NOT RECO MMENDED FOR NEW RECOMME DESIGNS NDED REP LACEMEN T PARTS ISL97671A or ISL9767 2B ISL97672 Features The ISL97672 is an integrated power LED driver that controls 6 channels of LED current for LCD backlight applications. The ISL97672 is capable of driving up to 78 LEDs from 4.5V to 26V or 48 LEDs from a boost supply of 2.7V to 26V and a separate 5V bias supply on the VIN pin. • 6 Channels The ISL97672 compensates for non-uniformity of the forward voltage drops in the LED strings with its 6 voltage controlled-current source channels. Its headroom control monitors the highest LED forward voltage string for output regulation, to minimize the voltage headroom and power loss in a typical multi-string operation. • PWM Dimming Linearity 0.4%~100% <30kHz The ISL97672 allows direct PWM mode by following the external signal from 0Hz to 30KHz at 0.4% to 100% duty cycle and maintaining a typical ±0.7% current matching between channels. • 4.5V to 26.5V Input • 45V Output Max • Up to 40mA LED Current per channel • Direct PWM Dimming without Phase Shift • Adjustable 200kHz to 1.4MHz Switching Frequency • Dynamic Headroom Control • Protections with Flag Indication - String Open/Short Circuit, VOUT Short Circuit, Overvoltage and Over-Temperature Protections - Optional Master Fault Protection • Current Matching ±0.7% • 20 Ld 4mmx3mm QFN Package The ISL97672 features a separate EN pin and extensive protection functions that flag whenever a fault occurs. The protections include string open and short circuit detections, OVP, OTP, thermal shutdown and an optional input overcurrent protection with fault disconnect switch. Applications Related Literature • Automotive or Traffic Lighting • Notebook Displays LED Backlighting • LCD Monitor LED Backlighting • Automotive Displays LED Backlighting • See AN1581, “ISL97671/2/3/4IRZ-EVAL Quick Start Guide” Typical Application Circuit VOUT = 45V*, 40mA PER STRING VIN = 4.5V~26.5V ISL97672 1 FAULT 2 VIN 4 VDC 18 COMP LX 20 OVP 16 PGND 19 6 /FLAG CH0 10 CH1 11 5 PWM 3 EN CH2 12 CH3 13 17 RSET CH4 14 8 FSW CH5 15 9 AGND * VIN > 12V FIGURE 1. ISL97672 TYPICAL APPLICATION DIAGRAM August 14, 2012 FN7632.3 1 CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures. 1-888-INTERSIL or 1-888-468-3774 | Intersil (and design) is a trademark owned by Intersil Corporation or one of its subsidiaries. Copyright Intersil Americas Inc. 2010, 2012. All Rights Reserved All other trademarks mentioned are the property of their respective owners. ISL97672 6-Channel LED Driver ISL97672 Block Diagram 45V*,40mA 25mA per string 78 (6x13) LEDs VIN = 4.5V~26V (Optional Q1) VIN 10uH/3A FAULT EN REG VDC O/P Short Bias Σ=0 /FLAG Imax Fault Flag OVP OVP Fault Flag fsw OSC & RAMP Comp 4.7uF/50V LX Boost SW Logic FET Driver ILIMIT PGND pe Open Ckt, Short Ckt Detects Fault/Status Control GM AMP COMP CH5 VSET 0 + + - RSET REF GEN REF_OVP CH0 CH1 Highest VF String Detect Temp Sensor PWM0 Fault Flag REF_VSC GND 1 + - PWM1 PWM V 12V * Vin > 6V IN > PWM GENERATOR + - 5 PWM5 ISL97672 FIGURE 2. ISL97672 BLOCK DIAGRAM 2 FN7632.3 August 14, 2012 ISL97672 Pin Configuration 20 NOTES: 1. Add “-T” or “-TK” suffix for tape and reel. Please refer to TB347 for details on reel specifications. 2. These Intersil Pb-free plastic packaged products employ special Pb-free material sets, molding compounds/die attach materials, and 100% matte tin plate plus anneal (e3 termination finish, which is RoHS compliant and compatible with both SnPb and Pb-free soldering operations). Intersil Pb-free products are MSL classified at Pb-free peak reflow temperatures that meet or exceed the Pb-free requirements of IPC/JEDEC J STD-020. 19 18 17 FAULT 1 16 OVP VIN 2 15 CH5 EN 3 14 CH4 VDC 4 13 CH3 PWM 5 12 CH2 /FLAG 6 3. For Moisture Sensitivity Level (MSL), please see device information page for ISL97672. For more information on MSL please see techbrief TB363. Pin Descriptions RSET ISL97672IRZ-EVAL Evaluation Board 11 CH1 7 8 9 10 CH0 L20.3x4 COMP 20 Ld 4x3 QFN ISL97672 (20 LD 4X3 QFN) TOP VIEW AGND PKG. DWG. # PGND 7672 PACKAGE (Pb-Free) FSW ISL97672IRZ PART MARKING LX PART NUMBER (Notes 1, 2, 3) NC Ordering Information (I = Input, O = Output, S = Supply) PIN NAME PIN # TYPE DESCRIPTION FAULT 1 O Fault disconnect switch VIN 2 S Input voltage for the device and LED power EN 3 I The device needs 4ms for initial power-up Enable. It will be disabled if it is not biased for longer than 28ms. VDC 4 S De-couple capacitor for internally generated supply rail. PWM 5 I PWM brightness control pin. /FLAG 6 O /Flag = 0 for any fault conditions. /Flag =1 for normal condition. Open drain that needs pull up. NC 7 I No Connect FSW 8 I Boost switching frequency set pin by connecting a resistor. See “Switching Frequency” on page 10 for resistor calculation AGND 9 S Analog Ground for precision circuits CH0 10 I Input 0 to current source, FB, and monitoring CH1 11 I Input 1 to current