Datasheet

G6J-Y
Surface-mounting Relay
Ultra-compact and Slim DPDT
Relay
• Suitable for high-density mounting.(5.7 mm (W) × 10.6 mm (L) ×
9 mm (H)).
• Dielectric strength of 1,500 VAC and an impulse withstand voltage
of 2,500 V for 2 × 10 μs (conforms to Telcordia specifications
(formerly Bellcore)).
• Conforms to FCC Part 68 (1,500 V, 10 × 160 μs).
• Single-winding latching models to save energy.
• Standard models conforms to UL/CSA standards.
RoHS Compliant
■Model Number Legend
■Application Examples
G 6 J@ - @ @- @
1
2 3
•
•
•
•
4
2. Number of contact poles/
Contact form
2: 2-pole/DPDT (2c)
3. Terminal Shape
P : PCB terminals
FS: Surface-mounting terminals, short
FL : Surface-mounting terminals, long
G
6
J
Y
-
1. Relay function
None : Single-side stable relay
U : Single-winding latching relay
Communication equipment
Test & measurement equipment
Office automation equipment
Audio-visual products
4. Special function
Y: Improved product for soldering heat resistance
■Ordering Information
Relay Function
Protective
Structure
Packing
Tube Packing
Contact form
Rated coil
voltage
Model
G6J-2P-Y
Single-side
stable
G6J-2FS-Y
G6J-2FL-Y
Tape Packing
Minimun
packing unit
Model
3 VDC
3 VDC
4.5 VDC
4.5 VDC
−
5 VDC
12 VDC
24 VDC
24 VDC
3 VDC
3 VDC
4.5 VDC
4.5 VDC
G6J-2FS-Y-TR
G6J-2FL-Y-TR
5 VDC
DPDT
(2c)
24 VDC
G6JU-2P-Y
Single-winding
latching
Minimum
ordering unit
(tape packing)
5 VDC
12 VDC
24 VDC
50 pcs/tube
3 VDC
3 VDC
4.5 VDC
4.5 VDC
5 VDC
−
12 VDC
24 VDC
24 VDC
4.5 VDC
5 VDC
12 VDC
400 pcs/reel
800 pcs/
2 reels
5 VDC
12 VDC
3 VDC
G6JU-2FS-Y
G6JU-2FL-Y
Minimum
packing unit
5 VDC
12 VDC
12 VDC
Fully sealed
Rated coil
voltage
3 VDC
G6JU-2FS-Y-TR
G6JU-2FL-Y-TR
4.5 VDC
5 VDC
12 VDC
Note 1. When ordering, add the rated coil voltage to the model number.
Example: G6J-2P-Y 3 VDC
Rated coil voltage
Note 2. When ordering tape packing, add -TR" to the model number.
Be sure since -TR" is not part of the relay model number, it is not marked on the relay case.
1
G6J-Y
Surface-mounting Relay
■Ratings
●Coil: Single-side Stable Relays (G6J-2P-Y, G6J-2FS-Y, G6J-2FL-Y)
Item
Rated voltage
Rated current
(mA)
3 VDC
Coil resistance
(Ω)
48.0
Must operate voltage Must release voltage
(V)
(V)
Max. voltage
(V)
% of rated voltage
Power consumption
(mW)
62.5
4.5 VDC
32.6
137.9
5 VDC
28.9
173.1
12 VDC
12.3
976.8
24 VDC
9.2
2,600.5
75% max.
10% min.
150%
Approx. 140
Approx. 230
Note 1. The rated current and coil resistance are measured at a coil temperature of 23°C with a tolerance of ±10%.
Note 2. The operating characteristics are measured at a coil temperature of 23°C.
Note 3. The maximum voltage is the highest voltage that can be imposed on the Relay coil instantaneously.
●Coil: Single-winding Latching Relays (G6JU-2P-Y, G6JU-2FS-Y, G6JU-2FL-Y)
Item
Rated current
(mA)
Rated voltage
Coil resistance
(Ω)
3 VDC
33.7
89.0
4.5 VDC
22.0
204.3
5 VDC
20.4
245.5
12 VDC
9.0
1,329.2
Must set voltage
(V)
Must reset voltage
(V)
Max. voltage
(V)
% of rated voltage
75% max.
