MCP16322 Evaluation Board User’s Guide 2011-2013 Microchip Technology Inc. DS52030B Note the following details of the code protection feature on Microchip devices: • Microchip products meet the specification contained in their particular Microchip Data Sheet. • Microchip believes that its family of products is one of the most secure families of its kind on the market today, when used in the intended manner and under normal conditions. • There are dishonest and possibly illegal methods used to breach the code protection feature. All of these methods, to our knowledge, require using the Microchip products in a manner outside the operating specifications contained in Microchip’s Data Sheets. Most likely, the person doing so is engaged in theft of intellectual property. • Microchip is willing to work with the customer who is concerned about the integrity of their code. • Neither Microchip nor any other semiconductor manufacturer can guarantee the security of their code. Code protection does not mean that we are guaranteeing the product as “unbreakable.” Code protection is constantly evolving. We at Microchip are committed to continuously improving the code protection features of our products. Attempts to break Microchip’s code protection feature may be a violation of the Digital Millennium Copyright Act. If such acts allow unauthorized access to your software or other copyrighted work, you may have a right to sue for relief under that Act. Information contained in this publication regarding device applications and the like is provided only for your convenience and may be superseded by updates. It is your responsibility to ensure that your application meets with your specifications. MICROCHIP MAKES NO REPRESENTATIONS OR WARRANTIES OF ANY KIND WHETHER EXPRESS OR IMPLIED, WRITTEN OR ORAL, STATUTORY OR OTHERWISE, RELATED TO THE INFORMATION, INCLUDING BUT NOT LIMITED TO ITS CONDITION, QUALITY, PERFORMANCE, MERCHANTABILITY OR FITNESS FOR PURPOSE. Microchip disclaims all liability arising from this information and its use. Use of Microchip devices in life support and/or safety applications is entirely at the buyer’s risk, and the buyer agrees to defend, indemnify and hold harmless Microchip from any and all damages, claims, suits, or expenses resulting from such use. No licenses are conveyed, implicitly or otherwise, under any Microchip intellectual property rights. Trademarks The Microchip name and logo, the Microchip logo, dsPIC, FlashFlex, KEELOQ, KEELOQ logo, MPLAB, PIC, PICmicro, PICSTART, PIC32 logo, rfPIC, SST, SST Logo, SuperFlash and UNI/O are registered trademarks of Microchip Technology Incorporated in the U.S.A. and other countries. FilterLab, Hampshire, HI-TECH C, Linear Active Thermistor, MTP, SEEVAL and The Embedded Control Solutions Company are registered trademarks of Microchip Technology Incorporated in the U.S.A. Silicon Storage Technology is a registered trademark of Microchip Technology Inc. in other countries. Analog-for-the-Digital Age, Application Maestro, BodyCom, chipKIT, chipKIT logo, CodeGuard, dsPICDEM, dsPICDEM.net, dsPICworks, dsSPEAK, ECAN, ECONOMONITOR, FanSense, HI-TIDE, In-Circuit Serial Programming, ICSP, Mindi, MiWi, MPASM, MPF, MPLAB Certified logo, MPLIB, MPLINK, mTouch, Omniscient Code Generation, PICC, PICC-18, PICDEM, PICDEM.net, PICkit, PICtail, REAL ICE, rfLAB, Select Mode, SQI, Serial Quad I/O, Total Endurance, TSHARC, UniWinDriver, WiperLock, ZENA and Z-Scale are trademarks of Microchip Technology Incorporated in the U.S.A. and other countries. SQTP is a service mark of Microchip Technology Incorporated in the U.S.A. GestIC and ULPP are registered trademarks of Microchip Technology Germany II GmbH & Co. KG, a subsidiary of Microchip Technology Inc., in other countries. All other trademarks mentioned herein are property of their respective companies. © 2011-2013, Microchip Technology Incorporated, Printed in the U.S.A., All Rights Reserved. Printed on recycled paper. ISBN: 9781620771600 QUALITY MANAGEMENT SYSTEM CERTIFIED BY DNV == ISO/TS 16949 == DS52030B-page 2 Microchip received ISO/TS-16949:2009 certification for its worldwide headquarters, design and wafer fabrication facilities in Chandler and Tempe, Arizona; Gresham, Oregon and design centers in California and India. The Company’s quality system processes and procedures are for its PIC® MCUs and dsPIC® DSCs, KEELOQ® code hopping devices, Serial EEPROMs, microperipherals, nonvolatile memory and analog products. In addition, Microchip’s quality system for the design and manufacture of development systems is ISO 9001:2000 certified. 