NCP1599 1 MHz, 3 A Synchronous Buck Regulator The NCP1599 is a fixed 1 MHz, high−output−current, synchronous PWM converter that integrates a low−resistance, high−side P−channel MOSFET and a low−side N−channel MOSFET. The NCP1599 utilizes internally compensated current mode control to provide good transient response, ease of implementation, and excellent loop stability. The NCP1599 includes an internally fixed switching frequency (FSW), and an internal soft−start to limit inrush current. Other features include cycle−by−cycle current limiting, short−circuit protection, power saving mode and thermal shutdown. Features • Internal 140 mW High−Side P−Channel and 90 mW Low−Side • • • • • • • • • N−Channel MOSFET Fixed 1 MHz Switching Frequency Cycle−by−Cycle Current Limiting Hiccup Mode Short−Circuit Protection Overtemperature Protection Internal Soft−Start Start−up with Pre−Biased Output Load Adjustable Output Voltage Down to 0.8 V Power Saving Mode During Light Load These are Pb−Free Devices http://onsemi.com MARKING DIAGRAM DFN6 CASE 506AH A Y WW G April, 2013 − Rev. 1 = Assembly Location = Year = Work Week = Pb−Free Package FB 1 6 COMP GND 2 5 VCC LX 3 4 VCCP (Top View) DSP Power Hard Disk Drivers Computer Peripherals Home Audio Set−Top Boxes Networking Equipment LCD TV Wireless and DSL/Cable Modem USB Power Devices © Semiconductor Components Industries, LLC, 2013 1599 AYWW G PIN CONNECTIONS Applications • • • • • • • • • 1 1 ORDERING INFORMATION Device NCP1599MNTWG Package Shipping† DFN6 3000 / Tape & Reel (Pb−Free) †For information on tape and reel specifications, including part orientation and tape sizes, please refer to our Tape and Reel Packaging Specifications Brochure, BRD8011/D. 1 Publication Order Number: NCP1599/D NCP1599 BLOCK DIAGRAM NCP1599 VCCP VCC Power Reset UVLO THD Hiccup + CA − OSC + COMP PMOS Soft−Start M1 Vref FB − PWM + + + gm − Control Logic LX GND Figure 1. Block Diagram PIN DESCRIPTIONS Pin No Symbol Description 1 FB 2 GND 3 LX 4 VCCP Power input for the power stage 5 VCC Input supply pin for internal bias circuitry. A 0.1 mF ceramic bypass capacitor is preferred to connect to this pin. 6 COMP Output of the Gm Amplifier and compensation node. Connect a series R−C network from this pin to GND for control loop regulation. EP PAD Feedback input pin of the Error Amplifier. Connect a resistor divider from the converter’s output voltage to this pin to set the converter’s output voltage. Ground pin. Connect to thermal pad. The drains of the internal MOSFETs. The output inductor should be connected to this pin. Exposed pad of the package provides both electrical contact to the ground and good thermal contact to the PCB. This pad must be soldered to the PCB for proper operation. http://onsemi.com 2 NCP1599 APPLICATION CIRCUIT Vin 3.3 V − 5.5 V VCCP C1 22 mF VCC 0.1 mF COMP LX L1 (Note 1) 1.5 − 4.7 mH C2 2 x 22 mF GND FB Vout 0.8 V − 3.3 V R1 RC 3.65 k R2 10 k CC 3.3 nF R1 = R2 x (Vout / 0.8) − 1) Figure 2. NCP1599 Application Circuit ABSOLUTE MAXIMUM RATINGS Rating Symbol Value Unit Vin 6.5 −0.3 (DC) −1.0 (t < 100 ns) V Vin + 0.7 Vin + 1.0 (t < 20 ns) −0.7 (DC) −5.0 (t < 100 ns) V 6.0 −0.3 (DC) −1.0 (t < 100 ns) V TA −40 to +85 °C Junction Temperature TJ −40 to +150 °C Storage Temperature Range TS −55 to +150 °C RqJA 68.5 °C/W Power Supply Pin (Pin 4, 5) to GND LX to GND All other pins Operating Temperature Range Thermal Resistance Junction−to−Air (Note 2) Stresses exceeding Maximum Ratings may damage the device. Maximum Ratings are stress ratings only. Functional operation above the Recommended Operating Conditions is not implied. Extended exposure to stresses above the Recommended Operating Conditions may affect device reliability. 1. See External Component Reference Data for inductor selection. 