ATS685LSH Two-Wire, Zero Speed Differential Gear Tooth Sensor IC Description Features and Benefits • Fully optimized differential digital gear tooth sensor IC • Running Mode Lockout • Unique algorithms for increased vibration immunity • AGC and reference adjust circuit • Air gap independent switchpoints • Digital output representing gear profile • Precise duty cycle throughout operating temperature range • Large operating air gap range • Short power-on time • True zero-speed operation • Undervoltage lockout (UVLO) • Wide operating voltage range • Internal current regulator for two-wire operation • Single-chip sensing IC for high reliability • Robust test coverage capability using Scan Path and IDDQ measurement Package: 4-pin SIP (suffix SH) The ATS685LSH is an optimized Hall-effect sensing integrated circuit and rare-earth pellet combination that provides a user-friendly solution for true zero-speed digital gear-tooth sensing in two-wire applications. The sensor IC consists of a single-shot molded plastic package that includes a samarium cobalt pellet, a pole piece, and a Hall Effect IC that has been optimized to the magnetic circuit. This small package can be easily assembled and used in conjunction with a wide variety of gear shapes and sizes. The single integrated circuit incorporates a dual element Hall-effect sensor IC and signal processing circuitry that switches in response to differential magnetic signals created by ferromagnetic targets. The device contains a sophisticated compensating circuit to eliminate magnetic and system offsets. Digital tracking of the analog signal is used to achieve true zero speed operation. Advanced calibration algorithms are used to adjust the device gain and offset at power-up, resulting in air gap independent switchpoints, which greatly improves output accuracy. In addition, advanced algorithms mitigate the effect of system anomalies such as target vibration and sudden changes in air gap. The regulated current output is configured for two-wire operation. This sensor IC is ideal for obtaining edge and duty cycle information in gear-tooth–based applications such as transmission speed. Not to scale The ATS685 is provided in a 4-pin SIP package that is lead (Pb) free, with 100% matte tin leadframe plating. Functional Block Diagram VCC Voltage Regulator PDAC Hall Amp Offset Adjust AGC NDAC Reference Generator and Lockout Synchronous Digital Controller TEST Multiplexor GND ATS685LSH-DS Two-Wire, Zero Speed Differential Gear Tooth Sensor IC ATS685LSH Selection Guide Part Number Packing* ATS685LSHTN-T 13-in. reel, 800 pieces per reel *Contact Allegro™ for additional packing options Absolute Maximum Ratings Characteristic Symbol Supply Voltage VCC Reverse Supply Voltage VRCC Rating Units 26.5 V –18 V –40 to 150 ºC TJ(max) 165 ºC Tstg –65 to 170 ºC Operating Ambient Temperature TA Maximum Junction Temperature Storage Temperature Pin-out Diagram Notes Range L, refer to Power Derating Curve Terminal List Table Number Name 1 VCC Function 2 NC 3 TEST Test (float or tie to GND) 4 GND Ground Supply voltage No connection (float or tie to GND) 1 2 3 4 Allegro MicroSystems, LLC 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A. 1.508.853.5000; www.allegromicro.com 2 Two-Wire, Zero Speed Differential Gear Tooth Sensor IC ATS685LSH OPERATING CHARACTERISTICS VCC and TA within specification, unless otherwise noted Characteristics Symbol Test Conditions Min. VCC Operating, TJ < TJ (max), ICC within specification Typ.1 Max. Unit2 V Electrical Characteristics Supply Voltage3 Undervoltage Lockout Reverse Supply Current4 VCC(UV) IRCC 4.0 – 24 VCC 0 → 5 V or 5 → 0 V – 3.5 3.95 V VCC = –18 V – – –10 mA Supply Zener Clamp Voltage VZ ICC = ICC (max) + 3 mA, TA = 25°C 28 – – V Supply Zener Current IZ TA = 25°C, VCC = 28 V – – 19 mA Supply Current Supply Current Ratio Test Pin Zener Clamp Voltage5 ICC(Low) Low-current state 4 6 8 mA ICC(High) High-current state 12 14 16 mA ICC(High) / ICC(Low) Ratio of high current to low current 1.85 – 3.05 – – 6 – V VZTEST Power-On State Characteristics Power-On Time6 tPO VCC > VCC (min), fOP < 100 Hz – 1 2 ms Power-On State7 POS t > tPO – ICC(High) – A di / dt Δi / Δt from 90% to 10% ICC level RSENSE = 100 Ω, CLOAD = 10 pF, no CBYPASS 7 14 – mA/μs 0 – 12 kHz Output Stage Output Slew Rate8,9 Performance Characteristics Operating Frequency fOP Analog Signal Bandwidth BW 16 