SPM6G120-120D

SENSITRON
SEMICONDUCTOR
SPM6G120-120D
TECHNICAL DATA
DATASHEET 4100, Rev. C
Three-Phase IGBT BRIDGE, With Gate Driver and Magnetic
Isolation
DESCRIPTION: A 1200 VOLT, 120 AMP, THREE PHASE IGBT BRIDGE
(Tj=250C UNLESS OTHERWISE SPECIFIED)
ELECTRICAL CHARACTERISTICS PER IGBT DEVICE
PARAMETER
SYMBOL
MIN
TYP
MAX
UNIT
IGBT SPECIFICATIONS
Collector to Emitter Breakdown Voltage
BVCES
1200
-
-
V
-
-
120
A
IC = 500uA, VGE = 0V
TC = 25 OC
Continuous Collector Current
IC
O
TC = 80 C
Zero Gate Voltage Collector Current (For the module)
VCE = 1200 V, VGE=0V Ti=25oC
80
ICES
-
2
mA
15
mA
2.3
V
o
VCE = 800 V, VGE=0V Ti=125 C
Collector to Emitter Saturation Voltage,
Tj = 25 OC
VCE(SAT)
-
1.9
O
IC = 80A, VGE = 15V,
Tj = 125 C
2.2
IGBT Internal Turn On Gate Resistance
-
30
-
Ohm
IGBT Internal Turn Off Gate Resistance
-
10
-
Ohm
IGBT Internal Soft Shutdown Turn Off Gate Resistance
-
100
-
Ohm
IGBT turn-on switching loss
VCE = 600 V, IC = 40A Tj=25oC
-
5.0
-
mJ
IGBT turn-off switching loss
VCE = 600 V, IC = 40A Tj=25oC
-
3.8
-
mJ
Short Circuit Withstand Time, Conditions 600V DC link,
-
10
-
usec
-
-
20
V/usec
-
-
0.27
-
-
13
O
VGE=15V, Tjstart < 175 C
DC Bus Voltage Rate of Rise With 15V Supply Removed,
dv/dt
Junction To Case Thermal Resistance
RθJC
o
C/W
MODULE TOTAL WEIGHT
Total Weight
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OZ
SENSITRON
SEMICONDUCTOR
SPM6G120-120D
TECHNICAL DATA
DATASHEET 4100, Rev. C
Brake IGBT SPECIFICATIONS
TC = 25 OC
Continuous Collector Current
IC
-
-
O
(Limited by Terminals)
Pulsed Collector Current, 0.5mS
TC = 90 C
50
A
30
ICM
-
-
100
A
IGBT Internal Gate Resistance
-
10
-
Ohm
IGBT Internal Gate Shunt Resistance
-
10
-
K Ohm
-
-
0.35
1200
-
-
V
Junction To Case Thermal Resistance
RθJC
o
C/W
ULTRAFAST DIODES RATING AND CHARACTERISTICS
Diode Peak Inverse Voltage
PIV
O
Continuous Forward Current, TC = 90 C
IF
-
-
80
A
Diode Forward Voltage,
VF
-
1.8
2.3
V
trr
-
500
700
nsec
-
1.6
-
mJ
-
-
0.45
IF = 80A
Diode Reverse Recovery Time
(IF=40A, VRR=600V , di/dt = 600 A/μs)
Diode switching loss
VCE = 600 V, IF = 40A Tj=25oC
Junction To Case Thermal Resistance
RθJC
o
C/W
MODULE STORAGE AND OPERATING CONDITIONS
Operating Junction Temperature
Tj
-40
-
150
o
Storage Ambient Temperature
TStorage
-55
-
150
o
Operating Case Temperature
Tc
-40
-
85
o
Operating Ambient Temperature
TA
-40
-
105
o
-
15000
-
Operating Altitude
Vibration and shock requirements (1)
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C
C
C
C
Ft
SENSITRON
SEMICONDUCTOR
SPM6G120-120D
TECHNICAL DATA
DATASHEET 4100, Rev. C
Gate Driver
Supply Voltage, limits apply to Vcc
Vcc
14
15
16
V
Magnetic -Isolator Logic Low Input Threshold
ViL
-
0.3VDD
-
V
Magnetic -Isolator Logic High Input Threshold
ViH
-
0.7VDD
-
V
