Operating Instructions (Basic) AC Servo Motor & Driver MINAS A5-series (G, H-frame) •Thank you for purchasing this Panasonic product. •Before operating this product, please read the instructions carefully, and save this manual for future use. ・This product is for industrial equipment. Don't use this product at general household. If you are the first user of this product, please be sure to read the downloaded Operating Instructions (Overall) from our Web Site. [Web address of Panasonic Corporation] http://industrial.panasonic.com/ww/i_e/25000/motor_fa_e/motor_fa_e.html Make sure to forward these Operating Instructions for safety to the final user. <Contents> page 1.Introduction.................................. B2 On Opening the Product Package................... B2 Check of the Driver Model............................... B2 Check of the Motor Model............................... B3 2. Installation................................... B4 page 4. Parameter................................... B33 Outline / Setup / Connection.......................... B33 Composition of Parameters........................... B35 5. Protective Functions................. B36 Protective Function (What Is Error Code ?)....... B36 Driver............................................................... B4 Motor................................................................ B6 6. Maintenance and Inspections..... B38 7. Conformity to EC Directives and UL Standards...................... B40 Overall Wiring (Terminal block type).................... B8 Driver and List of Applicable Peripheral Equipments..... B16 Wiring of the Main Circuit (Terminal block type).... B18 Wiring Diagram.............................................. B22 Wiring of connector for motor and brake....... B24 Wiring to the Connector, X1 . ........................ B25 Wiring to the Connector, X2 . ........................ B25 Wiring to the Connector, X3 . ........................ B26 Wiring to the Connector, X4 . ........................ B27 Wiring to the Connector, X5 . ........................ B30 Wiring to the Connector, X6 . ........................ B31 Wiring to the Connector, X7 . ........................ B32 8. Built-in Holding Brake............... B47 9. Dynamic Brake.......................... B48 10. Check of the Combination of the Driver and the Motor............. B51 3.System Configuration and Wiring............................................ B8 Composition of Peripheral Equipments......... B42 Incremental Specifications, 20-bit................ B51 Absolute Specifications, 17-bit.................... B52 11. Specifications.......................... B53 After-Sale Service (Repair)........... B56 IME15+A English * This product image is 7.5kW type of A5-series. 1. Introduction Check of the Motor Model 1. Introduction Contents of Name Plate On Opening the Product Package Model AC SERVO MOTOR Model No. MDME752S1G Rated input 44.0 A INPUT 3φAC 107 V voltage/current RATED OUTPUT 7.5 kW CONT. TORQUE 47.8 N . m RATED FREQ. 125 Hz RATED REV. 1500 r/min IP67 CONNECTION S1 RATING Rated output THERMAL CLASS 155(F) SER. No. 10110001N Rated frequency 20101101 Made in China Manufacture date e.g.) : 20101101 Manufacture year Manufacture date Manufacture month •Make sure that the model is what you have ordered. •Check if the product is damaged or not during transportation. •Check if the Operating Instructions (safety) are included or not. •Check if the safety by-pass plug are included or not. Input/output voltage P10110001N Number of phase 20101101 Serial Number e.g.) : P10110001N Lot number Month of production Year of production (Lower 2 digits of AD year) Manufacture date e.g.) : 201011 0 1 Manufacture year Manufacture date Manufacture month Model Designation M G D H T C 3 B 4 Frame-size symbol Symbol Frame MGDH A5-series, G-frame MHDH A5-series, H-frame 5 to 6 7 8 9 10 7 8 to 9 10 to 12 Max. current rating of power device Symbol Current rating Power supply TB 150A Symbol Specifications TC 300A 3 3-phase, 200V 4 3-phase, 400V − B2 − Special specifications (letters and numbers) Current detector rating Symbol Current rating A2 120A B4 240A Type Symbol MDME (1500r/min) MGME (1000r/min) MHME (1500r/min) Symbol Output 60 6.0kW 75 7.5kW C1 11kW C5 15kW Specifications Middle inertia (7.5kW to 15kW) Middle inertia (6.0kW) High inertia (7.5kW) 11 to 12 Special specifications Motor rated output Model number 1 to 4 5 to 6 Motor structure Design order 1: Standard Voltage specifications Symbol Specifications 2 200 V 4 400 V Rotary encoder specifications Specifications Symbol Format Pulse count Resolution Wire count G Incremental 5-wire 20bit 1,048,576 S Absolute 7-wire 17bit 131,072 Motor structure MDME, MGME, MHME Shaft Holding brake Oil seal Symbol Round Key way Without With Without With C D G H [Products are standard stock items or manufactured by order. For details, inquire the dealer.] − B3 − English 1 to 4 Contents of Name Plate Rated output of applicable motor Lot number Month of production Year of production (Lower 2 digits of AD year) M D M E 7 5 2 S 1 G Check of the Driver Model Input/output frequency Serial Number e.g.) : 1011 0001N Model Designation 1. Introduction Rated input/output current Rated rotational speed 2. Installation 2. Installation Driver Driver Install the driver properly to avoid a breakdown or an accident. Installation Place 1)Install the driver in a control panel enclosed in noncombustible material and placed indoor where the product is not subjected to rain or direct sunlight. The products are not waterproof. 2)Where the products are not subjected to corrosive atmospheres such as hydrogen sulfide, sulfurous acid, chlorine, ammonia, sulfur, chloric gas, sulfuric gas, acid, alkaline and salt and so on, and are free from splash of inflammable gas. 3)Where the motor is free from grinding oil, oil mist, iron powder or chips. 4)Well-ventilated and low humidity and dust-free place. 5)Vibration-free place. 6)Do not use benzine, thinner, alcohol, acidic cleaner and alkaline cleaner because they can discolor or damage the exterior case. Mounting Direction and Spacing •Reserve enough surrounding space for effective cooling. •Install fans to provide uniform distribution of temperature in the control panel. •G and H frame is provided with a cooling fan at the bottom. (On the H-frame, the cooling fan is also installed on the upper side.) •Observe the environmental conditions of the control panel described in the previous page. Fan Control panel Fan 100mm or more Environmental Conditions Storage temperature*1 Storage humidity Vibration Altitude Conditions 0˚C to 55˚C (free from freezing) 20% to 85% RH (free from condensation) –20˚C to 65˚C (Max. temperature guarantee: 80˚C for 72 hours free from condensation*2) 20% to 85% RH (free from condensation*2) Lower than 5.88m/s2 (0.6G), 10 to 60Hz Lower than 1000m *1 Extreme temperatures are permissible only for short period such as during transportation. *2 Air containing water vapor will become saturated with water vapor as the temperature falls, causing dew. How to Install 1)Rack-mount type. Install in vertical position, and reserve enough space around the servo driver for ventilation. 2)For the dimensions and mass of the product, which are necessary design data of the mounting section, refer to the dimensional outline drawing on the Operating Instructions (Overall) or the Delivery Specification. 3)In consideration of strength of the screws and the material of the mounting base, select appropriate fastening torque for the product mounting screws, so that the screws will not be loosened or damaged. Example) To tighten a steel screw into a steel base G-frame: M5 2.7 to 3.3 N·m H-frame: M6 4.68 to 5.72 N·m G-frame H-frame Front or rearmount [Use mounting bracket] Rearmount [Basemount] Fastening torque of ground terminal (M5) to be 1.4 to 1.6 N • m. Fastening torque of ground terminal (M6) to be 2.4 to 2.6 N • m. Mounting bracket (Attachment) − B4 − 40mm or more 50mm or more 50mm or more Direction of air flowing from the internal cooling fan Note 50mm or more 40mm or more 100mm or more It is recommended to use the conductive paint when you make your own mounting bracket, or repaint after peeling off the paint on the machine for installing the products, in order to make noise countermeasure. Caution on Installation •Whenever lifting the product (during transportation/installation of H frame servo driver), two or more persons should hold it by metallic member, not by plastic member. •We have been making the best effort to ensure the highest quality, however, application of exceptionally large external noise disturbance and static electricity, or failure in input power, wiring and components may result in unexpected action. It is highly recommended that you make a fail-safe design and secure the safety in the operative range. •To connect a stranded wire cable, use round terminals with insulation sheath. If stranded wires are used as they are, unexpected accidents such as an electric shock and short circuit or injury may result. •There might be a chance of smoke generation due to the failure of these products. Pay an extra attention when you apply these products in a clean room environment. •Be sure to ground the driver via the ground terminal. If the product is grounded insufficiently, not only the driver may not deliver its performance sufficiently, but also safety hazards such as a malfunction due to a electrification or a disturbance may be caused. •If electric wires are bound and run through metal duct, they cannot carry the rated current due to temperature rise. If they are forced to carry the rated current, they may burn. When determining size of the wire, check the current decreasing coefficient by referring to the Operating Instructions (Overall). − B5 − English Item Ambient temperature Ambient humidity 2. Installation 2. Installation Motor Motor Install the motor properly to avoid a breakdown or an accident. Installation Place Environmental Conditions Item Conditions Ambient temperature*1 0˚C to 40˚C (free from freezing) Ambient humidity 20% to 85% RH (free from condensation) –20˚C to 65˚C (Max. temperature guarantee: 80˚C for 72 hours *2 Storage temperature free from condensation*4) Storage humidity 20% to 85% RH (free from condensation*4) Vibration Motor only Lower than 24.5m/s2 (2.5G) at running, 24.5m/s2 (2.5G) at stall Impact Motor only Lower than 98m/s2 (10G) Enclosure IP67 (except rotating portion of output shaft and connecting pin Motor only rating part of connector)*3 Altitude Lower than 1000m *1Ambient temperature to be measured at 5cm away from the motor. *2Permissible temperature for short duration such as transportation. *3These motors conform to the test conditions specified in EN standards (EN60529, EN60034-5). Do not use these motors in application where water proof performance is required such as continuous wash-down operation. *4Air containing water vapor will become saturated with water vapor as the temperature falls, causing dew. Oil/Water Protection 1)Don't submerge the motor cable to water or oil. Motor Cable 2)Install the motor with the cable outlet facing downward. 3)Avoid a place where the motor is always subjected to oil or water. Oil / Water 4)Use the motor with an oil seal when used with the gear reducer, so that the oil may not enter to the motor through shaft. Stress to Cables 1)Avoid a stress application to the cable outlet and connecting portion by bending or self-weight. 2)Especially in an application where the motor itself travels, fix the attached cable and contain the extension junction cable into the bearer so that the stress by bending can be minimized. 3)Take the cable bending radius as large as possible. (When you use our optional cable, Minimum R20mm) Permissible Load to Output Shaft 1)Design the mechanical system so that the applied radial load and/or thrust load to the motor shaft at installation and at normal operation can meet the permissible value specified to each model. 2)Pay an extra attention when you use a rigid coupling. (Excess bending load may damage the shaft or deteriorate the bearing life.) 3)Use a flexible coupling with high stiffness designed exclusively for servo application in order to make a radial thrust caused by micro misalignment smaller than the permissible value. Notes on Installation You can mount the motor either horizontally or vertically as long as you observe the followings. 1)Horizontal mounting • Mount the motor with cable outlet facing downward for water/oil countermeasure. 2)Vertical mounting •Use the motor with oil seal when mounting the motor with gear reducer to prevent the reducer oil/grease from entering to the motor. 1)Do not apply direct impact to the shaft by hammer while attaching/detaching a coupling to and from Motor the motor shaft. (Or it may damage the encoder mounted on the other side of the shaft.) 