D2HW Sealed Ultra Subminiature Basic Switch Smallest sealed snap-action switch in the industry with a very long stroke for reliable ON/OFF action ● The case dimensions are 78% of conventional models, contributing to down-sizing of mechanical modules. ● Extra-long stroke even without levers. (OT reference value: 1.4 mm). ● Made of environmentally-friendly materials. All models are lead-free, including molded lead wire models. D 2 H W RoHS Compliant Model Number Legend 1 @ 2 @ 3 @ 4 @ 5 D2HW - @ 1. Mounting Structure A : Without posts (base-mounting) BR : Post on right BL : Post on left C : M3-screw mounting models 2. Raitings 2 : 5 VDC 1mA to 12 VDC 2A 3. Actuator 0 : Pin plunger 1 : Hinge lever 2 : Long hinge lever 3 : Simulated roller lever 4 : Hinge roller lever 6 : Leaf lever 7 : Simulated roller leaf lever 8 : Long leaf lever 4. Contact form 1 : SPDT 2 : SPST-NC (Molded lead wire models only) 3 : SPST-NO (Molded lead wire models only) 5. Terminals D, DS : DR, DRS : DL, DLS : H, HS : M, MS : MR, MRS : ML, MLS : PCB terminals (Straight) PCB Terminals (Right-angled) PCB Terminals (Left-angled) Solder terminals Molded lead wires downwards Molded lead wires on right-side Molded lead wires on left-side Note. UL/CSA approved versions are available. In this case, a "S" will be added to the end of the model number. The Lead wire is a UL approved wire (AWG24, UL1007). 1 D2HW Sealed Ultra Subminiature Basic Switch List of Models ●PCB-mounted Models List of Models With posts on right With posts on left Without posts Actuator D 2 H W Terminals Contact form D2HW-A201D Straight Pin plunger D2HW-BR201DR D2HW-BL201DL Angled D2HW-A211D Straight Hinge lever D2HW-BR211DR D2HW-BL211DL Angled For PCB SPDT D2HW-A221D Long hinge Straight lever D2HW-BR221DR D2HW-BL221DL Angled D2HW-A231D Simulated roller Straight hinge lever D2HW-BR231DR D2HW-BL231DL Angled Note1. Angled terminals and posts are the same direction. Note2. "S" is added to the end of the model number for the UL/CSA-approved version Consult your OMRON sales representative for details. ●Models with Solder Terminals or Molded Lead Wires List of Models With posts on right Actuator Terminals With posts on left M3-screw mounting Contact form SPDT D2HW-BR201H D2HW-BL201H D2HW-C201H SPDT D2HW-BR201M D2HW-BL201M D2HW-C201M Downwards SPST-NC D2HW-BR202M D2HW-BL202M D2HW-C202M SPST-NO D2HW-BR203M D2HW-BL203M D2HW-C203M Pin plunger Molded SPST-NC D2HW-BR202MR D2HW-BL202MR D2HW-C202MR lead wires Right-side SPST-NO D2HW-BR203MR D2HW-BL203MR D2HW-C203MR SPST-NC D2HW-BR202ML D2HW-BL202ML Left-side SPST-NO D2HW-BR203ML D2HW-BL203ML Solder SPDT D2HW-BR211H D2HW-BL211H D2HW-C211H SPDT D2HW-BR211M D2HW-BL211M D2HW-C211M Downwards SPST-NC D2HW-BR212M D2HW-BL212M D2HW-C212M SPST-NO D2HW-BR213M D2HW-BL213M D2HW-C213M Hinge lever Molded SPST-NC D2HW-BR212MR D2HW-BL212MR D2HW-C212MR lead wires Right-side SPST-NO D2HW-BR213MR D2HW-BL213MR D2HW-C213MR SPST-NC D2HW-BR212ML D2HW-BL212ML Left-side SPST-NO D2HW-BR213ML D2HW-BL213ML Solder SPDT D2HW-BR221H D2HW-BL221H D2HW-C221H SPDT D2HW-BR221M D2HW-BL221M D2HW-C221M Downwards SPST-NC D2HW-BR222M D2HW-BL222M D2HW-C222M SPST-NO D2HW-BR223M D2HW-BL223M D2HW-C223M Long hingelever Molded SPST-NC D2HW-BR222MR D2HW-BL222MR D2HW-C222MR lead wires