2. RqJA measured on approximately 1x1 inch sq. of 1 oz. Copper. http://onsemi.com 3 NCP1599 EXTERNAL COMPONENT REFERENCE DATA VOUT (V) IOUT Max (A) Inductor (L1) CIN Min (C1) (mF) COUT (C2) (mF) R1 (kW) R2 (kW) Rc (kW) Cc (nF) 3.3 3 2.2 mH 22 mF 2 X 22 mF 31.6 10 3.4 − 6.81 2.2 − 3.3 1−2 3.3 mH 3.65 − 10 2.2 − 3.3 3 2.2 mH 3.4 − 4.99 2.2 − 3.3 2 3.3 mH 3.4 − 6.81 2.2 − 3.3 1 4.7 mH 3.4 − 6.81 2.2 − 3.3 3 1.5 mH 3.4 − 6.81 2.2 − 3.3 2 2.2 mH 3.4 − 4.99 2.2 − 3.3 1 3.3 mH 3.4 − 6.81 2.2 − 3.3 3 1.5 mH 3.4 − 6.81 2.2 − 3.3 2 2.2 mH 3.4 − 4.99 2.2 − 3.3 1 3.3 mH 3.4 − 4.99 2.2 − 3.3 3 1.5 mH 3.4 − 6.81 2.2 − 3.3 2 2.2 mH 3.4 − 4.99 2.2 − 3.3 1 3.3 mH 3.4 − 4.99 2.2 − 3.3 3 1.5 mH 3.4 − 6.81 2.2 − 3.3 2 2.2 mH 3.4 − 4.99 2.2 − 3.3 1 3.3 mH 3.4 − 4.99 2.2 − 3.3 2.5 1.8 1.5 1.2 0.9 22 mF 2 X 22 mF 22 mF 2 X 22 mF 22 mF 2 X 22 mF 22 mF 2 X 22 mF 22 mF 2 X 22 mF 21.5 12.7 8.87 5.11 1.24 10 10 10 10 10 NOTE: This table shows the recommended components for six common output voltages. Compensation components are given in a range of values that one may use to stabilize the NCP1599 over a range of output voltages and currents. Figure 2 also shows a recommended schematic. Please note that input lead lengths and traces should be as short as possible, especially for high bandwidth crossover frequencies. Input capacitance may have to increase at higher bandwidths and currents as well. http://onsemi.com 4 NCP1599 ELECTRICAL CHARACTERISTICS (Vin = 3.0 V − 5.5 V, Vout = 1.2 V, TJ = +25°C for typical value; −40°C < TJ < +125°C for min/max values unless noted otherwise) Parameter Vin Input Voltage Range Symbol Test Conditions Vin Min Typ 3.0 VCC UVLO Threshold 2.3 UVLO Hysteresis 2.75 Max Unit 5.5 V 2.99 V 500 VCC Quiescent Current IinVCC Vin = 5.0 V, VFB = 1.5 V, (No Switching) 1.8 VCCP Quiescent Current IinVCCP Vin = 5.0 V,VFB = 1.5 V, (No Switching) 39 Reference Voltage VFB VFB = VCOMP Feedback Input Bias Current IFB VFB = 0.8 V mV 2.2 mA mA FEEDBACK VOLTAGE Feedback Voltage Line Regulation 0.788 0.800 0.812 V 10 100 nA 0.03 %/V VFB = VCOMP, Vin = 2.7 V to 6.0 V GM AMPLIFIER Gm Amp Open Loop Voltage Gain (Note 3) Gm Amp Transconductance (Note 3) 55 AVgm gmCOMP dB 1000 VFB > 0.75 V, DICOMP=$10 mA mA/V PWM Maximum Duty Cycle (Regulating) 82 % Minimum Controllable ON Time (Note 3) 50 ns CURRENT SENSE AMPLIFIER Current Sense to COMP Transconductance (Note 3) gmPOWER 5.0 A/V PULSE−BY−PULSE CURRENT LIMIT Pulse−by−Pulse Current Limit (Note 4) Pulse−by−Pulse Current Limit (Soft−Start) (Note 4) ILIM Vin = 4.0 V − 5.5 V 3.83 4.18 4.54 A ILIMSS Vin = 4.0 V − 5.5 V 4.12 4.40 4.72 A 0.87 1.0 1.13 MHz 140 175 mW 10 mA 100 mW 10 mA OSCILLATOR Oscillator Frequency FSW MOSFET High Side MOSFET ON Resistance High Side MOSFET Leakage (Note 3) Low Side MOSFET ON Resistance RDS(on) HS IDS = 100 mA, VGS = 5 V RDS(on) LS IDS = 100 mA, VGS = 5 V VSW = 0 V Low Side MOSFET Leakage (Note 3) 90 VSW = 5 V SOFT−START Soft−Start Ramp Time (Note 3) tSS FSW = 1 MHz 1.0 ms 2.0 ms Thermal Shutdown Threshold 170 °C Thermal Shutdown Hysteresis 40 °C Hiccup Timer (Note 3) THERMAL SHUTDOWN 3. Guaranteed by design. 4. Current limit operation not guaranteed below Vin = 4.0 V. http://onsemi.com 5 NCP1599 TYPICAL OPERATING CHARACTERISTICS 2.9 815 VFB, FB INPUT THRESHOLD (V) 2.8 2.7 UVLO Rising Threshold UVLO (V) 2.6 2.5 2.4 2.3 2.2 2.1 UVLO Falling Threshold 2.0 1.9 −40 −15 10 35 60 800 795 790 −15 10 35 60 TA, AMBIENT TEMPERATURE (°C) TA, AMBIENT TEMPERATURE (°C) Figure 3. Undervoltage Lockout vs. Temperature Figure 4. Feedback Input Threshold vs. Temperature 85 5.5 1.2 ILIM, CURRENT LIMIT (A) fSW, SWITCH FREQUENCY (MHz) 805 785 −40 85 1.3 1.1 1.0 0.9 0.8 0.7 −40 810 −15 10 35 60 5.0 4.0 ILIM (Regulation) 3.5 3.0 −40 85 ILIM (Soft−Start) 4.5 TA, AMBIENT TEMPERATURE (°C) −15 10 60 35 85 TA, AMBIENT TEMPERATURE (°C) Figure 5. Switching Frequency vs. Temperature Figure 6. Current Limit vs. Temperature 2.0 85.0 1.8 84.6 DUTY CYCLE MAX (%) ICC, SWITCHING (mA) 84.8 1.6 1.4 1.2 84.4 84.2 84.0 83.8 83.6 83.4 83.2 1.0 −40 −15 10 35 83.0 −40 85 60 −15 10 35 60 TA, AMBIENT TEMPERATURE (°C) TA, AMBIENT TEMPERATURE (°C) Figure 7. Quiescent Current Into VCC vs. Temperature Figure 8. Maximum Duty Cycle vs. Temperature http://onsemi.com 6 85 NCP1599 TYPICAL OPERATING CHARACTERISTICS 100 VOUT = 3.3 V VIN = 5.0 V COUT = 2 x 22 mF 3.38 3.36 90 3.32 L = 3.3 mH 3.30 3.28 3.26 L = 2.2 mH 3.24 70 60 L = 2.2 mH 50 40 VOUT = 3.3 V VIN = 5.0 V COUT = 2 x 22 mF 30 3.22 3.20 L = 3.3 mH 80 3.34 EFFICIENCY (%) VOUT, OUTPUT VOLTAGE (V) 3.40 20 0.01 0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 Figure 9. Load Regulation for VOUT = 3.3 V 80 1.84 L = 3.3 mH 1.82 1.80 L = 1.5 mH 1.76 1.74 60 50 40 VOUT = 1.8 V VIN = 5.0 V COUT = 