2)Make a full alignment. (incomplete alignment may cause vibration and damage the bearing.) 3)If the motor shaft is not electrically grounded, it may cause electrolytic corrosion to the bearing depending on the condition of the machine and its mounting environment, and may result in the bearing noise. Check and verification by customer is required. − B6 − − B7 − How to Install English Since the conditions of location affect a lot to the motor life, select a place which meets the conditions below. 1)Indoors, where the products are not subjected to rain or direct sun beam. The products are not waterproof. 2)Where the products are not subjected to corrosive atmospheres such as hydrogen sulfide, sulfurous acid, chlorine, ammonia, sulfur, chloric gas, sulfuric gas, acid, alkaline and salt and so on, and are free from splash of inflammable gas. 3)Where the motor is free from grinding oil, oil mist, iron powder or chips. 4)Well-ventilated and humid and dust-free place, far apart from the heat source such as a furnace. 5)Easy-to-access place for inspection and cleaning 6)Vibration-free place. 7)Avoid enclosed place. Motor may gets hot in those enclosure and shorten the motor life. 3)For the dimensions and mass of the product, which are necessary design data of the mounting section, refer to the dimensional outline drawing on the Operating Instructions (Overall) or the Delivery Specification. 3. System Configuration and Wiring Overall Wiring (Terminal block type) 3. System Configuration and Wiring Overall Wiring (Terminal block type) Connecting Example of G-frame, 200 V type • Wiring of Main Connector Mains Residual current device Circuit Breaker (MCCB) To protect power supply line from overloading, install a wiring circuit breaker rated to the capacity of the power supply. Noise Filter (NF) Removes external noise from the power lines. And reduces an effect of the noise generated by the servo driver. : High voltage • Apply the voltage designated on the nameplate from the power source. PC (to be supplied by customer) Wiring to Connector, X7 Symmetric current should be 5000 Arms or below. If the short-circuit current on the power source exceeds this value, use a current-limiting device (e.g. current-limiting fuse, currentlimiting circuit breaker or transformer). • Monitor output Setup support software “PANATERM” Please download from our web site. Wiring to Connector, X1 • Connection to PC or host controller Wiring to Connector, X2 NC L1 L1C X2 L2 L 2C L2C Connection with input power supply Reactor (L) Reduces harmonic current of the main power. Connection to external components L1 L2 L3 X3 L3 NC NC B1 • Connection to host controller DB2 NC Wiring to Connector, X5 NC X5 U NC V-phase • Connection to feedback scale X6 V W-phase DB3 Wiring to Connector, X6 DB4 W • Connection to encoder NC CHARGE Junction cable for encoder B1 Short bar (DB3-DB4) B2 Regenerative resistor (optional) Remarks • When you use an external regenerative resistor, install an external protective apparatus, such as thermal fuse without fail. • Thermal fuse and thermostat are built in to the regenerative resistor (Option). If the thermal fuse is activated, it will not resume. • Mount the regenerative resistor on incombustible material such as metal. Note The wiring indicated with the broken line shall be provided only when required. − B8 − • Connection to Safety by-pass plug (Refer to P.B26) Wiring to Connector, X4 X4 DB1 B2 U-phase Wiring to Connector, X3 Pin B1 and B2 • When you connect an external regenerative resistor, connect the external regenerative resistor between B1 and B2, set up Pr0.16 to 1 or 2. Pin DB1, DB2, DB3 and DB4 ・ Normally, leave DB3 and DB4 shortcircuited. ・ To connect the external dynamic brake resistor, refer to “Dynamic Brake” on P.B48. Do not use the external dynamic brake resistor together with the built-in resistor. Pin NC • Do not connect anything. Ground terminal Charge lamp (LED) Do not make displacement, wiring or inspection while the LED is lit - cause of electric shock. Ground (earth) Motor cable (Shield wire) Connection to motor driving phase and ground Remarks • X1 to X7 are used for the secondary circuit. To connect these terminals to the primary power supply (particularly, 24 VDC power supply for brake), insulation is required. Do not connect these terminals to the same power supply. Brake cable DC Power supply for brake DC24V (to be supplied by customer) − B9 − English Magnetic Contactor (MC) Turns on/off the main power of the servo driver. Use coil surge suppression units together with this. • Never start nor stop the servo motor with this Magnetic Contactor. X1 L1C • Connection to RS232, RS485 or host controller 3. System Configuration and Wiring Overall Wiring (Terminal block type) Connecting Example of H-frame, 200 V type • Wiring of Main Connector Mains 24 VDC power supply for regenerative resistor (to be supplied by customer) Connection to external components * Use a power supply with 5 A or larger capacity. Remarks Regenerative resistor (optional) B1 Note The wiring indicated with the broken line shall be provided only when required. : High voltage Wiring to Connector, X7 L1 L2 L3 Symmetric current should be 5000 Arms or below. If the short-circuit current on the power source exceeds this value, use a current-limiting device (e.g. current-limiting fuse, current-limiting circuit breaker or transformer). ( to be supplied by customer Remarks ) Wiring to Connector, X1 • Connection to PC or host controller Wiring to Connector, X2 X2 X3 • Connection to RS232, RS485 or host controller X4 Charge lamp (LED) Do not make displacement, wiring or inspection while the LED is lit - cause of electric shock. Wiring to Connector, X3 X5 • Connection to Safety by-pass plug (Refer to P.B26) X6 CHARGE Wiring to Connector, X4 • Connection to host controller Wiring to Connector, X5 • Connection to feedback scale L1C L2C Connection with input power supply Magnetic Contactor (MC) Turns on/off the dynamic brake resistor. Use coil surge suppression units together with this. • When you use an external dynamic brake resistor, install an external protective apparatus, such as thermal fuse without fail. • Mount the dynamic brake resistor on incombustible material such as metal. • For wiring of the circuit, refer to “Wiring Diagram” on P.B22. • For an example of the recommended protective circuit, refer to “Dynamic Brake” on P.B48. − B10 − Setup support software “PANATERM” Please download from our web site. X1 L2C DB1 Ground terminal DB2 Wiring to Connector, X6 • Connection to encoder Junction cable for encoder L1 L2 L3 B1 B2 NC U Ground (earth) Dynamic Brake resistor PC (to be supplied by customer) • Monitor output L1C B2 • When you use an external regenerative resistor, install an external protective apparatus, such as thermal fuse without fail. • The regenerative resistor (optional) incorporates a fan, thermal fuse, and thermostat. Once the thermal fuse blows out, it will not be restored. • Mount the regenerative resistor on incombustible material such as metal. • For wiring of the circuit, refer to “Wiring Diagram” on P.B22. • Apply the voltage designated on the nameplate from the power source. Overall Wiring (Terminal block type) Motor cable (Shield wire) Connection to motor driving phase and ground V Remarks W U-phase V-phase W-phase • X1 to X7 are used for the secondary circuit. To connect these terminals to the primary power supply (particularly, the 24 VDC power supply for brake and the 24 VDC power supply for regenerative resistor), insulation is required. Do not connect these terminals to the same power supply. Pin B1and B2 • When you connect an external regenerative resistor, connect the external regenerative resistor between B1 and B2, set up Pr0.16 to 1 or 2. Brake cable Pin DB1 and DB2 • When installing an external dynamic brake resistor, connect the magnetic contactor (for controlling) for external dynamic brake to between LIC and DB1. Remarks • The voltage applied across DB1 and DB2 must be 300 VAC or below or 100 VDC or below. DC Power supply for brake DC24V (to be supplied by customer) Pin NC • Do not connect anything. − B11 − English Circuit Breaker (MCCB) Residual current device To protect power supply line from overloading, install a wiring circuit breaker rated to the capacity of the power supply. Noise Filter (NF) Removes external noise from the power lines. And reduces an effect of the noise generated by the servo driver. Magnetic Contactor (MC) Turns on/off the main power of the servo driver. Use coil surge suppression units together with this. • Never start nor stop the servo motor with this Magnetic Contactor. Reactor (L) Reduces harmonic current of the main power. 3. System Configuration and Wiring 3. System Configuration and Wiring Overall Wiring (Terminal block type) Connecting Example of G-frame, 400 V type • Wiring of Main Connector Mains Residual current device Circuit Breaker (MCCB) To protect power supply line from overloading, install a wiring circuit breaker rated to the capacity of the power supply. Noise Filter (NF) Removes external noise from the power lines. And reduces an effect of the noise generated by the servo driver. • Apply the voltage designated on the nameplate from the power source. Symmetric current should be 5000 Arms or below. If the short-circuit current on the power source exceeds this value, use a current-limiting device (e.g. current-limiting fuse, current-limiting circuit breaker or transformer). 3. System Configuration and Wiring Overall Wiring (Terminal block type) : High voltage Connection with control power supply * Use a power supply with 5 A or larger capacity. 24 VDC power supply for control (to be supplied by customer) 24V 0V Wiring to Connector, X7 • Monitor output Setup support software “PANATERM” Please download from our web site. Wiring to Connector, X1 • Connection to PC or host controller Wiring to Connector, X2 NC L1 X1 24V X2 L2 0V X3 L3 NC NC B1 U-phase L1 V-phase Reactor (L) L2 Reduces harmonic current of the main L3 power. Connection to external components DB1 B2 NC Wiring to Connector, X5 NC X5 U NC • Connection to feedback scale X6 V DB3 Wiring to Connector, X6 DB4 W • Connection to encoder NC CHARGE Junction cable for encoder 400V B1 Short bar (DB3-DB4) B2 Regenerative resistor (optional) Remarks • When you use an external regenerative resistor, install an external protective apparatus, such as thermal fuse without fail. • Thermal fuse and thermostat are built in to the regenerative resistor (Option). If the thermal fuse is activated, it will not resume. • Mount the regenerative resistor on incombustible material such as metal. Note The wiring indicated with the broken line shall be provided only when required. • Connection to Safety by-pass plug (Refer to P.B26) • Connection to host controller DB2 W-phase Wiring to Connector, X3 Wiring to Connector, X4 X4 Connection with input power supply • Connection to RS232, RS485 or host controller Pin B1 and B2 • When you connect an external regenerative resistor, connect the external regenerative resistor between B1 and B2, set up Pr0.16 to 1 or 2. Pin DB1, DB2, DB3 and DB4 ・ Normally, leave DB3 and DB4 shortcircuited. ・ To connect the external dynamic brake resistor, refer to “Dynamic Brake” on P.B48. Do not use the external dynamic brake resistor together with the built-in resistor. Pin NC • Do not connect anything. − B12 − Ground terminal Charge lamp (LED) Do not make displacement, wiring or inspection while the LED is lit - cause of electric shock. Ground (earth) Motor cable (Shield wire) Connection to motor driving phase and ground Remarks • X1 to X7 are used for the secondary circuit. To connect these terminals to the primary power supply (particularly, the 24 VDC power supply for control and the 24 VDC power supply for brake), insulation is required. Do not connect these terminals to the same power supply. Brake cable DC Power supply for brake DC24V (to be supplied by customer) − B13 − English Magnetic Contactor (MC) Turns on/off the main power of the servo driver. Use coil surge suppression units together with this. • Never start nor stop the servo motor with this Magnetic Contactor. PC (to be supplied by customer) 3. System Configuration and Wiring 3. System Configuration and Wiring Overall Wiring (Terminal block type) Overall Wiring (Terminal block type) Connecting Example of H-frame, 400 V type • Wiring of Main Connector Mains Connection to external components * Use a power supply with 5 A or larger capacity. Remarks Regenerative resistor (optional) B1 Note The wiring indicated with the broken line shall be provided only when required. X3 0V ( Connection with control power supply • Connection to RS232, RS485 or host controller X4 Do not make displacement, wiring or