Ordering number : ENA2047A LV47022P Monolithic Linear IC 4-Channel BTL Power Amplifier for Car Audio Systems http://onsemi.com Overview The LV47022P is the IC for 4-channel BTL power amplifier that is developed for car audio system. Pch DMOS in the upper side of the output stage and Nch DMOS in the lower side of the output stage are complimentary. High power and high quality sound are realized by that. This IC incorporate various functions (standby switch, muting function, and various protection circuit) necessary for car audio system. Also, it has a self-diagnosis function. Functions High output : PO max = 48W (typical) (VCC = 15.2V, f = 1kHz, RL = 4, Max Power) : PO max = 28W (typical) (VCC = 14.4V, f = 1kHz, THD = 10%, RL = 4) : PO max = 21W (typical) (VCC = 14.4V, f = 1kHz, THD = 1%, RL = 4) Built-in muting function (pin 22) Built-in Standby switch (pin 4) Built-in Self-diagnosis function (pin 25) : Signal output in case of output offset detection, shorting to VCC, shorting to ground, load shorting and over voltage. Circuit that decrease of Electric mirror noise and GSM noise. Built-in various protection circuit (shorting to ground, shorting to VCC, load shorting, over voltage and thermal shut down) Note 1 : Please do not mistake connection. A wrong connection may produce destruction, deterioration and damage for the IC or equipment. Note 2 : The protective circuit function is provided to temporarily avoid abnormal state such as incorrect output connection. But, there is no guarantee that the IC is not destroyed by the accident. The protective function do not operate of the operation guarantee range. If the outputs are connected incorrectly, IC destruction may occur when used outside of the operation guarantee range. Semiconductor Components Industries, LLC, 2013 May, 2013 41812 SY/40412 SY 20120328-S00001 No.A2047-1/12 LV47022P Specifications Absolute Maximum Ratings at Ta = 25C Parameter Maximum supply voltage Symbol Conditions Ratings Unit VCC max1 No signal, t = 1 minute 26 VCC max2 During operations 18 V IO peak Per channel 4.5/ch A Allowable power dissipation Pd max With an infinity heat sink 50 W Operating temperature Topr -40 to +85 C Storage temperature Tstg -40 to +150 C Maximum output current Junction temperature Tj Thermal resistance between the junction j-c 150 1 V C C/W and case Stresses exceeding Maximum Ratings may damage the device. Maximum Ratings are stress ratings only. Functional operation above the Recommended Operating Conditions is not implied. Extended exposure to stresses above the Recommended Operating Conditions may affect device reliability. Recommended Operating Ranges at Ta = 25C Parameter Symbol Recommended load resistance RL op Operating supply voltage range VCC op Conditions Ratings A range not exceeding Pdmax Unit 4 8 to 16 V Electrical Characteristics at Ta = 25°C, VCC = 14.4V, RL = 4, f = 1kHz, Rg = 600 Parameter Symbol Conditions Ratings Min. Typ. Quiescent current ICCO RL = , Rg = 0 Standby current Ist Vst = 0V Voltage gain VG VO = 0dBm 25 23 Voltage gain difference VG Output power PO THD = 10% PO max1 Max Power 200 26 -1 Unit Max. 400 mA 3 A 27 dB +1 dB 28 W 43 W PO max2 VCC = 15.2, Max Power Output offset voltage Vn offset Rg = 0 48 Total harmonic distortion THD PO = 4W Channel separation CHsep VO = 0dBm, Rg = 10k 55 65 dB Ripple rejection ratio SVRR Rg = 0, fr = 100Hz, VCCR = 0dBm 50 65 dB Output noise voltage VNO Rg = 0, B.P.F. = 20Hz to 20kHz Input resistance Ri Mute attenuation Matt VO = 20dBm, mute : on Standby pin control voltage Vstby H Amp : on 2.5 Vstby L Amp : off Mute pin control voltage Vmute H Mute : off Vmute L Mute : on 0.0 -100 0.02 W +100 mV 0.10 % 60 120 Vrms 80 100 120 k 80 90 dB VCC V 0.0 0.5 V 2.9 6.0 V 1.0 V ±2.4 V Output offset detection Detection threshold voltage Vosdet ±1.2 ±1.8 * 0dBm = 0.775Vrms No.A2047-2/12 LV47022P Block Diagram C8 Tab 1 C1 VCC1/2 6 VCC3/4 20 IN 1 11 9 8 7 C2 DC + 10 5 2 Ripple Filter 3 AC GND C5 PRE GND C3 16 25 13 Mute circuit 22 17 