Stripe
Red
Green
Yellow
Blue
Brown
Orange
Slate
Violet
Xtra-Guard® Continuous Flex Data
Unshielded
28 AWG (0.09 mm2)
26 AWG (0.14 mm2)
Stranding: 7/36 (7 x 0.13 mm)
Insulation thickness: 0.010 (0.25 mm)
Stranding: 7/34 (7 x 0.16 mm)
Insulation thickness: 0.010 (0.25 mm)
Part No.
Conductors
86002
86003
86004
86005
86007
86012
86018
86025
2
3
4
5
7
12
18
25
Nominal Diameter
Inch
mm
0.154
3.91
0.160
4.06
0.170
4.32
0.180
4.57
0.203
5.16
0.263
6.68
0.262
6.65
0.309
7.85
Jacket Thickness
Inch
mm
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
Part No.
Conductors
86102
86103
86104
86105
86107
86112
86118
86125
2
3
4
5
7
12
18
25
Nominal Diameter
Inch
mm
0.162
4.11
0.168
4.27
0.179
4.55
0.191
4.85
0.217
5.51
0.283
7.19
0.282
7.16
0.335
8.51
Jacket Thickness
Inch
mm
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
24 AWG (0.20 mm2)
22 AWG (0.38 mm2)
Stranding: 10/34 (10 x 0.16 mm)
Insulation thickness: 0.010 (0.25 mm)
Stranding: 19/34 (19 x 0.16 mm)
Insulation thickness: 0.010 (0.25 mm)
Part No.
Conductors
86202
86203
86204
86205
86207
86212
86218
86225
2
3
4
5
7
12
18
25
Nominal Diameter
Inch
mm
0.172
4.37
0.179
4.55
0.191
4.85
0.205
5.21
0.233
5.92
0.307
7.80
0.307
7.80
0.376
9.55
Jacket Thickness
Inch
mm
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.045
1.14
Part No.
Conductors
86302
86303
86304
86305
86307
86312
86318
86325
2
3
4
5
7
12
18
25
Nominal Diameter
Inch
mm
0.188
4.78
0.197
5.00
0.211
5.36
0.227
5.77
0.260
6.60
0.347
8.81
0.347
8.81
0.426
10.82
Jacket Thickness
Inch
mm
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.045
1.14
Foil + Spiral Copper
28 AWG (0.09 mm2)
26 AWG (0.14 mm2)
Stranding: 7/36 (7 x 0.13 mm)
Insulation thickness: 0.010 (0.25 mm)
Stranding: 7/34 (7 x 0.16 mm)
Insulation thickness: 0.010 (0.25 mm)
Part No.
Conductors
86002CY
86003CY
86004CY
86005CY
86007CY
86012CY
86018CY
86025CY
2
3
4
5
7
12
18
25
Nominal Diameter
Inch
mm
0.174
4.42
0.180
4.57
0.190
4.83
0.200
5.08
0.223
5.66
0.283
7.19
0.282
7.16
0.329
8.36
Jacket Thickness
Inch
mm
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
Part No.
Conductors
86102CY
86103CY
86104CY
86105CY
86107CY
86112CY
86118CY
86125CY
2
3
4
5
7
12
18
25
Nominal Diameter
Inch
mm
0.182
4.62
0.188
4.78
0.199
5.05
0.211
5.36
0.237
6.02
0.303
7.70
0.302
7.67
0.355
9.02
Jacket Thickness
Inch
mm
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
11
Xtra-Guard® Continuous Flex Data
Foil + Spiral Copper
24 AWG (0.20 mm2)
22 AWG (0.38 mm2)
Stranding: 10/34 (10 x 0.16 mm)
Insulation thickness: 0.010 (0.25 mm)
Stranding: 19/34 (19 x 0.16 mm)
Insulation thickness: 0.010 (0.25 mm)
Part No.
Conductors
86202CY
86203CY
86204CY
86205CY
86207CY
86212CY
86218CY
86225CY
2
3
4
5
7
12
18
25
Nominal Diameter
Inch
mm
0.192
4.88
0.199
5.05
0.211
5.36
0.225
5.72
0.253
6.43
0.327
8.31
0.327
8.31
0.396
10.06
Jacket Thickness
Inch
mm
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.045
1.14
Part No.
Conductors
86302CY
86303CY
86304CY
86305CY
86307CY
86312CY
86318CY
86325CY
2
3
4
5
7
12
18
25
Nominal Diameter
Inch
mm
0.208
5.28
0.217
5.51
0.231
5.87
0.247
6.27
0.280
7.11
0.367
9.32
0.367
9.32
0.446
11.33
Jacket Thickness
Inch
mm
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.045
1.14
Foil + Braid, Multipair
28 AWG (0.09 mm2)
26 AWG (0.14 mm2)
Stranding: 7/36 (7 x 0.13 mm)
Insulation thickness: 0.010 (0.25 mm)
Stranding: 7/34 (7 x 0.16 mm)
Insulation thickness: 0.010 (0.25 mm)
Part No.
Pairs
86401CY
86402CY
86403CY
86404CY
86405CY
86406CY
86408CY
86410CY
86414CY
1
2
3
4
5
6
8
10
14
Jacket Thickness
Inch
mm
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.045
1.14
0.045
1.14
Part No.
Pairs
86501CY
86502CY
86503CY
86504CY
86505CY
86506CY
86508CY
86510CY
86514CY
1
2
3
4
5
6
8
10
14
Nominal Diameter
Inch
mm
0.194
4.93
0.244
6.20
0.254
6.45
0.272
6.91
0.292
7.42
0.313
7.95
0.355
9.02
0.392
9.96
0.426
10.82
Jacket Thickness
Inch
mm
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.045
1.14
0.053
1.35
24 AWG (0.20 mm2)
22 AWG (0.38 mm2)
Stranding: 10/34 (10 x 0.16 mm)
Insulation thickness: 0.010 (0.25 mm)
Stranding: 19/34 (19 x 0.16 mm)
Insulation thickness: 0.010 (0.25 mm)
Part No.
