MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board User’s Guide 2015 Microchip Technology Inc. DS50002364A Note the following details of the code protection feature on Microchip devices: • Microchip products meet the specification contained in their particular Microchip Data Sheet. • Microchip believes that its family of products is one of the most secure families of its kind on the market today, when used in the intended manner and under normal conditions. • There are dishonest and possibly illegal methods used to breach the code protection feature. All of these methods, to our knowledge, require using the Microchip products in a manner outside the operating specifications contained in Microchip’s Data Sheets. Most likely, the person doing so is engaged in theft of intellectual property. • Microchip is willing to work with the customer who is concerned about the integrity of their code. • Neither Microchip nor any other semiconductor manufacturer can guarantee the security of their code. Code protection does not mean that we are guaranteeing the product as “unbreakable.” Code protection is constantly evolving. We at Microchip are committed to continuously improving the code protection features of our products. Attempts to break Microchip’s code protection feature may be a violation of the Digital Millennium Copyright Act. If such acts allow unauthorized access to your software or other copyrighted work, you may have a right to sue for relief under that Act. Information contained in this publication regarding device applications and the like is provided only for your convenience and may be superseded by updates. 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All other trademarks mentioned herein are property of their respective companies. © 2015, Microchip Technology Incorporated, Printed in the U.S.A., All Rights Reserved. ISBN: 978-1-63277-406-4 QUALITY MANAGEMENT SYSTEM CERTIFIED BY DNV == ISO/TS 16949 == DS50002364A-page 2 Microchip received ISO/TS-16949:2009 certification for its worldwide headquarters, design and wafer fabrication facilities in Chandler and Tempe, Arizona; Gresham, Oregon and design centers in California and India. The Company’s quality system processes and procedures are for its PIC® MCUs and dsPIC® DSCs, KEELOQ® code hopping devices, Serial EEPROMs, microperipherals, nonvolatile memory and analog products. In addition, Microchip’s quality system for the design and manufacture of development systems is ISO 9001:2000 certified. 2015 Microchip Technology Inc. Object of Declaration: MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board 2015 Microchip Technology Inc. DS50002364A-page 3 NOTES: DS50002364A-page 4 2015 Microchip Technology Inc. MCP1663 9V/12V/24V OUTPUT BOOST REGULATOR EVALUATION BOARD USER’S GUIDE Table of Contents Preface ........................................................................................................................... 7 Introduction............................................................................................................ 7 Document Layout .................................................................................................. 7 Conventions Used in this Guide ............................................................................ 8 Recommended Reading........................................................................................ 9 The Microchip Web Site ........................................................................................ 9 Customer Support ................................................................................................. 9 Document Revision History ................................................................................... 9 Chapter 1. Product Overview 1.1 Introduction ................................................................................................... 11 1.2 MCP1663 Device Overview ......................................................................... 11 1.3 What is the MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board? .................................................................................. 13 1.4 What the MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board Kit Contains ................................................................ 