MCP1630 Low-Cost NiMH Battery Charger Reference Design © 2007 Microchip Technology Inc. DS51648A Note the following details of the code protection feature on Microchip devices: • Microchip products meet the specification contained in their particular Microchip Data Sheet. • Microchip believes that its family of products is one of the most secure families of its kind on the market today, when used in the intended manner and under normal conditions. • There are dishonest and possibly illegal methods used to breach the code protection feature. All of these methods, to our knowledge, require using the Microchip products in a manner outside the operating specifications contained in Microchip’s Data Sheets. Most likely, the person doing so is engaged in theft of intellectual property. • Microchip is willing to work with the customer who is concerned about the integrity of their code. • Neither Microchip nor any other semiconductor manufacturer can guarantee the security of their code. Code protection does not mean that we are guaranteeing the product as “unbreakable.” Code protection is constantly evolving. We at Microchip are committed to continuously improving the code protection features of our products. Attempts to break Microchip’s code protection feature may be a violation of the Digital Millennium Copyright Act. If such acts allow unauthorized access to your software or other copyrighted work, you may have a right to sue for relief under that Act. Information contained in this publication regarding device applications and the like is provided only for your convenience and may be superseded by updates. It is your responsibility to ensure that your application meets with your specifications. MICROCHIP MAKES NO REPRESENTATIONS OR WARRANTIES OF ANY KIND WHETHER EXPRESS OR IMPLIED, WRITTEN OR ORAL, STATUTORY OR OTHERWISE, RELATED TO THE INFORMATION, INCLUDING BUT NOT LIMITED TO ITS CONDITION, QUALITY, PERFORMANCE, MERCHANTABILITY OR FITNESS FOR PURPOSE. Microchip disclaims all liability arising from this information and its use. Use of Microchip devices in life support and/or safety applications is entirely at the buyer’s risk, and the buyer agrees to defend, indemnify and hold harmless Microchip from any and all damages, claims, suits, or expenses resulting from such use. No licenses are conveyed, implicitly or otherwise, under any Microchip intellectual property rights. Trademarks The Microchip name and logo, the Microchip logo, Accuron, dsPIC, KEELOQ, KEELOQ logo, microID, MPLAB, PIC, PICmicro, PICSTART, PRO MATE, PowerSmart, rfPIC, and SmartShunt are registered trademarks of Microchip Technology Incorporated in the U.S.A. and other countries. AmpLab, FilterLab, Linear Active Thermistor, Migratable Memory, MXDEV, MXLAB, PS logo, SEEVAL, SmartSensor and The Embedded Control Solutions Company are registered trademarks of Microchip Technology Incorporated in the U.S.A. Analog-for-the-Digital Age, Application Maestro, CodeGuard, dsPICDEM, dsPICDEM.net, dsPICworks, ECAN, ECONOMONITOR, FanSense, FlexROM, fuzzyLAB, In-Circuit Serial Programming, ICSP, ICEPIC, Mindi, MiWi, MPASM, MPLAB Certified logo, MPLIB, MPLINK, PICkit, PICDEM, PICDEM.net, PICLAB, PICtail, PowerCal, PowerInfo, PowerMate, PowerTool, REAL ICE, rfLAB, rfPICDEM, Select Mode, Smart Serial, SmartTel, Total Endurance, UNI/O, WiperLock and ZENA are trademarks of Microchip Technology Incorporated in the U.S.A. and other countries. SQTP is a service mark of Microchip Technology Incorporated in the U.S.A. All other trademarks mentioned herein are property of their respective companies. © 2007, Microchip Technology Incorporated, Printed in the U.S.A., All Rights Reserved. Printed on recycled paper. Microchip received ISO/TS-16949:2002 certification for its worldwide headquarters, design and wafer