75% max.
150%
Power consumption
(mW)
Approx. 100
Note 1. The rated current and coil resistance are measured at a coil temperature of 23°C with a tolerance of ±10%.
Note 2. The operating characteristics are measured at a coil temperature of 23°C.
Note 3. The maximum voltage is the highest voltage that can be imposed on the Relay coil instantaneously.
-
G
6
J
●Contacts
Y
Item
Load
Resistive load
Contact type
Bifurcated crossbar
Contact material
Ag (Au-Alloy)
Rated load
0.3 A at 125 VAC,
1 A at 30 VDC
Rated carry current
1A
Max. switching voltage
125 VAC, 110 VDC
Max. switching current
1A
■Characteristics
Classification
Item
Model
Single-side stable
Single-winding latching
G6J-2P-Y, G6J-2FS-Y, G6J-2FL-Y
G6JU-2P-Y, G6JU-2FS-Y, G6JU-2FL-Y
Contact resistance *1
100 mΩ max.
Operating (set) time
3 ms max.
Release (reset) time
3 ms max.
−
Minimum set/reset pulse width
Insulation resistance *2
Dielectric strength
10 ms
1,000 MΩ min. (at 500 VDC)
Between coil and contacts
1,500 VAC, 50/60 Hz for 1 min
Between contacts of different polarity
1,000 VAC, 50/60 Hz for 1 min
Between contacts of the same polarity 750 VAC, 50/60 Hz for 1 min
Between coil and contacts
Impulse withstand
voltage
Between contacts of different polarity
Between contacts of the same polarity
Vibration resistance
Shock resistance
Durability
2,500 VAC, 2 × 10 μs
1,500 VAC, 10 × 160 μs
Destruction
10 to 55 to 10 Hz 2.5 mm single amplitude (5 mm double amplitude)
Malfunction
10 to 55 to 10 Hz 1.65 mm single amplitude (3.3 mm double amplitude)
Destruction
1,000 m/s2
Malfunction
750 m/s2
Mechanical
50,000,000 operations min. (at 36,000 operations/hour)
Electrical
100,000 operations min. (with a rated load at 1,800 operations/hour)
Failure rate (P level) (reference value) *3
10 μA at 10 mVDC
Ambient operating temperature
-40 to 85°C (with no icing or condensation)
Ambient operating humidity
5% to 85%
Weight
Approx. 1.0 g
Note: The above values are initial values.
*1. The contact resistance was measured with 10 mA at 1 VDC with a fall-of-potential method.
*2. The insulation resistance was measured with a 500 VDC Megger Tester applied to the same parts as those for checking the dielectric strength.
*3. This value was measured at a switching frequency of 120 operations/min and the criterion of contact resistance is 50 Ω. This value may vary depending on the
operating frequency, operating conditions, expected reliability level of the relay, etc. Always double-check relay suitability under actual load conditions.
2
G6J-Y
Surface-mounting Relay
■Engineering Data
10
7
5
3
AC resistive load
1
●Ambient Temperature vs.
Maximum Voltage
Maximum voltage (%)
●Durability
Durability (x104 operations)
Switching current (A)
●Maximum Switching Capacity
1,000
500
300
30 VDC resistive load
Ambient temperature: 23°C
Switching frequency:
1,800 operations/hour
100
50
10
0.3
125 VAC resistive load
Ambient temperature: 23°C
Switching frequency:
1,800 operations/hour
5
3
3
5
10
30 50
1
0
300 500 1,000
100
0.2
0.4
0.6
0.8
1
0.8
0.4
0.2
0
20
40
60
80
100
min.
Operate voltage
60
80
1,000
Energized
800
600 Deenergized
400
X
1,000
200
40
max.
avg.
min.