source, FB, and monitoring CH2 12 I Input 2 to current source, FB, and monitoring CH3 13 I Input 3 to current source, FB, and monitoring CH4 14 I Input 4 to current source, FB, and monitoring CH5 15 I Input 5 to current source, FB, and monitoring OVP 16 I Overvoltage protection input RSET 17 I Resistor connection for setting LED current, (see Equation 1 for calculating the ILEDpeak) COMP 18 O Boost compensation pin PGND 19 S Power ground (LX Power return) LX 20 O Input to boost switch 3 FN7632.3 August 14, 2012 ISL97672 Absolute Maximum Ratings (TA = +25°C) Thermal Information VIN, EN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to 28V FAULT . . . . . . . . . . . . . . . . . . . . . VIN - 8.5V to VIN + 0.3V VDC, COMP, RSET, PWM, OVP, /FLAG, FSW . . . -0.3V to 5.5V CH0 - CH5, LX . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to 45V PGND, AGND . . . . . . . . . . . . . . . . . . . . . . . -0.3V to +0.3V Above voltage ratings are all with respect to AGND pin ESD Rating Human Body Model (Tested per JESD22-A114E) . . . . . 3kV Machine Model (Tested per JESD22-A115-A) . . . . . . . 300V Charged Device Model . . . . . . . . . . . . . . . . . . . . . . . 1kV Latch Up (Tested per JESD-78B; Class 2, Level A) . . . 100mA Thermal Resistance (Typical) θJA (°C/W) θJC (°C/W) 20 Ld QFN Package (Notes 4, 5, 7) . Thermal Characterization (Typical) 40 2.5 PSIJT (°C/W) 20 Ld QFN Package (Note 6) . . . . . . . . . . . . 1 Absolute Maximum Junction Temperature . . . . . . . . +150°C Recommended Max Operating Junction Temperature . +125°C Storage Temperature . . . . . . . . . . . . . . . -65°C to +150°C Pb-Free Reflow Profile . . . . . . . . . . . . . . . . . .see link below http://www.intersil.com/pbfree/Pb-FreeReflow.asp Operating Conditions Temperature Range . . . . . . . . . . . . . . . . . . -40°C to +85°C IMPORTANT NOTE: All parameters having Min/Max specifications are guaranteed. Typical values are for information purposes only. Unless otherwise noted, all tests are at the specified temperature and are pulsed tests, therefore: TJ = TC = TA CAUTION: Do not operate at or near the maximum ratings listed for extended periods of time. Exposure to such conditions may adversely impact product reliability and result in failures not covered by warranty. NOTES: 4. θJA is measured in free air with the component mounted on a high effective thermal conductivity test board with “direct attach” features. See Tech Brief TB379. 5. For θJC, the “case temp” location is the center of the exposed metal pad on the package underside assumed under ideal case temperature. 6. PSIJT is the junction-to-top thermal resistance. If the package top temperature can be measured, with this rating then the die junction temperature can be estimated more accurately than the θJC and θJC thermal resistance ratings. 7. Refer to JESD51-7 high effective thermal conductivity board layout for proper via and plane designs. Electrical Specifications PARAMETER All specifications below are tested at TA = +25°C; VIN = 12V, EN = 5V, RSET = 20.52kΩ, unless otherwise noted. Boldface limits apply over the operating temperature range, -40°C to +85°C. DESCRIPTION CONDITION MIN (Note 8) TYP MAX (Note 8) UNIT GENERAL VIN (Note 9) IVIN_STBY VOUT Backlight Supply Voltage TC = <+60°C TA = +25°C 4.5 26.5 V 10 µA 4.5V < VIN ≤ 26V, FSW = 600kHz 45 V 8.55V < VIN ≤ 26V, FSW = 1.2MHz 45 V 4.5V < VIN ≤ 8.55V, FSW = 1.2MHz VIN/0.19 V 3.3 V VIN Shutdown Current Output Voltage Vuvlo Undervoltage Lock-out Threshold Vuvlo_hys Undervoltage Lock-out Hysteresis 2.6 275 mV ENABLE AND PWM GENERATOR VIL Guaranteed Range for PWM Input Low Voltage VIH Guaranteed Range for PWM Input High Voltage FPWM tON 0.8 V 1.5 VDD V PWM Input Frequency Range 200 30,000 Hz Minimum On Time 250 350 ns 4 FN7632.3 August 14, 2012 ISL97672 Electrical Specifications PARAMETER All specifications below are tested at TA = +25°C; VIN = 12V, EN = 5V, RSET = 20.52kΩ, unless otherwise noted. Boldface limits apply over the operating temperature range, -40°C to +85°C. (Continued) DESCRIPTION CONDITION MIN (Note 8) TYP 4.55 4.8 MAX (Note 8) UNIT REGULATOR VDC LDO Output Voltage VIN > 6V Standby Current EN = 0V IVDC Active Current EN = 5V VLDO VDC LDO Droop Voltage VIN > 5.5V, 20mA ENLow Guaranteed Range for EN Input Low Voltage ENHi Guaranteed Range for EN Input High Voltage IVDC_STBY tENLow 5 V 5 µA 5 20 mA 200 mV 0.5 V 1.8 EN low time before shut-down V 30.5 ms BOOST SWILimit rDS(ON) SS Eff_peak ΔIOUT/ΔVIN Dmax Dmin Boost FET Current Limit 1.5 Internal Boost Switch ON-Resistance TA = +25°C Soft-start 100% LED Duty Cycle Peak Efficiency Boost Minimum Duty Cycle A 235 300 mΩ ms VIN = 12V, 72 LEDs, 20mA each, L = 10µH with DCR 101mΩ, TA = +25°C 92.9 % VIN = 12V, 60 LEDs, 20mA each, L = 10µH with DCR 101mΩ, TA = +25°C 90.8 % 0.1 % FSW = 600kHz 90 % FSW = 1.2MHz 81 % FSW = 600kHz 9.5 % FSW = 1.2MHz 17 % fS Minimum Switching Frequency