W3G910-GS22-01 Operating instructions ebm-papst Mulfingen GmbH & Co. KG Bachmühle 2 D-74673 Mulfingen Phone +49 (0) 7938 81-0 Fax +49 (0) 7938 81-110 [email protected] www.ebmpapst.com 1. SAFETY REGULATIONS AND INFORMATION Read these operating instructions carefully before starting work on the device. Observe the following warnings to prevent malfunctions or danger to persons. These operating instructions are to be regarded as part of the device. The device is only to be sold or passed on together with the operating instructions. These operating instructions may be duplicated and distributed to inform about potential dangers and their prevention. Translation of the original operating instructions CONTENTS 1. SAFETY REGULATIONS AND INFORMATION 1 1.1 Hazard levels for warnings 1.2 Staff qualifications 1.3 Basic safety rules 1.4 Voltage 1.5 Safety and protective features 1.6 Electromagnetic radiation 1.7 Mechanical movement 1.8 Emissions 1.9 Hot surface 1.10 Transport 1.11 Storage 1 1 1 1 2 2 2 2 2 2 2 2. INTENDED USE 3 3. TECHNICAL DATA 4 3.1 Product drawing 3.2 Nominal data 3.3 Data according to ErP Directive 3.4 Technical description 3.5 Mounting data 3.6 Transport and storage conditions 3.7 Electromagnetic compatibility 4 5 5 5 6 6 6 4. CONNECTION AND STARTUP 6 4.1 Mechanical connection 4.2 Electrical connection 4.3 Connection in terminal box 4.4 Factory settings 4.5 Connection diagram 4.6 Checking connections 4.7 Switching on the device 4.8 Switching off the device 6 6 7 8 9 10 10 10 5. INTEGRATED PROTECTIVE FEATURES 10 6. MAINTENANCE, MALFUNCTIONS, POSSIBLE CAUSES AND REMEDIES 10 6.1 Cleaning 6.2 Safety inspection 6.3 Disposal 11 11 11 1.1 Hazard levels for warnings These operating instructions use the following hazard levels to indicate potentially hazardous situations and important safety regulations: DANGER Indicates an imminently hazardous situation which will result in death or serious injury if the specified actions are not taken. Compliance with the instructions is imperative. WARNING Indicates a potentially hazardous situation which can result in death or serious injury if the specified actions are not taken. Exercise extreme caution while working. CAUTION Indicates a potentially hazardous situation which can result in minor or moderate injury or damage to property if the specified actions are not taken. NOTE A potentially harmful situation can occur and, if not avoided, can lead to property damage. 1.2 Staff qualifications The device may only be transported, unpacked, installed, operated, maintained and otherwise used by suitably qualified, trained and authorized technical staff. Only authorized specialists are permitted to install the device, to carry out a test run and to perform work on the electrical installation. 1.3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product. Note the following when working on the device: ; Do not perform any modifications, additions or conversions on the device without the approval of ebm-papst. 1.4 Voltage ; Check the device's electrical equipment at regular intervals; see Chapter 6.2 Safety inspection. ; Replace loose connections and defective cables immediately. DANGER Electrically charged device Risk of electric shock → When working on an electrically charged device, stand on a rubber mat. WARNING Live terminals and connections even with device switched off Electric shock Item no. 50227-5-9970 · ENU · Change 89187 · Approved 2016-04-16 · Page 1 / 12 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com W3G910-GS22-01 Operating instructions → Wait five minutes after disconnecting the voltage at all poles before opening the device. CAUTION In the event of a fault, the rotor and the impeller will be energized The rotor and the impeller have basic insulation. → Do not touch the rotor and impeller once installed. CAUTION If control voltage or a stored speed set value is applied, the motor will restart automatically, e.g. after a power failure. Risk of injury → Keep out of the device danger zone. → When working on the device, switch off the line voltage and ensure that it cannot be switched back on. → After working on the device, remove any tools or other objects from the device. 1.5 Safety and protective features DANGER Protective device missing and protective device not functioning Without a protective device there is a risk of serious injury, for instance if the hands reach or are sucked into the device during operation. → Operate the device only with a fixed protective device and guard grille.