Pressure Sensor/PS(ADP4), PF(ADP1) Pressure Sensor PS/PF PS Pressure Sensor PF Pressure Sensor High precision pressure sensor (without amp.) Features ● Compact size (PS type) ● High accuracy and liner ● Broad line-up ● RoHS compliant characteristic Typical Applications ● Industrial use: pressure switches and pneumatic components, compressed air pressure measuring devices and airbeds ● Medical use: blood pressure meters, oxygen generator and airbeds ● Others: pressure sensing devices for air pressure mediums Ordering Information ADP Product name 1 : PF pressure sensor 4 : PS pressure sensor Terminal profile and direction 1 : DIP terminal (Direction opposite to the pressure inlet direction) Type Bridge resistance Rated pressure 1 : Standard type Nil : PF 5 kΩ 0 : 4.9 kPa 0 : PS 5 kΩ (With glass base) 2 : 34.3 kPa 3 : 3.3 kΩ 2 : Economy type 3 : 49.0 kPa (Without glass base) 4 : 98.1 kPa 5 : 196.1 kPa 6 : 343.2 kPa 7 : 490.3 kPa 8 : 833.6 kPa 9 : 980.7 kPa Note : Some part numbers may not be available A : 40.0 kPa depending on the combination. Please refer to the Table of Product Types. 2 : DIP terminal (Pressure inlet direction) Types Part No. Brige resistance PS pressure sensor 5 kΩ PF pressure sensor 5 kΩ 3.3 kΩ 3.3 kΩ Terminal Pressure 4.9kPa 34.3kPa 49.0kPa Standard type 98.1kPa 196.1kPa (with glass base) 343.2kPa 490.3kPa 833.6kPa 980.7kPa Economy type (without glass base) 40.0kPa DIP terminal: Direction opposite to the pressure inlet direction ADP41010 ADP41210 ADP41310 ADP41410 ADP41510 ADP41610 ADP41710 ADP41810 ADP41910 – DIP terminal: SMD terminal DIP terminal: Direction opposite Pressure inlet to the pressure direction inlet direction – ADP42010 – – ADP42210 – – ADP42310 – ADP42410 ADP4932 ADP41413 – ADP42510 – – ADP42610 – – ADP42710 – – ADP42810 – ADP42910 ADP4933 ADP41913 – – DIP terminal: DIP terminal: Pressure inlet Direction opposite to the pressure direction inlet direction – ADP1101 – ADP1121 – ADP1131 ADP42413 ADP1141 – ADP1151 – ADP1161 – ADP1171 – ADP1181 ADP42913 ADP1191 ADP41A23 ADP42A23 – DIP terminal: DIP terminal: DIP terminal: Pressure inlet Direction opposite Pressure inlet to the pressure direction direction inlet direction ADP1201 – – ADP1221 – – ADP1231 – – ADP1241 – – ADP1251 – – ADP1261 – – ADP1271 – – ADP1281 – – ADP1291 – – – ADP11A23 ADP12A23 Standard packing : Carton : 100 pcs.; Case : 1,000 pcs. Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should a safety concern arise regarding this product, please be sure to contact us immediately. 00 Aug. 2015 Pressure Sensor/PS(ADP4), PF(ADP1) Rating Type Economy type (Without glass base) Standard type (With glass base) Type of pressure Pressure medium Rated pressure (Unit: kPa) Max. applied pressure Bridge resistance Gauge pressure Air ✽2 4.9 34.3 to 343.2 490.3 833.6 980.7 98.1 ✽3 980.7 ✽3 1.5 times of the Twice of the 1.5 times of the Twice of the rated pressure rated pressure rated pressure rated pressure 5,000 Ω ±1,000 Ω 3,300 Ω ±700 Ω ±1.0 %FS ±1.0 %FS 40.0 Twice of the rated pressure 3,300 Ω ±600 Ω −5 °C to +50 °C 23 °F to +122 °F −20 °C to +70 °C −4 °F to +158 °F 25 °C 77 °F 5 °C to 45 °C 41 °F to +113 °F 1.5 mA.DC 43.5±22.5 mV ±15 mV ±0.3 %FS ±0.7 %FS ±3.5 %FS ±10 %FS Ambient temperature −20 °C to +100 °C −4 °F to +212 °F (no freezing or condensation) Storage temperature −40 °C to +120 °C −40 °F to +248 °F (no freezing or condensation) Standard temperature 25 °C 77 °F Temperature compensation range Drive current (constant current) Output span voltage Offset voltage Linearity Pressure hysteresis Offset voltage-temperature characteristics ✽4 Sensitivity-temperature characteristics ✽4 0 °C to 50 °C 32 °F to +122 °F 1.5 mA.DC 100±40 mV ±20 mV ±0.7 %FS ±0.3 %FS ±0.5 %FS ±0.6 %FS ±0.6 %FS ±0.2 %FS ±0.4 %FS 40±20 mV ±15 %FS 30 °C 86 °F 0 °C to 60 °C 32 °F to +140 °F 1.0 mA.DC 65±25 mV ±5.0 %FS ±10 %FS ±2.5 %FS ±1.3 %FS Notes : ✽1 Unless otherwise specified, measurements were taken with a drive current of ±0.01 mA.DC and humidity ranging from 25% to 85%. ✽2 Please consult us if a pressure medium other than air is to be used. ✽3 For PS pressure sensor only ✽4 This is the regulation which applies within the compensation temperature range. ✽5 Please consult us if the intended use involves a negative pressure. Reference Data [PS pressure sensor] data 1.-(1) Output characteristics 1.-(2) Offset voltage - temperature characteristics 60 Output voltage (mV) ADP41913 Drive current : 1.0 mA.DC; rating ±3.5 %FS Offset voltage-temperature characteristics (%FS) ADP41913 Drive current : 1.0 mA.DC ; temperature : 30 °C 86 °F 50 40 30 20 10 0 0 ● Pressure 980.7/2{5} Pressure(kPa) 1.-(3) Sensitivity -temperature characteristics 4 3 2 1 0 −1 −2 0 32 980.7{10} ADP41913 Drive current : 1.0 mA.DC; rating ±2.5 %FS Sensitivity-temperature characteristics(%FS) ● Characteristics 30 86 Temperature (°C °F) 60 140 4 3 2 1 0 −1 −2 0 32 30 86 Temperature (°C °F) 60 140 cycle range (0 to rated pressure) Tested sample : ADP41913, temperature : 100 °C 212 °F, No. of cycle: 1×106 Offset voltage range Output span voltage range Output span voltage range(%FS) Offset voltage range(%FS) 3 2 1 0 −1 −2 −3 0 1×106 5×105 Pressure cycle(cycle) 3 2 Even after testing for 1 million times, the variations in the offset voltage and output span voltage are minimal. 1 0 −1 −2 −3 0 1×106 5×105 Pressure cycle(cycle) Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should a safety concern arise regarding this product, please be sure to contact us immediately. 00 Aug. 2015 Pressure Sensor/PS(ADP4), PF(ADP1) [PF pressure sensor] data 1.-(1) Output characteristics 1.-(2) Offset voltage - temperature characteristics ADP1141 Drive current : 1.5 mA.DC; temperature : 30 °C 86 °F ADP1141 Drive current : 1.5 mA.DC; rating ±5 %FS Offset voltage-temperature characteristics (%FS) 100 Output voltage (mV) 80 60 40 20 0 −20 −40 0 ● Pressure 49{0.5} Pressure(kPa) 1.-(2) Sensitivity - temperature characteristics 98.1{1} 4 ADP1141 Drive current : 1.5 mA.DC; rating ±2.5 %FS Sensitivity-temperature characteristics(%FS) ● Characteristics 3 2 1 0 -1 -2 0 32 25 77 Temperature (°C °F) 50 122 4 3 2 1 0 −1 −2 0 32 30 86 Temperature (°C °F) 60 140 cycle range (0 to rated pressure) Tested sample : ADP1131, temperature : 25 °C 77 °F Offset voltage range Output span voltage range Output span voltage range(%FS) Offset voltage range(%FS) 2 1 0 −1 −2 0 1×105 5×105 1×106 Pressure cycle(cycle) Even after testing for 1 million times, the variations in the offset voltage and output span voltage are minimal. 2 1 0 −1 −2 0 1×105 5×1051×106 Pressure cycle(cycle) Evaluation Test Classification Environmental characteristics Tested item Storage at high temperature Storage at low temperature Tested condition Temperature : Left in a 120 °C 248 °F constant temperature bath Time : 1,000 hrs. Temperature : Left in a −40 °C –40 °F constant temperature bath Time : 1,000 hrs. Temperature/humidity : Left at 40 °C 104 °F, 90 % RH Time : 1,000 hrs. Temperature : –40 °C to 120 °C –40 °F to 248 °F 1 cycle : 30 Min. Times of cycle : 100 Temperature/humidity : 40°C 104 °F, 90% RH Operation times : 106, rated voltage applied. Double amplitude : 1.5 mm 0.059 inch Vibration : 10 to 55 Hz Applied vibration direction : X, Y, Z 3 directions Times : 2 hrs each Dropping height : 75 cm 29.528 inch Times : 2 times Pulling strength : 9.8 N {1 kgf}, 10 sec. Bending strength : 4.9 N {0.5 kgf}, left and right 90 ° 1 time Temperature : 230 °C 446 °F Time : 5 sec. Temperature : 260°C 500 °F Time : 10 sec. Humidity Temperature cycle Endurance characteristics High temperature/ high humidity operation Vibration resistance Mechanical characteristics Dropping resistance Terminal strength Soldering resistance Soldered in DIP soldering bath Temperature Result Passed Passed Passed Passed Passed Passed Passed Passed Passed Passed Note: For details other than listed above, please consult us. Items Offset valtage Output span voltage Criteria Variation amount within ±5.0%FS of value Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should a safety concern arise regarding this product, please be sure to contact us immediately. 00 Aug. 2015 Pressure Sensor/PS(ADP4), PF(ADP1) Dimensions The CAD data of the products with a mark can be downloaded from: http://industrial.panasonic.com/ [PS pressure sensor] ● Terminal direction : DIP terminal Direction opposite to the pressure inlet direction ADP41□□□ Recommended PC board pattern (BOTTOM VIEW) 7.2 0.283 7.5 0.295 R 7.2 f2.5 f0.098 8.2Max. 0.323Max. 4 0.157 5 0.197 3.5 0.138 6 0.25 0.010 9.5 0.374 unit : mm inch General tolerance : ±0.3 ±0.012 4 Name Terminal No. Power supply (+) 1 Output (+) 2 Power supply (–) 3 Power supply (–) 4 Output (–) 5 No connection 6 Note: Leave terminal 6 unconnected. direction : DIP terminal Pressure inlet direction ADP42□□□ 7.2 0.283 Recommended PC board pattern (BOTTOM VIEW) 7.2 0.283 Pressure inlet hole 9.5 0.374 f4 f1.1 f0.043 2.5 0.098 f0.157 0.25 0.010 0.197 4 0.157 5 2.5 0.098 0.5 0.020 f2.5 f0.098 f5 f0.1 9 7 3.5 0.138 3 6 5 R1 3 4 R3 2.5 0.098 8.2Max. 0.323Max. unit : mm inch General tolerance : ±0.3 ±0.012 −Input R4 5 −Output .2 R0 008 . R0 JAPAN 2 2 +Output R2 +Input 1 2.5 0.098 1 Terminal connection diagram 6-f0.9 6-f0.035 3.7 0.164 Atmospheric pressure inlet hole ● Terminal R4 2.5 0.098 7.5 0.295 ● Terminal 5 R3 −Input 6 is no connection 4.6 0.181 3 0.5 2.5 0.020 0.020 JAPAN 2 3 4 R Atmospheric pressure inlet hole 1 R1 +Input 1 5 −Output 2.5 0.098 2.5 0.020 2 +Output R2 2 0. .08 0 f4 f0.157 Terminal connection diagram 6-f0.9 6-f0.035 0.283 Pressure inlet hole f1.1 f0.043 6 is no connection Name Terminal No. Power supply (+) 1 Output (+) 2 Power supply (–) 3 Power supply (–) 4 Output (–) 5 No connection 6 Note: Leave terminal 6 unconnected. 4 direction : SMD terminal ADP4932, ADP4933 7.2 0.283 7.2 0.283 Recommended PC board pattern (BOTTOM VIEW) Pressure inlet hole f1.1 f0.043 Terminal connection diagram 1.1 0.043 2 +Output R2 2.5 0.098 1 2 3 JAPAN Atmospheric pressure inlet hole 6 5 4 0.5 0.020 2.5 0.098 3 +Input 1 9.5 0.374 1.9 0.075 R1 4 R3 −Input R4 6 is no connection 5 −Output 0.15 0.006 45 8 0. 1 R 0.0 R 4.0 0.016 5.0 0.020 8.5 0.335 f4.0 f0.157 f2.5 f0.098 10.0 0.394 0.5 0.020 2.5 0.098 2.5 0.098 unit : mm inch General tolerance : ±0.3 ±0.012 Name Terminal No. Power supply (+) 1 Output (+) 2 Power supply (–) 3 Power supply (–) 4 Output (–) 5 No connection 6 Note: Leave terminal 6 unconnected. Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should a safety concern arise regarding this product, please be sure to contact us immediately. 00 Aug. 2015 Pressure Sensor/PS(ADP4), PF(ADP1) Dimensions The CAD data of the products with a mark can be downloaded from: http://industrial.panasonic.com/ [PF pressure sensor] ● Terminal direction : DIP terminal Direction opposite to the pressure inlet direction ADP11□□(□) Recommended PC board pattern (BOTTOM VIEW) 10 0.394 Atmospheric pressure inlet hole Pressure inlet hole f0.8 f0.031 +Input 2 C C0 0.5 .0 2 0 R0 R0 .5 .02 0 2.54 0.100 −Input Tolerance : ±0.1 15 ° Terminal No. Name 1 Output (–) 2 Power supply (+) 3 Output (+) 4 No connection 5 Power supply (–) 6 Output (–) 0 4 unit : mm inch General tolerance : ±0.3 ±0.012 JAPAN 1 2 R4 5 2.54 0.100 5 −Output 6 5.08 0.200 0.25 0.010 6 1 R3 to 0.5 0.020 1.2 0.047 2.54 0.100 R1 +Output 3 2.54 0.100 6 4.9 3.3 1.1 0.043 0.6 0.024 0.193 0.130 0.236 f3 f0.118 R2 10.16 0.400 8.6 0.339 6-f0.9 6-f0.035 10.16 0.400 ● Terminal Terminal connection diagram Note: Leave terminal 4 unconnected. 