2011-2013 Microchip Technology Inc. 2011-2013 Microchip Technology Inc. DS52030B-page 3 MCP16322 Evaluation Board User’s Guide NOTES: DS52030B-page 4 2011-2013 Microchip Technology Inc. MCP16322 EVALUATION BOARD USER’S GUIDE Table of Contents Preface ........................................................................................................................... 7 Introduction............................................................................................................ 7 Document Layout .................................................................................................. 7 Conventions Used in this Guide ............................................................................ 8 Recommended Reading........................................................................................ 9 The Microchip Web Site ........................................................................................ 9 Customer Support ................................................................................................. 9 Document Revision History ................................................................................... 9 Chapter 1. Product Overview 1.1 Introduction ................................................................................................... 11 1.2 MCP16322 Short Overview .......................................................................... 11 1.3 What Is the MCP16322 Evaluation Board? .................................................. 12 1.4 MCP16322 Evaluation Board Kit Contents .................................................. 12 Chapter 2. Installation and Operation 2.1 Introduction ................................................................................................... 13 2.2 Getting Started ............................................................................................. 14 Appendix A. Schematic and Layouts A.1 Introduction .................................................................................................. 15 A.2 Board – Schematic ....................................................................................... 16 A.3 Board – Top Layer ....................................................................................... 17 A.4 Board – Top Copper ................................................................................... 17 A.5 Board – Bottom Copper ............................................................................... 18 Appendix B. Bill of Materials Worldwide Sales and Service .................................................................................... 20 2011-2013 Microchip Technology Inc. DS52030B-page 5 MCP16322 Evaluation Board User’s Guide NOTES: DS52030B-page 6 2011-2013 Microchip Technology Inc. MCP16322 EVALUATION BOARD USER’S GUIDE Preface NOTICE TO CUSTOMERS All documentation becomes dated, and this manual is no exception. Microchip tools and documentation are constantly evolving to meet customer needs, so some actual dialogs and/or tool descriptions may differ from those in this document. Please refer to our web site (www.microchip.com) to obtain the latest documentation available. Documents are identified with a “DS” number. This number is located on the bottom of each page, in front of the page number. The numbering convention for the DS number is “DSXXXXXA”, where “XXXXX” is the document number and “A” is the revision level of the document. For the most up-to-date information on development tools, see the MPLAB® IDE online help. Select the Help menu, and then Topics to open a list of available online help files. INTRODUCTION This chapter contains general information that will be useful to know before using the MCP16322 Evaluation Board. Items discussed in this chapter include: • • • • • • Document Layout Conventions Used in this Guide Recommended Reading The Microchip Web Site Customer Support Document Revision History DOCUMENT LAYOUT This document describes how to use the MCP16322 Evaluation Board. The manual layout is as follows: • Chapter 1. “Product Overview” – Important information about the MCP16322 Evaluation Board. • Chapter 2. “Installation and Operation” – Includes instructions on how to get started with the MCP16322 Evaluation Board and a description of the user’s guide. • Appendix A. “Schematic and Layouts” – Shows the schematic and layout diagrams for the MCP16322 Evaluation Board. • Appendix B. “Bill of Materials” – Lists the parts used to build the MCP16322 Evaluation Board. 