Flex Cable Portfolio More Flexibility in Cable Choice and Performance A lpha Wire’s extensive line of flex cable is designed to deliver exceptional performance and reliability in the most strenuous of environments. Whether you are installing new systems or maintaining existing ones, these cables combine ruggedness with high flex or continuous flex capabilities. Our flex cables are used for a wide variety of flexing applications such as assembly equipment, conveyer systems, motion control, and robotic systems. These cables are available in a variety of configurations, allowing exactly the right cable to be selected for your application. Flexible cable is available from stock in most industry-standard sizes and constructions, in cut-to-length put-ups, so you can order how much you want, when you need it. For more information, contact our Inside Sales Department at 1-800-52 ALPHA. 2 Find the Cable You Need Consult with Alpha Wire’s engineering team for assistance in developing the ideal wire and cable solution for your equipment needs— from withstanding extreme temperatures, abrasion, and chemical exposure to providing exceptional reliability in continuous and high-flex pickand-place applications with cable having up to 20 million rolling flex cycles. The performance you need . . . • Flexibility ranging from 1 million to 20 million flex cycles • Resistance to harsh chemicals and temperature extremes • Shielding options for excellent EMI resistance • Smaller, lighter cabling to save space and weight • Minimums as low as 100’ on custom cable are ideal for R&D and prototyping The service you deserve . . . • Broad inventory in stock • Same-day shipping • Small put-ups available • Extensive distributor network • Online Cable Design Center • Extensive custom cable design and manufacturing capabilities The reliability you demand . . . • Long flex life for motion control • Low noise for signal integrity • High pull strength for easy use • Ultra-fine wire constructions for enhanced flexibility The stresses and strains placed on cables in medium-to-high flex applications ranging from conveyors and transfer shuttles to high-speed pick-and-place robotic systems and automated material handling equipment can quickly lead to equipment failure. Specifying the correct cable from the outset reduces the risk of cable failure and ensures that productivity and performance are protected. Alpha Wire offers a broad spectrum of flexible cable to satisfy virtually any application need. • R olling flex, such as C-track or Cartesian motions • B ending flex or “tic-toc,” such as hinged panels • Variable/random motion flex Shielding options include braid, spiral wrap copper, foil + braid, and foil/spiral. Our high-flex shielding options include a double-jacket configuration with 85% braid coverage to achieve high shielding effectiveness while maintaining the desired flexibility. For torsional flex applications, we offer spiral wound shielding with 90% coverage. 85% – 90% Coverage Tinned Copper Braid Double Jacket For Outstanding Flexing Performance • Torsional flex, such as twisting 3 Applications • Cartesian robots • Articulated multi-axis robots • Automation networking • Machine tools • Automotive assembly equipment • Conveyor systems • Control panels • Flex and static track • Transfer shuttles • Sensor/actuator-to-controller connections • Material-handling equipment • Medical devices Xtra-Guard® Flex Cable: A family of cables designed to provide excellent performance in highflex, high torsion, and continuousflex applications, such as motion control and robotics. EcoFlex® Control Cable: Smaller, lighter, 100% recyclable flex control—the perfect fit for medical devices and semiconductor fabrication equipment. Series XM Flex Control Cable: Durable flex control cable exhibiting excellent resistance to abrasion and hazardous fluids and proven in a broad range of industrial applications. Series F Continuous Flex Control Cable: Industry-leading mechanical and electrical performance for high-flex cable track applications and rated for up to 20 million rolling flex cycles. Standard Flex (65000 Series) Industrial Series EcoGen™ Series Torsion Flex (87000 Series) Series XM Series F EcoFlex 1 12 20 1 High 600 TPES PU Rolling Bending Random Moderate-High 600/1000 PVC/Nylon PVC Rolling Bending Random High 600 PVC/Nylon PVC Rolling Bending Random Moderate 600 mPPE mPPE Unshielded Braid (85%) Foil + Braid (70%) Flex Cycles (Million) 1 14 6 Flex Type Bending Random Duty Cycle Voltage Insulation Jacket Low-Moderate 600 PVC PVC Unshielded Braid (85%): Double Jacketed Rolling Bending Random High 600 PVC PVC Unshielded Braid (85%): Double Jacketed Rolling Bending Random High 300 SR-PVC PVC Unshielded Foil + Spiral (90%) Foil + Braid (90%) Unshielded Spiral (90%) Unshielded Braid (85%) Unshielded 20 to 2 20 to 2 28 to 22 24 to 10 8 to 18 18 to 8 28 to 10 50 50 24 7 65 65 18 -5°C to +90°C -5°C to +90°C -10°C to +105°C -10°C to +80°C -5°C to +90°C -5°C to +90°C -40°C to 105°C — — — — — — — — — — — — 4 4 4 — — 4 4 4 — 2587 — 2587 — 2261 — — — — — — 20234 — — — — — — — — 21819, 21492 4 4 — — — — — I/II A/B FT1 — I/II A/B FT1 — I/II A/B FT4 — I/II A/B FT1 — 4 4 I/II A/B FT1 — 4 4 4 4 I/II A/B FT4 — — — 4 Shielding Options Wire Range (AWG) Conductor Count (Max) Temperature Range, Flexing UL MTW UL WTTC UL TC-ER UL PLTC UL Oil Res. UL Sun Res. UL AWM VDE 0472 Oil Res. CSA AWM CSA CIC/TC ISO 10993-5 4 Xtra-Guard Flex Cables Continuous Flex Continuous Flex (85000 Series) Data (86000 Series) Torsion — 4 4 4 4 I/II 4 Xtra-Guard® Standard Flex Control Cable Light to Moderate Flex Applications 600 V Unshielded, Multiconductor Operating Temperature Shielding Options • -5°C to +90°C (flexing) • -40°C to +90°C (stationary) • Unshielded • Tinned copper braid shield, 85% coverage over PVC inner jacket Conductor Color Coding UL AWM 2587 CSA AWM I/II A/B FT1 CE RoHS and REACH NFPA 79 Compliant ISO 10993-5 • Numbered black conductors • 1 yellow/green ground conductor (3 conductor and greater) • Jacket color: slate Availability 100 ft (30.5 m) 500 ft (152 m) 1000 ft (305 m) Bulk, cut to length Materials • F inely stranded bare copper conductors • Lubricated PVC insulation • Oil-resistant PVC jacket Unshielded 20 AWG (0.51 mm2) 18 AWG (0.81 mm2) Stranding: 10/30 (10 x 0.25 mm) Insulation thickness: 0.022 (0.56 mm) Stranding: 16/30 (16 x 0.25 mm) Insulation thickness: 0.022 (0.56 mm) Part No. Conductors 65002 65003 65004 65005 65007 65009 65012 65018 65025 2 3 4 5 7 9 12 18 25 Nominal Diameter Inch mm 0.238 6.05 0.251 6.38 0.272 6.91 0.305 7.75 0.327 8.31 0.416 10.57 0.433 11.00 0.527 13.39 0.615 15.62 Jacket Thickness Inch mm 0.035 0.89 0.035 0.89 0.035 0.89 0.038 0.97 0.038 0.97 0.040 1.02 0.045 1.14 0.055 1.40 0.055 1.40 16 AWG (1.32 mm2) Part No. Conductors 65802 65803 65804 65805 65807 65809 65812 65818 65825 65834 65841 65850 2 3 4 5 7 9 12 18 25 34 41 50 Nominal Diameter Inch mm 0.258 6.55 0.272 6.91 0.296 7.52 0.326 8.28 0.351 8.92 0.445 11.30 0.470 11.94 0.567 14.40 0.666 16.92 0.769 19.53 0.835 21.21 0.967 24.56 Jacket Thickness Inch mm 0.035 0.89 0.035 0.89 0.035 0.89 0.035 0.89 0.035 0.89 0.035 0.89 0.043 1.09 0.050 1.27 0.050 1.27 0.060 1.52 0.063 1.60 0.083 2.11 Stranding: 26/30 (26 x 0.25 mm) Insulation thickness: 0.022 (0.56 mm) Part No. Conductors 65602 65603 65604 65605 65607 65609 65612 65618 65625 65641 65650 2 3 4 5 7 9 12 18 25 41 50 Nominal Diameter Inch mm 0.284 7.21 0.300 7.62 0.328 8.33 0.361 9.17 0.390 9.91 0.509 12.93 0.536 13.61 0.632 16.05 0.756 19.20 0.959 24.36 1.079 27.41 Jacket Thickness Inch mm 0.035 0.89 0.035 0.89 0.035 0.89 0.035 0.89 0.035 0.89 0.041 1.04 0.049 1.24 0.050 1.27 0.055 1.40 0.075 1.90 0.083 2.11 14 AWG (2.08 mm2) Stranding: 41/30 (41 x 0.25 mm) Insulation thickness: 0.022 (0.56 mm) Part No. Conductors 65402 65403 65404 65405 65407 65409 65412 65418 65425 2 3 4 5 7 9 12 18 25 Nominal Diameter Inch mm 0.330 8.38 0.351 8.92 0.404 10.26 0.439 11.15 0.479 12.17 0.609 15.47 0.667 16.94 0.783 19.89 0.953 24.21 Jacket Thickness Inch mm 0.044 1.12 0.045 1.14 0.055 1.40 0.055 1.40 0.058 1.47 0.063 1.60 0.085 2.16 0.090 2.29 0.110 2.79 5 Xtra-Guard® Standard Flex Control Cable Unshielded 12 AWG (3.29 mm2) 10 AWG (5.32 mm2) Stranding: 65/30 (65 x 0.25 mm) Insulation thickness: 0.022 (0.56 mm) Stranding: 105/30 (105 x 0.25 mm) Insulation thickness: 0.022 (0.56 mm) Part No. Conductors 65203 65204 65205 65207 3 4 5 7 Nominal Diameter Inch mm 0.436 11.07 0.500 12.70 0.553 14.05 0.592 15.04 Jacket Thickness Inch mm 0.067 1.70 0.080 2.03 0.086 2.18 0.086 2.18 Part No. Conductors 65103 65104 65105 3 4 5 Nominal Diameter Inch mm 0.516 13.11 0.568 14.43 0.629 15.98 Jacket Thickness Inch mm 0.080 2.03 0.084 2.13 0.090 2.29 6 AWG (13.44 mm2) 8 AWG (8.32 mm ) 2 Stranding: 65/26 (65 x 0.40 mm) Insulation thickness: 0.032 (0.81 mm) Part No. Conductors 65904 65905 4 5 Nominal Diameter Inch mm 0.691 17.55 0.765 19.43 Jacket Thickness Inch mm 0.085 2.16 0.090 2.29 Stranding: 105/26 (105 x 0.40 mm) Insulation thickness: 0.047 (1.19 mm) Part No. Conductors 65704 65705 4 5 Nominal Diameter Inch mm 0.891 22.63 0.985 25.02 Jacket Thickness Inch mm 0.100 2.54 0.105 2.67 2 AWG (34.05 mm2) 4 AWG (21.5 mm ) 2 Stranding: 168/26 (168 x 0.40 mm) Insulation thickness: 0.047 (1.19 mm) 6 Part No. Conductors 65504 65505 4 5 Nominal Diameter Inch mm 1.080 27.43 1.207 30.66 Jacket Thickness Inch mm 0.100 2.54 0.110 2.79 Stranding: 266/26 (266 x 0.40 mm) Insulation thickness: 0.047 (1.19 mm) Part No. Conductors 65304 65305 4 5 Nominal Diameter Inch mm 1.273 32.33 1.428 36.27 Jacket Thickness Inch mm 0.120 3.05 0.135 3.43 Xtra-Guard® Standard Flex Control Cable Braid Shielded 20 AWG (0.51 mm2) 18 AWG (0.81 mm2) Stranding: 10/30 (10 x 0.25 mm) Insulation thickness: 0.022 (0.56 mm) Stranding: 16/30 (16 x 0.25 mm) Insulation thickness: 0.022 (0.56 mm) Part No. Conductors 65003CY 65007CY 65012CY 65025CY 3 7 12 25 Nominal Diameter Inch mm 0.339 8.61 0.409 10.39 0.521 13.23 0.712 18.08 Jacket Thickness Inch mm 0.035 0.89 0.035 0.89 0.040 1.02 0.050 1.27 16 AWG (1.32 mm2) Part No. Conductors 65803CY 65804CY 65805CY 65807CY 65812CY 65818CY 65825CY 3 4 5 7 12 18 25 Nominal Diameter Inch mm 0.360 9.14 0.384 9.75 0.414 10.52 0.439 11.15 0.568 14.43 0.671 17.04 0.776 19.71 Jacket Thickness Inch mm 0.035 0.89 0.035 0.89 0.035 0.89 0.035 0.89 0.045 1.14 0.053 1.35 0.053 1.35 Stranding: 26/30 (26 x 0.25 mm) Insulation thickness: 0.022 (0.56 mm) Part No. Conductors 65603CY 65604CY 65605CY 65607CY 65612CY 65618CY 65625CY 3 4 5 7 12 18 25 Nominal Diameter Inch mm 0.388 9.86 0.416 10.57 0.449 11.40 0.484 12.29 0.640 16.26 0.767 19.48 0.901 22.89 Jacket Thickness Inch mm 0.035 0.89 0.035 0.89 0.035 0.89 0.035 0.89 0.052 1.32 0.062 1.57 0.067 1.70 14 AWG (2.08 mm2) Stranding: 41/30 (41 x 0.25 mm) Insulation thickness: 0.022 (0.56 mm) Part No. Conductors 65403CY 65404CY 65405CY 65407CY 65412CY 65418CY 3 4 5 7 12 18 Nominal Diameter Inch mm 0.443 11.25 0.486 12.34 0.537 13.64 0.581 14.76 0.732 18.59 0.890 22.61 Jacket Thickness Inch mm 0.042 1.07 0.047 1.19 0.052 1.32 0.057 1.45 0.062 1.57 0.083 2.11 12 AWG (3.31 mm2) 10 AWG (5.32 mm2) Stranding: 65/30 (65 x 0.25 mm) Insulation thickness: 0.022 (0.56 mm) Stranding: 105/30 (105 x 0.25 mm) Insulation thickness: 0.022 (0.56 mm) Part No. Conductors 65203CY 65204CY 65205CY 3 4 5 Nominal Diameter Inch mm 0.530 13.46 0.616 15.65 0.671 17.04 Jacket Thickness Inch mm 0.060 1.52 0.066 1.68 0.073 1.85 Part No. Conductors 65103CY 65104CY 65105CY 65107CY 3 4 5 7 Nominal Diameter Inch mm 0.630 16.00 0.684 17.37 0.757 19.23 0.823 20.90 Jacket Thickness Inch mm 0.070 1.78 0.070 1.78 0.077 1.96 0.083 2.11 8 to 2 AWG (8.32 to 34.05 mm2) Part No. Conductors 65904CY 65704CY 65504CY 65304CY 4 4 4 4 Wire Size AWG mm2 8 8.32 6 13.44 4 21.55 2 34.05 Stranding AWG mm 65/26 65 x 0.40 105/26 105 x 0.40 168/26 168 x 0.40 266/26 266 x 0.40 Nominal Diameter Inch mm 0.822 20.88 1.062 26.97 1.251 31.78 1.453 36.91 Jacket Thickness Inch mm 0.075 1.90 0.100 2.54 0.100 2.54 0.110 2.79 Insulation Thickness Inch mm 0.032 0.81 0.047 1.19 0.047 1.19 0.047 1.19 7 Xtra-Guard® Continuous Flex Control Cable C-Track or High Flexing Applications Up to 14 Million Flex Cycles 600 V Unshielded, Multiconductor Operating Temperature • T inned copper braid shield, 85% coverage over PVC inner jacket • Oil-resistant PVC jacket • -5°C to +90°C (flexing) • -40°C to +90°C (stationary) Conductor Color Coding UL AWM 2587 CSA AWM I/II A/B FT1 CE RoHS and REACH NFPA 79 Compliant ISO 10993-5 Availability • Numbered red conductors • 1 yellow/green ground conductor • Jacket color: black 100 ft (30.5 m) 500 ft (152 m) 1000 ft (305 m) Bulk, cut to length Materials • F inely stranded bare copper conductors • Lubricated PVC insulation Unshielded 20 AWG ( 0.51 mm2) 18 AWG (0.85 mm2) Stranding: 63/38 (63 x 0.10 mm) Insulation thickness: 0.022 (0.56 mm) Stranding: 105/38 (105 x 0.10 mm) Insulation thickness: 0.022 (0.56 mm) Part No. Conductors 85003 85004 85005 85007 85012 85018 85025 85034 3 4 5 7 12 18 25 34 Nominal Diameter Inch mm 0.272 6.91 0.297 7.54 0.323 8.20 0.388 9.86 0.460 11.68 0.548 13.92 0.691 17.55 0.746 18.95 Jacket Thickness Inch mm 0.035 0.89 0.035 0.89 0.035 0.89 0.040 1.02 0.045 1.14 0.050 1.27 0.065 1.65 0.065 1.65 Part No. Conductors 85803 85804 85805 85807 85812 85815 85818 85825 85834 3 4 5 7 12 15 18 25 34 Nominal Diameter Inch mm 0.298 7.57 0.326 8.28 0.355 9.02 0.438 11.13 0.520 13.21 0.577 14.66 0.608 15.44 0.767 19.48 0.830 21.08 Jacket Thickness Inch mm 0.035 0.89 0.035 0.89 0.035 0.89 0.045 1.14 0.050 1.27 0.050 1.27 0.050 1.27 0.065 1.65 0.065 1.65 16 AWG (1.36 mm2) 14 AWG (2.16 mm2) Stranding: 168/38 (168 x 0.10 mm) Insulation thickness: 0.022 (0.56 mm) Part No. Conductors 85603 85604 85605 85607 85612 85618 85625 85634 85650 3 4 5 7 12 18 25 34 50 Nominal Diameter Inch mm 0.331 8.41 0.362 9.19 0.396 10.06 0.478 12.14 0.573 14.55 0.674 17.12 0.862 21.89 0.936 23.77 1.161 29.49 Jacket Thickness Inch mm 0.035 0.89 0.035 0.89 0.035 0.89 0.040 1.02 0.045 1.14 0.045 1.14 0.065 1.65 0.065 1.65 0.085 2.16 12 AWG (3.35 mm2) Stranding: 413/38 (413 x 0.10 mm) Insulation thickness: 0.022 (0.56 mm) 8 Part No. Conductors 85204 85207 4 7 Nominal Diameter Inch mm 0.527 13.39 0.729 18.52 Jacket Thickness Inch mm 0.070 1.78 0.100 2.54 Stranding: 266/38 (266 x 0.10 mm) Insulation thickness: 0.022 (0.56 mm) Part No. Conductors 85404 85407 4 7 Nominal Diameter Inch mm 0.424 10.77 0.582 14.78 Jacket Thickness Inch mm 0.050 1.27 0.070 1.78 10 AWG (5.34 mm2) Stranding: 658/38 (658 x 0.10 mm) Insulation thickness: 0.022 (0.56 mm) Part No. Conductors 85104 85107 4 7 Nominal Diameter Inch mm 0.590 14.99 0.816 20.73 Jacket Thickness Inch mm 0.070 1.78 0.100 2.54 Xtra-Guard® Continuous Flex Control Cable Unshielded 8 to 2 AWG (8.62 to 33.86 mm2) Part No. Conductors 85904 85704 85504 85304 4 4 4 4 Wire Size AWG mm2 8 8.62 6 13.38 4 21.55 2 33.86 AWG 266/32 413/32 665/32 1045/32 Stranding mm 266 x 0.20 413 x 0.20 665 x 0.20 1045 x 0.20 Nominal Diameter Inch mm 0.721 18.31 0.935 23.75 1.076 27.33 1.250 31.75 Jacket Thickness Inch mm 0.070 1.78 0.085 2.16 0.085 2.16 0.085 2.16 Insulation Thickness Inch mm 0.032 0.81 0.047 1.19 0.047 1.19 0.047 1.19 Braid Shielded 20 AWG ( 0.51 mm ) 18 AWG (0.85 mm2) Stranding: 63/38 (63 x 0.10 mm) Insulation thickness: 0.022 (0.56 mm) Stranding: 105/38 (105 x 0.10 mm) Insulation thickness: 0.022 (0.56 mm) 2 Part No. Conductors 85003CY 85004CY 85005CY 85007CY 85010CY 85012CY 85018CY 85025CY 3 4 5 7 10 12 18 25 Nominal Diameter Inch mm 0.350 8.89 0.375 9.53 0.411 10.44 0.482 12.24 0.545 13.84 0.564 14.33 0.662 16.81 0.812 20.62 Jacket Thickness Inch mm 0.035 0.89 0.035 0.89 0.040 1.02 0.040 1.02 0.040 1.02 0.050 1.27 0.060 1.52 0.070 1.78 Part No. Conductors 85803CY 85804CY 85805CY 85807CY 85812CY 85818CY 85825CY 3 4 5 7 12 18 25 Nominal Diameter Inch mm 0.376 9.55 0.414 10.52 0.453 11.51 0.532 13.51 0.634 16.10 0.725 18.42 0.908 23.06 Jacket Thickness Inch mm 0.035 0.89 0.040 1.02 0.040 1.02 0.045 1.14 0.060 1.52 0.060 1.52 0.080 2.03 14 AWG (2.16 mm2) 16 AWG (1.36 mm ) 2 Stranding: 266/38 (266 x 0.10 mm) Insulation thickness: 0.022 (0.56 mm) Stranding: 168/38 (168 x 0.10 mm) Insulation thickness: 0.022 (0.56 mm) Part No. Conductors 85603CY 85604CY 85605CY 85607CY 85612CY 85615CY 85618CY 85625CY 85634CY 3 4 5 7 12 15 18 25 34 Nominal Diameter Inch mm 0.419 10.64 0.460 11.68 0.500 12.70 0.602 15.29 0.700 17.78 0.769 19.53 0.805 20.45 0.973 24.71 1.087 27.61 Jacket Thickness Inch mm 0.035 0.89 0.040 1.02 0.040 1.02 0.055 1.40 0.060 1.52 0.060 1.52 0.060 1.52 0.065 1.65 0.085 2.16 Part No. Conductors 85404CY 85407CY 4 7 Nominal Diameter Inch mm 0.528 13.41 0.676 17.17 Jacket Thickness Inch mm 0.050 1.27 0.065 1.65 12 AWG (3.35 mm2) 10 AWG (5.34 mm2) Stranding: 413/38 (413 x 0.10 mm) Insulation thickness: 0.022 (0.56 mm) Stranding: 658/38 (658 x 0.10 mm) Insulation thickness: 0.022 (0.56 mm) Part No. Conductors 85204CY 85207CY 4 7 Nominal Diameter Inch mm 0.641 16.28 0.836 21.23 Jacket Thickness Inch mm 0.075 1.90 0.100 2.54 Part No. Conductors 85104CY 85107CY 4 7 Nominal Diameter Inch mm 0.707 17.96 0.947 24.05 Jacket Thickness Inch mm 0.070 1.78 0.100 2.54 8 to 2 AWG (8.62 to 33.86 mm2) Part No. Conductors 85904CY 85704CY 85504CY 85304CY 4 4 4 4 Wire Size AWG mm2 8 8.62 6 13.38 4 21.55 2 33.86 AWG 266/32 413/32 665/32 1045/32 Stranding mm 266 x 0.20 413 x 0.20 665 x 0.20 1045 x 0.20 Nominal Diameter Inch mm 0.882 22.40 1.066 27.08 1.227 31.17 1.431 36.35 Jacket Thickness Inch mm 0.085 2.16 0.085 2.16 0.085 2.16 0.095 2.41 Insulation Thickness Inch mm 0.032 0.81 0.047 1.19 0.047 1.19 0.047 1.19 9 Xtra-Guard® Continuous Flex Data C-Track or High Flexing Applications Up to 6 Million Flex Cycles 300 V, Multiconductor and Multipair Conductor Color Coding • See tables below • Jacket color: slate Materials • F inely stranded tinned copper conductors • Lubricated semi-rigid PVC insulation • Oil-resistant PVC jacket UL CM UL AWM 2661 CSA AWM I/II A/B FT4 CSA CMG CE RoHS and REACH NFPA 79 Compliant ISO 10993-5 Shielding Options • Foil + braid Aluminum/polyester foil shield, 25% overlap min. Foil facing outward Tinned copper braid, 85% coverage Availability 100 ft (30.5 m) 500 ft (152 m) 1000 ft (305 m) Bulk, cut to length • Unshielded • Foil + spiral copper Aluminum/polyester foil shield, 25% overlap min. Foil facing outward Tinned copper spiral shield, 90% coverage Operating Temperature • -5°C to +105°C (flexing) • -10°C to +105°C (stationary) Color Coding: Multiconductor Cable No. 1 2 3 4 5 6 7 8 Base Color