20 – kHz – 70 – % Operate Point BOP % of peak-to-peak BSIG , AGOP within specification Release Point BRP % of peak-to-peak BSIG , AGOP within specification – 30 – % Running Mode Lockout Enable Threshold VLOE(RM) At peak-to-peak VPROC < VLOE(RM) , output switching disables – 170 – mV Running Mode Lockout Release Threshold VLOR(RM) At peak-to-peak VPROC > VLOR(RM) , output switching enables – 200 – mV – VLOR(RM) – mV Rising output (current) edges, fOP < 200 Hz – – 3 edges Calibration Start Mode Hysteresis Initial Calibration10 POHYS CALI Continued on the next page… Allegro MicroSystems, LLC 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A. 1.508.853.5000; www.allegromicro.com 3 Two-Wire, Zero Speed Differential Gear Tooth Sensor IC ATS685LSH OPERATING CHARACTERISTICS (continued) VCC and TA within specification, unless otherwise noted Min. Typ.1 Max. Unit2 Differential magnetic signal, duty cycle within specification 50 – 1500 GPK-PK BSIGEXT Differential magnetic signal, output switching (no missed edges), duty cycle not guaranteed 30 – – GPK-PK Operational Air Gap Range AGOP Using Allegro Reference Target 60-0, duty cycle within specification 0.5 – 2.5 mm Extended Operational Air Gap Range AGEXT Using Allegro Reference Target 60-0, output switching (no missed edges), duty cycle not guaranteed – – 3.0 mm ±60 – – G Wobble < 0.5 mm, AG within specification – – ±10 % Instantaneous symmetric magnetic signal amplitude change, measured as a percentage of peak-to-peak BSIG, fOP < 500 Hz – 45 – % Characteristics Symbol Test Conditions Functional Characteristics Operating Signal Range11 Extended Operating Signal Range Allowable User-Induced Differential Offset Duty Cycle Variation12 Maximum Sudden Signal Amplitude Change BSIG BDIFFEXT ΔD BSIG(INST) Operation within specification 1Typical values are at TA = 25°C and VCC = 12 V. Performance may vary for individual units, within the specified maximum and minimum limits. G (gauss) = 0.1 mT (millitesla). 3Maximum voltage must be adjusted for power dissipation and junction temperature; see Power Derating section. 4Negative current is defined as conventional current coming out of (sourced from) the specified device terminal. 5Sustained voltages beyond the clamp voltage may cause permanent damage to the IC. 6Measured from V CC ≥ VCC (min) to the time when the device is able to switch the output signal in response to a magnetic stimulus. 7Please refer to the Functional Description, Power-On section. 8di is the difference between 10% of I CC(Low) and 90% of ICC(High) . dt is the time period between those two points. 9C LOAD is the probe capacitance of the oscilloscope used to make the measurement. 10For power-on frequency, f OP < 200 Hz. Higher power-on frequencies may result in more input magnetic cycles until full output edge accuracy is achieved, including the possibility of missed output edges. 11AG OP is dependent on the available magnetic field. The available field is dependent on target geometry and material, and should be independently characterized. The field available from the reference target is given in the Reference Target table. 12Target rotation from pin 4 to pin 1. 21 Allegro MicroSystems, LLC 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A. 1.508.853.5000; www.allegromicro.com 4 Two-Wire, Zero Speed Differential Gear Tooth Sensor IC ATS685LSH Reference Target 60-0 (60 Tooth Target) Characteristics Symbol Test Conditions Typ. Units 120 mm Outside diameter of target Face Width F Breadth of tooth, with respect to branded face 6 mm Angular Tooth Thickness t Length of tooth, with respect to branded face 3 deg. Angular Valley Thickness tv Length of valley, with respect to branded face 3 deg. Tooth Whole Depth ht 3 mm – – Material Branded Face of Package ØDO ht F t tV Do Outside Diameter Symbol Key Low Carbon Steel Air Gap Reference Gear Magnetic Gradient Amplitude versus Air Gap Reference Target 60-0, Hall element spacing 2.20 mm 1000 800 600 400 Branded Face of Package 200 0 0 1 2 3 Reference Target 60-0 Air Gap (mm) Reference Gear Magnetic Profile Reference Target 60-0, Hall element spacing 2.20 mm 600 Air Gap (mm) 400 0.50 0.75 Differential B (G) Peak-to-Peak Differential B (G) 1200 1.00 200 1.25 1.50 0 1.75 2.00 2.25 200 2.50 2.75 3.00 400 3.00 mm AG 0.50 mm AG 600 0 2 4 6 8 10 12 14 16 18 20 Gear Rotation (°) Allegro MicroSystems, LLC 