Right-side SPST-NO D2HW-BR223MR D2HW-BL223MR D2HW-C223MR SPST-NC D2HW-BR222ML D2HW-BL222ML Left-side SPST-NO D2HW-BR223ML D2HW-BL223ML Solder SPDT D2HW-BR231H D2HW-BL231H D2HW-C231H SPDT D2HW-BR231M D2HW-BL231M D2HW-C231M Downwards SPST-NC D2HW-BR232M D2HW-BL232M D2HW-C232M Simulated roller SPST-NO D2HW-BR233M D2HW-BL233M D2HW-C233M Molded hinge lever SPST-NC D2HW-BR232MR D2HW-BL232MR D2HW-C232MR lead wires Right-side SPST-NO D2HW-BR233MR D2HW-BL233MR D2HW-C233MR SPST-NC D2HW-BR232ML D2HW-BL232ML Left-side SPST-NO D2HW-BR233ML D2HW-BL233ML Solder SPDT D2HW-BR241H D2HW-BL241H D2HW-C241H SPDT D2HW-BR241M D2HW-BL241M D2HW-C241M Downwards SPST-NC D2HW-BR242M D2HW-BL242M D2HW-C242M Hinge roller SPST-NO D2HW-BR243M D2HW-BL243M D2HW-C243M Molded lever SPST-NC D2HW-BR242MR D2HW-BL242MR D2HW-C242MR lead wires Right-side SPST-NO D2HW-BR243MR D2HW-BL243MR D2HW-C243MR SPST-NC D2HW-BR242ML D2HW-BL242ML Left-side SPST-NO D2HW-BR243ML D2HW-BL243ML Solder SPDT D2HW-BR261H D2HW-BL261H D2HW-C261H SPDT D2HW-BR261M D2HW-BL261M D2HW-C261M Downwards SPST-NC D2HW-BR262M D2HW-BL262M D2HW-C262M SPST-NO D2HW-BR263M D2HW-BL263M D2HW-C263M Leaf lever Molded SPST-NC D2HW-BR262MR D2HW-BL262MR D2HW-C262MR lead wires Right-side SPST-NO D2HW-BR263MR D2HW-BL263MR D2HW-C263MR SPST-NC D2HW-BR262ML D2HW-BL262ML Left-side SPST-NO D2HW-BR263ML D2HW-BL263ML Solder SPDT D2HW-BR271H D2HW-BL271H D2HW-C271H SPDT D2HW-BR271M D2HW-BL271M D2HW-C271M Downwards SPST-NC D2HW-BR272M D2HW-BL272M D2HW-C272M Simulated roller SPST-NO D2HW-BR273M D2HW-BL273M D2HW-C273M Molded leaf lever SPST-NC D2HW-BR272MR D2HW-BL272MR D2HW-C272MR lead wires Right-side SPST-NO D2HW-BR273MR D2HW-BL273MR D2HW-C273MR SPST-NC D2HW-BR272ML D2HW-BL272ML Left-side SPST-NO D2HW-BR273ML D2HW-BL273ML SPDT D2HW-BR281M D2HW-BL281M D2HW-C281M Downwards SPST-NC D2HW-BR282M D2HW-BL282M D2HW-C282M Molded Long leaf lever SPST-NO D2HW-BR283M D2HW-BL283M D2HW-C283M lead wires SPST-NC D2HW-C282MR Right-side SPST-NO D2HW-C283MR Note1. The length of standard lead wires (AVSS 0.5) for molded lead wire models shown above is 30 cm. Note2. "S" is added to the end of the model number for the UL/CSA-approved version The lead wire models are UL approved wires (AWG24, UL1007). Consult your OMRON sales representative for details. Solder 2 D2HW Sealed Ultra Subminiature Basic Switch Contact form ●SPDT ● SPST-NC, (Molded Lead Wire Models Only) COM (Black) NO NC (Blue) (Red) COM (Black) NC (Red) Contact Specifications Contact ● SPST-NO, (Molded Lead Wire Models Only) COM NO (Black) (Blue) Crossbar Permissible operating speed Material Gold alloy Permissible operating frequency Gap (standard value) 0.5 mm Minimum applicable load (see note) Contact resistance (initial value) Ratings Rated voltage Resistive load 125 VAC 0.1A 12 VDC 24 VDC 42 VDC 2A 1A 0.5A Dielectric strength Shock resistance Approved Safety Standard Durability * 2 Consult your OMRON sales representative for specific models with standard approvals. UL (UL1054/CSA C22.2 No.55) Degree of protection 0.1A 2A 100 mΩ max. Molded lead wire models 150 mΩ max. Between terminals of the same polarity 600 VAC 50/60 Hz 1min Between current-carrying metal parts and ground 1,500 VAC 50/60 Hz 1 min Between terminals and non-current-carrying metal parts 1,500 VAC 50/60 Hz 1 min 10 to 55 Hz, 1.5 mm double amplitude Durability 1,000 m/s2 {approx. 