Black Red White Green Orange Blue Brown Yellow Stripe — — — — — — — — No. 9 10 11 12 13 14 15 16 Base Color Violet Slate Pink Tan Red Red Red White Stripe — — — — Green Yellow Black Black Color Coding: Multipair Cable No. 1 2 3 4 5 10 Pair Colors Black + Red Black + White Black + Green Black + Blue Black + Brown No. 6 7 8 9 10 Pair Colors Black + Yellow Black + Orange Red + Green Red + White Red + Blue No. 11 12 13 14 Pair Colors Red + Yellow Red + Brown Red + Orange Green + Blue No. 17 18 19 20 21 22 23 24 Base Color White White White White White White White White Stripe Red Green Yellow Blue Brown Orange Slate Violet Xtra-Guard® Continuous Flex Data Unshielded 28 AWG (0.09 mm2) 26 AWG (0.14 mm2) Stranding: 7/36 (7 x 0.13 mm) Insulation thickness: 0.010 (0.25 mm) Stranding: 7/34 (7 x 0.16 mm) Insulation thickness: 0.010 (0.25 mm) Part No. Conductors 86002 86003 86004 86005 86007 86012 86018 86025 2 3 4 5 7 12 18 25 Nominal Diameter Inch mm 0.154 3.91 0.160 4.06 0.170 4.32 0.180 4.57 0.203 5.16 0.263 6.68 0.262 6.65 0.309 7.85 Jacket Thickness Inch mm 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 Part No. Conductors 86102 86103 86104 86105 86107 86112 86118 86125 2 3 4 5 7 12 18 25 Nominal Diameter Inch mm 0.162 4.11 0.168 4.27 0.179 4.55 0.191 4.85 0.217 5.51 0.283 7.19 0.282 7.16 0.335 8.51 Jacket Thickness Inch mm 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 24 AWG (0.20 mm2) 22 AWG (0.38 mm2) Stranding: 10/34 (10 x 0.16 mm) Insulation thickness: 0.010 (0.25 mm) Stranding: 19/34 (19 x 0.16 mm) Insulation thickness: 0.010 (0.25 mm) Part No. Conductors 86202 86203 86204 86205 86207 86212 86218 86225 2 3 4 5 7 12 18 25 Nominal Diameter Inch mm 0.172 4.37 0.179 4.55 0.191 4.85 0.205 5.21 0.233 5.92 0.307 7.80 0.307 7.80 0.376 9.55 Jacket Thickness Inch mm 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.045 1.14 Part No. Conductors 86302 86303 86304 86305 86307 86312 86318 86325 2 3 4 5 7 12 18 25 Nominal Diameter Inch mm 0.188 4.78 0.197 5.00 0.211 5.36 0.227 5.77 0.260 6.60 0.347 8.81 0.347 8.81 0.426 10.82 Jacket Thickness Inch mm 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.045 1.14 Foil + Spiral Copper 28 AWG (0.09 mm2) 26 AWG (0.14 mm2) Stranding: 7/36 (7 x 0.13 mm) Insulation thickness: 0.010 (0.25 mm) Stranding: 7/34 (7 x 0.16 mm) Insulation thickness: 0.010 (0.25 mm) Part No. Conductors 86002CY 86003CY 86004CY 86005CY 86007CY 86012CY 86018CY 86025CY 2 3 4 5 7 12 18 25 Nominal Diameter Inch mm 0.174 4.42 0.180 4.57 0.190 4.83 0.200 5.08 0.223 5.66 0.283 7.19 0.282 7.16 0.329 8.36 Jacket Thickness Inch mm 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 Part No. Conductors 86102CY 86103CY 86104CY 86105CY 86107CY 86112CY 86118CY 86125CY 2 3 4 5 7 12 18 25 Nominal Diameter Inch mm 0.182 4.62 0.188 4.78 0.199 5.05 0.211 5.36 0.237 6.02 0.303 7.70 0.302 7.67 0.355 9.02 Jacket Thickness Inch mm 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 11 Xtra-Guard® Continuous Flex Data Foil + Spiral Copper 24 AWG (0.20 mm2) 22 AWG (0.38 mm2) Stranding: 10/34 (10 x 0.16 mm) Insulation thickness: 0.010 (0.25 mm) Stranding: 19/34 (19 x 0.16 mm) Insulation thickness: 0.010 (0.25 mm) Part No. Conductors 86202CY 86203CY 86204CY 86205CY 86207CY 86212CY 86218CY 86225CY 2 3 4 5 7 12 18 25 Nominal Diameter Inch mm 0.192 4.88 0.199 5.05 0.211 5.36 0.225 5.72 0.253 6.43 0.327 8.31 0.327 8.31 0.396 10.06 Jacket Thickness Inch mm 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.045 1.14 Part No. Conductors 86302CY 86303CY 86304CY 86305CY 86307CY 86312CY 86318CY 86325CY 2 3 4 5 7 12 18 25 Nominal Diameter Inch mm 0.208 5.28 0.217 5.51 0.231 5.87 0.247 6.27 0.280 7.11 0.367 9.32 0.367 9.32 0.446 11.33 Jacket Thickness Inch mm 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.045 1.14 Foil + Braid, Multipair 28 AWG (0.09 mm2) 26 AWG (0.14 mm2) Stranding: 7/36 (7 x 0.13 mm) Insulation thickness: 0.010 (0.25 mm) Stranding: 7/34 (7 x 0.16 mm) Insulation thickness: 0.010 (0.25 mm) Part No. Pairs 86401CY 86402CY 86403CY 86404CY 86405CY 86406CY 86408CY 86410CY 86414CY 1 2 3 4 5 6 8 10 14 Jacket Thickness Inch mm 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.045 1.14 0.045 1.14 Part No. Pairs 86501CY 86502CY 86503CY 86504CY 86505CY 86506CY 86508CY 86510CY 86514CY 1 2 3 4 5 6 8 10 14 Nominal Diameter Inch mm 0.194 4.93 0.244 6.20 0.254 6.45 0.272 6.91 0.292 7.42 0.313 7.95 0.355 9.02 0.392 9.96 0.426 10.82 Jacket Thickness Inch mm 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.045 1.14 0.053 1.35 24 AWG (0.20 mm2) 22 AWG (0.38 mm2) Stranding: 10/34 (10 x 0.16 mm) Insulation thickness: 0.010 (0.25 mm) Stranding: 19/34 (19 x 0.16 mm) Insulation thickness: 0.010 (0.25 mm) Part No. Pairs 86601CY 86602CY 86603CY 86604CY 86605CY 86606CY 86608CY 86610CY 86614CY 1 2 3 4 5 6 8 10 14 12 Nominal Diameter Inch mm 0.186 4.72 0.231 5.87 0.240 6.10 0.256 6.50 0.274 6.96 0.293 7.44 0.331 8.41 0.365 9.27 0.381 9.68 Nominal Diameter Inch mm 0.204 5.18 0.260 6.60 0.272 6.91 0.292 7.42 0.314 7.98 0.337 8.56 0.385 9.78 0.427 10.85 0.463 11.76 Jacket Thickness Inch mm 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.045 1.14 0.053 1.35 Part No. Pairs 86701CY 86702CY 86703CY 86704CY 86705CY 86706CY 86708CY 86710CY 86714CY 1 2 3 4 5 6 8 10 14 Nominal Diameter Inch mm 0.220 5.59 0.287 7.29 0.301 7.65 0.324 8.23 0.350 8.89 0.377 9.58 0.443 11.25 0.497 12.62 0.527 13.39 Jacket Thickness Inch mm 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.040 1.02 0.045 1.14 0.053 1.35 0.053 1.35 Xtra-Guard® Torsional Flex Torsional Cable with 360° Twisting 600 V, Multiconductor Operating Temperature • Thermoplastic elastomer insulation • Oil-resistant polyurethane jacket • -10°C to +80°C (flexing) • -30°C to +80°C (stationary) Conductor Color Coding Shielding Options • Numbered black conductors • 1 yellow/green ground conductor • Jacket color: black UL AWM 20234 CSA AWM I/II A/B FT1 CE RoHS and REACH NFPA 79 Compliant ISO 10993-5 • Unshielded • Tinned copper spiral shield, 90% coverage Availability Materials Bulk, cut to length • S tranded bare copper conductors Unshielded 24 AWG (0.23 mm2) 22 AWG (0.38 mm2) Stranding: 7/32 (7 x 0.20 mm) Insulation thickness: 0.016 (0.41 