# The fixed protective device must be able to withstand the kinetic energy of a fan blade that becomes detached at maximum speed. There must not be any gaps which it is possible to reach into with the fingers, for example. → The device is a built-in component. As the operator, you are responsible for ensuring that the device is secured adequately. → Stop the device immediately if you notice a missing or ineffective protective device. Translation of the original operating instructions 1.6 Electromagnetic radiation Interference from electromagnetic radiation is possible, e.g. in conjunction with open- and closed-loop control devices. If impermissible radiation levels occur following installation, appropriate shielding measures have to be taken by the user. NOTE Electrical or electromagnetic interference after installing the device in customer equipment. → Verify that the entire setup is EMC-compliant. 1.7 Mechanical movement DANGER Ejected parts Missing protective devices may cause balancing weights or broken fan blades to be ejected and cause injuries. → Take appropriate safety measures. WARNING Rotating device Long hair and dangling items of clothing, jewelry and the like can become entangled and be pulled into the device. Injuries can result. → Do not wear any loose-fitting or dangling clothing or jewelry while working on rotating parts.#Protect long hair with a cap. 1.8 Emissions WARNING Depending on the installation and operating conditions, the sound pressure level may exceed 70 dB(A). Risk of noise-induced hearing loss → Take appropriate technical safety measures. → Protect operating personnel with appropriate safety equipment such as hearing protection. → Also observe the requirements of local agencies. 1.9 Hot surface CAUTION High temperature on electronics housing Risk of burns → Ensure sufficient protection against accidental contact. 1.10 Transport WARNING Transporting the fan Injuries from tipping or slipping → Wear safety shoes and cut-resistant safety gloves. #The fan is only to be transported in its original packaging. #The fan is to be transported lying flat, i.e. the motor axis must be vertical. #Secure the fan(s) e.g. with a lashing strip to stop anything slipping or tipping. 1.11 Storage ; Store the device, partially or fully assembled, in a dry and weatherproof manner in the original packaging in a clean environment. ; Protect the device against environmental effects and dirt until final installation. ; We recommend storing the device for no longer than one year in order to guarantee trouble-free operation and the longest possible service life. DANGER Rotating device Risk of injury to body parts coming into contact with the rotor or the impeller. ; Even devices explicitly intended for outdoor use are to be stored as described prior to commissioning. → Secure the device against accidental contact. ; Make sure that all cable glands are fitted with dummy plugs. → Before working on the system/machine, wait until all parts have come to a standstill. ; Maintain the storage temperature, see Chapter 3.6 Transport and storage conditions. Item no. 50227-5-9970 · ENU · Change 89187 · Approved 2016-04-16 · Page 2 / 12 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com W3G910-GS22-01 Operating instructions 2. INTENDED USE The device is exclusively designed as a built-in device for conveying air according to its technical data. Any other usage above and beyond this does not conform with the intended purpose and constitutes misuse of the device. Customer equipment must be capable of withstanding the mechanical and thermal stresses that can arise from this product. This applies for the entire service life of the equipment in which this product is installed. Intended use also includes ● Using the device only in power systems with grounded neutral (TN/ TT power systems). ● Using the device only in stationary systems. ● Performing all maintenance work. ● conveying air at an ambient air pressure between 750 mbar and 1050 mbar. ● Using the device within the permitted ambient temperature range; see Chapter 3.6 Transport and storage conditions and Chapter 3.2 Nominal data. ● Operating the device with all protective devices. ● Following the operating instructions. Improper use Translation of the original