2011-2013 Microchip Technology Inc. DS52030B-page 7 MCP16322 Evaluation Board User’s Guide CONVENTIONS USED IN THIS GUIDE This manual uses the following documentation conventions: DOCUMENTATION CONVENTIONS Description Arial font: Italic characters Initial caps Quotes Underlined, italic text with right angle bracket Bold characters N‘Rnnnn Text in angle brackets < > Courier New font: Plain Courier New Represents Examples Referenced books Emphasized text A window A dialog A menu selection A field name in a window or dialog A menu path MPLAB® IDE User’s Guide ...is the only compiler... the Output window the Settings dialog select Enable Programmer “Save project before build” A dialog button A tab A number in verilog format, where N is the total number of digits, R is the radix and n is a digit. A key on the keyboard Click OK Click the Power tab 4‘b0010, 2‘hF1 Italic Courier New Sample source code Filenames File paths Keywords Command-line options Bit values Constants A variable argument Square brackets [ ] Optional arguments Curly brackets and pipe character: { | } Ellipses... Choice of mutually exclusive arguments; an OR selection Replaces repeated text Represents code supplied by user DS52030B-page 8 File>Save Press <Enter>, <F1> #define START autoexec.bat c:\mcc18\h _asm, _endasm, static -Opa+, -Opa0, 1 0xFF, ‘A’ file.o, where file can be any valid filename mcc18 [options] file [options] errorlevel {0|1} var_name [, var_name...] void main (void) { ... } 2011-2013 Microchip Technology Inc. Preface RECOMMENDED READING This user’s guide describes how to use the MCP16322 Evaluation Board. Other useful documents are listed below. The following Microchip documents are available and recommended as supplemental reference resources. • MCP16321/2 Data Sheet – “24V Input, 1A/2A Output, High Efficiency Synchronous Buck Regulator with Power Good Indication” (DS22285) THE MICROCHIP WEB SITE Microchip provides online support via our web site at www.microchip.com. This web site is used as a means to make files and information easily available to customers. Accessible by using your favorite Internet browser, the web site contains the following information: • Product Support – Data sheets and errata, application notes and sample programs, design resources, user’s guides and hardware support documents, latest software releases and archived software • General Technical Support – Frequently Asked Questions (FAQs), technical support requests, online discussion groups, Microchip consultant program member listing • Business of Microchip – Product selector and ordering guides, latest Microchip press releases, listing of seminars and events, listings of Microchip sales offices, distributors and factory representatives CUSTOMER SUPPORT Users of Microchip products can receive assistance through several channels: • • • • Distributor or Representative Local Sales Office Field Application Engineer (FAE) Technical Support Customers should contact their distributor, representative or field application engineer (FAE) for support. Local sales offices are also available to help customers. A listing of sales offices and locations is included in the back of this document. Technical support is available through the web site at: http://www.microchip.com/support. DOCUMENT REVISION HISTORY Revision B (April 2013) • Changed C1 manufacturer number in Appendix B. “Bill of Materials”. • Other minor typographical corrections Revision A (November 2011) • Initial Release of this Document. 2011-2013 Microchip Technology Inc. DS52030B-page 9 MCP16322 Evaluation Board User’s Guide NOTES: DS52030B-page 10 2011-2013 Microchip Technology Inc. MCP16322 EVALUATION BOARD USER’S GUIDE Chapter 1. Product Overview 1.1 INTRODUCTION This chapter provides an overview of the MCP16322 Evaluation Board and covers the following topics: • MCP16322 Short Overview • What Is the MCP16322 Evaluation Board? • MCP16322 Evaluation Board Kit Contents 1.2 MCP16322 SHORT OVERVIEW The MCP16322 is a highly integrated, high-efficiency, fixed frequency, synchronous, step-down DC-DC converter in a popular 16-pin QFN package that operates from input voltage sources up to 24V. Integrated features include a low resistance high-side switch, low resistance low-side switch, 1.0 MHz fixed-frequency Peak-Current mode control, internal compensation, power good output, peak current limit, VOUT overvoltage and overtemperature protection. Minimal external components are necessary to develop a complete step-down