inspection while the LED is lit cause of electric shock. to be supplied by 24V customer Wiring to Connector, X2 X2 Wiring to Connector, X3 X5 • Connection to Safety by-pass plug (Refer to P.B26) X6 CHARGE Wiring to Connector, X4 • Connection to host controller Wiring to Connector, X5 ) 24V 0V DB1 Ground terminal DB2 • Connection to feedback scale Wiring to Connector, X6 • Connection to encoder Junction cable for encoder Remarks L1 L2 L3 B2 • When you use an external regenerative resistor, install an external protective apparatus, such as thermal fuse without fail. • The regenerative resistor (optional) incorporates a fan, thermal fuse, and thermostat. Once the thermal fuse blows out, it will not be restored. • Mount the regenerative resistor on incombustible material such as metal. • For wiring of the circuit, refer to “Wiring Diagram” on P.B23. Wiring to Connector, X1 • Connection to PC or host controller X1 Charge lamp (LED) 24 VDC power supply for control Setup support software “PANATERM” Please download from our web site. Connection with input power supply L1 L2 L3 B1 B2 NC U Ground (earth) Dynamic Brake resistor ( to be supplied by customer Remarks ) Magnetic Contactor (MC) Turns on/off the dynamic brake resistor. Use coil surge suppression units together with this. • When you use an external dynamic brake resistor, install an external protective apparatus, such as thermal fuse without fail. • Mount the dynamic brake resistor on incombustible material such as metal. • For wiring of the circuit, refer to “Wiring Diagram” on P.B23. • For an example of the recommended protective circuit, refer to “Dynamic Brake” on P.B48. − B14 − Motor cable (Shield wire) Connection to motor driving phase and ground V W U-phase V-phase W-phase Brake cable DC Power supply for brake DC24V (to be supplied by customer) − B15 − • X1 to X7 are used for the secondary circuit. To connect these terminals to the primary power supply (particularly, the 24 VDC power supply for control, the 24 VDC power supply for brake, and the 24 VDC power supply for regenerative resistor), insulation is required. Do not connect these terminals to the same power supply. Pin B1and B2 • When you connect an external regenerative resistor, connect the external regenerative resistor between B1 and B2, set up Pr0.16 to 1 or 2. Pin DB1 and DB2 • When installing an external dynamic brake resistor, connect the magnetic contactor (for controlling) for external dynamic brake to between LIC and DB1. Remarks • The voltage applied across DB1 and DB2 must be 300 VAC or below or 100 VDC or below. Note • L1C is connected after the R-phase of the noise filter. • L1C is not indicated on the driver body. Pin NC • Do not connect anything. English 24 VDC power supply for regenerative resistor (to be supplied by customer) Symmetric current should be 5000 Arms or below. If the short-circuit current on the power source exceeds this value, use a current-limiting device (e.g. current-limiting fuse, current-limiting circuit breaker or transformer). * Use a power supply with 5 A or larger capacity. PC (to be supplied by customer) • Monitor output • Apply the voltage designated on the nameplate from the power source. Neutral point Circuit Breaker (MCCB) Residual current device To protect power supply line from overloading, install a wiring circuit breaker rated to the capacity of the power supply. Noise Filter (NF) Removes external noise from the power lines. And reduces an effect of the noise generated by the servo driver. Magnetic Contactor (MC) Turns on/off the main power of the servo L1C driver. Use coil surge suppression units together with this. • Never start nor stop the servo motor with this Magnetic Contactor. Reactor (L) Reduces harmonic current of the main power. : High voltage Wiring to Connector, X7 3. System Configuration and Wiring 3. System Configuration and Wiring Driver and List of Applicable Peripheral Equipments Driver and List of Applicable Peripheral Equipments Driver Required Applicable Rated Power Voltage motor output (at the rated load) MGDH MDME MGME MHME MDME MGME MHME 3-phase, 200V 3-phase, 400V 3-phase, 200V MHDH MDME 3-phase, approx.11kVA approx.9.0kVA approx.11kVA approx.11kVA approx.9.0kVA approx.11kVA approx.17kVA Noise filter Noise filter for signal Surge absorber *1 60A FS5559-60-34 Recommended ( component ) 100A (3P+1a) DV0P1450 FN258-42-07 30A 100A 15kW approx.22kVA 125A 11kW approx.17kVA 50A 15kW approx.22kVA 60A or DV0P1460 FN258-42-33 DV0PM20050 RJ8095 Recommended 60A (3P+1a) FS5559-80-34 150A (3P+1a) ( component ) ( ) Recommended component ( DV0P1450 FN258-42-07 Caution T400-61D Recommended ( component ) or FN258-42-33 DV0PM20050 Recommended ( component ) Noise filter........................P.B44 “Composition of Peripheral Equipments” Surge absorber................P.B45 “Composition of Peripheral Equipments” Noise filter for signal........P.B45 “Composition of Peripheral Equipments” Motor/brake connector.....P.B24 “Wiring of connector for motor and brake” Be sure to conduct wiring properly and securely. Insecure or improper wiring may cause the motor running out of control or being damaged from overheating. In addition, pay attention not to allow conductive materials, such as wire chips, entering the driver during the installation and wiring. • About circuit breaker and magnetic contactor To comply to EC Directives, install a circuit breaker between the power and the noise filter without fail, and the circuit breaker should conform to IEC Standards and UL recognized (Listed and marked). Suitable for use on a circuit capable of delivering not more than 5,000Arms symmetrical amperes, below the maximum input voltage of the product. Remarks Select a circuit breaker and noise filter which match to the capacity of power supply (including a load condition). − B16 − ) Recommended component *1 For the external dynamic brake resistor, use the magnetic contactor with the same rating as that for the main circuit. *2 When use the regenerative resister of option(DV0PM20058, 20059), use the cable with the same diameter as the main circuit cable. *3The diameter of the ground cable and the external dynamic brake resistor cable must be equal to, or larger than that of the motor cable. The motor cable is a shield cable, which conforms to the EC Directives and UL Standards. Reference page Contact (configuration ) Diameter and withstand voltage of main circuit cable 100A (3P+1a) Crimp Crimp terminal Diameter and Diameter and Diameter and terminal for control withstand voltage withstand for main withstand voltage power voltage of of motor cable of control power circuit supply *3 brake cable supply cable terminal terminal block block 11mm or smaller 5.3mm2/AWG10 600 VAC or more 13.3mm2/AWG6 600 VAC or more *2 ø5.3 0.75mm2/AWG18 600 VAC or more 10mm or smaller ø5.3 Terminal block M5 0.75mm2/AWG18 100 VAC or more Terminal block M5 16mm or smaller 0.75mm2/AWG18 600 VAC or more 10mm or smaller 0.75mm2/AWG18 100 VAC or more Terminal block M4 ø6.4 Terminal block M6 ø4.3 13.3 mm2/AWG6 600 VAC or more 21.1 mm2/AWG4 600 VAC or more 13.3 mm2/AWG6 600 VAC or more 21.1 mm2/AWG4 600 VAC or more 0.75mm2/ AWG18 100 VAC or more •Terminal block and protective ground terminals Use a copper conductor cables with temperature rating of 75˚C or higher. • Fastening torque list (Terminal block screw/Terminal cover fastening screw) Driver Frame G H Terminal name L1C, L2C, 24V, 0V, DB1, DB2, DB3, DB4, NC L1, L2, L3, B1, B2, NC, U, V, W L1C, L2C, 24V, 0V, DB1, DB2 L1, L2, L3, B1, B2, NC, U, V, W Terminal block Terminal cover screw fastening screw Fastening Fastening Nominal Nominal torque torque size size (N•m) (*1) (N•m) (*1) M5 1.0 to 1.7 M3 0.19 to 0.21 M5 2.0 to 2.4 M3 0.3 to 0.5 M4 0.7 to 1.0 M5 2.0 to 2.5 M6 2.2 to 2.5 • Fastening torque list (Ground terminal screw/Connector to host controller (X4)) Terminal block Connector to host screw controller (X4) Fastening Fastening Nominal Nominal torque torque size size (N•m) (*1) (N•m) (*1) M5 1.4 to 1.6 M2.6 0.3 to 0.35 M6 2.4 to 2.6 Driver frame (*1) G H •Applying fastening torque larger than the maximum value may result in damage to the product. •Do not turn on power without tightening all terminal block screws properly. •Do not turn on power without tightening all terminal block screws properly, otherwise, loose contacts may generate heat (smoking, firing). •To check for looseness, conduct periodic inspection of fastening torque once a year. − B17 − English 400V 7.5kW 6.0kW 7.5kW 7.5kW 6.0kW 7.5kW 11kW Circuit breaker (rated current) Rated operating current of magnetic contactor 3. System Configuration and Wiring Wiring of the Main Circuit (Terminal block type) G-frame, 200 V type 3. System Configuration and Wiring Wiring of the Main Circuit (Terminal block type) H-frame, 200 V type •Wiring should be performed by a specialist or an authorized personnel. • Do not turn on the power until the wiring is completed. • Never touch the terminal to which high voltage is applied. There is a risk of electric shock. •Wiring should be performed by a specialist or an authorized personnel. • Do not turn on the power until the wiring is completed. • Never touch the terminal to which high voltage is applied. There is a risk of electric shock. 1)Take off the cover fixing screws, and detach the terminal cover. 2)Make wiring Use clamp type terminals of round shape with insulation cover for wiring to the terminal block. For cable diameter and size, reter to "Driver and List of Applicable Peripheral Equipments" (P.B16). Tighten the terminal block screw with a torque between 2.0 and 2.4 N • m (left side) and 1.0 and 1.7 N • m (right side). 3)Attach the terminal cover, and fix with screws. Tighten the screw securing the cover with the torque written on P.B17. 1)Take off the cover fixing screws, and detach the terminal cover. 2)Make wiring Use clamp type terminals of round shape with insulation cover for wiring to the terminal block. For cable diameter and size, reter to "Driver and List of Applicable Peripheral Equipments" (P.B16). Tighten the terminal block screw with a torque between 0.7 and 1.0 N • m (upper side) and 2.2 and 2.5 N • m (lower side). 3)Attach the terminal cover, and fix with screws. Tighten the screw securing the cover with the torque written on P.B17. NC Upper side • Tips on Wiring L2C Power RCD MCCB supply NF MC U V W E Motor L L1 NC L2 NC L3 DB1 B1 DB2 B2 NC NC NC U DB3 V DB4 W Left side NC Right side Ground resistance: 100 Ω max. For applicable wire, refer to P.B16. DC 24V DC power supply for brake Varistor Fuse (125 V 10 A) − B18 − L1C L2C Power RCD MCCB supply NF MC U V W E Motor L1 DB1 L2 DB2 L3 DC 24V Power supply for regenerative resistor L B1 • Do not connect anything to NC. • Match the connector of the motor and driver “U, V, W”. • Avoid shorting and grounding. Don't connect the main power. B2 NC U V W Lower side Ground resistance: 100 Ω max. For applicable wire, refer to P.B16. DC 24V • Check the name plate of the driver for power specifications. • Provide a residual current device. The residual current device to be the one designed for "Inverter" and is equipped with countermeasures for harmonics. • Provide a circuit breaker. • Make sure to provide a noise filter. • Provide coil surge suppression units to the coil of the Magnetic Contactor recommended by manufacturer. Never start/stop the motor with this Magnetic Contactor. • The voltage applied across DB1 and DB2 must be 300 VAC or below or 100 VDC or below. • Provide an AC Reactor (to be supplied by customer). DC power supply for brake Varistor Fuse (125 V 10 A) − B19 − • Earth-ground this. • To prevent electric shock, be sure to connect the ground terminal ( ) of the driver, and the ground terminal (ground plate) of the control panel. • The ground terminal ( ) must not be shared with other equipment. Two ground terminals are provided. • Don't connect the earth cable to other inserting slot, nor make them touch. • Compose a duplex Brake Control Circuit so that the brake can also be activated by an external immediate stop signal. • The holding brake has no polarities. • For the holding brake power supply capacity and how to use the brake, refer to “Specifications of Built-in Holding Brake” on P.B47. • Provide a varistor. • Connect a 10A fuse in series with the varistor. English L1C • Check the name plate of the driver for power specifications. • Provide a residual current device. The residual current device to be the one designed for "Inverter" and is equipped with countermeasures for harmonics. • Provide a circuit breaker. • Make sure to provide a noise filter. • Provide coil surge suppression units to the coil of the Magnetic Contactor recommended by manufacturer. Never start/stop the motor with this Magnetic Contactor. • Provide an AC Reactor (to be supplied by customer). • The voltage applied across DB1 and DB2 must be 300 VAC or below or 100 VDC or below. • Match the connector of the motor and driver “U, V, W”. • Avoid shorting and grounding. Don't connect the main power. • For normal operation, do not disconnect the shorting bar from DB3 and DB4: remove the bar only when the external dynamic brake resistor is used. • Earth-ground this. • To prevent electric shock, be sure to connect the ground terminal ( ) of the driver, and the ground terminal (ground plate) of the control panel. The ground terminal ( ) must not be shared with other equipment. Two ground terminals are provided. • Don't connect the earth cable to other inserting slot, nor make them touch. • Compose a duplex Brake Control Circuit so that the brake can also be activated by an external immediate stop signal. • The holding brake has no polarities. • For the holding brake power supply capacity and how to use the brake, refer to “Specifications of Built-in Holding Brake” on P.B47. • Provide a varistor. • Connect a 10A fuse in series with the varistor. * Do not connect anything to NC. • Tips on Wiring 3. System Configuration and Wiring Wiring of the Main Circuit (Terminal block type) G-frame, 400 V type 3. System Configuration and Wiring Wiring of the Main Circuit (Terminal block type) H-frame, 400 V type •Wiring should be performed by a specialist or an authorized personnel. • Do not turn on the power until the wiring is completed. • Never touch the terminal to which high voltage is applied. There is a risk of electric shock. •Wiring should be performed by a specialist or an authorized personnel. • Do not turn on the power until the wiring is completed. • Never touch the terminal to which high voltage is applied. There is a risk of electric shock. 