mm) Stranding: 19/34 (19 x 0.16 mm) Insulation thickness: 0.016 (0.41 mm) Part No. Conductors 87003 87004 87005 87007 3 4 5 7 Nominal Diameter Inch mm 0.227 5.77 0.242 6.15 0.259 6.58 0.294 7.47 Jacket Thickness Inch mm 0.050 1.27 0.050 1.27 0.050 1.27 0.050 1.27 Part No. Conductors 87103 87104 87105 87107 3 4 5 7 Nominal Diameter Inch mm 0.244 6.20 0.261 6.63 0.281 7.14 0.321 8.15 Jacket Thickness Inch mm 0.050 1.27 0.050 1.27 0.050 1.27 0.050 1.27 20 AWG (0.62 mm2) 18 AWG (0.96 mm2) Stranding: 19/32 (19 x 0.20 mm) Insulation thickness: 0.016 (0.41 mm) Stranding: 19/30 (19 x 0.25 mm) Insulation thickness: 0.016 (0.41 mm) Part No. Conductors 87203 87204 87205 87207 3 4 5 7 Nominal Diameter Inch mm 0.262 6.65 0.281 7.14 0.302 7.67 0.347 8.81 Jacket Thickness Inch mm 0.050 1.27 0.050 1.27 0.050 1.27 0.050 1.27 Part No. Conductors 87303 87304 87305 87307 3 4 5 7 Nominal Diameter Inch mm 0.283 7.19 0.305 7.75 0.329 8.36 0.380 9.65 Jacket Thickness Inch mm 0.050 1.27 0.050 1.27 0.050 1.27 0.050 1.27 16 AWG (1.32 mm2) 14 AWG (2.07 mm2) Stranding: 19/0.0117 (19 x 0.30 mm) Insulation thickness: 0.016 (0.41 mm) Stranding: 19/0.0147 (19 x 0.37 mm) Insulation thickness: 0.027 (0.69 mm) Part No. Conductors 87403 87404 3 4 87405 87407 5 7 Nominal Diameter Inch mm 0.302 7.67 0.327 8.31 0.354 0.410 8.99 10.41 Jacket Thickness Inch mm 0.050 1.27 0.050 1.27 0.050 0.050 1.27 1.27 Part No. Conductors 87503 87504 87505 87507 3 4 5 7 Nominal Diameter Inch mm 0.382 9.70 0.417 10.59 0.455 11.56 0.535 13.59 Jacket Thickness Inch mm 0.050 1.27 0.050 1.27 0.050 1.27 0.050 1.27 12 AWG (3.29 mm2) 10 AWG (5.22 mm2) Stranding: 19/0.0185 (19 x 0.47 mm) Insulation thickness: 0.027 (0.69 mm) Stranding: 37/0.0167 (37 x 0.42 mm) Insulation thickness: 0.030 (0.76 mm) Part No. Conductors 87603 87604 87605 87607 3 4 5 7 Nominal Diameter Inch mm 0.444 11.28 0.483 12.27 0.526 13.36 0.618 15.70 Jacket Thickness Inch mm 0.060 1.52 0.060 1.52 0.060 1.52 0.060 1.52 Part No. Conductors 87703 87704 87705 87707 3 4 5 7 Nominal Diameter Inch mm 0.508 12.90 0.555 14.10 0.627 15.93 0.737 18.72 Jacket Thickness Inch mm 0.060 1.52 0.060 1.52 0.070 1.78 0.070 1.78 13 Xtra-Guard® Torsional Flex Spiral Shielded 24 AWG (0.23 mm2) 22 AWG (0.38 mm2) Stranding: 7/32 (7 x 0.20 mm) Insulation thickness: 0.016 (0.41 mm) Stranding: 19/34 (19 x 0.16 mm) Insulation thickness: 0.016 (0.41 mm) Part No. Conductors 87003CY 87004CY 87005CY 87007CY 3 4 5 7 Jacket Thickness Inch mm 0.050 1.27 0.050 1.27 0.050 1.27 0.050 1.27 Part No. Conductors 87103CY 87104CY 87105CY 87107CY 3 4 5 7 Nominal Diameter Inch mm 0.263 6.68 0.280 7.11 0.300 7.62 0.340 8.64 Jacket Thickness Inch mm 0.050 1.27 0.050 1.27 0.050 1.27 0.050 1.27 20 AWG (0.62 mm2) 18 AWG (0.96 mm2) Stranding: 19/32 (19 x 0.20 mm) Insulation thickness: 0.016 (0.41 mm) Stranding: 19/30 (19 x 0.25 mm) Insulation thickness: 0.016 (0.41 mm) Part No. Conductors 87203CY 87204CY 87205CY 87207CY 3 4 5 7 Nominal Diameter Inch mm 0.281 7.14 0.300 7.62 0.321 8.15 0.366 9.30 Jacket Thickness Inch mm 0.050 1.27 0.050 1.27 0.050 1.27 0.050 1.27 Part No. Conductors 87303CY 87304CY 87305CY 87307CY 3 4 5 7 Nominal Diameter Inch mm 0.302 7.67 0.324 8.23 0.348 8.84 0.399 10.13 Jacket Thickness Inch mm 0.050 1.27 0.050 1.27 0.050 1.27 0.050 1.27 16 AWG (1.32 mm2) 14 AWG (2.07 mm2) Stranding: 19/0.0117 (19 x 0.30 mm) Insulation thickness: 0.016 (0.41 mm) Stranding: 19/0.0147 (19 x 0.37 mm) Insulation thickness: 0.027 (0.69 mm) Part No. Conductors 87403CY 87404CY 87405CY 87407CY 3 4 5 7 Nominal Diameter Inch mm 0.321 8.15 0.346 8.79 0.373 9.47 0.429 10.90 Jacket Thickness Inch mm 0.050 1.27 0.050 1.27 0.050 1.27 0.050 1.27 Part No. Conductors 87503CY 87504CY 87505CY 87507CY 3 4 5 7 Nominal Diameter Inch mm 0.401 10.19 0.436 11.07 0.474 12.04 0.554 14.07 Jacket Thickness Inch mm 0.050 1.27 0.050 1.27 0.050 1.27 0.050 1.27 12 AWG (3.29 mm2) 10 AWG (5.22 mm2) Stranding: 19/0.0185 (19 x 0.47 mm) Insulation thickness: 0.027 (0.69 mm) Stranding: 37/0.0167 (37 x 0.42 mm) Insulation thickness: 0.030 (0.76 mm) Part No. Conductors 87603CY 87604CY 87605CY 87607CY 3 4 5 7 14 Nominal Diameter Inch mm 0.246 6.25 0.261 6.63 0.278 7.06 0.313 7.95 Nominal Diameter Inch mm 0.463 11.76 0.502 12.75 0.545 13.84 0.637 16.18 Jacket Thickness Inch mm 0.060 1.52 0.060 1.52 0.060 1.52 0.060 1.52 Part No. Conductors 87703CY 87704CY 87705CY 87707CY 3 4 5 7 Nominal Diameter Inch mm 0.527 13.39 0.574 14.58 0.646 16.41 0.756 19.20 Jacket Thickness Inch mm 0.060 1.52 0.060 1.52 0.070 1.78 0.070 1.78 EcoFlex® Control Cable 600 V, Multiconductor EcoFlex Benefits • • • • • EcoFlex is the newest innovation in flexible control cables. By combining better performance and minimum environmental impact, EcoFlex uses its mPPE insulation and jacketing to provide all of the advantages in a smaller, lighter flexible control cable. EcoFlex Features • C ompact cable for moderate flex applications • Recyclable mPPE jacket and insulation • -40°C to 105°C static, -5°C to 105°C flexing temperature range • Up to 8x flexing bend radius Up to 32% smaller than PVC Up to 55% lighter than PVC Up to 91% lower outgassing 100% recyclable Rated for over 1 million flex life cycles • Easier routing and handling UL AWM 21819 (600 V, 105°C) UL AWM 21492 (300 V, 80°C) CE UL VW-1 RoHS Compliant CSA AWM I/II A/B FT1 REACH Compliant WEEE Suitable for use in NFPA 79 Applications IEC 60332-2 Flame Behavior ISO 10993-5 Operating Temperature • -40°C to +105°C Materials • S tranded tin-plated copper conductors • mPPE insulation • mPPE slate jacket Availability 100 ft (30.5 m) 1000 ft (305 m) Bulk, cut to length Color Coding: Multiconductor Cable No. 1 2 3 4 5 6 7 8 9 Base Color Black Red White Green Orange Blue Brown Yellow Violet Stripe — — — — — — — — — No. 10 11 12 13 14 15 16 17 18 Base Color Slate Pink Tan Red Red Red White White White Stripe — — — Green Yellow Black Black Red Green No. 19 20 21 22 23 24 25 Base Color White White White White White White White Stripe Yellow Blue Brown Orange Slate Violet Black + Red 15 EcoFlex® Control Cable Unshielded 28 AWG (0.09 mm2) 26 AWG (0.14 mm2) Stranding: 7/36 (7 x 0.13 mm) Insulation thickness: 0.010 (0.25 mm) Jacket thickness: 0.035 (0.89 