DIN Twin-contact Connectors XC5 A Wide Variety of DIN Connectors That Conform to UL/CSA Standards. ■ Fully preserve the characteristics of normal DIN connectors while increasing the number of terminals available. ■ A wide product range to fit almost any application. ■ Meeting world market needs with products ranging from one-piece connectors (card edge) to two-piece connectors. ■ Use the twin-contact system for high reliability. ■ Lower insertion force as a result of FEM analysis techniques. ■ Mates with OMRON's XC6-series connectors. ■ Conform to UL standards (file no. E103202) and CSA standards (file no. LR 62678). RoHS Compliant ■ Ratings and Characteristics Rated current 2A Rated voltage 300 VAC Contact resistance 20 mΩ max. (at 20 mV, 100 mA max.) Insulation resistance 106 MΩ min. (at 100 VDC) Dielectric strength ■ Materials and Finish Item 0.59 N max. per contact Removal force 0.15 N min. (with test gauge, t = 0.56 mm) Insertion durability 200 times Ambient operating temperature −55 to 125°C (with no icing at low temperature) Sockets Housings Fiber-glass reinforced PBT resin (UL94 V-0)/gray Contacts Mating end Brass/nickel base, 0.4-μm gold plating (See note 1.) Phosphor bronze/nickel base, 0.4-μm gold plating (See note 1.) Brass/nickel base, 2.0-μm tin plating Phosphor bronze/nickel base, 2.0-μm tin plating 1,000 VAC for 1 min (leakage current: 1 mA max.) Total insertion force Plugs (See note 2.) Terminal Note: 1. For non-standard plating specifications, contact your OMRON representative. 2. Wrap terminal contacts are made from phosphor bronze. ■ Applicable Wrap Post Wire Sizes AWG30, AWG28, AWG26, or AWG24 (Solid wire: 0.25 to 0.51 mm dia.) ■ Wrap Post Length 3 wires 1 XC5A Double-row Plugs, DIN B-type (Standard) ■ Dimensions (unit: mm) XC5A-@@22 (With right-angle DIP terminals) Coding Key position Two, 2.8 dia. XC5A DIP terminal cross-section view Mounting holes (bottom view) 0.8 +0.1 dia. 0 Two, 2.8 dia. 0.75 dia. Dimensions No. of contacts Dimensions (mm) C D E B 20 37.9 32.1 22.86 33.02 28.1 29.3 3, 8 32 53.2 47.4 38.10 48.26 43.3 44.6 5, 12 44 68.4 62.6 53.34 63.50 58.5 59.8 4, 9, 14, 19 50 76.0 70.2 60.96 71.12 66.2 67.4 5, 10, 16, 21 64 93.8 88.0 78.74 88.90 83.9 85.2 6, 13, 20, 27 100 139.5 133.7 124.46 134.62 129.7 130.9 10, 20, 31, 41 ■ Ordering Information No. of contacts Terminal type 20* 32 44* 50* Model XC5A-2022 XC5A-3222 Right-angle DIP terminals XC5A-4422 XC5A-5022 64 XC5A-6422 100* XC5A-0122 *Marked items have an increased number of contacts while following DIN standards. 2 DIN Twin-contact Connectors XC5 F Coding Key positions (contact No.) A XC5B Double-row Sockets, DIN B-type (Standard) ■ Dimensions (unit: mm) XC5B-@@21 (With straight DIP terminals) A D B C 0.3 8.1 6 2.54 3 2.54 Two, 2.8 dia. 1 Coding Key slot 6.3 XC5B DIP terminal cross-section view 11.5 2.9 4 (Straight DIP terminals) 13 (Straight wrap terminals) 0.61×0.7 E 0.75 dia. XC5B-@@23 (With straight wrap terminals) Mounting holes (bottom view) XC5B Wrap terminal cross-section view 1.0 +0.1 dia. (Wrap terminals) 0 0.8 +0.1 dia. (DIP terminals) 0 Two, 2.8 dia. Dimensions No. of contacts 0.9 dia. Dimensions (mm) C D E Coding Key slot positions (contact No.) A B 20 38.9 29.1 22.86 34.12 27.1 32 54.2 44.4 38.10 49.36 42.3 5, 12 44 69.4 59.6 53.34 64.60 57.5 4, 9, 14, 19 50 77.0 67.2 60.96 72.22 65.2 