18 19 IN 4 Protective circuit 14 21 STBY High:Amp ON Low:Amp OFF PWR GND1 RL OUT 1- 4 Stand by Switch OUT 2+ PWR GND2 24 23 RL OUT 2OFFSETDIAG R2 Mute 5V R1 C9 IN 3 15 C4 OUT 1+ Protective circuit IN 2 12 C6 VCC + C7 High:Mute OFF Low:Mute ON OUT 3+ PWR GND3 RL OUT 3OUT 4+ PWR GND4 RL OUT 4- Important points Please connect Pin1 line near C7 and C8. Because Pin1 is substrate of IC. No.A2047-3/12 LV47022P Package Dimensions unit : mm (typ) 3236A Pd max -- Ta 29.2 25.6 ( 2.5) 4.5 14.5 (14.4) (11.0) 21.7 18.6 max (R1.7) (5.0) (12.3) (8.5) 0.4 25 (1.0) 2.0 0.52 3.5 1 (2.6) 4.0 4.2 2.0 Maximum power dissipation, Pd max -- W 70 (22.8) 60 50 40 30 20 10 0 -40 -20 0 20 40 60 80 100 120 140 160 Ambient temperature, Ta -- °C SANYO : HZIP25 External Components Part Name Recommended Value Purpose C1 to C4 0.22F Cuts DC voltage Remarks The larger the constant value, the lower the cut-off frequency. When AMP ON, bigger value worse pop noise. The values of C1 to C4 must be the same. C1 to C4 must use capacitor of low leak current. C5 1F Cuts DC voltage The ratio of the input capacitance (C1 to C4) to the ACGND capacitance (C5) should be 1:4. If the ratio deviates, pop noise and SVRR are worse. Use capacitor same as C1 to C4. C6 22F Reduces pop noise The larger the constant value, the longer the amplifier ON/OFF time. (AMP ON/OFF) The larger the constant value, SVRR is good. Reduces ripples On the other hand, the smaller constant value. AMP ON/OFF will be shoeter. C7 2200F Ripple filter Eliminating power supply ripples. C8 0.1F Improves oscillation stability Reducing high-frequency noise. C9 1F Reduces pop noise 47k (Mute ON↔OFF) Please put near IC. Please put near IC. R1 The larger the constant value, pop noise is small. The large the constant value, the longer the mute ON/OFF time. On the other hand, the smaller constant value. Mute ON/OFF will be shorter. And, Mute ON↔OFF pop noise will be worse. R2 4.7k Pull-up resistor Because of transistor ability in IC, Please use 2.2k or more. * The components and constant values within the test circuit are used for confirmation of characteristics and are not guarantees that incorrect or trouble will not occur in application equipment. No.A2047-4/12 LV47022P Explanation for the function 1. Standby switch function (pin 4) Threshold voltage of the Pin 4 is set by about 2VBE. The amplifier is turned on by the applied voltage of 2.5V or more. Also, the amplifier is turned off by the applied voltage of 0.5V or less. STBY 4 Fig1 Standby equivalent circuit 2. Muting function (Pin 22) The muting function is turned on by the applied voltage of 1.0V or less to 22pin. And the muting function is turn off by the applied voltage 2.9V or more. Also, the time constant of the muting function is determined by external capacitor and resistor constants. It is concerned with mute ON/OFF. After enough examination, please set it. Switching time Mute ON: C9 R1 Mute OFF: (C9 V) / I (V= When Mute ON Pin 22 voltage, I=about 5A) MUTE OFF ON MUTE 22 R1 + C9 about 2.1V Fig2 Mute equivalent circuit 3. Input pin (Pin 11/ Pin 12/ Pin 14/ Pin 15), ACGND pin (Pin 16) The ratio of the input capacitance (C1 to C4) to the ACGND capacitance (C5) should be 1:4. Please use same kind of capacitor. Please connect the ACGND capacitor to PREGND. It is all five pin 100kΩ of input resistance. Do not input below 0V to Pin-IN (Pin 11/ Pin12/ Pin 14/ Pin15). If you input below 0V to Pin-IN, LV47022P can not function well. No.A2047-5/12 LV47022P 4. Self-diagnostics function (Pin 25) In four modes to write below, the signal is output to the Pin 25. Also, by controlling the standby switch after the signal of the Pin 25 is detected by the microcomputer, the burnout of the speaker can be prevented. (1) Shorting to VCC/Shorting to ground : The Pin 25 becomes the low level. (2) Load shorting : The Pin 25 is alternated between the low level and the high level according to the output signal. (3) Over voltage : When the voltage of VCC exceeds voltage 21V (typical), the Pin 25 becomes the low level. (4) Output offset detection : When the output offset voltage exceeds the detection threshold voltage, the Pin 25 becomes the low level. In addition, the Pin 25 has become the NPN open collector output (active low). The Pin 25 must be left open when this function is not used. Output voltage Speaker pin output voltage +1.8V (typical) 0V -1.8V (typical) time 25 pin voltage time Fig3 Offset detection 5V OFFSET DIAG 25 IN + AC GND 16 + OUT+ RT - - OUT- Fig4 Operating Pin 25 No.A2047-6/12 LV47022P 5. Sound quality (low frequencies) By varying the value of input capacitor, low-frequency characteristic can be improved. However, it is concerned the pop noise. Please confirm in each set when the capacitance value varies. 6. Pop noise For pop noise prevention, it is recommended to use the muting function at the same time. At AMP ON Set MUTE ON first, then set STBY pin High ( AMP ON). About 1.5sec later, set to be MUTE OFF. At AMP OFF After 10msec later MUTE ON, please do STBY pin Low ( AMP OFF). STBY (Pin4) STBY (Pin4) DC (Pin10) DC (Pin10) Mute (Pin22) Mute (Pin22) OUT OUT more than 1.5sec more than 10msec 7. Oscillation stability Pay due attention on the following points because parasitic oscillation may occur due to effects of the board layout, etc. Board layout Provide the VCC capacitor of 0.1F in the position nearest to IC. PREGND must be independently wired and connected to the GND point that is as stable as possible, such as the minus pin of the 2200F VCC capacitor. In case of occurrence of parasitic oscillation, any one of following parts may be added as a countermeasure. Please check your capacitor of optimal value at set Series connection of CR (0.1F and 2.2) between each output pin and GND. 8. EMC countermeasure LV47022P has function that decrease of Electric mirror noise and GSM noise. When you connect capacitor of more than 1000pF between out and GND because of EMC countermeasure, please add oscillation cut parts. Value of oscillation prevention parts recommends 2.2 + 0.1F. No.A2047-7/12 LV47022P ICCO -- VCC 200 150 100 50 0 6 8 10 12 VN -- VCC 14 Output midpoint voltage, VN -- V Quiescent current, ICCO -- mA 250 14 16 12 10 8 6 4 2 0 6 18 8 Supply voltage, VCC -- V PO -- VCC 50 Output power, PO -- W 16 18 PO -- f 20 all channel is similar 15 all channel is similar 10 5 10 12 14 0 10 18 16 THD -- PO 3 2 1 7 5 3 2 0.1 7 5 3 2 CH2 CH1 CH3 2 3 5 7 1 2 3 5 7 10 2 3 Output power, PO -- W THD -- PO 10 7 5 3 2 1 7 5 3 2 0.1 7 5 2 0.01 0.1 CH3 CH2 CH1 3 10 2 3 5 7 1 2 3 2 3 CH4 5 7 10 Output power, PO -- W 2 3 5 7 100 5 7 1k 2 3 5 7 10k 2 3 Frequency, f -- Hz 5 7100k THD -- PO 3 2 1 7 5 3 2 0.1 7 5 CH2 3 2 0.01 0.1 5 7 100 Total harmonic distortion, THD -- % 0.01 0.1 CH4 5 7 100 10 7 5 Total harmonic distortion, THD -- % 10 7 5 2 3 CH3 CH1 CH4 2 3 5 7 1 2 3 5 7 10 2 3 Output power, PO -- W 5 7 100 THD -- f 10 7 5 3 2 1 7 5 3 2 0.1 7 5 1 8 CH Output power, PO -- W 30 Supply voltage, VCC -- V Total harmonic distortion, THD -- % 14 20 10 Total harmonic distortion, THD -- % 12 25 40 0 10 Supply voltage, VCC -- V CH2 CH3 3 2 0.01 10 CH4 2 3 5 7 100 2 3 5 7 1k 2 3 Frequency, f -- Hz 5 7 10k 2 3 5 7100k No.A2047-8/12 LV47022P Respomse -- f Response -- dB 27 26 all channel is similar 25 24 10 2 3 5 7 100 2 3 5 7 1k 2 3 Frequency, f -- Hz 5 7 10k 2 3 20 1 2 3 Frequency, f -- Hz 5 7 10k 2 3 CH 2 60 CH3 C H1 CH3 CH 4 20 2 3 5 7 100 2 3 5 7 1k 2 3 Frequency, f -- Hz 5 7 10k 2 3 SVRR -- VCC 80 all channel is similar 40 20 8 10 12 14 Supply voltage, VCC -- V 2 3 16 5 7 10k 2 3 18 5 7100k CH3 CH 2 CH CH4 2 CH 1 20 2 3 5 7 100 2 3 5 7 1k 2 3 Frequency, f -- Hz 5 7 10k 2 3 5 7100k CH.Sep -- f CH4 CH3 CH 4 CH CH 4 2 CH 1 60 40 20 2 3 5 7 100 2 3 5 7 1k 2 3 Frequency, f -- Hz 5 7 10k 2 3 5 7100k 5 7 10k 2 3 5 7100k SVRR -- fR 80 60 0 5 7 1k 40 0 10 5 7100k Ripple rejection ratio, SVRR -- dB Channel separation -- dB 3 0 10 2 3 CH.Sep -- f 80 CH 40 5 7 100 60 0 10 5 7100k CH.Sep -- f 80 Ripple rejection ratio, SVRR -- dB Channel separation -- dB 40 5 7 1k 2 3 CH2 1 CH CH4 1 CH 2 2 3 50 3 CH 60 5 7 100 all channel is similar CH Channel separation -- dB Channel separation -- dB 1 2 3 100 80 CH 0 10 150 0 10 5 7100k CH.Sep -- f 80 VNO -- Rg 200 Output noise voltage, VNO -- V 28 all channel is similar 60 40 20 0 10 2 3 5 7 100 2 3 5 7 1k 2 3 Ripple frequency, f R -- Hz No.A2047-9/12 LV47022P Offset DIAG -- VCC Rg = 0 RL = 4 VCC=14.4V 50 3 Detection Level 2 all channel is similar 1 0 8 10 12 14 16 ICCO -- Vst 200 150 100 50 0 0 1.0 2.0 3.0 Standby control voltage, Vst -- V 30 20 10 2 3 5 7 4.0 5.0 2 1 3 5 7 10 2 3 Output power, PO -- W 5 7 100 Mute ATT -- V Mute 100 Mute attenuation, Mute ATT -- dB 250 40 0 0.1 18 Power supply, VCC - V Quiescent current, ICCO -- mA Pd -- PO 60 Power dissipation, Pd -- W Detection threshold voltage, VOSDET - V 4 80 60 all channel is similar 40 20 0 0 1.0 2.0 3.0 4.0 5.0 Mute control voltage, V Mute -- V PS No.A2047-10/12 LV47022P HZIP25 Heat sink attachment Heat sinks are used to lower the semiconductor device junction temperature by leading the head generated by the device to the outer environment and dissipating that heat. a. Unless otherwise specified, for power ICs with tabs and power ICs with attached heat sinks, solder must not be applied to the heat sink or tabs. b. Heat sink attachment · Use flat-head screws to attach heat sinks. · Use also washer to protect the package. · Use tightening torques in the ranges 39-59Ncm(4-6kgcm) . · If tapping screws are used, do not use screws with a diameter larger than the holes in the semiconductor device itself. · Do not make gap, dust, or other contaminants to get between the semiconductor device and the tab or heat sink. · Take care a position of via hole . · Do not allow dirt, dust, or other contaminants to get between the semiconductor device and the tab or heat sink. · Verify that there are no press burrs or screw-hole burrs on the heat sink. · Warping in heat sinks and printed circuit boards must be no more than 0.05 mm between screw holes, for either concave or convex warping. · Twisting must be limited to under 0.05 mm. · Heat sink and semiconductor device are mounted in parallel. Take care of electric or compressed air drivers · The speed of these torque wrenches should never exceed 700 rpm, and should typically be about 400 rpm. Binding head machine screw Countersunk head mashine screw Heat sink gap Via hole c. Silicone grease · Spread the silicone grease evenly when mounting heat sinks. · Our company recommends YG-6260 (Momentive Performance Materials Japan LLC) d. Mount · First mount the heat sink on the semiconductor device, and then mount that assembly on the printed circuit board. · When attaching a heat sink after mounting a semiconductor device into the printed circuit board, when tightening up a heat sink with the screw, the mechanical stress which is impossible to the semiconductor device and the pin doesn't hang. e. When mounting the semiconductor device to the heat sink using jigs, etc., · Take care not to allow the device to ride onto the jig or positioning dowel. · Design the jig so that no unreasonable mechanical stress is not applied to the semiconductor device. f. Heat sink screw holes · Be sure that chamfering and shear drop of heat sinks must not be larger than the diameter of screw head used. · When using nuts, do not make the heat sink hole diameters larger than the diameter of the head of the screws used. A hole diameter about 15% larger than the diameter of the screw is desirable. · When tap screws are used, be sure that the diameter of the holes in the heat sink are not too small. A diameter about 15% smaller than the diameter of the screw is desirable. g. There is a method to mount the semiconductor device to the heat sink by using a spring band. But this method is not recommended because of possible displacement due to fluctuation of the spring force with time or vibration. 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