SENSITRON SEMICONDUCTOR SPM6G140-060D TECHNICAL DATA DATASHEET 4977, Rev. B Three-Phase IGBT BRIDGE, With Gate Driver and Magnetic Isolation DESCRIPTION: A 600 VOLT, 140 AMP, THREE PHASE IGBT BRIDGE (Tj=250C UNLESS OTHERWISE SPECIFIED) ELECTRICAL CHARACTERISTICS PER IGBT DEVICE PARAMETER SYMBOL MIN TYP MAX UNIT IGBT SPECIFICATIONS Collector to Emitter Breakdown Voltage BVCES 600 - - V - - 140 A IC = 500uA, VGE = 0V TC = 25 OC Continuous Collector Current IC O TC = 80 C Zero Gate Voltage Collector Current (For the module) VCE = 600 V, VGE=0V Ti=25oC 140 ICES - 2 mA 15 mA 1.8 V o VCE = 480 V, VGE=0V Ti=125 C Collector to Emitter Saturation Voltage, Tj = 25 OC VCE(SAT) - 1.5 O IC = 90A, VGE = 15V, Tj = 125 C 1.8 IGBT Internal Turn On Gate Resistance - 8.2 - Ohm IGBT Internal Turn Off Gate Resistance - 6.2 - Ohm IGBT Internal Soft Shutdown Turn Off Gate Resistance - 100 - Ohm IGBT turn-on switching loss VCE = 300 V, IC = 50A Tj=25oC - 1.5 - mJ IGBT turn-off switching loss VCE = 300 V, IC = 50A Tj=25oC - 2.1 - mJ Short Circuit Withstand Time, Conditions 300V DC link, - 5 - usec - - 20 V/usec - - 0.22 - - 13 O VGE=15V, Tjstart < 150 C DC Bus Voltage Rate of Rise With 15V Supply Removed, dv/dt Junction To Case Thermal Resistance RθJC o C/W MODULE TOTAL WEIGHT Total Weight ©2004 Sensitron Semiconductor • 221 West Industry Court Deer Park, NY 11729 (631) 586 7600 FAX (631) 242 9798 • www.sensitron.com • [email protected] • Page 1 OZ SENSITRON SEMICONDUCTOR SPM6G140-060D TECHNICAL DATA DATASHEET 4977, Rev. B Brake IGBT SPECIFICATIONS TC = 25 OC Continuous Collector Current IC - - O (Limited by Terminals) Pulsed Collector Current, 0.5mS TC = 90 C 80 A 80 ICM - - 200 A IGBT Internal Gate Resistance - 10 - Ohm IGBT Internal Gate Shunt Resistance - 10 - K Ohm - - 0.28 600 - - V Junction To Case Thermal Resistance RθJC o C/W ULTRAFAST DIODES RATING AND CHARACTERISTICS Diode Peak Inverse Voltage PIV O Continuous Forward Current, TC = 90 C IF - - 140 A Diode Forward Voltage, VF - 1.4 1.6 V trr - 200 300 nsec - 0.3 - mJ - - 0.35 IF = 90A Diode Reverse Recovery Time (IF=80A, VRR=300V , di/dt = 1500 A/μs) Diode switching loss VCE = 300 V, IF = 50A Tj=25oC Junction To Case Thermal Resistance RθJC o C/W MODULE STORAGE AND OPERATING CONDITIONS Operating Junction Temperature Tj -40 - 150 o Storage Ambient Temperature TStorage -55 - 150 o Operating Case Temperature Tc -40 - 85 o Operating Ambient Temperature TA -40 - 105 o - 50000 - Operating Altitude Vibration and shock requirements (1) ©2004 Sensitron Semiconductor • 221 West Industry Court Deer Park, NY 11729 (631) 586 7600 FAX (631) 242 9798 • www.sensitron.com • [email protected] • Page 2 C C C C Ft SENSITRON SEMICONDUCTOR SPM6G140-060D TECHNICAL DATA DATASHEET 4977, Rev. B Gate Driver Supply Voltage, limits apply to Vcc Vcc 14 15 16 V Magnetic -Isolator Logic Low Input Threshold ViL - 0.3VDD - V Magnetic -Isolator Logic High Input Threshold ViH - 0.7VDD - V Under Voltage Lockout, positive going threshold Vcc, VCCUV 11.8 12.2 12.7 V Under Voltage Lockout, negative going threshold Vcc VCCUV 11.3 11.8 12.2 V Internal Bootstrap Capacitor Value - 12 - uF Desaturation Detection, High Input Threshold Voltage - 8.0 - V Desaturation Detection, Low Input Threshold Voltage - 7.0 - V nsec Logic Input to Phase Output Turn On Delay tond - 650 800 Output Turn On Rise Time tr - 100 200 800 1200 150 200 750 1000 - nsec Magnetic -Isolator Operating Input Common Mode Voltage - - 1000 V Magnetic -Isolator Operating Input Common Mode Transient - - 15 KV/usec 2500 - - VDC 2500 - - VDC 