13 Chapter 2. Installation and Operation 2.1 Introduction ................................................................................................... 15 2.2 Getting Started ............................................................................................. 17 2.3 Test Results for Typical Application using MCP1663 ................................... 19 2.4 Battery Considerations ................................................................................. 22 Appendix A. Schematic and Layouts A.1 Introduction .................................................................................................. 23 A.2 Board – Schematic ....................................................................................... 24 A.3 Board – Top Silk And Pads .......................................................................... 25 A.4 Board – Top Silk And Copper ...................................................................... 26 A.5 Board – Top Copper .................................................................................... 27 A.6 Board – Bottom Copper ............................................................................... 28 Appendix B. Bill of Materials (BOM)........................................................................... 29 Worldwide Sales and Service .................................................................................... 32 2015 Microchip Technology Inc. DS50002364A-page 5 MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board User’s Guide NOTES: DS50002364A-page 6 2015 Microchip Technology Inc. MCP1663 9V/12V/24V OUTPUT BOOST REGULATOR EVALUATION BOARD USER’S GUIDE Preface NOTICE TO CUSTOMERS All documentation becomes dated, and this manual is no exception. Microchip tools and documentation are constantly evolving to meet customer needs, so some actual dialogs and/or tool descriptions may differ from those in this document. Please refer to our web site (www.microchip.com) to obtain the latest documentation available. Documents are identified with a “DS” number. This number is located on the bottom of each page, in front of the page number. The numbering convention for the DS number is “DSXXXXXXXA”, where “XXXXXXX” is the document number and “A” is the revision level of the document. For the most up-to-date information on development tools, see the MPLAB® IDE online help. Select the Help menu, and then Topics to open a list of available online help files. INTRODUCTION This chapter contains general information that will be useful to know before using the MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board. Items discussed in this chapter include: • • • • • • Document Layout Conventions Used in this Guide Recommended Reading The Microchip Web Site Customer Support Document Revision History DOCUMENT LAYOUT This document describes how to use the MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board as a development tool. The manual layout is as follows: • Chapter 1. “Product Overview” – Important information about the MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board. • Chapter 2. “Installation and Operation” – Includes instructions on how to get started with the MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board and a description of the user’s guide. • Appendix A. “Schematic and Layouts” – Shows the schematic and layout diagrams for the MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board. • Appendix B. “Bill of Materials (BOM)” – Lists the parts used to build the MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board. 2015 Microchip Technology Inc. DS50002364A-page 7 MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board User’s Guide CONVENTIONS USED IN THIS GUIDE This manual uses the following documentation conventions: DOCUMENTATION CONVENTIONS Description Arial font: Italic characters Initial caps Quotes Underlined, italic text with right angle bracket Bold characters N‘Rnnnn Text in angle brackets < > Courier New font: Plain Courier New Represents Referenced books Emphasized text A window A dialog A menu selection A field name in a window or dialog A menu path MPLAB® IDE User’s Guide ...is the only compiler... the Output window the Settings dialog select Enable Programmer “Save project before build” A dialog button A tab A