RFSW = 200kΩ fS Maximum Switching Frequency RFSW = 33kΩ LX Leakage Current LX = 45V, EN = 0 ILX_leakage 2.7 7 Line Regulation Boost Maximum Duty Cycle 2.0 175 200 235 kHz 1.312 1.50 1.69 MHz 10 µA ±1.0 % +1.5 % CURRENT SOURCES IMATCH IACC Vheadroom VRSET ILEDmax Channel-to-Channel Current Matching RSET =20.52kΩ (IOUT = 20mA) Current Accuracy ±0.7 -1.5 Dominant Channel Current Source Headroom at IIN Pin ILED = 20mA TA = +25°C Voltage at RSET Pin RSET = 20.52kΩ Maximum LED Current per Channel VIN = 12V, VOUT = 45V, Fsw = 1.2MHz, TA = +25°C 500 1.2 1.22 mV 1.24 40 mV mA FAULT DETECTION VSC Short Circuit Threshold PWM Dimming = 100% 5.2 5.85 6.6 V Temp_shtdwn Temperature Shutdown Threshold 150 °C Temp_Hyst Temperature Shutdown Hysteresis 23 °C 5 FN7632.3 August 14, 2012 ISL97672 Electrical Specifications PARAMETER VOVPlo All specifications below are tested at TA = +25°C; VIN = 12V, EN = 5V, RSET = 20.52kΩ, unless otherwise noted. Boldface limits apply over the operating temperature range, -40°C to +85°C. (Continued) DESCRIPTION MIN (Note 8) CONDITION Overvoltage Limit on OVP Pin MAX (Note 8) UNIT TYP 1.19 OVPfault OVP Short Detection Fault Level FLAG_ON Fault Flag When Fault Occurs IFAULT Fault Pull-down Current VIN = 12V VFAULT Fault Clamp Voltage with Respect to VIN VIN = 12, VIN-VFAULT 1.25 V 400 mV 0.4 V FAULT PIN LXstart_thres ILXStartup LX Start-up Threshold LX Start-up Current VDC = 5.0V 12 21 30 µA 6 7 8.3 V 1.3 1.4 1.5 V 1 3.5 5 mA NOTES: 8. Parameters with MIN and/or MAX limits are 100% tested at +25°C, unless otherwise specified. Temperature limits established by characterization and are not production tested. 9. At maximum VIN of 26.5VV, minimum VOUT is 28V. Minimum VOUT can be lower at lower VIN. 10. Limits established by characterization and are not production tested. 100 100 90 90 80 80 70 24VIN 12VIN 60 EFFICIENCY (%) EFFICIENCY (%) Typical Performance Curves 5VIN 50 40 30 20 10 0 6P10S_30mA/CHANNEL 70 24VIN 12VIN 60 5VIN 50 40 30 20 10 0 5 10 15 20 0 25 0 5 10 ILED(mA) FIGURE 3. EFFICIENCY vs up to 20mA LED CURRENT (100% LED DUTY CYCLE) vs VIN 15 20 ILED(mA) 25 30 35 FIGURE 4. EFFICIENCY vs up to 30mA LED CURRENT (100% LED DUTY CYCLE) vs VIN 100 100 80 70 580k 60 EFFICIENCY (%) EFFICIENCY (%) 90 1.2MHz 50 40 30 20 80 60 1.2MHz 580k 40 20 10 0 0 5 10 15 20 25 30 VIN FIGURE 5. EFFICIENCY vs VIN vs SWITCHING FREQUENCY AT 20mA (100% LED DUTY CYCLE) 6 0 0 5 10 15 20 25 30 VIN FIGURE 6. EFFICIENCY vs VIN vs SWITCHING FREQUENCY AT 30mA (100% LED DUTY CYCLE) FN7632.3 August 14, 2012 ISL97672 Typical Performance Curves (Continued) 100 0.40 CURRENT MATCHING(%) 90 EFFICIENCY (%) 80 70 +25°C 60 -40°C +85°C 0°C 50 40 30 20 10 0 0 5 10 15 20 25 0.30 0.20 0.10 0.00 -0.30 21 VIN 1 2 VIN 4 6 5 7 FIGURE 8. CHANNEL-TO-CHANNEL CURRENT MATCHING 1.2 0.60 +25°C 0.8 VHEADROOM (V) 1.0 CURRENT 3 CHANNEL FIGURE 7. EFFICIENCY vs VIN vs TEMPERATURE AT 20mA (100% LED DUTY CYCLE) 4.5 VIN 0.6 12 VIN 0.4 -40°C 0.55 0.50 0°C 0.45 0.2 0 12 VIN -0.20 -0.40 0 30 4.5 VIN -0.10 0 1 2 3 DC 4 5 6 FIGURE 9. CURRENT LINEARITY vs LOW LEVEL PWM DIMMING DUTY CYCLE vs VIN FIGURE 11. VOUT RIPPLE VOLTAGE, VIN = 12V, 6P12S AT 20mA/CHANNEL 7 0.40 0 5 10 15 VIN (V) 20 25 30 FIGURE 10. VHEADROOM vs VIN AT 20mA FIGURE 12. IN-RUSH and LED CURRENT AT VIN = 6V FOR 6P12S AT 20mA/CHANNEL FN7632.3 August 14, 2012 ISL97672 Typical Performance Curves (Continued) FIGURE 13. IN-RUSH AND LED CURRENT AT VIN = 12V FOR 6P12S AT 20mA/CHANNEL FIGURE 14. LINE REGULATION WITH VIN CHANGE FROM 6V TO 26V, VIN = 12V, 6P12S AT 20mA/CHANNEL FIGURE 15. LINE REGULATION WITH VIN CHANGE FROM 26V TO 6V FOR 6P12S AT 20mA/CHANNEL FIGURE 16. LOAD REGULATION WITH ILED CHANGE FROM 0% TO 100% PWM DIMMING, VIN = 12V, 6P12S AT 20mA/CHANNEL FIGURE 17. LOAD REGULATION WITH ILED CHANGE FROM 100% TO 0% PWM DIMMING, VIN = 12V, 6P12S AT 20mA/CHANNEL FIGURE 18. ISL97671 SHUTS DOWN AND STOPS SWITCHING ~ 30ms AFTER EN GOES LOW 8 FN7632.3 August 14, 2012 ISL97672 Theory of Operation PWM Boost Converter The current mode PWM boost converter produces the minimal voltage needed to enable the LED stack with the highest forward voltage drop to run at the programmed current. The ISL97672 employs current mode control boost architecture that has a fast current sense loop and a slow voltage feedback loop. Such architecture achieves a fast transient response that is essential for the notebook backlight application where the power can be a series of drained batteries or instantly changed to an AC/DC adapter without rendering a noticeable visual nuisance. The number of LEDs that can be driven by ISL97672 depends on the type of LED chosen in the application. The ISL97672 is capable of boosting up to 45V and typically driving 13 LEDs in series for each of the 8 channels, enabling a total of 104 pieces of the 3.2V/20mA type of LEDs. Enable The Enable pin is used to enable the device. If there is no signal for longer than 