operating instructions In particular, operating the device in the following ways is prohibited and could be hazardous: ● Operating the device in an unbalanced state, e.g. due to dirt deposits or ice formation. ● Operation in medical equipment with a life-sustaining or life-support function. ● Operation with external vibrations. ● Conveying solids in the flow medium. ● Painting the device ● Connections (e.g. screws) coming loose during operation. ● Opening the terminal box during operation. ● Conveying air that contains abrasive particles. ● Conveying highly corrosive air, e.g. salt spray. Exception: devices designed for salt spray and correspondingly protected. ● Conveying air with high dust content, e.g. suctioning off sawdust. ● Operating the device close to flammable materials or components. ● Operating the device in an explosive atmosphere. ● Using the device as a safety component or to perform safety-related functions. ● Operation with completely or partially disassembled or manipulated protective devices. ● In addition, all applications not listed among the intended uses. Item no. 50227-5-9970 · ENU · Change 89187 · Approved 2016-04-16 · Page 3 / 12 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com W3G910-GS22-01 Operating instructions 3. TECHNICAL DATA 3.1 Product drawing All dimensions in mm. Direction of air flow "V" Cable diameter min. 4 mm, max. 10 mm, tightening torque 4 ± 0.6 Nm Tightening torque 3.5 ± 0.5 Nm Translation of the original operating instructions 1 2 3 Item no. 50227-5-9970 · ENU · Change 89187 · Approved 2016-04-16 · Page 4 / 12 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com Operating instructions W3G910-GS22-01 3.2 Nominal data 3.4 Technical description Motor M3G150-FF Weight Fan size Rotor surface Electronics housing material Blade material Phase Nominal voltage / VAC Nominal voltage range / VAC Frequency / Hz 3~ 400 380 .. 480 Method of obtaining data Speed / min-1 Power consumption / W Current draw / A Max. back pressure / Pa Min. ambient temperature / °C Max. ambient temperature / °C ml Fan housing material 800 1550 2.4 130 -25 Guard grille material 50/60 Number of blades Blade pitch Airflow direction Direction of rotation Degree of protection Insulation class Moisture (F) / Environmental (H) protection class Installation position 60 ml = Max. load · me = Max. efficiency · fa = Free air cs = Customer specification · ce = Customer equipment Subject to change 3.3 Data according to ErP Directive 01 Overall efficiency ηes / % 02 Measurement category 03 Efficiency category 04 Efficiency grade N 05 Variable speed drive 06 Year of manufacture Translation of the original operating instructions 07 Manufacturer 08 Type 09 Power consumption Ped / kW 09 Air flow qv / m³/h 09 Pressure increase total psf / Pa 10 Speed n / min-1 11 Specific ratio* 12 Recycling/disposal 13 Maintenance 14 Additional components * Actual Req. 2015 42.7 A Static 47.8 Yes 34.9 40 Condensation drainage holes Mode Motor bearing Technical features The year of manufacture is specified on the product's rating label. ebm-papst Mulfingen GmbH & Co. KG Amtsgericht (court of registration) Stuttgart · HRA 590344 D-74673 Mulfingen W3G910-GS22-01 1.59 17690 130 795 1.00 Information on recycling and disposal is provided in the operating instructions. Information on installation, operation and maintenance is provided in the operating instructions. Components used to calculate the energy efficiency that are not apparent from the measurement category are detailed in the CE declaration. Specific ratio = 1 + pfs / 100 000 Pa Data obtained at optimum efficiency level. The ErP data is determined using a motor-impeller combination in a standardized measurement setup. Touch current according to IEC 60990 (measuring circuit Fig. 4, TN system) Electrical hookup Motor protection Protection class Conformity with standards Approval 47.8 kg 910 mm Painted black Die-cast aluminum, painted black Sheet aluminum insert, sprayed with PP plastic Sheet steel, pre-galvanized and coated with black plastic (RAL 9005) Steel, coated with black plastic (RAL 9005) 5 0° "V" Clockwise, viewed toward rotor IP55 "F" F4-1 Shaft horizontal or rotor on bottom; rotor on top on request On rotor side S1 Ball bearing - Output 10 VDC, max. 10 mA - Output 20 VDC, max. 50 mA - Output for slave 0-10 V - Input for sensor 0-10 V or 4-20 mA - External 24 V input (parameter