2 x 22 mF 20 0.01 0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 IOUT, OUTPUT CURRENT (A) 0.1 1 10 IOUT, OUTPUT CURRENT (A) Figure 11. Load Regulation for VOUT = 1.8 V Figure 12. Efficiency vs. Output Current for VOUT = 1.8 V 1.30 100 VOUT = 1.2 V VIN = 5.0 V COUT = 2 x 22 mF 1.28 1.26 80 1.24 L = 3.3 mH 1.22 L = 3.3 mH 90 EFFICIENCY (%) VOUT, OUTPUT VOLTAGE (V) L = 1.5 mH 70 30 1.72 1.20 L = 1.5 mH 1.16 1.14 L = 1.5 mH 70 60 50 40 VOUT = 1.2 V VIN = 5.0 V COUT = 2 x 22 mF 30 1.12 1.10 L = 3.3 mH 90 EFFICIENCY (%) VOUT, OUTPUT VOLTAGE (V) 1.86 1.18 10 100 VOUT = 1.8 V VIN = 5.0 V COUT = 2 x 22 mF 1.88 1.70 1 Figure 10. Efficiency vs. Output Current for VOUT = 3.3 V 1.90 1.78 0.1 IOUT, OUTPUT CURRENT (A) IOUT, OUTPUT CURRENT (A) 0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 20 0.01 IOUT, OUTPUT CURRENT (A) 0.1 1 IOUT, OUTPUT CURRENT (A) Figure 13. Load Regulation for VOUT = 1.2 V Figure 14. Efficiency vs. Output Current for VOUT = 1.2 V http://onsemi.com 7 10 NCP1599 (VIN = 5 V, ILOAD = 120 mA, L = 2.2 mH, COUT = 2 x 22 mF) Upper Trace: LX Pin Switching Waveform, 2 V/div Middle Trace: Output Ripple Voltage, 20 mV/div Lower Trace: Inductor Current, 1 A/div Time Scale: 1.0 ms/div (VIN = 5 V, ILOAD = 1.5 A, L = 2.2 mH, COUT = 2 x 22 mF) Upper Trace: LX Pin Switching Waveform, 2 V/div Middle Trace: Output Ripple Voltage, 20 mV/div Lower Trace: Inductor Current, 1 A/div Time Scale: 1.0 ms/div Figure 15. DCM Switching Waveform for VOUT = 3.3 V Figure 16. CCM Switching Waveform for VOUT = 3.3 V (VIN = 5 V, ILOAD = 120 mA, L = 2.2 mH, COUT = 2 x 22 mF) Upper Trace: LX Pin Switching Waveform, 2 V/div Middle Trace: Output Ripple Voltage, 20 mV/div Lower Trace: Inductor Current, 200 mA/div Time Scale: 1.0 ms/div (VIN = 5 V, ILOAD = 1.5 A, L = 2.2 mH, COUT = 2 x 22 mF) Upper Trace: LX Pin Switching Waveform, 2 V/div Middle Trace: Output Ripple Voltage, 20 mV/div Lower Trace: Inductor Current, 1 A/div Time Scale: 1.0 ms/div Figure 17. DCM Switching Waveform for VOUT = 1.2 V Figure 18. CCM Switching Waveform for VOUT = 1.2 V (VIN = 5 V, ILOAD = 200 mA, L = 2.2 mH, COUT = 2 x 22 mF) Upper Trace: VIN Pin Voltage, 5 V/div Middle Trace: Output Voltage, 1 V/div Lower Trace: Input Current, 100 mA/div Time Scale: 500 ms/div (VIN = 5 V, ILOAD = 200 mA, L = 2.2 mH, COUT = 2 x 22 mF) Upper Trace: VIN Pin Voltage, 5 V/div Middle Trace: Output Voltage, 1 V/div Lower Trace: Input Current, 100 mA/div Time Scale: 500 ms/div Figure 19. Soft−Start Waveforms for VOUT = 3.3 V Figure 20. Soft−Start Waveforms for VOUT = 1.2 V http://onsemi.com 8 NCP1599 (VIN = 5 V, ILOAD = 100 mA, L = 2.2 mH, COUT = 2 x 22 mF) Upper Trace: Output Dynamic Voltage, 100 mV/div Lower Trace: Output Current, 500 mA/div Time Scale: 200 ms/div (VIN = 5 V, ILOAD = 100 mA, L = 2.2 mH, COUT = 2 x 22 mF) Upper Trace: Output Dynamic Voltage, 100 mV/div Lower Trace: Output Current, 500 mA/div Time Scale: 200 ms/div Figure 21. Transient Response for VOUT = 3.3 V Figure 22. Transient Response for VOUT = 3.3 V (VIN = 5 V, ILOAD = 100 mA, L = 2.2 H, COUT = 2 x 22 mF) Upper Trace: Output Dynamic Voltage, 100 mV/div Lower Trace: Output Current, 500 mA/div Time Scale: 200 ms/div (VIN = 5 V, ILOAD = 100 mA, L = 2.2 H, COUT = 2 x 22 mF) Upper Trace: Output Dynamic Voltage, 100 mV/div Lower Trace: Output Current, 500 mA/div Time Scale: 200 ms/div Figure 23. Transient Response for VOUT = 1.2 V Figure 24. Transient Response for VOUT = 1.2 V http://onsemi.com 9 NCP1599 DETAILED DESCRIPTION Overview Output MOSFETs The NCP1599 is a synchronous PWM controller that incorporates all the control and protection circuitry necessary to satisfy a wide range of applications. The NCP1599 employs current mode control to provide good transient response, simple compensation, and excellent stability. The features of the NCP1599 include a precision reference, fixed 1 MHz switching frequency, a transconductance error amplifier, an integrated high−side P−channel MOSFET and low−side N−Channel MOSFET, internal soft−start, and very low shutdown current. The protection features of the NCP1599 include internal soft−start, pulse−by−pulse current limit, hiccup mode short−circuit protection, and thermal shutdown. The NCP1599 includes low RDS(on), both high−side