MCP1663 Boost Regulator User's Guide

MCP1663
9V/12V/24V Output
Boost Regulator
Evaluation Board
User’s Guide
 2015 Microchip Technology Inc.
DS50002364A
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ISBN: 978-1-63277-406-4
QUALITY MANAGEMENT SYSTEM
CERTIFIED BY DNV
== ISO/TS 16949 ==
DS50002364A-page 2
Microchip received ISO/TS-16949:2009 certification for its worldwide
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 2015 Microchip Technology Inc.
Object of Declaration: MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board
 2015 Microchip Technology Inc.
DS50002364A-page 3
NOTES:
DS50002364A-page 4
 2015 Microchip Technology Inc.
MCP1663 9V/12V/24V OUTPUT
BOOST REGULATOR EVALUATION
BOARD USER’S GUIDE
Table of Contents
Preface ........................................................................................................................... 7
Introduction............................................................................................................ 7
Document Layout .................................................................................................. 7
Conventions Used in this Guide ............................................................................ 8
Recommended Reading........................................................................................ 9
The Microchip Web Site ........................................................................................ 9
Customer Support ................................................................................................. 9
Document Revision History ................................................................................... 9
Chapter 1. Product Overview
1.1 Introduction ................................................................................................... 11
1.2 MCP1663 Device Overview ......................................................................... 11
1.3 What is the MCP1663 9V/12V/24V Output Boost Regulator
Evaluation Board? .................................................................................. 13
1.4 What the MCP1663 9V/12V/24V Output Boost Regulator
Evaluation Board Kit Contains ................................................................ 13
Chapter 2. Installation and Operation
2.1 Introduction ................................................................................................... 15
2.2 Getting Started ............................................................................................. 17
2.3 Test Results for Typical Application using MCP1663 ................................... 19
2.4 Battery Considerations ................................................................................. 22
Appendix A. Schematic and Layouts
A.1 Introduction .................................................................................................. 23
A.2 Board – Schematic ....................................................................................... 24
A.3 Board – Top Silk And Pads .......................................................................... 25
A.4 Board – Top Silk And Copper ...................................................................... 26
A.5 Board – Top Copper .................................................................................... 27
A.6 Board – Bottom Copper ............................................................................... 28
Appendix B. Bill of Materials (BOM)........................................................................... 29
Worldwide Sales and Service .................................................................................... 32
 2015 Microchip Technology Inc.
DS50002364A-page 5
MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board User’s Guide
NOTES:
DS50002364A-page 6
 2015 Microchip Technology Inc.
MCP1663 9V/12V/24V OUTPUT
BOOST REGULATOR EVALUATION
BOARD USER’S GUIDE
Preface
NOTICE TO CUSTOMERS
All documentation becomes dated, and this manual is no exception. Microchip tools and
documentation are constantly evolving to meet customer needs, so some actual dialogs
and/or tool descriptions may differ from those in this document. Please refer to our web site
(www.microchip.com) to obtain the latest documentation available.
Documents are identified with a “DS” number. This number is located on the bottom of each
page, in front of the page number. The numbering convention for the DS number is
“DSXXXXXXXA”, where “XXXXXXX” is the document number and “A” is the revision level of
the document.
For the most up-to-date information on development tools, see the MPLAB® IDE online help.
Select the Help menu, and then Topics to open a list of available online help files.
INTRODUCTION
This chapter contains general information that will be useful to know before using the
MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board. Items discussed in
this chapter include:
•
•
•
•
•
•
Document Layout
Conventions Used in this Guide
Recommended Reading
The Microchip Web Site
Customer Support
Document Revision History
DOCUMENT LAYOUT
This document describes how to use the MCP1663 9V/12V/24V Output Boost
Regulator Evaluation Board as a development tool. The manual layout is as follows:
• Chapter 1. “Product Overview” – Important information about the MCP1663
9V/12V/24V Output Boost Regulator Evaluation Board.
• Chapter 2. “Installation and Operation” – Includes instructions on how to get
started with the MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board
and a description of the user’s guide.
• Appendix A. “Schematic and Layouts” – Shows the schematic and layout
diagrams for the MCP1663 9V/12V/24V Output Boost Regulator Evaluation
Board.
• Appendix B. “Bill of Materials (BOM)” – Lists the parts used to build the
MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board.