fabrication facilities in Chandler and Tempe, Arizona, Gresham, Oregon and Mountain View, California. The Company’s quality system processes and procedures are for its PIC® MCUs and dsPIC® DSCs, KEELOQ® code hopping devices, Serial EEPROMs, microperipherals, nonvolatile memory and analog products. In addition, Microchip’s quality system for the design and manufacture of development systems is ISO 9001:2000 certified. DS51648A-page ii © 2007 Microchip Technology Inc. MCP1630 LOW-COST NIMH BATTERY CHARGER REFERENCE DESIGN Table of Contents Preface ........................................................................................................................... 1 Introduction............................................................................................................ 1 Document Layout .................................................................................................. 1 Conventions Used in this Guide ............................................................................ 2 Recommended Reading........................................................................................ 3 The Microchip Web Site ........................................................................................ 3 Customer Support ................................................................................................. 3 Document Revision History ................................................................................... 4 Chapter 1. Product Overview ....................................................................................... 5 1.1 Introduction ..................................................................................................... 5 1.2 What is the MCP1630 Low Cost NiMH Battery Charger Reference Design? 6 1.3 What the MCP1630 Low Cost NiMH Battery Charger Reference Design Kit includes ............................................................................................... 6 Chapter 2. Installation and Operation ......................................................................... 7 2.1 Introduction ..................................................................................................... 7 2.2 Features ......................................................................................................... 7 2.3 Getting Started ............................................................................................... 8 Appendix A. Schematic and Layouts ........................................................................ 11 A.1 Introduction .................................................................................................. 11 A.2 Board – Schematic........................................................................................ 12 A.3 Board – Top Silk Layer ................................................................................. 13 A.4 Board – Top Metal Layer .............................................................................. 14 A.5 Board – Bottom Metal Layer ......................................................................... 15 Appendix B. Bill Of Materials (BOM) ......................................................................... 17 Appendix C. Demo Board Firmware .......................................................................... 19 C.1 Device Firmware Flowchart - Page 1 ........................................................... 19 C.2 Device Firmware Flowchart - Page 2 ........................................................... 20 Worldwide Sales and Service .................................................................................... 