Under Voltage Lockout, positive going threshold Vcc,
VCCUV
11.8
12.2
12.7
V
Under Voltage Lockout, negative going threshold Vcc
VCCUV
11.3
11.8
12.2
V
Internal Bootstrap Capacitor Value
-
12
-
uF
Desaturation Detection, High Input Threshold Voltage
-
8.0
-
V
Desaturation Detection, Low Input Threshold Voltage
-
7.0
-
V
nsec
Logic Input to Phase Output Turn On Delay
tond
-
650
800
Output Turn On Rise Time
tr
-
100
200
800
1200
150
200
750
1000
-
nsec
Magnetic -Isolator Operating Input Common Mode Voltage
-
-
1000
V
Magnetic -Isolator Operating Input Common Mode Transient
-
-
15
KV/usec
2500
-
-
VDC
2500
-
-
VDC
4.75
5
5.25
V
-
-
30
mA
4.75
5
5.25
V
-
Logic Input to Phase Output Turn Off Delay
toffd
Output Turn Off Fall Time
-
tf
at VCC=600V, IC=50A, TC = 25
Dead Time Requirement, for Shoot Through Prevention
Module Isolation
Gnd2 Isolation To Phase Lines, and to Gnd1
-
(Device will be tested at 3000V for 10 seconds), leakage less
than 10uA
Pin-To-Case Isolation Voltage, DC Voltage
(Device will be tested at 3000V for 10 seconds), leakage less
than 10uA
+5V output, power supply
Referenced to Gnd1
Maximum load current
+5V Input, Isolated power supply
Referenced to Gnd2
(2)
VDD
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SENSITRON
SEMICONDUCTOR
SPM6G120-120D
TECHNICAL DATA
DATASHEET 4100, Rev. C
Base Plate Temperature (2)
Base Plate Temperature Sensor Output Gain
Referenced to Gnd2
Temperature Sensor Output DC Offset, at TC=25oC
Referenced to Gnd2
Accuracy, at temperature range from - 40 oC to 125 oC
-
6.25
-
mV/oC
-
424
-
mV
-
+/-4.0
-
-
0.50
-
mOhm
0.0023
0.0026
0.0030
V/A
Current Amplifier DC Offset (Zero DC Bus Current),
measured at Pin 22
-10
0
10
mV
Over-Current Set Point
75
85
120
A
Isolated PWM fixed frequency output at Pin 17
100
130
180
KHz
-
91%
-
-
9%
-
Tco
o
C
DC Bus Current Sensor (Bi-directional Output)
Shunt Resistor Value
-
Current Amplifier Gain, measured at Pin 22 and
Referenced to Gnd1 (Non-isolated output)
Isolated PWM output Duty cycle at Pin 17
, AT + 82 A
, AT - 82 A
Phase A, Phase B, and Phase C Current Sensors (Bi-directional Output) (2)
Current Amplifier Gain
+/0.0160
+/-0.0175
+/0.0195
V/A
Referenced to Gnd2
Output DC Reference at Pins 1, 3, 5
VDD/2
VDD/2
VDD/2
V
- 0.04
Current Amplifier DC Offset (Zero Phase Current)
+0.04
- 0.02
0
+0.02
V
-0.3
0
+0.3
mV/ oC
-
+/-110
-
A
Measured between Pins (1,2), (3,4), (5,6)
Offset temperature Drift mV/ oC, Ta = -40 oC to 125 oC
Maximum Current Measurement Range
(1) Unit is designed to meet ....Vibration and Shock requirements, Mil-STD-810F shall be used. (514.5
and 516.5 methods respectively).
(2) Phase current sensors and base plate temperature sensor are floating sensors referenced to Gnd2. An
isolated 5V power supply shall be used to power these sensors.