100G} max. Malfunction * 1 300 m/s2 {approx. 30G} max. Mechanical 1,000,000 operations min. (30 operations/min) Electrical 100,000 operations min. (20 operations/min) Terminals IEC IP67 (excluding the terminals on terminal models) molded lead wire models IEC IP67 -40 to +85°C (at ambient humidity of 60% max.) (with no icing or condensation) Ambient operating humidity Resistive load 12 VDC 100 MΩ min. (at 500 VDC with insulation tester) Terminals Ambient operating temperature D2HW 125 VAC 30 operations/min Vibration Malfunction resistance * 1 Note. The above rating values apply under the following test conditions. (1) Ambient temperature: 20±2°C (2) Ambient humidity: 65±5 % (3) Operating frequency: 30 operations/min Model 1 mm to 500 mm/s (for pin plunger models) Insulation resistance 5 VDC 1mA Item D 2 H W Characteristics Specification Rated voltage Molded lead wire colors are indicated in parentheses. 95% max. (for +5 to +35°C) Weight Approx. 0.7 g (for pin plunger models with terminals) Note. The data given above are initial values. *1. For the pin plunger models, the above values apply for use at the free position, operating position, and total travel position. For the lever models, they apply at the total travel position. Close or open circuit of the contact is 1ms max. *2. For testing conditions, consult your OMRON sales representative. Mounting Structure and Reference Positions for Operating Characteristics (Unit: mm) ●Without posts D2HW-A@ ●Models with Posts D2HW-B@ ●M3-screw Mounting Models D2HW-C@ 2.65 8±0.1 1.7 dia. 4 1.7 dia. 13±0.1 0 3 -0.1 dia. FP OP FP OP TTP 7 Standard Position FP OP 2.6±0.05 TTP 3 6 6.5 Standard Position 6.5 3.1+0.13 -0.03 Standard Position 13.3 0 5 ࠉ-0.2 13.3 5.3 3.3±0.15 dia. TTP 5.3 Mounting Hole Dimensions (Reference) 2.4+0.1 0 dia. holes (depth: 5 mm min.) 2.6 18.5 0 1.5 -0.1 5.3 0 1.5 -0.1 Mounting Hole Dimensions (Reference) 3+0.1 0 dia. holes (depth: 1.5 mm min.) M3 Tap +0.1 2.4 ࠉࠉ 0 8±0.1 13±0.1 Note. The reference positions used for Free Position (FP), Operating Position (OP), and Total Travel Position (TTP) values are as shown above for each type of mounting. 3 D2HW Sealed Ultra Subminiature Basic Switch Terminals/Appearances (Unit: mm) ●PCB terminals (Straight) ●PCB Terminals (Left-angled) ●PCB terminals (Right-angled) 6 6 2.5 3-0.6 5.08 3-0.6 0.5 5.08 5.08 3-0.6 㸦3.1㸧 5.08 0.5 5.08 㸦3.1㸧 <PCB Cutout Dimensions (Reference)> <PCB Mounting Dimensions (Reference)> D 2 H W 0.5 5.08 8±0.1 3-1+0.1 0 dia. holes 2.4+0.1 0 dia. holes (depth: 5 mm min.) 2.6 +0.1 2.4 ࠉࠉ 0 5.08±0.1 5.08±0.1 6±0.1 5.08±0.1 5.08±0.1 3-1+0.1 0 dia. holes ●Solder terminals 3.5 1.8 1.2 4.38 3-2 0.5 4.38 ●Molded Lead Wires on Left-side ●Molded Lead Wires on Right-side ●Molded Lead Wires Downwards NC AVSS 0.5 (Red)* Or NO AVSS 0.5 (Blue) COM AVSS 0.5 (Black)* NC AVSS 0.5 (Red) or NO AVSS 0.5 (Blue) COM AVSS 0.5 (Black) 㸦12㸧 㸦12㸧 㸦12㸧 㸦5㸧 㸦5㸧 300±10 㸦13.3㸧 * UL approved wires (AWG24, UL1007) are used for UL/CSA standard approved items. 㸦13.3㸧 300±10 * UL approved wires (AWG24, UL1007) are used for UL/CSA standard approved items. 300±10 * COM AVSS 0.5 (Black) NO AVSS 0.5 (Blue) NC AVSS 0.5 (Red) 㸦5㸧 * UL approved wires (AWG24, UL1007) are used for UL/CSA standard approved items. 