4.75 5 5.25 V - - 30 mA 4.75 5 5.25 V - Logic Input to Phase Output Turn Off Delay toffd Output Turn Off Fall Time - tf at VCC=600V, IC=50A, TC = 25 Dead Time Requirement, for Shoot Through Prevention Module Isolation Gnd2 Isolation To Phase Lines, and to Gnd1 - (Device will be tested at 3000V for 10 seconds), leakage less than 10uA Pin-To-Case Isolation Voltage, DC Voltage (Device will be tested at 3000V for 10 seconds), leakage less than 10uA +5V output, power supply Referenced to Gnd1 Maximum load current +5V Input, Isolated power supply Referenced to Gnd2 (2) VDD ©2004 Sensitron Semiconductor • 221 West Industry Court Deer Park, NY 11729 (631) 586 7600 FAX (631) 242 9798 • www.sensitron.com • [email protected] • Page 3 SENSITRON SEMICONDUCTOR SPM6G140-060D TECHNICAL DATA DATASHEET 4977, Rev. B Base Plate Temperature (2) Base Plate Temperature Sensor Output Gain Referenced to Gnd2 Temperature Sensor Output DC Offset, at TC=25oC Referenced to Gnd2 Accuracy, at temperature range from - 40 oC to 125 oC - 6.25 - mV/oC - 424 - mV - +/-4.0 - - 0.50 - mOhm 0.0023 0.0026 0.0030 V/A Current Amplifier DC Offset (Zero DC Bus Current), measured at Pin 22 -10 0 10 mV Over-Current Set Point 75 85 120 A Isolated PWM fixed frequency output at Pin 17 100 130 180 KHz - 91% - - 9% - Tco o C DC Bus Current Sensor (Bi-directional Output) Shunt Resistor Value - Current Amplifier Gain, measured at Pin 22 and Referenced to Gnd1 (Non-isolated output) Isolated PWM output Duty cycle at Pin 17 , AT + 82 A , AT - 82 A Phase A, Phase B, and Phase C Current Sensors (Bi-directional Output) (2) Current Amplifier Gain +/0.0160 +/-0.0175 +/0.0195 V/A Referenced to Gnd2 Output DC Reference at Pins 1, 3, 5 VDD/2 VDD/2 VDD/2 V - 0.04 Current Amplifier DC Offset (Zero Phase Current) +0.04 - 0.02 0 +0.02 V -0.3 0 +0.3 mV/ oC - +/-110 - A Measured between Pins (1,2), (3,4), (5,6) Offset temperature Drift mV/ oC, Ta = -40 oC to 125 oC Maximum Current Measurement Range (1) (2) Unit is designed to meet Vibration and Shock requirements, Mil-STD-810F shall be used. (514.5 and 516.5 methods respectively). Phase current sensors and base plate temperature sensor are floating sensors referenced to Gnd2. An isolated 5V power supply shall be used to power these sensors. ©2004 Sensitron Semiconductor • 221 West Industry Court Deer Park, NY 11729 (631) 586 7600 FAX (631) 242 9798 • www.sensitron.com • [email protected] • Page 4 SENSITRON SEMICONDUCTOR SPM6G140-060D TECHNICAL DATA DATASHEET 4977, Rev. B Pinout Pin # Function Pin # Function 1 ICd 18 VDD DC offset of VDD/2 +/- 0.040V for Differential Output Reading of Output at Pin 2 2 ICo, Phase C Current Sensor output +5V Input 19 Return for all Input/outputs at Pins 1 to 18 (Signal Ground, Gnd2) 3 IBd 20 Isolated SD Input 21 Itrip-Ref 1 DC offset of VDD/2 +/- 0.040V for Differential Output Reading of Output at Pin 4 4 IBo, Phase B Current Sensor output 5 IAd DC offset of VDD/2 +/- 0.040V for Differential Output Reading of Output at Pin 6 6 IAo, Phase A Current Sensor output Adjustable Reference for over-Current Shutdown 22 Itrip-Ref 2 Adjustable Reference for over-Current Shutdown 7 TCo 23 +5V Output Case Temperature Output with a gain of 6.25 mV/oC 8 Isolated Input for Low-side IGBT of Phase A 24 +15V Rtn (Signal Ground, Gnd1) 9 Isolated Input for High-side IGBT of Phase A 25 +15V Input 10 Isolated Input for Low -side IGBT of Phase B 26,27 Brake Terminal. Brake Resistor Shall be Connected Between These Terminals and +VDC 11 Isolated Input for High-side IGBT of Phase B 28 Brake IGBT Gate Input