28ms, the device will enter shutdown. Do not let Enable pin floating thus a 10k or higher pull-down resistor should be added. OVP and VOUT The Over Voltage Protection (OVP) pin has a function of setting the overvoltage trip level as well as limiting the VOUT regulation range. The ISL97672 OVP threshold is set by RUPPER and RLOWER such that: VOUT_ovp = 1.21V*(RUPPER+RLOWER)/RLOWER and VOUT can only regulate between 61% and 100% of the VOUT_ovp such that: Allowable VOUT = 61% to 100% of VOUT_ovp For example, if 10 LEDs are used with the worst case VOUT of 35V. If R1 and R2 are chosen such that the OVP level is set at 40V, then the VOUT is allowed to operate between 24.4V and 40V. If the requirement is changed to a 6 LEDs of 21V VOUT application, then the OVP level must be reduced and users should follow VOUT = (61% ~100%) OVP level requirement. Otherwise, the headroom control will be disturbed such that the channel voltage can be much higher than expected and sometimes it can prevent the driver from operating properly. The ratio of the OVP capacitors should be the inverse of the OVP resistors. For example, if RUPPER/RLOWER = 33/1, then CUPPER/CLOWER = 1/33 with CUPPER = 100pF and CLOWER = 3.3nF. Current Matching and Current Accuracy Each channel of the LED current is regulated by the current source circuit, as shown in Figure 19. The LED peak current is set by translating the RSET current to the output with a scaling factor of 410.5/RSET. 9 + - + REF RSET + PWM DIMMING FIGURE 19. SIMPLIFIED CURRENT SOURCE CIRCUIT The source terminals of the current source MOSFETs are designed to run at 500mV to optimize power loss versus accuracy requirements. The sources of errors of the channel-to-channel current matching come from the op amp’s offset, internal layout and reference and these parameters are optimized for current matching and absolute current accuracy. The absolute accuracy is also determined by the external RSET. A 1% tolerance resistor should be used. Dynamic Headroom Control The ISL97672 features a proprietary Dynamic Headroom Control circuit that detects the highest forward voltage string or effectively the lowest voltage from any of the CH0-CH5 pins. When this lowest channel voltage is lower than the short circuit threshold, VSC, such voltage will be used as the feedback signal for the boost regulator. The boost makes the output to the correct level such that the lowest channel pin is at the target headroom voltage. Since all LED stacks are connected to the same output voltage, the other channel pins will have a higher voltage, but the regulated current source circuit on each channel will ensure that each channel has the same current. The output voltage will regulate cycle by cycle and it is always referenced to the highest forward voltage string in the architecture. Dimming Controls The ISL97672 allows two ways of controlling the LED current, and therefore, the brightness. They are: 1. DC current adjustment 2. PWM chopping of the LED current defined in Step 1. MAXIMUM DC CURRENT SETTING The initial brightness should be set by choosing an appropriate value for RSET. This should be chosen to fix the maximum possible LED current: 410.5 I LEDmax = --------------R SET (EQ. 1) FN7632.3 August 14, 2012 ISL97672 For example, if the maximum required LED current (ILED(max)) is 20mA, rearranging Equation 1 yields Equation 2: R SET = 410.5 ⁄ 0.02 = 20.52kΩ (EQ. 2) PWM CURRENT CONTROL The ISL97672 employs direct PWM dimming such that the output PWM dimming follows directly with the input PWM signal without modifying the input frequency. The average LED current of each channel can be calculated as Equation 3: (EQ. 3) I LED ( ave ) = I LED × PWM Switching Frequency The boost switching frequency can be adjusted by a resistor as Equation 4: 10 ( 5 ×10 ) f SW = ----------------------R FSW (EQ. 4) where fSW is the desirable boost switching frequency and RFSW is the setting resistor. 5V Low Dropout Regulator A 5V LDO regulator is present at the VDC pin to develop the necessary low voltage supply which is used by the chips internal control circuitry. Because VDC is an LDO pin, it requires a bypass capacitor of 1µF or more for the regulation. The VDC pin can be used as a coarse reference with few mA sourcing capability. Inrush Control and Soft-Start The ISL97672 has separately built-in independent inrush control and soft-start functions. The inrush control function is built around the short circuit protection FET, and is only available in applications which include this device. At start-up, the fault protection FET is turned on slowly due to a 30µA pull-down current output from the FAULT pin. This discharges the fault FET's gate-source capacitance, turning on the FET in a controlled fashion. As this happens, the output capacitor is charged slowly through the weakly turned on FET before it becomes fully enhanced. This results in a low