3 direction : DIP terminal Pressure inlet direction ADP12□□(□) Recommended PC board pattern (BOTTOM VIEW) 10 0.394 Pressure inlet hole f0.8 f0.031 +Input 10.16 0.400 f6 36 f0.2 0 to 0.25 0.010 4 0.157 3.3 6 0.130 0.236 0.6 0.024 0.25 0.010 6 5 4 JAPAN 1 2 15° 2.54 0.100 5.08 0.200 R2 R1 1 +Output 3 6 R3 2.54 0.100 f3 f0.118 2.54 0.100 C0 C0 .02 .5 0 2.54 0.100 1.2 0.047 0.5 0.020 2 6-f0.9 6-f0.035 8.6 0.339 Atmospheric pressure inlet hole Terminal connection diagram −Output R4 5 −Input Tolerance : ±0.1 Terminal No. Name 1 Power supply (+) 2 Output (+) 3 Power supply (–) 4 Power supply (–) 5 Output (–) 6 No connection R0 R0 .5 .02 0 10.16 0.400 unit : mm inch General tolerance : ±0.3 ±0.012 Note: Leave terminal 4 unconnected. 3 Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should a safety concern arise regarding this product, please be sure to contact us immediately. 00 Aug. 2015 Pressure Sensor/PS(ADP4), PF(ADP1) NOTES ■ Mounting 9) After soldering, prevent chemical agents from adhering to the sensor when applying coating to avoid insulation deterioration of the circuit board. 10) Please consult us concerning leadfree soldering. Use the land of the printed-circuit board on which the sensor is securely fixed. ■ Soldering Temperature Avoid the external thermal influence as the product has a limited thermal capacity due to its compact structure. Heat deformation may damage the sensor or deteriorate its performance. Use the non-corrosive rosin flux. Prevent the flux from entering into the inside of the product as the sensor is exposed to the atmosphere. 1) Manual soldering • Raise the temperature of the soldering tip between 260 and 300 °C 500 and 572 °F (30 W) and solder within 5 seconds. • The sensor output may vary if the load is applied on the terminal during soldering. • Keep the soldering tip clean. 2) DIP soldering (DIP Terminal) • Keep the temperature of the DIP solder tank below 260 °C 500 °F and solder within 5 seconds. • To avoid heat deformation, do not perform DIP soldering when mounting on the circuit board which has a small thermal capacity. 3) Reflow soldering (SMD Terminal) • The recommended reflow temperature profile conditions are given below. 4) 5) 6) 7) 8) 230 °C 446 °F 150 °C 302 °F ■ Cleaning • Prevent cleaning liquid from enteringthe inside of the product as the sensor isexposed to the atmosphere. • Do not perform ultrasonic cleaning in order to prevent damages to the product. ■ Environment 1) Avoid use and storage in the corrosive gas (organic solvent, sulfurous acid and hydrogen sulfide gases) which negatively affects the product. 2) Avoid use in a place where these products come in contact with water as the sensor does not have a splash-proof construction. 3) Avoid use in an environment where these products cause dew condensation. When water attached to the sensor chip freezes, the sensor output may be fluctuated or damaged. 