30
20
Operating voltage
Release voltage
−40
−20
0
20
40
60
400
1,000
Z'
1,000
X'
600
Shock directions
X
X'
Y
Z
800
1,000
Unit: m/s2
Sample: G6J-2P-Y
Number of Relays: 10 pcs
Y'
Z'
80 100
Y'
Ambient temperature (°C)
●Electrical Durability
(Contact resistance) *1
Test Conditions: Shock is applied in ±X, ±Y, and ±Z
directions three times each with and
without energizing the Relays to check
the number of contact malfunctions.
●Contact Reliability Test
(Contact resistance) *1, *2
1,000
Sample: G6J-2P-Y
Number of Relays: 10 pcs
500 Test conditions: 1A resistive load
at 30 VDC with an operation rate
of 50% Switching frequency:
300 1,800 operations/hour
NO contact
NC contact
Sample: G6J-2P-Y
Number of Relays: 10 pcs
500 Test conditions: 10 μA resistive
load at 10 m VDC with an
operation rate of 50%
300 Switching frequency: 7,200
operations/hour
NO contact
NC contact
100
max.
max.
max.
max.
min.
min.
50
min.
30
Contact resistance
20
10
100
1,000
10
0.001 0.01
Sample
Energized
+10
Sample
0
−10
−20
−30
+30
+20
Average value
Not energized
Initial Installed in flush
stage
configuration
+10
Sample
0
−10
−20
−30
Average value
Must operate voltage
Must release voltage
10
100
Energized
+30
+20
Initial Installed in flush
stage
configuration
+10
0
−10
−20
−30
+30
+20
Average value
Initial Installed in flush
stage
configuration
min.
min.
Contact resistance
10
0.001 0.01
1,000
●Mutual Magnetic Interference
Initial Installed in flush
stage
configuration
Change rate on the
basis of initial value (%)
Change rate on the
basis of initial value (%)
Not
energized
Change rate on the
basis of initial value (%)
Sample
+30
+20
1
30
0.1
1
10
100
1,000
Operating frequency (x105 operations)
Operating frequency (x10 operations)
Operating frequency (x10 operations)
●Mutual Magnetic Interference
0.1
50
3
3
Change rate on the
basis of initial value (%)
1
G
6
J
Y
50
100
0.1
Z
1,000
200
60
max.
0
0.001 0.01
100
●Shock Malfunction
70
40
Release voltage
80
Note: “Maximum voltage” is the maximum voltage
that can be applied to the Relay coil.
max.
avg.
min.
1,000
max.
40
Ambient temperature (°C)
Y
0
−60
Contact resistance (mΩ)
100 Sample: G6J-2P-Y
Number of Relays: 10 pcs
Test conditions: 1A resistive load at
30 VDC with an operation rate of 50%
80 Switching frequency: 1,800 operations/hour
20
Maximum estimated value
90
Ambient temperature (°C)
●Electrical Durability (with Operate
and Release Voltage) *1
0
100
10
−20
−20
-
0.6
0
−40
1.2
●Ambient Temperature vs. Must
Operate or Must Release Voltage
1.2
0
−40
1
Switching current (A)
Change rate on the basis of rated voltage (%)
Switching current (A)
●Ambient Temperature vs.
Switching Current
50
Contact resistance (mΩ)
1
Switching voltage (V)
On the basis of rated voltage (%)
150
100
DC resistive load
0.5
60
200
30
0.7
0.1
250
*1.
*2.
The tests were conducted at an ambient
temperature of 23°C.
The contact resistance data are periodically
measured reference values and are not
values from each monitoring operation.
Contact resistance values will vary
according to the switching frequency and
operating environment, so be sure to check
operation under the actual operating
conditions before use.