inrush current. This current can be further reduced by adding a capacitor (in the 1nF to 5nF range) across the gate source terminals of the FET. Once the chip detects that the fault protection FET is turned on hard, it is assumed that inrush is complete. At this point, the boost regulator will begin to switch and the current in the inductor will ramp-up. The current in the boost power switch is monitored and the switching terminated in any cycle where the current exceeds the current limit. The ISL97672 includes a soft-start feature where this current limit starts at a low value (275mA). This is stepped up to the final 2.2A current limit in seven further steps of 275mA. This is stepped up to the final 2.2A current limit in 7 further steps of 275mA. These steps will happen over at least 8ms, and will be extended at low LED PWM frequencies if the LED duty cycle is low. This allows the output capacitor to be charged to the required value at a low current limit and prevents high 10 input current for systems that have only a low to medium output current requirement. For systems with no master fault protection FET, the inrush current will flow towards COUT when VIN is applied and it is determined by the ramp rate of VIN and the values of COUT and L. Fault Protection and Monitoring The ISL97672 features extensive protection functions to cover all the perceivable failure conditions. The failure mode of a LED can be either open circuit or as a short. The behavior of an open circuited LED can additionally take the form of either infinite resistance or, for some LEDs, a zener diode, which is integrated into the device in parallel with the now opened LED. For basic LEDs (which do not have built-in zener diodes), an open circuit failure of an LED will only result in the loss of one channel of LEDs without affecting other channels. Similarly, a short circuit condition on a channel that results in that channel being turned off does not affect other channels unless a similar fault is occurring. Due to the lag in boost response to any load change at its output, certain transient events (such as LED current steps or significant step changes in LED duty cycle) can transiently look like LED fault modes. The ISL97672 uses feedback from the LEDs to determine when it is in a stable operating region and prevents apparent faults during these transient events from allowing any of the LED stacks to fault out. See Table 1 for more details. A fault condition that results in an input current that exceeds the devices electrical limits will result in a shutdown of all output channels. Short Circuit Protection (SCP) The short circuit detection circuit monitors the voltage on each channel and disables faulty channels which are above approximately 5V (the action taken is described in Table 1). Open Circuit Protection (OCP) When one of the LEDs becomes open circuit, it can behave as either an infinite resistance or a gradually increasing finite resistance. The ISL97672 monitors the current in each channel such that any string which reaches the intended output current is considered “good”. Should the current subsequently fall below the target, the channel will be considered an “open circuit”. Furthermore, should the boost output of the ISL97672 reaches the OVP limit or should the lower over-temperature threshold be reached, all channels which are not “good” will immediately be considered as “open circuit”. Detection of an “open circuit” channel will result in a time-out before disabling of the affected channel. This time-out is sped up when the device is above the lower over-temperature threshold in an attempt to prevent the upper over-temperature trip point from being reached. Some users employ some special types of LEDs that have zener diode structure in parallel with the LED for ESD FN7632.3 August 14, 2012 ISL97672 enhancement and enabling open circuit operation. When this type of LED is open circuited, the effect is as if the LED forward voltage has increased but no lighting. Any affected string will not be disabled, unless the failure results in the boost OVP limit being reached, allowing all other LEDs in the string to remain functional. Care should be taken in this case that the boost OVP limit and SCP limit are set properly, so as to make sure that multiple failures on one string do not cause all other good channels to be faulted out. This is due to the increased forward voltage of the faulty channel making all other channels look as if they have LED shorts. See Table 1 for details regarding responses to fault conditions. Overvoltage Protection (OVP) The integrated OVP circuit monitors the output voltage and keeps the voltage at a safe level. The OVP threshold is set as Equation 5: OVP = 1.21V × ( R UPPER + R LOWER ) ⁄ R LOWER (EQ. 5) These resistors should be large to minimize the power loss. For example, a 1MkΩ RUPPER and 30kΩ RLOWER sets OVP