22 © 2007 Microchip Technology Inc. DS51648A-page iii MCP1630 Low-Cost NiMH Battery Charger Reference Design NOTES: DS51648A-page iv © 2007 Microchip Technology Inc. MCP1630 LOW-COST NIMH BATTERY CHARGER REFERENCE DESIGN Preface NOTICE TO CUSTOMERS All documentation becomes dated, and this manual is no exception. Microchip tools and documentation are constantly evolving to meet customer needs, so some actual dialogs and/or tool descriptions may differ from those in this document. Please refer to our web site (www.microchip.com) to obtain the latest documentation available. Documents are identified with a “DS” number. This number is located on the bottom of each page, in front of the page number. The numbering convention for the DS number is “DSXXXXXA”, where “XXXXX” is the document number and “A” is the revision level of the document. For the most up-to-date information on development tools, see the MPLAB® IDE on-line help. Select the Help menu, and then Topics to open a list of available on-line help files. INTRODUCTION This chapter contains general information that will be useful to know before using the MCP1630 Low-Cost NiMH Battery Charger Reference Design. Items discussed in this chapter include: • • • • • • Document Layout Conventions Used in this Guide Recommended Reading The Microchip Web Site Customer Support Document Revision History DOCUMENT LAYOUT This document describes how to use the MCP1630 Low-Cost NiMH Battery Charger Reference Design as a development tool. The manual layout is as follows: • Chapter 1. “Product Overview” – Important information about the MCP1630 Low-Cost NiMH Battery Charger Reference Design. • Chapter 2. “Installation and Opation” – Includes instructions on how to get started with this user’s guide and a description of how to use the MCP1630 Low-Cost NiMH Battery Charger Reference Design. • Appendix A. “Schematic and Layouts” – Shows the schematic and layout diagrams for the MCP1630 Low-Cost NiMH Battery Charger Reference Design. • Appendix B. “Bill Of Materials (BOM)” – Lists the parts used to build the MCP1630 Low-Cost NiMH Battery Charger Reference Design. • Appendix C. “Demo Board Firmware” – Provides information about the application firmware and source code. © 2007 Microchip Technology Inc. DS51648A-page 1 MCP1630 Low-Cost NiMH Battery Charger Reference Design CONVENTIONS USED IN THIS GUIDE This manual uses the following documentation conventions: DOCUMENTATION CONVENTIONS Description Arial font: Italic characters Represents Referenced books Emphasized text A window A dialog A menu selection A field name in a window or dialog A menu path MPLAB® IDE User’s Guide ...is the only compiler... the Output window the Settings dialog select Enable Programmer “Save project before build” A dialog button A tab A number in verilog format, where N is the total number of digits, R is the radix and n is a digit. A key on the keyboard Click OK Click the Power tab 4‘b0010, 2‘hF1 Italic Courier New Sample source code Filenames File paths Keywords Command-line options Bit values Constants A variable argument Square brackets [ ] Optional arguments Curly brackets and pipe character: { | } Ellipses... Choice of mutually exclusive arguments; an OR selection Replaces repeated text #define START autoexec.bat c:\mcc18\h _asm, _endasm, static -Opa+, -Opa0, 1 0xFF, ‘A’ file.o, where file can be any valid filename mcc18 [options] file [options] errorlevel {0|1} Initial caps Quotes Underlined, italic text with right angle bracket Bold characters N‘Rnnnn Text in angle brackets < > Courier New font: Plain Courier New Represents code supplied by user DS51648A-page 2 Examples File>Save Press <Enter>, <F1> var_name [, var_name...] void main (void) { ... } © 2007 Microchip Technology Inc. Preface RECOMMENDED READING This user's guide describes how to use MCP1630 Low-Cost NiMH Battery Charger Reference Design. Other useful documents are listed below. The following Microchip documents are available and recommended