 2015 Microchip Technology Inc.
DS50002364A-page 7
MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board User’s Guide
CONVENTIONS USED IN THIS GUIDE
This manual uses the following documentation conventions:
DOCUMENTATION CONVENTIONS
Description
Arial font:
Italic characters
Initial caps
Quotes
Underlined, italic text with
right angle bracket
Bold characters
N‘Rnnnn
Text in angle brackets < >
Courier New font:
Plain Courier New
Represents
Referenced books
Emphasized text
A window
A dialog
A menu selection
A field name in a window or
dialog
A menu path
MPLAB® IDE User’s Guide
...is the only compiler...
the Output window
the Settings dialog
select Enable Programmer
“Save project before build”
A dialog button
A tab
A number in verilog format,
where N is the total number of
digits, R is the radix and n is a
digit.
A key on the keyboard
Click OK
Click the Power tab
4‘b0010, 2‘hF1
Italic Courier New
Sample source code
Filenames
File paths
Keywords
Command-line options
Bit values
Constants
A variable argument
Square brackets [ ]
Optional arguments
Curly brackets and pipe
character: { | }
Ellipses...
Choice of mutually exclusive
arguments; an OR selection
Replaces repeated text
Represents code supplied by
user
DS50002364A-page 8
Examples
File>Save
Press <Enter>, <F1>
#define START
autoexec.bat
c:\mcc18\h
_asm, _endasm, static
-Opa+, -Opa0, 1
0xFF, ‘A’
file.o, where file can be
any valid filename
mcc18 [options] file
[options]
errorlevel {0|1}
var_name [,
var_name...]
void main (void)
{ ...
}
 2015 Microchip Technology Inc.
Preface
RECOMMENDED READING
This user's guide describes how to use MCP1663 9V/12V/24V Output Boost Regulator
Evaluation Board. Another useful document is listed below. The following Microchip
document is available and recommended as a supplemental reference resource.
• MCP1663 Data Sheet - “High-Voltage Integrated Switch PWM Boost
Regulator with UVLO” (DS20005406)
THE MICROCHIP WEB SITE
Microchip provides online support via our web site at www.microchip.com. This web
site is used as a means to make files and information easily available to customers.
Accessible by using your favorite Internet browser, the web site contains the following
information:
• Product Support – Data sheets and errata, application notes and sample
programs, design resources, user’s guides and hardware support documents,
latest software releases and archived software
• General Technical Support – Frequently Asked Questions (FAQs), technical
support requests, online discussion groups, Microchip consultant program
member listing
• Business of Microchip – Product selector and ordering guides, latest Microchip
press releases, listing of seminars and events, listings of Microchip sales offices,
distributors and factory representatives
CUSTOMER SUPPORT
Users of Microchip products can receive assistance through several channels:
•
•
•
•
Distributor or Representative
Local Sales Office
Field Application Engineer (FAE)
Technical Support
Customers should contact their distributor, representative or field application engineer
(FAE) for support. Local sales offices are also available to help customers. A listing of
sales offices and locations is included in the back of this document.
Technical support is available through the web site at:
http://www.microchip.com/support.
DOCUMENT REVISION HISTORY
Revision A (May 2015)
• Initial Release of this Document.
 2015 Microchip Technology Inc.
DS50002364A-page 9
MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board User’s Guide
NOTES:
DS50002364A-page 10
 2015 Microchip Technology Inc.
MCP1663 9V/12V/24V OUTPUT
BOOST REGULATOR EVALUATION
BOARD USER’S GUIDE
Chapter 1. Product Overview
1.1
INTRODUCTION
This chapter provides an overview of the MCP1663 9V/12V/24V Output Boost
Regulator Evaluation Board and covers the following topics:
• MCP1663 Short Overview
• What is the MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board?
• What the MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board
Contains
1.2
MCP1663 DEVICE OVERVIEW
The MCP1663 is a compact, high-efficiency, fixed-frequency, non-synchronous step-up
DC/DC converter which integrates a 36V, 400 m switch. This product provides a
space-efficient high voltage step-up, easy-to-use power supply solution. The MCP1663
was developed for applications powered by two-cell or three-cell alkaline, Energizer®
Lithium Primary, Ni-Cd, Ni-MH batteries, or Li-Ion or Li-Polymer batteries.