4) Due to the structure of the pressure sensor chip, the output varies under light. Do not expose the sensor chip to light when applying a voltage by using a transparent tube. 5) Do not apply high-frequency oscillation, such as ultrasonic waves, to the product. Main heating Preheating With in 60 sec. With in 10 sec. Time • We recommend the screen solder printing method as the method of cream. • Please refer to the recommended PC board specification diagram for the PC board foot pattern. • Self alignment may not always work as expected, therefore, please carefully the position of the terminals and pattern. • The temperature of the profile is assumed to be a value measured with the printed wiring board of the terminal neighborhood. • Please evaluate solderbility under the actual mounting conditions since welding and deformation of the pressure inlet port may occur due to heat stress depending on equipments or conditions. Rework soldering • Complete rework at a time. • Use a flattened soldering tip when performing rework on the solder bridge. Do not add the flux. • Keep the soldering tip below the temperature described in the specifications. Avoid drop and rough handling as excessive force may deform the terminal and damage soldering characteristics. Keep the circuit board warpage within 0.05 mm of the full width of the sensor. After soldering, do not apply stress on the soldered part when cutting or bending the circuit board. Prevent human hands or metal pieces from contacting with the sensor terminal. Such contact may cause anomalous outlets as the terminal is exposed to the atmosphere. ■ Quality check under actual use conditions These specifications are for individual components. Before use, carefully check the performance and quality under actual use conditions to enhance stability. ■ Other precautions 1) The wrong mounting method and the pressure range may invite the risk of accidents. 2) Only applicable pressure medium is dry air. Avoid use in the corrosive gas (organic solvent, sulfurous acid and hydrogen sulfide gases) or other mediums containing moisture or foreign substances. Such mediums may damage or break the product. 3) The pressure sensor chip is located inside the pressure introduction port. Do not insert foreign substances, such as wires, into the port as those substances may damage the chip and close the port. Do not block the atmosphere introduction port. 4) Use electric power within the rated power range. Use beyond the range may damage the product. 5) Follow below instructions as static electricity may damage the product: (1) For Storage, short the circuit between terminals by using conductive substances or wrap the whole chip with aluminum foil. For storage and transportation, avoid plastic containers which are easily electrified. (2) Before use, connect electrified materials on desk and operators to the ground in order to safely discharge static electricity. 6) Carefully select and fix tubes, introduction pipes and products based on the working voltage. Please contact us for any inquires. APPLICATION CIRCUIT DIAGRAM (EXAMPLE) Constant current Pressure circuit unit sensor The pressure sensor converts a voltage by constant current drive and if necessary, amplifies the voltage. The circuit on the right is a typical use example. Amplifier circuit unit OP AMP OP AMP OP AMP MOUNTING METHOD The general method of air pressure transmission varies depending on the low/high pressure condition. • Usage note (1) Select a study pressure introduction pipe to avoid pressure leak. (2) Securely fix the pressure introduction pipe to avoid pressure leak. (3) Do not block the pressure introduction pipe. Methods of transmitting air pressures When the pressure is low When the pressure is high (4.9k Pa to 98.1 kPa) (196.1 kPa to 980.7 kPa) PC board Tube PC board O-ring Pressure inlet pipe If a tube is used as the pressure inlet pipe, it may become disengaged. Use a sturdy tube and secure it using O-rings. Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should a safety concern arise regarding this product, please be sure to contact us immediately. 