as supplemental reference resources. MCP1630/MCP1630V Data Sheet, "High-Speed, Microcontroller-Adaptable, Pulse Width Modulator" (DS21896) This data sheet provides detailed information regarding the MCP1630/MCP1630V product family. PIC12F683 Data Sheet, "8-Pin Flash-Based, 8-Bit CMOS Microcontrollers with Nano Watt Technology” (DS41211) This data sheet provides detailed information regarding the PIC12F683 product family. AN960 Application Note, “New Components and Design Methods Bring Intelligence to Battery Charger Applications” (DS00960) THE MICROCHIP WEB SITE Microchip provides online support via our web site at www.microchip.com. This web site is used as a means to make files and information easily available to customers. Accessible by using your favorite Internet browser, the web site contains the following information: • Product Support – Data sheets and errata, application notes and sample programs, design resources, user’s guides and hardware support documents, latest software releases and archived software • General Technical Support – Frequently Asked Questions (FAQs), technical support requests, online discussion groups, Microchip consultant program member listing • Business of Microchip – Product selector and ordering guides, latest Microchip press releases, listing of seminars and events, listings of Microchip sales offices, distributors and factory representatives CUSTOMER SUPPORT Users of Microchip products can receive assistance through several channels: • • • • Distributor or Representative Local Sales Office Field Application Engineer (FAE) Technical Support Customers should contact their distributor, representative or field application engineer for support. Local sales offices are also available to help customers. A listing of sales offices and locations is included in the back of this document. Technical support is available through the web site at: http://support.microchip.com © 2007 Microchip Technology Inc. DS51648A-page 3 MCP1630 Low-Cost NiMH Battery Charger Reference Design DOCUMENT REVISION HISTORY Revision A (February 2007) • Initial Release of this Document. DS51648A-page 4 © 2007 Microchip Technology Inc. MCP1630 LOW-COST NIMH BATTERY CHARGER REFERENCE DESIGN Chapter 1. Product Overview 1.1 INTRODUCTION The MCP1630 Low-Cost NiMH Battery Charger Reference Design is used to charge three series cell NiMH or NiCd batteries. The board uses the MCP1630 high-speed analog PWM and PIC12F683 to generate the charge algorithm for NiMH or NiCd batteries. The MCP1630 Low-Cost NiMH Battery Charger Reference Design is used to evaluate Microchip’s MCP1630 in a SEPIC power converter application. As provided, the MCP1630 Low-Cost NiMH Battery Charger Reference Design is capable of charging a three series cell NiMH battery pack from an input voltage of 6V to 14V. The MCP1630 Low-Cost NiMH Battery Charger Reference Design provides a constant current charge with preconditioning, cell temperature monitoring and battery pack fault monitoring. Also, the charger provides a status or fault indication. The MCP1630 Low-Cost NiMH Battery Charger Reference Design automatically detects the insertion or removal of a battery pack. This chapter covers the following topics. • What is the MCP1630 Low Cost NiMH Battery Charger Reference Design? • What the MCP1630 Low Cost NiMH Battery Charger Reference Design Kit includes. 