ELECTRICAL SOLUTIONS A. System Overview Insulated Ferrules – Twin Wire DIN End Sleeve Type FTD • • • • Meets DIN standards for twin wire containment Polypropylene insulation housing conforms to DIN color requirements Funnel entry for faster insertion and lower installed cost Designed with a seamless barrel to contain loose wire strands for superior terminations B1. Cable Ties • Eases insertion of wire into terminal block • Suitable for limited space panel applications • Multiple pin lengths available for a variety of terminal blocks B2. Cable Accessories L P Max. Wire Insul. Dia. Max. Wire Insul. Dia. Wire Size Part Number FTD75-8-D AWG 22 AWG mm² 0.5 Color White 20 AWG 0.75 Gray FTD76-8-D FTD76-10-D FTD77-8-D FTD77-10-D 18 AWG 1.0 Red FTD78-8-D FTD78-12-D 16 AWG 1.5 Black FTD80-10-TL FTD80-13-TL FTD81-12-C FTD82-14-C Wire Strip Length Figure Dimensions In. 0.87 mm 2.2 In. 0.59 mm 15.0 In. 0.31 mm 8.0 In. 0.06 mm 1.5 In. 7/16 mm 11.2 Recommended Std. Installation Pkg. Tool Qty. 500 0.09 2.4 0.59 15.0 0.31 8.0 0.07 1.8 7/16 11.2 500 0.09 2.4 0.67 17.0 0.39 10.0 0.07 1.8 9/16 14.0 500 0.11 2.7 0.59 15.0 0.31 8.0 0.08 2.1 7/16 11.2 500 0.11 2.7 0.67 17.0 0.39 10.0 0.08 2.1 9/16 14.0 0.12 3.0 0.63 16.0 0.31 8.0 0.09 2.3 7/16 11.2 0.12 3.0 0.79 20.0 0.47 12.0 0.09 2.3 21/32 16.8 0.15 3.7 0.73 18.5 0.39 10.0 0.11 2.9 9/16 14.0 250 0.15 3.7 0.85 21.5 0.51 13.0 0.11 2.9 23/32 16.2 250 0.91 0.98 23.0 25.0 0.47 0.55 12.0 14.0 0.15 0.18 3.8 4.6 21/32 25/32 16.8 19.6 100 14 AWG 2.5 Blue 12 AWG 4.0 6.0 Gray 0.17 4.3 Yellow 0.19 4.8 10 AWG B3. Stainless Steel Ties ID L P ID CT-1002, CT-1003, CT-1123 500 500 500 CT-1003, CT-1004, CT-1104 C1. Wiring Duct C2. Surface Raceway C3. Abrasion Protection C4. Cable Management 100 D1. Terminals For crimping tool information, see page D1.85. Insulated Ferrules on Strips – Single Wire Type FS • Polypropylene insulation housing available in DIN standard colors in strips of 50 • Continuously molded design provides consistent placement of ferrules in tool to ensure fast, reliable terminations • Available in #20 – 14 AWG featuring a seamless barrel design to contain loose wire strands for superior terminations • Designed for use with the Semiautomatic Ferrule Crimping Tool CT-1000 for medium volume applications D2. Power Connectors D3. Grounding Connectors L P Max. Wire Insul. Dia. Max. Wire Insul. Dia. Wire Size Part Number AWG Wire Strip Length Figure Dimensions L E1. Labeling Systems ID P ID mm2 Color In. mm In. mm In. mm In. mm In. mm 0.50 White 0.10 2.6 0.60 15.2 0.31 8.0 0.04 1.0 13/32 10.0 0.75 Gray 0.11 2.7 0.60 15.2 0.31 8.0 0.06 1.5 13/32 10.0 1.00 Red 0.12 3.0 0.60 15.2 0.31 8.0 0.07 1.8 13/32 10.0 Recommended Installation Tool Std. Pkg. Qty. DIN End Sleeves FSD75-8-DSL10 20 AWG FSD76-8-DSL8 FSD77-8-DSL2 18 AWG 500 500 CT-1000 16 AWG 1.50 Black 0.13 3.2 0.60 15.2 0.31 8.0 0.09 2.3 13/32 10.0 500 FSD80-8-DSL6 14 AWG 2.50 Blue 0.16 4.0 0.60 15.2 0.31 8.0 0.09 2.3 13/32 10.0 500 Orange 0.10 2.6 0.60 15.2 0.31 8.0 0.04 1.0 13/32 10.0 500 White 0.11 2.7 0.60 15.2 0.31 8.0 0.05 1.2 13/32 10.0 500 Additional Colored End Sleeves 20 AWG 0.50 FS76-8-DSL10 FS76-8-DSL7 18 AWG FS77-8-DSL4 0.75 1.00 Light Blue 0.11 2.7 0.60 15.2 0.31 8.0 0.05 1.2 13/32 10.0 Yellow 0.12 3.0 0.60 15.2 0.31 8.0 0.06 1.5 13/32 10.0 500 CT-1000 E3. Pre-Printed & Write-On Markers 500 FSD78-8-DSL0 FS75-8-DSL3 E2. Labels 500 FS78-8-DSL2 16 AWG 1.50 Red 0.13 3.2 0.60 15.2 0.31 8.0 0.07 1.8 13/32 10.0 500 FS80-8-DSL8 14 AWG 2.50 Gray 0.16 4.0 0.60 15.2 0.31 8.0 0.09 2.3 13/32 10.0 500 For crimping tool information, see page D1.86. For technical assistance in the U.S., call 866-405-6654 (outside the U.S., see inside back cover for directory) E4. Permanent Identification E5. Lockout/ Tagout & Safety Solutions F. Index