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SENSITRON
SEMICONDUCTOR
SPM6G120-120D
TECHNICAL DATA
DATASHEET 4100, Rev. C
Pinout
Pin
#
Function
Pin #
Function
1
ICd
18
VDD
DC offset of VDD/2 +/- 0.040V for Differential
Output Reading of Output at Pin 2
2
ICo, Phase C Current Sensor output
+5V Input
19
Return for all Input/outputs at Pins 1 to 18
(Signal Ground, Gnd2)
3
IBd
20
Isolated SD Input
21
Itrip-Ref 1
DC offset of VDD/2 +/- 0.040V for Differential
Output Reading of Output at Pin 4
4
IBo, Phase B Current Sensor output
5
IAd
DC offset of VDD/2 +/- 0.040V for Differential
Output Reading of Output at Pin 6
6
IAo, Phase A Current Sensor output
Adjustable Reference for over-Current
Shutdown
22
Itrip-Ref 2
Adjustable Reference for over-Current
Shutdown
7
TCo
23
+5V Output
Case Temperature Output with a gain of 6.25
mV/oC
8
Isolated Input for Low-side IGBT of Phase A
24
+15V Rtn (Signal Ground, Gnd1)
9
Isolated Input for High-side IGBT of Phase A
25
+15V Input
10
Isolated Input for Low -side IGBT of Phase B
26,27
Brake Terminal. Brake Resistor Shall be Connected
Between These Terminals and +VDC
11
Isolated Input for High-side IGBT of Phase B
28
Brake IGBT Gate Input
Brake IGBT Emitter input is internally connected to
DC Bus return
12
Isolated Input for Low-side IGBT of Phase C
29 to 32
DC Bus return
13
Isolated Input for High-side IGBT of Phase C
33 to 36
DC Bus “+VDC” input
14
Isolated Flt Clear Input
37 to 39
Phase C output
15
Isolated SD output
40 to 42
Phase B output
16
Isolated Flt output
43 to 45
Phase A output
17
Isolated Idco output
Case
Isolated
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SENSITRON
SEMICONDUCTOR
SPM6G120-120D
TECHNICAL DATA
DATASHEET 4100, Rev. C
Block Diagram
+15V
+15V-Rtn
Signal Ground
Gnd1
Lin-A
+VDC
LIN-A
+5V-in Gnd2
Hin-A
M agnetic
HIN-A
Lin-B
Isiolation
LIN-B
PH-A
Hin-B
IAo = 2.5V
+/- 0.0175 IA
IAd = 2.5V
HIN-B
Lin-C
LIN-C
Encoder/
Hin-C
Flt-CLr
+5V-in Gnd2
HIN-C
Decoder
PH-B
Flt-CLr
SD Out
IBo = 2.5V
+/- 0.0175
Flt
Flt
SD
Idco
+5V-in
Gnd2
IBd = 2.5V
+5V-in Gnd2
PH-C
ICo = 2.5V
+/- 0.0175 IC
ICd = 2.5V
SD Input
+5V-out
Analog to PW M
10 Ω
130KHz
To-SD
R1
1K Ω
I trip-Ref 1
1nF
I trip-Ref 2
TCo
5K Ω
10nF
G=6.32
0.0005 Ω
10K Ω
R2
5K Ω
Heat-Sink
Tem perature
Sensor
Gnd2
Fig. 1. Block Diagram
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BRK
G-Brk
E-Brk
+VDC
Rtn
SENSITRON
SEMICONDUCTOR
SPM6G120-120D
TECHNICAL DATA
DATASHEET 4100, Rev. C
Fig. 2. Package Drawing
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SENSITRON
SEMICONDUCTOR
SPM6G120-120D
TECHNICAL DATA
DATASHEET 4100, Rev. C
Fig. 3. Device Marking
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SENSITRON
SEMICONDUCTOR
SPM6G120-120D
TECHNICAL DATA
DATASHEET 4100, Rev. C
Normalized Thermal Impedance Curves for Both IGBTs and Diodes
D = 0.50
D = 0.20
D = 0.10
D = 0.05
SINGLE PULSE
(THERMAL RESPONSE)
Figure 4.