Brake IGBT Emitter input is internally connected to DC Bus return 12 Isolated Input for Low-side IGBT of Phase C 29 to 32 DC Bus return 13 Isolated Input for High-side IGBT of Phase C 33 to 36 DC Bus “+VDC” input 14 Isolated Flt Clear Input 37 to 39 Phase C output 15 Isolated SD output 40 to 42 Phase B output 16 Isolated Flt output 43 to 45 Phase A output 17 Isolated Idco output Case Isolated ©2004 Sensitron Semiconductor • 221 West Industry Court Deer Park, NY 11729 (631) 586 7600 FAX (631) 242 9798 • www.sensitron.com • [email protected] • Page 5 SENSITRON SEMICONDUCTOR SPM6G140-060D TECHNICAL DATA DATASHEET 4977, Rev. B +15V +15V-Rtn Signal Ground Gnd1 Lin-A +VDC LIN-A +5V-in Gnd2 Hin-A M agnetic HIN-A Lin-B Isiolation LIN-B PH-A Hin-B IAo = 2.5V +/- 0.0175 IA IAd = 2.5V HIN-B Lin-C LIN-C Encoder/ Hin-C Flt-CLr +5V-in Gnd2 HIN-C Decoder PH-B Flt-CLr SD Out IBo = 2.5V +/- 0.0175 Flt Flt SD Idco +5V-in Gnd2 IBd = 2.5V +5V-in Gnd2 PH-C ICo = 2.5V +/- 0.0175 IC ICd = 2.5V SD Input +5V-out Analog to PW M 10 Ω 130KHz To-SD R1 1K Ω I trip-Ref 1 1nF I trip-Ref 2 TCo 5K Ω 10nF G=6.32 0.0005 Ω 10K Ω R2 5K Ω Heat-Sink Tem perature Sensor Gnd2 Fig. 1. Block Diagram ©2004 Sensitron Semiconductor • 221 West Industry Court Deer Park, NY 11729 (631) 586 7600 FAX (631) 242 9798 • www.sensitron.com • [email protected] • Page 6 BRK G-Brk E-Brk +VDC Rtn SENSITRON SEMICONDUCTOR TECHNICAL DATA DATASHEET 4977, Rev. B SPM6G140-060D Figure 2. Mechanical Outline Figure 3. Device Pinout and Marking ©2004 Sensitron Semiconductor • 221 West Industry Court Deer Park, NY 11729 (631) 586 7600 FAX (631) 242 9798 • www.sensitron.com • [email protected] • Page 7 SENSITRON SEMICONDUCTOR SPM6G140-060D TECHNICAL DATA DATASHEET 4977, Rev. B Normalized Thermal Impedance Curves for Both IGBTs and Diodes D = 0.50 D = 0.20 D = 0.10 D = 0.05 SINGLE PULSE (THERMAL RESPONSE) Figure 4. Normalized Transient Thermal Impedance, Junction-to-Case (IGBT) D = 0.50 D = 0.20 D = 0.10 D = 0.05 SINGLE PULSE (THERMAL RESPONSE) Figure 5. Normalized Transient Thermal Impedance, Junction-to-Case (Diode) ©2004 Sensitron Semiconductor • 221 West Industry Court Deer Park, NY 11729 (631) 586 7600 FAX (631) 242 9798 • www.sensitron.com • [email protected] • Page 8 SENSITRON SEMICONDUCTOR SPM6G140-060D TECHNICAL DATA DATASHEET 4977, Rev. B Pin Descriptions ICd (Pin 1 ) : A +2.5V DC offset used for differential output reading of ICo. ICo (Pin 2): Hall current sensor output for phase C. The output can be measured between Pin2 and Pin 1 differentially. Zero current corresponds to zero output, current entering Phase C pins will produce positive output voltage at Pin2, and current out of Phase C pins will produce negative output voltage at Pin2. Also, the output can be measured as single ended between Pin2 and Pin19. In this case zero current will correspond to 2.5V output, current entering Phase C pins will produce positive output voltage above 2.5V, and current out of Phase C pins will produce positive output voltage below 2.5V.The sensitivity of this sensor is 0.018V/A. IBd (Pin 3): A +2.5V DC offset used for differential output reading of IBo. IBo (Pin 4): Hall current sensor output for phase B. The output can be measured between Pin4 and Pin 3 differentially. Zero current corresponds to zero output, current entering Phase B pins will produce positive output voltage at Pin4, and current out of Phase B pins will produce negative output voltage at Pin4. Also, the output can be measured as single ended between Pin4 and Pin19. In this case zero current will