6V to 14V Power Supply + - VOLTAGE REGULATED WALL CUBE MCP1630 SEPIC Battery Charger THERM B- FIGURE 1-1: Block Diagram. © 2007 Microchip Technology Inc. 3 Cell NiMH B+ MCP1630 Low Cost NiMH Battery Charger Reference Design DS51648A-page 5 MCP1630 Low-Cost NiMH Battery Charger Reference Design 1.2 WHAT IS THE MCP1630 LOW COST NIMH BATTERY CHARGER REFERENCE DESIGN? The MCP1630 Low-Cost NiMH Battery Charger Reference Design is a complete stand-alone constant current battery charger for a three series cell NiMH or NiCd battery pack. Different battery chemistries (i.e. Li-Ion batteries connected in series) can be charged with minor modifications to the firmware or with the MCP1630 Low-Cost NiMH Battery Charger Reference Design. This board utilizes Microchip’s MCP1630 (high-speed PIC® MCU PWM MSOP8), MCP6292 (Dual op-amp MSOP8), and PIC12F683 (Flash MCU SOIC8). The input voltage range for the demo board is 6V to 14V. The output is capable of charging at a fast charge rate of 1.3A constant current. An input terminal block is provided to apply the input voltage to the charger. An output header is also provided as a means to connect the external battery pack or simulated battery load and external 10K thermistor. A programming header is available for updating the firmware contained in the PIC12F683. 1.3 WHAT THE MCP1630 LOW COST NIMH BATTERY CHARGER REFERENCE DESIGN KIT INCLUDES This MCP1630 Low Cost NiMH Battery Charger Reference Design kit includes: • The MCP1630 Low-Cost NiMH Battery Charger Reference Design Board, (102-00127) • Analog and Interface Products Demonstration Boards CD-ROM (DS21912) - MCP1630 Low-Cost NiMH Battery Charger Reference Design User’s Guide, (DS51648) DS51648A-page 6 © 2007 Microchip Technology Inc. MCP1630 LOW-COST NIMH BATTERY CHARGER REFERENCE DESIGN Chapter 2. Installation and Operation 2.1 INTRODUCTION The MCP1630 Low-Cost NiMH Battery Charger Reference Design demonstrates Microchip’s high-speed Pulse Width Modulator (PWM) (the MCP1630) used in a battery charger application. When used in conjunction with a microcontroller, the MCP1630 will control the power system duty cycle to provide output voltage or current regulation. The PIC12F683 microcontroller can be used to regulate output voltage or current, switching frequency and maximum duty cycle. The MCP1630 generates duty cycle and provides fast overcurrent protection based off various external inputs. External signals include the input oscillator, the reference voltage, the feedback voltage and the current sense. The output signal is a square-wave pulse. The power train used for the MCP1630 Low-Cost NiMH Battery Charger Reference Design is a Single-Ended Primary Inductive Converter (SEPIC).The PIC12F683 microcontroller is programmable, allowing the user to modify or develop their own firmware routines to further evaluate the MCP1630 Low-Cost NiMH Battery Charger Reference Design in this application. 2.2 FEATURES The MCP1630 Low-Cost NiMH Battery Charger has the following features: • Programmed parameters - modified in firmware • Factory Settings: - Preconditioning Charge Current =170 mA - Preconditioning Threshold = 3V - Constant Current Fast Charge = 1.35A - Charge Termination based on delta - VBATT / delta time - Charge Termination based on delta + TBATT / delta time, with external thermistor installed • Top Off Charge Current = 130 mA for 1 Hour • Overvoltage protection (battery removed) • Overcharge protection to prevent damaging the battery • Overcurrent protection in the event of a shorted battery • Battery reversal protection • Input short circuit protection • Overtemperature protection to prevent the battery from reaching too high a temperature during charge • Soft-start capability by holding the reference voltage low during power-up • The MCP1630 Low-Cost NiMH Battery Charger has the flexibility to optimize the charging algorithm for new battery technology, different battery chemistries or different battery pack configurations • Proprietary features can be added by modifying the firmware contained in the PIC12F683 • The factory-programmed source code is available • Ability to adapt to environmental effects, such as ambient temperature © 2007 Microchip Technology Inc. DS51648A-page 7 MCP1630 Low-Cost