The MCP1663 operates in Pulse-Width Modulation (PWM), at a fixed 500 kHz
switching frequency. The device features an under-voltage lockout (UVLO) which
prevents fault operation below 1.85V (UVLOSTOP) corresponding to the value of two
discharged batteries. The MCP1663 starts its normal operation at 2.3V input voltage
(UVLOSTART) and the operating input voltage ranges from 2.4V to 5.5V.
For standby applications, MCP1663 can be put in Shutdown by pulling the EN pin to
GND. The device will stop switching and will consume a few µA of input current
(including feedback divider current; the device consumes 300 nA typical). In the Boost
configuration, the input voltage will be bypassed to output through the inductor and
Schottky diode.
MCP1663 also provides over-voltage protection (OVP) in the event of:
• Short-circuit of the feedback pin to GND
• Disconnected feedback divider
In these conditions, the OVP function will stop the internal driver and prevent damage
to the device. This feature is disabled during the start-up sequence and Thermal
Shutdown state.
The goal of the MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board is to
demonstrate the higher output voltage and output current capabilities of the MCP1663
Boost Converter.
 2015 Microchip Technology Inc.
DS50002364A-page 11
MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board User’s Guide
µ
L
4.7 µH
VOUT
12V, >100 mA
D
20V, 500 mA
VIN
2.4V - 3.2V
SW
2X ALKALINE BATTERIES
VIN
+
CIN
10 µF
RB
120 k
+
ON
OFF
FIGURE 1-1:
COUT
10 µF
VFB
-
-
1.2.1
RT
1.05 M
EN
GND
Typical MCP1663 Boost Converter Two Alkaline Cells Input.
HIGH INPUT VOLTAGE CONFIGURATION
The MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board comes with two
additional configurations that can be used to extend and overcome the typical low VIN
voltage range, providing significantly more flexibility for applications powered from a
higher input. The MCP1663 high-input voltage boost converter (the bottom circuit on
the evaluation board) comes with two different solutions that can be used to extend the
application's input voltage range beyond its typical values. For this circuit, VIN
represents the voltage applied between the VIN and GND test points on the board and
VDD represents the voltage that will be present on the MCP1663 input pin.
• The first option used for driving the MCP1663’s low input (VDD) voltage internal
circuitry is to use a linear dropout regulator (LDO) to step-down the application
supply voltage (VIN) to 5V.
• The second solution to limit the VIN voltage is to use a Zener diode regulator.
The MCP1663 low input quiescent current keeps the LDO and the Zener diode circuitry
power losses at a low level.
DS50002364A-page 12
 2015 Microchip Technology Inc.
Product Overview
VIN
9V - 16V
L
10 µH
D
VIN +
GND -
VOUT
24V, 350 - 500 mA
CIN
10 µF
- GND
SW
BIAS OPTION SELECT
RT
169 k
LDO
BIAS
VFB
COUT
2 x10 µF
MCP1663
RB
9.1 k
GND
ZENER
BIAS
FIGURE 1-2:
1.3
VIN
EN
VIN
9V - 16V
+ VOUT
MBRA140T3G
MCP1663 24V Output Boost from HV Input (9V-16V).
WHAT IS THE MCP1663 9V/12V/24V OUTPUT BOOST REGULATOR
EVALUATION BOARD?
The MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board is used to
evaluate and demonstrate Microchip Technology’s MCP1663 Switching Boost
Regulator. This board demonstrates the MCP1663 capabilities in two different
applications:
• 9V or 12V selectable output Boost Converter application supplied from an
external voltage source (VIN < 5.5V e.g. Li-Ion cell boost to 9V or 12V). This
typical step-up configuration is meant to highlight the MCP1663 basic boost
operation.
• 24V Output Boost converter application supplied from high voltage input rail (e.g.
9V - 16V). This application provides solutions for the particular situation in which
the required input voltage is outside the typical operating range (e.g. VIN = 12V
boost to 24V Output). J1 jumper is used to choose between stepping down the VIN
voltage using the LDO or the Zener diode circuitry.
The board can be used to evaluate the SOT-23-5 lead package. The MCP1663
9V/12V/24V Output Boost Regulator Evaluation Board was developed to help
engineers reduce product design cycle time.
The output voltage is set to the proper value using an external resistor divider, resulting
in a simple and compact solution.