correspond to 2.5V output, current entering Phase B pins will produce positive output voltage above 2.5V, and current out of Phase B pins will produce positive output voltage below 2.5V. The sensitivity of this sensor is 0.018V/A. IAd (Pin 5): A +2.5V DC offset used for differential output reading of IAo. IAo (Pin 6 ): Phase A hall current sensor output. The output can be measured between Pin6 and Pin 5 differentially. Zero current corresponds to zero output, current entering Phase A pins will produce positive output voltage at Pin6, and current out of Phase A pins will produce negative output voltage at Pin6. Also, the output can be measured as single ended between Pin6 and Pin19. In this case zero current will correspond to 2.5V output, current entering Phase A pins will produce positive output voltage above 2.5V, and current out of Phase A pins will produce positive output voltage below 2.5V. The sensitivity of this sensor is 0.018V/A. TCo (Pin 7 ): An analog output of case temperature sensor. The sensor output gain is 6.25mV/oC, with 424 mV DC offset. This sensor can measure both positive and negative oC. The internal impedance of this output is 4.99KΩ. The internal block diagram of the temperature sensor is shown in Fig. 6. 4.99KΩ Pin 7 Vo= (+6.25mV/oC )*ToC + 424 mV 10nF Pin 19 Gnd2 Fig. 6 Temperature Sensor Internal Block Diagram The output voltage reading vs temperature will be: TCo = + 0.58V at Tc= +25oC TCo = + 1.205V at Tc= +125oC TCo = + 0.174V at Tc= -40oC LinA (Pin 8) : An isolated drive input for Low-side IGBT of Phase A. ©2004 Sensitron Semiconductor • 221 West Industry Court Deer Park, NY 11729 (631) 586 7600 FAX (631) 242 9798 • www.sensitron.com • [email protected] • Page 9 SENSITRON SEMICONDUCTOR SPM6G140-060D TECHNICAL DATA DATASHEET 4977, Rev. B HinA (Pin 9): An isolated drive input for High-side IGBT of Phase A. LinB- (Pin 10): An isolated drive input for Low-side IGBT of Phase B. HinB (Pin 11): An isolated drive input for High-side IGBT of Phase B. LinC (Pin 12): An isolated drive input for Low-side IGBT of Phase C. HinC (Pin 13): An isolated drive input for High-side IGBT of Phase C. Flt-Clr(Pin 14): A fault clear input. It can be used to reset a latching fault condition, due to desaturation protection. Pin 14 an active high input. It is internally pulled down by 20.0KΩ. A latching fault due to desaturation can be cleared by pulling this input high to +5V. It is recommended to activate fault clear input for more than 500 μsec at startup. To charge boot-strap circuit at startup, it is recommended to turn on all low-side switches for 500 μsec while FltClr is active. SD Out (Pin 15): Is internally activated due to desaturation protection, over-current shutdown, or under voltage lockout. Desaturation shutdown is a latching feature. SD Out can be used as a fault condition output. A continuous low output at SD out indicates a latching fault situation. Flt (Pin 16): Is internally pulled down by 20.0KΩ. Pin 16, reports desaturation protection activation. When desaturation protection is activated a low output for about 9 μsec is reported. If any other protection feature is activated, it will not be reported by Pin 16. Idco (Pin 17): Is DC bus bi-directional current sense output. The sensor output is isolated. It is a PWM signal with fixed frequency and variable duty cycle. The PWM frequency is 130 KHz. The maximum duty cycle is 91%, corresponding to 82 A. Minimum duty cycle is 9%, corresponding to –82A. VDD, +5V-in (Pin 18): The +5V input biasing supply connection for the phase