P−channel and low−side N−channel MOSFETs capable of delivering up to 3.0 A of current. When the controller is disabled or during a Fault condition, the controller’s output stage is tri−stated by turning OFF both the upper and lower MOSFETs. Adaptive Dead Time Gate Driver In a synchronous buck converter, a certain dead time is required between the low side drive signal and high side drive signal to avoid shoot through. During the dead time, the body diode of the low side FET freewheels the current. The body diode has much higher voltage drop than that of the MOSFET, which reduces the efficiency significantly. The longer the body diode conducts, the lower the efficiency. In NCP1599, the drivers and MOSFETs are integrated in a single chip. The parasitic inductance is minimized. Adaptive dead time control method is used in NCP1599 to prevent the shoot through from happening and minimizing the diode conduction loss at the same time. Reference Voltage The NCP1599 incorporates an internal reference that allows output voltages as low as 0.8 V. The tolerance of the internal reference is guaranteed over the entire operating temperature range of the controller. The reference voltage is trimmed using a test configuration that accounts for error amplifier offset and bias currents. Pulse Width Modulation A high−speed PWM comparator, capable of pulse widths as low as 50 ns, is included in the NCP1599. The inverting input of the comparator is connected to the output of the error amplifier. The non−inverting input is connected to the the current sense signal. At the beginning of each PWM cycle, the CLK signal sets the PWM flip−flop and the upper MOSFET is turned ON. When the current sense signal rises above the error amplifier’s voltage then the comparator will reset the PWM flip−flop and the upper MOSFET will be turned OFF. Oscillator Frequency A fixed precision oscillator is provided. The oscillator frequency range is 1 MHz with ±13% variation. Transconductance Error Amplifier The transconductance error amplifier’s primary function is to regulate the converter’s output voltage using a resistor divider connected from the converter’s output to the FB pin of the controller, as shown in the applications Schematic. A series RC compensation network must be connected from the error amplifier’s output (COMP pin) to GND to stabilize the converter. In some applications, a lower value capacitor may be connected from the COMP pin to GND to reduce the loop gain at higher frequencies. However, if this capacitor is too large the phase margin of the converter will be reduced. If a Fault occurs, the COMP pin is immediately pulled to GND and PWM switching is inhibited. Power Save Mode If the load current decreases, the converter will enter power save mode operation automatically. During power save mode, the converter skips switching and operates with reduced frequency, which minimizes the quiescent current and maintain high efficiency. Internal Soft−Start Current Sense Amplifier To limit the startup inrush current, an internal soft start circuit is used to ramp up the reference voltage from 0 V to its final value linearly. The internal soft start time is 1 ms typically. The NCP1599 monitors the current in the upper MOSFET. The current signal is required by the PWM comparator, the pulse−by−pulse current limiter, and the hiccup mode/over current counter. http://onsemi.com 10 NCP1599 PROTECTIONS Undervoltage Lockout (UVLO) another normal soft−start. During soft−start, the overcurrent protection threshold is increased to prevent false overcurrent detection while charging the output capacitors. The hiccup mode scheme reduces input supply current and power dissipation during a short−circuit. It also allows for much improved system up−time by allowing auto−restart upon removal of a temporary short−circuit. The undervoltage lockout feature prevents the controller from switching when the input voltage is too low to power the internal power supplies and reference. Hysteresis must be incorporated in the UVLO comparator to prevent resistive drops in the wiring or PCB traces from causing ON/OFF cycling of the controller during heavy loading at power up or power down. The UVLO threshold allows steady−state operation at input