4 D2HW Sealed Ultra Subminiature Basic Switch Dimensions (Unit: mm) /Operating Characteristics The following illustrations and drawings are representative models. When ordering, replace @ with the code for the mounting structure, contact form and terminal that you need. See the "■List of Models" for available combinations of appearances. Refer to page 3 to 4 for the mounting structures and terminal forms. ●Pin plunger D2HW-@20@@ 4 Operating characteristics 1.7 dia. Without posts Type A FP OP TTP A t0.3 Stainless-steel lever 13 OF RF Max. Min. 0.75N {76 gf} 0.10N {10 gf} Overtravel Movement Differential OT MD Max. 1.4 mm (reference value) 0.25 mm 5.3 Free Position Operating Position Total Travel Position FP Max. 11.2 mm OP 10.4±0.2 mm TTP Max. 9.1 mm 3.4 Operating characteristics Operating Force Releasing Force 㸦1.15㸧 FP OP TTP 㸦0.4㸧 A 3.4 20 t0.3 Stainless-steel lever 㸦0.4㸧 7 Free Position Operating Position Total Travel Position ●Simulated Roller Lever D2HW-@23@@ A 3.4 R2 15 t0.3 Stainless-steel lever 㸦1.15㸧 FP OP TTP 㸦0.4㸧 7 ●Hinge Roller Lever D2HW-@24@@ 4.8×2.8 dia. Polyacetal resin roller A FP OP 8±0.1 㸦4.6㸧 㸦1.15㸧 3 Without posts Max. Min. Operating characteristics Operating Force Releasing Force OF RF 㸦0.4㸧 6.5 Models with Posts M3-screw Mounting Models 2.5 mm (reference value) 0.8 mm 15.5 mm 13.3±0.8 mm 11 mm Without posts Max. Min. 11.5 mm 9.3±0.8 mm 7 mm Models with Posts M3-screw Mounting Models 0.65N {66 gf} 0.05N {5 gf} Overtravel OT Movement Differential MD Max. Free Position Operating Position Total Travel Position 8.8 mm 7.5±0.5 mm 6 mm 0.5N {50 gf} 0.03N {3 gf} Type 1.9 mm (reference value) 0.5 mm FP Max. 16.5 mm OP 15.2±0.5 mm TTP Max. 13.5 mm Operating characteristics Operating Force Releasing Force 15 t0.3 Stainless-steel lever TTP 1.6 mm (reference value) 0.5 mm Type FP Max. OP TTP Max. M3-screw Mounting Models 0.75N {76 gf} 0.07N {7 gf} FP Max. 12.8 mm OP 11.5±0.5 mm TTP Max. 10 mm OF RF D 2 H W 7.2 mm 6.4±0.2 mm 5.1 mm Models with Posts Max. Min. Overtravel OT Movement Differential MD Max. OP TTP OF RF Operating characteristics Operating Force Releasing Force 㸦1.15㸧 FP Without posts Type Overtravel OT Movement Differential MD Max. 7 Free Position Operating Position Total Travel Position ●Long Hinge Lever D2HW-@22@@ M3-screw Mounting Models Operating Force Releasing Force 7 ●Hinge Lever D2HW-@21@@ Models with Posts Type OF RF Max. Min. 12.5 mm 11.2±0.5 mm 9.5 mm Models with Posts M3-screw Mounting Models 0.65N {66 gf} 0.03N {3 gf} Overtravel OT 1.9 mm (reference value) Movement Differential MD Max. 0.6 mm Free Position Operating Position Total Travel Position FP Max. OP TTP Max. 15.3 mm 14±0.6 mm 12.3 mm Note1. Unless otherwise specified, a tolerance of ±0.2mm applies to all dimensions. Note2. The operating characteristics are for operation in the A direction ( ). 