Technical Data 4430 Effective June 2014 Supersedes November 2011 Coiltronics HCM0503 Series High current power inductors Applications • Voltage Regulator Module (VRM) • Multi-phase regulators • Point-of-load modules • Desktop and server VRMs and EVRDs • Base station equipment • Notebook regulators • Battery power systems • Graphics cards • Data networking and storage systems Environmental data Product description • High current carrying capacity • Low core losses • Magnetically shielded, low EMI • Frequency range up to 1MHz • Inductance range from 0.20µH to 15µH • Current range from 2.1A to 22.2A • 5.5 x 5.3mm footprint surface mount package in a 3mm height • Powder Iron core material • Halogen free, lead free, RoHS compliant • Storage temperature range (Component): -55°C to +125°C • Operating temperature range: -55°C to +125°C (ambient + self-temperature rise) • Solder reflow temperature: J-STD-020D compliant HALOGEN Pb HF FREE The Coiltronics brand of magnetics (formerly of the Bussmann Division of Cooper Industries) is now part of Eaton’s Electrical Group, Electronics Division. Coiltronics is now part of Eaton Same great products plus even more. 155 Technical Data 4430 Effective June 2014 HCM0503 Series High current, power inductors Product specifications OCL 1 (μH) ± 20% FLL min.2 (μH) Irms 3 (Amps) Isat 4 (Amps) DCR (mΩ) @ 20°C (Typ.) DCR (mΩ) @ 20°C (Max.) K-factor5 HCM0503-R20-R 0.20 0.128 22.2 21.0 2.10 2.31 1764 HCM0503-R35-R 0.35 0.224 16.6 14.9 3.90 4.29 1259 HCM0503-R47-R 0.47 0.300 12.0 11.5 6.50 7.15 820 HCM0503-R75-R 0.75 0.480 11.3 9.7 8.50 9.35 801 HCM0503-1R0-R 1.00 0.640 10.1 8.5 10.4 11.4 588 HCM0503-1R5-R 1.50 0.960 7.5 7.0 17.1 18.5 393 HCM0503-2R2-R 2.20 1.40 6.8 6.5 22.5 25.0 325 HCM0503-3R3-R 3.30 2.10 5.5 6.0 36.4 40.4 273 HCM0503-4R7-R 4.70 3.00 4.5 5.5 54.0 60.0 226 HCM0503-5R6-R 5.60 3.60 4.3 3.5 63.0 70.6 206 HCM0503-100-R 10.0 6.40 2.8 2.3 122 132 158 HCM0503-150-R 15.0 9.60 2.4 2.1 138 166 127 Part Number6 1. Open Circuit Inductance (OCL) Test Parameters: 100kHz, 0.25Vrms, 0.0Adc, +25°C. 2. Full Load Inductance (FLL) Test Parameters: 100kHz, 0.25Vrms, Isat, @ +25°C. 3. Irms: DC current for an approximate temperature rise of 40°C without core loss. Derating is necessary for AC currents. PCB layout, trace thickness and width, air-flow, and proximity of other heat generating components will affect the temperature rise. It is recommended that the temperature of the part not exceed 125°C under worst case operating conditions verified in the end application. 2 4. Isat: Peak current for approximately 20% rolloff at +25°C. 5. K-factor: Used to determine Bp-p for core loss (see graph). Bp-p = K * L * ∆I. Bp-p: (Gauss), K: (K-factor from table), L: (Inductance in µH), ∆I (Peak to peak ripple current in amps). 6. Part Number Definition: HCM0503-yyy-R - HCM0503 = Product code and size - yyy= Inductance value in µH, R = decimal point, if no R is present then third character = number of zeros. - “-R” suffix = RoHS compliant www.eaton.com/elx 156 HCM0503 Series High current, power inductors Technical Data 4430 Effective June 2014 Dimensions - mm Part marking: xxx= Inductance value in uH, R= decimal point, If no R is present then last digit is # of zeroes wly= Date code, R= Revision level All soldering surfaces to be coplanar within 0.10 millimeters Tolerances are +/- 0.2 millimeters unless stated otherwise Color: Grey Packaging information - mm 4.0 1.5 dia. 2.0 1.5 dia. 1.75 7.5 16.0 ±0.3 5.7 5.2 2.0 2.9 3.2 SECTION A — A 5.4 Supplied in tape and reel packaging, 2000 parts per 13” diameter reel. 8.0 User direction of feed www.eaton.com/elx 3 157 Technical Data 4430 Effective June 2014 HCM0503 Series High current, power inductors Temperature rise vs. total loss 50 Temperature Rise (ºC) 40 30 20 10 0 Core loss 0.0 0.1 0.2 0.3 0.4 0.5 Total Loss (W) Core Loss vs B 10000.0 0.6 0.8 0.9 1.0 p-p 500kHz 300kHz 200kHz 100kHz 50kHz 1000.0 Core Loss (mW) 0.7 100.0 25kHz 10.0 1.0 0.1 4 100 1000 B p-p (Gauss) 10000 www.eaton.com/elx 158 HCM0503 Series High current, power inductors Technical Data 4430 Effective June 2014 Inductance characteristics HCM0503-R35-R 110% 110% 100% 100% 90% 90% % of OCL % of OCL HCM0503-R20-R 80% 70% 80% 70% 60% 60% 50% 50% 40% 40% 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 0 2 4 6 8 Idc (Amps) Idc(Amps) HCM0503-R47-R HCM0503-R75-R 110% 110% 100% 100% 90% 80% % of OCL % of OCL 90% 70% 60% 80% 70% 60% 50% 50% 40% 0 2 4 6 8 10 12 14 16 18 20 22 40% 24 0 2 4 6 8 Idc (Amps) 10 12 14 16 18 20 Idc (Amps) HCM0503-1R0-R HCM0503-1R5-R 110% 110% 100% 100% 90% 90% 80% % of OCL % of OCL 10 12 14 16 18 20 22 24 26 70% 60% 80% 70% 60% 50% 50% 40% 0 2 4 6 8 Idc (Amps) 10 12 14 16 40% 0 2 4 6 8 10 12 Idc (Amps) www.eaton.com/elx 5 159 Technical Data 4430 Effective June 2014 HCM0503 Series High current, power inductors Inductance characteristics HCM0503-3R3-R 110% 100% 100% 90% 90% % of OCL % of OCL HCM0503-2R2-R 110% 80% 70% 80% 70% 60% 60% 50% 50% 40% 40% 0 1 2 3 4 5 6 7 8 9 10 11 12 0 1 2 3 4 Idc(Amps) 100% 100% 90% 90% 80% 70% 50% 50% 40% 3 4 5 6 7 8 9 9 10 11 9 40% 10 0 1 2 3 Idc (Amps) 4 5 6 7 8 3.5 4.0 4.5 Idc (Amps) HCM0503-100-R HCM0503-150-R 110% 110% 100% 100% 90% % of OCL 90% % of OCL 8 70% 60% 2 7 80% 60% 1 6 HCM0503-5R6-R 110% % of OCL % of OCL HCM0503-4R7-R 110% 0 5 Idc (Amps) 80% 70% 80% 70% 60% 60% 50% 50% 40% 0.0 40% 0.0 0.5 1.0 1.5 2.0 2.5 3.0 Idc(Amps) 6 3.5 4.0 4.5 5.0 0.5 1.0 1.5 2.0 2.5 3.0 5.0 Idc (Amps) www.eaton.com/elx 160 HCM0503 Series High current, power inductors Technical Data 4430 Effective June 2014 Solder reflow profile TP TC -5°C tP Max. Ramp Up Rate = 3°C/s Max. Ramp Down Rate = 6°C/s Temperature 25°C T smax Volume mm3 <350 235°C 220°C Package Thickness <2.5mm _2.5mm > TL Preheat A Table 1 - Standard SnPb Solder (T c) t Volume mm3 _350 > 220°C 220°C Table 2 - Lead (Pb) Free Solder (T c) Tsmin Package Thickness <1.6mm 1.6 – 2.5mm >2.5mm ts Time 25°C to Peak Volume mm3 <350 260°C 260°C 250°C Volume mm3 350 - 2000 260°C 250°C 245°C Volume mm3 >2000 260°C 245°C 245°C Time Reference JDEC J-STD-020D Profile Feature Preheat and Soak Standard SnPb Solder 100°C • Temperature min. (Tsmin) • Temperature max. (Tsmax) • Time (Tsmin to Tsmax) (ts) Average ramp up rate Tsmax to Tp Liquidous temperature (TL) Time at liquidous (tL) Peak package body temperature (TP)* Time (tp)** within 5 °C of the specified classification temperature (Tc) Average ramp-down rate (Tp to Tsmax) Time 25°C to Peak Temperature Lead (Pb) Free Solder 150°C 150°C 200°C 60-120 Seconds 60-120 Seconds 3°C/ Second Max. 3°C/ Second Max. 183°C 60-150 Seconds 217°C 60-150 Seconds Table 1 Table 2 20 Seconds** 30 Seconds** 6°C/ Second Max. 6°C/ Second Max. 6 Minutes Max. 8 Minutes Max. * Tolerance for peak profile temperature (Tp) is defined as a supplier minimum and a user