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A. 1.508.853.5000; www.allegromicro.com 5 Two-Wire, Zero Speed Differential Gear Tooth Sensor IC ATS685LSH Thermal Characteristics may require derating at maximum conditions, see Power Derating section Characteristic Symbol Test Conditions* Single layer PCB, with copper limited to solder pads RθJA Package Thermal Resistance Single layer PCB, with copper limited to solder pads and 3.57 cm2) copper area each side in.2 (23.03 Value Unit 126 ºC/W 84 ºC/W *Additional thermal information available on the Allegro website Maximum Allowable VCC (V) Power Derating Curve At maximum supply current, ICC = ICC(High)(max) 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 VCC(max) (R θJA = 84 °C/W) (R θJA = 126 °C/W) VCC(min) 20 40 60 80 100 120 140 160 180 Temperature (°C) Power Dissipation versus Ambient Temperature 2600 At maximum supply current, ICC = ICC(High)(max) 2400 Power Dissipation, PD (m W) 2200 2000 1800 1600 1400 RQJA = 84 ºC/W 1200 1000 800 RQJA = 126 ºC/W 600 400 200 0 20 40 60 80 100 120 140 Temperature,TA (°C) 160 180 Allegro MicroSystems, LLC 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A. 1.508.853.5000; www.allegromicro.com 6 Two-Wire, Zero Speed Differential Gear Tooth Sensor IC ATS685LSH Functional Description Sensing Technology The ATS685 sensor IC contains a single-chip differential Halleffect circuit, a samarium cobalt pellet, and a flat ferrous pole piece (a precisely-mounted magnetic field concentrator that homogenizes the flux passing through the Hall chip). As shown in figure 1, the circuit supports two Hall elements, which sense the Target (Gear) Element Pitch Hall Element 2 South Pole Dual-Element Hall Effect Device Hall Element 1 Hall IC Pole Piece (Concentrator) Back-biasing Rare-earth Pellet Case North Pole (Pin 4 Side) (Pin 1 Side) Figure 1. Relative motion of the target is detected by the dual Hall elements mounted on the Hall IC. Mechanical Position (Target moves past sensor pin 1 to pin 4) Target (Gear) This tooth sensed earlier This tooth sensed later Target Magnetic Profile +B Device Package Orientation to Target Element Pitch Device Branded Face Hall Element 2 Hall Element 1 IC (Pin 4 Side) (Pin 1 Side) (View of Side Away from Pins) Device Internal Differential Analog Signal, VPROC BOP(#1) Device Internal Switch State Off On +t Off The Hall IC is self-calibrating and also integrates a temperature compensated amplifier and offset cancellation circuitry. Its voltage regulator provides supply noise rejection throughout the operating voltage range. Changes in temperature do not greatly affect this device due to the stable amplifier design and the offset rejection circuitry. The Hall transducers and signal processing electronics are integrated on the same silicon substrate, using a proprietary BiCMOS process. Target Profiling During Operation Under normal operating conditions, the IC is capable of providing digital information that is representative of the mechanical features of a rotating gear. The waveform diagram in figure 2 presents the automatic translation of the mechanical profile, through the magnetic profile that it induces, to the digital output signal of the ATS685. No additional optimization is needed and minimal processing circuitry is required. This ease of use reduces design time and incremental assembly costs for most applications. Diagnostics The regulated current output is configured for two-wire applications, requiring one less wire for operation than do switches with the traditional open-collector output. Additionally, the system designer inherently gains diagnostics because there is always output current flowing, which should be in either of two narrow ranges, shown in figure 3 as ICC(HIGH) and ICC(LOW). Any current level not within these ranges indicates a fault condition. If ICC > ICC(HIGH)(max), then a short condition exists, and if ICC < ICC(LOW)(min), then an open condition exists. Any value of ICC between the allowed ranges for ICC(HIGH) and ICC(LOW) indicates a general fault condition. +mA BOP(#2) BRP(#1) magnetic profile of the ferromagnetic gear target simultaneously, but at different points (spaced at a 2.2 mm pitch), generating a differential internal analog voltage, VPROC , that is processed for precise switching of the digital output signal. ICC(HIGH)(max) ICC(HIGH)(min) On ICC(LOW)(max) Device Output Signal, ICC ICC(LOW)(min) +t