setting) - External release input - Alarm relay - Integrated PID controller - Motor current limitation - PFC, passive - RS-485 MODBUS-RTU - Soft start - Control input 0-10 VDC / PWM - Control interface with SELV potential safely disconnected from supply - Thermal overload protection for electronics/motor - Line undervoltage / phase failure detection <= 3.5 mA Via terminal box Reverse polarity and locked-rotor protection I (with customer connection of protective earth) EN 61800-5-1; CE C22.2 No.77 + CAN/CSA-E60730-1; EAC; UL 1004-7 + 60730 Item no. 50227-5-9970 · ENU · Change 89187 · Approved 2016-04-16 · Page 5 / 12 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com Operating instructions W3G910-GS22-01 With regard to cyclic speed loads, note that the rotating parts of the device are designed for a maximum of one million load cycles. If you have special questions, consult ebm-papst for support. 3.5 Mounting data ; Secure the screws against unintentional loosening (e.g. use selflocking screws). Strength class of screws 8.8 Any further mounting data required can be taken from the product drawing. 3.6 Transport and storage conditions ; Use the device in accordance with its degree of protection. Max. permitted ambient temp. for motor (transport/ storage) Min. permitted ambient temp. for motor (transport/ storage) +80 °C 4.1 Mechanical connection CAUTION Cutting and crushing hazard when removing device from packaging Blades can bend → Carefully remove the device from its packaging, by the fan housing. Strictly avoid shocks. → Wear safety shoes and cut-resistant safety gloves. CAUTION Heavy load when unpacking device Risk of physical injury, such as back injuries. → Two people should work together to remove the device from its packaging. ; Check the device for transport damage. Damaged devices are not to be installed. -40 °C ; Install the undamaged device in accordance with your application. CAUTION Possible damage to the device If the device slips during installation, serious damage can result. 3.7 Electromagnetic compatibility EMC immunity to interference EMC interference emission 4. CONNECTION AND STARTUP According to EN 61000-6-2 (industrial environment) According to EN 55022 (Class B, household environment) Translation of the original operating instructions If several devices are switched in parallel on the supply side so that the line current of the arrangement is in the range of 1675 A, then this arrangement conforms to IEC 61000-3-12 provided that the short-circuit power Ssc at the connection point of the customer system to the public power system is greater than or equal to 120 times the rated output of the arrangement. It is the responsibility of the installation engineer or operator/ owner of the device to ensure, if necessary after consultation with the network operator, that this device is only connected to a connection point with a Ssc value that is greater than or equal to 120 times the rated output of the arrangement. → Ensure that the device is securely positioned at its place of installation until all fastening screws have been tightened. 4.2 Electrical connection DANGER Voltage on the device Electric shock → Always connect a protective earth first. → Check the protective earth. DANGER Faulty insulation Risk of fatal injury from electric shock → Use only cables that meet the specified installation regulations for voltage, current, insulation material, capacity, etc. → Route cables so that they cannot be touched by any rotating parts. DANGER Electrical charge (>50 µC) between phase conductor and protective earth connection after switching off supply with multiple devices connected in parallel. Electric shock, risk of injury → Ensure sufficient protection against accidental contact. Before working on the electrical hookup, short the supply and PE connections. CAUTION Voltage The fan is a built-in component and has no disconnecting switch. → Only connect the fan to circuits that can be switched off with an all-pole disconnection switch. → When working on the fan, secure the system/machine in which the fan is installed so as to prevent it from being switched back on. Item no. 50227-5-9970 · ENU · Change 89187 · Approved 2016-04-16 · Page 6 / 12 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com Operating instructions W3G910-GS22-01 NOTE Device malfunctions possible Route the device's control lines separately from the