Pairs
86601CY
86602CY
86603CY
86604CY
86605CY
86606CY
86608CY
86610CY
86614CY
1
2
3
4
5
6
8
10
14
12
Nominal Diameter
Inch
mm
0.186
4.72
0.231
5.87
0.240
6.10
0.256
6.50
0.274
6.96
0.293
7.44
0.331
8.41
0.365
9.27
0.381
9.68
Nominal Diameter
Inch
mm
0.204
5.18
0.260
6.60
0.272
6.91
0.292
7.42
0.314
7.98
0.337
8.56
0.385
9.78
0.427
10.85
0.463
11.76
Jacket Thickness
Inch
mm
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.045
1.14
0.053
1.35
Part No.
Pairs
86701CY
86702CY
86703CY
86704CY
86705CY
86706CY
86708CY
86710CY
86714CY
1
2
3
4
5
6
8
10
14
Nominal Diameter
Inch
mm
0.220
5.59
0.287
7.29
0.301
7.65
0.324
8.23
0.350
8.89
0.377
9.58
0.443
11.25
0.497
12.62
0.527
13.39
Jacket Thickness
Inch
mm
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.040
1.02
0.045
1.14
0.053
1.35
0.053
1.35
Xtra-Guard® Torsional Flex
Torsional Cable with 360° Twisting
600 V, Multiconductor
Operating Temperature
• Thermoplastic
elastomer
insulation
• Oil-resistant
polyurethane jacket
• -10°C to +80°C (flexing)
• -30°C to +80°C (stationary)
Conductor Color Coding
Shielding Options
• Numbered black conductors
• 1 yellow/green ground
conductor
• Jacket color: black
UL AWM 20234
CSA AWM I/II A/B FT1
CE
RoHS and REACH
NFPA 79 Compliant
ISO 10993-5
• Unshielded
• Tinned copper spiral shield,
90% coverage
Availability
Materials
Bulk, cut to length
• S
tranded bare copper
conductors
Unshielded
24 AWG (0.23 mm2)
22 AWG (0.38 mm2)
Stranding: 7/32 (7 x 0.20 mm)
Insulation thickness: 0.016 (0.41 mm)
Stranding: 19/34 (19 x 0.16 mm)
Insulation thickness: 0.016 (0.41 mm)
Part No.
Conductors
87003
87004
87005
87007
3
4
5
7
Nominal Diameter
Inch
mm
0.227
5.77
0.242
6.15
0.259
6.58
0.294
7.47
Jacket Thickness
Inch
mm
0.050
1.27
0.050
1.27
0.050
1.27
0.050
1.27
Part No.
Conductors
87103
87104
87105
87107
3
4
5
7
Nominal Diameter
Inch
mm
0.244
6.20
0.261
6.63
0.281
7.14
0.321
8.15
Jacket Thickness
Inch
mm
0.050
1.27
0.050
1.27
0.050
1.27
0.050
1.27
20 AWG (0.62 mm2)
18 AWG (0.96 mm2)
Stranding: 19/32 (19 x 0.20 mm)
Insulation thickness: 0.016 (0.41 mm)
Stranding: 19/30 (19 x 0.25 mm)
Insulation thickness: 0.016 (0.41 mm)
Part No.
Conductors
87203
87204
87205
87207
3
4
5
7
Nominal Diameter
Inch
mm
0.262
6.65
0.281
7.14
0.302
7.67
0.347
8.81
Jacket Thickness
Inch
mm
0.050
1.27
0.050
1.27
0.050
1.27
0.050
1.27
Part No.
Conductors
87303
87304
87305
87307
3
4
5
7
Nominal Diameter
Inch
mm
0.283
7.19
0.305
7.75
0.329
8.36
0.380
9.65
Jacket Thickness
Inch
mm
0.050
1.27
0.050
1.27
0.050
1.27
0.050
1.27
16 AWG (1.32 mm2)
14 AWG (2.07 mm2)
Stranding: 19/0.0117 (19 x 0.30 mm)
Insulation thickness: 0.016 (0.41 mm)
Stranding: 19/0.0147 (19 x 0.37 mm)
Insulation thickness: 0.027 (0.69 mm)
Part No.
Conductors
87403
87404
3
4
87405
87407
5
7
Nominal Diameter
Inch
mm
0.302
7.67
0.327
8.31
0.354
0.410
8.99
10.41
Jacket Thickness
Inch
mm
0.050
1.27
0.050
1.27
0.050
0.050
1.27
1.27
Part No.
Conductors
87503
87504
87505
87507
3
4
5
7
Nominal Diameter
Inch
mm
0.382
9.70
0.417
10.59
0.455
11.56
0.535
13.59
Jacket Thickness
Inch
mm
0.050
1.27
0.050
1.27
0.050
1.27
0.050
1.27
12 AWG (3.29 mm2)
10 AWG (5.22 mm2)
Stranding: 19/0.0185 (19 x 0.47 mm)
Insulation thickness: 0.027 (0.69 mm)
Stranding: 37/0.0167 (37 x 0.42 mm)
Insulation thickness: 0.030 (0.76 mm)
Part No.
Conductors
87603
87604
87605
87607
3
4
5
7
Nominal Diameter
Inch
mm
0.444
11.28
0.483
12.27
0.526
13.36
0.618
15.70
Jacket Thickness
Inch
mm
0.060
1.52
0.060
1.52
0.060
1.52
0.060
1.52
Part No.