Normalized Transient Thermal Impedance, Junction-to-Case (IGBT)
D = 0.50
D = 0.20
D = 0.10
D = 0.05
SINGLE PULSE
(THERMAL RESPONSE)
Figure 5. Normalized Transient Thermal Impedance, Junction-to-Case (Diode)
©2003 Sensitron Semiconductor • 221 West Industry Court Deer Park, NY 11729
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SENSITRON
SEMICONDUCTOR
SPM6G120-120D
TECHNICAL DATA
DATASHEET 4100, Rev. C
Pin Descriptions
ICd ( Pin 1 ), is a +2.5V DC offset used for differential output reading of ICo.
ICo ( Pin 2 ), is hall current sensor output for phase C. The output can be measured between Pin2 and Pin 1
differentially. Zero current corresponds to zero output, current entering Phase C pins will produce positive output
voltage at Pin2, and current out of Phase C pins will produce negative output voltage at Pin2. Also, the output can
be measured as single ended between Pin2 and Pin19. In this case zero current will correspond to 2.5V output,
current entering Phase C pins will produce positive output voltage above 2.5V, and current out of Phase C pins will
produce positive output voltage below 2.5V. The sensitivity of this sensor is 0.018V/A.
IBd ( Pin 3 ), is a +2.5V DC offset used for differential output reading of IBo.
IBo ( Pin 4 ), is hall current sensor output for phase B. The output can be measured between Pin4 and Pin 3
differentially. Zero current corresponds to zero output, current entering Phase B pins will produce positive output
voltage at Pin4, and current out of Phase B pins will produce negative output voltage at Pin4. Also, the output can
be measured as single ended between Pin4 and Pin19. In this case zero current will correspond to 2.5V output,
current entering Phase B pins will produce positive output voltage above 2.5V, and current out of Phase B pins will
produce positive output voltage below 2.5V. The sensitivity of this sensor is 0.018V/A.
IAd ( Pin 5 ), is a +2.5V DC offset used for differential output reading of IAo.
IAo ( Pin 6 ), is phase A hall current sensor output. The output can be measured between Pin6 and Pin 5
differentially. Zero current corresponds to zero output, current entering Phase A pins will produce positive output
voltage at Pin6, and current out of Phase A pins will produce negative output voltage at Pin6. Also, the output can
be measured as single ended between Pin6 and Pin19. In this case zero current will correspond to 2.5V output,
current entering Phase A pins will produce positive output voltage above 2.5V, and current out of Phase A pins will
produce positive output voltage below 2.5V. The sensitivity of this sensor is 0.018V/A.
TCo ( Pin 7 ), is an analog output of case temperature sensor. The sensor output gain is 6.25mV/oC, with 424 mV DC
offset. This sensor can measure both positive and negative oC. The internal impedance of this output is 4.99KΩ. The
internal block diagram of the temperature sensor is shown in Fig. 6.
4.99KΩ
Pin 7
Vo= (+6.25mV/oC )*ToC + 424 mV
10nF
Pin 19
Gnd2
Fig. 6 Temperature Sensor Internal Block Diagram
The output voltage reading vs temperature will be:
TCo = + 0.58V at Tc= +25oC
TCo = + 1.205V at Tc= +125oC
TCo = + 0.174V at Tc= -40oC
©2003 Sensitron Semiconductor • 221 West Industry Court Deer Park, NY 11729
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SENSITRON
SEMICONDUCTOR
SPM6G120-120D
TECHNICAL DATA
DATASHEET 4100, Rev. C
LinA ( Pin 8 ), is an isolated drive input for Low-side IGBT of Phase A.
HinA ( Pin 9 ), is an isolated drive input for High-side IGBT of Phase A.
LinB- ( Pin 10 ), is an isolated drive input for Low-side IGBT of Phase B.
HinB ( Pin 11 ), is an isolated drive input for High-side IGBT of Phase B.
LinC ( Pin 12 ), is an isolated drive input for Low-side IGBT of Phase C.