to 41.2V. Large OVP resistors also allow COUT discharges slowly during the PWM Off time. Parallel capacitors should also be placed across the OVP resistors such that RUPPER/RLOWER = CLOWER/CUPPER. Using a CUPPER value of at least 30pF is recommended. These capacitors reduce the AC impedance of the OVP node, which is important when using high value resistors. Undervoltage Lockout If the input voltage falls below the UVLO level of 2.45V, the device will stop switching and be reset. Operation will restart only if the VIN is back in the normal operating range. Input Overcurrent Protection During normal switching operation, the current through the internal boost power FET is monitored. If the current 11 exceeds the current limit, the internal switch will be turned off. This monitoring happens on a cycle-by-cycle basis in a self protecting way. Additionally, the ISL97672 monitors the voltage at the LX and OVP pins. At start-up, a fixed current is injected out of the LX pins and into the output capacitor. The device will not start-up unless the voltage at LX exceeds 1.2V. The OVP pin is also monitored such that if it rises above and subsequently falls below 20% of the target OVP level, the input protection FET will also be switched off. Over-Temperature Protection (OTP) The ISL97672 includes two over-temperature thresholds. The lower threshold is set to +130°C. When this threshold is reached, any channel which is outputting current at a level significantly below the regulation target will be treated as “open circuit” and disabled after a timeout period. This time-out period is also reduced to 800µs when it is above the lower threshold. The intention of the lower threshold is to allow bad channels to be isolated and disabled before they cause enough power dissipation (as a result of other channels having large voltages across them) to hit the upper temperature threshold. The upper threshold is set to +150°C. Each time this is reached, the boost will stop switching and the output current sources will be switched off. Once the device has cooled to approximately +100°C, the device will restart with the DC LED current level reduced to 75% of the initial setting. If the dissipation problem persists, subsequent hitting of the limit will cause identical behavior, with the current reduced in steps to 50% and finally 25%. Unless disabled via the EN pin, the device stays in an active state throughout. For the extensive fault protection conditions, please refer to Figure 20 and Table 1 for details. FN7632.3 August 14, 2012 ISL97672 LX VIN /FLAG DRIVER IMAX LX FAULT O/P SHORT OVP FET DRIVER LOGIC ILIMIT VOUT CH0 VSC FAULT FLAG CH5 THRM SHDN REF OTP T2 TEMP SENSOR T1 FAULT DETECT LOGIC VSET Q0 VSET PWM/OC0/SC0 Q5 PWM/OC5/SC5 PWM GENERATOR FIGURE 20. SIMPLIFIED FAULT PROTECTIONS TABLE 1. PROTECTIONS TABLE CASE FAILURE MODE DETECTION MODE FAILED CHANNEL ACTION GOOD CHANNELS ACTION 1 CH0 Short Circuit CH0 ON and burns power. Upper Over-Temperature Protection limit (OTP) not triggered and CH0 < 4V 2 CH0 Short Circuit All channels go off until chip Upper OTP Same as CH0 triggered but VCH0 cooled and then comes back on with current reduced to 76%. < 4V Subsequent OTP triggers will reduce IOUT further. 3 CH0 Short Circuit Upper OTP not triggered but CH0 > 4V CH1 disabled after 6 PWM cycle CH1 through CH5 Normal time-out. Highest VF of CH1 through CH5 4 CH0 Open Circuit with infinite resistance VOUT will ramp to OVP. CH1 will CH1 through CH5 Normal Upper OTP not triggered and CH0 time-out after 6 PWM cycles and < 4V switch off. VOUT will drop to normal level. Highest VF of CH1 through CH5 5 CH0 LED Open Circuit but has paralleled Zener CH1 remains ON and has Upper OTP not CH1 through CH5 ON, Q1 triggered and CH0 highest VF, thus VOUT increases. through Q5 burn power < 4V VF of CH0 12 CH1 through CH5 Normal VOUT REGULATED BY Highest VF of CH1 through CH5 Highest VF of CH1 through CH5 FN7632.3 August 14, 2012 ISL97672 TABLE 1. PROTECTIONS TABLE (Continued) CASE FAILURE MODE DETECTION MODE FAILED CHANNEL ACTION GOOD CHANNELS ACTION VOUT REGULATED BY 6 CH0 LED Open Circuit but has paralleled Zener Upper OTP triggered but CH0 < 4V All channels go off until chip Same as CH0 cooled and then comes back on with current reduced to 76%. Subsequent OTP triggers will reduce IOUT further VF of CH0 7 CH0 LED Open Circuit but has paralleled Zener Upper OTP not triggered but CHx > 4V CH0 remains ON and has VOUT increases, then CH-X highest VF, thus VOUT increases. switches OFF after 6 PWM cycles. This is an unwanted shut off and can be prevented by setting OVP at an appropriate level. VF of CH0 8 Channel-toChannel ΔVF too high Lower OTP triggered but CHx < 4V Any channel at below the target current will fault out after 6 PWM Highest VF of CH0 through cycles. CH5 Remaining channels driven with normal current. 