1.4
WHAT THE MCP1663 9V/12V/24V OUTPUT BOOST REGULATOR
EVALUATION BOARD KIT CONTAINS
This MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board kit includes:
• MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board (ADM00664)
• Information Sheet
 2015 Microchip Technology Inc.
DS50002364A-page 13
MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board User’s Guide
NOTES:
DS50002364A-page 14
 2015 Microchip Technology Inc.
MCP1663 9V/12V/24V OUTPUT
BOOST REGULATOR EVALUATION
BOARD USER’S GUIDE
Chapter 2. Installation and Operation
2.1
INTRODUCTION
MCP1663 is a non-synchronous, fixed-frequency step-up DC/DC converter which has
been developed for applications that require higher output voltage capabilities.
MCP1663 can regulate the output voltage up to 32V and can deliver up to 250 mA load
at 3.3V input and 12V output (see Figure 2-3). At light loads, MCP1663 skips pulses to
keep the output ripple low. The regulated output voltage (VOUT) should be greater than
the input voltage (VIN).
Another important feature is that the device integrates the compensation and protection
circuitry, such that the final solution lowers total system cost, eases implementation and
requires a minimum number of additional components and board area.
2.1.1
MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board
Features
The MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board has the
following features:
• MCP1663 device can be evaluated in two separate applications:
Typical 9V/12V Output supplied from low-input voltage source
- Input Voltage range (VIN): 2.4V to 5.5V, with VIN  VOUT
- Output Current: typical 250 mA @ 12V Output, 3.3V Input
- Enable state selectable using EN switch
24V Output supplied from high input voltage source
- Input Voltage range (VIN): 9V to 16V
• Undervoltage Lockout (UVLO)
- UVLO Start: 2.3V
- UVLO Stop: 1.85V
• PWM Operation
• PWM Switching Frequency: 500 kHz
• Peak Input Current Limit of 1.8A (typical)
• Internal Compensation
• Soft Start
• Protection in case of feedback pin shorted to GND
• Overtemperature Protection (if the die temperature exceeds +150°C, with 15°C
hysteresis)
 2015 Microchip Technology Inc.
DS50002364A-page 15
MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board User’s Guide
L1
4.7 µH
VIN
2.4V to 5.5V
- GND
SW
RT1
1.1 M
VIN
CIN
10 µF
-
+ VOUT
40V, 1A
VIN +
GND
VOUT
9V, 12V selectable
D5
COUT
10 µF
VFB
SW3
MCP1663
RB1
174 k
EN
RB2
453 k
GND
J1
D1
VOUT
DZIN
DZIN
C1
1 µF
VDD
VIN
C1
1 µF
VIN
R2
5.6 k
D2
C1
1 µF
DZ
5.1V
MCP1804/5V
R1
5.6 k
SHDN
GND
VIN
9V - 16V
L2
10 µH
VOUT
24V
D4
VIN +
+ VOUT
40V, 1A
C4
10 µF
- GND
SW
VDD
VIN
RT
169 k
C9
0.1 µF
C5
10 µF
C8
10 µF
VFB
MCP1663
GND
-
RB
9.1 k
EN
GND
FIGURE 2-1:
DS50002364A-page 16
MCP1663 Evaluation Board Schematic.
 2015 Microchip Technology Inc.
Installation and Operation
2.2
GETTING STARTED
The MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board is fully
assembled and tested to evaluate and demonstrate the MCP1663 product. This board
requires the use of external laboratory supplies and load.
2.2.1
Power Input and Output Connection
2.2.1.1
POWERING THE MCP1663 9V/12V/24V OUTPUT BOOST REGULATOR
EVALUATION BOARD
The MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board was designed
to be used to evaluate the MCP1663 device. The package selected is SOT-23.
Soldered test points are available for input voltage connections.
Soldered test points are available to connect a load. The switch peak current limit will
provide a safe maximum current value. The maximum output current for the converter
will vary with input and output voltages; refer to Figure 2-3 or the MCP1663 data sheet
for more information on the maximum output current.
2.2.1.2
BOARD POWER-UP PROCEDURE
TOP CIRCUIT
1. Connect the input supply as shown in Figure 2-2. The input voltage should not
be higher than 5.5V.
2. Connect system load to VOUT and GND terminals; maximum load varies with
input and output voltage. Connect the (+) side of the load to VOUT and the
negative (-) load to ground (GND).