+10
0
−10
−20
−30
Average value
Must operate voltage
Must release voltage
3
G6J-Y
Surface-mounting Relay
●External Magnetic Interference
+10
0
−10
−20
S
N
+20
+10
0
−10
−800
−400
0
400
0
−10
−20
−30
−1,200
−800
−400
External magnetic field (A/m)
0
400
(Average value (initial))
800 1,200
10
20
30
-
2-poles
0
0.5
1-pole
800 1,200
●High-frequency Characteristics
(Return Loss, V.SWR) *1, *2
(Average value (initial))
0
3.5
10
3
20
2.5
2-pole return loss
1
40
400
External magnetic field (A/m)
(Average value (initial))
Insertion Loss (dB)
0
Operate voltage
Release voltage
Sample: G6J-2P-Y
Number of Relays: 5 pcs
−30
−1,200
−800
−400
0
External magnetic field (A/m)
●High-frequency Characteristics
(Insertion Loss) *1, *2
●High-frequency Characteristics
(Isolation) *1, *2
50
Operate voltage
Release voltage
Sample: G6J-2P-Y
Number of Relays: 5 pcs
800 1,200
N
+10
Return loss (dB)
−30
−1,200
Isolation (dB)
S
+20
−20
Operate voltage
Release voltage
Sample: G6J-2P-Y
Number of Relays: 5 pcs
30
2-poles
2
1-pole return loss
1-pole
40
1.5
60
70
1.5
50
1
2-pole V.SWR
2
80
1-pole V.SWR
60
0.5
90
70
2.5
100
1
10
100
1,000
1
10
100
●Must Operate and Must Release
Time Distribution *1
●Distribution of Bounce Time *1
Number of contacts
Number of contacts
35
Sample: G6J-2P-Y
Number of Relays: 30 pcs
Operate time
Release time
30
4
Operate bounce time
35
20
20
15
15
10
10
5
5
0.5
1
1.5
2
2.5
3
Release bounce time
30
25
Time (ms)
*1.
*2.
40
25
0
10
0
0.5
1
Sample: G6J-2P-Y
Number of Relays: 30 pcs
1.5
2
2.5
3
100
1,000
Frequency (MHz)
Frequency (MHz)
Frequency (MHz)
40
0
1
1,000
●Vibration Resistance
Change rate on the basis of rated value (%)
G
6
J
Y
(Average value)
+30
5.0
4.0
3.0
2.0
1.0
Operate voltage
0.0
−1.0
Release voltage
−2.0
−3.0
−4.0
−5.0
Initial
After
Time (ms)
The tests were conducted at an ambient temperature of 23°C.
High-frequency characteristics depend on the PCB to which the Relay is mounted. Always check these characteristics, including endurance, in the actual machine
before use.
V.SWR
N
+20
+30
Change rate on the basis of initial value (%)
S
(Average value)
Change rate on the basis of initial value (%)
Change rate on the basis of initial value (%)
(Average value)
+30
G6J-Y
Surface-mounting Relay
■Dimensions
(Unit: mm)
PCB Terminals
G6J-2P-Y
G6JU-2P-Y
Terminal Arrangement/
Internal Connections
(BOTTOM VIEW)
PCB Mounting Holes
(BOTTOM VIEW)
Tolerance ±0.1 mm
10.6
G6J-2P-Y
5.7
7.6
5.4
3.2
9
3.5
Orientation mark
Eight, 0.85-dia.
holes
1
2
3
4
8
7
6
5
3.2
0.3
1.5
0.15
0.4
3.2
5.4
7.6
3.2
(1.5)
(1.25)
G6JU-2P-Y
Orientation mark
Note: Each value has a tolerance of ±0.3 mm.
1
2
3
4
7
6
5
S R
8
Note:Check carefully the coil polarity of the Relay.
Surface-mounting Terminals (Short)
G6J-2FS-Y
G6JU-2FS-Y
Mounting Dimensions
(TOP VIEW)
Tolerance ±0.1 mm
10.6
5.7
G6J-2FS-Y
Orientation mark
2.35
8
7
6
5
1
2
3
4
10.0 max.
4.35
1.5
0.4
3.2
5.4
7.6
3.2
5.7
0.8
(1.5)
G6JU-2FS-Y
Orientation mark
Note 1. Each value has a tolerance of ±0.3 mm.
Note 2. The coplanarity of the terminals is 0.1 mm max.
8
7
6
5
2
3
4
S R
1
Note:Check carefully the coil polarity of the Relay.