9 Channel-toChannel ΔVF too high Upper OTP triggered but CHx < 4V All channels go off until chip cooled and then comes back on with Highest VF of current reduced to 76%. Subsequent OTP triggers will reduce CH0 through IOUT further CH5 10 Output LED stack voltage too high VOUT > VOVP Any channel that is below the target current will time-out after 6 Highest VF of CH0 through PWM cycles, and VOUT will return to the normal regulation CH5 voltage required for other channels. 11 VOUT/LX shorted to GND at start-up or VOUT shorted in operation LX current and timing are monitored. OVP pins monitored for excursions below 20% of OVP threshold. The chip is permanently shutdown 31mS after power-up if VOUT/Lx is shorted to GND. 13 FN7632.3 August 14, 2012 ISL97672 Components Selections According to the inductor Voltage-Second Balance principle, the change of inductor current during the switching regulator On time is equal to the change of inductor current during the switching regulator Off time. Since the voltage across an inductor is: (EQ. 6) V L = L × ΔI L ⁄ Δt is usually more suitable for EMI susceptible applications, such as LED backlighting. The peak current can be derived from the fact that the voltage across the inductor during the Off period can be shown as Equation 10: IL peak = ( V O × I O ) ⁄ ( 85% × V I ) + 1 ⁄ 2 [ V I × ( V O – V I ) ⁄ ( L × V O × f S ) ] (EQ. 10) VO ⁄ VI = 1 ⁄ ( 1 – D ) (EQ. 8) The choice of 85% is just an average term for the efficiency approximation. The first term is average current that is inversely proportional to the input voltage. The second term is inductor current change that is inversely proportional to L and fS. As a result, for a given switching frequency and minimum input voltage the system operates, the inductor ISAT must be chosen carefully. At a given inductor size, usually the larger the inductance, the higher the series resistance because of the extra winding of the coil. Thus the higher the inductance, the lower the peak current capability. The ISL97672 current limit may also have to be taken into account. D = ( VO – VI ) ⁄ VO (EQ. 9) Output Capacitors and ΔIL @ On = ΔIL @ Off, therefore: ( V I – 0 ) ⁄ L × D × tS = ( VO – VD – VI ) ⁄ L × ( 1 – D ) × tS (EQ. 7) where D is the switching duty cycle defined by the turnon time over the switching period. VD is Schottky diode forward voltage that can be neglected for approximation. Rearranging the terms without accounting for VD gives the boost ratio and duty cycle respectively as Equations 8 and 9: Input Capacitor Switching regulators require input capacitors to deliver peak charging current and to reduce the impedance of the input supply. This reduces interaction between the regulator and input supply, improving system stability. The high switching frequency of the loop causes almost all ripple current to flow in the input capacitor, which must be rated accordingly. A capacitor with low internal series resistance should be chosen to minimize heating effects and improve system efficiency, such as X5R or X7R ceramic capacitors, which offer small size and a lower value of temperature and voltage coefficient compared to other ceramic capacitors. In boost mode, input current flows continuously into the inductor, with an AC ripple component proportional to the rate of inductor charging only and smaller value input capacitors may be used. It is recommended that an input capacitor of at least 10µF be used. Ensure the voltage rating of the input capacitor is suitable to handle the full supply range. Inductor The selection of the inductor should be based on its maximum current (ISAT) characteristics, power dissipation (DCR), EMI susceptibility (shielded vs unshielded), and size. Inductor type and value influence many key parameters, including ripple current, current limit, efficiency, transient performance and stability. Its maximum current capability must be adequate to handle the peak current at the worst case condition. If an inductor core is chosen with too low a current rating, saturation in the core will cause the effective inductor value to fall, leading to an increase in peak to average current level, poor efficiency and overheating in the core. The series resistance, DCR, within the inductor causes conduction loss and heat dissipation. A shielded inductor 14 The output capacitor acts to smooth the output voltage and supplies load current directly during the conduction phase of the power switch. Output ripple voltage consists of the discharge of the output capacitor for ILPEAK during FET On and the voltage drop due to flowing through the ESR of the output capacitor. The ripple voltage can be shown as Equation 11: ΔV CO = ( I O ⁄ C O × D ⁄ f S ) + ( ( I O × ESR ) (EQ. 11) The conservation of charge principle in Equation 9 also brings up a fact that during the boost switch Off period, the output capacitor is charged with the inductor ripple current minus a relatively small output current in boost