Conductors
87703
87704
87705
87707
3
4
5
7
Nominal Diameter
Inch
mm
0.508
12.90
0.555
14.10
0.627
15.93
0.737
18.72
Jacket Thickness
Inch
mm
0.060
1.52
0.060
1.52
0.070
1.78
0.070
1.78
13
Xtra-Guard® Torsional Flex
Spiral Shielded
24 AWG (0.23 mm2)
22 AWG (0.38 mm2)
Stranding: 7/32 (7 x 0.20 mm)
Insulation thickness: 0.016 (0.41 mm)
Stranding: 19/34 (19 x 0.16 mm)
Insulation thickness: 0.016 (0.41 mm)
Part No.
Conductors
87003CY
87004CY
87005CY
87007CY
3
4
5
7
Jacket Thickness
Inch
mm
0.050
1.27
0.050
1.27
0.050
1.27
0.050
1.27
Part No.
Conductors
87103CY
87104CY
87105CY
87107CY
3
4
5
7
Nominal Diameter
Inch
mm
0.263
6.68
0.280
7.11
0.300
7.62
0.340
8.64
Jacket Thickness
Inch
mm
0.050
1.27
0.050
1.27
0.050
1.27
0.050
1.27
20 AWG (0.62 mm2)
18 AWG (0.96 mm2)
Stranding: 19/32 (19 x 0.20 mm)
Insulation thickness: 0.016 (0.41 mm)
Stranding: 19/30 (19 x 0.25 mm)
Insulation thickness: 0.016 (0.41 mm)
Part No.
Conductors
87203CY
87204CY
87205CY
87207CY
3
4
5
7
Nominal Diameter
Inch
mm
0.281
7.14
0.300
7.62
0.321
8.15
0.366
9.30
Jacket Thickness
Inch
mm
0.050
1.27
0.050
1.27
0.050
1.27
0.050
1.27
Part No.
Conductors
87303CY
87304CY
87305CY
87307CY
3
4
5
7
Nominal Diameter
Inch
mm
0.302
7.67
0.324
8.23
0.348
8.84
0.399
10.13
Jacket Thickness
Inch
mm
0.050
1.27
0.050
1.27
0.050
1.27
0.050
1.27
16 AWG (1.32 mm2)
14 AWG (2.07 mm2)
Stranding: 19/0.0117 (19 x 0.30 mm)
Insulation thickness: 0.016 (0.41 mm)
Stranding: 19/0.0147 (19 x 0.37 mm)
Insulation thickness: 0.027 (0.69 mm)
Part No.
Conductors
87403CY
87404CY
87405CY
87407CY
3
4
5
7
Nominal Diameter
Inch
mm
0.321
8.15
0.346
8.79
0.373
9.47
0.429
10.90
Jacket Thickness
Inch
mm
0.050
1.27
0.050
1.27
0.050
1.27
0.050
1.27
Part No.
Conductors
87503CY
87504CY
87505CY
87507CY
3
4
5
7
Nominal Diameter
Inch
mm
0.401
10.19
0.436
11.07
0.474
12.04
0.554
14.07
Jacket Thickness
Inch
mm
0.050
1.27
0.050
1.27
0.050
1.27
0.050
1.27
12 AWG (3.29 mm2)
10 AWG (5.22 mm2)
Stranding: 19/0.0185 (19 x 0.47 mm)
Insulation thickness: 0.027 (0.69 mm)
Stranding: 37/0.0167 (37 x 0.42 mm)
Insulation thickness: 0.030 (0.76 mm)
Part No.
Conductors
87603CY
87604CY
87605CY
87607CY
3
4
5
7
14
Nominal Diameter
Inch
mm
0.246
6.25
0.261
6.63
0.278
7.06
0.313
7.95
Nominal Diameter
Inch
mm
0.463
11.76
0.502
12.75
0.545
13.84
0.637
16.18
Jacket Thickness
Inch
mm
0.060
1.52
0.060
1.52
0.060
1.52
0.060
1.52
Part No.
Conductors
87703CY
87704CY
87705CY
87707CY
3
4
5
7
Nominal Diameter
Inch
mm
0.527
13.39
0.574
14.58
0.646
16.41
0.756
19.20
Jacket Thickness
Inch
mm
0.060
1.52
0.060
1.52
0.070
1.78
0.070
1.78
EcoFlex® Control Cable
600 V, Multiconductor
EcoFlex Benefits
•
•
•
•
•
EcoFlex is the newest innovation
in flexible control cables. By
combining better performance
and minimum environmental
impact, EcoFlex uses its mPPE
insulation and jacketing to provide
all of the advantages in a smaller,
lighter flexible control cable.
EcoFlex Features
• C
ompact cable for moderate
flex applications
• Recyclable mPPE jacket
and insulation
• -40°C to 105°C static,
-5°C to 105°C flexing
temperature range
• Up to 8x flexing bend radius
Up to 32% smaller than PVC
Up to 55% lighter than PVC
Up to 91% lower outgassing
100% recyclable
Rated for over 1 million flex
life cycles
• Easier routing and handling
UL AWM 21819 (600 V, 105°C)
UL AWM 21492 (300 V, 80°C)
CE
UL VW-1
RoHS Compliant
CSA AWM I/II A/B FT1
REACH Compliant
WEEE
Suitable for use in
NFPA 79 Applications
IEC 60332-2 Flame Behavior
ISO 10993-5
Operating Temperature
• -40°C to +105°C
Materials
• S
tranded tin-plated copper
conductors
• mPPE insulation
• mPPE slate jacket
Availability
100 ft (30.5 m)
1000 ft (305 m)
Bulk, cut to length
Color Coding: Multiconductor Cable
No.
1
2
3
4
5
6
7
8
9
Base Color
Black
Red
White
Green
Orange
Blue
Brown
Yellow
Violet
Stripe
—
—
—
—
—
—
—
—
—
No.
10
11
12
13
14
15
16
17
18
Base Color
Slate
Pink
Tan
Red
Red
Red
White
White
White
Stripe
—
—
—
Green
Yellow
Black
Black
Red
Green
No.