3. The “VOUT SELECT” switch can be used to modify the output voltage between
two values:
- 9V, when the switch is in OFF position
- 12V, when the switch is in ON position
BOTTOM CIRCUIT
1. Connect the input supply as shown in Figure 2-2.
2. The MCP1663 can be used in the extended input voltage range 9V - 16V.
3. Connect system load to VOUT and GND terminals; maximum load varies with
input and output voltage. Typically, the MCP1663 can supply a 24V output with
500 mA from a 12V input source at room temperature. Connect the (+) side of
the load to VOUT and the negative (-) load to ground (GND).
4. There are two distinct methods that can be used to extend the input voltage
range:
- Using an LDO to provide the necessary low voltage (VDD) bias (jumper on J1
in “LDO” position)
- Using a Zener diode (jumper on J1 in “Zener” position)
 2015 Microchip Technology Inc.
DS50002364A-page 17
MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board User’s Guide
VOUT Select Switch
V-meter
POWER
SUPPLY
+
Electronic
Load/
Resistive
Load
-
+
-
V-meter
BIAS Supply Option Select
V-meter
POWER
SUPPLY
FIGURE 2-2:
+
Electronic
Load/
Resistive
Load
-
+
-
V-meter
MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board Setup.
2.2.1.3
ADJUSTABLE VOUT SETTING
The top circuit comes with the output value set to 9V and 12V (VOUT selective using a
switch). If a different output is desired, set the switch in the OFF state (button down)
and recalculate the resistor divider (RT1 and RB1) using Equation 2-1.
The Bottom circuit comes with VOUT set to 24V. As in the previous case, the same
equation can be used to calculate RT and RB and set another output voltage. Note that
VIN must be lower than VOUT.
EQUATION 2-1:
VOUT
RT = RB   ------------- – 1
V FB
Where: VFB = 1.227V
DS50002364A-page 18
 2015 Microchip Technology Inc.
Installation and Operation
For output voltages higher than 15V, the inductor value should be increased. See
Table 2-1 for more information.
TABLE 2-1:
2.3
RECOMMENDED RESISTOR DIVIDER AND INDUCTOR VALUES
VOUT
Inductor Value
RT
RB
6.0V
4.7 µH
1050 kΩ
270 kΩ
9.0V
4.7 µH
1000 kΩ
160 kΩ
12V
4.7 µH
1050 kΩ
120 kΩ
24V
10 µH
1050 kΩ
56 kΩ
32V
10 µH
1100 kΩ
43 kΩ
TEST RESULTS FOR TYPICAL APPLICATION USING MCP1663
2.3.1
Test Results for MCP1663 - TOP Circuit
This chapter provides specific operation waveforms and graphs. Refer to the MCP1663
Data Sheet (DS20005406) for more information.
800
700
VOUT = 9.0V
IOUT (mA)
600
500
VOUT = 12V
400
300
TA = 25°C
200
100
0
2.3
2.7
3.1
3.5
3.9
4.3
4.7
5.1
5.5
VIN (V)
FIGURE 2-3:
MCP1663 Boost - 9V and 12.0 VOUT Maximum IOUT vs. VIN with
Maximum 5% Output Drop.
 2015 Microchip Technology Inc.
DS50002364A-page 19
MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board User’s Guide
100
90
Efficiency (%)
VIN = 5.5V
VOUT = 9.0V
80
70
VIN = 2.3V
VIN = 3.0V
VIN = 4.0V
60
50
40
30
20
0.1
1
10
100
1000
IOUT (mA)
MCP1663 9V Output Efficiency vs. IOUT.
FIGURE 2-4:
100
90
Efficiency (%)
VIN = 5.5V
VOUT = 12.0V
80
VIN = 2.3V
70
VIN = 4.0V
VIN = 3.0V
60
50
40
30
20
0.1
1
10
100
1000
IOUT (mA)
FIGURE 2-5:
DS50002364A-page 20
MCP1663 12V Output Efficiency vs. IOUT.
 2015 Microchip Technology Inc.
Installation and Operation
2.3.2
Test Results for MCP1663 - BOTTOM Circuit
The second circuit was developed for applications where an input voltage higher than
the typical working range is needed. Refer to Figure 2-7 for the maximum output
current that can be obtained for different input voltages.
VOUT 50 mV/div, AC Coupled
20 MHz BW
IOUT = 500 mA
VIN 12V
IL
500 mA/div
VSW
10 V/div
2 µs/div
FIGURE 2-6:
MCP1663 24.0V VOUT High Load Operation Waveforms.