maximum. ** Tolerance for time at peak profile temperature (tp) is defined as a supplier minimum and a user maximum. North America Eaton’s Electrical Group Electronics Division 1225 Broken Sound Parkway NW Suite F Boca Raton, FL 33487-3533 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Eaton’s Electrical Group Electronics Division P.O. Box 14460 St. Louis, MO 63178-4460 Tel: 1-636-394-2877 Fax: 1-636-527-1607 Europe Eaton’s Electrical Group Electronics Division Burton-on-the-Wolds Leicestershire, LE 12 5th UK Phone: +44 (0) 1509 882 600 Fax: +44 (0) 1509 882 786 Eaton’s Electrical Group Electronics Division Avda Santa Eulalia, 290 Terrassa, Barcelona 08223 Spain Phone: +34-93-736-2813 Fax: +34-93-783-5055 Asia Pacific Eaton’s Electrical Group Electronics Division No.2, #06-01 Serangoon North Avenue 5 Singapore 554911 Tel: +65 6645 9888 Fax: +65 6728 3155 The only controlled copy of this Data Sheet is the electronic read-only version located on the Bussmann Network Drive. All other copies of this document are by definition uncontrolled. This bulletin is intended to clearly present comprehensive product data and provide technical information that will help the end user with design applications. Bussmann reserves the right, without notice, to change design or construction of any products and to discontinue or limit distribution of any products. Bussmann also reserves the right to change or update, without notice, any technical information contained in this bulletin. Once a product has been selected, it should be tested by the user in all possible applications. Life Support Policy: Bussmann does not authorize the use of any of its products for use in life support devices or systems without the express written approval of an officer of the Company. Life support systems are devices which support or sustain life, and whose failure to perform, when properly used in accordance with instructions for use provided in the labeling, can be reasonably expected to result in significant injury to the user. Eaton’s Electrical Group Electronics Division 114 Old State Road Ellisville, MO 63021 United States www.eaton.com/elx © 2014 Eaton All Rights Reserved Publication No. 4430 — BU-SB14454 June 2014 Eaton is a registered trademark. All other trademarks are property of their respective owners. www.eaton.com/elx 7 161 Technical Data 4085 Effective June 2014 Supersedes September, 2010 Coiltronics HCM0703 Series High current power inductors Applications • Voltage Regulator Module (VRM) • Multi-phase regulators • Point-of-load modules • Desktop and server VRMs and EVRDs • Base station equipment • Notebook regulators • Battery power systems • Graphics cards • Data networking and storage systems Environmental data Product description • High current carrying capacity • Low core losses • Magnetically shielded, low EMI • Frequency range up to 5MHz • Inductance range from 0.15μH to 33μH • Current range from 1.8A to 52A • 7.4x7.0mm footprint surface mount package in a 3.0mm height • Powder iron core material • Halogen free, lead free, RoHS compliant • Storage temperature range (Component): -55°C to +125°C • Operating temperature range: -55°C to +125°C (ambient + self-temperature rise) • Solder reflow temperature: J-STD-020D compliant HALOGEN Pb HF FREE The Coiltronics brand of magnetics (formerly of the Bussmann Division of Cooper Industries) is now part of Eaton’s Electrical Group, Electronics Division. Coiltronics is now part of Eaton Same great products plus even more. 162 Technical Data 4085 Effective June 2014 HCM0703 Series High current, power inductors Product specifications Part Number6 OCL1 (μH) ±20% FLL min.2 (μH) Irms3 (amps) Isat4 (amps) DCR (mΩ) @ 20°C Typical DCR (mΩ) @ 20°C Maximum K-factor5 HCM0703-R15-R 0.15 0.09 26.0 52.0 1.90 2.50 1044 HCM0703-R22-R 0.22 0.13 23.0 40.0 2.50 2.80 986 HCM0703-R47-R 0.47 0.28 17.5 26.0 4.00 4.20 580 HCM0703-R68-R 0.68 0.41 15.5 25.0 5.00 5.50 455 HCM0703-R82-R 0.82 0.49 13.0 24.0 6.70 8.00 439 HCM0703-1R0-R 1.00 0.60 11.0 22.0 9.00 10.0 374 HCM0703-1R5-R 1.50 0.90 9.00 18.0 14.0 15.0 366 HCM0703-2R2-R 2.20 1.32 8.00 14.0 18.0 20.0 281 HCM0703-3R3-R 3.30 1.98 6.00 13.5 28.0 30.0 252 HCM0703-4R7-R 4.70 2.82 5.50 10.0 37.0 40.0 210 HCM0703-6R8-R 6.80 4.08 4.50 8.00 54.0 60.0 151 HCM0703-8R2-R 8.20 4.92 4.00 7.50 64.0 68.0 142 HCM0703-100-R 10.0 6.00 3.20 7.00 70.5 77.6 132 HCM0703-330-R 33.0 19.8 1.80 2.00 220 242 76 1. Open Circuit Inductance (OCL) Test Parameters: 100kHz, 0.25Vrms, 0.0Adc, +25°C. 2. Full Load Inductance (FLL) Test Parameters: 100kHz, 0.25Vrms, Isat, @ +25°C. 3. Irms: DC current for an approximate temperature rise of 40°C without core loss. Derating is necessary for AC currents. PCB layout, trace thickness and width, air-flow, and proximity of other heat generating components will affect the temperature rise. It is recommended that the temperature of the part not exceed 125°C under worst case operating conditions verified in the end application. 4. Isat: Peak current for approximately 20% rolloff at +25°C. 5. K-factor: Used to determine Bp-p for core loss (see graph). Bp-p = K * L * ∆I. Bp-p: (Gauss), K: (K-factor from table), L: (Inductance in μH), ∆I (Peak to peak ripple current in amps). 6. Part Number Definition: HCM0703-yyy-R - HCM0703 = Product code and size - yyy= Inductance value in μH, R = decimal point, if no R is present then third character = number of zeros. - “-R” suffix = RoHS compliant Dimensions - mm Part marking: xxx= Inductance value in uH, R= decimal point, If no R is present then last digit is # of zeroes wly= Date code, R= Revision level All soldering surfaces to be coplanar within 0.10 millimeters Tolerances are ±0.3 millimeters unless stated otherwise. Color: Grey 2 www.eaton.com/elx 163 HCM0703 Series High current, power inductors Technical Data 4085 Effective June 2014 Packaging information - mm Supplied in tape and reel packaging, 1500 parts per 13” diameter reel. Temperature rise vs. total loss 50.0 Temperature Rise (˚C) 40.0 30.0 20.0 10.0 0.0 0.0 0.2 0.4 0.6 Total Loss (W) 0.8 1.0 1.2 www.eaton.com/elx 3 164 Technical Data 4085 Effective June 2014 HCM0703 Series High current, power inductors Core loss Core Loss vs. Bp-p 10000 1MHz 500KHz 300KHz 200KHz 100KHz Core Loss (mW) 1000 100 10 1 0.1 100 1000 10000 Bp-p (Gauss) Inductance characteristics HCM0703-R15 110% 90% 90% % of OCL 100% % of OCL 100% 80% 70% 60% 70% 50% 0 10 20 30 40 Idc (Amps) 4 80% 60% 50% 40% HCM0703-R22-R 110% 50 60 70 40% 0 10 20 30 40 Idc (Amps) 50 60 70 www.eaton.com/elx 165 HCM0703 Series High current, power inductors Technical Data 4085 Effective June 2014 Inductance characteristics HCM0703-R47-R 110% 90% 90% % of OCL 100% % of OCL 100% 80% 70% 80% 70% 60% 60% 50% 50% 40% 0 5 10 15 20 25 30 35 Idc (Amps) 40 45 40% 50 HCM0703-R82-R 110% 90% 