number in verilog format, where N is the total number of digits, R is the radix and n is a digit. A key on the keyboard Click OK Click the Power tab 4‘b0010, 2‘hF1 Italic Courier New Sample source code Filenames File paths Keywords Command-line options Bit values Constants A variable argument Square brackets [ ] Optional arguments Curly brackets and pipe character: { | } Ellipses... Choice of mutually exclusive arguments; an OR selection Replaces repeated text Represents code supplied by user DS50002364A-page 8 Examples File>Save Press <Enter>, <F1> #define START autoexec.bat c:\mcc18\h _asm, _endasm, static -Opa+, -Opa0, 1 0xFF, ‘A’ file.o, where file can be any valid filename mcc18 [options] file [options] errorlevel {0|1} var_name [, var_name...] void main (void) { ... } 2015 Microchip Technology Inc. Preface RECOMMENDED READING This user's guide describes how to use MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board. Another useful document is listed below. The following Microchip document is available and recommended as a supplemental reference resource. • MCP1663 Data Sheet - “High-Voltage Integrated Switch PWM Boost Regulator with UVLO” (DS20005406) THE MICROCHIP WEB SITE Microchip provides online support via our web site at www.microchip.com. This web site is used as a means to make files and information easily available to customers. Accessible by using your favorite Internet browser, the web site contains the following information: • Product Support – Data sheets and errata, application notes and sample programs, design resources, user’s guides and hardware support documents, latest software releases and archived software • General Technical Support – Frequently Asked Questions (FAQs), technical support requests, online discussion groups, Microchip consultant program member listing • Business of Microchip – Product selector and ordering guides, latest Microchip press releases, listing of seminars and events, listings of Microchip sales offices, distributors and factory representatives CUSTOMER SUPPORT Users of Microchip products can receive assistance through several channels: • • • • Distributor or Representative Local Sales Office Field Application Engineer (FAE) Technical Support Customers should contact their distributor, representative or field application engineer (FAE) for support. Local sales offices are also available to help customers. A listing of sales offices and locations is included in the back of this document. Technical support is available through the web site at: http://www.microchip.com/support. DOCUMENT REVISION HISTORY Revision A (May 2015) • Initial Release of this Document. 2015 Microchip Technology Inc. DS50002364A-page 9 MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board User’s Guide NOTES: DS50002364A-page 10 2015 Microchip Technology Inc. MCP1663 9V/12V/24V OUTPUT BOOST REGULATOR EVALUATION BOARD USER’S GUIDE Chapter 1. Product Overview 1.1 INTRODUCTION This chapter provides an overview of the MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board and covers the following topics: • MCP1663 Short Overview • What is the MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board? • What the MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board Contains 1.2 MCP1663 DEVICE OVERVIEW The MCP1663 is a compact, high-efficiency, fixed-frequency, non-synchronous step-up DC/DC converter which integrates a 36V, 400 m switch. This product provides a space-efficient high voltage step-up, easy-to-use power supply solution. The MCP1663 was developed for applications powered by two-cell or three-cell alkaline, Energizer® Lithium Primary, Ni-Cd, Ni-MH batteries, or Li-Ion or Li-Polymer batteries. The MCP1663 operates in Pulse-Width Modulation (PWM), at a fixed 500 kHz switching frequency. The device features an under-voltage lockout (UVLO) which prevents fault operation below 1.85V (UVLOSTOP) corresponding to the value of two discharged batteries. The MCP1663 starts its normal operation at 2.3V input voltage (UVLOSTART) and the operating input voltage ranges from 2.4V to 5.5V. For standby applications, MCP1663 can be put in Shutdown by pulling the EN pin to GND. The device will stop switching and will consume a few µA of input current (including feedback divider current; the device consumes 300 nA typical). In the Boost configuration, the input voltage will be bypassed to output through the inductor and Schottky diode. MCP1663 also provides over-voltage protection (OVP) in the event of: • Short-circuit of the feedback pin to GND • Disconnected feedback divider In these conditions, the OVP function will stop the internal driver and prevent damage to the device. This feature is disabled during the start-up sequence and Thermal Shutdown state. The goal of the MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board is to demonstrate the higher output voltage and output current capabilities of the MCP1663 Boost Converter. 