19
20
21
22
23
24
25
Base Color
White
White
White
White
White
White
White
Stripe
Yellow
Blue
Brown
Orange
Slate
Violet
Black + Red
15
EcoFlex® Control Cable
Unshielded
28 AWG (0.09 mm2)
26 AWG (0.14 mm2)
Stranding: 7/36 (7 x 0.13 mm)
Insulation thickness: 0.010 (0.25 mm)
Jacket thickness: 0.035 (0.89 mm)
Stranding: 7/34 (7 x 0.16 mm)
Insulation thickness: 0.010 (0.25 mm)
Jacket thickness: 0.035 (0.89 mm)
Part Number
Conductors
79061
79062
2
3
Nominal Diameter
Inch
mm
0.142
3.61
0.147
3.73
24 AWG (0.24 mm2)
Stranding: 19/36 (19 x 0.13 mm)
Insulation thickness: 0.010 (0.25 mm)
Jacket thickness: 0.035 (0.89 mm)
Part Number
Conductors
79050
79051
79052
79053
79054
79055
2
3
4
6
8
10
Nominal Diameter
Inch
mm
0.162
4.11
0.169
4.29
0.181
4.60
0.207
5.26
0.238
6.05
0.257
6.53
20 AWG (0.51 mm2)
Part Number
Conductors
79056
79057
79058
79059
79060
2
3
4
6
8
22 AWG (0.38 mm2)
Stranding: 19/34 (19 x 0.16 mm)
Insulation thickness: 0.010 (0.25 mm)
Jacket thickness: 0.035 (0.89 mm)
Part Number
Conductors
79044
79045
79046
79047
79048
79049
2
3
4
6
8
10
Stranding: 10/30 (10 x 0.25 mm)
Insulation thickness: 0.010 (0.25 mm)
Jacket thickness: 0.035 (0.89 mm)
Part Number
Conductors
79001
79002
79003
79004
79005
79006
79007
79008
2
3
4
5
7
9
12
18
Nominal Diameter
Inch
mm
0.184
4.67
0.193
4.90
0.207
5.26
0.224
5.69
0.240
6.10
0.296
7.52
0.303
7.70
0.349
8.86
16 AWG (1.32 mm2)
16
Part Number
Conductors
79019
79020
79021
79022
79023
79024
79025
79026
2
3
4
5
7
9
12
18
Nominal Diameter
Inch
mm
0.176
4.47
0.184
4.67
0.198
5.03
0.228
5.79
0.264
6.71
0.286
7.26
18 AWG (0.81 mm2)
Stranding: 16/30 (16 x 0.25 mm)
Insulation thickness: 0.010 (0.25 mm)
Jacket thickness: 0.035 (0.89 mm)
Part Number
Conductors
79010
79011
79012
79013
79014
79015
79016
79017
2
3
4
5
7
9
12
18
Stranding: 26/30 (26 x 0.25 mm)
Insulation thickness: 0.011 (0.28 mm)
Jacket thickness: 0.035 (0.89 mm)
Nominal Diameter
Inch
mm
0.236
5.99
0.249
6.32
0.270
6.86
0.294
7.47
0.319
8.10
0.400
10.16
0.411
10.44
0.481
12.22
Nominal Diameter
Inch
mm
0.150
3.81
0.156
3.96
0.166
4.22
0.189
4.80
0.216
5.49
Nominal Diameter
Inch
mm
0.208
5.28
0.219
5.56
0.236
5.99
0.256
6.50
0.277
7.04
0.344
8.74
0.353
8.97
0.411
10.44
14 AWG (2.08 mm2)
Stranding: 41/30 (41 x 0.25 mm)
Insulation thickness: 0.011 (0.28 mm)
Jacket thickness: 0.035 (0.81 mm)
Part Number
Conductors
79028
79029
79030
79031
79032
79033
79034
79035
2
3
4
5
7
9
12
18
Nominal Diameter
Inch
mm
0.266
6.76
0.281
7.14
0.307
7.80
0.335
8.51
0.364
9.25
0.459
11.66
0.473
12.01
0.556
14.12
EcoFlex® Control Cable
Unshielded
12 AWG (3.29 mm2)
10 AWG (5.32 mm2)
Stranding: 65/30 (65 x 0.25 mm)
Insulation thickness: 0.012 (0.30 mm)
Jacket thickness: 0.035 (0.81 mm)
Stranding: 105/30 (105 x 0.25 mm)
Insulation thickness: 0.012 (0.30 mm)
Jacket thickness: 0.035 (0.81 mm)
Part Number
Conductors
79037
79038
79039
79040
3
4
5
7
Nominal Diameter
Inch
mm
0.326
8.28
0.358
9.09
0.392
9.96
0.428
10.87
Part Number
Conductors
79041
79042
79043
3
4
5
Nominal Diameter
Inch
mm
0.38
9.65
0.423
10.74
0.465
11.81
Braid Shielded
20 AWG (0.51 mm2)
18 AWG (0.81 mm2)
Stranding: 10/30 (10 x 0.25 mm)
Insulation thickness: 0.010 (0.25 mm)
Jacket thickness: 0.035 (0.89 mm)
Stranding: 16/30 (16 x 0.25 mm)
Insulation thickness: 0.010 (0.25 mm)
Jacket thickness: 0.035 (0.89 mm)
Part Number
Conductors
79101
79102
79103
79104
79105
79106
79107
79108
2
3
4
5
7
9
12
18
Nominal Diameter
Inch
mm
0.210
5.33
0.219
5.56
0.233
5.92
0.250
6.35
0.266
6.76
0.321
8.15
0.329
8.36
0.376
9.55
Part Number
Conductors
79109
79110
79111
79112
79113
79114
79115
2
3
4
5
7
9
12
Nominal Diameter
Inch
mm
0.236
5.99
0.247
6.27
0.264
6.71
0.284
7.21
0.305
7.75
0.372
9.45
0.381
9.68
14 AWG (2.08 mm2)
16 AWG (1.32 mm2)
Stranding: 26/30 (26 x 0.25 mm)