NiMH Battery Charger Reference Design 2.3 GETTING STARTED 60 5.0 50 4.0 40 3.0 30 2.0 20 1.0 10 0.0 0 Temperature (C) 6.0 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 Battery Voltage (V) Charge Current (A) The MCP1630 Low-Cost NiMH Battery Charger is fully assembled and tested for charging three series cell NiMH batteries. The charge termination is based on a negative slope in battery voltage or a positive slope in battery pack temperature, (when external thermistor is installed). This board requires the use of an external voltage source to charge the series connected batteries with a range of +6V to +14V input. An external load and thermistor is also required to evaluate the charger reference design. Time (Minutes) FIGURE 2-1: Charge Profile. MCP1630 Low-Cost NiMH Battery Charger Reference Design 2.3.1 Power Input and Output Connection 2.3.1.1 POWERING THE MCP1630 LOW-COST NIMH BATTERY CHARGER 1. Apply the input voltage to the input terminal block, J1. The input voltage source should be limited to the 0V to +14V range. For nominal operation the input voltage should be between +6V and +14V. 2. Connect the positive side of the input source (+) to pin 1 of J1. Connect the negative or return side (-) of the input source to pin 2 of J1. Refer to Figure 2-2. DS51648A-page 8 © 2007 Microchip Technology Inc. Installation and Operation J1 C1 C2 L1 C3 D1 Input + Input - C4 J2 Battery Header Q1 R3 R1 C5 R5 C9 R1 1 R1 2 R1 3 C1 0 R1 6 R2 R7 R6 C6 J3 C8 R1 5 U2 U4 R4 R8 C7 R9 R1 0 R1 4 U3 Programming Header R1 7 D2 R2 1 FIGURE 2-2: 2.3.1.2 R1 8 R1 9 C1 2 C1 3 C1 4 Setup Configuration Diagram. APPLYING A LOAD TO THE MCP1630 LOW-COST NIMH BATTERY CHARGER REFERENCE DESIGN 1. To apply a load to the MCP1630 Low-Cost Li-Ion Battery Charger, the positive side of the load (B+) should be connected to pin 1 of J2. The negative side of the load (B-) should be connected to pin 5 of J2. Care should be taken when using electronic loads or ground referenced loads. 2. A thermistor referenced to (B-) in the battery pack should be utilized, recommended EPCOS Inc. PN B57509m103A5. If a thermistor is not available or not desired, a 10 kΩ resistor should be placed between pins 4 and 5 of the battery header (J2). 3. The installed firmware will prevent the board from entering the 1.3A Fast Charge mode, if the battery terminal voltage is less than 2V. During power-up, the board will always trickle charge first, so using a purely resistive load will not work for trickle and fast-charge current. The best way to evaluate the charger is to use a three series cell NiMH 2,200 mA/hour batteries, or the recommended simulated battery load. Refer to Figure 2-3 before applying a load to the MCP1630 Low-Cost NiMH Battery Charger Reference Design. © 2007 Microchip Technology Inc. DS51648A-page 9 MCP1630 Low-Cost NiMH Battery Charger Reference Design VBAT+ + 1,000 µF 10V AL Variable Power Supply - 0V - 6V 2Ω 10W VBAT- FIGURE 2-3: 2.3.1.3 Simulated Battery Load. STATUS LED 1. The MCP1630 Low-Cost NiMH Battery Charger has an LED to indicate charge status or fault status. Table 2-1 represents the state of the LED during various states of the charge cycle. TABLE 2-1: STATUS OUTPUT CHARGE CYCLE STATE LED Qualification Preconditioning OFF Constant Current Fast Charge ON Top Off Charge ON Charge Complete OFF Safety Timer Fault Flashing (2 Hz, 50% duty cycle) ON Cell Temperature Invalid Flashing (1 Hz, 50% duty cycle) Battery Disconnected OFF Input Power Removed OFF 2.3.1.4 PROGRAMMING Header J3 is provided for in-system circuit programming. DS51648A-page 10 © 2007 Microchip Technology Inc. MCP1630 LOW-COST NIMH BATTERY CHARGER REFERENCE DESIGN Appendix A. Schematic and Layouts A.1 INTRODUCTION This appendix contains the following schematics and layouts for the MCP1630 Low-Cost NiMH Battery Charger