00 Aug. 2015 Glossary of Common Terms for Pressure Sensors EXPLANATION OF TERMS ■ Pressure object ■ Offset voltage temperature characteristic This is what can be used to activate the pressure sensor. (The Panasonic Corporation pressure sensor can be used with gas.) ■ Rated pressure The pressure value up to which the specifications of the pressure sensor are guaranteed. ■ Maximum applied pressure The maximum pressure that can be applied to the pressure sensor, after which, when the pressure is returned to below the rated pressure range, the specifications of the pressure sensor are guaranteed. ■ Temperature compensation range The temperature range across which the specification values of the pressure sensor are guaranteed. ■ Drive current (voltage) The variation of the offset voltage with changes in ambient temperature. The difference between the offset voltage at the standard temperature and the offset values at the compensation lower limit temperature (low temperature) (D1) and compensation upper limit temperature (high temperature) (D2) are obtained, and the offset voltage temperature characteristic is expressed as the ratio of the larger of these two differences (absolute) with respect to the full scale voltage (FS). ■ Temperature sensitivity characteristic The variation of the sensitivity with changes in ambient temperature (variation in full scale (FS)). The difference between the full scale voltage at the standard temperature (FS) and the full scale values at the compensation lower limit temperature (low temperature) (FS1) and compensation upper limit temperature (high temperature) (FS2) are obtained, and the offset voltage temperature characteristic is expressed as the ratio of the larger of these two differences (FS1 - FS and FS2 - FS (absolute)) with respect to the full scale voltage (FS). Output voltage The supply current (voltage) required to drive a pressure sensor. ■ Output span voltage The difference between the rated output voltage and the offset voltage. The output span voltage is also called the full-scale voltage (FS). Compensation upper limit temperature No Compensation lower limit temperature Δ2 Δ1 ■ Offset voltage The output voltage of a pressure sensor when no pressure is applied. ■ Rated pressure output voltage Output voltage when rated pressure is applied. ■ Linearity When the pressure is varied from no load to the rated pressure, the linearity is the amount of shift between the straight line that joins the no-load voltage value and the rated pressure voltage value (expressed as the ratio of the amount of shift (D1) at half of the rated pressure value with respect to the full scale voltage (FS)). FS2 Standard temperature FS FS1 No load No load ■ Bridge resistance Refers to the resistance value of a piezoresistance formed on a monolithic silicon substrate. For example, the values of the resistances R1 to R4 in the bridge are typically 5 kΩ each. ✽ When the resistances of the resistive elements R1 to R4 that comprise the bridge are 5 kΩ each, the equivalent composite resistance of the bridge is 5 kΩ (3 kΩ bridges are also available). ■ Output hysteresis FS D1 D2 Offset voltage No load 1/2 rated Rated Rated pressure Rated pressure output voltage Output voltage The ratio of the difference (D2) in the noload output voltages when the pressure is varied from no load to the rated pressure then reduced back to no load, with respect to the full scale voltage (FS). R2 R1 R3 R4 The bridge resistance is the resistance of the four resistive elements that make up the bridge expressed as one combined resistance. ■ Overall accuracy Accuracy of offset voltage and rated pressure output voltage within the temperature compensation range. Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should a safety concern arise regarding this product, please be sure to contact us immediately. 00 Aug. 2015