Insulation thickness: 0.011 (0.28 mm)
Jacket thickness: 0.035 (0.89 mm)
Part Number
Conductors
79116
79117
79118
79119
79120
2
3
4
5
7
Nominal Diameter
Inch
mm
0.262
6.65
0.275
6.98
0.296
7.52
0.320
8.13
0.345
8.76
Stranding: 41/30 (41 x 0.25 mm)
Insulation thickness: 0.011 (0.28 mm)
Jacket thickness: 0.035 (0.81 mm)
Part Number
Conductors
79121
79122
79123
79124
79125
2
3
4
5
7
Nominal Diameter
Inch
mm
0.294
7.47
0.309
7.85
0.335
8.51
0.363
9.22
0.392
9.96
12 AWG (3.29 mm2)
Stranding: 65/30 (65 x 0.25 mm)
Insulation thickness: 0.012 (0.30 mm)
Jacket thickness: 0.035 (0.81 mm)
Part Number
Conductors
79126
79127
3
4
Nominal Diameter
Inch
mm
0.354
8.99
0.386
9.80
17
Series XM Flex Control Cable
A Tougher Cable for Continuous Flex Applications
600/1000 V Unshielded, PVC/Nylon, PVC
Series XM Flexible control cable
is the ideal choice for medium-tohigh-flex applications. Featuring
a premium-grade PVC jacket,
Series XM offers a durable,
oil-resistant construction that
prevents contamination from
hazardous fluids and protects
against abrasion. Plus, its optimum
flexibility and performance allows
it to support a variety of industrial
applications, including:
• H
igh-speed pick-and-place
robotic systems
• Automated material handling
equipment
• Conveyors and transfer
shuttles
• Flex track installations
Series XM Cable Features
Materials
• Stranded
conductors for
better flexibility
• Specially formulated PVC
jacket and insulation for
continuous flex applications
and resistance to moisture,
oils, coolants, and UV radiation
• Up to 65 conductors
• 18 to 8 AWG wire range
• Shielded or unshielded
• Black, blue, or red insulation
for AC and DC circuits
• Rated for up to 12 million flex
life cycles
• S
tranded bare copper
conductors
• PVC/nylon insulation
• Black PVC jacket
UL TC-ER (600 V)
UL WTTC (1000 V)
UL MTW (600 V)
CSA AWM I/II A/B FT4
CE compliant
Shielding Options
• Unshielded
• Tinned copper braid shield,
85% coverage
Features
• UL Oil Res. I
• UL Sunlight Resistant
• Suitable for NFPA 79
applications
Availability
Bulk, cut to length
Operating Temperature
• -30°C to +90°C (static)
• -5°C to +90°C (dynamic)
Conductor Color Coding
• B
lack, blue, or red numbered
conductors with one green/
yellow ground conductor
Unshielded
18 AWG (0.83 mm2)
Red
XM1803R
XM1804R
XM1805R
XM1807R
XM1812R
XM1817R
XM1822R
XM1825R
XM1834R
XM1842R
XM1849R
XM1865R
18
Part No.
Blue
XM1803L
XM1804L
XM1805L
XM1807L
XM1812L
XM1817L
XM1822L
XM1825L
XM1834L
XM1842L
XM1849L
XM1865L
Stranding: 41/34 (41 x 0.16 mm)
Insulation thickness: 0.016 (0.41 mm) PVC/0.005 (0.13 mm) nylon
Nominal Diameter
Conductors
Black
Inch
mm
XM1803K
3
0.308
7.82
XM1804K
4
0.333
8.46
XM1805K
5
0.360
9.14
XM1807K
7
0.418
10.62
XM1812K
12
0.485
12.32
XM1817K
17
0.597
15.16
XM1822K
22
0.656
16.66
XM1825K
25
0.717
18.21
XM1834K
34
0.775
19.69
XM1842K
42
0.874
22.20
XM1849K
49
0.965
24.51
XM1865K
65
1.052
26.72
Jacket Thickness
Inch
mm
0.050
1.27
0.050
1.27
0.050
1.27
0.050
1.27
0.050
1.27
0.065
1.65
0.065
1.65
0.065
1.65
0.065
1.65
0.085
2.16
0.085
2.16
0.085
2.16
Series XM Flex Control Cable
Unshielded
16 AWG (1.31 mm2)
Red
XM1603R
XM1604R
XM1605R
XM1607R
XM1612R
XM1617R
XM1619R
XM1622R
XM1625R
XM1633R
XM1642R
XM1649R
XM1665R
Part No.
Blue
XM1603L
XM1604L
XM1605L
XM1607L
XM1612L
XM1617L
XM1619L
XM1622L
XM1625L
XM1633L
XM1642L
XM1649L
XM1665L
Stranding: 65/34 (65 x 0.16 mm)
Insulation thickness: 0.016 (0.41 mm) PVC/0.005 (0.13 mm) nylon
Nominal Diameter
Conductors
Black
Inch
mm
XM1603K
3
0.334
8.48
XM1604K
4
0.362
9.19
XM1605K
5
0.393
9.98
XM1607K
7
0.459
11.66
XM1612K
12
0.565
14.35
XM1617K
17
0.657
16.69
XM1619K
19
0.691
17.55
XM1622K
22
0.724
18.39
XM1625K
25
0.793
20.14
XM1633K
33
0.899
22.83
XM1642K
42
0.966
24.54
XM1649K
49
1.069
27.15
XM1665K
65
1.168
29.67
Part No.