1)Take off the cover fixing screws, and detach the terminal cover. 2)Make wiring Use clamp type terminals of round shape with insulation cover for wiring to the terminal block. For cable diameter and size, reter to "Driver and List of Applicable Peripheral Equipments" (P.B16). Tighten the terminal block screw with a torque between 2.0 and 2.4 N • m (left side) and 1.0 and 1.7 N • m (right side). 3)Attach the terminal cover, and fix with screws. Tighten the screw securing the cover with the torque written on P.B17. 1)Take off the cover fixing screws, and detach the terminal cover. 2)Make wiring Use clamp type terminals of round shape with insulation cover for wiring to the terminal block. For cable diameter and size, reter to "Driver and List of Applicable Peripheral Equipments" (P.B16). Tighten the terminal block screw with a torque between 0.7 and 1.0 N • m (upper side) and 2.2 and 2.5 N • m (lower side). 3)Attach the terminal cover, and fix with screws. Tighten the screw securing the cover with the torque written on P.B17. • Tips on Wiring 24V 0V Power RCD MCCB supply NF MC U V W E Motor L L1 NC L2 NC L3 DB1 B1 DB2 B2 NC NC NC U DB3 V DB4 W NC Left side Right side Ground resistance: 10 Ω max. For applicable wire, refer to P.B16. DC 24V DC power supply for brake Varistor Fuse (125 V 10 A) − B20 − • AC 3-phase power supply 400V for main circuit. • The voltage applied across DB1 and DB2 must be 300 VAC or below or 100 VDC or below. • Match the connector of the motor and driver “U, V, W”. • Avoid shorting and grounding. Don't connect the main power. • For normal operation, do not disconnect the shorting bar from DB3 and DB4: remove the bar only when the external dynamic brake resistor is used. • Earth-ground this. • To prevent electric shock, be sure to connect the ground terminal ( ) of the driver, and the ground terminal (ground plate) of the control panel. • The ground terminal ( ) must not be shared with other equipment. Two ground terminals are provided. • Don't connect the earth cable to other inserting slot, nor make them touch. • Compose a duplex Brake Control Circuit so that the brake can also be activated by an external immediate stop signal. • The holding brake has no polarities. • For the holding brake power supply capacity and how to use the brake, refer to “Specifications of Built-in Holding Brake” on P.B47. • Provide a varistor. • Connect a 10A fuse in series with the varistor. * Do not connect anything to NC. Upper side DC 24V 24V 0V Power RCD MCCB supply NF MC DB1 L2 DB2 B1 B2 U V W E Motor L1 L3 DC 24V Power supply for regenerative resistor L NC U V W Lower side Ground resistance: 10 Ω max. For applicable wire, refer to P.B16. DC 24V DC power supply for brake Varistor Fuse (125 V 10 A) − B21 − • Check the name plate of the driver for power specifications. • Provide a residual current device. The residual current device to be the one designed for "Inverter" and is equipped with countermeasures for harmonics. • Provide a circuit breaker. • Make sure to provide a noise filter. • Provide coil surge suppression units to the coil of the Magnetic Contactor recommended by manufacturer. Never start/stop the motor with this Magnetic Contactor. • Direct power supply for control circuit. • The voltage applied across DB1 and DB2 must be 300 VAC or below or 100 VDC or below. • Provide an AC Reactor (to be supplied by customer). • AC 3-phase power supply 400V for main circuit. • Do not connect anything to NC. • Match the connector of the motor and driver “U, V, W”. • Avoid shorting and grounding. Don't connect the main power. • Earth-ground this. • To prevent electric shock, be sure to connect the ground terminal ( ) of the driver, and the ground terminal (ground plate) of the control panel. • The ground terminal ( ) must not be shared with other equipment. Two ground terminals are provided. • Don't connect the earth cable to other inserting slot, nor make them touch. • Compose a duplex Brake Control Circuit so that the brake can also be activated by an external immediate stop signal. • The holding brake has no polarities. • For the holding brake power supply capacity and how to use the brake, refer to “Specifications of Built-in Holding Brake” on P.B47. • Provide a varistor. • Connect a 10A fuse in series with the varistor. English NC DC 24V • Check the name plate of the driver for power specifications. • Provide a residual current device. The residual current device to be the one designed for "Inverter" and is equipped with countermeasures for harmonics. • Provide a circuit breaker. • Make sure to provide a noise filter. • Provide coil surge suppression units to the coil of the Magnetic Contactor recommended by manufacturer. Never start/stop the motor with this Magnetic Contactor. • Direct power supply for control circuit. • Provide an AC Reactor (to be supplied by customer). • Tips on Wiring 3. System Configuration and Wiring Wiring Diagram 3. System Configuration and Wiring Wiring Diagram Compose the circuit so that the main circuit power will be shut off when an error occurs. Compose the circuit so that the main circuit power will be shut off when an error occurs. Power supply 3-phase, 200V –15% to 230V +10% Power supply 3-phase, 380V –15% to 480V +10% In Case of 3-Phase, G-frame, 200 V type ON ALM OFF MC1 Built-in thermostat of an external regenerative resistor (light yellow) In Case of 3-Phase, G-frame, 400 V type ON OFF MCCB L Noise filter Power supply (3-phase) MC1 External regenerative resistor Note 1) Power supply (3-phase) Main power supply MCCB Control power supply L Insulated + DC24V − Insulated + DC12 to 24V − (±5%) Motor connection ALM+ ALM− ALM MC1 Built-in thermostat of an external regenerative resistor (T1 and T2 terminals) MC2 Motor Note 5) Provide an external protective device (e.g. thermal fuse) to monitor the temperature of the external dynamic brake resistor. Note Main power supply Control power supply Motor connection ALM Insulated + DC12 to 24V − (±5%) 37 36 ALM+ ALM− For wiring the motor connector, refer to P.B24. − B22 − 37 36 ON ALM+ Note 1) Normally, do not disconnect the shorting bar. ALM− OFF ALM MC1 Built-in thermostat of an external regenerative resistor (T1 and T2 terminals) Coil surge suppression units Note 1) Magnetic contactor MC2 must be the same as the contactor MC1 in the main circuit. Note 2) Servo may be turned on in the external sequence if the dynamic brake resistor deposits: to protect the system, provide the auxiliary contact. Note 3) Use 1.2 Ω, 400 W resistor (to be supplied by customer). Note 4) To use the external dynamic brake resistor: Connect the R1 and R2 terminals to B1 and B2. Connect the T1 and T2 terminals as shown in the left diagram. Connect the 24 V and 0 V terminals to a 24 VDC power supply. Connect the E terminal to the ground. Power supply (3-phase) Power supply (Neutral point) The AC voltage across DB1 and DB2 must be 300 V or below. MCCB L Noise filter Noise filter L L1 L2 L3 MC1 L1C L2C Insulated + External B1 regenerative resistor DC24V − Note 1) B2 Note 4) NC MC2 DB1 Coil surge suppression units DB2 Note 2) Note 5) Note 5) Note 5) U Dynamic Brake resistor V Note 3) W Motor connection Power supply 3-phase, 380V –15% to 480V +10% Coil surge suppression units MCCB Control power supply In Case of 3-Phase, H-frame, 400 V type Power supply 3-phase, 200V –15% to 230V +10% OFF Main power supply ALM Insulated + DC12 to 24V − (±5%) Note 1) Normally, do not disconnect the shorting bar. In Case of 3-Phase, H-frame, 200 V type Power supply (3-phase) External regenerative resistor Motor 36 ON MC1 Note 1) ALM 37 L1 L2 L3 24V 0V B1 B2 NC DB1 DB2 DB3 DB4 U V W English Motor L1 L2 L3 L1C L2C B1 B2 NC DB1 DB2 DB3 DB4 U V W ALM Built-in thermostat of an external regenerative resistor (light yellow) Coil surge suppression units Noise filter Coil surge suppression units MC1 Insulated + DC24V − Dynamic Brake resistor Insulated + DC24V − Note 1) MC2 MC1 External regenerative resistor Note 4) Coil surge suppression units Note 2) Note 5) Note 5) Note 5) Note 3) MC2 Motor Note 5) Provide an external protective device (e.g. thermal fuse) to monitor the temperature of the external dynamic brake resistor. Note L1 L2 L3 24V 0V B1 B2 NC DB1 DB2 U V W Main power supply Control power supply Motor connection ALM Insulated + DC12 to 24V − (±5%) 37 36 ALM+ ALM− For wiring the motor connector, refer to P.B24. − B23 − Note 1) Magnetic contactor MC2 must be the same as the contactor MC1 in the main circuit. Note 2) Servo may be turned on in the external sequence if the dynamic brake resistor deposits: to protect the system, provide the auxiliary contact. Note 3) Use 4.8 Ω, 400 W resistor (to be supplied by customer). Note 4) To u s e t h e e x t e r n a l d y n a m i c b r a k e resistor: Connect the R1 and R2 terminals to B1 and B2. Connect the T1 and T2 terminals as shown in the left diagram. Connect the 24 V and 0 V terminals to a 24 VDC power supply. Connect the E terminal to the ground. 3. System Configuration and Wiring 3. System Configuration and Wiring •When the motors of <MDME, MGME, MHME> are used, they are connected as shown below. This is used for USB connection to a personal computer. It is possible to change the parameter setting and perform monitoring. Wiring of connector for motor and brake Connector: Made by Japan Aviation Electronics Industry, Ltd. (The figures below show connectors for the motor.) <Motor> <Brake> D A D A C B C B JL04V-2E32-17PE-B-R PIN No. Remarks U-phase V-phase W-phase Ground PIN No. A B C D Application Do not connect anything to NC. Brake Brake NC NC Application USB signal terminal Caution Symbol Connector Pin No. VBUS 1 Contents Use for communication with personal computer. D− 2 D+ 3 — 4 Do not connect. GND 5 Connected to ground of control circuit. Use commercially available USB mini-B connector for the driver. 3. System Configuration and Wiring Wiring to the connector, X2 This is used for connection to the host controller when two or more units are used. RS232 and RS485 interfaces are supplied. Application Signal ground NC RS232 signal RS485 signal Frame ground Symbol Connector Contents Pin No. GND 1 Connected to ground of control circuit. – 2 Do not connect. TXD 3 RXD 4 RS232 The transmission / reception method. 