HinC ( Pin 13 ), is an isolated drive input for High-side IGBT of Phase C.
Flt-Clr( Pin 14 ), is a fault clear input. It can be used to reset a latching fault condition, due to desaturation protection.
Pin 14 an active high input. It is internally pulled down by 20.0KΩ. A latching fault due to desaturation can be cleared by
pulling this input high to +5V.
It is recommended to activate fault clear input for more than 500 μsec at startup.
•
To charge boot-strap circuit at startup, it is recommended to turn on all low-side switches for 500 μsec
while Flt-Clr is active.
SD Out ( Pin 15 ),.is internally activated due to desaturation protection, over-current shutdown, or under voltage
lockout.
Desaturation shutdown is a latching feature.
SD Out can be used as a fault condition output. A continuous low output at SD out indicates a latching fault
situation.
Flt ( Pin 16 ), It is internally pulled down by 20.0KΩ.
Pin 16, reports desaturation protection activation. When desaturation protection is activated a low output for about 9
μsec is reported.
If any other protection feature is activated, it will not be reported by Pin 16.
Idco ( Pin 17 ), is DC bus bi-directional current sense output. The sensor output is isolated. It is a PWM signal with fixed
frequency and variable duty cycle.
The PWM frequency is 130 KHz.
The maximum duty cycle is 91%, corresponding to 82 A. Minimum duty cycle is 9%, corresponding to –
82A.
VDD, +5V-in ( Pin 18 ), is the +5V input biasing supply connection for the phase current sensors, magnetic
isolators, and temperature sensor. Pin 18 should be connected to an isolated 5V power supply, recommended
limits are 4.75V to 5.25V. The return of this input is pin 19.
Recommended power supply capability for VDD is about 50mA.
Gnd2 ( Pin 19 ), is signal ground for +5V-in,. This pin is internally floating for flexibility. The phase current sensors and
temperature sensor are referenced to Gnd2.
Gnd2 isolation from Gnd1 is over 2500V.
SD Input ( Pin 20 ),.is SD input. A high input will disable all gate drive signals. This input is internally pulled high to
+5V by 20 K ohms.
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SENSITRON
SEMICONDUCTOR
SPM6G120-120D
TECHNICAL DATA
DATASHEET 4100, Rev. C
Itrip-Ref1 ( Pin 21 ), is an adjustable voltage divider reference for over-current shutdown.
Itrip-Ref2 ( Pin 22 ), is an adjustable voltage divider reference for over-current shutdown.
The internal set point over-current shutdown is 82A. The re-start delay time is about 0.50 msec.
+5V Output ( Pin 23 ), is a +5V output. Maximum output current is 30mA.
Gnd1 ( Pin 24 ), is signal ground for +15V-in,. This pin is internally connected to DC Bus return.
No external connection shall be established between Signal Gnd1 and +VDC Rtn.
Gnd1 is isolated from Gnd2.
Note that Pins 21 to 23 are referenced to Gnd1.
+15V-in (Vcc) ( Pin 25 ), is the +15V input biasing supply connection for the controller. Under-voltage lockout keeps
all outputs off for Vcc below 11.5V. Vcc pin should be connected to an isolated 15V power supply. Vcc
recommended limits are 14V to 16V , and shall not exceed 18V. The return of Vcc is pin 24.
Recommended power supply capability is about 70mA.
Brk ( Pins 26,27 ), is Brake Terminal. Brake Resistor shall be connected between these terminals and +VDC. If the
brake resistor is inductive, a freewheeling diode shall be connected across this resistor.
Gbrk ( Pin 28 ), is Brake IGBT Gate Input. Brake IGBT Emitter is internally connected to DC Bus return.
+VDC Rtn ( Pins 29 to 32 ), is DC Bus return.
+VDC (Pins 33 to 36 ), is +DC Bus input.
PhC (Pins 37 to 39 ), is Phase C output.
PhB (Pins 40 to 42 ), is Phase B output.
PhA (Pins 43 to 45 ), is Phase A output.