Reference Design: • • • • • Board Schematic Board – Top Silk Layer Board – Top Metal Layer Board – Bottom Silk Layer Board – Bottom Metal Layer © 2007 Microchip Technology Inc. DS51648A-page 11 MCP1630 Low-Cost NiMH Battery Charger Reference Design A 3 2 6 A K 5 A 1 BOARD – SCHEMATIC 7 A.2 1 2 3 4 5 6 7 8 K A DS51648A-page 12 © 2007 Microchip Technology Inc. Schematic and Layouts A.3 BOARD – TOP SILK LAYER J1 C1 C2 L1 C3 D1 C4 J2 Q1 R3 R1 C5 R5 C9 R11 R12 R13 C10 R16 R2 R7 R6 C6 R15 U2 U4 R4 R8 C7 R9 R10 C8 J3 R14 U3 R17 D2 R21 © 2007 Microchip Technology Inc. R18R19 C12 C13 C14 DS51648A-page 13 MCP1630 Low-Cost NiMH Battery Charger Reference Design A.4 BOARD – TOP METAL LAYER DS51648A-page 14 © 2007 Microchip Technology Inc. Schematic and Layouts A.5 BOARD – BOTTOM METAL LAYER © 2007 Microchip Technology Inc. DS51648A-page 15 MCP1630 Low-Cost NiMH Battery Charger Reference Design NOTES: DS51648A-page 16 © 2007 Microchip Technology Inc. MCP1630 LOW-COST NIMH BATTERY CHARGER REFERENCE DESIGN Appendix B. Bill Of Materials (BOM) TABLE B-1: Qty BILL OF MATERIALS (BOM) Reference Description Manufacturer Panasonic® Part Number 3 C1, C2, C4 10uF, X5R Ceramic, 25V, 1206 1 C3 1uF, X7R Ceramic, 25V, 1206 Panasonic-ECG ECJ-3YB1E105K 5 C5, C10, C12, C13 0.1uF, X7R Ceramic, 16V, 0805 Panasonic-ECG ECJ-2VB1C104K 2 C6, C7 1500pF, X7R Ceramic, 100V, 0805 Panasonic-ECG ECJ-2VB2A152K 1 C8 22pF, NPO Ceramic, 50V, 0805 Panasonic-ECG ECJ-2VC1H220J 2 C9, C14 1uF, X5R Ceramic, 16V, 0805 Panasonic-ECG ECJ-2FB1C105K 1 D1 3.0A, 30V Schottky Diode, SMA Toshiba CMS01 (TE12L) 1 D2 Green LED, 0805 Lumex® Opto SML-LXT0805GW-TR 1 J1 Connector Terminal Block, 2 Pos., 2.54mm, TB254-2 Phoenix Contact 1725656 1 J2 Connector Header, 5 Pos., 2.54mm, Friction Lock, HDR1X5-FL Molex 22-23-2051 1 J3 Connector Header, 5 Pos., 2.54mm, HDR1X5 Molex 22-03-2051 1 L1 10uH, Coupled Inductor, DRQ127 Coiltronics DRQ127-100 1 PCB RoHS Compliant Bare PCB, MCP1630 Low-Cost NiMH Battery Charger Reference Design — 104-000127 1 Q1 N-Channel MOSFET, SOIC8 International Rectifier IRF7807V 4 R1, R2, R3, R4 0.22, 1/4W, Chip Resistor, 1206 Panasonic-ECG ERJ-8RQFR22V 4 R5, R7, R11, 10.0k, 1/10W, Chip Resistor, 0805 R16, R18 Panasonic-ECG ERJ-6ENF1002V 1 R6, R20 100k, 1/10W, Chip Resistor, 0805 Panasonic-ECG ERJ-6ENF1003V 1 R8 47.5k, 1/10W, Chip Resistor, 0805 Panasonic-ECG ERJ-6ENF4752V 5 R9, R10, R14, R17, R21 1.00k, 1/10W, Chip Resistor, 0805 Panasonic-ECG ERJ-6ENF1001V 2 R12, R13 422k, 1/10W, Chip Resistor, 0805 Panasonic-ECG ERJ-6ENF4223V 1 R15 ,R19 39.2k, 1/10W, Chip Resistor, 0805 Panasonic-ECG ERJ-6ENF3922V 1 U2 Dual Operational Amplifier 10MHz, MSOP8 Microchip Technology Inc MCP6292-E/MS 1 U3 PWM Building Block, MSOP8 Microchip Technology Inc MCP1630-E/MS 1 U4 Enhanced FLASH Microcontroller, SOIC8 Microchip Technology Inc PIC12F683-I/SN 1 U5 5.0V, 250mA, Voltage Regulator, SOT23 Microchip Technology Inc MCP17025002E/CB Note 1: -ECG ECJ-3YB1E106M The components listed in this Bill of Materials are representative of the PCB assembly. The released BOM used in manufacturing uses all RoHS-compliant components. © 2007 Microchip Technology Inc. DS51648A-page 17 MCP1630 Low-Cost NiMH Battery Charger Reference Design NOTES: DS51648A-page 18 © 2007 Microchip Technology Inc. MCP1630 LOW-COST NIMH BATTERY CHARGER REFERENCE DESIGN Appendix C. Demo Board Firmware C.1 DEVICE FIRMWARE FLOWCHART - PAGE 1 For the latest copy of the MCP1630 Low-Cost NiMH Battery Charger Reference Design firmware, visit our website at www.microchip.com. START Initialize Ports, ADC, PWM, etc. No Is BATT present? Yes Pre-Charge Turn On LED ICHARGE = 170 ma No No No Is BATT present? Yes Timer Expired Yes Charge Fault Terminate Charge Flash LED Is BATT present? Yes No No Is BATT > 3V Temp. out of Range? Yes Temp. Fault Suspend Charge Flash