485− 5 485+ 6 485− 7 485+ 8 FG Shell RS485 The transmission / reception method. Connected with ground terminal in the servo driver. Connector (plug): 2040008-1 (optional, available from Tyco Electronics) [Connector pin assignment] 8 6 4 2 7 5 3 1 Remarks − B24 − (Viewed from cable) X1 to X7 are used for the secondary circuit. To connect these terminals to the primary power supply (particularly, the 24 VDC power supply for control, the 24 VDC power supply for brake, and the 24 VDC power supply for regenerative resistor [for H-frame only]), insulation is required. Do not connect these terminals to the same power supply. − B25 − English A B C D Application N/MS3102A 14S-2P Wiring to the connector, X1 Remarks X1 to X7 are used for the secondary circuit. To connect these terminals to the primary power supply (particularly, the 24 VDC power supply for control, the 24 VDC power supply for brake, and the 24 VDC power supply for regenerative resistor [for H-frame only]), insulation is required. Do not connect these terminals to the same power supply. − B26 − 42 IM 43 SP 1kΩ X4 – 1kΩ 18 N-ATL 20kΩ 20kΩ 14kΩ 10kΩ 17 16 GND 10kΩ 15 GND P-ATL/TRQR – + 20kΩ 20kΩ 14kΩ 20kΩ 20kΩ – + The functions of the following pin can be changed using parameters. Input: 8, 9, 26, 27, 28, 29, 30, 31, 32, 33 Output: 10-11, 12, 34-35, 36-37, 38-39, 40 Velocity monitor output Torque monitor output ( 14 SPR/TRQR/SPL 47kΩ 47kΩ 47kΩ 47kΩ CZ 25 GND 23 24 OZ- OZ+ 49 OB- 48 OB+ 22 OA- 21 OA+ SIGN1 6 SIGN2 13 GND Z-phase output 19 (open collector) Negative direction torque limit input (-10 to +10V) : Twisted pair) Positive direction torque limit input (0 to +10V) 24VDC 220Ω OPC1 2 SIGN2 6 2.2kΩ 2.2kΩ 220Ω 2.2kΩ OPC1 1 PULS2 4 2.2kΩ power supply VDC B-phase output A-phase output (Use with 500 kpps or less.) Z-phase (2) When you do not use the output external resistor with 24V Specifications VDC -1.5 . =10mA R+220 . of R 12V 1kΩ1/2W 24V 2kΩ1/2W R 220Ω SIGN2 6 PULS2 4 220Ω 2.2kΩ SIGN1 5 2.2kΩ PULS1 3 Command pulse input A 2kΩ 20kΩ Be sure to connect. FG 50 46 SIGNH1 47 SIGNH2 13 GND 120Ω 2kΩ 20kΩ 2kΩ 20kΩ PULSH2 PULSH1 45 44 41 COM- ZSP 12 Zero speed detection output 38 INPExternal brake release output 11 BRKOFF+ 10 BRKOFFTorque in-limit output 40 TLC INP+ ALM- 36 Positioning complete output 39 ALM+ Servo-Alarm output 37 NOT 8 35 S-RDY+ 34 S-RDY- POT 9 DIV1 26 VS-SEL1 32 C-MODE 31 A-CLR 120Ω 2kΩ 20kΩ Remarks Command pulse input B (Use with 4Mpps or less.) When establishing a system using safety functions, completely understand the applicable safety standards and the operating instruction manual or technical documents for the product. VDC 12 to 24V Caution R VDC (Viewed from cable) Servo-Ready output 8 6 4 2 7 5 3 1 Alarm clear input [Connector pin assignment] Positive direction over-travel inhibition input Negative direction over-travel inhibition input Connector (plug): 2013595-1 (optional, available from Tyco Electronics) 28 Connected with ground terminal in the servo driver. 220Ω Shell Divider Electronic gear switching input 1 Damping control switching input 1 Control mode switching input FG 5 8 2 EDM+ This is an output for monitoring the failure of the safety function. OPC2 7 2.2kΩ EDM− 4 6 2.2kΩ SF2+ 3 5 PULS1 SF2− These are two independent circuits that turn off the operation signal to the power module to shut off the motor current. 2.2kΩ 4 4.7kΩ SF1+ 1 3 OPC1 SF1− Do not connect. 29 SRV-ON Gain switching input 27 GAIN Frame ground 2 Servo-ON input EDM output – 30 Safety input 2 1 2.2kΩ Safety input 1 – Contents X1 to X7 are used for the secondary circuit. To connect these terminals to the primary power supply (particularly, the 24 VDC power supply for control, the 24 VDC power supply for brake, and the 24 VDC power supply for regenerative resistor [for H-frame only]), insulation is required. Do not connect these terminals to the same power supply. − B27 − English NC Symbol Connector Pin No. 7 COM+ 33 INH Application PULS2 If the connector is disconnected during operation, an immediate stop will be caused. Command pulse inhibition input Deviation counter clear input Caution Wiring Example of Position Control Mode 220Ω A safety by-pass plug is supplied as standard equipment. Do not disconnect it in normal times. Since the standard connector cannot be used when controlling the safety function from the host controller, purchase the optional connector and make connection as shown below. Wiring to the connector, X4 CL Wiring to the connector, X3 3. System Configuration and Wiring In case of open collector I/F (1) When you use the external resistor with 12V and 24V power supply 3. System Configuration and Wiring Remarks ALM+ ALM39 AT-SPEED+ 38 AT-SPEED- 36 − B28 − 40 TLC 50 FG ZSP 41 COM- Zero speed detection output 12 Torque in-limit output X1 to X7 are used for the secondary circuit. To connect these terminals to the primary power supply (particularly, the 24 VDC power supply for control, the 24 VDC power supply for brake, and the 24 VDC power supply for regenerative resistor [for H-frame only]), insulation is required. Do not connect these terminals to the same power supply. Remarks − B29 − 40 FG 4.7kΩ The functions of the following pin can be changed using parameters. Input: 8, 9, 26, 27, 28, 29, 30, 31, 32, 33 Output: 10-11, 12, 34-35, 36-37, 38-39, 40 50 41 COM- ZSP TLC 11 BRKOFF+ 10 BRKOFF- Zero speed detection output 12 Torque in-limit output ALM- ALM+ 39 AT-SPEED+ 38 AT-SPEED- 36 37 NOT 35 S-RDY+ 34 S-RDY- 8 31 A-CLR 9 POT 28 DIV1 26 ZEROSPD 32 C-MODE CL 29 SRV-ON 27 GAIN INH X4 + – + – – + 47kΩ 10kΩ 47kΩ 47kΩ 47kΩ 1kΩ 1kΩ 10kΩ 20kΩ 20kΩ 14kΩ 10kΩ 14 15 14 IM 42 43 N-ATL 18 SP 42 43 ( Torque command input or velocity limit input (0 to ±10V) Z-phase output B-phase output : Twisted pair) Torque monitor output Velocity monitor output Torque monitor output 17 Velocity monitor output GND CCWTL/TRQR ( : Twisted pair) Negative direction torque limit input (0 to ±10V) Select with Pr3.17. Wiring example when control mode Pr0.01=5 or Pr3.17=1 16 19 Z-phase output (open collector) 25 24 23 49 48 22 P-ATL/TRQR 16 17 GND GND SPR/TRQR/SPL CZ GND OZ- OZ+ OB- OB+ OA- 21 IM SP Negative direction torque limit input (-10 to 0V) Positive direction torque limit input (0 to ± 10V) Velocity command input (0 to ± 10V) Z-phase output B-phase output A-phase output A-phase output 19 Z-phase output (open collector) 25 24 23 49 48 22 21 GND 15 16 P-ATL/TRQR 17 GND N-ATL 18 SPR/TRQR/SPL OA+ 1kΩ 1kΩ 10kΩ 20kΩ 20kΩ 14kΩ 20kΩ 20kΩ 14kΩ 20kΩ 47kΩ 47kΩ 20kΩ 20kΩ 14kΩ 20kΩ 47kΩ 20kΩ 47kΩ 20kΩ Divider External brake release output At-speed output Servo-Alarm output Servo-Ready output Positive direction over-travel inhibition input Negative direction over-travel inhibition input Alarm clear input Control mode switching input Speed zero clamp input Gain switching input Servo-ON input 30 7 COM+ 33 X4 + – + – + – CZ GND OZ- OZ+ OB- OB+ OA- OA+ Wiring Example of Velocity Control Mode VDC 12 to 24V NOT 35 S-RDY+ 34 S-RDY37 8 32 C-MODE 31 A-CLR 9 POT ZEROSPD 28 INTSPD3 External brake release output 11 BRKOFF+ 10 BRKOFF- At-speed output Servo alarm output Servo-Ready output Positive direction over-travel inhibition input Negative direction over-travel inhibition input Alarm clear input Control mode switching input Speed zero clamp input 26 Selection 3 input of internal command speed 29 SRV-ON 27 GAIN 4.7kΩ Divider The functions of the following pin can be changed using parameters. Input: 8, 9, 26, 27, 28, 29, 30, 31, 32, 33 Output: 10-11, 12, 34-35, 36-37, 38-39, 40 VDC 12 to 24V Servo-ON input Gain switching input 7 COM+ 33 INTSPD1 30 INTSPD2 Wiring to the connector, X4 English Selection 1 input of internal command speed Selection 2 input of internal command speed 3. System Configuration and Wiring 3. System Configuration and Wiring Wiring to the connector, X4 Wiring Example of Torque Control Mode X1 to X7 are used for the secondary circuit. To connect these terminals to the primary power supply (particularly, the 24 VDC power supply for control, the 24 VDC power supply for brake, and the 24 VDC power supply for regenerative resistor [for H-frame only]), insulation is required. Do not connect these terminals to the same power supply. 3. System Configuration and Wiring Wiring to the connector, X5 Connection to Encoder Symbol Connector Pin No. EX5V 1 Supply the power of external scale or A, B, Z phase encoder. EX0V 2 Connected to ground of control circuit. Power supply output I/F of external scale signals Frame ground EXPS 3 /EXPS 4 EXA 5 /EXA 6 EXB 7 /EXB 8 EXZ 9 /EXZ 10 FG Shell MDME 7.5kW to 15kW MHME 7.5kW MGME 6.0kW Serial signal The transmission / reception method. Connected with ground terminal in the servo driver. − B30 − 4 5 6 PS PS Shell (FG) Encoder cable Driver • In case of 17-bit absolute encoder MDME 7.5kW to 15kW MHME 7.5kW MGME 6.0kW 1) The manufacturers applicable external scales for this product are as follows. • Mitutoyo Corp. • Magnescale Co., Ltd. For the details of the external scale product, contact each company. 2) Recommended external scale ratio is 1/40 ≤ External scale ratio ≤ 160 X1 to X7 are used for the secondary circuit. To connect these terminals to the primary power supply (particularly, the 24 VDC power supply for control, the 24 VDC power supply for brake, and the 24 VDC power supply for regenerative resistor [for H-frame only]), insulation is required. Do not connect these terminals to the same power supply. +5V 0V Connector: JN2DS10SL1-R (by Japan Aviation Electronics Ind.) • Caution If you set up the external scale ratio to smaller value than 50/position loop gain (Pr1.00 and Pr.1.05), you may not be able to control per 1 pulse unit. Setup of larger scale ratio may result in larger noise. X6 E5V 2 E0V 3 3 7 9 Motor Parallel signal reception Correspondence speed : 4Mpps (after quadruple) 1 E5V 4 E0V 1 PS PS FG Connector (plug): MUF-PK10K-X (by J.S.T. Mfg. Co., Ltd.) Remarks Twisted pair English A, B, Z phase Endoder signal input Contents • In case of 20-bit incremental encoder Regulator Provide a power supply for the external scale on your part or use the following power output (250mA or less). Application Wiring to the connector, X6 Twisted pair E5V 4 E0V 1 6 BAT+ 5 BAT− 3 PS 7 PS 9 FG 1 battery X6 E5V 2 E0V 3 +5V 0V 4 5 6 Regulator Connect on to External Scale 3. System Configuration and Wiring PS PS Shell (FG) Connector: JN2DS10SL1-R (by Japan Aviation Electronics Ind.) Motor Encoder cable Driver Caution The voltage of input power to encoder side connector should be in the range 4.90 to 5.25 VDC. Remarks X1 to X7 are used for the secondary circuit. To connect these terminals to the primary power supply (particularly, the 24 VDC power supply for control, the 24 VDC power supply for brake, and the 24 VDC power supply for regenerative resistor [for H-frame only]), insulation is required. Do not connect these terminals to the same power supply. − B31 − 3. System Configuration and Wiring Wiring to the connector, X7 The connector X7 of the front panel is for monitor output. Analogue output: 2 systems : 1 systems Digital output In both cases, it is possible to switch the output signal by setting parameters. Output circuit 6 Connector X7 Manufacturer’s part No.: 530140610 Manufacturer: Japan Molex Inc. 1 X7 Application Symbol Connector Pin No. 1kΩ AM1 1 1kΩ AM2 2 2.2kΩ DM 4 Measuring instrument GND 3 This driver is equipped with various parameters to set up its characteristics and functions. This section describes the function and purpose of each parameter. Read and comprehend very well so that you can adjust this driver in optimum condition for your running requirements. • You can refer and set up the parameter with either one of the following. 1)front panel of the driver 2)combination of the setup support software, "PANATERM" and PC. Display LED (6-digit) Switch to error display screen when error occurs, and LED will flash (about 2Hz). LED will flash slowly (about 1Hz) when warning occurs. Analogue monitor output 2 AM2 2 Signal ground GND 3 Connected to ground of control circuit. 4 • Output the digital signal for monitor. • Output voltage is CMOS level compatible. • Output impedance is 2.2 kΩ. When connecting a measuring instrument, check its input circuit for impedance matching. NC – 5 Do not connect. NC – 6 Do not connect. 6 1 X7 Mode switching button (valid at SELECTION display) Press this to switch 4 kinds of mode. 1) Monitor Mode 2) Parameter Set up Mode 3) EEPROM Write Mode 4) Auxiliary Function Mode SET Button (valid at any time) Press this to switch SELECTION and EXECUTION display. Shifting of the digit for data changing to higher digit. X7 Output connector for monitor Press these to change display and data, select parameters and execute actions. (Change/Selection/Execution is valid to the digit which decimal point flashes.) Numerical value increases by pressing, , decreases by pressing . X1 to X7 are used for the secondary circuit. To connect these terminals to the primary power supply (particularly, the 24 VDC power supply for control, the 24 VDC power supply for brake, and the 24 VDC power supply for regenerative resistor [for H-frame only]), insulation is required. Do not connect these terminals to the same power supply. − B32 − − B33 − English • Output the analogue signal for monitor. • The amplitude of the output signal is ±10 V. • Output impedance is 1 kΩ. When connecting a measuring instrument, check its input circuit for impedance matching. 