Ceramic PTC Thermistor: PPL Series Dip Type for Inrush Current Limiter Features 1. RoHS compliant 2. Leaded type 3. Voltage rating: 270Vac~500Vac 4. Resistance range:10~1000Ω 5. Stable over a long time 6. Operating temperature range: -20 ~ +85°C (V=Vmax) -40 ~ +125°C (V=0) 7. Agency recognition: UL/cUL File No. E138827 Recommended Applications 1. Air conditioner 2. Server 3. LED lamp 4. Switch power supply Part Number Code P P L 1 6 5 0 0 M A 2 B 7 Y 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Product Code THINKING Ceramic PP PTC Thermistor PP Series Series L Leaded Type Dimensions 11 ψ11mm 16 ψ16mm 20 ψ20mm Curie Temperature Tolerance of R25 M H N Y ±20% ±25% ±30% Special P8 A0 A2 A4 80℃ 100℃ 120℃ 140℃ 250 50Ω 101 100Ω 102 1000Ω THINKING ELECTRONIC INDUSTRIAL CO., LTD. All specifications are subject to change without notice. X V U 25Ω 500 Packaging Y W Resistance (R25) Max. Voltage A4 B7 C8 E0 26 15 Bulk Ammo Box Pitch 12.7mm Ammo Box Pitch 15mm Taping & Reel Pitch 12.7mm Taping & Reel Pitch 15mm 16 Internal Control Code 140 V 270 V 380 V 500 V www.thinking.com.tw 2014.05 Ceramic PTC Thermistor: PPL Series Dip Type for Inrush Current Limiter Structure and Dimensions Structure Dimensions (Unit: mm) D T H d P L max max max ±0.02 ±1.0 Min. PPL19100□A1B7 21.5 10.7 25.5 1.0 10 25 PPL16270□A2B7 18 7 21.5 1.0 10 25 PPL20330□A3B7 22 10.7 25.5 1.0 10 25 PPL16350□A2B7 18 7 21.5 1.0 10 25 PPL16500□A2B7 18 7 21.5 1.0 10 25 PPL11250□A2C8 13 6 17 0.6 5 25 PPL11500□A2C8 13 7 17 0.6 5 25 PPL11800□A2C8 13 7 17 0.6 5 25 PPL19500□A0C8 21.5 10.7 25.5 1.0 10 25 PPL11121□A2C8 13 7 17 0.6 5 25 PPL11151□A2C8 13 7 17 0.6 5 25 PPL14121□A3D4 15 7.5 19.5 0.8 5 25 PPL19102□A0D8 21.5 10.7 25.5 1.0 10 25 PPL16251□A2E0 18 7 21.5 1.0 10 25 PPL11501□A2E0 13 7 17 0.6 5 25 Part No. THINKING ELECTRONIC INDUSTRIAL CO., LTD. All specifications are subject to change without notice. 27 www.thinking.com.tw 2014.05 Ceramic PTC Thermistor: PPL Series Dip Type for Inrush Current Limiter Characteristics Max. Voltage Zero-power Resistance at 25℃ Curie Temperature Thermal Capacity Max. Non-operating Energy at 60℃ Safety Approvals Vmax (Vac) R25 (Ω) Tc (℃) Cth(J/K) ENon60(J) UL/cUL PPL19100□A1B7 270 10 110 3.5 123 PPL16270□A2B7 270 27 120 2.3 97 PPL20330□A3B7 270 33 130 3.8 186 PPL16350□A2B7 270 35 120 2.3 97 PPL16500□A2B7 270 50 120 2.3 97 PPL11250□A2C8 380 25 115 1.0 39 PPL11500□A2C8 380 50 115 1.4 54 PPL11800□A2C8 380 80 115 1.4 54 PPL19500□A0C8 380 50 100 3.5 98 PPL11121□A2C8 380 120 115 1.4 54 PPL11151□A2C8 380 150 115 1.4 54 Part No. PPL14121□A3D4 440 120 130 2.1 103 PPL19102□A0D8 480 1000 100 3.8 106 PPL16251□A2E0 500 250 120 2.3 97 PPL11501□A2E0 500 500 115 1.4 54 Note: □ is the tolerance of R25 Application and Selection Typical application circuit: PTC Thermistor Bulk Cap. VsAC Load Selection Select charging capacitor according to the following formula. C< 0.7x(Tc-Ta)xCthx106 0.5xV2 (Unit: uF) C: Bulk Cap. Tc: Curie temperature of PTC V: Voltage of capacitor charging (V=1.414xVs) 0.7: Safety factor Ta: Ambient temperature ENon60=0.7x(Tc-Ta)xCth ENon60: Max Non-operating Energy at 60℃(Ta= 60) THINKING ELECTRONIC INDUSTRIAL CO., LTD. All specifications are subject to change without notice. 