voltages as low as 3.3 V. However, the current limit at these input voltage levels may not function appropriately due to increased RDSon . This could cause excessive heating and possible device failure. Pre−Bias Startup In some applications the controller will be required to start switching when its output capacitors are charged anywhere from slightly above 0 V to just below the regulation voltage. This situation occurs for a number of reasons: the converter’s output capacitors may have residual charge on them or the converter’s output may be held up by a low current standby power supply. NCP1599 supports pre−bias start up by holding the low side FETs off till soft start ramp reaches the FB Pin voltage. Overcurrent Protection (OCP) NCP1599 detects high side switch current and then compares to a voltage level representing the overcurrent threshold limit. If the current through the high side FET exceeds the overcurrent threshold limit for seven consecutive switching cycles, overcurrent protection is triggered. Once the overcurrent protection occurs, hiccup mode engages. First, hiccup mode turns off both FETs and discharges the internal compensation network at the COMP pin. Next, the IC waits typically 2 ms and then resets the overcurrent counter. After this reset, the circuit attempts Thermal Shutdown The NCP1599 protects itself from over heating with an internal thermal monitoring circuit. If the junction temperature exceeds the thermal shutdown threshold the voltage at the COMP pin will be pulled to GND and both the upper and lower MOSFETs will be shut OFF. APPLICATION INFORMATION Programming the Output Voltage The output voltage is set using a resistive voltage divider from the output voltage to FB pin (see Figure 25). So the output voltage is calculated according to Eq.1. V out + V FB @ R 1 ) R2 R2 L+ V out f @ Iripple ǒ @ 1* V out V in(max) Ǔ (eq. 2) Where Vout − the output voltage; f − switching frequency, 1.0 MHz; Iripple − Ripple current, usually it’s 20% − 30% of output current; Vin(max) − maximum input voltage. Choose a standard value close to the calculated value to maintain a maximum ripple current within 30% of the maximum load current. If the ripple current exceeds this 30% limit, the next larger value should be selected. The inductor’s RMS current rating must be greater than the maximum load current and its saturation current should be about 30% higher. For robust operation in fault conditions (start−up or short circuit), the saturation current should be high enough. To keep the efficiency high, the series resistance (DCR) should be less than 0.1 W, and the core material should be intended for high frequency applications. (eq. 1) Vout R1 FB R2 Figure 25. Output divider Output Capacitor Selection Inductor Selection The output capacitor acts to smooth the dc output voltage and also provides energy storage. So the major parameter necessary to define the output capacitor is the maximum allowed output voltage ripple of the converter. This ripple is The inductor is the key component in the switching regulator. The selection of inductor involves trade−offs among size, cost and efficiency. The inductor value is selected according to the equation 2. http://onsemi.com 11 NCP1599 network is to stabilize the control loop and achieve high performance in terms of the transient response, audio susceptibility and output impedance. Specifically, the compensator is added to increase low frequency magnitude, extend the 0 dB frequency (crossover frequency), and improve the phase characteristic. related to capacitance and the ESR. The minimum capacitance required for a certain output ripple can be calculated by Equation 4. C OUT(min) + I ripple (eq. 3) 8 @ f @ V ripple Where Vripple is the allowed output voltage ripple. The required ESR for this amount of ripple can be calculated by equation 5. ESR + Current Mode Power Stage LX R1 V ripple (eq. 4) Iripple + Gm Based on Equation 2 to choose capacitor and check its ESR according to Equation 3. If ESR exceeds the value from Eq.4, multiple capacitors should be used in parallel. Ceramic capacitors can be used in most of the applications. In addition, both surface mount tantalum and through−hole aluminum electrolytic capacitors can be used as