1 Remarks Outline of Parameter Contents AM1 DM Outline / Setup / Connection Setup with the Front Panel Analogue monitor output 1 Digital monitor output 4. Parameter 4. Parameter 4. Parameter Outline / Setup / Connection Composition of Parameters Setup with the PC It is possible to connect your personal computer to connector X1 of MINAS A5 using a USB cable for personal computer connection. Downloading the setup support software “PANATERM” from our web site and installing it on your personal computer will allow you to perform the following easily. • With the PANATERM, you can execute the followings. 1) Setup and storage of parameters, and writing to the memory (EEPROM). 2) Monitoring of I/O, pulse input and load factor. 3) Display of the present alarm and reference of the error history. 4) Data measurement of the wave-form graphic and bringing of the stored data. 5) Normal auto-gain tuning 6) Frequency characteristic measurement of the machine system. Because no production software such as CD-ROM is available, download the setup support software from our web site and install it on your personal computer. Parametr No. Class name Group Class No.* 0 00 to Basic setting Parameter for Basic setting 1 00 to Gain adjustment Parameter for Gain adjustment 2 00 to Damping control Parameter for Damping control 3 00 to Verocity/ Torque/ Full-closed control Parameter for Verocity/ Torque/ Full-closed control 4 00 to I/F monitor setting Parameter for I/F monitor setting 5 00 to Enhancing setting Parameter for Enhancing setting 6 00 to Special setting Parameter for Special setting * The Parameter No. consists of 2 digits. • How to Connect Connect to X1 (USB mini-B) Setup support software “PANATERM” Please download from our web site and use after install to the PC. • USB cable On the driver, use commercially available USB mini-B connector. The connector on the personal computer side should be in accordance with the specifications of the PC. When the cable does not have noise filter, attach a signal line noise filter (DV0P1460) to both ends of the cable. − B34 − − B35 − English Note • The parameter No. is displayed in the form of PrX.YY (X: Classification, YY: No.). •For the details on the parameters, refer to the Operating Instructions (Overall). 5. Protective Functions 5. Protective Functions Protective Function (What Is Error Code ?) Protective Function (What Is Error Code ?) Error code Main Sub 11 12 13 14 15 16 18 21 23 24 25 26 27 28 29 30 33 0 0 0 1 0 1 0 0 0 1 0 1 0 0 0 0 1 0 2 0 0 0 0 1 2 Protective function Control power supply under- voltage protection Over-voltage protection Main power supply under-voltage protection (between P to N) Main power supply under-voltage protection (AC interception detection) Over-current protection IPM error protection Over-heat protection Over-load protection Over-regeneration load protection Over-regeneration Tr error protection Encoder communication disconnect error protection Encoder communication error protection Encoder communication data error protection Position deviation excess protection Hybrid deviation excess error protection Over-speed protection 2nd over-speed protection Command pulse input frequency error protection Command pulse multiplier error protection Limit of pulse replay error protection Deviation counter overflow protection Safety detection IF overlaps allocation error 1 protection IF overlaps allocation error 2 protection IF input function number error 1 protection − B36 − History ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Attribute Can be cleared Immediate stop ○ ○ ○ ○ ○*1 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Error code Main Sub 3 4 5 33 6 7 34 0 36 0 to 2 37 0 to 2 38 0 0 1 39 2 40 0 41 0 42 0 43 0 44 0 45 0 47 0 48 0 49 0 0 50 1 0 1 2 51 3 4 5 0 1 55 2 87 0 95 0 Other number Note Protective function IF input function number error 2 protection IF output function number error 1 protection IF output function number error 2 protection CL fitting error protection INH fitting error protection Software limit protection EEPROM parameter error protection EEPROM check code error protection Over-travel inhibit input protection Analog input1 excess protection Analog input2 excess protection Analog input3 excess protection Absolute system down error protection Absolute counter over error protection Absolute over-speed error protection Initialization failure Absolute single turn counter error protection Absolute multi-turn counter error protection Absolute status error protection Encoder Z-phase error protection Encoder CS signal error protection Feedback scale connection error protection Feedback scale communication error protection Feedback scale status 0 error protection Feedback scale status 1 error protection Feedback scale status 2 error protection Feedback scale status 3 error protection Feedback scale status 4 error protection Feedback scale status 5 error protection A-phase connection error protection B-phase connection error protection Z-phase connection error protection Compulsory alarm input protection Motor automatic recognition error protection Other error History ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Attribute Can be cleared Immediate stop ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ History...The error will be stored in the error history. Can be cleared...To cancel the error, use the alarm clear input (A-CLR). If the alarm clear input is not effective, turn off power, remove the cause of the error and then turn on power again. Immediate stop...Instantaneous controlled stop upon occurrence of an error. (Setting of “Pr.5.10 Sequence at alarm” is also required.) − B37 − English • Various protective functions are equipped in the driver. When these are triggered, the motor will stall due to error, the driver will turn the Servo-Alarm output (ALM) to off (open). • Error status and their measures •During the error status, the error code No. will be displayed on the front panel LED, and you cannot turn Servo-ON. •You can clear the error status by Alarm clear input(A-CLR) in 120ms or longer. •When overload protection is triggered, you can clear it by Alarm clear input(ACLR) in 10sec or longer after the error occurs. You can clear the Overload protection time characteristics (refer to P.B40, 41) by turning off the control power supply between L1C and L2C (200V), 24V and 0V (400V) of the driver.*1 •You can clear the above error by operating the front panel keys and setup support softwear "PANATERM". •Be sure to clear the alarm during stop after removing the cause of the error and securing safety. •The error code No. is displayed in the form of ErrXX.Y (X: main, YY: sub). <List of error code No.> 6. Maintenance and Inspections Maintenance and Inspections • Routine maintenance and inspection of the driver and motor are essential for the proper and safe operation. Notes on Maintenance and Inspection Inspection Items and Cycles Maintenance and Inspections Guideline for Parts Replacement Use the table below for a reference. Parts replacement cycle varies depending on the actual operating conditions. Defective parts should be replaced or repaired when any error have occurred. Prohibited Product Driver General and normal running condition Ambient conditions : 30˚C (annual average), load factor of 80% or lower, operating hours of 20 hours or less per day. Perform the daily and periodical inspection as per the items below. Type Daily inspection Periodical inspection Note Cycles Daily Annual Items to be inspected • Ambient temperature, humidity, speck, dust or foreign object • Abnormal vibration and noise • Main circuit voltage • Odor • Lint or other particles at air holes • Cleanness at front portion of the driver and connector • Damage of the cables • Loose connection or misalignment between the motor and machine or equipment • Pinching of foreign object at the load • Loose tightening • Trace of overheat • Damage to the terminal block • Loose fasteners on terminal block Inspection cycle may change when the running conditions of the above change. − B38 − Disassembling for inspection and repair should be carried out only by authorized dealers or service company. Component Standard replacement cycles (hour) Smoothing condenser Approx. 5 years Cooling fan 2 to 3 years (10,000 to 30,000 hours) Aluminum electrolytic capacitor (on PCB) Approx. 5 years Rush current preventive relay Approx. 100,000 times (depending on working condition) Rush current preventive resistor Approx. 20,000 times (depending on working condition) Bearing 3 to 5 years (20,000 to 30,000 hours) Oil seal 5000 hours Encoder 3 to 5 years (20,000 to 30,000 hours) Battery for absolute encoder Life time varies depending on working conditions. Refer to the Operating Instructions attached to the battery for absolute encoder. Motor − B39 − Note English 1)Turn on and turn off should be done by operators or inspectors themselves. Never make an approach to the motor and the machine(s) driven by the motor while power is applied because they may become failure or malfunction. 2)Internal circuit of the driver is kept charged with high voltage for a while even after power-off. Turn off the power and allow 15 minutes or longer after LED display of the front panel has gone off, before performing maintenance and inspection. 3)Disconnect all of the connection to the driver when performing megger test (Insulation resistance measurement) to the driver, otherwise it could result in breakdown of the driver. 4)Do not use benzine, thinner, alcohol, acidic cleaner and alkaline cleaner because they can discolor or damage the exterior case. 5)For energy-saving purpose, the upper fan of the H-frame driver is stopped while the servo is OFF. This is not a fault. 6. Maintenance and Inspections These hours or cycles are reference. When you experience any error, replacement is required even before this standard replacement cycle. 7. Conformity to EC Directives and UL Standards EC Directives / Conformity to UL Standards 7. Conformity to EC Directives and UL Standards EC Directives / Conformity to UL Standards EC Directives The EC Directives apply to all such electronic products as those having specific functions and have been exported to EU and directly sold to general consumers. Those products are required to conform to the EU unified standards and to furnish the CE marking on the products. Overload protection time characteristics MDME 7.5kW∼15kW MHME 7.5kW MGME 6.0kW Time [s] 100 10 However, our AC servos meet the relevant EC Directives for Low Voltage Equipment so that the machine or equipment comprising our AC servos can meet EC Directives. 1 EMC Directives Conformity to UL Standards Observe the following conditions of (1) and (2) to make the system conform to UL508C (File No. E164620). (1)Use the driver in an environment of Pollution Degree 2 or 1 prescribed in IEC60664-1. (e.g. Install in the control box with IP54 enclosure.) (2)Make sure to install a circuit breaker or fuse which are UL recognized (Listed marked) between the power supply and the noise filter. For the rated current of the circuit breaker or fuse, refer to P.B16 "Driver and List of Applicable Peripheral Equipments" of Preparation. Use a copper cable with temperature rating of 75˚C or higher. (3)Over-load protection level Over-load protective function will be activated when the effective current exceeds 115% or more than the rated current based on the time characteristics (see the next page). Confirm that the effective current of the driver does not exceed the rated current. Set up the peak permissible current with Pr0.13 (Setup of 1st torque limit) and Pr5.22 (Setup 2nd torque limit). (4)Motor over-temperature protection is not provided. Motor over-load-temperature protection shall be provided at the final installation upon required by the NEC (National Electric Code). 