5 D2HW Sealed Ultra Subminiature Basic Switch ●Leaf Lever D2HW-@26@@ 2.65 Operating characteristics 8±0.1 A t0.3 Stainless-steel lever 14 FP OP 3.4 Operating Force Releasing Force 㸦1.7㸧 3 Free Position Operating Position Total Travel Position ●Simulated Roller Lever D2HW-@27@@ OF RF Max. Min. Models with Posts M3-screw Mounting Models 1.8N {183 gf} 0.20N {20 gf} Overtravel OT 1.8 mm (reference value) Movement Differential MD Max. 0.5 mm TTP 6.5 D 2 H W Type A 2.65 Operating characteristics 3.4 R2 t0.3 Stainless-steel lever 16 8±0.1 Operating Force Releasing Force 㸦1.7㸧 FP OP FP Max. OP TTP Max. TTP Type OF RF Max. Min. 9.3 mm 7.4±0.5 mm 5.8 mm Models with Posts M3-screw Mounting Models 1.8N {183 gf} 0.20N {20 gf} Overtravel OT 2.0 mm (reference value) Movement Differential MD Max. 0.5 mm 3 Free Position Operating Position Total Travel Position 6.5 FP Max. OP TTP Max. 13.0 mm 10.8±0.5 mm 8.9 mm ●Long Leaf Lever D2HW-@28@@ A 20.85±1 t0.2 Stainless-steel lever 2.65 FP OP Operating characteristics 18.5 13±0.1 Operating Force Releasing Force TTP 3.3±0.15 dia. 3 Free Position Operating Position Total Travel Position 㸦12㸧 0 3-0.1 dia. * COM AVSS 0.5 (Black) NO AVSS 0.5 (Blue) NC AVSS 0.5 (Red) 㸦5㸧 㸦13.3㸧 0 1.5 -0.1 * UL approved wires (AWG24, UL1007) are used for UL/CSA standard approved items. Note1. Unless otherwise specified, a tolerance of ±0.2mm applies to all dimensions. Note2. The operating characteristics are for operation in the A direction ( ). 6 OF RF Max. Min. Models with Posts M3-screw Mounting Models 0.9N {92 gf} 0.05N {5 gf} Overtravel OT 2.8 mm (reference value) Movement Differential MD Max. 0.7 mm 3.1+0.13 -0.03 6 300±10 Type 5.3 0 1.5 -0.1 FP Max. OP TTP Max. 19 mm 15.4±1.5 mm 12.8 mm D2HW Sealed Ultra Subminiature Basic Switch Precautions ★Please refer to "General Information" for correct use. Cautions ●Degree of Protection • Do not use this product underwater. Although molded lead wire models satisfy the test conditions for the standard given below, this test is to check the ingress of water into the switch enclosure after submerging the Switch in water for a given time. Satisfying this test condition does not mean that the Switch can be used underwater. JIS C0920: Degrees of protection provided by enclosures of electrical apparatus (IP Code) IEC 60529: Degrees of protection provided by enclosures (IP Code) Degree of protection: IP67 (check water intrusion after immersion for 30 min. submerged 1m underwater) • Do not operate the Switch when it is exposed to water spray, or when water drops adhere to the Switch surface, or during sudden temperature changes, otherwise water may intrude into the interior of the Switch due to a suction effect. • Prevent the Switch from coming into contact with oil and chemicals. Otherwise, damage to or deterioration of Switch materials may result. • Do not use the Switch in areas where it is exposed to silicon adhesives, oil, or grease. Otherwise faulty contact may result due to the generation of silicon oxide. ●Soldering When soldering the lead wire to the terminal, first insert the lead wire conductor through the terminal hole and then conduct soldering. Make sure that the temperature of the soldering iron tip does not exceed 300°C, and complete the soldering within 3 seconds. Do not apply any external force for 1 minute after soldering. Soldering at an excessively high temperature or soldering for more than 3 seconds may deteriorate the characteristics of the Switch. In case of automatic soldering, please do not apply the heat beyond 260°C within 5 seconds. Pay careful attention so that flux or solder liquid does not