Figure 2. The magnetic profile reflects the geometry of the target, allowing the ATS685 to present an accurate digital output response. Short Range for Valid ICC(HIGH) Range for Valid ICC(LOW) Fault Open 0 Figure 3. Diagnostic characteristics of supply current values. Allegro MicroSystems, LLC 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A. 1.508.853.5000; www.allegromicro.com 7 Two-Wire, Zero Speed Differential Gear Tooth Sensor IC ATS685LSH Determining Output Signal Polarity In figure 2, the top panel, labeled Mechanical Position, represents the mechanical features of the target gear and orientation to the device. The bottom panel, labeled Device Output Signal, displays the square waveform corresponding to the digital output signal (current amplitude) that results from a rotating gear configured as shown in figure 3. Referring to the target side nearest the face of the sensor IC, the direction of rotation is: perpendicular to the leads, across the face of the device, from the pin 1 side to the pin 4 side. Output Polarity States RSENSE Location ICC State VSENSE State High side (VCC pin side) High Low Low High Low side (GND pin side) High High Low Low VCC VCC In order to read the output signal as a voltage, VSENSE , a sense resistor, RSENSE , can be placed on either the VCC signal or on the GND signal. As shown in figure 4, when RSENSE is placed on the GND signal, the output signal voltage, VSENSE(LowSide) , is in phase with ICC . When RSENSE is placed on the VCC signal, the output signal voltage, VSENSE(HighSide) , is inverted relative to ICC . ICC RSENSE ICC VSENSE(HighSide) 1 1 VCC VCC ATS685 ATS685 GND 4 VSENSE(LowSide) GND 4 RSENSE Branded Face of Package Rotating Target I+ ICC V+ VSENSE(LowSide) V+ VSENSE(HighSide) Pin 1 Pin 4 Figure 3. This figure depicts left-to-right (pin 1 to pin 4) direction of target rotation. Figure 4. Alternative Polarity Configurations Using Two-Wire Sensing. The Output Polarity States table provides the permutations of output voltage relative to ICC, given alternative locations for RSENSE. Panel A shows the low-side, VSENSE(LowSide) , sensing configuration, and panel B shows the high-side, VSENSE(HighSide) , configuration. As shown in panel C, VSENSE(LowSide) is in phase with ICC , and VSENSE(HighSide) , is inverted. Allegro MicroSystems, LLC 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A. 1.508.853.5000; www.allegromicro.com 8 Two-Wire, Zero Speed Differential Gear Tooth Sensor IC ATS685LSH Continuous Update of Switchpoints Switchpoints are the threshold levels of the differential internal analog signal, VPROC , at which the device changes output signal state. The value of VPROC is directly proportional to the magnetic flux density, B, induced by the target and sensed by the Hall elements. As VPROC rises through a certain limit, referred to as the operate point, BOP , the output state changes from high to low. As VPROC falls below BOP to a certain limit, the release point, BRP , the output state changes from low to high. (A) TEAG varying; cases such as eccentric mount, out-of-round region, normal operation position shift As shown in figure 5, threshold levels for the switchpoints are established as a function of the peak input signal levels. The device incorporates an algorithm that continuously monitors the input signal and updates the switching thresholds accordingly with limited inward movement of VPROC. The switchpoint for each edge is determined by the detection of the previous two signal edges. In this manner, variations are tracked in real time. (B) Internal analog signal, VPROC, typically resulting in the IC V+ Smaller TEAG IC Target Smaller TEAG Larger TEAG VPROC (V) Target Hysteresis Band (Delimited by switchpoints) Larger TEAG IC Smaller TEAG 0 Target Rotation (°) 360 (C) Internal analog signal, VPROC, representing magnetic field for digital output V+ BOP VPROC (V) BOP BRP BOP BRP BOP BOP BRP BRP VOUT (V) BRP BOP Figure 5. The Continuous Update algorithm allows the Allegro IC to interpret and adapt to variances in the magnetic field generated by the target as a result of eccentric mounting of the target, out-of-round target shape, and similar dynamic application problems that affect the TEAG (Total Effective Air Gap). As shown in panel A, the variance in the target position results in a change in the TEAG. This affects the IC as a varying magnetic