Blue
XM1403L
XM1404L
XM1405L
XM1407L
XM1412L
Stranding: 105/34 (105 x 0.16 mm)
Insulation thickness: 0.016 (0.41 mm) PVC/0.005 (0.13 mm) nylon
Nominal Diameter
Conductors
Black
Inch
mm
XM1403K
3
0.366
9.30
XM1404K
4
0.398
10.11
XM1405K
5
0.464
11.79
XM1407K
7
0.539
13.69
XM1412K
12
0.627
15.93
Part No.
Blue
XM1203L
XM1204L
XM1205L
XM1207L
Stranding: 168/34 (168 x 0.16 mm)
Insulation thickness: 0.016 (0.41 mm) PVC/0.005 (0.13 mm) nylon
Nominal Diameter
Conductors
Black
Inch
mm
XM1203K
3
0.431
10.95
XM1204K
4
0.501
12.73
XM1205K
5
0.545
13.84
XM1207K
7
0.640
16.26
Part No.
Blue
XM1003L
XM1004L
XM1005L
XM1007L
Stranding: 105/30 (105 x 0.25 mm)
Insulation thickness: 0.022 (0.56 mm) PVC/0.005 (0.10 mm) nylon
Nominal Diameter
Conductors
Black
Inch
mm
XM1003K
3
0.487
12.37
XM1004K
4
0.565
14.35
XM1005K
5
0.618
15.70
XM1007K
7
0.729
18.52
Jacket Thickness
Inch
mm
0.050
1.27
0.050
1.27
0.050
1.27
0.050
1.27
0.065
1.65
0.065
1.65
0.065
1.65
0.065
1.65
0.065
1.65
0.085
2.16
0.085
2.16
0.085
2.16
0.085
2.16
14 AWG (2.11 mm2)
Red
XM1403R
XM1404R
XM1405R
XM1407R
XM1412R
Jacket Thickness
Inch
mm
0.050
1.27
0.050
1.27
0.065
1.65
0.065
1.65
0.065
1.65
12 AWG (3.38 mm2)
Red
XM1203R
XM1204R
XM1205R
XM1207R
Jacket Thickness
Inch
mm
0.050
1.27
0.065
1.65
0.065
1.65
0.065
1.65
10 AWG (5.32 mm2)
Red
XM1003R
XM1004R
XM1005R
XM1007R
Jacket Thickness
Inch
mm
0.050
1.27
0.065
1.65
0.065
1.65
0.065
1.65
8 AWG (8.51 mm2)
Red
XM0803R
XM0804R
Part No.
Blue
XM0803L
XM0804L
Stranding: 168/30 (168 x 0.25 mm)
Insulation thickness: 0.032 (0.81 mm) PVC/0.006 (0.15 mm) nylon
Nominal Diameter
Conductors
Black
Inch
mm
XM0803K
3
0.671
17.04
XM0804K
4
0.737
18.72
Jacket Thickness
Inch
mm
0.065
1.65
0.065
1.65
19
Series XM Flex Control Cable
Braid Shielded
18 AWG (0.83 mm2)
Red
XM1803RCY
XM1804RCY
XM1805RCY
XM1807RCY
XM1812RCY
XM1817RCY
XM1822RCY
XM1825RCY
XM1834RCY
XM1842RCY
XM1849RCY
Part No.
Blue
XM1803LCY
XM1804LCY
XM1805LCY
XM1807LCY
XM1812LCY
XM1817LCY
XM1822LCY
XM1825LCY
XM1834LCY
XM1842LCY
XM1849LCY
Stranding: 41/34 (41 x 0.16 mm)
Insulation thickness: 0.016 (0.41 mm) PVC/0.005 (0.13 mm) nylon
Nominal Diameter
Conductors
Black
Inch
mm
XM1803KCY
3
0.336
8.53
XM1804KCY
4
0.361
9.17
XM1805KCY
5
0.388
9.86
XM1807KCY
7
0.446
11.33
XM1812KCY
12
0.549
13.94
XM1817KCY
17
0.631
16.03
XM1822KCY
22
0.697
17.70
XM1825KCY
25
0.758
19.25
XM1834KCY
34
0.856
21.74
XM1842KCY
42
0.915
23.24
XM1849KCY
49
1.006
25.55
Jacket Thickness
Inch
mm
0.050
1.27
0.050
1.27
0.050
1.27
0.050
1.27
0.050
1.27
0.065
1.65
0.065
1.65
0.065
1.65
0.065
1.65
0.085
2.16
0.085
2.16
16 AWG (1.31 mm2)
Red
XM1603RCY
XM1604RCY
XM1605RCY
XM1607RCY
XM1612RCY
XM1617RCY
XM1619RCY
XM1622RCY
XM1625RCY
XM1633RCY
XM1642RCY
XM1649RCY
20
Part No.
Blue
XM1603LCY
XM1604LCY
XM1605LCY
XM1607LCY
XM1612LCY
XM1617LCY
XM1619LCY
XM1622LCY
XM1625LCY
XM1633LCY
XM1642LCY
XM1649LCY
Stranding: 65/34 (65 x 0.16 mm)
Insulation thickness: 0.016 (0.41 mm) PVC/0.005 (0.13 mm) nylon
Nominal Diameter
Conductors
Black
Inch
mm
XM1603KCY
3
0.362
9.19
XM1604KCY
4
0.390
9.91
XM1605KCY
5
0.421
10.69
XM1607KCY
7
0.517
13.13
XM1612KCY
12
0.599
15.21
XM1617KCY
17
0.698
17.73
XM1619KCY
19
0.732
18.59
XM1622KCY
22
0.765
19.43
XM1625KCY
25
0.874
22.20
XM1633KCY
33
0.940
23.88
XM1642KCY
42
1.007
25.58
XM1649KCY
49
1.110
28.19
Jacket Thickness
Inch
mm
0.050
1.27
0.050
1.27
0.050
1.27
0.050
1.27
0.065
1.65
0.065
1.65
0.065
1.65
0.065
1.65
0.065
1.65
0.085
2.16
0.085
2.16
0.085
2.16
Series XM Flex Control Cable
Braid Shielded
14 AWG (2.11 mm2)
Red
XM1403RCY
XM1404RCY
XM1405RCY
XM1407RCY
XM1412RCY
Part No.