flow over the edge of the PCB panel. ●Side-actuated (Cam/Dog) Operation • When using a cam or dog to operate the Switch, factors such as the operating speed, operating frequency, push-button indentation, and material and shape of the cam or dog will affect the durability of the Switch. Confirm performance specifications under actual operating conditions before using the Switch in applications. Correct Use ●Mounting • Turn OFF the power supply before mounting or removing the Switch, wiring, or performing maintenance or inspection. Failure to do so may result in electric shock or burning. • For M3-screw mounting models, use M3 mounting screws with plane washers or spring washers to securely mount the Switch. Tighten the screws to a torque of 0.27 to 0.29 N·m {27.5 to 29.5 gf}. Exceeding the specified torque may result in deterioration of the sealing or damage. • For models with posts, secure the posts by thermal caulking or by pressing into an attached device. When pressed into an attached device, provide guides on the opposite ends of the posts to ensure that they do not fall out or rattle. Thermal caulking conditions varies according to the equipment, jig and base used for switch mounting. Consult your OMRON sales representative for details. ●Operating Body • Use an operating body with low frictional resistance and of a shape that will not interfere with the sealing rubber, otherwise the plunger may be damaged or the sealing may deteriorate. ●Handling • Do not handle the Switch in a way that may cause damage to the sealing rubber. • When handling the Switch, ensure that pressure is not applied to the posts in the directions shown in the following diagram. Also, ensure that uneven pressure or pressure in a direction other than the operating direction is not applied to the Actuator as shown in the following diagram. Otherwise, the post, Actuator, or Switch may be damaged, or the service life may be reduced. ●Wiring Molded Lead Wire Models • When wiring molded lead wire models, ensure that there is no weight applied on the wire or that there are no sharp bends near the parts where the wire is drawn out. Otherwise, damage to the Switch or deterioration in the sealing may result. ●Using Micro Loads • Even when using micro load models within the operating range shown below, if inrush/surge current occurs, it may increase the contact wear and so decrease durability. Therefore, insert a contact protection circuit where necessary. 7 D 2 H W D2HW Sealed Ultra Subminiature Basic Switch D 2 H W • Application examples provided in this document are for reference only. In actual applications, confirm equipment functions and safety before using the product. • Consult your OMRON representative before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems or equipment that may have a serious influence on lives and property if used improperly. Make sure that the ratings and performance characteristics of the product provide a margin of safety for the system or equipment, and be sure to provide the system or equipment with double safety mechanisms. Note: Do not use this document to operate the Unit. OMRON Corporation ELECTRONIC AND MECHANICAL COMPONENTS COMPANY 8 Contact: www.omron.com/ecb Cat. No. B105-E1-06 0812(0207)(O)