90% % of OCL 100% % of OCL 0 80% 70% 15 20 25 Idc (Amps) 30 35 40 45 HCM0703-1R0-R 80% 70% 50% 50% 40% 0 5 10 15 20 25 Idc (Amps) 30 35 40 45 HCM0703-1R5-R 110% 0 90% 90% % of OCL 100% 80% 70% 50% 50% 10 15 20 Idc (Amps) 25 30 35 15 20 Idc (Amps) 25 30 35 40 HCM0703-2R2-R 70% 60% 5 10 80% 60% 0 5 110% 100% % of OCL 10 60% 60% 40% 5 110% 100% 40% HCM0703-R68-R 110% 40% 0 5 10 15 Idc (Amps) 20 www.eaton.com/elx 25 30 5 166 Technical Data 4085 Effective June 2014 HCM0703 Series High current, power inductors Inductance characteristics HCM0703-3R3-R 110% 90% 90% % of OCL 100% % of OCL 100% 80% 70% 70% 60% 50% 50% 0 2 4 6 8 10 12 Idc (Amps) 14 16 18 40% 20 HCM0703-6R8-R 110% 90% 4 6 8 10 12 14 Idc (Amps) 16 18 20 HCM0703-8R2-R 80% 80% 70% 70% 60% 60% 50% 50% 0 2 4 6 8 Idc (Amps) 10 12 40% 14 HCM0703-100-R 110% 90% 90% % of OCL 100% 80% 70% 50% 50% 4 6 8 Idc (Amps) 4 10 12 14 6 8 10 Idc (Amps) 12 14 HCM0703-330-R 70% 60% 2 2 80% 60% 0 0 110% 100% % of OCL 2 % of OCL 90% % of OCL 100% 40% 0 110% 100% 40% 6 80% 60% 40% HCM0703-4R7-R 110% 40% 0 1 2 3 Idc (Amps) 4 5 6 www.eaton.com/elx 167 HCM0703 Series High current, power inductors Technical Data 4085 Effective June 2014 Solder reflow profile TP TC -5°C tP Max. Ramp Up Rate = 3°C/s Max. Ramp Down Rate = 6°C/s Temperature 25°C Preheat A Volume mm3 <350 235°C 220°C Package Thickness <2.5mm _2.5mm > TL T smax Table 1 - Standard SnPb Solder (T c) t Volume mm3 _ >350 220°C 220°C Table 2 - Lead (Pb) Free Solder (T c) Tsmin Package Thickness <1.6mm 1.6 – 2.5mm >2.5mm ts Time 25°C to Peak Volume mm3 <350 260°C 260°C 250°C Volume mm3 350 - 2000 260°C 250°C 245°C Volume mm3 >2000 260°C 245°C 245°C Time Reference JDEC J-STD-020D Profile Feature Preheat and Soak • Temperature min. (Tsmin) Standard SnPb Solder 100°C Lead (Pb) Free Solder 150°C • Temperature max. (Tsmax) 150°C 200°C • Time (Tsmin to Tsmax) (ts) Average ramp up rate Tsmax to Tp Liquidous temperature (TL) Time at liquidous (tL) Peak package body temperature (TP)* Time (tp)** within 5 °C of the specified classification temperature (Tc) Average ramp-down rate (Tp to Tsmax) Time 25°C to Peak Temperature 60-120 Seconds 60-120 Seconds 3°C/ Second Max. 3°C/ Second Max. 183°C 60-150 Seconds 217°C 60-150 Seconds Table 1 Table 2 20 Seconds** 30 Seconds** 6°C/ Second Max. 6°C/ Second Max. 6 Minutes Max. 8 Minutes Max. * Tolerance for peak profile temperature (Tp) is defined as a supplier minimum and a user maximum. ** Tolerance for time at peak profile temperature (tp) is defined as a supplier minimum and a user maximum. North America Eaton’s Electrical Group Electronics Division 1225 Broken Sound Parkway NW Suite F Boca Raton, FL 33487-3533 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Eaton’s Electrical Group Electronics Division P.O. Box 14460 St. Louis, MO 63178-4460 Tel: 1-636-394-2877 Fax: 1-636-527-1607 Europe Eaton’s Electrical Group Electronics Division Burton-on-the-Wolds Leicestershire, LE 12 5th UK Phone: +44 (0) 1509 882 600 Fax: +44 (0) 1509 882 786 Eaton’s Electrical Group Electronics Division Avda Santa Eulalia, 290 Terrassa, Barcelona 08223 Spain Phone: +34-93-736-2813 Fax: +34-93-783-5055 Asia Pacific Eaton’s Electrical Group Electronics Division No.2, #06-01 Serangoon North Avenue 5 Singapore 554911 Tel: +65 6645 9888 Fax: +65 6728 3155 The only controlled copy of this Data Sheet is the electronic read-only version located on the Bussmann Network Drive. All other copies of this document are by definition uncontrolled. This bulletin is intended to clearly present comprehensive product data and provide technical information that will help the end user with design applications. Bussmann reserves the right, without notice, to change design or construction of any products and to discontinue or limit distribution of any products. Bussmann also reserves the right to change or update, without notice, any technical information contained in this bulletin. Once a product has been selected, it should be tested by the user in all possible applications. Life Support Policy: Bussmann does not authorize the use of any of its products for use in life support devices or systems without the express written approval of an officer of the Company. Life support systems are devices which support or sustain life, and whose failure to perform, when properly used in accordance with instructions for use provided in the labeling, can be reasonably expected to result in significant injury to the user. Eaton’s Electrical Group Electronics Division 114 Old State Road Ellisville, MO 63021 United States www.eaton.com/elx © 2014 Eaton All Rights Reserved Publication No. 4085 — BU-SB14460 June 2014 Eaton is a registered trademark. All other trademarks are property of their respective owners. www.eaton.com/elx 7 168 High Current, High Frequency Power Inductors HALOGEN HF Pb FREE HCM1103 Series Applications • Voltage Regulator Module (VRM) • Multi-phase regulators • Point-of-load modules • Desktop and server VRMs and EVRDs • Base station equipment • Notebook regulators • Battery power systems • Graphics cards Description • Data networking and storage systems • Halogen free, lead free, RoHS compliant Environmental Data • 125°C maximum total temperature operation • Storage temperature range: -55°C to +125 °C • 11.5 x 10.3 x 3.0mm maximum surface mount package • Powder Iron core material • Operating temperature range: -55°C to +125°C (ambient + self-temperature rise) • Magnetically shielded, low EMI • Solder reflow temperature: J-STD-020D compliant • High current carrying capacity, low core losses Packaging • Inductance range from 0.12µH to 22.0µH • Supplied in tape-and reel packaging, 1000 parts per 13” diameter reel • Current range from 3.0 to 75 amps Product Specifications Part Number6 HCM1103-R12-R HCM1103-R36-R HCM1103-R47-R HCM1103-R68-R HCM1103-1R0-R HCM1103-2R2-R HCM1103-3R3-R HCM1103-4R7-R HCM1103-8R2-R HCM1103-100-R HCM1103-150-R HCM1103-220-R OCL1 ±20% (µH) 0.12 0.36 0.47 0.68 1.0 2.2 3.3 4.7 8.2 10.0 15.0 22.0 FLL min.2 (µH) 0.07 0.26 0.33 0.38 0.56 1.2 1.9 2.6 4.6 5.6 8.4 12.3 Irms3 (Amps) 30 23 20 21 15 13 9.0 7.0 5.0 5.0 4.0 3.0 1. Open Circuit Inductance (OCL) Test Parameters: 100kHz, 0.25Vrms, 0.0Adc @ 25°C 2. Full Load Inductance (FLL) Test Parameters: 100kHz, 0.25Vrms, Isat @ 25°C. 3. Irms: DC current for an approximate temperature rise of 40°C without core loss. Derating is necessary for AC currents. PCB layout, trace thickness and width, air-flow and proximity of other heat generating components will affect the temperature rise. It is recommended that the temperature of the part not exceed 125°C under worst case operating conditions verified in the end application. 