2015 Microchip Technology Inc. DS50002364A-page 11 MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board User’s Guide µ L 4.7 µH VOUT 12V, >100 mA D 20V, 500 mA VIN 2.4V - 3.2V SW 2X ALKALINE BATTERIES VIN + CIN 10 µF RB 120 k + ON OFF FIGURE 1-1: COUT 10 µF VFB - - 1.2.1 RT 1.05 M EN GND Typical MCP1663 Boost Converter Two Alkaline Cells Input. HIGH INPUT VOLTAGE CONFIGURATION The MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board comes with two additional configurations that can be used to extend and overcome the typical low VIN voltage range, providing significantly more flexibility for applications powered from a higher input. The MCP1663 high-input voltage boost converter (the bottom circuit on the evaluation board) comes with two different solutions that can be used to extend the application's input voltage range beyond its typical values. For this circuit, VIN represents the voltage applied between the VIN and GND test points on the board and VDD represents the voltage that will be present on the MCP1663 input pin. • The first option used for driving the MCP1663’s low input (VDD) voltage internal circuitry is to use a linear dropout regulator (LDO) to step-down the application supply voltage (VIN) to 5V. • The second solution to limit the VIN voltage is to use a Zener diode regulator. The MCP1663 low input quiescent current keeps the LDO and the Zener diode circuitry power losses at a low level. DS50002364A-page 12 2015 Microchip Technology Inc. Product Overview VIN 9V - 16V L 10 µH D VIN + GND - VOUT 24V, 350 - 500 mA CIN 10 µF - GND SW BIAS OPTION SELECT RT 169 k LDO BIAS VFB COUT 2 x10 µF MCP1663 RB 9.1 k GND ZENER BIAS FIGURE 1-2: 1.3 VIN EN VIN 9V - 16V + VOUT MBRA140T3G MCP1663 24V Output Boost from HV Input (9V-16V). WHAT IS THE MCP1663 9V/12V/24V OUTPUT BOOST REGULATOR EVALUATION BOARD? The MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board is used to evaluate and demonstrate Microchip Technology’s MCP1663 Switching Boost Regulator. This board demonstrates the MCP1663 capabilities in two different applications: • 9V or 12V selectable output Boost Converter application supplied from an external voltage source (VIN < 5.5V e.g. Li-Ion cell boost to 9V or 12V). This typical step-up configuration is meant to highlight the MCP1663 basic boost operation. • 24V Output Boost converter application supplied from high voltage input rail (e.g. 9V - 16V). This application provides solutions for the particular situation in which the required input voltage is outside the typical operating range (e.g. VIN = 12V boost to 24V Output). J1 jumper is used to choose between stepping down the VIN voltage using the LDO or the Zener diode circuitry. The board can be used to evaluate the SOT-23-5 lead package. The MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board was developed to help engineers reduce product design cycle time. The output voltage is set to the proper value using an external resistor divider, resulting in a simple and compact solution. 1.4 WHAT THE MCP1663 9V/12V/24V OUTPUT BOOST REGULATOR EVALUATION BOARD KIT CONTAINS This MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board kit includes: • MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board (ADM00664) • Information Sheet 2015 Microchip Technology Inc. DS50002364A-page 13 MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board User’s Guide NOTES: DS50002364A-page 14 2015 Microchip Technology Inc. MCP1663 9V/12V/24V OUTPUT BOOST REGULATOR EVALUATION BOARD USER’S GUIDE Chapter 2. Installation and Operation 2.1 INTRODUCTION MCP1663 is a non-synchronous, fixed-frequency step-up DC/DC converter which has been developed