supply line. 4.2.3 Reactive currents Because of the EMC filter integrated for compliance with EMC limits (interference emission and immunity to interference), reactive currents can be measured in the supply line even when the motor is at a standstill and the line voltage is switched on. → Maintain the greatest possible clearance. Recommendation: clearance > 10 cm (separate cable routing) NOTE Water ingress into wires or cables Water ingress at the customer end of the cable can damage the device. → Make sure the end of the cable is connected in a dry environment. Only connect the device to circuits that can be switched off with an all-pole disconnection switch. 4.2.1 Requirements ; Check whether the data on the nameplate match the connection data. ; Before connecting the device, make sure the power supply matches the device voltage. ; Only use cables designed for the current level indicated on the nameplate. For determining the cross-section, note the sizing criteria according to EN 61800-5-1. The protective earth must have a cross-section equal to or greater than that of the phase conductor. We recommend the use of 105 °C cables. Ensure that the minimum cable cross-section is at least AWG 26 / 0.13 mm². Ground conductor contact resistance according to EN 61800-5-1 Compliance with the impedance specifications according to EN 61800-51 for the protective earth connection circuit must be verified in the end application. Depending on the circumstances of installation, it may be necessary to connect an additional protective earth conductor to the extra protective earth terminal on the device. The protective earth terminal is on the housing and has a ground conductor symbol and a bore hole. Translation of the original operating instructions 4.2.2 Supply connection and fuses Assignment of supply cable cross-sections and their required fuses (line protection only, no equipment protection). Nominal voltage 3/PE AC 380-480 VAC 3/PE AC 380-480 VAC 3/PE AC 380-480 VAC 3/PE AC 380-480 VAC Fuse VDE 16 A UL 15 A Automatic circuit breaker VDE C16A Cable crosssection mm² 1.5 Cable crosssection *AWG 16 20 A 20 A C20A 2.5 14 25 A 25 A C25A 4.0 12 32 A 30 A C32A 6.0 10 ● The values are typically less than 250 mA. ● At the same time, the effective power in this operating state (operational readiness) is typically < 5 W. 4.2.4 Residual current circuit breaker (RCCB) Only universal residual current devices (type B or B+) are allowed. As with variable frequency drives, residual current devices cannot provide personal safety while operating the device. When the device's power supply is switched on, pulsed charging currents from the capacitors in the integrated EMC filter can lead to the residual current devices tripping without delay. We recommend the use of residual current circuit breakers with a trip threshold of 300 mA and delayed tripping (super-resistant, characteristic K). 4.2.5 Leakage current For asymmetrical power systems or if a phase fails, the leakage current can increase to a multiple of the nominal value. 4.2.6 Locked-rotor protection Due to the locked-rotor protection, the starting current (LRA) is equal to or less than the nominal current (FLA). 4.3 Connection in terminal box 4.3.1 Preparing cables for connection Only strip the cable as far as necessary, ensuring that the cable gland is sealed and there is no strain on the connections. For tightening torques, see Chapter 3.1 Product drawing. NOTE Tightness and strain relief are dependent on the cable used. → This must be checked by the user. Fig. 1: Recommended stripped lengths in mm (inside terminal box) Legend: CL = control lines * AWG = American Wire Gauge Item no. 50227-5-9970 · ENU · Change 89187 · Approved 2016-04-16 · Page 7 / 12 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com W3G910-GS22-01 Operating instructions 4.3.2 Connecting wires to terminals WARNING Live terminals and connections even with device switched off Electric shock 4.3.3 Cable routing Water must be prevented from reaching the cable gland along the cable. Fans installed lying flat Make sure the cable is routed in a U-shaped loop. → Wait five minutes after disconnecting the voltage at all poles before opening the device. ; Remove the cap from the cable gland. Only remove caps where cables are fed in. ; Equip the cable glands with the seals provided in the terminal box. ; Route the wire(s) (not included in scope