mm) Stranding: 7/34 (7 x 0.16 mm) Insulation thickness: 0.010 (0.25 mm) Jacket thickness: 0.035 (0.89 mm) Part Number Conductors 79061 79062 2 3 Nominal Diameter Inch mm 0.142 3.61 0.147 3.73 24 AWG (0.24 mm2) Stranding: 19/36 (19 x 0.13 mm) Insulation thickness: 0.010 (0.25 mm) Jacket thickness: 0.035 (0.89 mm) Part Number Conductors 79050 79051 79052 79053 79054 79055 2 3 4 6 8 10 Nominal Diameter Inch mm 0.162 4.11 0.169 4.29 0.181 4.60 0.207 5.26 0.238 6.05 0.257 6.53 20 AWG (0.51 mm2) Part Number Conductors 79056 79057 79058 79059 79060 2 3 4 6 8 22 AWG (0.38 mm2) Stranding: 19/34 (19 x 0.16 mm) Insulation thickness: 0.010 (0.25 mm) Jacket thickness: 0.035 (0.89 mm) Part Number Conductors 79044 79045 79046 79047 79048 79049 2 3 4 6 8 10 Stranding: 10/30 (10 x 0.25 mm) Insulation thickness: 0.010 (0.25 mm) Jacket thickness: 0.035 (0.89 mm) Part Number Conductors 79001 79002 79003 79004 79005 79006 79007 79008 2 3 4 5 7 9 12 18 Nominal Diameter Inch mm 0.184 4.67 0.193 4.90 0.207 5.26 0.224 5.69 0.240 6.10 0.296 7.52 0.303 7.70 0.349 8.86 16 AWG (1.32 mm2) 16 Part Number Conductors 79019 79020 79021 79022 79023 79024 79025 79026 2 3 4 5 7 9 12 18 Nominal Diameter Inch mm 0.176 4.47 0.184 4.67 0.198 5.03 0.228 5.79 0.264 6.71 0.286 7.26 18 AWG (0.81 mm2) Stranding: 16/30 (16 x 0.25 mm) Insulation thickness: 0.010 (0.25 mm) Jacket thickness: 0.035 (0.89 mm) Part Number Conductors 79010 79011 79012 79013 79014 79015 79016 79017 2 3 4 5 7 9 12 18 Stranding: 26/30 (26 x 0.25 mm) Insulation thickness: 0.011 (0.28 mm) Jacket thickness: 0.035 (0.89 mm) Nominal Diameter Inch mm 0.236 5.99 0.249 6.32 0.270 6.86 0.294 7.47 0.319 8.10 0.400 10.16 0.411 10.44 0.481 12.22 Nominal Diameter Inch mm 0.150 3.81 0.156 3.96 0.166 4.22 0.189 4.80 0.216 5.49 Nominal Diameter Inch mm 0.208 5.28 0.219 5.56 0.236 5.99 0.256 6.50 0.277 7.04 0.344 8.74 0.353 8.97 0.411 10.44 14 AWG (2.08 mm2) Stranding: 41/30 (41 x 0.25 mm) Insulation thickness: 0.011 (0.28 mm) Jacket thickness: 0.035 (0.81 mm) Part Number Conductors 79028 79029 79030 79031 79032 79033 79034 79035 2 3 4 5 7 9 12 18 Nominal Diameter Inch mm 0.266 6.76 0.281 7.14 0.307 7.80 0.335 8.51 0.364 9.25 0.459 11.66 0.473 12.01 0.556 14.12 EcoFlex® Control Cable Unshielded 12 AWG (3.29 mm2) 10 AWG (5.32 mm2) Stranding: 65/30 (65 x 0.25 mm) Insulation thickness: 0.012 (0.30 mm) Jacket thickness: 0.035 (0.81 mm) Stranding: 105/30 (105 x 0.25 mm) Insulation thickness: 0.012 (0.30 mm) Jacket thickness: 0.035 (0.81 mm) Part Number Conductors 79037 79038 79039 79040 3 4 5 7 Nominal Diameter Inch mm 0.326 8.28 0.358 9.09 0.392 9.96 0.428 10.87 Part Number Conductors 79041 79042 79043 3 4 5 Nominal Diameter Inch mm 0.38 9.65 0.423 10.74 0.465 11.81 Braid Shielded 20 AWG (0.51 mm2) 18 AWG (0.81 mm2) Stranding: 10/30 (10 x 0.25 mm) Insulation thickness: 0.010 (0.25 mm) Jacket thickness: 0.035 (0.89 mm) Stranding: 16/30 (16 x 0.25 mm) Insulation thickness: 0.010 (0.25 mm) Jacket thickness: 0.035 (0.89 mm) Part Number Conductors 79101 79102 79103 79104 79105 79106 79107 79108 2 3 4 5 7 9 12 18 Nominal Diameter Inch mm 0.210 5.33 0.219 5.56 0.233 5.92 0.250 6.35 0.266 6.76 0.321 8.15 0.329 8.36 0.376 9.55 Part Number Conductors 79109 79110 79111 79112 79113 79114 79115 2 3 4 5 7 9 12 Nominal Diameter Inch mm 0.236 5.99 0.247 6.27 0.264 6.71 0.284 7.21 0.305 7.75 0.372 9.45 0.381 9.68 14 AWG (2.08 mm2) 16 AWG (1.32 mm2) Stranding: 26/30 (26 x 0.25 mm) Insulation thickness: 0.011 (0.28 mm) Jacket thickness: 0.035 (0.89 mm) Part Number Conductors 79116 79117 79118 79119 79120 2 3 4 5 7 Nominal Diameter Inch mm 0.262 6.65 0.275 6.98 0.296 7.52 0.320 8.13 0.345 8.76 Stranding: 41/30 (41 x 0.25 mm) Insulation thickness: 0.011 (0.28 mm) Jacket thickness: 0.035 (0.81 mm) Part Number Conductors 79121 79122 79123 79124 79125 2 3 4 5 7 Nominal Diameter Inch mm 0.294 7.47 0.309 7.85 0.335 8.51 0.363 9.22 0.392 9.96 12 AWG (3.29 mm2) Stranding: 65/30 (65 x 0.25 mm) Insulation thickness: 0.012 (0.30 mm) Jacket thickness: 0.035 (0.81 mm) Part Number Conductors 79126 79127 3 4 Nominal Diameter Inch mm 0.354 8.99 0.386 9.80 17 Series XM Flex Control Cable A Tougher Cable for Continuous Flex Applications 600/1000 V Unshielded, PVC/Nylon, PVC Series XM Flexible control cable is the ideal choice for medium-tohigh-flex applications. Featuring a premium-grade PVC jacket, Series XM offers a durable, oil-resistant construction that prevents contamination from hazardous fluids and protects against abrasion. Plus, its optimum flexibility and performance allows it to support a variety of industrial applications, including: • H igh-speed pick-and-place robotic systems • Automated material handling equipment • Conveyors and transfer shuttles • Flex track installations Series XM Cable Features Materials • Stranded conductors for better flexibility • Specially formulated PVC jacket and insulation for continuous flex applications and resistance to moisture, oils, coolants, and UV radiation • Up to 65 conductors • 18 to 8 AWG wire range • Shielded or unshielded • Black, blue, or red insulation for AC and DC circuits • Rated for up to 12 million flex life cycles • S tranded bare copper conductors • PVC/nylon insulation • Black PVC jacket UL TC-ER (600 V) UL WTTC (1000 V) UL MTW (600 V) CSA AWM I/II A/B FT4 CE compliant Shielding Options • Unshielded • Tinned copper braid shield, 85% coverage Features • UL Oil Res. I • UL Sunlight Resistant • Suitable for NFPA 79 applications Availability Bulk, cut to length Operating Temperature • -30°C to +90°C (static) • -5°C to +90°C (dynamic) Conductor Color Coding • B lack, blue, or red numbered conductors with one green/ yellow ground conductor Unshielded 18 AWG (0.83 mm2) Red XM1803R XM1804R XM1805R XM1807R XM1812R XM1817R XM1822R XM1825R XM1834R XM1842R XM1849R XM1865R 18 Part No. Blue XM1803L XM1804L XM1805L XM1807L XM1812L XM1817L XM1822L XM1825L XM1834L XM1842L XM1849L XM1865L Stranding: 41/34 (41 x 0.16 mm) Insulation thickness: 0.016 (0.41 mm) PVC/0.005 (0.13 mm) nylon Nominal Diameter Conductors Black Inch mm XM1803K 3 0.308 7.82 XM1804K 4 0.333 8.46 XM1805K 5 0.360 9.14 XM1807K 7 0.418 10.62 XM1812K 12 0.485 12.32 XM1817K 17 0.597 15.16 XM1822K 