DC-DC converter power supply. The MCP16322 draws less than 10 µA while disabled. High converter efficiency is achieved by integrating the current limited, low resistance, high-speed N-Channel MOSFETs and associated drive circuitry. Incorporating both the upper and lower switches reduces the need for external components. High switching frequency minimizes the size of external filtering components resulting in an overall small solution size. The MCP16322 can supply 2A of continuous current while regulating the output voltage from 0.9V to 5V. An integrated high-performance Peak-Current mode architecture keeps the output voltage tightly regulated even during input voltage steps and output current transient conditions that are common in power systems. 2011-2013 Microchip Technology Inc. DS52030B-page 11 MCP16322 Evaluation Board User’s Guide PGOOD 10 kΩ CBOOST 22 nF VIN 6.0V to 24V CIN 2 x 10 µF PG VIN 1.3 10Ω MCP16322 EN VOUT 3.0V @ 2A SW INJ COUT 2 x 22 µF FB V FB EN SGND FIGURE 1-1: L1 4.7 µH BOOST PGND 10 kΩ 23.2 kΩ Typical MCP16322 Buck Application. WHAT IS THE MCP16322 EVALUATION BOARD? The MCP16322 Evaluation Board is designed to operate from a 6V to 24V input and regulate the output to 3.0V. Test points for input power and load are provided to demonstrate the capability of the MCP16322 Evaluation Board over the entire range. The MCP16322 Evaluation Board was designed using small surface-mount components to show application size for a high-voltage buck design. 1.4 MCP16322 EVALUATION BOARD KIT CONTENTS This MCP16322 Evaluation Board kit includes the following items: • MCP16322 Evaluation Board (AMD00423) • Important Information Sheet DS52030B-page 12 2011-2013 Microchip Technology Inc. MCP16322 EVALUATION BOARD USER’S GUIDE Chapter 2. Installation and Operation 2.1 INTRODUCTION 2.1.1 MCP16322 Features The MCP16322 device was developed to provide high input voltage, high current applications with a precisely regulated rail while operating at high efficiency. The key features of the MCP16322 include: • • • • • • • • • • • • • • • • • • • Up to 95% Typical Efficiency Input Voltage Range: 6.0V to 24V Output Voltage Range: .9V to 5V 1.5% Output Voltage Accuracy Integrated High-Side N-Channel Switch: 180 mΩ Integrated Low-Side N-Channel Switch: 120 mΩ 2A Output Current MCP16322 1 MHz Fixed Frequency Adjustable Output Voltage Low Device Shutdown Current Peak-Current Mode Control Internal Compensation Stable with Ceramic Capacitors Internal Soft-Start Cycle-by-Cycle Peak Current Limit Under Voltage Lockout (UVLO): 5.75V (typical) Output Overvoltage Protection Overtemperature Protection Available Package: QFN-16 A high-performance Peak-Current mode control system is used to deliver a fast response to sudden line and load changes. 2.1.2 MCP16322 Evaluation Board Features The MCP16322 Evaluation Board is developed to demonstrate how the MCP16322 device operates as a Buck Topology over a wide input voltage and load range. Test points are provided for input and output, allowing the MCP16322 Evaluation Board to be connected directly to a system. Test vias are also included to give the user easy access to the switch, power good, enable and injection nodes for easy evaluation of the device. There are also ancillary vias provided for attaching extra input and output connections. The 2A maximum continuous output current is available over the entire VIN range (6.0V to 24.0V), along with the entire adjustable output voltage range (0.9V to 5.0V). A copper via, labeled PGOOD, connected to the power good pin on the device can be populated to monitor the power good output of the device. The power good pin is externally pulled up to VOUT with a 10 kΩ resistor (R2). 2011-2013 Microchip Technology Inc. DS52030B-page 13 MCP16322 Evaluation Board User’s Guide A copper via, labeled INJ, connected between the 10Ω injection resistor (R1) and the RTOP resistor can be populated to allow a convenient injection point for stability analysis. A copper via, labeled Enable, connected to the enable input on the device can be populated and used to turn the MCP16322 on and off. Turning the device on (Enable > 2.2V) when the undervoltage lockout threshold is met (VIN > 5.75V), will enable the device. This pin must be pulled low (Enable < 0.8V) to disable the device. A copper via, labeled SW, connected to the switch node of the device can be populated to analyze the switch node of the device. 2.2 GETTING STARTED The MCP16322 Evaluation Board is fully assembled and tested to evaluate and demonstrate the MCP16322 operational capabilities. 