of delivery) into the terminal box. ; First connect the "PE" (protective earth). ; Connect the wires to the corresponding terminals. Fig. 3: Fan installed lying flat, cable routed in a U-shaped loop. Use a screwdriver to do so. When connecting, ensure that no wire ends fan out. Fans installed upright When routing the cable, make sure that the cable glands are located at the bottom. The cables must always be routed downward. Fig. 4: Cable routing for fans installed upright. Translation of the original operating instructions 4.4 Factory settings Factory settings made for the device by ebm-papst. Fig. 2: Connecting wires to terminals ; Seal the terminal box. Mode parameter set 1 Mode parameter set 2 Fan/device address Max. PWM / % Min. PWM / % Save set value to EEPROM Set value requirement Direction of action parameter set 1 Direction of action parameter set 2 PWM control PWM control 1 100 5 Yes Analog (linear) Positive (heating) Positive (heating) Item no. 50227-5-9970 · ENU · Change 89187 · Approved 2016-04-16 · Page 8 / 12 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com W3G910-GS22-01 Operating instructions Translation of the original operating instructions 4.5 Connection diagram No. KL 1 KL 1 KL 1 PE KL 2 KL2 Conn. 1 2 3 1 2 Designation L1 L2 L3 PE NO COM KL2 KL 3 KL 3 KL 3 KL 3 3 1 2 3 / 10 4 NC RSA RSB GND Ain1 U KL 3 5 + 10 V KL 3 6 Ain1 I KL 3 7 Din1 KL 3 8 Din2 KL 3 9 Din3 KL 3 11 Ain2 U KL 3 12 + 20 V KL 3 13 Ain2 I KL 3 14 Aout Function/assignment Supply connection, power supply 3-phase 380-480 VAC, 50/60 Hz Supply connection, power supply 3-phase 380-480 VAC, 50/60 Hz Supply connection, power supply 3-phase 380-480 VAC, 50/60 Hz Ground connection, PE connection Status relay, floating status contact; make for failure Status relay, floating status contact; changeover contact; common connection; contact rating 250 VAC / max. 2 A (AC1) / min. 10 mA Status relay, floating status contact; break for failure Bus connection RS485, RSA, MODBUS-RTU; SELV Bus connection RS485, RSB, MODBUS-RTU; SELV Reference ground for control interface; SELV Analog input 1, set value: 0-10 V, Ri = 100 kΩ, adjustable curve, only usable as alternative to input Ain1 I; SELV Fixed voltage output 10 VDC, +10 V ±3%, max. 10 mA, short-circuit-proof power supply for external devices (e.g. pot); SELV Analog input 1, set value: 4-20 mA, Ri = 100 Ω, adjustable curve, only usable as alternative to input Ain1U; SELV Digital input 1: enable electronics, enable: pin open or applied voltage 5-50 VDC disable: bridge to GND or applied voltage < 1 VDC reset function: triggers software reset after a level change to < 1 VDC; SELV Digital input 2: Switching parameter sets 1/2, according to EEPROM setting, the valid or used parameter set can be selected via bus or via digital input DIN2. Parameter set 1: pin open or applied voltage 5-50 VDC Parameter set 2: bridge to GND or applied voltage < 1 VDC; SELV Digital input 3: according to EEPROM setting, the integrated controller's direction of action can be selected as normal/inverse via bus or digital input normal: pin open or applied voltage 5-50 VDC inverse: bridge to GND or applied voltage < 1 VDC; SELV Analog input 2, measured value: 0-10 V, Ri = 100 kΩ, adjustable curve, only usable as alternative to input Ain2I; SELV Fixed voltage output 20 VDC, +20 V +25/-10%, max. 50 mA, short-circuit-proof power supply for external devices (e.g. sensors); SELV Analog input 2, measured value: 4-20 mA, Ri = 100 Ω, adjustable curve, only usable as alternative to input Ain2U; SELV Analog output 0-10 VDC, max. 5 mA, output of current motor modulation level / motor speed adjustable curve; SELV Item no. 50227-5-9970 · ENU · Change 89187 · Approved 2016-04-16 · Page 9 / 12 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com W3G910-GS22-01 Operating instructions 4.6 Checking connections 5. INTEGRATED PROTECTIVE FEATURES ; Ensure isolation from supply (all phases). ; Make sure a restart is impossible The integrated protective functions cause the motor to switch off automatically in the event of the faults described in the table. ; Check the cables for proper fit. Fault ; Screw the terminal box cover back on again. Terminal box tightening torque, see Chapter 3.1 Product drawing. ; Route the cables in the terminal box so that the terminal box cover closes without resistance. ; Use all screw plugs. Insert the screws by hand to avoid