current sensors, magnetic isolators, and temperature sensor. Pin 18 should be connected to an isolated 5V power supply, recommended limits are 4.75V to 5.25V. The return of this input is pin 19. Recommended power supply capability for VDD is about 50mA. Gnd2 (Pin 19): The signal ground for +5V-in,. This pin is internally floating for flexibility. The phase current sensors and temperature sensor are referenced to Gnd2. Gnd2 isolation from Gnd1 is over 2500V. SD Input (Pin 20): The SD input. A high input will disable all gate drive signals. This input is internally pulled high to +5V by 20 K ohms. Itrip-Ref1 (Pin 21): An adjustable voltage divider reference for over-current shutdown. Itrip-Ref2 (Pin 22): An adjustable voltage divider reference for over-current shutdown. The internal set point overcurrent shutdown is 82A. The re-start delay time is about 0.50 msec. +5V Output ( Pin 23 ), is a +5V output. Maximum output current is 30mA. Gnd1 (Pin 24) :The signal ground for +15V-in,. This pin is internally connected to DC Bus return. No external connection shall be established between Signal Gnd1 and +VDC Rtn. Gnd1 is isolated from Gnd2. Note that Pins 21 to 23 are referenced to Gnd1. +15V-in (Vcc) (Pin 25): The +15V input biasing supply connection for the controller. Under-voltage lockout keeps all outputs off for Vcc below 11.5V. Vcc pin should be connected to an isolated 15V power supply. Vcc recommended limits are 14V to 16V , and shall not exceed 18V. The return of Vcc is pin 24. Recommended power supply capability is about 70mA. ©2004 Sensitron Semiconductor • 221 West Industry Court Deer Park, NY 11729 (631) 586 7600 FAX (631) 242 9798 • www.sensitron.com • [email protected] • Page 10 SENSITRON SEMICONDUCTOR SPM6G140-060D TECHNICAL DATA DATASHEET 4977, Rev. B Brk ( Pins 26,27 ), is Brake Terminal. Brake Resistor shall be connected between these terminals and +VDC. If the brake resistor is inductive, a freewheeling diode shall be connected across this resistor. Gbrk ( Pin 28 ), is Brake IGBT Gate Input. Brake IGBT Emitter is internally connected to DC Bus return. +VDC Rtn ( Pins 29 to 32 ), is DC Bus return. +VDC (Pins 33 to 36 ), is +DC Bus input. PhC (Pins 37 to 39 ), is Phase C output. PhB (Pins 40 to 42 ), is Phase B output. PhA (Pins 43 to 45 ), is Phase A output. A- DC Bus Charging from 15V D1 Vcc +15V R1 100KΩ R2 100KΩ D2 DS Q1H 700 KΩ VB DS 700 KΩ +15V Rtn Sgnl Gnd1 Figure 7. • • • • • +VDC D3 PhA • Q1L Gate Driver +VDC Rtn Charging Path from 15V Supply to DC Bus when DC Bus is off Each IGBT is protected against desaturation. D2 is the desaturation sense diode for the high-side IGBT D3 is the desaturation sense diode for the low-side IGBT When the DC bus voltage is not applied or below 15V, there is a charging path from the 15V supply to the DC bus through D2 and D3 and the corresponding pull up 100K Ohm resistor. The charging current is 0.15mA per IGBT. Total charging current is about 1.5mA. Do not apply PWM signal if the DC bus voltage is below 20V. B- Bias For Desaturation Detection Circuit: The desaturation detection is done by diode D2 for the high side IGBT Q1H, and by diode D3 for the low side IGBT Q1L. The internal detection circuit, input DSH for the high-side and input DSL for the low-side, is biased by the local supply voltage VCC for the low side and VBS for the high side. When the IGBT is on the corresponding detection diode is on. The current flowing through the diode is determined by the internal pull resistor, R1 for the high side and R2 for the low side. To minimize the