0.1 100 115 300 Torque [%] Conformed Standards EMC Directives EC Directives Low-Voltage Directives Machinery Directives Functional safety UL Standards CSA Standards IEC EN EMC UL CSA : : : : : Driver EN55011 EN61000-6-2 EN61800-3 EN61800-5-1 Motor – EN60034-1 EN60034-5 EN954-1 (Cat. 3) ISO13849-1 (PL c, d*) (Cat. 3) EN61508 (SIL 2) – EN62061 (SIL 2) EN61800-5-2 (STO) IEC61326-3-1 UL508C UL1004-1 (File No.E164620) (File No.E327868) C22.2 No.14 C22.2 No.100 International Electrotechnical Commission Europaischen Normen Electromagnetic Compatibility Underwriters Laboratories Canadian Standards Association Pursuant to the directive 2004/108/EC, article 9(2) Panasonic Testing Centre Panasonic Service Europe, a division of Panasonic Marketing Europe GmbH Winsbergring 15, 22525 Hamburg, F.R. Germany * PL d: Provided that EDM is used. − B40 − 200 English MINAS Servo System conforms to relevant standard under EMC Directives setting up certain model (condition) with certain locating distance and wiring of the servo motor and the driver. And actual working condition often differs from this model condition especially in wiring and grounding. Therefore, in order for the machine to conform to the EMC Directives, especially for noise emission and noise terminal voltage, it is necessary to examine the machine incorporating our servos. − B41 − 7. Conformity to EC Directives and UL Standards Composition of Peripheral Equipments Installation Environment Power supply Metallic control box Noise filter for signal lines Residual current device (RCD) <Dedicated to power supply cable> Circuit breaker cable Noise filter for Motor with shield signal lines cable Driver XA L1 L2 L3 Noise filter Surge absorber U XB V W L1C L2C Noise filter for signal lines Noise filter for signal lines Insulated power supply for interface X6 X3 X4 <Dedicated to motor cable> Motor M RE Noise filter for signal lines Noise filter for signal lines Residual current device (RCD) <Dedicated to power supply cable> Circuit breaker Surge absorber Noise filter Insulated DC24V Driver XA L1 L2 L3 Noise filter for signal lines cable Noise filter for Motor with shield signal lines cable 24V 0V Noise filter for signal lines Insulated power supply for interface U XB V W X6 X3 X4 Controller <Dedicated to motor cable> Motor M RE Noise filter for signal lines Safety controller Ground (PE) Caution Use options correctly after reading Operating Instructions of the options to better understand the precautions. Take care not to apply excessive stress to each optional part. − B42 − − B43 − English Power supply (1)This product is designed to be used in over-voltage category (installation category) III of EN 61800-5-1:2007. (2)Use an insulated power supply of DC12 to 24V which has CE marking or complies with EN60950. Install a circuit breaker which complies with IEC Standards and UL recognized (Listed and marked) between power supply and noise filter. Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes. Ground (PE) Metallic control box +10% 3-phase, 200V to 230V 50/60Hz –15% +10% 400V type : Main power supply 3-phase, 380V to 480V 50/60Hz –15% Control power supply DC 24V ± 15% 200V type : Circuit Breaker Safety controller Controller 400V Composition of Peripheral Equipments Power Supply Use the servo driver in the environment of Pollution Degree 1 or 2 prescribed in IEC-60664-1 (e.g. Install the driver in Metaric control box with IP54 protection structure.) 200V 7. Conformity to EC Directives and UL Standards 7. Conformity to EC Directives and UL Standards 7. Conformity to EC Directives and UL Standards Composition of Peripheral Equipments Composition of Peripheral Equipments Surge Absorber C G-frame H-frame A L1' L2 L2' L3 L3' LINE D 6.5 1 B 50 50 FS5559-60-34 FS5559-80-34 A 410 460 B 170 180 C 370 420 D 388 438 Option part No. 1.5 45 Remarks 39±1 34±1 70 314 329 6.5 329 DV0P1460 45 6.5 70 •Select a noise filter whose capacity is commensurate with the power source capacity (in consideration of the load condition). •For the detailed specifications of each noise filter, contact the manufacturer. − B44 − 350 Circuit diagram [Unit: mm] L1 L1' L2 L2' L3 L3' E UL-1015 AWG16 <24V Power cable, Encoder cable, Interface cable and USB cable> 300 1.5 314 Manufacturer’s part No. Caution Manufacturer ZCAT3035-1330 TDK Corp. [Unit: mm] Mass: 62.8g Remarks To connect the noise filter to the connector XB connection cable, adjust the sheath length at the tip of the cable, as required. Fix the signal line noise filter in order to prevent excessive stress to the cables. E LINE 3 Install noise filters for signal lines to all cables (power cable, motor cable, encoder cable, interface cable and USB cable) Schaffner <FN258-42-33> 500±10 12 3 2 1 Noise Filter for Signal Lines Manufacturer 185 300 G, H-frame G, H-frame 2 Okaya Electric Ind. Circuit diagram [Unit: mm] 13±1 <FN258-42-07> FN258-42-07 FN258-42-33 Applicable driver (frame) 185 3-phase 400V 3-phase 400V Manufacturer’s part No. R・A・V-781BXZ-4 R・A・V-801BXZ-4 41±1 [Unit: mm] Voltage specifications for driver ø4.2±0.2 LOAD [Size] 25 140 L1 3-phase 200V 3-phase 400V Manufacturer English M8 Schaffner PE 1.5 25 95 Circuit diagram DV0P1450 DV0PM20050 Manufacturer Manufacturer’s part No. 30±1 FS5559-60-34 FS5559-80-34 Applicable driver (frame) 5.5±1 11±1 3-phase 200V 3-phase 200V Manufacturer’s part No. Voltage specifications for driver +30 200 -0 Voltage specifications for driver Option part No. 28.5±1 • Recommended components Provide a surge absorber for the primary side of noise filter. 4.5±0.5 When you install one noise filter at the power supply for multi-axes application, consult with manufacturer of the noise filter. If sufficient noise margin is required, connect 2 filters in series. 281 Noise Filter LOAD − B45 − 7. Conformity to EC Directives and UL Standards Composition of Peripheral Equipments Outline / Specifications <Power cable> Manufacturer’s part No. In the applications where the motor drives the vertical axis, this brake would be used to hold and prevent the work (moving load) from falling by gravity while the power to the servo is shut off. Manufacturer RJ8095 KK-CORP.CO.JP 130 107 [Unit: mm] 34 180 33 1.The lining sound of the brake (chattering and etc.) might be generated while running the motor with built-in brake, however this does not affect any functionality. 2.Magnetic flux might be generated through the motor shaft while the brake coil is energized (brake is open). Pay an extra attention when magnetic sensors are used nearby the motor. Specifications of Built-in Holding Brake [Unit: mm] Static Exciting Rotor Engaging Releasing Permissible Permissible Permissible current Releasing Motor Motor friction inertia work (J) per total work angular time time acceleration DC A series output torque voltage one braking x 103J ms ms x 10–4 kg·m2 rad/s2 N·m (at cool-off) MGME 6.0kW Residual current device Install a type B Residual current device (RCD) at primary side of the power supply. Grounding (1)To prevent electric shock, be sure to connect the ground terminal ( ) of the driver, and the ground terminal (PE) of the control panel. (2)The ground terminal ( ) must not be shared with other equipment. Two ground terminals are provided. Note Note MICROMETALS 57.2 102 T400-61D Manufacturer •For the brake release timing at power-on, or braking timing at Servo-OFF/ServoAlarm while the motor is in motion, refer to the Operating Instructions (Overall). •With the parameter, Pr4.38 (Setup of mechanical brake action while the motor is in motion), you can set up a time between when the motor enters to a free-run from energized status and when BRK-OFF signal turns off (brake will be engaged), when the Servo-OFF or alarm occurs while the motor is in motion. Refer to the Operating Instructions (Overall) for the details. For driver and applicable peripheral equipments, refer to P.B16 "Driver and List of Applicable Peripheral Equipments" . − B46 − 58.8 or more 4.7 150 or less 50 or less 1.4 11kW 100 15kW or more 7.1 300 or less 140 or less 1.08 MHME 7.5kW MDME 7.5kW DC2V or more 1372 2900 5000 2000 4000 3000 •Excitation voltage is DC24V±10%. •Releasing time values represent the ones with DC-cutoff using a varistor. •Above values (except static friction torque, releasing voltage and excitation current) represent typical values. •Backlash of the built-in holding brake is kept ±1˚or smaller at ex-factory point. •Service life of the number of acceleration/deceleration with the above permissible angular acceleration is more than 10 million times. (Life end is defined as when the brake backlash drastically changes.) − B47 − English R3.5 <Motor cable> Manufacturer’s part No. Use this built-in brake for "Holding" purpose only, that is to hold the stalling status. Never use this for "Brake" purpose to stop the load in motion. Output Timing of BRK-OFF Signal 200 7 8. Built-in Holding Brake 9. Dynamic Brake Outline The G-frame driver incorporates a dynamic brake to stop the motor immediately. To use the dynamic brake, use caution about the following points. (The H-frame driver does not incorporate the dynamic brake.) Caution 9. Dynamic Brake Connections of external dynamic brake resistor (Example) G-frame, 200 V Mains Residual current device 1.Dynamic brake is only for emergency stop. L1C L2C L1 Do not start/stop the motor by turning on/off the Servo-ON signal (SRV-ON). Otherwise it may damage the dynamic brake circuit of the driver. L2 L3 L3 Resistance specifications per piece Quantity of use Resistance Electric power 1.2Ω 400W 3 pcs. 4.8Ω 400W 3 pcs. For example of characteristic of the dynamic brake, refer to operating Instructions (Overall). − B48 − X2 L 2C X3 NC NC X4 DB1 B2 DB2 NC U-phase V-phase W-phase NC X5 U NC X6 V W DB3 DB4 NC CHARGE (Auxiliary contact (*1)) Thermal fuse (one fuse for each resistor) (to be supplied by customer) English Driver Frame Voltage G, H 200V G, H 400V X1 L1C B1 The Motor becomes a dynamo when driven externally and short circuit current occurred while dynamic brake is activated may cause smoking or fire. 2.Dynamic brake is a short-duration rating, and designed for only emergency stop. Allow approx. 10 minutes pause when the dynamic brake is activated during high-speed running. (The G-frame built-in dynamic brake resistor is capable of handling up to 3 continuous halts at the rated speed with max. permissible inertia. When overheated under more critical operating conditions, the brake will blow out and should be replaced with a new one.) •You can activate the dynamic brake in the following cases. 1) when the main power is turned off 2) at Servo-OFF 3) when one of the protective function is activated. 4) when over-travel inhibit input (NOT, POT) of connector X4 is activated In the above cases from 1) to 4), you can select either activation of the dynamic brake or making the motor free-run during deceleration or after the stop, with parameter. Note that when the control power is off, the dynamic brake will be kept released. •If the built-in dynamic brake resistor of the G-frame driver is insufficient, external dynamic brake resistors can be connected. •For the H-frame driver, external dynamic brake resistors can be connected. Connections of the external dynamic brake resistors are the same as those of the G-frame driver. (The DB3 and DB4 terminals are not provided.) •Use the following resistors as the external dynamic brake resistors. (To be prepared by user) NC L1 L2 Before shipping, a shorting bar is connected across DB3 and DB4. 24 VDC power supply Magnetic Contactor (MC) Turns on/off the dynamic brake resistor. Use coil surge suppression units together with this. Remarks • Use the same magnetic contactor as that of the main circuit. • Provide an auxiliary contact (*1) for protection, so that the servo does not turn on with an external sequence when the dynamic brake resistor is fused. Dynamic Brake Resistor (to be supplied by customer) Remarks • When you use an external dynamic brake resistor, install an external protective apparatus, such as thermal fuse without fail. • Mount the dynamic brake resistor on incombustible material such as metal. • Do not use an external dynamic brake resistor together with the built-in resistor. • Provide one dynamic brake resistor for each phase. • When using an external dynamic brake, be sure to use the resistor. Do not make short circuit. − B49 − for brake (to be supplied by customer) Terminals DB1, DB2, DB3 and DB4 • To connect an external dynamic brake resistor, disconnect the shorting bar between DB3 and DB4. • Connect a magnetic contactor (for control) for the external dynamic brake between L1C and DB1. • Provide an external protective device (e.g. thermal fuse) between DB2 and LC2. Remarks • The voltage applied across DB1 and DB2 must be 300 VAC or below or 100 VDC or below. Pin NC • Do not connect anything. 10. Check of the Combination of the Driver and the Motor 9. Dynamic Brake Connections of external dynamic brake resistor (Example) Incremental Specifications, 20-bit This driver is designed to be used in a combination with the motor which are specified by us. Check the series name of the motor, rated output torque, voltage specifications and encoder specifications. G-frame, 400 V Neutral point Mains Residual current device * Use a power supply with 5 A or larger capacity. 24 VDC power supply for control (to be supplied by customer) 24V 0V L1 L1 L2 L2 Caution X1 24V X2 L3 0V X3 L3 B1 NC X4 DB1 DB2 NC U-phase V-phase W-phase Power supply NC 3-phase, 200V X5 U NC X6 V Type Motor Rated rotational speed DB3 DB4 W NC CHARGE 3-phase, 400V MDMEC12G1* MDME Middle inertia 1500r/min Before shipping, a shorting bar is connected across DB3 and DB4. 