for applications that require higher output voltage capabilities. MCP1663 can regulate the output voltage up to 32V and can deliver up to 250 mA load at 3.3V input and 12V output (see Figure 2-3). At light loads, MCP1663 skips pulses to keep the output ripple low. The regulated output voltage (VOUT) should be greater than the input voltage (VIN). Another important feature is that the device integrates the compensation and protection circuitry, such that the final solution lowers total system cost, eases implementation and requires a minimum number of additional components and board area. 2.1.1 MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board Features The MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board has the following features: • MCP1663 device can be evaluated in two separate applications: Typical 9V/12V Output supplied from low-input voltage source - Input Voltage range (VIN): 2.4V to 5.5V, with VIN VOUT - Output Current: typical 250 mA @ 12V Output, 3.3V Input - Enable state selectable using EN switch 24V Output supplied from high input voltage source - Input Voltage range (VIN): 9V to 16V • Undervoltage Lockout (UVLO) - UVLO Start: 2.3V - UVLO Stop: 1.85V • PWM Operation • PWM Switching Frequency: 500 kHz • Peak Input Current Limit of 1.8A (typical) • Internal Compensation • Soft Start • Protection in case of feedback pin shorted to GND • Overtemperature Protection (if the die temperature exceeds +150°C, with 15°C hysteresis) 2015 Microchip Technology Inc. DS50002364A-page 15 MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board User’s Guide L1 4.7 µH VIN 2.4V to 5.5V - GND SW RT1 1.1 M VIN CIN 10 µF - + VOUT 40V, 1A VIN + GND VOUT 9V, 12V selectable D5 COUT 10 µF VFB SW3 MCP1663 RB1 174 k EN RB2 453 k GND J1 D1 VOUT DZIN DZIN C1 1 µF VDD VIN C1 1 µF VIN R2 5.6 k D2 C1 1 µF DZ 5.1V MCP1804/5V R1 5.6 k SHDN GND VIN 9V - 16V L2 10 µH VOUT 24V D4 VIN + + VOUT 40V, 1A C4 10 µF - GND SW VDD VIN RT 169 k C9 0.1 µF C5 10 µF C8 10 µF VFB MCP1663 GND - RB 9.1 k EN GND FIGURE 2-1: DS50002364A-page 16 MCP1663 Evaluation Board Schematic. 2015 Microchip Technology Inc. Installation and Operation 2.2 GETTING STARTED The MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board is fully assembled and tested to evaluate and demonstrate the MCP1663 product. This board requires the use of external laboratory supplies and load. 2.2.1 Power Input and Output Connection 2.2.1.1 POWERING THE MCP1663 9V/12V/24V OUTPUT BOOST REGULATOR EVALUATION BOARD The MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board was designed to be used to evaluate the MCP1663 device. The package selected is SOT-23. Soldered test points are available for input voltage connections. Soldered test points are available to connect a load. The switch peak current limit will provide a safe maximum current value. The maximum output current for the converter will vary with input and output voltages; refer to Figure 2-3 or the MCP1663 data sheet for more information on the maximum output current. 2.2.1.2 BOARD POWER-UP PROCEDURE TOP CIRCUIT 1. Connect the input supply as shown in Figure 2-2. The input voltage should not be higher than 5.5V. 2. Connect system load to VOUT and GND terminals; maximum load varies with input and output voltage. Connect the (+) side of the load to VOUT and the negative (-) load to ground (GND). 3. The “VOUT SELECT” switch can be used to modify the output voltage between two values: - 9V, when the switch is in OFF position - 12V, when the switch is in ON position BOTTOM CIRCUIT 1. Connect the input supply as shown in Figure 2-2. 2. The MCP1663 can be used in the extended input voltage range 9V - 16V. 3. Connect system load to VOUT and GND terminals; maximum load varies with input and output voltage. Typically, the MCP1663 can supply a 24V output with 500 mA from a 12V input source at room temperature. Connect the (+) side of the load to VOUT and the negative (-) load to ground (GND). 4. There are two distinct methods that can be used to extend the input voltage range: - Using an LDO to provide the necessary low voltage (VDD) bias (jumper on J1 in “LDO” position) - Using a Zener diode (jumper on J1 in “Zener” position) 2015 Microchip Technology Inc. DS50002364A-page 17 MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board User’s Guide VOUT Select Switch V-meter POWER SUPPLY + Electronic Load/ Resistive Load - + - V-meter BIAS Supply Option Select V-meter POWER SUPPLY FIGURE 2-2: + Electronic Load/ Resistive Load - + - V-meter MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board Setup. 