current drain from VCC and VBS, R1 and R2 are set to be 100KΩ. Lower value of R1 will overload the bootstrap circuit and reduce the bootstrap capacitor holding time. ©2004 Sensitron Semiconductor • 221 West Industry Court Deer Park, NY 11729 (631) 586 7600 FAX (631) 242 9798 • www.sensitron.com • [email protected] • Page 11 SENSITRON SEMICONDUCTOR SPM6G140-060D TECHNICAL DATA DATASHEET 4977, Rev. B Cleaning Process: Suggested precaution following cleaning procedure: If the parts are to be cleaned in an aqueous based cleaning solution, it is recommended that the parts be baked immediately after cleaning. This is to remove any moisture that may have permeated into the device during the cleaning process. For aqueous based solutions, the recommended process is to bake for at least 2 hours at 125oC. Do not use solvents based cleaners. Recommended Soldering Procedure: Signal pins 1-25: 210C for 10 seconds max Power pins 26-45: 260C for 10 seconds max. Pre-warm module to 125C to aid in power pins soldering. Ordering Information: SPM6G140-060D is a standard product with all the features listed in the data sheet. A, is a standard product with all the features listed in the data sheet except Pins 26, 27,28 are removed. The associated circuits with these Pins are removed. B, is a standard product with all the features listed in the data sheet except Pins 17,21,22,26, 27,28 are removed or not connected. The associated circuits with these Pins are removed. DISCLAIMER: 1- The information given herein, including the specifications and dimensions, is subject to change without prior notice to improve product characteristics. Before ordering, purchasers are advised to contact the Sensitron Semiconductor sales department for the latest version of the datasheet(s). 2- In cases where extremely high reliability is required (such as use in nuclear power control, aerospace and aviation, traffic equipment, medical equipment , and safety equipment) , safety should be ensured by using semiconductor devices that feature assured safety or by means of users’ fail-safe precautions or other arrangement . 3- In no event shall Sensitron Semiconductor be liable for any damages that may result from an accident or any other cause during operation of the user’s units according to the datasheet(s). Sensitron Semiconductor assumes no responsibility for any intellectual property claims or any other problems that may result from applications of information, products or circuits described in the datasheets. 4- In no event shall Sensitron Semiconductor be liable for any failure in a semiconductor device or any secondary damage resulting from use at a value exceeding the absolute maximum rating. 5- No license is granted by the datasheet(s) under any patents or other rights of any third party or Sensitron Semiconductor. 6- The datasheet(s) may not be reproduced or duplicated, in any form, in whole or part, without the expressed written permission of Sensitron Semiconductor. 7- The products (technologies) described in the datasheet(s) are not to be provided to any party whose purpose in their application will hinder maintenance of international peace and safety nor are they to be applied to that purpose by their direct purchasers or any third party. When exporting these products (technologies), the necessary procedures are to be taken in accordance with related laws and regulations. ©2004 Sensitron Semiconductor • 221 West Industry Court Deer Park, NY 11729 (631) 586 7600 FAX (631) 242 9798 • www.sensitron.com • [email protected] • Page 12