22 0.656 16.66 XM1825K 25 0.717 18.21 XM1834K 34 0.775 19.69 XM1842K 42 0.874 22.20 XM1849K 49 0.965 24.51 XM1865K 65 1.052 26.72 Jacket Thickness Inch mm 0.050 1.27 0.050 1.27 0.050 1.27 0.050 1.27 0.050 1.27 0.065 1.65 0.065 1.65 0.065 1.65 0.065 1.65 0.085 2.16 0.085 2.16 0.085 2.16 Series XM Flex Control Cable Unshielded 16 AWG (1.31 mm2) Red XM1603R XM1604R XM1605R XM1607R XM1612R XM1617R XM1619R XM1622R XM1625R XM1633R XM1642R XM1649R XM1665R Part No. Blue XM1603L XM1604L XM1605L XM1607L XM1612L XM1617L XM1619L XM1622L XM1625L XM1633L XM1642L XM1649L XM1665L Stranding: 65/34 (65 x 0.16 mm) Insulation thickness: 0.016 (0.41 mm) PVC/0.005 (0.13 mm) nylon Nominal Diameter Conductors Black Inch mm XM1603K 3 0.334 8.48 XM1604K 4 0.362 9.19 XM1605K 5 0.393 9.98 XM1607K 7 0.459 11.66 XM1612K 12 0.565 14.35 XM1617K 17 0.657 16.69 XM1619K 19 0.691 17.55 XM1622K 22 0.724 18.39 XM1625K 25 0.793 20.14 XM1633K 33 0.899 22.83 XM1642K 42 0.966 24.54 XM1649K 49 1.069 27.15 XM1665K 65 1.168 29.67 Part No. Blue XM1403L XM1404L XM1405L XM1407L XM1412L Stranding: 105/34 (105 x 0.16 mm) Insulation thickness: 0.016 (0.41 mm) PVC/0.005 (0.13 mm) nylon Nominal Diameter Conductors Black Inch mm XM1403K 3 0.366 9.30 XM1404K 4 0.398 10.11 XM1405K 5 0.464 11.79 XM1407K 7 0.539 13.69 XM1412K 12 0.627 15.93 Part No. Blue XM1203L XM1204L XM1205L XM1207L Stranding: 168/34 (168 x 0.16 mm) Insulation thickness: 0.016 (0.41 mm) PVC/0.005 (0.13 mm) nylon Nominal Diameter Conductors Black Inch mm XM1203K 3 0.431 10.95 XM1204K 4 0.501 12.73 XM1205K 5 0.545 13.84 XM1207K 7 0.640 16.26 Part No. Blue XM1003L XM1004L XM1005L XM1007L Stranding: 105/30 (105 x 0.25 mm) Insulation thickness: 0.022 (0.56 mm) PVC/0.005 (0.10 mm) nylon Nominal Diameter Conductors Black Inch mm XM1003K 3 0.487 12.37 XM1004K 4 0.565 14.35 XM1005K 5 0.618 15.70 XM1007K 7 0.729 18.52 Jacket Thickness Inch mm 0.050 1.27 0.050 1.27 0.050 1.27 0.050 1.27 0.065 1.65 0.065 1.65 0.065 1.65 0.065 1.65 0.065 1.65 0.085 2.16 0.085 2.16 0.085 2.16 0.085 2.16 14 AWG (2.11 mm2) Red XM1403R XM1404R XM1405R XM1407R XM1412R Jacket Thickness Inch mm 0.050 1.27 0.050 1.27 0.065 1.65 0.065 1.65 0.065 1.65 12 AWG (3.38 mm2) Red XM1203R XM1204R XM1205R XM1207R Jacket Thickness Inch mm 0.050 1.27 0.065 1.65 0.065 1.65 0.065 1.65 10 AWG (5.32 mm2) Red XM1003R XM1004R XM1005R XM1007R Jacket Thickness Inch mm 0.050 1.27 0.065 1.65 0.065 1.65 0.065 1.65 8 AWG (8.51 mm2) Red XM0803R XM0804R Part No. Blue XM0803L XM0804L Stranding: 168/30 (168 x 0.25 mm) Insulation thickness: 0.032 (0.81 mm) PVC/0.006 (0.15 mm) nylon Nominal Diameter Conductors Black Inch mm XM0803K 3 0.671 17.04 XM0804K 4 0.737 18.72 Jacket Thickness Inch mm 0.065 1.65 0.065 1.65 19 Series XM Flex Control Cable Braid Shielded 18 AWG (0.83 mm2) Red XM1803RCY XM1804RCY XM1805RCY XM1807RCY XM1812RCY XM1817RCY XM1822RCY XM1825RCY XM1834RCY XM1842RCY XM1849RCY Part No. Blue XM1803LCY XM1804LCY XM1805LCY XM1807LCY XM1812LCY XM1817LCY XM1822LCY XM1825LCY XM1834LCY XM1842LCY XM1849LCY Stranding: 41/34 (41 x 0.16 mm) Insulation thickness: 0.016 (0.41 mm) PVC/0.005 (0.13 mm) nylon Nominal Diameter Conductors Black Inch mm XM1803KCY 3 0.336 8.53 XM1804KCY 4 0.361 9.17 XM1805KCY 5 0.388 9.86 XM1807KCY 7 0.446 11.33 XM1812KCY 12 0.549 13.94 XM1817KCY 17 0.631 16.03 XM1822KCY 22 0.697 17.70 XM1825KCY 25 0.758 19.25 XM1834KCY 34 0.856 21.74 XM1842KCY 42 0.915 23.24 XM1849KCY 49 1.006 25.55 Jacket Thickness Inch mm 0.050 1.27 0.050 1.27 0.050 1.27 0.050 1.27 0.050 1.27 0.065 1.65 0.065 1.65 0.065 1.65 0.065 1.65 0.085 2.16 0.085 2.16 16 AWG (1.31 mm2) Red XM1603RCY XM1604RCY XM1605RCY XM1607RCY XM1612RCY XM1617RCY XM1619RCY XM1622RCY XM1625RCY XM1633RCY XM1642RCY XM1649RCY 20 Part No. Blue XM1603LCY XM1604LCY XM1605LCY XM1607LCY XM1612LCY XM1617LCY XM1619LCY XM1622LCY XM1625LCY XM1633LCY XM1642LCY XM1649LCY Stranding: 65/34 (65 x 0.16 mm) Insulation thickness: 0.016 (0.41 mm) PVC/0.005 (0.13 mm) nylon Nominal Diameter Conductors Black Inch mm XM1603KCY 3 0.362 9.19 XM1604KCY 4 0.390 9.91 XM1605KCY 5 0.421 10.69 XM1607KCY 7 0.517 13.13 XM1612KCY 12 0.599 15.21 XM1617KCY 17 0.698 17.73 XM1619KCY 19 0.732 18.59 XM1622KCY 22 0.765 19.43 XM1625KCY 25 0.874 22.20 XM1633KCY 33 0.940 23.88 XM1642KCY 42 1.007 25.58 XM1649KCY 49 1.110 28.19 Jacket Thickness Inch mm 0.050 1.27 0.050 1.27 0.050 1.27 0.050 1.27 0.065 1.65 0.065 1.65 0.065 1.65 0.065 1.65 0.065 1.65 0.085 2.16 0.085 2.16 0.085 2.16 Series XM Flex Control Cable Braid Shielded 14 AWG (2.11 mm2) Red XM1403RCY XM1404RCY XM1405RCY XM1407RCY XM1412RCY Part No. Blue XM1403LCY XM1404LCY XM1405LCY XM1407LCY XM1412LCY Stranding: 105/34 (105 x 0.16 mm) Insulation thickness: 0.016 (0.41 mm) PVC/0.005 (0.13 mm) nylon Nominal Diameter Conductors Black Inch mm XM1403KCY 3 0.394 10.01 XM1404KCY 4 0.426 10.82 XM1405KCY 5 0.492 12.50 XM1407KCY 7 0.573 14.55 XM1412KCY 12 0.661 16.79 Jacket Thickness Inch mm 0.050 1.27 0.050 1.27 0.065 1.65 0.065 1.65 0.065 1.65 12 AWG (3.38 mm2) Red XM1203RCY XM1204RCY XM1205RCY XM1207RCY Part No. Blue XM1203LCY XM1204LCY XM1205LCY XM1207LCY Stranding: 168/34 (168 x 0.16 mm) Insulation thickness: 0.016 (0.41 mm) PVC/0.005 (0.13 mm) nylon Nominal Diameter Conductors Black Inch mm XM1203KCY 3 0.459 11.66 XM1204KCY 4 0.529 13.44 XM1205KCY 5 0.579 14.71 XM1207KCY 7 0.674 17.12 Part No. Blue XM1003LCY XM1004LCY XM1005LCY XM1007LCY Stranding: 105/30 (105 x 0.25 mm) Insulation thickness: 0.022 (0.56 mm) PVC/0.005 (0.13 mm) nylon Nominal Diameter Conductors Black Inch mm XM1003KCY 3 0.551 14.00 XM1004KCY 4 0.599 15.21 XM1005KCY 5 0.652 16.56 XM1007KCY 7 0.770 19.56 Part No. Blue XM0803LCY XM0804LCY Stranding: 168/30 (168 x 0.25 mm) Insulation thickness: 0.032 (0.81 mm) PVC/0.006 (0.15 mm) nylon Nominal Diameter Conductors Black Inch mm XM0803KCY 3 0.712 18.08 XM0804KCY 4 0.778 19.76 Jacket Thickness Inch mm 0.050 1.27 0.065 1.65 0.065 1.65 0.065 1.65 10 AWG (5.32 mm2) Red XM1003RCY XM1004RCY XM1005RCY XM1007RCY Jacket Thickness Inch mm 0.050 1.27 0.065 1.65 0.065 1.65 0.065 1.65 8 AWG (8.51 mm2) Red XM0803RCY XM0804RCY Jacket Thickness Inch mm 0.065 1.65 0.065 1.65 21 Series F Continuous Flex Control Cable High-Flex Cable Track Applications 600 V