LED Yes Fast charge Reset timers ICHARGE = 1.3A No No No Is BATT present? Temp. out of Range? No Voltage Termination Yes Yes Temp. Fault Suspend Charge Flash LED Yes Yes B Temp. out of Range? No Temp. Termination No Yes Timer Expired? No Temp. out of Range? Yes Yes A FIGURE C-1: © 2007 Microchip Technology Inc. Firmware Flowchart, page 1. DS51648A-page 19 Demo Board Firmware C.2 DEVICE FIRMWARE FLOWCHART - PAGE 2 For the latest copy of the MCP1630 Low-Cost NiMH Battery Charger Reference Design firmware, visit our website at www.microchip.com. A Top Off Charge ICHARGE = 130 mA B No No Is BATT present? Yes Timer Expired? No Temp. out of Range? Yes Temp. Fault Suspend Charge Flash LED Yes Charge Complete Turn LED OFF FIGURE C-2: © 2007 Microchip Technology Inc. No Temp. out of Range? Yes Firmware Flowchart, page 2. DS51648A-page 20 Demo Board Firmware NOTES: © 2007 Microchip Technology Inc. DS51648A-page 21 WORLDWIDE SALES AND SERVICE AMERICAS ASIA/PACIFIC ASIA/PACIFIC EUROPE Corporate Office 2355 West Chandler Blvd. Chandler, AZ 85224-6199 Tel: 480-792-7200 Fax: 480-792-7277 Technical Support: http://support.microchip.com Web Address: www.microchip.com Asia Pacific Office Suites 3707-14, 37th Floor Tower 6, The Gateway Habour City, Kowloon Hong Kong Tel: 852-2401-1200 Fax: 852-2401-3431 India - Bangalore Tel: 91-80-4182-8400 Fax: 91-80-4182-8422 India - New Delhi Tel: 91-11-4160-8631 Fax: 91-11-4160-8632 Austria - Wels Tel: 43-7242-2244-39 Fax: 43-7242-2244-393 Denmark - Copenhagen Tel: 45-4450-2828 Fax: 45-4485-2829 India - Pune Tel: 91-20-2566-1512 Fax: 91-20-2566-1513 France - Paris Tel: 33-1-69-53-63-20 Fax: 33-1-69-30-90-79 Japan - Yokohama Tel: 81-45-471- 6166 Fax: 81-45-471-6122 Germany - Munich Tel: 49-89-627-144-0 Fax: 49-89-627-144-44 Atlanta Duluth, GA Tel: 678-957-9614 Fax: 678-957-1455 Boston Westborough, MA Tel: 774-760-0087 Fax: 774-760-0088 Chicago Itasca, IL Tel: 630-285-0071 Fax: 630-285-0075 Dallas Addison, TX Tel: 972-818-7423 Fax: 972-818-2924 Detroit Farmington Hills, MI Tel: 248-538-2250 Fax: 248-538-2260 Kokomo Kokomo, IN Tel: 765-864-8360 Fax: 765-864-8387 Los Angeles Mission Viejo, CA Tel: 949-462-9523 Fax: 949-462-9608 Santa Clara Santa Clara, CA Tel: 408-961-6444 Fax: 408-961-6445 Toronto Mississauga, Ontario, Canada Tel: 905-673-0699 Fax: 905-673-6509 Australia - Sydney Tel: 61-2-9868-6733 Fax: 61-2-9868-6755 China - Beijing Tel: 86-10-8528-2100 Fax: 86-10-8528-2104 China - Chengdu Tel: 86-28-8665-5511 Fax: 86-28-8665-7889 Korea - Gumi Tel: 82-54-473-4301 Fax: 82-54-473-4302 China - Fuzhou Tel: 86-591-8750-3506 Fax: 86-591-8750-3521 Korea - Seoul Tel: 82-2-554-7200 Fax: 82-2-558-5932 or 82-2-558-5934 China - Hong Kong SAR Tel: 852-2401-1200 Fax: 852-2401-3431 Malaysia - Penang Tel: 60-4-646-8870 Fax: 60-4-646-5086 China - Qingdao Tel: 86-532-8502-7355 Fax: 86-532-8502-7205 Philippines - Manila Tel: 63-2-634-9065 Fax: 63-2-634-9069 China - Shanghai Tel: 86-21-5407-5533 Fax: 86-21-5407-5066 Singapore Tel: 65-6334-8870 Fax: 65-6334-8850 China - Shenyang Tel: 86-24-2334-2829 Fax: 86-24-2334-2393 Taiwan - Hsin Chu Tel: 886-3-572-9526 Fax: 886-3-572-6459 China - Shenzhen Tel: 86-755-8203-2660 Fax: 86-755-8203-1760 Taiwan - Kaohsiung Tel: 886-7-536-4818 Fax: 886-7-536-4803 China - Shunde Tel: 86-757-2839-5507 Fax: 86-757-2839-5571 Taiwan - Taipei Tel: 886-2-2500-6610 Fax: 886-2-2508-0102 China - Wuhan Tel: 86-27-5980-5300 Fax: 86-27-5980-5118 Thailand - Bangkok Tel: 66-2-694-1351 Fax: 66-2-694-1350 Italy - Milan Tel: 39-0331-742611 Fax: 39-0331-466781 Netherlands - Drunen Tel: 31-416-690399 Fax: 31-416-690340 Spain - Madrid Tel: 34-91-708-08-90 Fax: 34-91-708-08-91 UK - Wokingham Tel: 44-118-921-5869 Fax: 44-118-921-5820 China - Xian Tel: 86-29-8833-7250 Fax: 86-29-8833-7256 12/08/06 DS51648A-page 22 © 2007 Microchip Technology Inc.