5, 10, 16, 21 64 94.8 85.0 78.74 90.00 82.9 6, 13, 20, 27 100 140.5 130.7 124.46 135.72 128.7 10, 20, 31, 41 3, 8 ■ Ordering Information No. of contacts Straight DIP terminals Straight wrap terminals Model Model 20* XC5B-2021 XC5B-2023 32 XC5B-3221 XC5B-3223 44* XC5B-4421 XC5B-4423 50* XC5B-5021 XC5B-5023 64 XC5B-6421 XC5B-6423 100* XC5B-0121 XC5B-0123 *Marked items have an increased number of contacts while following DIN standards. DIN Twin-contact Connectors XC5 3 XC5E Double-row Plugs, DIN Q-type (Reverse) ■ Dimensions (unit: mm) XC5E-@@21 (With straight DIP terminals) Two, 2.8 dia. Coding Key position XC5E DIP terminal cross-section view (Straight DIP terminals) (Straight wrap terminals) 0.7 dia. XC5E-@@23 (With straight wrap terminals) Mounting holes (bottom view) XC5E Wrap terminal cross-section view 0.8 +0.1 dia. (DIP terminals) 0 1.0 +0.1 dia. (Wrap terminals) 0 Two, 2.8 dia. Dimensions No. of contacts 0.9 dia. Dimensions (mm) A B C 20 38.9 32.1 22.86 32 54.2 47.4 38.10 44 69.4 62.6 50 77.0 70.2 D F 34.12 28.1 29.3 3, 8 49.36 43.3 44.6 5, 12 53.34 64.60 58.5 59.8 4, 9, 14, 19 60.96 72.22 66.2 67.4 5, 10, 16, 21 64 94.8 88.0 78.74 90.00 83.9 85.2 6, 13, 20, 27 100 140.5 133.7 124.46 135.72 129.7 130.9 10, 20, 31, 41 ■ Ordering Information No. of contacts Straight DIP terminals Straight wrap terminals Model Model 20* XC5E-2021 XC5E-2023 32 XC5E-3221 XC5E-3223 44* XC5E-4421 XC5E-4423 50* XC5E-5021 XC5E-5023 64 XC5E-6421 XC5E-6423 100* XC5E-0121 XC5E-0123 *Marked items have an increased number of contacts while following DIN standards. 4 Coding Key positions (contact No.) E DIN Twin-contact Connectors XC5 XC5F Double-row Sockets, DIN Q-type (Reverse) ■ Dimensions (unit: mm) XC5F-@@22 (With right-angle DIP terminals) A B C 8.1 6 2.54 3 2.54 1 Coding Key slot 12.4 10 6.3 3 2.54 2.54 Two, 2.8 dia. E D XC5F DIP terminal cross-section view 3.85 6 2.9 Mounting holes (bottom view) 0.8 +0.1 dia. 0 Two, 2.8 dia. 0.75 dia. Dimensions No. of contacts Dimensions (mm) C D E Coding Key slot positions (contact No.) A B 20 37.9 29.1 22.86 33.02 27.1 32 53.2 44.4 38.10 48.26 42.3 5, 12 44 68.4 59.6 53.34 63.50 57.5 4, 9, 14, 19 50 76.0 67.2 60.96 71.12 65.2 5, 10, 16, 21 64 93.8 85.0 78.74 88.90 82.9 6, 13, 20, 27 100 139.5 130.7 124.46 134.62 128.7 10, 20, 31, 41 3, 8 ■ Ordering Information No. of contacts Terminal type 20* XC5F-2022 32 44* 50* Model XC5F-3222 Right-angle DIP terminals XC5F-4422 XC5F-5022 64 XC5F-6422 100* XC5F-0122 *Marked items have an increased number of contacts while following DIN standards. DIN Twin-contact Connectors XC5 5 XC5C Triple-row Plugs, DIN C-type (Standard) ■ Dimensions (unit: mm) XC5C-@@22 (With right-angle DIP terminals) Cording position Coding KeyKey position Two, 2.8 dia. XC5C DIP terminal cross-section view Mounting holes (bottom view) 0.8 +0.1 dia. 0 0.64 dia. Two, 2.8 dia. Dimensions No. of contacts Dimensions (mm) A B C 53.2 47.4 38.10 48.26 43.3 44.6 5, 12 47.4 38.10 48.26 43.3 44.6 5, 12 64* 93.8 88.0 78.74 88.90 83.9 85.2 6, 13, 20, 27 96 93.8 88.0 78.74 88.90 83.9 85.2 6, 13, 20, 27 Terminal type Model XC5C-3222 Right-angle DIP terminals 96 XC5C-4822 XC5C-6422 XC5C-9622 *Has no center row (row b). 