field, which results in proportional changes in the internal analog signal, VPROC, shown in panel B. The Continuous Update algorithm is used to establish switchpoints based on the fluctuation of VPROC, as shown in panel C. Allegro MicroSystems, LLC 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A. 1.508.853.5000; www.allegromicro.com 9 Two-Wire, Zero Speed Differential Gear Tooth Sensor IC ATS685LSH Power-On The ATS685 is guaranteed to power-on in the high current state, ICC(High) . When power (VCC > VCC (min) ) is applied to the device, a short period of time is required to power the various portions of the circuit. During this period, the ATS685 will power-on in the high current state, ICC(High) . Initial Edge Detection The device self-calibrates using the initial teeth sensed, and then enters running mode. This results in reduced accuracy for a brief period, CALI . However, this period allows the device to optimize for running mode operation. As shown in figure 6, the first three high peak signals corresponding to rising output edges are used to calibrate AGC (Automatic Gain Control). There is a slight variance in the duration of initialization, depending on what target feature is opposite the sensor IC when power-on occurs. Also, a high speed of target rotation at power-on may increase the quantity required in the CALI period. Target (Gear) 4 VPR OC Power-on 1 opposite tooth Start Mode Hysteresis Overcome AGC Calibration OC 3 2 1 VPR Device Position Running Mode ICC Start Mode Hysteresis Overcome AGC Calibration VPR VPR OC Power-on at falling 2 mechanical edge OC ICC Running Mode ICC Start Mode Hysteresis Overcome AGC Calibration OC VPR VPR Power-on opposite 3 valley OC ICC Running Mode ICC Start Mode Hysteresis Overcome ICC AGC Calibration OC VPR VPR Power-on 4 at rising mechanical edge OC ICC Running Mode ICC Figure 6. Power-On Initial Edge Detection. This figure demonstrates four typical power-on scenarios. All of these examples assume that the target is moving relative to the sensor IC in the direction indicated (from pin 1 to pin 4) and the voltage output is configured for low-side sensing, VOUT(Low). The length of time required to overcome Start Mode Hysteresis, as well as the combined effect of whether it is overcome in a positive or negative direction plus whether the next edge is in that same or opposite polarity, affect the point in time when AGC calibration begins. Three high peaks are always required for AGC calibration when fOP ≤ 200 Hz, and more may be required at greater speeds. Allegro MicroSystems, LLC 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A. 1.508.853.5000; www.allegromicro.com 10 ATS685LSH Two-Wire, Zero Speed Differential Gear Tooth Sensor IC Start Mode Hysteresis This feature helps to ensure optimal self-calibration by rejecting electrical noise and low-amplitude target vibration during initialization. This prevents AGC from calibrating the device on such spurious signals. Calibration can be performed using the actual target features. A typical scenario is shown in figure 7. The hysteresis, POHYS , is a minimum level of the peak-to-peak amplitude of the internal analog electrical signal, VPROC , that must be exceeded before the ATS685 starts to compute switchpoints. Target, Gear Target Magnetic Profile IC Position Relative to Target Differential Signal, VPROC 2 1 3 4 BOP(initial) BRP Start Mode Hysteresis, POHYS BOP BRP BRP(initial) Output Signal, ICC If exceed POHYS on high side If exceed POHYS on low side Figure 7. Operation of Start Mode Hysteresis • At power-on (position 1), the ATS685 begins sampling VPROC . • At the point where the Start Mode Hysteresis, POHYS, is exceeded, the device establishes an initial switching threshold, by using the Continuous Update algorithm. If VPROC is rising through the limit on the high side (position 2), the switchpoint is BOP , and if VPROC is falling through the limit on the low side (position 4), it is BRP . After this point, Start Mode Hysteresis is no longer a consideration. Note that a valid VPROC value exceeding the Start Mode Hysteresis can be generated either by a legitimate target feature or by excessive vibration. • In either case (BOP or BRP), because the switchpoint is immediately passed as soon as it is established, the ATS685 enables switching: ▫ If on the high side, at BOP (position 2) the output would switch from low to