0612 BU-SB12434 Page 1 of 9 Isat4 @ 25°C (Amps) 75 28 26 23 21 16 14 13 8.5 7.5 6.0 5.0 DCR (mΩ) @ 20°C DCR (mΩ) @ 20°C Typical Maximum 0.55 0.61 1.10 1.30 1.50 2.00 2.90 3.40 5.50 6.00 8.40 9.00 14.5 16.0 20.5 22.5 35.0 38.5 40.0 44.0 59.0 65.0 90.0 99.0 K-Factor5 1200 711 515 510 377 264 230 205 153 141 114 91 4. Isat: Peak current for approximately 30% rolloff at +25°C 5. K-factor: Used to determine Bp-p for core loss (see graph). Bp-p = K * L * ∆I. Bp-p:(Gauss), K: (K-factor from table), L: (Inductance in µH), ∆I (peak-to-peak ripple current in Amps). 6. Part Number Definition: HCM1103-xxx-R HCM1103 = Product code and size xxx= Inductance value in µH, R = decimal point, if no R is present then third character = number of zeros. -R suffix = RoHS compliant Data Sheet: 4449 169 Dimensions - mm Top View HCM1103-R36-R & HCM1103-R47-R Top View HCM1103-R12-R & HCM1103-R68-R to HCM1103-220R Side View Bottom View Recommended Pad Layout Schematic Part Marking: xxx = Inductance value in uH, R = decimal point, if no R is present then third character = # of zeros. wwyy = (Date code), R = Revision Level All soldering surfaces to be coplanar within 0.10 millimeters. Tolerances are ±0.3 millimeters unless stated otherwise. HCM1103-R36-R and HCM1103-R47-R Color: Black HCM1103-R12-R and HCM1103-R68-R to HCM1103-220-R Color : Top Grey Packaging Information - mm 1000 Pieces supplied in tape and reel packaging, on a 13” diameter reel. 0612 BU-SB12434 Page 2 of 9 Data Sheet: 4449 170 Temperature Rise vs. Total Loss 6 0 .0 Temperature Rise (°C) 5 0 .0 4 0 .0 HCM1103-R12-R HCM1103-R36-R HCM1103-R47-R 3 0 .0 HCM1103-R68-R HCM1103-1R0-R HCM1103-2R2-R HCM1103-3R3-R 2 0 .0 HCM1103-4R7-R HCM1103-8R2-R HCM1103-100-R HCM1103-150-R 1 0 .0 HCM1103-220-R 0 .0 0 .0 0 .2 0 .4 0 .6 0 .8 1 .0 1 .2 1 .4 1 .6 Total Loss (W) 0612 BU-SB12434 Page 3 of 9 Data Sheet: 4449 171 Core Loss HCM1103-; R36-R and R47-R Core Loss vs Bp-p 10000 300K 1000 200K 100K Core Loss (mW) 50K 100 25K 10 1 0.1 10 100 1000 10000 Bp-p (Gauss) HCM1103-; R12-R, R68-R through 220-R Core Loss vs Bp-p 10000.0 500K 300K 200K 1000.0 100K Core Loss (mW) 50K 25K 100.0 10.0 1.0 0.1 10 100 1000 10000 Bp-p (Gauss) 0612 BU-SB12434 Page 4 of 9 Data Sheet: 4449 172 Inductance Characteristics HCM1103- R12-R 110% 100% 90% % of OCL 80% 70% 60% 50% 40% 30% 0 10 20 30 40 50 60 70 80 Idc (Amps) HCM1103-; R36-R, R47-R 110% 100% 90% % of OCL 80% 70% 60% 50% HCM1103-R36-R 40% 30% HCM1103-R47-R 0 5 10 15 20 25 30 35 40 45 Idc (Amps) 0612 BU-SB12434 Page 5 of 9 Data Sheet: 4449 173 Inductance Characteristics HCM1103-; R68-R, 1R0-R 110% 100% 90% % of OCL 80% 70% 60% 50% HCM1103-R68-R 40% HCM1103-1R0-R 30% 0 5 10 15 20 25 30 Idc (Amps) 35 40 HCM1103-; 2R2-R, 3R3-R 110% 100% 90% % of OCL 80% 70% 60% 50% HCM1103-2R2-R 40% HCM1103-3R3-R 30% 0 2 4 6 8 10 12 14 16 18 20 22 24 26 Idc (Amps) 0612 BU-SB12434 Page 6 of 9 Data Sheet: 4449 174 Inductance Characteristics HCM1103-4R7-R 110% 100% 90% % of OCL 80% 70% 60% 50% 40% 30% 0 2 4 6 8 10 12 14 16 18 Idc (Amps) HCM1103-; 8R2-R, 100-R 110% 100% 90% % of OCL 80% 70% 60% 50% HCM1103-8R2-R 40% 30% HCM1103-100-R 0 2 4 6 8 10 12 14 Idc (Amps) 0612 BU-SB12434 Page 7 of 9 Data Sheet: 4449 175 Inductance Characteristics HCM1103-;150-R, 220-R 110% 100% 90% % of OCL 80% 70% 60% 50% HCM1103-150-R 40% 30% HCM1103-220-R 0 2 4 6 8 10 12 Idc (Amps) 0612 BU-SB12434 Page 8 of 9 Data Sheet: 4449 176 Solder Reflow Profile TP TC -5°C tP Max. Ramp Up Rate = 3°C/s Max. Ramp Down Rate = 6°C/s Package Thickness <2.5mm _2.5mm > TL Preheat A Temperature T smax Table 1 - Standard SnPb Solder (T c) t Volume mm3 <350 235°C 220°C Volume mm3 _350 > 220°C 220°C Table 2 - Lead (Pb) Free Solder (T c) Tsmin 25°C Package Thickness <1.6mm 1.6 – 2.5mm >2.5mm ts Time 25°C to Peak Volume mm3 <350 260°C 260°C 250°C Volume mm3 350 - 2000 260°C 250°C 245°C Volume mm3 >2000 260°C 245°C 245°C Time Reference JDEC J-STD-020D Profile Feature Preheat and Soak Standard SnPb Solder 100°C • Temperature min. (Tsmin) • Temperature max. (Tsmax) • Time (Tsmin to Tsmax) (ts) Average ramp up rate Tsmax to Tp Liquidous temperature (TL) Time at liquidous (tL) 150°C 200°C 60-120 Seconds 60-120 Seconds 3°C/ Second Max. 3°C/ Second Max. 183°C 60-150 Seconds 217°C 60-150 Seconds Peak package body temperature (TP)* Time (tp)** within 5 °C of the specified classification temperature (Tc) Average ramp-down rate (Tp to Tsmax) Time 25°C to Peak Temperature Lead (Pb) Free Solder 150°C Table 1 Table 2 20 Seconds** 30 Seconds** 6°C/ Second Max. 6°C/ Second Max. 6 Minutes Max. 8 Minutes Max. * Tolerance for peak profile temperature (Tp) is defined as a supplier minimum and a user maximum. ** Tolerance for time at peak profile temperature (tp) is defined as a supplier minimum and a user maximum. North America Cooper Electronic Technologies 1225 Broken Sound Parkway NW Boca Raton, FL 33487-3533 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Cooper Bussmann P.O. Box 14460 St. Louis, MO 63178-4460 Tel: 1-636-394-2877 Fax: 1-636-527-1607 Europe Cooper Electronic Technologies Cooper (UK) Limited Burton-on-the-Wolds Leicestershire • LE12 5TH UK Tel: +44 (0) 1509 882 737 Fax: +44 (0) 1509 882 786 Cooper Electronic Technologies Avda. Santa Eulalia, 290 08223 Terrassa, (Barcelona), Spain Tel: +34 937 362 812 +34 937 362 813 Fax: +34 937 362 719 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor #06-01 Pacific Tech Centre Singapore 159303 Tel: +65 278 6151 Fax: +65 270 4160 The only controlled copy of this Data Sheet is the electronic read-only version located on the Cooper Bussmann Network Drive. All other copies of this document are by definition uncontrolled. This bulletin is intended to clearly present comprehensive product data and provide technical information that will help the end user with design applications. Cooper Bussmann reserves the right, without notice, to change design or construction of any products and to discontinue or limit distribution of any products. Cooper Bussmann also reserves the right to change or update, without notice, any technical information contained in this bulletin. Once a product has been selected, it should be tested by the user in all possible applications. Life Support Policy: Cooper Bussmann does not authorize the use of any of its products for use in life support devices or systems without the express written approval of an officer of the Company. Life support systems are devices which support or sustain life, and whose failure to perform, when properly used in accordance with instructions for use provided in the labeling, can be reasonably expected to result in significant injury to the user. © 2012 Cooper Bussmann w w w. c o o p e r b u s s m a n n . c o m 0612 BU-SB12434 Page 9 of 9 Data Sheet: 4449 177 High Current Power Inductors HALOGEN HF Pb FREE HCM1104 Series Applications SMD Device • • • • • • • • • Description • • • • • • • • • Halogen free, lead free, RoHS compliant 125°C maximum total operating temperature 11.5x 10.3 x 4.0mm maximum surface mount package Powder Iron core material Magnetically shielded, low EMI High current carrying capacity, low core losses Inductance range 0.20µH to 10.0µH Current range from 7.5 to 45 Amps Frequency range up to 5MHz Voltage Regulator Module (VRM) Multi-phase regulators Point-of-load modules Desktop and server VRMs and EVRDs Base station equipment Notebook regulators Battery power systems Graphics cards Data networking and storage systems Environmental Data • Storage temperature range: -55°C to +125°C • Operating temperature range: -55°C to +125°C (ambient plus self temperature rise) • Solder reflow temperature: J-STD-020D compliant Packaging • Supplied in tape and reel packaging, 850 parts per 13” reel Product Specifications Part Number7 HCM1104-R20-R HCM1104-R36-R HCM1104-R45-R HCM1104-R56-R HCM1104-R90-R HCM1104-1R0-R HCM1104-1R5-R HCM1104-2R2-R HCM1104-3R3-R HCM1104-4R7-R HCM1104-100-R 1. 