damage to the threads. ; Make sure the terminal box is completely closed and sealed and that all screws and cable glands have been properly tightened. Rotor position detection error Blocked rotor Line undervoltage (line voltage outside of permitted nominal voltage range) Phase failure 4.7 Switching on the device The device may only be switched on if it has been installed properly and in accordance with its intended use, including the required safety mechanisms and professional electrical hookup. This also applies for devices which have already been equipped with plugs and terminals or similar connectors by the customer. WARNING Hot motor housing Risk of fire 6. MAINTENANCE, MALFUNCTIONS, POSSIBLE CAUSES AND REMEDIES → Ensure that no combustible or flammable materials are located close to the fan. Do not perform any repairs on your device. Send the device to ebmpapst for repair or replacement. ; Before switching on, check the device for visible external damage and make sure the protective devices are functional. ; Check the fan's air flow paths for foreign matter and remove any foreign matter found. ; Apply the nominal supply voltage. ; Start the device by changing the input signal. 4.8 Switching off the device Switching off the device during operation: ; Switch off the device via the control input. ; Do not switch the motor (e.g. in cyclic operation) on and off via power supply. Switching off the device for maintenance: Translation of the original operating instructions Safety feature description/ function An automatic restart follows. ; After the blockage is removed, the motor restarts automatically. ; If the line voltage returns to permitted values, the motor restarts automatically. A phase of the supply voltage fails for at least 5 s. ; When all phases are correctly supplied again, the motor automatically restarts after 10-40 s. ; Switch off the device via the control input. ; Do not switch the motor (e.g. in cyclic operation) on and off via power supply. ; Disconnect the device from the power supply. ; When disconnecting, be sure to disconnect the ground connection last. WARNING Live terminals and connections even with device switched off Electric shock → Wait five minutes after disconnecting the voltage at all poles before opening the device. CAUTION If control voltage or a stored speed set value is applied, the motor will restart automatically, e.g. after a power failure. Risk of injury → Keep out of the device danger zone. → When working on the device, switch off the line voltage and ensure that it cannot be switched back on. → After working on the device, remove any tools or other objects from the device. If the device is out of use for over four months, we recommend switching it on for at least three hours at full speed to allow any condensation to evaporate and to move the bearings. Malfunction/fault Impeller not running smoothly Possible cause Imbalance in rotating parts Motor not turning Mechanical blockage Possible remedy Clean the device; replace it if imbalance persists after cleaning. Make sure no weight clips are removed during cleaning. Switch off, isolate from supply and remove mechanical blockage. Item no. 50227-5-9970 · ENU · Change 89187 · Approved 2016-04-16 · Page 10 / 12 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com Operating instructions W3G910-GS22-01 Translation of the original operating instructions Line voltage faulty Check line voltage, restore power supply. Attention! The error message resets automatically. Device restarts automatically without warning. Faulty connection Isolate from supply, correct connection; see connection diagram. Broken motor winding Replace device Deficient cooling Improve cooling. Let the device cool down. To reset the error message, switch off the line voltage for at least 25 s and then switch it on again. Alternatively, reset the error message by applying a control signal of < 0.5 V to Din1 or by shorting Din1 to GND. Ambient temperature Reduce the ambient too high temperature. Let the device cool down. To reset the error message, switch off the line voltage for at least 25 s and then switch it on again. Alternatively, reset the error message by applying a control signal of < 0.5 V to Din1 or by shorting Din1 to GND. Impermissible point of Correct the operating operation (e.g. back point. Let the device pressure too high) cool down. To reset the error message, switch off the line voltage for at least 25 s and then switch it on again. Alternatively, reset the error message by applying a control signal of < 0.5 V to Din1 or by shorting Din1 to GND. In the event of further malfunctions, contact ebm-papst. 