2.2.1.3 ADJUSTABLE VOUT SETTING The top circuit comes with the output value set to 9V and 12V (VOUT selective using a switch). If a different output is desired, set the switch in the OFF state (button down) and recalculate the resistor divider (RT1 and RB1) using Equation 2-1. The Bottom circuit comes with VOUT set to 24V. As in the previous case, the same equation can be used to calculate RT and RB and set another output voltage. Note that VIN must be lower than VOUT. EQUATION 2-1: VOUT RT = RB ------------- – 1 V FB Where: VFB = 1.227V DS50002364A-page 18 2015 Microchip Technology Inc. Installation and Operation For output voltages higher than 15V, the inductor value should be increased. See Table 2-1 for more information. TABLE 2-1: 2.3 RECOMMENDED RESISTOR DIVIDER AND INDUCTOR VALUES VOUT Inductor Value RT RB 6.0V 4.7 µH 1050 kΩ 270 kΩ 9.0V 4.7 µH 1000 kΩ 160 kΩ 12V 4.7 µH 1050 kΩ 120 kΩ 24V 10 µH 1050 kΩ 56 kΩ 32V 10 µH 1100 kΩ 43 kΩ TEST RESULTS FOR TYPICAL APPLICATION USING MCP1663 2.3.1 Test Results for MCP1663 - TOP Circuit This chapter provides specific operation waveforms and graphs. Refer to the MCP1663 Data Sheet (DS20005406) for more information. 800 700 VOUT = 9.0V IOUT (mA) 600 500 VOUT = 12V 400 300 TA = 25°C 200 100 0 2.3 2.7 3.1 3.5 3.9 4.3 4.7 5.1 5.5 VIN (V) FIGURE 2-3: MCP1663 Boost - 9V and 12.0 VOUT Maximum IOUT vs. VIN with Maximum 5% Output Drop. 2015 Microchip Technology Inc. DS50002364A-page 19 MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board User’s Guide 100 90 Efficiency (%) VIN = 5.5V VOUT = 9.0V 80 70 VIN = 2.3V VIN = 3.0V VIN = 4.0V 60 50 40 30 20 0.1 1 10 100 1000 IOUT (mA) MCP1663 9V Output Efficiency vs. IOUT. FIGURE 2-4: 100 90 Efficiency (%) VIN = 5.5V VOUT = 12.0V 80 VIN = 2.3V 70 VIN = 4.0V VIN = 3.0V 60 50 40 30 20 0.1 1 10 100 1000 IOUT (mA) FIGURE 2-5: DS50002364A-page 20 MCP1663 12V Output Efficiency vs. IOUT. 2015 Microchip Technology Inc. Installation and Operation 2.3.2 Test Results for MCP1663 - BOTTOM Circuit The second circuit was developed for applications where an input voltage higher than the typical working range is needed. Refer to Figure 2-7 for the maximum output current that can be obtained for different input voltages. VOUT 50 mV/div, AC Coupled 20 MHz BW IOUT = 500 mA VIN 12V IL 500 mA/div VSW 10 V/div 2 µs/div FIGURE 2-6: MCP1663 24.0V VOUT High Load Operation Waveforms. 800 VOUT = 24V IOUT (mA) 600 400 TA = 25°C 200 0 6 8 Note: VDD = 4.5V FIGURE 2-7: 2015 Microchip Technology Inc. 10 12 14 VIN (V) MCP1663 Maximum IOUT vs. VIN. DS50002364A-page 21 MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board User’s Guide 96 VOUT = 24V 94 VIN = 15V Efficiency (%) 92 VIN = 12V 90 VIN = 9V 88 86 84 82 80 0 100 Note: VDD = 4.5V FIGURE 2-8: 2.4 200 300 400 IOUT (mA) 500 600 700 MCP1663 Efficiency vs. IOUT. BATTERY CONSIDERATIONS When considering a power solution for a design, the battery needs to be carefully selected. Alkaline batteries are a commonly available option that delivers good performance in a variety of applications. Energizer® Ultimate Lithium batteries are an alternative power solution that provide superior-performance high drains and allows designers to utilize the full power range of the MCP1663 without sacrificing size or runtime. Energizer Ultimate Lithium batteries utilize a primary cell chemistry that contain higher energy than alkaline batteries, and have much better high drain performance. Ultimate Lithium batteries produce a high, flat voltage profile that enables them to provide a high energy capacity even at high drains. Additionally, Ultimate Lithium batteries have a very low internal resistance, allowing them to maintain a high voltage at very high loads. DS50002364A-page 22 2015 Microchip Technology Inc. MCP1663 9V/12V/24V OUTPUT BOOST REGULATOR EVALUATION BOARD USER’S GUIDE Appendix A. Schematic and Layouts A.1 INTRODUCTION This appendix contains the following schematics and layouts for the MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board: • • • • • Board – Schematic Board – Top