well. FB R2 − RGM COMP RC I lim(min) * I load(max) * Figure 26. NCP1599 Compensation Components There are several different types of compensation that can be used to improve the frequency response of the control loop. To determine which compensation scheme to use, some information about the power stage is needed. Use Vin = Vin(min) and R = Rmin (Iout(max)) when calculating compensation components. The DC gain of the voltage feedback loop is given by: Di p−p 2 V outńT SS(min) (eq. 5) A DC + R The input capacitor can be calculated by Equation 6. C in(min) + Iout(max) @ D max @ 1 f @ V in(ripple) (eq. 6) Where Vin(ripple) is the required input ripple voltage. is the maximum duty cycle. G CS A EA V FB V out (eq. 8) Where AEA is the error amplifier voltage gain, 560 V/V (55 db), GCS is the current sense transconductance, 5.0 A/V, and R is the load resistor value. The power stage has one pole due to the output capacitor Cout and the load resistor R. It’s located at: Input Capacitor Selection V in(min) CC2 CC1 Where TSS(min) is the minimum soft−start period (1ms); DiPP is the current ripple. This is assuming that a constant load is connected. For example, with 3.3 V/2.0 A output and 20% ripple, the maximum allowed output capacitance is 546 mF. D max + Cout − 0.8 V NCP1599 family has internal 1 ms fixed soft−start and overcurrent limit. It limits the maximum allowed output capacitor to startup successfully. The maximum allowed output capacitance can be determined by the equation: V out RL + Maximum Output Capacitor C out(max) + ESR CFF f p1 + 1 2p @ C out @ R (eq. 9) The power stage may have a zero of importance, if the output capacitor has a large capacitance and/or a high ESR value. The zero, due to the ESR and capacitance of the output capacitor, is located at: (eq. 7) Compensation Design The NCP1599 is a current mode controller, therefore there are two feedback loops. The inner feedback loop derives its feedback from the sensed inductor current, while the outer loop monitors the output voltage. The compensation network is designed around the power components, or the power stage. An isolated schematic of the error amplifier and the various compensation components is shown in Figure 26. The error amplifier in conjunction with the compensation network makes up the compensator network. The purpose of the compensator f ESRZ + 1 2p @ C out @ R ESR (eq. 10) A compensator is designed to achieve improved performance and stability. The NCP1599 will typically require only a single resistor and capacitor for compensation, but depending on the power stage it could require three or four external components. First, a target crossover frequency (fc) for the loop gain must be selected. The crossover frequency is the bandwidth http://onsemi.com 12 NCP1599 of the converter. A higher bandwidth generally corresponds to faster response times and lower overshoots to load transients. However, the bandwidth should not be much higher than 1/10 the switching frequency. The NCP1599 operates with a 1.0 MHz switching frequency, so it is recommended to choose a crossover frequency between 40 kHz − 100 kHz. The schematic of the NCP1599 compensator is shown in Figure 2. The default design uses Rc and CC1 to form a lag (Type 2) compensator. The CC2 capacitor can be added to form an additional pole that is typically used to cancel out the ESR zero of the output capacitor. Finally, if extra phase margin is needed, the CFF capacitor can be added (this does not help at low output voltages, see below). The strategy taken here for choosing Rc and CC1 is to set the crossover frequency with Rc, and set the compensator zero with CC1. Using the selected target crossover frequency, fc, set Rc to: RC + 2p @ f C @ C out Gm EA @ G CS @ V out V FB W C C2 + 1 2p f Zff + (eq. 11) f pff + 3.16 v C C1 v 1 2p f p1 R C (eq. 13) The compensation capacitor (Cc1) and the output resistor of error amplifier RGM creates another pole of the system, and it’s located at: f p2 + 1 2p R GM C C1 , 1 , R R 2p @ C C2 @ R C GM )R C fS 2 R FB1 ) R FB2 2p R FB1C ff R FB2 Where: (eq. 14) I RMS_FET + + f Zff V out V FB (eq. 19) 2 RMS_HSFET Ǹǒ Iout 2 ) R DS(on)HS DI PP 12 Ǔ (eq. 20) 2 D (eq. 21) DIPP is the peak−to−peak inductor current ripple. The power