28 www.thinking.com.tw 2014.05 Ceramic PTC Thermistor: PPL Series Dip Type for Inrush Current Limiter R-T Characteristic Curve (Typical) 10 8 10 7 10 6 10 8 10 10 1.PPL11501□A2E0 Resistance () 2.PPL11151□A2C8 3.PPL11121□A2C8 4.PPL11800□A2C8 5.PPL11500□A2C8 6.PPL11250□A2C8 10 2 3 4 5 6 10 Resistance () Resistance () 1 5 4 PPL14121□A3D4 6 5 10 4 3 10 2 10 10 10 10 7 3 2 10 10 1 0 40 80 120 160 1 200 0 40 Temperature(C) 10 1 Resistance () 10 2 3 4 1.PPL16251□A2E0 2.PPL16500□A2B7 3.PPL16350□A2B7 4.PPL16270□A2B7 10 10 4 3 2 200 10 7 6 1 2 3 1.PPL19102□A0D8 2.PPL19500□A0C8 3.PPL20330□A3B7 4.PPL19100□A1B7 4 5 10 10 10 1 160 8 10 5 10 10 7 6 10 10 8 10 120 Temperature(C) Resistance () 10 80 4 3 2 10 0 40 80 120 160 1 200 Temperature(C) THINKING ELECTRONIC INDUSTRIAL CO., LTD. All specifications are subject to change without notice. 0 0 40 80 120 160 200 Temperature(C) 29 www.thinking.com.tw 2014.05 Ceramic PTC Thermistor: PPL Series Dip Type for Inrush Current Limiter Soldering Recommendation Wave Flow Soldering Profile Preheating Soldering Cooling Temperature 260℃ Max Note 2 Note 3 130±20℃ Note 1 Ta 30~90 sec. ＜1 sec. ＜10 sec. >60sec Time Note 1: (1~3℃)/sec 2: Approx. 200℃/sec 3: 5℃/sec. (Max) Recommended Reworking Conditions With Soldering Iron Item Conditions Temperature of Soldering Iron-tip 360℃ (max.) Soldering Time 3 sec (max.) Distance from Thermistor 2 mm (min.) THINKING ELECTRONIC INDUSTRIAL CO., LTD. All specifications are subject to change without notice. 30 www.thinking.com.tw 2014.05 Ceramic PTC Thermistor: PPL Series Dip Type for Inrush Current Limiter Reliability Test Item Standard Test Conditions and Methods Specifications Robustness of Terminations IEC 60738-1 Gradually apply the specified force and keep the unit fixed for 10±1 sec. Terminal diameter Force (mm) T(N) 0.35<d≦0.5 5.0 0.5<d≦0.8 10.0 0.8<d≦1.25 20.0 ∣△R25/R25∣≦20% No visible damage Solderability IEC 60738-1 245±3 ℃ , 2±0.5 sec Resistance to Soldering Heat IEC 60738-1 260±3 ℃ , 10±1 sec Vibration IEC 60738-1 Shock IEC 60738-1 At least 95% of terminal electrode is covered by new solder ∣△R25/R25∣≦20% No visible damage Frequency range:10~55Hz Amplitude: 0.75mm or 98m/s2 Direction: 3 mutually perpendicular directions Duration: 6hrs(3x2 hrs) Wave: half-sine ⊿V: 1.0m/s Acceleration: 50 m/s2 Pulse time: 30ms ∣△R25/R25∣≦20% No visible damage ∣△R25/R25∣≦20% No visible damage The thermal shock conditions shown below shall be repeated 5 cycles. Rapid Change of Temperature IEC 60738-1 Step Temperature (℃) Period (minutes) 1 -40 ± 5 30 ± 3 2 Room temperature 5±3 3 85 ± 5 30 ± 3 4 Room temperature 