Blue
XM1403LCY
XM1404LCY
XM1405LCY
XM1407LCY
XM1412LCY
Stranding: 105/34 (105 x 0.16 mm)
Insulation thickness: 0.016 (0.41 mm) PVC/0.005 (0.13 mm) nylon
Nominal Diameter
Conductors
Black
Inch
mm
XM1403KCY
3
0.394
10.01
XM1404KCY
4
0.426
10.82
XM1405KCY
5
0.492
12.50
XM1407KCY
7
0.573
14.55
XM1412KCY
12
0.661
16.79
Jacket Thickness
Inch
mm
0.050
1.27
0.050
1.27
0.065
1.65
0.065
1.65
0.065
1.65
12 AWG (3.38 mm2)
Red
XM1203RCY
XM1204RCY
XM1205RCY
XM1207RCY
Part No.
Blue
XM1203LCY
XM1204LCY
XM1205LCY
XM1207LCY
Stranding: 168/34 (168 x 0.16 mm)
Insulation thickness: 0.016 (0.41 mm) PVC/0.005 (0.13 mm) nylon
Nominal Diameter
Conductors
Black
Inch
mm
XM1203KCY
3
0.459
11.66
XM1204KCY
4
0.529
13.44
XM1205KCY
5
0.579
14.71
XM1207KCY
7
0.674
17.12
Part No.
Blue
XM1003LCY
XM1004LCY
XM1005LCY
XM1007LCY
Stranding: 105/30 (105 x 0.25 mm)
Insulation thickness: 0.022 (0.56 mm) PVC/0.005 (0.13 mm) nylon
Nominal Diameter
Conductors
Black
Inch
mm
XM1003KCY
3
0.551
14.00
XM1004KCY
4
0.599
15.21
XM1005KCY
5
0.652
16.56
XM1007KCY
7
0.770
19.56
Part No.
Blue
XM0803LCY
XM0804LCY
Stranding: 168/30 (168 x 0.25 mm)
Insulation thickness: 0.032 (0.81 mm) PVC/0.006 (0.15 mm) nylon
Nominal Diameter
Conductors
Black
Inch
mm
XM0803KCY
3
0.712
18.08
XM0804KCY
4
0.778
19.76
Jacket Thickness
Inch
mm
0.050
1.27
0.065
1.65
0.065
1.65
0.065
1.65
10 AWG (5.32 mm2)
Red
XM1003RCY
XM1004RCY
XM1005RCY
XM1007RCY
Jacket Thickness
Inch
mm
0.050
1.27
0.065
1.65
0.065
1.65
0.065
1.65
8 AWG (8.51 mm2)
Red
XM0803RCY
XM0804RCY
Jacket Thickness
Inch
mm
0.065
1.65
0.065
1.65
21
Series F Continuous Flex Control Cable
High-Flex Cable Track Applications
600 V Unshielded, Multiconductor
Alpha Wire’s Series F continuous
flex control cable offers industryleading mechanical and electrical
performance for high-flex cable
track applications.
Designed for a variety of flexing
styles, Series F cable has been
tested to exceed over 20 million
rolling flex cycles, making it ideal
for both single-axis and multiaxis motion control and robotic
applications where continuous
flexing is required.
Conductor Color Coding
Features
• R
ed, blue, or black insulation,
numbered
1 green/yellow green
conductor
1 white-striped neutral
(12 conductors or greater)
•
•
•
•
Materials
• S
tranded bare copper
conductors
• PVC/nylon insulation
• Black oil-resistant
thermoplastic elastomer jacket
UL Sunlight Resistant
UL Oil Res. I/II
10x bend radius
Over 20 million rolling
flex cycles
• Tic-tock and twist test per
MIL-C-13777G
• Suitable for use in Class I,
Division 2 locations per
Article 501 of the National
Electric Code
Availability
Bulk, cut to length
UL TC-ER, PLTC
UL TFFN (18 – 16 AWG)
UL THHN (14 – 8 AWG)
CSA AWM I/II A/B FT4
CSA CIC
CE LVD 73/23/EEC Amend.
93/68/EEC
Operating Temperature
• -25°C to +90°C (static)
• -5°C to +90°C (dynamic)
Unshielded
18 AWG (0.83 mm2)
Stranding: 41/34 (41 x 0.16 mm)
Insulation thickness: 0.016 (0.41 mm) PVC/0.005 (0.10 mm) nylon
Black Insul.
F18003KW
F18004KW
F18005KW
F18007KW
F18012KW
F18017KW
F18022KW
F18025KW
F18034KW
F18042KW
F18049KW
F18065KW
22
Part No.
Blue Insul.
F18003LW
F18004LW
F18005LW
F18007LW
F18012LW
F18017LW
F18022LW
F18025LW
F18034LW
F18042LW
F18049LW
F18065LW
Red Insul.
F18003RW
F18004RW
F18005RW
F18007RW
F18012RW
F18017RW
F18022RW
F18025RW
F18034RW
F18042RW
F18049RW
F18065RW
Conductors
3
4
5
7
12
17
22
25
34
42
49
65
Nominal Diameter
Inch
mm
0.308
7.82
0.333
8.46
0.360
9.14
0.418
10.62
0.515
13.08
0.597
15.16
0.656
16.66
0.717
18.21
0.775
19.69
0.874
22.20
0.965
24.51
1.052
26.72
Jacket Thickness
Inch
mm
0.050
1.27
0.050
1.27
0.050
1.27
0.050
1.27
0.065
1.65
0.065
1.65
0.065
1.65
0.065
1.65
0.065
1.65
0.085
2.16
0.085
2.16
0.085
2.16
Series F Continuous Flex Control Cable
Unshielded
16 AWG (1.31 mm2)
Stranding: 65/34 (65 x 0.16 mm)
Insulation thickness: 0.016 (0.41 mm) PVC/0.005 (0.10 mm) nylon
Black Insul.