lost due to switching the internal power high side MOSFET is: (eq. 15) GM P HSSW + For the typical case, use CC2 if: f ESR t 1 P HSON + I Where RGM = 66 • 103 W. In this compensation scheme, the pole created by CC2 is used to cancel out the zero created by the ESR of the output capacitor. This pole is located at: f p3 + (eq. 18) 2p R FB1 C ff The NCP1599 is available in thermally enhanced 6−pin, DFN package. When the die temperature reaches +185°C, the NCP1599 shuts down (see the Thermal−Overload Protection section). The power dissipated in the device is the sum of the power dissipated from supply current (PQ), power dissipated due to switching the internal power MOSFET (PSW), and the power dissipated due to the RMS current through the internal power MOSFET (PON). The total power dissipated in the package must be limited so the junction temperature does not exceed its absolute maximum rating of +150°C at maximum ambient temperature. Calculate the power lost in the NCP1599 using the following equations: 1. High side MOSFET The conduction loss in the top switch is: When fast transient responses are desired, fZ1 should be placed as high as possible, however it should not be higher than the selected crossover frequency fc. The guideline proposed here is to choose CC1 such that fZ1 falls somewhere between the power pole fP1 and 1⁄2 decade before the selected crossover frequency fc: 2p R C f C 1 Power Dissipation (eq. 12) RC C C1 (eq. 17) 2p f ESR R GM R C A feed−forward capacitor is recommended for most designs. The large resistor value and the parasitic capacitance of the FB Pin can cause a high frequency pole that can reduce the overall system phase margin. By placing a feed−forward capacitor CFF, these effects can be significantly reduced. CFF will provide a positive phase shift (lead) that can be used to increase phase margin. However, it is important to note that the effectiveness of CFF decreases with output voltage. This is due to the fact that the frequency of the zero fzff and pole fpff get closer together as the output voltage is reduced. The frequency of the feed−forward zero and pole are: fC = Crossover frequency in Hertz (50kHz − 200kHz is recommended). The zero, due to the compensation capacitor (Cc1) and the compensation resistor (Rc), is located at: f Z1 + R GM ) R C V in @ I out @ ǒt r ) t fǓ @ f SW (eq. 22) 2 tr and tf are the rise and fall times of the internal power MOSFET measured at SW node. (eq. 16) http://onsemi.com 13 NCP1599 2. Low side MOSFET The power dissipated in the top switch is: P LSON + I RMS_LSFET 2 @ R DS(on)LS Where: I RMS_LSFET + Ǹǒ I out 2 ) DI PP 12 Ǔ rating. A ground plane should always be used under the switcher circuitry to prevent interplane coupling and overall noise. The COMP and FB components should be kept as far away as possible from the switch node. The ground for these components should be separated from the switch current path. Failure to do so will result in poor stability or subharmonic like oscillation. Board layout also has a significant effect on thermal resistance. Reducing the thermal resistance from the ground pin and exposed pad onto the board will reduce die temperature and increase the power capability of the NCP1599. This is achieved by providing as much copper area as possible around the exposed pad. Adding multiple thermal vias under and around this pad to an internal ground plane will also help. Similar treatment to the inductor pads will reduce any additional heating effects. (eq. 23) 2 @ (1 * D) (eq. 24) DIPP is the peak−to−peak inductor current ripple. The switching loss for the low side MOSFET can be ignored. The power lost due to the quiescent current (IQ) of the device is: P Q + V in @ I Q (eq. 25) IQ is the switching quiescent current of the NCP1599. P TOTAL + P HSON ) P HSSW ) P LSON ) P Q (eq. 26) Derating The following graph shows the maximum output current of the NCP1599 with a typical 4−layer PCB layout vs input voltage (Vin) and output current (Iout). The maximum allowable current is 3 A. The maximum junction temperature (TJ) of the device, so the ”thermal limit” shows when maximum TJ is reached. The maximum duty cycle of the NCP1599 is also shown. The PCB used for this data is the standard evaluation