800
VOUT = 24V
IOUT (mA)
600
400
TA = 25°C
200
0
6
8
Note: VDD = 4.5V
FIGURE 2-7:
 2015 Microchip Technology Inc.
10
12
14
VIN (V)
MCP1663 Maximum IOUT vs. VIN.
DS50002364A-page 21
MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board User’s Guide
96
VOUT = 24V
94
VIN = 15V
Efficiency (%)
92
VIN = 12V
90
VIN = 9V
88
86
84
82
80
0
100
Note: VDD = 4.5V
FIGURE 2-8:
2.4
200
300
400
IOUT (mA)
500
600
700
MCP1663 Efficiency vs. IOUT.
BATTERY CONSIDERATIONS
When considering a power solution for a design, the battery needs to be carefully
selected. Alkaline batteries are a commonly available option that delivers good
performance in a variety of applications. Energizer® Ultimate Lithium batteries are an
alternative power solution that provide superior-performance high drains and allows
designers to utilize the full power range of the MCP1663 without sacrificing size or
runtime.
Energizer Ultimate Lithium batteries utilize a primary cell chemistry that contain higher
energy than alkaline batteries, and have much better high drain performance. Ultimate
Lithium batteries produce a high, flat voltage profile that enables them to provide a high
energy capacity even at high drains. Additionally, Ultimate Lithium batteries have a very
low internal resistance, allowing them to maintain a high voltage at very high loads.
DS50002364A-page 22
 2015 Microchip Technology Inc.
MCP1663 9V/12V/24V OUTPUT
BOOST REGULATOR EVALUATION
BOARD USER’S GUIDE
Appendix A. Schematic and Layouts
A.1
INTRODUCTION
This appendix contains the following schematics and layouts for the MCP1663
9V/12V/24V Output Boost Regulator Evaluation Board:
•
•
•
•
•
Board – Schematic
Board – Top Silk And Pads
Board – Top Silk And Copper
Board – Top Copper
Board – Bottom Copper
 2015 Microchip Technology Inc.
DS50002364A-page 23
MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board User’s Guide
A.2
BOARD – SCHEMATIC
SW1
1
MBRA140T3G
5
4
C7
J13
1.1M
VIN
FB
3
10uF
2
J14
SW3
RB1
GND
1
GND
TP3
C6
EN
10uF
VOUT
RT1
SW
U3
TP1
J12
1
1
4.7uH
VIN
VOUT
D5
L1
174k
1
J11
GND
MCP1663
TP4
RB2
453k
TP2
GND1
GND1
GND1
GND1
VIN
3
2
1
J1
U1
1
VIN
1uF
D1
5
D2
VIN
DD
C2
SHDN
3
NC
GND
1uF
2
R1
5.6K
1N4148
1N4148
4
C1
VOUT
C3
10uF
D3
R2
5.1V
5.6K
MCP1804/5V
GND2
GND2 GND2
GND2
GND2
SW2
TP5
J3
TP6
J5
D4
1
1
L2
J6
VIN
DD
4
C9
VIN
EN
0.1uF
1
FB
2
GND
C5
10uF
3
C8
10uF
J7
RB
GND
C4
10uF
5
VOUT
RT
169k
SW
VIN
MBRA140T3G
1
U2
1
10uH
VIN
GND
9.1k
MCP1663
GND2
TP7
TP9
TP8
GND2
DS50002364A-page 24
GND2
GND2
GND2
 2015 Microchip Technology Inc.
Schematic and Layouts
A.3
BOARD – TOP SILK AND PADS
 2015 Microchip Technology Inc.
DS50002364A-page 25
MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board User’s Guide
A.4
BOARD – TOP SILK AND COPPER
DS50002364A-page 26
 2015 Microchip Technology Inc.
Schematic and Layouts
A.5
BOARD – TOP COPPER
 2015 Microchip Technology Inc.
DS50002364A-page 27
MCP1663 9V/12V/24V Output Boost Regulator Evaluation Board User’s Guide
A.6
BOARD – BOTTOM COPPER
DS50002364A-page 28
 2015 Microchip Technology Inc.
MCP1663 9V/12V/24V OUTPUT
BOOST REGULATOR EVALUATION
BOARD USER’S GUIDE
Appendix B. Bill of Materials (BOM)
TABLE B-1:
BILL OF MATERIALS (BOM)
Qty. Reference
Description
Manufacturer
Part Number
1
C1
Cap. ceramic 1 µF 35V 10% X7R SMD
0805
TDK Corporation
CGA4J3X7R1V105K125AB
1
C2
Cap. ceramic 1 µF 10V 20% X7R SMD
0603
TDK Corporation
C1608X7R1A105M
2
C3, C7
Cap. ceramic 10 µF 16V 20% X5R SMD
0805
TDK Corporation
C2012X5R1C106M/0.85
4
C4, C5, C6,
C8
Cap. ceramic 10 µF 50V 20% X7S SMD
1210
TDK Corporation
C3225X7S1H106M
1
C9
Cap. ceramic 0.1 µF 50V 20% X7R SMD TDK Corporation
0603
C1608X7R1H104M
2
D1, D2
Diode rectifier 1N4148 855 mV 150 mA
75V SOD-323
1
D3
Diode Zener 1SMA5918BT3G 5.1V 1.5W ON Semiconductor®
DO-214AC_SMA
1SMA5918BT3G
2
D4, D5
Diode Schottky MBRA140T3G 550 mV
1A 40V DO-214AC_SMA
MBRA140T3G
1
J1
Conn. header-2.54 Male 1x3 tin 5.84 MH Samtec, Inc.
th. vert.
8
J3, J5, J6,
Conn. TP loop tin SMD
J7, J11, J12,
J13, J14
Harwin Plc
S1751-46R
1
JP1
Mech. hardware jumper 2.54 mm
1x2 handle gold
TE Connectivity
881545-2
1
L1
Inductor 4.7 µH 2A 20% SMD XFL4020
Coilcraft
XFL4020-472MEB
1
L2
Inductor 10 µH 2.2A 20% SMD
L4.3W4.3H4.1
Coilcraft
XAL4040-103MEB
4
PAD1,
Mech. hardware rubber pad Bumpon
PAD2,
Hemisphere 0.630" x 0.312" black
PAD3, PAD4
3M
SJ-5027 (BLACK)
2
R1, R2
Resistor 5.6K Ohm 1/4W 1% 1206 SMD
Panasonic® Electronic
Components Group
ERJ-8ENF5601V
1
RB
Resistor TKF 9.1k 1% 1/8W SMD 0805
Panasonic Electronic
Components Group
ERJ-6ENF9101V
1
RB1
Resistor TKF 174k 1% 1/8W SMD 0805
Panasonic Electronic
Components Group
ERJ-6ENF1743V
1
RB2
Resistor TKF 453k 1% 1/8W SMD 0805
Panasonic Electronic
Components Group
ERJ-6ENF4533V
1
RT
Resistor TKF 169k 1% 1/8W SMD 0805
Panasonic Electronic
Components Group
ERJ-6ENF1693V
Note 1:
Diodes® Incorporated
ON Semiconductor
1N4148WS-7
TSW-103-07-T-S
The components listed in this Bill of Materials are representative of the PCB assembly. The released
BOM used in manufacturing uses all RoHS-compliant components.
 2015 Microchip Technology Inc.
DS50002364A-page 29
Bill of Materials (BOM)
TABLE B-1:
BILL OF MATERIALS (BOM) (CONTINUED)
Qty. Reference
Description
Manufacturer
Part Number
ERJ-6ENF1104V
1
RT1
Resistor TKF 1.1M 1% 1/8W SMD 0805
Panasonic Electronic
Components Group
1
SW3
Switch dip. spst. 24V 25 mA
418121270801 SMD
Wurth Electronik Group 418121270801
9
TP1, TP2,
TP3, TP4,
TP5, TP6,
TP7, TP8,
TP9
Conn. TP loop red th.
Keystone Electronics
Corp.
5010
1
U1
Microchip analog LDO 5V
MCP1804T-5002I/OT SOT-23-5
Microchip Technology
Inc.
MCP1804T-5002I/OT
2
U2, U3
Microchip analog switcher boost 24V
MCP1663T-E/OT SOT-23-5
Microchip Technology
Inc.
MCP1663T-E/OT
Note 1:
The components listed in this Bill of Materials are representative of the PCB assembly. The released
BOM used in manufacturing uses all RoHS-compliant components.
 2015 Microchip Technology Inc.
DS50002364A-page 30
Bill of Materials (BOM)
NOTES:
 2015 Microchip Technology Inc.
DS50002364A-page 31
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DS50002364A-page 32
 2015 Microchip Technology Inc.