2. 3. OCL1 ± 20% (mH) 0.20 0.36 0.45 0.56 0.90 1.0 1.5 2.2 3.3 4.7 10.0 FLL2 Min (mH) 0.13 0.23 0.29 0.36 0.58 0.56 0.84 1.23 1.85 2.63 5.60 Irms3 (Amps) 32 30 29 25 22 18 16 12 10 8.5 7.5 Isat4, 5 @25°C (Amps) 45 42 36 32 28 28 32 18 16 15 8.5 Open Circuit Inductance (OCL) Test Parameters: 100kHz, 0.25Vrms, 0.0Adc @ 25°C. Full Load Inductance (FLL) Test Parameters: 100kHz, 0.25Vrms, Isat @ 25°C. Irms: DC current for an approximate temperature rise of 40°C without core loss. Derating is necessary for AC currents. PCB layout, trace thickness and width, air-flow and proximity of other heat generating components will affect the temperature rise. It is recommended that the temperature of the part not exceed 125°C under worst case operating conditions verified in the end application. 0312 BU-SB12258 Page 1 of 6 DCR (mW) @20°C Nominal 0.63 1.04 1.07 1.56 2.17 3.00 3.80 6.00 10.8 17.0 27.0 DCR (mW) @20°C Maximum 0.72 1.20 1.23 1.80 2.50 3.30 4.20 7.00 11.8 20.0 30.0 K-factor6 411 269 219 230 236 378 310 253 220 175 116 4. 5. 6. Isat: Peak current for approx. 20% rolloff at +25°C - HCM1104-R20-R to HCM1104-R90-R. Isat: Peak current for approx. 30% rolloff at +25°C - HCM1104-1R0-R to HCM 1104-100-R. K-factor: Used to determine Bp-p for core loss (see graph). Bp-p = K * L * DI. Bp-p: (Gauss), K: (K-factor from table), L: (Inductance in mH), DI (Peak-to-peak ripple current in Amps). 7. Part Number Definition: HCM1104-xxx-R - HCM1104 = Product code and size - xxx= Inductance value in mH, R = decimal point - “-R” suffix = RoHS compliant Data Sheet: 4370 178 Dimensions - mm Part marking: xxx = Inductance value in µH, R = decimal point, if no R is present, third character = # of zeros. wwyy = (date Code) R = (Revision Level) All soldering surfaces to be coplanar within 0.10 millimeters. Tolerances are ±0.3 millimeters unless stated otherwise. HCM1104-R20-R to HCM1104-R90-R Color: Black HCM1104-1R0-R to HCM1104-100-R Color: Grey Packaging Information - mm A Supplied in tape and reel packaging, 850 parts per 13” diameter reel. Temperature Rise vs. Total Loss 6 0 .0 HCM1104-1R0-R HCM1104-3R3-R 5 0 .0 HCM1104-100-R Temperature Rise ( °C ) HCM1104-R20 thru R90-R 4 0 .0 3 0 .0 2 0 .0 1 0 .0 0 .0 0 .0 0 .2 0 .4 0 .6 0 .8 1 .0 1 .2 1 .4 1 .6 1 .8 2 .0 Total Loss (W) 0312 BU-SB12258 Page 2 of 6 Data Sheet: 4370 179 Core Loss - HCM1104-R20-R Through HCM1104-R90-R Core Loss vs. Bp-p Core Loss - HCM1104-1R0-R Through HCM1104-100-R Core Loss vs Bp-p 10000 500K 300K 200K 100K 1000 Core Loss (mW) 50K 25K 100 10 1 0 .1 10 100 1000 10000 Bp-p(Gauss) 0312 BU-SB12258 Page 3 of 6 Data Sheet: 4370 180 Inductance Characteristics HCM1104-R36-R HCM1104-R20-R 100% 100% 90% 80% 80% % of OCL % of OCL 90% 70% 70% 60% 60% 50% 50% 40% 40% 0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 IDC (Amps) 50 60 70 80 90 100 IDC (Amps) HCM1104-R45-R 100% 40 HCM1104-R56-R 100% 90% 80% 80% % of OCL % of OCL 90% 70% 70% 60% 60% 50% 50% 40% 40% 0 10 20 30 40 50 60 70 0 80 10 20 IDC (Amps) 30 40 IDC (Amps) 50 60 70 HCM1104-R90-R 100% 90% % of OCL 80% 70% 60% 50% 40% 0 10 20 30 40 50 60 IDC (Amps) 0312 BU-SB12258 Page 4 of 6 Data Sheet: 4370 181 Inductance Characteristics HCM1104-1R5-R HCM1104-1R0-R 90% 90% 80% 80% % of OCL 100% % of OCL 100% 70% 70% 60% 60% 50% 50% 40% 0 5 10 15 20 25 30 35 40% 40 0 5 10 15 HCM1104-2R2-R 90% 80% 80% % of OCL 90% % of OCL 100% 70% 60% 50% 50% 2 4 6 8 10 12 14 16 18 20 22 24 26 40% 28 Idc (Amps) 0 2 4 6 HCM1104-4R7-R 80% 80% % of OCL 90% % of OCL 90% 70% 60% 50% 50% 4 6 8 10 12 14 16 18 40% 0 Idc (Amps) 0312 BU-SB12258 10 12 14 16 18 70% 60% 2 8 HCM1104-100-R 100% 0 35 Idc (Amps) 100% 40% 30 70% 60% 0 25 HCM1104-4R7-R 100% 40% 20 Idc (Amps) Idc (Amps) 2 4 6 8 10 12 14 16 Idc (Amps) Page 5 of 6 Data Sheet: 4370 182 Solder Reflow Profile TP tP Max. Ramp Up Rate = 3°C/s Max. Ramp Down Rate = 6°C/s TC -5°C Package Thickness <2.5mm _2.5mm > TL Preheat A Temperature T smax Table 1 - Standard SnPb Solder (T c) t Volume mm3 <350 235°C 220°C Volume mm3 _350 > 220°C 220°C Table 2 - Lead (Pb) Free Solder (T c) Tsmin 25°C Package Thickness <1.6mm 1.6 – 2.5mm >2.5mm ts Time 25°C to Peak Volume mm3 <350 260°C 260°C 250°C Volume mm3 350 - 2000 260°C 250°C 245°C Volume mm3 >2000 260°C 245°C 245°C Time Reference JDEC J-STD-020D Profile Feature Preheat and Soak Standard SnPb Solder 100°C • Temperature min. (Tsmin) • Temperature max. (Tsmax) • Time (Tsmin to Tsmax) (ts) Average ramp up rate Tsmax to Tp Liquidous temperature (TL) Time at liquidous (tL) Peak package body temperature (TP)* Time (tp)** within 5 °C of the specified classification temperature (Tc) Average ramp-down rate (Tp to Tsmax) Time 25°C to Peak Temperature Lead (Pb) Free Solder 150°C 150°C 200°C 60-120 Seconds 60-120 Seconds 3°C/ Second Max. 3°C/ Second Max. 183°C 60-150 Seconds 217°C 60-150 Seconds Table 1 Table 2 20 Seconds** 30 Seconds** 6°C/ Second Max. 6°C/ Second Max. 6 Minutes Max. 8 Minutes Max. * Tolerance for peak profile temperature (Tp) is defined as a supplier minimum and a user maximum. ** Tolerance for time at peak profile temperature (tp) is defined as a supplier minimum and a user maximum. North America Cooper Electronic Technologies Cooper Bussmann 1225 Broken Sound Parkway NWP.O. Box 14460 Suite F St. Louis, MO 63178?4460 Boca Raton, FL 33487?3533Tel: 1?636?394?2877 Tel: 1?561?998?4100 Fax: 1?636?527?1607 Fax: 1?561?241?6640 Toll Free: 1?888?414?2645 Asia Pacific Europe Cooper Electronic Technologies Cooper Electronic Technologies Cooper Electronic Technologies Cooper (UK) Limited Avda. Santa Eulalia, 290 1 Jalan Kilang Timor #06?01 Pacific Tech Centre Burton?on?the?Wolds 08223 Singapore 159303 Leicestershire ¥ LE12 5THTerrassa, UK (Barcelona), Spain Tel: +65 278 6151 Tel: +44 (0) 1509 882 737Tel:+34 937 362 812 Fax: +65 270 4160 Fax: +44 (0) 1509 882 786 +34 937 362 813 Fax:+34 937 362 719 