board (NCP1599GEVB) and is available at www.onsemi.com. Calculate the temperature rise of the die using the following equation: T J + TC ) ǒP TOTAL @ q JCǓ (eq. 27) As with all high frequency switchers, when considering layout, care must be taken in order to achieve optimal electrical, thermal and noise performance. To prevent noise both radiated and conducted, the high speed switching current path must be kept as short as possible. Shortening the current path will also reduce the parasitic trace inductance of approximately 25 nH/inch. At switch off, this parasitic inductance produces a flyback spike across the NCP1599 switch. When operating at higher currents and input voltages, with poor layout, this spike can generate voltages across the NCP1599 that may exceed its absolute maximum 3.0 2.9 2.8 2.7 2.6 2.5 2.4 Maximum Current Thermal Limit VIN = 5.0 V Thermal Limit VIN = 3.3 V 2.3 2.2 2.1 2.0 0.8 1.1 1.4 1.7 2.0 2.3 2.6 2.9 3.2 3.5 3.8 4.1 4.4 VOUT, OUTPUT VOLTAGE (V) Figure 27. Derating Curves http://onsemi.com 14 Maximum Duty Cycle Layout 3.2 3.1 Maximum Duty Cycle MAXIMUM OUTPUT CURRENT (A) qJC is the junction−to−case thermal resistance equal to 1.7°C/W. TC is the temperature of the case and TJ is the junction temperature, or die temperature. The case−to− ambient thermal resistance is dependent on how well heat can be transferred from the PC board to the air. Solder the underside−exposed pad to a large copper GND plane. If the die temperature reaches the thermal shutdown threshold the NCP1599 shuts down and does not restart again until the die temperature cools by 30°C. NCP1599 PACKAGE DIMENSIONS DFN6 3x3, 0.95P CASE 506AH ISSUE O SCALE 2:1 PIN 1 REFERENCE 2X 0.15 C 2X B ÇÇÇ ÇÇÇ ÇÇÇ 0.15 C NOTES: 1. DIMENSIONS AND TOLERANCING PER ASME Y14.5M, 1994. 2. CONTROLLING DIMENSION: MILLIMETERS. 3. DIMESNION b APPLIES TO PLATED TERMINAL AND IS MEASURED BETWEEN 0.25 AND 0.30 MM FROM TERMINAL. 4. COPLANARITY APPLIES TO THE EXPOSED PAD AS WELL AS THE TERMINALS. A D E DIM A A1 A3 b D D2 E E2 e K L TOP VIEW 0.10 C A 6X 0.08 C (A3) SIDE VIEW 6X SOLDERING FOOTPRINT* D2 L e 1 6X C A1 SEATING PLANE MILLIMETERS MIN NOM MAX 0.80 0.90 1.00 0.00 0.03 0.05 0.20 REF 0.35 0.40 0.45 3.00 BSC 2.40 2.50 2.60 3.00 BSC 1.50 1.60 1.70 0.95 BSC 0.21 −−− −−− 0.30 0.40 0.50 0.450 0.0177 4X 3 0.950 0.0374 E2 K 6 1.700 0.685 3.31 0.130 4 6X b (NOTE 3) 0.10 C A B BOTTOM VIEW 0.05 C 0.63 0.025 2.60 0.1023 SCALE 10:1 mm Ǔ ǒinches *For additional information on our Pb−Free strategy and soldering details, please download the ON Semiconductor Soldering and Mounting Techniques Reference Manual, SOLDERRM/D. ON Semiconductor and are registered trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC reserves the right to make changes without further notice to any products herein. SCILLC makes no warranty, representation or guarantee regarding the suitability of its products for any particular purpose, nor does SCILLC assume any liability arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation special, consequential or incidental damages. “Typical” parameters which may be provided in SCILLC data sheets and/or specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including “Typicals” must be validated for each customer application by customer’s technical experts. SCILLC does not convey any license under its patent rights nor the rights of others. SCILLC products are not designed, intended, or authorized for use as components in systems intended for surgical implant into the body, or other applications intended to support or sustain life, or for any other application in which the failure of the SCILLC product could create a situation where personal injury or death may occur. Should Buyer purchase or use SCILLC products for any such unintended or unauthorized application, Buyer shall indemnify and hold SCILLC and its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees arising out of, directly or indirectly, any claim of personal injury or death associated with such unintended or unauthorized use, even if such claim alleges that SCILLC was negligent regarding the design or manufacture of the part. SCILLC is an Equal Opportunity/Affirmative Action Employer. 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