high. However, because output is already high, no output switching occurs. At the next switchpoint, where BRP is passed (position 3), the output switches from high to low. ▫ If on the low side, at BRP (position 4) the output switches from high to low. Allegro MicroSystems, LLC 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A. 1.508.853.5000; www.allegromicro.com 11 Two-Wire, Zero Speed Differential Gear Tooth Sensor IC ATS685LSH Undervoltage Lockout When the supply voltage falls below the minimum operating voltage, VCC(UV) , ICC goes high and remains high regardless of the state of the magnetic gradient from the target. This lockout feature prevents false signals, caused by undervoltage conditions, from propagating to the output of the device. Because VCC is below the VCC(min) specification during lockout, the ICC levels may not be within specification. Power Supply Protection The device contains an on-chip regulator and can operate over a wide VCC range. For devices that need to operate from an unregulated power supply, transient protection must be added externally. For applications using a regulated line, EMI/RFI protection may still be required. Contact Allegro for information on the circuitry needed for compliance with various EMC specifications. Refer to figure 8 for an example of a basic application circuit. Automatic Gain Control (AGC) This feature allows the device to operate with an optimal internal electrical signal, regardless of the air gap (within the AG specification). At power-on, the device determines the peak-to-peak amplitude of the signal generated by the target. The gain is then automatically adjusted. Figure 9 illustrates the effect of this feature. Running Mode Gain Adjust The ATS685 has a feature during Running mode to compensate for dynamic air gap variation. If the system increases the mag- V CC netic input drastically, the device will gradually readjust the gain downwards, allowing the chip to regain the optimum internal electrical signal with the new, larger, magnetic signal. Dynamic Offset Cancellation (DOC) The offset circuitry when combined with AGC automatically reduces the effects of chip, magnet, and installation offsets. This circuitry is continuously active, including both Power-on mode and Running mode, compensating for any offset drift (within Allowable User-Induced Differential Offset). Continuous operation also allows it to compensate for offsets induced by temperature variations over time. Running Mode Lockout The ATS685 has a Running mode lockout feature to prevent switching on small signals that are characteristic of vibration signals. The internal logic of the chip evaluates small signal amplitudes below a certain level to be vibration. In that event, the output is blanked (locked-out) until the amplitude of the signal returns to normal operating levels. Watchdog The ATS685 employs a watchdog circuit to prevent extended loss of output switching during sudden impulses and vibration in the system. If the system changes the magnetic input drastically such that target feature detection is terminated, the device will fully reset itself, allowing the chip to recalibrate properly on the new magnetic input signal. Ferrous Target Mechanical Profile 1 2 ATS685 V+ 3 0.01 MF (optional) CBYPASS Internal Differential Analog Signal Response, without AGC AGLarge AGSmall 4 V+ RSENSE 100 7 CLOAD Figure 8. Typical circuit for proper device operation. Internal Differential Analog Signal Response, with AGC AGSmall AGLarge Figure 9. Automatic Gain Control (AGC). The AGC function corrects for variances in the air gap. Differences in the air gap cause differences in the magnetic field at the device, but AGC prevents that from affecting device performance, as shown in the lowest panel. Allegro MicroSystems, LLC 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A. 1.508.853.5000; www.allegromicro.com 12 Two-Wire, Zero Speed Differential Gear Tooth Sensor IC ATS685LSH Power Derating The device must be operated below the maximum junction temperature of the device, TJ(max). Under certain combinations of peak conditions, reliable operation may require derating supplied power or improving the heat dissipation properties of the application. This section presents a procedure for correlating factors affecting operating TJ. (Thermal data is also available on the Allegro website.) The Package Thermal