The only controlled copy of this Data Sheet is the electronic read?only version located on the Cooper Bussmann Network Drive. All other copies o document are by definition uncontrolled. This bulletin is intended to clearly present comprehensive product data and provide technical informati that will help the end user with design applications. Cooper Bussmann reserves the right, without notice, to change design ? or construction of an ucts and to discontinue or limit distribution of any products. Cooper Bussmann also reserves the right to change or update, ? without notice, any nical information contained in this bulletin. Once a product has been selected, it should be tested by the user in all possible applications. Life Support Policy: Cooper Bussmann does not authorize the use of any of its products for use in life support devices or systems without the ex written approval of an officer of the Company. Life support systems are devices which support or sustain life, and whose ? failure to perform, whe erly used in accordance with instructions for use provided in the labeling, can be reasonably expected to result in significant injury to the us © 2012 Cooper Bussmann w w w. c o o p e r b u s s m a n n . c o m 0312 BU-SB12258 Page 6 of 6 Data Sheet: 4370 183 Technical Data 4371 Effective June 2014 Supersedes October 2010 Coiltronics HCM1305 Series High current power inductors Applications • Voltage Regulator Module (VRM) • Multi-phase regulators • Point-of-load modules • Desktop and server VRMs and EVRDs • Base station equipment • Notebook regulators • Battery power systems • Graphics cards • Data networking and storage systems Environmental data Product description • High current carrying capacity • Low core losses • Magnetically shielded, low EMI • Frequency range up to 5MHz • Inductance range from 0.10 μH to 33μH • Current range from 5.2A to 118A • 13.8x12.5mm footprint surface mount package in a 5.0mm height • Powder iron core material • Halogen free, lead free, RoHS compliant • Storage temperature range (Component): -55°C to +125°C • Operating temperature range: -55°C to +125°C (ambient + self-temperature rise) • Solder reflow temperature: J-STD-020D compliant HALOGEN Pb HF FREE The Coiltronics brand of magnetics (formerly of the Bussmann Division of Cooper Industries) is now part of Eaton’s Electrical Group, Electronics Division. Coiltronics is now part of Eaton Same great products plus even more. 184 Technical Data 4371 Effective June 2014 HCM1305 Series High current, power inductors Product specifications OCL1 (μH) ± 20% FLL2 Min. (μH) Irms3 (amps) Isat4 (amps) DCR (mΩ) @ 20°C ± nominal DCR (mΩ) @ 20°C maximum K-factor5 HCM1305-R10-R 0.10 0.064 55 118 0.52 0.59 848 HCM1305-R22-R 0.22 0.14 51 110 0.63 0.72 843 HCM1305-R33-R 0.33 0.21 42 80 0.80 0.92 506 HCM1305-R47-R 0.47 0.30 38 65 0.80 0.92 506 HCM1305-R56-R 0.56 0.36 36 55 1.15 1.33 500 HCM1305-R68-R 0.68 0.44 34 54 1.15 1.33 500 HCM1305-R82-R 0.82 0.52 31 53 1.40 1.61 358 HCM1305-1R0-R 1.00 0.64 29 50 2.10 2.42 275 HCM1305-1R5-R 1.50 0.96 23 48 2.75 3.16 225 HCM1305-1R8-R 1.80 1.15 21 40 4.00 4.60 216 HCM1305-2R2-R 2.20 1.41 20 32 4.60 5.29 191 HCM1305-3R3-R 3.30 2.11 15 32 7.70 9.20 170 HCM1305-4R7-R 4.70 3.01 12 27 11.0 12.7 161 HCM1305-5R6-R 5.60 3.58 11.5 22 12.0 13.8 142 HCM1305-6R8-R 6.80 4.35 11 21 13.0 15.0 129 HCM1305-7R8-R 7.80 4.99 10 18.5 16.8 19.4 117 HCM1305-8R2-R 8.20 5.25 9.5 18 17.5 20.1 117 HCM1305-100-R 10.0 6.40 9.0 16 19.0 21.9 90 HCM1305-150-R 15.0 9.60 7.7 13 29.0 33.4 74 HCM1305-220-R 22.0 14.1 6.2 10 45.0 51.8 63 HCM1305-330-R 33.0 21.1 5.2 8 74.5 85.5 48 Part Number6 1. Open Circuit Inductance (OCL) Test Parameters: 100kHz, 0.25Vrms, 0.0Adc, +25°C. 2. Full Load Inductance (FLL) Test Parameters: 100kHz, 0.25Vrms, Isat, @ +25°C. 3. Irms: DC current for an approximate temperature rise of 40°C without core loss. Derating is necessary for AC currents. PCB layout, trace thickness and width, air-flow, and proximity of other heat generating components will affect the temperature rise. It is recommended that the temperature of the part not exceed 125°C under worst case operating conditions verified in the end application. 2 4. Isat: Peak current for approximately 20% rolloff at +25°C. 5. K-factor: Used to determine Bp-p for core loss (see graph). Bp-p = K * L * ∆I. Bp-p: (Gauss), K: (K-factor from table), L: (Inductance in μH), ∆I (Peak to peak ripple current in amps). 6. Part Number Definition: HCM1305-yyy-R - HCM1305 = Product code and size - yyy= Inductance value in μH, R = decimal point, if no R is present then third character = number of zeros. - “-R” suffix = RoHS compliant www.eaton.com/elx 185 HCM1305 Series High current, power inductors Technical Data 4371 Effective June 2014 Dimensions - mm Top View 13.3±0.5 Side View 5.0 max. Bottom View Recommended Pad Layout Schematic 2.54±0.3 3.3 12.2±0.3 xxx wlyy R 4.0±0.5 7.7 typ. 14.2 4.9 8.5 typ. Part Marking: xxx = Inductance value in µH, R = decimal point, if no R is present, third character = number of zeros, wlyy = (Date Code), R = (Revision Level) All soldering surfaces to be coplanar within 0.10 millimeters. Tolerances are ±0.3 millimeters unless stated otherwise. Color: Grey. Packaging information - mm Supplied in tape and reel packaging, 400 parts per 13” diameter reel. www.eaton.com/elx 3 186 Technical Data 4371 Effective June 2014 HCM1305 Series High current, power inductors Temperature rise vs. total loss 50.0 Temperature Rise (˚C) 40.0 30.0 20.0 10.0 0.0 Core loss 10000 0.0 0.2 0.4 0.6 0.8 1.0 1.2 Total Loss (W) 1.4 1.6 1.8 2.0 Core Loss vs. Bp-p 1MHz 500KHz 300KHz 200KHz 100KHz Core Loss (mW) 1000 100 10 1 100 1000 10000 Bp-p (Gauss) 4 www.eaton.com/elx 187 HCM1305 Series High current, power inductors Technical Data 4371 Effective June 2014 Inductance characteristics HCM1305-R33-R 110% 100% 90% 90% % of OCL 100% 80% 70% 80% 70% 60% 60% 50% 50% 40% 40% 0 20 40 60 80 Idc (Amps) 100 120 0 140 HCM1305-R56-R 110% 20 40 90% 90% % of OCL 100% 80% 70% 60 80 Idc (Amps) 100 120 HCM1305-R68-R 110% 100% % of OCL 80% 70% 60% 60% 50% 50% 40% 40% 0 20 40 60 Idc (Amps) 80 100 0 120 10 20 30 40 50 60 70 80 Idc (Amps) HCM1305-R82-R HCM1305-1R0-R 110% 100% 100% 90% 90% % of OCL 110% % of OCL % of OCL HCM1305-R47-R 110% 80% 70% 80% 70% 60% 60% 50% 50% 40% 40% 0 0 10 20 30 40 Idc (Amps) 50 60 70 80 10 20 30 40 Idc (Amps) 50 www.eaton.com/elx 60 70 5 188 Technical Data 4371 Effective June 2014 HCM1305 Series High current, power inductors Inductance characteristics HCM1305-1R5-R 110% 90% 90% % of OCL 100% % of OCL 100% 80% 70% 40% 40% 0 5 10 15 20 25 30 35 40 Idc (Amps) 45 50 55 0 60 5 10 15 20 100% 90% 90% % of OCL 100% 70% 30 35 40 45 50 55 60 HCM1305-3R3-R 110% 80% 25 Idc (Amps) HCM1305-2R2-R 110% % of OCL 70% 50% 50% 80% 70% 60% 60% 50% 50% 40% 40% 0 5 10 15 20 25 