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SENSITRON
SEMICONDUCTOR
SPM6G120-120D
TECHNICAL DATA
DATASHEET 4100, Rev. C
A- DC Bus Charging from 15V
D1
Vcc
+15V
R1
100KΩ
R2
100KΩ
D2
DSH
Q1H
700
KΩ
VBS
DSL
700
KΩ
+15V Rtn
Sgnl Gnd1
+VDC
D3
PhA
•
Q1L
Gate
Driver
+VDC Rtn
Figure 7. Charging Path from 15V Supply to DC Bus when DC Bus is off
•
•
•
•
•
Each IGBT is protected against desaturation.
D2 is the desaturation sense diode for the high-side IGBT
D3 is the desaturation sense diode for the low-side IGBT
When the DC bus voltage is not applied or below 15V, there is a charging path from the 15V supply to
the DC bus through D2 and D3 and the corresponding pull up 100K Ohm resistor. The charging current
is 0.15mA per IGBT. Total charging current is about 1.5mA.
Do not apply PWM signal if the DC bus voltage is below 20V.
B- Bias For Desaturation Detection Circuit:
The desaturation detection is done by diode D2 for the high side IGBT Q1H, and by diode D3 for the low side
IGBT Q1L. The internal detection circuit, input DSH for the high-side and input DSL for the low-side, is
biased by the local supply voltage VCC for the low side and VBS for the high side. When the IGBT is on the
corresponding detection diode is on. The current flowing through the diode is determined by the internal pull
resistor, R1 for the high side and R2 for the low side. To minimize the current drain from VCC and VBS, R1
and R2 are set to be 100KΩ. Lower value of R1 will overload the bootstrap circuit and reduce the bootstrap
capacitor holding time.
©2003 Sensitron Semiconductor • 221 West Industry Court Deer Park, NY 11729
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SENSITRON
SEMICONDUCTOR
SPM6G120-120D
TECHNICAL DATA
DATASHEET 4100, Rev. C
IGBT and Diode Switching Characteristics and Waveforms
g.1- Test Conditions: VCE=600V, IC= 40A
Test Results: Rise time tr= 100 nsec, Fall time tf= 150 nsec
Current Scale is 10A/div, Voltage Scale is 100V/div, Power Loss Scale is 5000Watt/div
Turn On Switching Loss = 5 mJ,
Turn Off Switching Loss = 3.8 mJ
Diode Switching Loss = 1.6mJ
©2003 Sensitron Semiconductor • 221 West Industry Court Deer Park, NY 11729
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SENSITRON
SEMICONDUCTOR
SPM6G120-120D
TECHNICAL DATA
DATASHEET 4100, Rev. C
Cleaning Process:
Suggested precaution following cleaning procedure:
If the parts are to be cleaned in an aqueous based cleaning solution, it is recommended that the parts be
baked immediately after cleaning. This is to remove any moisture that may have permeated into the
device during the cleaning process. For aqueous based solutions, the recommended process is to bake
for at least 2 hours at 125oC.
Do not use solvents based cleaners.
Recommended Soldering Procedure:
Signal pins 1-25: 210C for 10 seconds max
Power pins 26-45: 260C for 10 seconds max. Pre-warm module to 125C to aid in power pins soldering.
Ordering Information:
SPM6G120-120D is a standard product with all the features listed in the data sheet.
SPM6G120-120D-A, is a standard product with all the features listed in the data sheet except Pins 26,
27,28 are removed.
The associated circuits with these Pins are removed.
SPM6G120-120D-B, is a standard product with all the features listed in the data sheet except Pins
17,21,22,26, 27,28 are removed or not connected. The associated circuits with these Pins are removed.
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1- The information given herein, including the specifications and dimensions, is subject to change without prior notice to improve product
characteristics. Before ordering, purchasers are advised to contact the Sensitron Semiconductor sales department for the latest version of the
datasheet(s).
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equipment , and safety equipment) , safety should be ensured by using semiconductor devices that feature assured safety or by means of users’
fail-safe precautions or other arrangement .
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