Surface-mounting Terminals (Long)
G6J-2FL-Y
G6JU-2FL-Y
Mounting Dimensions
(TOP VIEW)
Tolerance ±0.1 mm
10.6
7.6
5.4
3.2
5.7
Terminal Arrangement/
Internal Connections
(TOP VIEW)
G6J-2FL-Y
Orientation mark
3.2
8
7
6
5
1
2
3
4
10.0 max.
5.2
1.5
0.4
3.2
5.4
7.6
3.2
7.4
0.8
G6JU-2FL-Y
(1.5)
Orientation mark
Note 1. Each value has a tolerance of ±0.3 mm.
Note 2. The coplanarity of the terminals is 0.1 mm max.
8
7
6
5
2
3
4
S R
1
G
6
J
Y
-
7.6
5.4
3.2
Terminal Arrangement/
Internal Connections
(TOP VIEW)
Note:Check carefully the coil polarity of the Relay.
5
G6J-Y
Surface-mounting Relay
■Tube Packing and Tape Packing
(1) Tube Packing
2. Reel Dimensions
Relays in tube packing are arranged so that the orientation mark
of each Relay is on the left side.
Always confirm that the Relays are in the correct orientation
when mounting the Relays to the PCBs.
Stopper
(gray)
25.5±0.5
29.5±1
13±0.2 dia.
A
Stopper
(green)
Orientation of Relays
21±0.5 dia
2±0.5
330
80
R1
Enlarged View of Section A
Tube length: 555 mm (stopper not included)
No. of Relays per tube: 50 pcs
(2) Tape Packing (Surface-mounting Terminal Relays)
When ordering Relays in tape packing, add the prefix “-TR” to
the model number, otherwise the Relays in tube packing will be
provided.
Relays per reel: 400 pcs
Minimum ordering unit: 2 reels (800 pcs)
1. Direction of Relay Insertion
G
6
J
Y
3. Carrier Tape Dimensions
G6J-2FS-Y, G6JU-2FS-Y, G6J-2FL-Y, G6JU-2FL-Y
16±0.1
4±0.1
2±0.1
10.4±0.1
B
A
1.5+0.1
−0 dia.
1.3±0.1
13.25±0.1
24±0.2
10.8±0.1
8.4±0.1
Pulling Direction
1.1±0.1
5°±0°
B-B Cross Section
B
A
Orientation mark
0.5±0.1
1.75±0.1
-
4°±1°
Top tape
(cover tape)
9±0.1
Pulling
direction
A-A Cross Section
2.2±0.1
6±0.1
Carrier tape
8.3±0.1
Embossed tape
■Recommended Soldering Method
●IRS Method (for Surface-mounting Terminal Relays)
Temperature (°C)
(1) IRS Method (Mounting Solder: Lead)
Soldering
220 to 240
• The thickness of cream solder to be applied should be
between 150 and 200 μm on OMRON's recommended PCB
pattern.
• In order to perform correct soldering, it is recommended that
the correct soldering conditions be maintained as shown
below on the left-hand side.
Correct Soldering
Incorrect Soldering
Relay
180 to 200
Terminal
Land
Preheating
150
Heel fillet
is formed
PCB
Solder
90 to 120
Time (s)
(The temperature profile indicates the temperature on the circuit board.)
Temperature (°C)
(2) IRS Method (Mounting Solder: Lead-free)
Uppwe surface of case
(peak): 255°C max.
Soldering
250 max.
230
180
150
Preheating
Relay terminal
section
120 max.
30 max.
Time (s)
(The temperature profile indicates the temperature on the PCB.)
6
Insufficient amount
of solder
20 to 30
Visually check that the Relay is properly soldered.
Excessive amount
of solder
G6J-Y
Surface-mounting Relay
■Approved Standards
UL Recognized:
CSA Certified:
UL60950 (File No. E41515)
C22.2 No. 60950 (File No. LR31928)
Contact form
DPDT (2c)
Coil rating
G6J-2P-Y, 2FS-Y, 2FL-Y: 3 to 24 VDC
G6JU-2P-Y, 2FS-Y, 2FL-Y: 3 to 24 VDC
Contact rating
Number of test
operations
1 A, 30 VDC at 40°C
0.5 A, 60 VDC at 40°C
0.3 A, 125 VAC at 40°C
6,000
■Precautions
●Please refer to “PCB Relays Common Precautions” for correct use.