30 Idc (Amps) 35 40 45 0 50 5 10 15 20 25 30 35 40 45 50 Idc (Amps) HCM1305-5R6-R HCM1305-4R7-R 110% 110% 100% 100% 90% 90% % of OCL % of OCL 80% 60% 60% 80% 70% 80% 70% 60% 60% 50% 50% 40% 40% 0 6 HCM1305-1R8-R 110% 5 10 15 20 Idc (Amps) 25 30 35 0 5 10 15 Idc (Amps) 20 25 30 www.eaton.com/elx 189 HCM1305 Series High current, power inductors Technical Data 4371 Effective June 2014 Inductance characteristics 110% 100% 100% 90% 90% % of OCL % of OCL HCM1305-6R8-R 110% 80% 70% 80% 70% 60% 60% 50% 50% 40% 40% 0 5 10 20 Idc (Amps) 25 0 30 2 4 6 8 10 100% 100% 90% 90% 80% 70% 14 16 18 20 22 24 26 80% 70% 60% 60% 50% 50% 40% 12 Idc (Amps) HCM1305-100-R 110% % of OCL % of OCL 15 HCM1305-8R2-R 110% 40% 0 2 4 6 8 10 12 14 16 Idc (Amps) 18 20 22 24 26 0 HCM1305-150-R 110% 2 4 6 100% 100% 90% 90% 80% 70% 8 10 12 14 16 18 20 22 Idc (Amps) 24 26 HCM1305-220-R 110% % of OCL % of OCL HCM1305-7R8-R 80% 70% 60% 60% 50% 50% 40% 40% 0 2 4 6 8 10 12 Idc (Amps) 14 16 18 20 22 0 2 4 6 8 10 Idc (Amps) 12 14 www.eaton.com/elx 16 18 7 190 Technical Data 4371 Effective June 2014 HCM1305 Series High current, power inductors Inductance characteristics HCM1305-330-R 110% 100% % of OCL 90% 80% 70% 60% 50% 40% 0 2 4 6 8 10 12 14 16 18 Idc (Amps) 8 www.eaton.com/elx 191 HCM1305 Series High current, power inductors Technical Data 4371 Effective June 2014 Solder reflow profile TP TC -5°C tP Max. Ramp Up Rate = 3°C/s Max. Ramp Down Rate = 6°C/s Temperature 25°C Preheat A Volume mm3 <350 235°C 220°C Package Thickness <2.5mm _2.5mm > TL T smax Table 1 - Standard SnPb Solder (T c) t Volume mm3 _350 > 220°C 220°C Table 2 - Lead (Pb) Free Solder (T c) Tsmin Package Thickness <1.6mm 1.6 – 2.5mm >2.5mm ts Time 25°C to Peak Volume mm3 <350 260°C 260°C 250°C Volume mm3 350 - 2000 260°C 250°C 245°C Volume mm3 >2000 260°C 245°C 245°C Time Reference JDEC J-STD-020D Profile Feature Preheat and Soak Standard SnPb Solder 100°C • Temperature min. (Tsmin) • Temperature max. (Tsmax) • Time (Tsmin to Tsmax) (ts) Average ramp up rate Tsmax to Tp Liquidous temperature (TL) Time at liquidous (tL) Peak package body temperature (TP)* Time (tp)** within 5 °C of the specified classification temperature (Tc) Average ramp-down rate (Tp to Tsmax) Time 25°C to Peak Temperature Lead (Pb) Free Solder 150°C 150°C 200°C 60-120 Seconds 60-120 Seconds 3°C/ Second Max. 3°C/ Second Max. 183°C 60-150 Seconds 217°C 60-150 Seconds Table 1 Table 2 20 Seconds** 30 Seconds** 6°C/ Second Max. 6°C/ Second Max. 6 Minutes Max. 8 Minutes Max. * Tolerance for peak profile temperature (Tp) is defined as a supplier minimum and a user maximum. ** Tolerance for time at peak profile temperature (tp) is defined as a supplier minimum and a user maximum. North America Eaton’s Electrical Group Electronics Division 1225 Broken Sound Parkway NW Suite F Boca Raton, FL 33487-3533 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Eaton’s Electrical Group Electronics Division P.O. Box 14460 St. Louis, MO 63178-4460 Tel: 1-636-394-2877 Fax: 1-636-527-1607 Europe Eaton’s Electrical Group Electronics Division Burton-on-the-Wolds Leicestershire, LE 12 5th UK Phone: +44 (0) 1509 882 600 Fax: +44 (0) 1509 882 786 Eaton’s Electrical Group Electronics Division Avda Santa Eulalia, 290 Terrassa, Barcelona 08223 Spain Phone: +34-93-736-2813 Fax: +34-93-783-5055 Asia Pacific Eaton’s Electrical Group Electronics Division No.2, #06-01 Serangoon North Avenue 5 Singapore 554911 Tel: +65 6645 9888 Fax: +65 6728 3155 The only controlled copy of this Data Sheet is the electronic read-only version located on the Bussmann Network Drive. All other copies of this document are by definition uncontrolled. This bulletin is intended to clearly present comprehensive product data and provide technical information that will help the end user with design applications. Bussmann reserves the right, without notice, to change design or construction of any products and to discontinue or limit distribution of any products. Bussmann also reserves the right to change or update, without notice, any technical information contained in this bulletin. Once a product has been selected, it should be tested by the user in all possible applications. Life Support Policy: Bussmann does not authorize the use of any of its products for use in life support devices or systems without the express written approval of an officer of the Company. Life support systems are devices which support or sustain life, and whose failure to perform, when properly used in accordance with instructions for use provided in the labeling, can be reasonably expected to result in significant injury to the user. Eaton’s Electrical Group Electronics Division 114 Old State Road Ellisville, MO 63021 United States www.eaton.com/elx © 2014 Eaton All Rights Reserved Publication No. 4371 — BU-SB14459 June 2014 Eaton is a registered trademark. All other trademarks are property of their respective owners. www.eaton.com/elx 9 192 Technical Data 10295 Effective August 2014 Coiltronics HCM1707 Series High current power inductors Applications • Voltage Regulator Module (VRM) • Multi-phase regulators • Point-of-load modules • Desktop and server VRMs and EVRDs • Data networking and storage systems • Base station equipment • Battery power systems Environmental data • Storage temperature range (Component): -55°C to +125°C • Operating temperature range: -55°C to +125°C (ambient + self-temperature rise) • Solder reflow temperature: J-STD-020D compliant Product description • High current carrying capacity • Magnetically shielded, low EMI • Frequency range up to 1MHz • Inductance range from 1.5μH to 68.0μH • Current range from 5.2 to 40.0 amps • 17.5x17.2mm footprint surface mount package in a 7.0mm height • Powder iron core material • Halogen free, lead free, RoHS compliant HALOGEN Pb HF FREE The Coiltronics brand of magnetics (formerly of the Bussmann Division of Cooper Industries) is now part of Eaton’s Electrical Group, Electronics Division. Coiltronics is now part of Eaton Same great products plus even more. 193 Technical Data 10295 Effective August 2014 HCM1707 Series High current power inductors Product specifications Part Number6 OCL1 ±20% (μH) FLL min.2 (μH) Irms3 (amps) Isat4 (amps) DCR (mΩ) @ 20°C (typical) DCR (mΩ) @ 20°C (maximum) K-factor5 HCM1707-1R5-R 1.5 0.96 40 40 1.85 2.15 124 HCM1707-2R2-R 2.2 1.41 37 34 2.15 2.50 103 HCM1707-4R7-R 4.7 3.01 27 24 4.12 4.72 76 HCM1707-6R8-R 6.8 4.35 20 22 6.55 7.55 60 HCM1707-8R2-R 8.2 5.25 16 20 8.10 8.70 55 HCM1707-100-R 10 6.40 14 18 9.30 10 47 HCM1707-150-R 15 9.60 12 13 14.5 15.5 43 HCM1707-220-R 22 14.1 9.5 11 21 23 37 HCM1707-330-R 33 21.1 9.0 10 35 37 28 HCM1707-470-R 47 30.1 6.8 7.5 41 47 25 HCM1707-680-R 68 43.5 5.2 6.5 74 85 20 1. Open Circuit Inductance (OCL) Test Parameters: 100kHz, 0.25Vrms, 0.0Adc, +25°C. 2. Full Load Inductance (FLL): Test parameters: 100kHz, 0.25Vrms, Isat, +25°C. 3. Irms: DC current for an approximate temperature rise of 40°C without core loss. Derating is necessary for AC currents. PCB layout, trace thickness and width, air-flow, and proximity of other heat generating components will affect the temperature rise. It is recommended that the temperature of the part not exceed +125°C under worst case operating conditions verified in the end application. 