24 VDC power supply Magnetic Contactor (MC) Turns on/off the dynamic brake resistor. Use coil surge suppression units together with this. Remarks • Use the same magnetic contactor as that of the main circuit. • Provide an auxiliary contact (*1) for protection, so that the servo does not turn on with an external sequence when the dynamic brake resistor is fused. Dynamic Brake Resistor (to be supplied by customer) Remarks • When you use an external dynamic brake resistor, install an external protective apparatus, such as thermal fuse without fail. • Mount the dynamic brake resistor on incombustible material such as metal. • Do not use an external dynamic brake resistor together with the built-in resistor. • Provide one dynamic brake resistor for each phase. • When using an external dynamic brake, be sure to use the resistor. Do not make short circuit. − B50 − for brake (to be supplied by customer) 3-phase, 400V 3-phase, 200V 3-phase, 400V Note 7.5kW 11.0kW MDMEC52G1* 15.0kW MDME754G1* 7.5kW MDMEC14G1* 11.0kW MGME Middle inertia MHME High inertia 1000r/min 1500r/min MGME602G1* MGME604G1* MHME752G1* MHME754G1* 6.0kW 7.5kW Driver Model Frame MGDHTC3B4 G-frame MHDHTC3B4 H-frame MGDHTB4A2 G-frame MHDHTB4A2 H-frame English Thermal fuse (one fuse for each resistor) (to be supplied by customer) 3-phase, 200V Rated output MDMEC54G1* 15.0kW 400V (Auxiliary contact (*1)) Model MDME752G1* NC B2 L1C Do not use in other combinations than those listed below. NC MGDHTC3B4 MGDHTB4A2 MGDHTC3B4 G-frame MGDHTB4A2 Suffix of " * " in the applicable motor model represents the motor structure. Terminals DB1, DB2, DB3 and DB4 • To connect an external dynamic brake resistor, disconnect the shorting bar between DB3 and DB4. • Connect a magnetic contactor (for control) for the external dynamic brake between L1C and DB1. • Provide an external protective device (e.g. thermal fuse) between DB2 and the neutral point. Remarks • The voltage applied across DB1 and DB2 must be 300 VAC or below or 100 VDC or below. Note • L1C is connected after the R-phase of the noise filter. • L1C is not indicated on the driver body. Pin NC • Do not connect anything. − B51 − 10. Check of the Combination of the Driver and the Motor 11. Specifications Absolute Specifications, 17-bit Caution Power supply 3-phase, 200V 3-phase, 400V 3-phase, 200V 3-phase, 400V Note Model MDME752S1* MDME Middle inertia MGME Middle inertia MHME High inertia 1500r/min 1000r/min 1500r/min Rated output 7.5kW MDMEC12S1* 11.0kW MDMEC52S1* 15.0kW MDME754S1* 7.5kW MDMEC14S1* 11.0kW MDMEC54S1* 15.0kW MGME602S1* MGME604S1* MHME752S1* MHME754S1* 6.0kW 7.5kW Driver Model Frame MGDHTC3B4 G-frame MHDHTC3B4 MGDHTC3B4 400V Control circuit Main circuit *1 Control circuit Control method Encoder feedback Feedback scale feedback H-frame MGDHTC3B4 MGDHTB4A2 200V H-frame MGDHTB4A2 G-frame MHDHTB4A2 Main circuit G-frame MGDHTB4A2 1)Suffix of " * " in the applicable motor model represents the motor structure. 2)Default of the driver is set for the incremental encoder specifications. When you use in absolute, make the following operations. a) Install a battery for absolute encoder. b) Switch the parameter Pr0.15 (Absolute encoder setup) from "1 (default)" to "0". Control signal Analog signal Pulse signal Communication function Safety function Input Output Input Output Input Output USB RS232 RS485 Front panel Regeneration resistor Dynamic brake resistor Control mode Single phase, 200 to 230V Single phase, 380 to 480V 3-phase, 200 to 230V DC24V±15% IGBT PWM Sinusoidal wave drive 17-bit (131072 resolution) absolute encoder, 7-wire serial 20-bit (1048576 resolution) incremental encoder, 5-wire serial A/B phase, initialization signal defferential input. Manufacturers that support serial communication scale: Mitsutoyo Corp. Magnescale Co., Ltd. General purpose 10 inputs The function of general-purpose input is selected by parameters. General purpose 6 outputs The function of general-purpose input is selected by parameters. 3 inputs (16Bit A/D : 1 input, 12Bit A/D : 2 inputs) 2 outputs (Analog monitor: 2 output) 2 inputs (Photo-coupler input, Line receiver input) 4 outputs ( Line driver: 3 output、open collector: 1 output) Connection with PC etc. 1 : 1 communication 1 : n communication up to 31 axes to a host. Used for IEC61800-5-2: STO. (1) 5 keys (MODE, SET, UP, DOWN, SHIFT) (2) LED (6-digit) (3) Monitor connector (Analog monitor output (2ch), Digital monitor output (1ch)) no built-in regenerative resistor (external resistor only) G-frame: Built-in (external resistor is also available) H-frame: External only Switching among the following 7 mode is enabled, (1) Position control (2) Velocity control (3) Toque control (4) Position/Velocity control (5) Position/Torque control (6) Velocity/Torque control (7) Full-closed control *1 The specification out of Japan. − B52 − + 10% 50/60Hz - 15% + 10% 50/60Hz - 15% + 10% 50/60Hz - 15% − B53 − English 3-phase, 400V Type Motor Rated rotational speed Parallel I/O connector 3-phase, 200V Do not use in other combinations than those listed below. Input power This driver is designed to be used in a combination with the motor which are specified by us. Check the series name of the motor, rated output torque, voltage specifications and encoder specifications. Basic Specifications 11. Specifications 11. Specifications Functions Functions (1) Deviation counter clear (2) Command pulse inhibition (3) Command dividing gradual increase switching (4) Damping control switching etc. Control output Positioning complete (In-position) etc. Position control Pulse input Exclusive interface for Photo-coupler: 500kpps Exclusive interface for line driver : 4Mpps Input pulse signal format Differential input 1/1000 to 1000 times Smoothing filter Primary delay filter or FIR type filter is adaptable to the command input Torque limit command input Individual torque limit for both positive and negative direction is enabled. Torque feed forward input Analog voltage can be used as torque feed forward input. Instantaneous Speed Observer Available Damping Control Available Control input (1) Selection of internal velocity setup 1 (2) Selection of internal velocity setup 2 (3) Selection of internal velocity setup 3 (4) Speed zero clamp etc. Control output Speed arrival etc. Torque limit command input Individual torque limit for both positive and negative direction is enabled. Torque feed forward input Analog voltage can be used as torque feed forward input. Internal velocity command Switching the internal 8speed is enabled by command input. Soft-start/down function Individual setup of acceleration and deceleration is enabled, with 0 to 10s/1000r/min. Sigmoid acceleration/deceleration is also enabled. Zero-speed clamp Speed zero clamp input is enabled. Instantaneous Speed Observer Available Velocity Control filter Available − B54 − Speed zero clamp, Torque command sign input etc. Control output Speed arrival etc. Analog input Speed command input can be provided by means of analog Torque command voltage. Parameters are used for scale setting and command input polarity. Speed limit function Speed limit value with parameter t is enabled. Control input (1) Deviation counter clear (2) Command pulse inhibition (3) Command dividing gradual increase switching (4) Damping control switching etc. Control output Full-closed positioning complete etc. Pulse input Analog input Common Velocity control Analog input Velocity command input Speed command input can be provided by means of analog voltage. Parameters are used for scale setting and command polarity. Control input Max. command pulse frequency Exclusive interface for Photo-coupler: 500kpps Exclusive interface for line driver : 4Mpps Input pulse signal format Differential input Electronic gear (Division/ Multiplication of command pulse) 1/1000 to 1000 times Smoothing filter Primary delay filter or FIR type filter is adaptable to the command input Torque limit command input Individual torque limit for both positive and negative direction is enabled. Torque feed forward input Analog voltage can be used as torque feed forward input. Setup range of division/ multiplication of feedback scale 1/40 to 160 times Auto tuning The load inertia is identified in real time by the driving state of the motor operating according to the command given by the controlling device and set up support software “PANATERM”. The gain is set automatically in accordance with the rigidity setting. Division of encoder feedback pulse Set up of any value is enabled (encoder pulses count is the max.). Protective function Hard error Over-voltage, under-voltage, over-speed, over-load, over-heat, over-current and encoder error etc. Soft error Excess position deviation, command pulse division error, EEPROM error etc. Traceability of alarm data The alarm data history can be referred to. − B55 − English Electronic gear (Division/ Multiplication of command pulse) Full-closed control Analog input Max. command pulse frequency Torque control Control input After-Sale Service (Repair) Repair Consult to a dealer from whom you have purchased the product for details of repair. When the product is incorporated to the machine or equipment you have purchased, consult to the manufacturer or the dealer of the machine or equipment. Cautions for Proper Use − B56 − Technical information Technical information of this product (Operating Instructions, CAD data) can be downloaded from the following web site. http://industrial.panasonic.com/ww/i_e/25000/motor_fa_e/motor_fa_e.html For your records: The model number and serial number of this product can be found on either the back or the bottom of the unit. Please note them in the space provided and keep for future reference. Model No. □DH M□ME M Serial No. Date of purchase Name Dealer Address Phone ( ) - 7-1-1 Morofuku, Daito, Osaka, 574-0044, Japan Phone : +81-72-871-1212 © Panasonic Corporation 2010 − B57 − English • Practical considerations for exporting the product or assembly containing the product When the end user of the product or end use of the product is associated with military affair or weapon, its export may be controlled by the Foreign Exchange and Foreign Trade Control Law. Complete review of the product to be exported and export formalities should be practiced. • This product is intended to be used with a general industrial product, but not designed or manufactured to be used in a machine or system that may cause personal death when it is failed. • Installation, wiring, operation, maintenance, etc., of the equipment should be done by qualified and experienced personnel. • Apply adequate tightening torque to the product mounting screw by taking into consideration strength of the screw and the characteristics of material to which the product is installed. Overtightening can damage the screw and/or material; undertightening can result in loosening. Example) Steel screw (M5) into steel section: 2.7-3.3 N·m. • Install a safety equipments or apparatus in your application, when a serious accident or loss of property is expected due to the failure of this product. • Consult us if the application of this product is under such special conditions and environments as nuclear energy control, aerospace, transportation, medical equipment, various safety equipments or equipments which require a lesser air contamination. • We have been making the best effort to ensure the highest quality of the products, however, application of exceptionally larger external noise disturbance and static electricity, or failure in input power, wiring and components may result in unexpected action. It is highly recommended that you make a fail-safe design and secure the safety in the operative range. • If the motor shaft is not electrically grounded, it may cause an electrolytic corrosion to the bearing, depending on the condition of the machine and its mounting environment, and may result in the bearing noise. Checking and verification by customer is required. • Failure of this product depending on its content, may generate smoke of about one cigarette. Take this into consideration when the application of the machine is clean room related. • Please be careful when using in an environment with high concentrations of sulfur or sulfric gases, as sulfuration can lead to disconnection from the chip resistor or a poor contact connection. • Take care to avoid inputting a supply voltage which significantly exceeds the rated range to the power supply of this product. Failure to heed this caution may result in damage to the internal parts, causing smoking and/or a fire and other trouble. • The user is responsible for matching between machine and components in terms of configuration, dimensions, life expectancy, characteristics, when installing the machine or changing specification of the machine. The user is also responsible for complying with applicable laws and regulations. • The product will not be guaranteed when it is used outside its specification limits. • Parts are subject to minor change to improve performance. MEMO MEMO 7-1-1 Morofuku, Daito, Osaka, 574-0044, Japan Phone : +81-72-871-1212 © Panasonic Corporation 2010 Printed in China IME15+A A1010-1111