5±3 ∣△R25/R25∣≦20% No visible damage Climatic Sequence IEC 60738-1 Dry heat: 125 ℃ for 16 hrs Damp heat first cycle: 40℃, 95% R.H ,cycle time: 24 hrs Cold: -40℃ for 2 hrs Damp heat (cyclic), remaining cycles: 5 cycles Test according to IEC60068-2-30 Damp Heat, Steady State IEC 60738-1 40±2℃, 90~95% RH, 1000±2hrs ∣△R25/R25∣≦20% No visible damage Endurance at Maximum Operating Temperature and Maximum Voltage IEC 60738-1 85℃, Vmax , 1000±2hrs ∣△R25/R25∣≦20% No visible damage Endurance Test for Charging of Capacitor Specification Standard Operating cycles at Vmax, 100,000 cycles (charging of capacitor) ∣△R25/R25∣≦20% No visible damage THINKING ELECTRONIC INDUSTRIAL CO., LTD. All specifications are subject to change without notice. 31 ∣△R25/R25∣≦20% No visible damage www.thinking.com.tw 2014.05 Ceramic PTC Thermistor: PPL Series Dip Type for Inrush Current Limiter Packaging Taping Specification P ∆P ∆ P ∆ h ∆ h H1 W1 W0 P1 L1 W H0 W2 D0 F P0 T (Unit: mm) Parameter List Index Parameter Nominal dimensions Tolerance F Lead spacing 5 ±1 P0 Sprocket hole pitch 12.7 15 ±0.3 P1 Ordinate to adjacent component lead 3.85 5 ±1 P Device pitch 12.7 (D≦10) 15.0 (D≦10) 25.4 (D >10) 30.0 (D >10) H0 Abscissa to plane (kinked lead) 16 16 H1 Abscissa to top W Carrier tape width 18 18 ±1 W0 Hold-down tape width 12 12 ±1 W1 Sprocket hole position 9 9 ±1 W2 Top distance between tape edges 3 3 Max. △P Body tape plane deviation 1 1 Max. △h Body lateral deviation 2 2 Max. L1 Lead protrusion 0.5 0.5 Max. D0 Sprocket hole diameter 4 4 ±0.2 T Tape thickness 0.6 0.6 ±0.2 33.5(D=11) ±1 ±0.5 Max. 36.0(D=14) Note: D is the PTC disc diameter. THINKING ELECTRONIC INDUSTRIAL CO., LTD. All specifications are subject to change without notice. 32 www.thinking.com.tw 2014.05 Ceramic PTC Thermistor: PPL Series Dip Type for Inrush Current Limiter Quantity Bulk Packing Disc Size (mm) Quantity (pcs/bag) 10<Φ<20 100 Φ≧20 50 Reel Packing Disc Size (mm) 80 min Quantity (pcs/reel) 07＜Φ≦12 750 12＜Φ≦16 500 Φ＞16 250 A±1 31±1 340±10 (Unit:mm) Disc Size Φ＜16 Φ≧16 A 46 55 348±5 Quantity (pcs/box) 07＜Φ≦12 750 12＜Φ≦16 500 Φ＞16 250 50±5 Disc Size (mm) 18 5± 5 Ammo Packing (Unit:mm) Warehouse Storage Conditions of Products Storage Conditions： 1. Storage Temperature： -10℃~ +40℃ 2. Relative Humidity： ≦75%RH 3. Keep away from corrosive atmosphere and sunlight. Period of Storage：1 year Usage Please keep products away from the conditions mentioned below to avoid their characteristic deterioration and failure. 1. Corrosive gas or deoxidizing gas（Cl2, H2S, NH3, SOx, NOx etc.） 2. Place in a vacuum or put pressure 3. Salt water, oil, solvent and chemical liquid 4. Flammable gas 5. Place in splashed water, or high humidity and dewing place 6. Other places similar to any conditions mentioned above THINKING ELECTRONIC INDUSTRIAL CO., LTD. All specifications are subject to change without notice. 33 www.thinking.com.tw 2014.05