Silk And Pads Board – Top Silk And Copper Board – Top Copper Board – Bottom Copper 2015 Microchip Technology Inc. DS50002364A-page 23 MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board User’s Guide A.2 BOARD – SCHEMATIC SW1 1 MBRA140T3G 5 4 C7 J13 1.1M VIN FB 3 10uF 2 J14 SW3 RB1 GND 1 GND TP3 C6 EN 10uF VOUT RT1 SW U3 TP1 J12 1 1 4.7uH VIN VOUT D5 L1 174k 1 J11 GND MCP1663 TP4 RB2 453k TP2 GND1 GND1 GND1 GND1 VIN 3 2 1 J1 U1 1 VIN 1uF D1 5 D2 VIN DD C2 SHDN 3 NC GND 1uF 2 R1 5.6K 1N4148 1N4148 4 C1 VOUT C3 10uF D3 R2 5.1V 5.6K MCP1804/5V GND2 GND2 GND2 GND2 GND2 SW2 TP5 J3 TP6 J5 D4 1 1 L2 J6 VIN DD 4 C9 VIN EN 0.1uF 1 FB 2 GND C5 10uF 3 C8 10uF J7 RB GND C4 10uF 5 VOUT RT 169k SW VIN MBRA140T3G 1 U2 1 10uH VIN GND 9.1k MCP1663 GND2 TP7 TP9 TP8 GND2 DS50002364A-page 24 GND2 GND2 GND2 2015 Microchip Technology Inc. Schematic and Layouts A.3 BOARD – TOP SILK AND PADS 2015 Microchip Technology Inc. DS50002364A-page 25 MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board User’s Guide A.4 BOARD – TOP SILK AND COPPER DS50002364A-page 26 2015 Microchip Technology Inc. Schematic and Layouts A.5 BOARD – TOP COPPER 2015 Microchip Technology Inc. DS50002364A-page 27 MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board User’s Guide A.6 BOARD – BOTTOM COPPER DS50002364A-page 28 2015 Microchip Technology Inc. MCP1663 9V/12V/24V OUTPUT BOOST REGULATOR EVALUATION BOARD USER’S GUIDE Appendix B. Bill of Materials (BOM) TABLE B-1: BILL OF MATERIALS (BOM) Qty. Reference Description Manufacturer Part Number 1 C1 Cap. ceramic 1 µF 35V 10% X7R SMD 0805 TDK Corporation CGA4J3X7R1V105K125AB 1 C2 Cap. ceramic 1 µF 10V 20% X7R SMD 0603 TDK Corporation C1608X7R1A105M 2 C3, C7 Cap. ceramic 10 µF 16V 20% X5R SMD 0805 TDK Corporation C2012X5R1C106M/0.85 4 C4, C5, C6, C8 Cap. ceramic 10 µF 50V 20% X7S SMD 1210 TDK Corporation C3225X7S1H106M 1 C9 Cap. ceramic 0.1 µF 50V 20% X7R SMD TDK Corporation 0603 C1608X7R1H104M 2 D1, D2 Diode rectifier 1N4148 855 mV 150 mA 75V SOD-323 1 D3 Diode Zener 1SMA5918BT3G 5.1V 1.5W ON Semiconductor® DO-214AC_SMA 1SMA5918BT3G 2 D4, D5 Diode Schottky MBRA140T3G 550 mV 1A 40V DO-214AC_SMA MBRA140T3G 1 J1 Conn. header-2.54 Male 1x3 tin 5.84 MH Samtec, Inc. th. vert. 8 J3, J5, J6, Conn. TP loop tin SMD J7, J11, J12, J13, J14 Harwin Plc S1751-46R 1 JP1 Mech. hardware jumper 2.54 mm 1x2 handle gold TE Connectivity 881545-2 1 L1 Inductor 4.7 µH 2A 20% SMD XFL4020 Coilcraft XFL4020-472MEB 1 L2 Inductor 10 µH 2.2A 20% SMD L4.3W4.3H4.1 Coilcraft XAL4040-103MEB 4 PAD1, Mech. hardware rubber pad Bumpon PAD2, Hemisphere 0.630" x 0.312" black PAD3, PAD4 3M SJ-5027 (BLACK) 2 R1, R2 Resistor 5.6K Ohm 1/4W 1% 1206 SMD Panasonic® Electronic Components Group ERJ-8ENF5601V 1 RB Resistor TKF 9.1k 1% 1/8W SMD 0805 Panasonic Electronic Components Group ERJ-6ENF9101V 1 RB1 Resistor TKF 174k 1% 1/8W SMD 0805 Panasonic Electronic Components Group ERJ-6ENF1743V 1 RB2 Resistor TKF 453k 1% 1/8W SMD 0805 Panasonic Electronic Components Group ERJ-6ENF4533V 1 RT Resistor TKF 169k 1% 1/8W SMD 0805 Panasonic Electronic Components Group ERJ-6ENF1693V Note 1: Diodes® Incorporated ON Semiconductor 1N4148WS-7 TSW-103-07-T-S The components listed in this Bill of Materials are representative of the PCB assembly. The released BOM used in manufacturing uses all RoHS-compliant components. 2015 Microchip Technology Inc. DS50002364A-page 29 Bill of Materials (BOM) TABLE B-1: BILL OF MATERIALS (BOM) (CONTINUED) Qty. Reference Description Manufacturer Part Number ERJ-6ENF1104V 1 RT1 Resistor TKF 1.1M 1% 1/8W SMD 0805 Panasonic Electronic Components Group 1 SW3 Switch dip. spst. 24V 25 mA 418121270801 SMD Wurth Electronik Group 418121270801 9 TP1, TP2, TP3, TP4, TP5, TP6, TP7, TP8, TP9 Conn. TP loop red th. Keystone Electronics Corp. 5010 1 U1 Microchip analog LDO 5V MCP1804T-5002I/OT SOT-23-5 Microchip Technology Inc. MCP1804T-5002I/OT 2 U2, U3 Microchip analog switcher boost 24V MCP1663T-E/OT SOT-23-5 Microchip Technology Inc. MCP1663T-E/OT Note 1: The components listed in this Bill of Materials are representative of the PCB assembly. The released BOM used in manufacturing uses all RoHS-compliant components. 2015 Microchip Technology Inc. DS50002364A-page 30 Bill of Materials (BOM) NOTES: 2015 Microchip Technology Inc. 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