F16003KW
F16004KW
F16005KW
F16007KW
F16012KW
F16017KW
F16019KW
F16022KW
F16025KW
F16033KW
F16042KW
F16049KW
F16065KW
Part No.
Blue Insul.
F16003LW
F16004LW
F16005LW
F16007LW
F16012LW
F16017LW
F16019LW
F16022LW
F16025LW
F16033LW
F16042LW
F16049LW
F16065LW
Red Insul.
F16003RW
F16004RW
F16005RW
F16007RW
F16012RW
F16017RW
F16019RW
F16022RW
F16025RW
F16033RW
F16042RW
F16049RW
F16065RW
Conductors
3
4
5
7
12
17
19
22
25
33
42
49
65
Nominal Diameter
Inch
mm
0.334
8.48
0.362
9.19
0.393
9.98
0.489
12.42
0.565
14.35
0.657
16.69
0.691
17.55
0.724
18.39
0.793
20.14
0.899
22.83
0.966
24.54
1.069
27.15
1.168
29.67
Jacket Thickness
Inch
mm
0.050
1.27
0.050
1.27
0.050
1.27
0.065
1.65
0.065
1.65
0.065
1.65
0.065
1.65
0.065
1.65
0.065
1.65
0.085
2.16
0.085
2.16
0.085
2.16
0.085
2.16
14 AWG (2.11 mm2)
Stranding: 105/34 (105 x 0.16 mm)
Insulation thickness: 0.016 (0.41 mm) PVC/0.005 (0.10 mm) nylon
Black Insul.
F14004KW
F14005KW
F14007KW
F14012KW
Part No.
Blue Insul.
F14004LW
F14005LW
F14007LW
F14012LW
Red Insul.
F14004RW
F14005RW
F14007RW
F14012RW
Conductors
4
5
7
12
Nominal Diameter
Inch
mm
0.398
10.11
0.434
11.02
0.539
13.69
0.628
15.95
Jacket Thickness
Inch
mm
0.050
1.27
0.050
1.27
0.065
1.65
0.065
1.65
12 AWG (3.38 mm2)
Stranding: 168/34 (168 x 0.16 mm)
Insulation thickness: 0.016 (0.41 mm) PVC/0.005 (0.10 mm) nylon
Black Insul.
F12004KW
F12005KW
F12007KW
Part No.
Blue Insul.
F12004LW
F12005LW
F12007LW
Red Insul.
F12004RW
F12005RW
F12007RW
Conductors
4
5
7
Nominal Diameter
Inch
mm
0.501
12.73
0.545
13.84
0.640
16.26
Jacket Thickness
Inch
mm
0.065
1.65
0.065
1.65
0.065
1.65
10 AWG (5.32 mm2)
Stranding: 105/30 (105 x 0.25 mm)
Insulation thickness: 0.022 (0.56 mm) PVC/0.005 (0.10 mm) nylon
Black Insul.
F10004KW
F10005KW
F10007KW
Part No.
Blue Insul.
F10004LW
F10005LW
F10007LW
Red Insul.
F10004RW
F10005RW
F10007RW
Conductors
4
5
7
Nominal Diameter
Inch
mm
0.565
14.35
0.618
15.70
0.729
18.52
Jacket Thickness
Inch
mm
0.065
1.65
0.065
1.65
0.065
1.65
8 AWG (8.51 mm2)
Stranding: 168/30 (168 x 0.25 mm)
Insulation thickness: 0.032 (0.81 mm) PVC/0.006 (0.15 mm) nylon
Black Insul.
F08004KW
Part No.
Blue Insul.
F08004LW
Red Insul.
F08004RW
Conductors
4
Nominal Diameter
Inch
mm
0.740
18.80
Jacket Thickness
Inch
mm
0.065
1.65
23
The cables you trust.
The service you deserve.
Custom cable is standard
Every application is critical and
cable failure is not an option.
Specify Alpha cable for all
flexing applications, since the
integrity of your system is only
as robust as the products
you use.
Alpha Wire goes one step
further: manufacturing
custom cables to meet unique
applications—offering specific
conductor counts, shielding
options, jacket materials, and
versatile product designs.
Service and support,
second-to-none
Selecting the correct cable
for your critical application
is essential to overall system
reliability, performance,
and safety. So we make it
easy for you to select the
right Alpha cable for your
specific application. Our
online resources include a
wire and cable selection
guide, technical information,
full product catalog, and a
distributor locator to make
it easy to select and get the
cable you need.
Can’t find what you’re looking
for? Design the cable to your
specification. It’s easy, just visit
www.alphawire.com!
GLOBAL HEADQUARTERS
711 Lidgerwood Avenue
Elizabeth, NJ 07207-0711 USA
Toll Free: 1-800-52 ALPHA
Tel: 1-908-925-8000
Fax: 1-908-925-5411
E-mail: [email protected]
EUROPE
Alpha Wire International
Saxon House
1 Downside | Sunbury-on-Thames
Middlesex | United Kingdom | TW16 6RT
Tel: 01 932 772 422
Fax: 01 932 772 433
E-mail: [email protected]
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North Shanxi Road 1388
Shanghai | China | 200060
Tel: +86-21-61498201/61498205
Fax: +86-21-61498001
E-mail: [email protected]
©2015 Alpha Wire. All rights reserved. Specifications subject to change. EcoFlex and Xtra-Guard are trademarks of Alpha Wire.
Consult Alpha Wire for latest specifications. Lit. No. FlexCbl-1501
Supersedes: New