6 Coding Key positions (contact No.) 53.2 32* 64* F 48 ■ Ordering Information 48 E 32* *Has no center row (row b). No. of contacts D DIN Twin-contact Connectors XC5 XC5D Triple-row Sockets, DIN C-type (Standard) ■ Dimensions (unit: mm) XC5D-@@21 (With straight DIP terminals) A D B C Two, 2.8 dia. 0.3 10.6 8.5 2.54 2.54 3 1 2.54 Coding Key slot XC5D DIP terminal cross-section view 6.3 11.5 2.9 4 13 (Straight DIP terminals) (Straight wrap terminals) 0.61×0.7 E 0.75 dia. XC5D-@@23 (With straight wrap terminals) Mounting holes (bottom view) XC5D Wrap terminal cross-section view 0.8 +0.1 dia. (DIP terminals) 0 1.0 +0.1 dia. (Wrap terminals) 0 Two, 2.8 dia. Dimensions No. of contacts 0.9 dia. Dimensions (mm) A B C D E Coding Key slot positions (contact No.) 32* 54.2 44.4 38.10 49.36 42.3 5, 12 48 54.2 44.4 38.10 49.36 42.3 5, 12 64* 94.8 85.0 78.74 90.00 82.9 6, 13, 20, 27 96 94.8 85.0 78.74 90.00 82.9 6, 13, 20, 27 *Has no center row (row b). ■ Ordering Information No. of contacts Straight DIP terminals Straight wrap terminals Model Model 32* XC5D-3221 --- 48 XC5D-4821 XC5D-4823 64* XC5D-6421 XC5D-6423 96 XC5D-9621 XC5D-9623 *Has no center row (row b). DIN Twin-contact Connectors XC5 7 XC5G Triple-row Plugs, DIN R-type (Reverse) ■ Dimensions (unit: mm) XC5G-@@21 (With straight DIP terminals) Two, 2.8 dia. Coding Key position XC5G DIP terminal cross-section view (Straight DIP terminals) (Straight wrap terminals) 0.75 dia. XC5D-@@23 (With straight wrap terminals) Mounting holes (bottom view) 2.54±0.05 XC5G Wrap terminal cross-section view 2.54±0.05 0.3 1.0 +0.1 dia. (Wrap terminals) 0 0.8 +0.1 dia. (DIP terminals) 0 Two, 2.8 dia. Dimensions No. of contacts 0.9 dia. Dimensions (mm) A B C 48 54.2 47.4 38.10 64* 94.8 88.0 78.74 96 94.8 88.0 78.74 *Has no center row (row b). ■ Ordering Information No. of contacts Straight DIP terminals Straight wrap terminals Model Model 48 XC5G-4821 XC5G-4823 64* XC5G-6421 XC5G-6423 96 XC5G-9621 XC5G-9623 *Has no center row (row b). 8 DIN Twin-contact Connectors XC5 D Coding Key positions (contact No.) E F 49.36 43.3 44.6 90.00 83.9 85.2 6, 13, 20, 27 90.00 83.9 85.2 6, 13, 20, 27 5, 12 XC5H Triple-row Sockets, DIN R-type (Reverse) ■ Dimensions (unit: mm) XC5H-@@22 (With right-angle DIP terminals) 10.6 8.5 A B C 2.54 2.54 3 1 2.54 Coding Key slot 6.3 12.4 10 3 2.54 2.54 2.54 Two, 2.8 dia. E D XC5H DIP terminal cross-section view 3.85 6 2.9 Mounting holes (bottom view) 0.8 +0.1 dia. 0 Two, 2.8 dia. 0.75 dia. Dimensions No. of contacts Dimensions (mm) C D E Coding Key slot positions (contact No.) A B 48 53.2 44.4 38.10 48.26 42.3 5, 12 64* 93.8 85.0 78.74 88.90 82.9 6, 13, 20, 27 96 93.8 85.0 78.74 88.90 82.9 6, 13, 20, 27 *Has no center row (row b). ■ Ordering Information No. of contacts 48 64* Terminal type Right-angle DIP terminals 96 Model XC5H-4822 XC5H-6422 XC5H-9622 *Has no center row (row b). DIN Twin-contact Connectors XC5 9 ■ Tools and Accessories (Sold Separately) Coding Cutter XY2D-0001 1. Cut the Coding Key(s) in the slot in the plug housing wall with the special cutting tool (XY2D-0001). Note: Coding Cutters may not work with some DIN-style connector combinations. In that case, contact your OMRON representative. Model XY2D-0001 Coding Key XC5Z-0001 2. Insert the special Coding Key (XC5Z0001) into the Coding Key slots in the housing wall of the corresponding Socket. Note: 1. Each XC5Z-0001 has four Coding Keys. 2. Coding Keys may not work with some DIN-style connector combinations. In that case, contact