6.1 Cleaning NOTE Damage to the device during cleaning Malfunction possible → Do not clean the device using a high-pressure cleaner.# Do not use acid, alkali or solvent-based cleaning agents. → Do not use any pointed or sharp-edged objects for cleaning 6.2 Safety inspection NOTE High-voltage test The integrated EMC filter has Y capacitors. The tripping current is exceeded when AC testing voltage is applied. → Test the device with DC voltage when you perform the legally required high-voltage test. The voltage to be used corresponds to the peak value of the AC voltage required by the standard. What to check Contact protection cover for intactness or damage Device for damage to blades and housing Fastening the cables Insulation of cables for damage Tightness of cable gland How to check How often Visual inspection At least every 6 months What action? Repair or replacement of device Visual inspection At least every 6 months Replacement of device Visual inspection At least every 6 months Visual inspection At least every 6 months Fasten Visual inspection At least every 6 months Retighten, replace if damaged Open holes Condensation Visual inspection At least every drainage holes 6 months for clogging, where necessary Welds for crack Visual inspection At least every formation 6 months Replace cables Replace device 6.3 Disposal For ebm-papst, environmental protection and resource preservation are top priority corporate goals. ebm-papst operates an environmental management system which is certified in accordance with ISO 14001 and rigorously implemented around the world on the basis of German standards. Right from the development stage, ecological design, technical safety and health protection are fixed criteria. The following section contains recommendations for ecological disposal of the product and its components. Item no. 50227-5-9970 · ENU · Change 89187 · Approved 2016-04-16 · Page 11 / 12 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com W3G910-GS22-01 Operating instructions 6.3.1 Country-specific legal requirements NOTE Country-specific legal requirements Always observe the applicable country-specific legal regulations with regard to the disposal of products or waste occurring in the various phases of the life cycle. The corresponding disposal standards are also to be heeded. 6.3.2 Disassembly Disassembly of the product must be performed or supervised by qualified personnel with the appropriate technical knowledge. The product is to be disassembled into suitable components for disposal employing standard procedures for motors. WARNING Heavy parts of the product may drop off. Some of the product components are heavy. These components could drop off during disassembly. This can result in fatal or serious injury and material damage. → Secure components before unfastening to stop them falling. 6.3.3 Component disposal The products are mostly made of steel, copper, aluminum and plastic. Metallic materials are generally considered to be fully recyclable. Separate the components for recycling into the following categories: ● Steel and iron ● Aluminum ● Non-ferrous metal, e.g. motor windings ● Plastics, particularly with brominated flame retardants, in accordance with marking ● Insulating materials ● Cables and wires ● Electronic scrap, e.g. circuit boards Only ferrite magnets and not rare earth magnets are used in external rotor motors from ebm-papst Mulfingen GmbH & Co. KG. Translation of the original operating instructions ; Ferrite magnets can be disposed of in the same way as normal iron and steel. Electrical insulating materials on the product, in cables and wires are made of similar materials and are therefore to be treated in the same manner. The materials concerned are as follows: ● Miscellaneous insulators used in the terminal box ● Power cables ● Cables for internal wiring ● Electrolytic capacitors Dispose of electronic components employing the proper procedures for electronic scrap. → Please contact ebm-papst for any other questions on disposal. Item no. 50227-5-9970 · ENU · Change 89187 · Approved 2016-04-16 · Page 12 / 12 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com