Unshielded, Multiconductor Alpha Wire’s Series F continuous flex control cable offers industryleading mechanical and electrical performance for high-flex cable track applications. Designed for a variety of flexing styles, Series F cable has been tested to exceed over 20 million rolling flex cycles, making it ideal for both single-axis and multiaxis motion control and robotic applications where continuous flexing is required. Conductor Color Coding Features • R ed, blue, or black insulation, numbered 1 green/yellow green conductor 1 white-striped neutral (12 conductors or greater) • • • • Materials • S tranded bare copper conductors • PVC/nylon insulation • Black oil-resistant thermoplastic elastomer jacket UL Sunlight Resistant UL Oil Res. I/II 10x bend radius Over 20 million rolling flex cycles • Tic-tock and twist test per MIL-C-13777G • Suitable for use in Class I, Division 2 locations per Article 501 of the National Electric Code Availability Bulk, cut to length UL TC-ER, PLTC UL TFFN (18 – 16 AWG) UL THHN (14 – 8 AWG) CSA AWM I/II A/B FT4 CSA CIC CE LVD 73/23/EEC Amend. 93/68/EEC Operating Temperature • -25°C to +90°C (static) • -5°C to +90°C (dynamic) Unshielded 18 AWG (0.83 mm2) Stranding: 41/34 (41 x 0.16 mm) Insulation thickness: 0.016 (0.41 mm) PVC/0.005 (0.10 mm) nylon Black Insul. F18003KW F18004KW F18005KW F18007KW F18012KW F18017KW F18022KW F18025KW F18034KW F18042KW F18049KW F18065KW 22 Part No. Blue Insul. F18003LW F18004LW F18005LW F18007LW F18012LW F18017LW F18022LW F18025LW F18034LW F18042LW F18049LW F18065LW Red Insul. F18003RW F18004RW F18005RW F18007RW F18012RW F18017RW F18022RW F18025RW F18034RW F18042RW F18049RW F18065RW Conductors 3 4 5 7 12 17 22 25 34 42 49 65 Nominal Diameter Inch mm 0.308 7.82 0.333 8.46 0.360 9.14 0.418 10.62 0.515 13.08 0.597 15.16 0.656 16.66 0.717 18.21 0.775 19.69 0.874 22.20 0.965 24.51 1.052 26.72 Jacket Thickness Inch mm 0.050 1.27 0.050 1.27 0.050 1.27 0.050 1.27 0.065 1.65 0.065 1.65 0.065 1.65 0.065 1.65 0.065 1.65 0.085 2.16 0.085 2.16 0.085 2.16 Series F Continuous Flex Control Cable Unshielded 16 AWG (1.31 mm2) Stranding: 65/34 (65 x 0.16 mm) Insulation thickness: 0.016 (0.41 mm) PVC/0.005 (0.10 mm) nylon Black Insul. F16003KW F16004KW F16005KW F16007KW F16012KW F16017KW F16019KW F16022KW F16025KW F16033KW F16042KW F16049KW F16065KW Part No. Blue Insul. F16003LW F16004LW F16005LW F16007LW F16012LW F16017LW F16019LW F16022LW F16025LW F16033LW F16042LW F16049LW F16065LW Red Insul. F16003RW F16004RW F16005RW F16007RW F16012RW F16017RW F16019RW F16022RW F16025RW F16033RW F16042RW F16049RW F16065RW Conductors 3 4 5 7 12 17 19 22 25 33 42 49 65 Nominal Diameter Inch mm 0.334 8.48 0.362 9.19 0.393 9.98 0.489 12.42 0.565 14.35 0.657 16.69 0.691 17.55 0.724 18.39 0.793 20.14 0.899 22.83 0.966 24.54 1.069 27.15 1.168 29.67 Jacket Thickness Inch mm 0.050 1.27 0.050 1.27 0.050 1.27 0.065 1.65 0.065 1.65 0.065 1.65 0.065 1.65 0.065 1.65 0.065 1.65 0.085 2.16 0.085 2.16 0.085 2.16 0.085 2.16 14 AWG (2.11 mm2) Stranding: 105/34 (105 x 0.16 mm) Insulation thickness: 0.016 (0.41 mm) PVC/0.005 (0.10 mm) nylon Black Insul. F14004KW F14005KW F14007KW F14012KW Part No. Blue Insul. F14004LW F14005LW F14007LW F14012LW Red Insul. F14004RW F14005RW F14007RW F14012RW Conductors 4 5 7 12 Nominal Diameter Inch mm 0.398 10.11 0.434 11.02 0.539 13.69 0.628 15.95 Jacket Thickness Inch mm 0.050 1.27 0.050 1.27 0.065 1.65 0.065 1.65 12 AWG (3.38 mm2) Stranding: 168/34 (168 x 0.16 mm) Insulation thickness: 0.016 (0.41 mm) PVC/0.005 (0.10 mm) nylon Black Insul. F12004KW F12005KW F12007KW Part No. Blue Insul. F12004LW F12005LW F12007LW Red Insul. F12004RW F12005RW F12007RW Conductors 4 5 7 Nominal Diameter Inch mm 0.501 12.73 0.545 13.84 0.640 16.26 Jacket Thickness Inch mm 0.065 1.65 0.065 1.65 0.065 1.65 10 AWG (5.32 mm2) Stranding: 105/30 (105 x 0.25 mm) Insulation thickness: 0.022 (0.56 mm) PVC/0.005 (0.10 mm) nylon Black Insul. F10004KW F10005KW F10007KW Part No. Blue Insul. F10004LW F10005LW F10007LW Red Insul. F10004RW F10005RW F10007RW Conductors 4 5 7 Nominal Diameter Inch mm 0.565 14.35 0.618 15.70 0.729 18.52 Jacket Thickness Inch mm 0.065 1.65 0.065 1.65 0.065 1.65 8 AWG (8.51 mm2) Stranding: 168/30 (168 x 0.25 mm) Insulation thickness: 0.032 (0.81 mm) PVC/0.006 (0.15 mm) nylon Black Insul. F08004KW Part No. Blue Insul. F08004LW Red Insul. F08004RW Conductors 4 Nominal Diameter Inch mm 0.740 18.80 Jacket Thickness Inch mm 0.065 1.65 23 The cables you trust. The service you deserve. Custom cable is standard Every application is critical and cable failure is not an option. Specify Alpha cable for all flexing applications, since the integrity of your system is only as robust as the products you use. Alpha Wire goes one step further: manufacturing custom cables to meet unique applications—offering specific conductor counts, shielding options, jacket materials, and versatile product designs. Service and support, second-to-none Selecting the correct cable for your critical application is essential to overall system reliability, performance, and safety. So we make it easy for you to select the right Alpha cable for your specific application. Our online resources include a wire and cable selection guide, technical information, full product catalog, and a distributor locator to make it easy to select and get the cable you need. Can’t find what you’re looking for? Design the cable to your specification. It’s easy, just visit www.alphawire.com! GLOBAL HEADQUARTERS 711 Lidgerwood Avenue Elizabeth, NJ 07207-0711 USA Toll Free: 1-800-52 ALPHA Tel: 1-908-925-8000 Fax: 1-908-925-5411 E-mail: [email protected] EUROPE Alpha Wire International Saxon House 1 Downside | Sunbury-on-Thames Middlesex | United Kingdom | TW16 6RT Tel: 01 932 772 422 Fax: 01 932 772 433 E-mail: [email protected] ASIA PACIFIC Alpha Wire Silver Center | Room 1708 North Shanxi Road 1388 Shanghai | China | 200060 Tel: +86-21-61498201/61498205 Fax: +86-21-61498001 E-mail: [email protected] ©2015 Alpha Wire. All rights reserved. Specifications subject to change. EcoFlex and Xtra-Guard are trademarks of Alpha Wire. Consult Alpha Wire for latest specifications. Lit. No. FlexCbl-1501 Supersedes: New