Resistance, RJA, is a figure of merit summarizing the ability of the application and the device to dissipate heat from the junction (die), through all paths to the ambient air. Its primary component is the Effective Thermal Conductivity, K, of the printed circuit board, including adjacent devices and traces. Radiation from the die through the device case, RJC, is relatively small component of RJA. Ambient air temperature, TA, and air motion are significant external factors, damped by overmolding. The effect of varying power levels (Power Dissipation, PD), can be estimated. The following formulas represent the fundamental relationships used to estimate TJ, at PD. PD = VIN × IIN (1) T = PD × RJA (2) TJ = TA + ΔT (3) Example: Reliability for VCC at TA = 150°C, package SH, using a single-layer PCB. Observe the worst-case ratings for the device, specifically: RJA = 126 °C/W, TJ(max) = 165°C, VCC(max) = 28 V, and ICC(max) = 16 mA. Calculate the maximum allowable power level, PD(max). First, invert equation 3: Tmax = TJ(max) – TA = 165 °C – 150 °C = 15 °C This provides the allowable increase to TJ resulting from internal power dissipation. Then, invert equation 2: PD(max) = Tmax ÷ RJA = 15°C ÷ 126 °C/W = 119 mW Finally, invert equation 1 with respect to voltage: VCC(est) = PD(max) ÷ ICC(max) = 119 mW ÷ 16 mA = 7.4 V The result indicates that, at TA, the application and device can dissipate adequate amounts of heat at voltages ≤ VCC(est). Compare VCC(est) to VCC(max). If VCC(est) ≤ VCC(max), then reliable operation between VCC(est) and VCC(max) requires enhanced RJA. If VCC(est) ≥ VCC(max), then operation between VCC(est) and VCC(max) is reliable under these conditions. For example, given common conditions such as: TA= 25°C, VCC = 12 V, ICC = 6 mA, and RJA = 126 °C/W, then: PD = VCC × ICC = 12 V × 6 mA = 72 mW T = PD × RJA = 72 mW × 126 °C/W = 9.1°C TJ = TA + T = 25°C + 9.1°C = 34.1°C A worst-case estimate, PD(max), represents the maximum allowable power level (VCC(max), ICC(max)), without exceeding TJ(max), at a selected RJA and TA. Allegro MicroSystems, LLC 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A. 1.508.853.5000; www.allegromicro.com 13 Two-Wire, Zero Speed Differential Gear Tooth Sensor IC ATS685LSH Package SH, 4-Pin SIP F 5.50±0.05 1.10 E 1.10 F B 8.00±0.05 LLLLLLL NNN 5.80±0.05 E1 E2 YYWW Branded Face 1.70±0.10 5.00±0.10 D 4.00±0.10 1 2 3 4 = Supplier emblem L = Lot identifier N = Last three numbers of device part number Y = Last two digits of year of manufacture W = Week of manufacture A 0.60±0.10 Standard Branding Reference View 0.71±0.05 For Reference Only, not for tooling use (reference DWG-9003) Dimensions in millimeters A Dambar removal protrusion (16X) 24.65±0.10 B Metallic protrusion, electrically connected to pin 4 and substrate (both sides) C Thermoplastic Molded Lead Bar for alignment during shipment +0.06 0.38 –0.04 1.00±0.10 13.10±0.10 D Branding scale and appearance at supplier discretion E Active Area Depth 0.43 mm REF F Hall elements (E1, E2); not to scale A 1.0 REF 1.60±0.10 C 1.27±0.10 0.71±0.10 0.71±0.10 5.50±0.10 Allegro MicroSystems, LLC 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A. 1.508.853.5000; www.allegromicro.com 14 ATS685LSH Two-Wire, Zero Speed Differential Gear Tooth Sensor IC Copyright ©2011-2013, Allegro MicroSystems, LLC Allegro MicroSystems, LLC reserves the right to make, from time to time, such departures from the detail specifications as may be required to permit improvements in the performance, reliability, or manufacturability of its products. Before placing an order, the user is cautioned to verify that the information being relied upon is current. Allegro’s products are not to be used in life support devices or systems, if a failure of an Allegro product can reasonably be expected to cause the failure of that life support device or system, or to affect the safety or effectiveness of that device or system. The information included herein is believed to be accurate and reliable. However, Allegro MicroSystems, LLC assumes no responsibility for its use; nor for any infringement of patents or other rights of third parties which may result from its use. For the latest version of this document, visit our website: www.allegromicro.com Allegro MicroSystems, LLC 115 Northeast Cutoff Worcester, Massachusetts 01615-0036 U.S.A. 1.508.853.5000; www.allegromicro.com 15