2.2.1 Power Input and Output Connection 2.2.1.1 POWERING THE MCP16322 EVALUATION BOARD The MCP16322 Evaluation Board is fully assembled, tested and ready to begin evaluation. Apply positive input voltage to the VIN terminal and its return to the GND terminal. The maximum input voltage should not exceed 24V. An electronic load or resistive load can be used for evaluation, or the intended system load can be connected. Electronic loads attempt to sink current at 0V during start-up; a resistive load or constant resistance is recommended for start-up evaluation. Connect the positive voltage terminal of the load to the VOUT terminal on the MCP16322 Evaluation Board and connect the negative or return side of the load to the GND terminal. 2.2.1.2 BOARD TESTING To test the board: 1. Apply greater than 6V to the input for proper operation; no minimum load is required to regulate the output to 3.0V. 2. The EN input is internally pulled up to a low voltage internal source enabling the device. To disable the device, the EN input can be pulled below 0.8V. 3. The measured output voltage should be 3.0V typical. Adjusting the input voltage and load should not cause the output to vary significantly over the operating range of the converter. 2.2.2 How the MCP16322 High-Side Drive Boost Circuit Operates The MCP16322 integrates both high-side and low-side, low resistance N-Channel MOSFETs. A high-side or floating supply is needed to drive the gate of the high-side N-Channel MOSFET above the input voltage to turn it on. The evaluation board uses the output voltage to charge the boost cap while the inductor current flows. Prior to start-up, there is no inductor current, so an internal pre-charge circuit charges the boost cap up to a minimum threshold. Once charged, the N-Channel can be turned on, ramping current into the inductor. The worst-case operating conditions for charging the boost capacitor occur at minimum VIN and no load. At minimum VIN (6V), there is not enough headroom to pre-charge the boost cap to a high value. At no load, the converter is operating at a minimum or very low duty cycle, putting a small amount of current into the inductor. When the switch turns off, the inductor current decays very quickly, resulting in a short time to recharge the boost capacitor. DS52030B-page 14 2011-2013 Microchip Technology Inc. MCP16322 EVALUATION BOARD USER’S GUIDE Appendix A. Schematic and Layouts A.1 INTRODUCTION This appendix contains the following schematics and layouts for the MCP16322 Evaluation Board: • • • • Board – Schematic Board – Top Layer Board – Top Copper Board – Bottom Copper 2011-2013 Microchip Technology Inc. DS52030B-page 15 2 C2 10u GND GND 1 2 C3 10u GND DNP Enable DNP VIN V IN DNP GND 1 VIN 4 15 14 17 9 6 7 2 3 11 MCP16321/2 SGND PGND PGND PGND (Pad) EN NC NC VIN VIN VIN U1 FB 1 DNP PGOOD 1 12 13 16 5 PG 8 SW SW SW SW BOOST 10 2 10k R2 22n C1 1 VOUT 4.7UH L1 DNP INJ 2 GND RBOT 10K RTOP 23.2K R1 10 1 2 DS52030B-page 16 GND 22U C4 VOUT 1 22U C5 DNP GND DNP VOUT GND VOUT A.2 2 DNP SW MCP16322 Evaluation Board User’s Guide BOARD – SCHEMATIC 2011-2013 Microchip Technology Inc. Schematic and Layouts A.3 BOARD – TOP LAYER A.4 BOARD – TOP COPPER 2011-2013 Microchip Technology Inc. DS52030B-page 17 MCP16322 Evaluation Board User’s Guide A.5 BOARD – BOTTOM COPPER DS52030B-page 18 2011-2013 Microchip Technology Inc. MCP16322 EVALUATION BOARD USER’S GUIDE Appendix B. Bill of Materials TABLE B-1: Qty BILL OF MATERIALS (BOM) Reference Description Manufacturer 1 C1 CAP 22000pF 25V CERAMIC X7R 0603 10% AVX Corporation 2 C2, C3 CAP 10uF 35V CERAMIC X7R 1210 20% Taiyo Yuden® Part Number 06033C223KAT2A GMK325AB7106MM-T ® 2 C4, C5 CAP 22uF 6.3V CERAMIC X7R 1206 10% Murata Electronics 1 L1 XAL5030 4.7uH Shielded Power Inductor Coilcraft® XAL5030-472MEB 1 PCB RoHS Compliant Bare PCB MCP16322 Evaluation Board Microchip Technology Inc. 104-00423 1 R1 RES 10.0 OHM 1/10W 1% 0603 SMD Yageo® RC0603FR-0710RL 2 R2, RBOT RES 10.0K OHM 1/10W 1% 0603 SMD Yageo RC0603FR-0710KL 1 RTOP RES 23.2K OHM 1/10W 1% 0603 SMD Yageo RC0603FR-0723K2L 1 U1 MCP16322 High Input Buck Converter QFN16 Microchip Technology Inc. MCP16322 4 VIN, VOUT, GND, GND PC TEST POINT COMPACT SMT Keystone Electronics® 5016 Note 1: GCM31CR70J226KE23L The components listed in this Bill of Materials are representative of the PCB assembly. The released BOM used in manufacturing uses all RoHS-compliant components. 2011-2013 Microchip Technology Inc. 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