your OMRON representative. Material: PBT resin (UL94HB)/white Model XC5Z-0001 Temporary Fastening Pins XC5Z-0002 Fastening pins (XC5Z-0002) are used to keep the connector flush against the board during automated soldering. (For use with 1.6-mm boards) Note: 1. For the XC5A, XC5F, XC5C, and XC5H. 2. Temporary fastening pins cannot be used with DIN-style connectors. Material: stainless steel Model XC5Z-0002 Dust Cover XC5T-962 (For DIN41612 C- or R-type Triple-row Plugs with 64 or 96 contacts) XC5T-963 (For DIN41612 C- or R-type Triple-row Sockets with 64 or 96 contacts) Model XC5T-962 XC5T-963 Material: Polyamide resin (UL94 V-2)/natural This is a dust-proof cover that is not used at the moment and not the one that protects against flux in automatic soldering. 10 DIN Twin-contact Connectors XC5 ■ Mating Diagrams (unit: mm) Double-row Connectors Vertical (Standard) B-type Plug XC5A B-type Socket XC5B Vertical (Reverse) Stacking (See note.) Horizontal (See note.) (Center of Q-type Socket mounting holes) XC5F Q-type Socket XC5F Q-type Plug XC5E B-type Socket XC5B Q-type Plug XC5E Triple-row Connectors (Center of mounting holes) C-type Plug XC5C R-type Socket XC5H C-type Socket XC5D R-type Plug XC5G Note: By combining a Standard and a Reverse Connector, stacking and horizontal connections can be made. In this case, the triangular marks (terminal number 1) on the Plug and the Socket will not match. B-type Plug XC5A C-type Plug XC5C C-type Socket XC5D R-type Socket XC5H R-type Plug XC5G Triangular mark Triangular mark DIN Twin-contact Connectors XC5 11 ■ Precautions Correct Use Basic Mating Dimensions Soldering Mating dimensions for all Connectors should be as shown in the following diagram. Automated Soldering The allowable margins for mating the Connectors are shown below. Daughter board Plug α Use masking tape to mask Right-angle Connectors before automated soldering. c 1 mm max. b a β 1 mm max. Socket γ δ Masking tape (Recommended tape: 3M Sumitomo #214) Automated Soldering Conditions (Jet Flow) 1. Soldering temperature: 250±5°C 2. Continuous soldering time: Within 5±1 s c b a Mother board α: 3.55 mm The distance between the center line of the mounting holes on the mother board and the daughter board. (This center line is shifted 0.3 mm toward row a from row b.) β: 2.54 mm The distance between the mounting holes on the daughter board and row a. γ: 5.3 mm The distance between the edge of the daughter board and row a. δ: 12.4 to 14.2 mm To ensure reliability, be sure to keep the Connectors within these dimensions when mounting. • Application examples provided in this document are for reference only. In actual applications, confirm equipment functions and safety before using the product. • Consult your OMRON representative before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems or equipment that may have a serious influence on lives and property if used improperly. Make sure that the ratings and performance characteristics of the product provide a margin of safety for the system or equipment, and be sure to provide the system or equipment with double safety mechanisms. Note: Do not use this document to operate the Unit. OMRON Corporation Electronic and Mechanical Components Company 12 DIN Twin-contact Connectors XC5 Contact: www.omron.com/ecb Cat. No. G049-E1-02 1014(0412)(O)