5. K-factor: Used to determine Bp-p for core loss (see graph). Bp-p = K * L * ∆I. Bp-p :(Gauss), K: (K-factor from table), L: (Inductance in μH), ∆I (Peak to peak ripple current in amps). 6. Part Number Definition: HCM1707-yyy-R - HCM1707 = Product code and size - yyy= Inductance value in uH, R = decimal point, if no R is present then third character = number of zeros. - “-R” suffix = RoHS compliant 4. Isat: Peak current for approximately 20% rolloff at +25°C. Dimensions - mm a b All soldering surfaces coplanar within 0.10 millimeters. Part marking: HCM1707; XXX = initial inductance in µH, R = decimal point; if no R is present, last digit equals number of zeros. wwllyy = date code, R = revision level Color: Grey. DCR measured between point “a” and point “b” 2 www.eaton.com/elx 194 HCM1707 Series High current power inductors Technical Data 10295 Effective August 2014 Packaging information - mm Supplied in tape and reel packaging, 350 parts per 13” diameter reel. Temperature rise vs. total loss 50 Temperature Rise (˚C) 40 30 20 10 0 0.0 0.5 1.0 1.5 Total Loss ( W) 2.0 2.5 www.eaton.com/elx 3 195 Technical Data 10295 Effective August 2014 HCM1707 Series High current power inductors Core loss Core Loss vs Bp-p 10000.0 500K 300K 200K 100K 50K 25K Core Loss (mW) 1000.0 100.0 10.0 1.0 100 1000 10000 Bp-p (Gauss) Inductance characteristics HCM1707-2R2-R 110% 110% 100% 100% 90% 90% % of OCL % of OCL HCM1707-1R5-R 80% 70% 60% 70% 60% 50% 50% 40% 40% 0 10 20 30 40 Idc (Amps) 4 80% 50 60 70 0 10 20 30 40 50 60 70 Idc (Amps) www.eaton.com/elx 196 HCM1707 Series High current power inductors Technical Data 10295 Effective August 2014 Inductance characteristics HCM1707-6R8-R 110% 110% 100% 100% 90% 90% % of OCL % of OCL HCM1707-4R7-R 80% 70% 80% 70% 60% 60% 50% 50% 40% 40% 0 5 10 15 20 25 30 0 35 5 10 25 30 20 25 30 HCM1707-100-R HCM1707-8R2-R 110% 110% 100% 100% 90% 90% % of OCL % of OCL 20 Idc (Amps) Idc (Amps) 80% 70% 80% 70% 60% 60% 50% 50% 40% 40% 0 5 10 15 20 25 0 30 5 10 15 Idc (Amps) Idc (Amps) HCM1707-220-R HCM1707-150-R 110% 110% 100% 100% 90% 90% % of OCL % of OCL 15 80% 70% 80% 70% 60% 60% 50% 50% 40% 40% 0 2 4 6 8 10 12 Idc (Amps) 14 16 18 20 0 2 4 6 8 10 12 14 16 18 20 Idc (Amps) www.eaton.com/elx 5 197 Technical Data 10295 Effective August 2014 HCM1707 Series High current power inductors Inductance characteristics HCM1707-470-R 110% 110% 100% 100% 90% 90% % of OCL % of OCL HCM1707-330-R 80% 70% 80% 70% 60% 60% 50% 50% 40% 40% 0 2 4 6 8 10 12 14 16 18 0 2 4 6 8 10 12 14 Idc (Amps) Idc (Amps) HCM1707-680-R 110% 100% % of OCL 90% 80% 70% 60% 50% 40% 0 2 4 6 8 10 12 14 Idc (Amps) 6 www.eaton.com/elx 198 HCM1707 Series High current power inductors Technical Data 10295 Effective August 2014 Solder reflow profile TP TC -5°C tP Max. Ramp Up Rate = 3°C/s Max. Ramp Down Rate = 6°C/s Temperature 25°C Preheat A Volume mm3 <350 235°C 220°C Package Thickness <2.5mm _2.5mm > TL T smax Table 1 - Standard SnPb Solder (T c) t Volume mm3 _ >350 220°C 220°C Table 2 - Lead (Pb) Free Solder (T c) Tsmin Package Thickness <1.6mm 1.6 – 2.5mm >2.5mm ts Time 25°C to Peak Volume mm3 <350 260°C 260°C 250°C Volume mm3 350 - 2000 260°C 250°C 245°C Volume mm3 >2000 260°C 245°C 245°C Time Reference JDEC J-STD-020D Profile Feature Preheat and Soak • Temperature min. (Tsmin) Standard SnPb Solder 100°C Lead (Pb) Free Solder 150°C • Temperature max. (Tsmax) 150°C 200°C • Time (Tsmin to Tsmax) (ts) Average ramp up rate Tsmax to Tp Liquidous temperature (TL) Time at liquidous (tL) Peak package body temperature (TP)* Time (tp)** within 5 °C of the specified classification temperature (Tc) Average ramp-down rate (Tp to Tsmax) Time 25°C to Peak Temperature 60-120 Seconds 60-120 Seconds 3°C/ Second Max. 3°C/ Second Max. 183°C 60-150 Seconds 217°C 60-150 Seconds Table 1 Table 2 20 Seconds** 30 Seconds** 6°C/ Second Max. 6°C/ Second Max. 6 Minutes Max. 8 Minutes Max. * Tolerance for peak profile temperature (Tp) is defined as a supplier minimum and a user maximum. ** Tolerance for time at peak profile temperature (tp) is defined as a supplier minimum and a user maximum. North America Eaton’s Electrical Group Electronics Division 1225 Broken Sound Parkway NW Suite F Boca Raton, FL 33487-3533 Tel: 1-561-998-4100 Fax: 1-561-241-6640 Toll Free: 1-888-414-2645 Eaton’s Electrical Group Electronics Division P.O. Box 14460 St. Louis, MO 63178-4460 Tel: 1-636-394-2877 Fax: 1-636-527-1607 Europe Eaton’s Electrical Group Electronics Division Burton-on-the-Wolds Leicestershire, LE 12 5th UK Phone: +44 (0) 1509 882 600 Fax: +44 (0) 1509 882 786 Eaton’s Electrical Group Electronics Division Avda Santa Eulalia, 290 Terrassa, Barcelona 08223 Spain Phone: +34-93-736-2813 Fax: +34-93-783-5055 Asia Pacific Eaton’s Electrical Group Electronics Division No.2, #06-01 Serangoon North Avenue 5 Singapore 554911 Tel: +65 6645 9888 Fax: +65 6728 3155 The only controlled copy of this Data Sheet is the electronic read-only version located on the Bussmann Network Drive. All other copies of this document are by definition uncontrolled. This bulletin is intended to clearly present comprehensive product data and provide technical information that will help the end user with design applications. Bussmann reserves the right, without notice, to change design or construction of any products and to discontinue or limit distribution of any products. Bussmann also reserves the right to change or update, without notice, any technical information contained in this bulletin. Once a product has been selected, it should be tested by the user in all possible applications. Life Support Policy: Bussmann does not authorize the use of any of its products for use in life support devices or systems without the express written approval of an officer of the Company. Life support systems are devices which support or sustain life, and whose failure to perform, when properly used in accordance with instructions for use provided in the labeling, can be reasonably expected to result in significant injury to the user. Eaton’s Electrical Group Electronics Division 114 Old State Road Ellisville, MO 63021 United States www.eaton.com/elx © 2014 Eaton All Rights Reserved Publication No. 10295 — BU-SB14600 August 2014 Eaton is a registered trademark. All other trademarks are property of their respective owners. www.eaton.com/elx 7 199