Correct Use
●Mounting Latching Relays
Under a long-term current carrying without switching, the
insulation resistance of the coil goes down gradually due to the
heat generated by the coil itself. Furthermore, the contact
resistance of the Relay will gradually become unstable due to the
generation of film on the contact surfaces. A Latching Relay can
be used to prevent these problems. When using a single-side
stable relay, the design of the fail-safe circuit provides protection
against contact failure and open coils.
Make sure that the vibration or shock that is generated from
other devices, such as Relays in operation, on the same panel
and imposed on the Latching Relays does not exceed the rated
value, otherwise the Latching Relays that have been set may be
reset or vice versa. The Latching Relays are reset before
shipping. If excessive vibration or shock is imposed, however, the
Latching Relays may be set accidentally. Be sure to apply a reset
signal before use.
●Handling of Surface-mounting Relays
●Maximum Allowable Voltage
• Use the Relay as soon as possible after opening the
moistureproof package. If the Relay is left for a long time after
opening the moisture-proof package, the appearance may
suffer and seal failure may occur after the solder mounting
process. To store the Relay after opening the moisture-proof
package, place it into the original package and sealed the
package with adhesive tape.
• When washing the product after soldering the Relay to a PCB,
use a water-based solvent or alcohol-based solvent, and keep
the solvent temperature to less than 40°C. Do not put the relay
in a cold cleaning bath immediately after soldering.
●Claw Securing Force During Automatic Insertion
During automatic insertion of Relays, make sure to set the
securing force of the claws to the following values so that the
Relay characteristics will be maintained.
C
B
A
Direction A: 4.90 N max.
Direction B: 9.80 N max.
Direction C: 9.80 N max.
Secure the claws to the area indicated by shading.
●Environmental Conditions During Operation, Storage,
and Transportation
Protect the Relays from direct sunlight and keep the Relays
under normal temperature, humidity, and pressure.
• The maximum voltage of the coil can be obtained from the coil
temperature increase and the heat-resisting temperature of
coil insulating sheath material. (Exceeding the heat-resisting
temperature may result in burning or short-circuiting.) The
maximum voltage also involves important restrictions which
include the following:
• Must not cause thermal changes or deterioration of the
insulating material.
• Must not cause damage to other control devices.
• Must not cause any harmful effect on people.
• Must not cause fire.
Therefore, be sure not to exceed the maximum voltage
specified in the catalog.
• As a rule, the rated voltage must be applied to the coil. A
voltage exceeding the rated value, however, can be applied to
the coil provided that the voltage is less than the maximum
voltage. It must be noted that continuous voltage application to
the coil will cause a coil temperature increase thus affecting
characteristics such as electrical life and resulting in the
deterioration of coil insulation.
●Coating
Relays mounted on PCBs may be coated or washed. Do not
apply silicone coating or detergent containing silicone, otherwise
the silicone coating or detergent may remain on the surface of
the Relays.
●Other Handling
Please don’t use the relay if it suffered the dropping shock.
Because there is a possibility of something damage for initial
performance.
7
G
6
J
Y
-
●Long Term Current Carrying
G6J-Y
Surface-mounting Relay
-
G
6
J
Y
• Application examples provided in this document are for reference only. In actual applications, confirm equipment functions and safety before using the product.
• Consult your OMRON representative before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad
systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems or equipment that may have a serious
influence on lives and property if used improperly. Make sure that the ratings and performance characteristics of the product provide a margin of safety for the system or
equipment, and be sure to provide the system or equipment with double safety mechanisms.
Note: Do not use this document to operate the Unit.
OMRON Corporation
Electronic and Mechanical Components Company
8
Contact: www.omron.com/ecb
Cat. No. K125-E1-04
0214(0207)(O)