topology. As a result, the user needs to select an output capacitor with low ESR and with a enough input ripple current capability. Output Ripple ΔVCo can be reduced by increasing CO or fS, or using small ESR capacitors. In general, ceramic capacitors are the best choice for output capacitors in small to medium sized LCD backlight applications due to their cost, form factor, and low ESR. A larger output capacitor will also ease the driver response during PWM dimming Off period due to the longer sample and hold effect of the output drooping. The driver does not need to boost harder in the next On period that minimizes transient current. The output capacitor is also needed for compensation, and in general, 2x4.7µF/50V ceramic capacitors are suitable for the notebook display backlight applications. FN7632.3 August 14, 2012 ISL97672 Schottky Diode Compensation A high speed rectifier diode is necessary to prevent excessive voltage overshoot, especially in the boost configuration. Low forward voltage and reverse leakage current will minimize losses, making Schottky diodes the preferred choice. Although the Schottky diode turns on only during the boost switch Off period, it carries the same peak current as the inductor’s, and therefore, a suitable current rated Schottky diode must be used. The ISL97672 has two main elements in the system; the Current Mode Boost Regulator and the op amp based multi-channel current sources. The ISL97672 incorporates a transconductance amplifier in its feedback path to allow the user some levels of adjustment on the transient response and better regulation. The ISL97672 uses current mode control architecture, which has a fast current sense loop and a slow voltage feedback loop. The fast current feedback loop does not require any compensation. The slow voltage loop must be compensated for stable operation. The compensation network is a series Rc, Cc1 network from COMP pin to ground and an optional Cc2 capacitor connected to the COMP pin. The Rc sets the high frequency integrator gain for fast transient response and the Cc1 sets the integrator zero to ensure loop stability. For most applications, Rc is in the range of 15kΩ and Cc1 is in the range of 2.2nF. Depends on the PCB layout, a Cc2, in range of 47pF, may be needed to create a pole to cancel the output capacitor ESR’s zero effect for stability. Applications High Current Applications Each channel of the ISL97672 can support up to 30mA. For applications that need higher current, multiple channels can be grouped to achieve the desirable current. For example, the cathode of the last LED can be connected to CH0 to CH2; this configuration can be treated as a single string with 90mA current driving capability. VOUT CH0 CH1 CH2 FIGURE 21. GROUPING MULTIPLE CHANNELS FOR HIGH CURRENT APPLICATIONS 15 FN7632.3 August 14, 2012 ISL97672 Revision History The revision history provided is for informational purposes only and is believed to be accurate, but not warranted. Please go to web to make sure you have the latest Rev. DATE REVISION CHANGE August 1, 2012 FN7632.3 page 5 Changed in Electrical Spec Table Current Sources conditions for IMATCH and VRSET the RSET from 20.1kohms to 20.52kohms page 9 In "Current Matching and Current Accuracy", changed 401.8 in 2nd paragraph to 410.5 In Eq 1, changed 401.8 to 410.5 page 10: In Eq 2, changed 401.8/0.02=20.1kohms to 410.5/0.02=20.52kohms July 18, 2012 FN7632.2 Stamped page 1 “Not Recommended for New Designs” November 1, 2010 FN7632.1 Corrected part marking in “Ordering Information” on page 3 from “97672” to “7672” In “Thermal Information” on page 4 changed: “Maximum Continuous Junction Temperature . . . . . . +125°C To: Absolute Maximum Junction Temperature . . . . . . . . . . . . . . +150°C Recommended Max Operating Junction Temperature. . +125°C Added “Related Literature” on page 1. Added “Latch Up (Tested per JESD-78B; Class 2, Level A) 100mA” on page 4 June 24, 2010 FN7632.0 Initial Release. Products Intersil Corporation is a leader in the design and manufacture of high-performance analog semiconductors. The Company's products address some of the industry's fastest growing markets, such as, flat panel displays, cell phones, handheld products, and notebooks. Intersil's product families address power management and analog signal processing functions. Go to www.intersil.com/products for a complete list of Intersil product families. 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However, no responsibility is assumed by Intersil or its subsidiaries for its use; nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Intersil or its subsidiaries. For information regarding Intersil Corporation and its products, see www.intersil.com 16 FN7632.3 August 14, 2012 ISL97672 Package Outline Drawing L20.3x4 20 LEAD QUAD FLAT NO-LEAD PLASTIC PACKAGE Rev 1, 3/10 3.00 0.10 M C A B 0.05 M C A B 4 20X 0.25 16X 0.50 +0.05 -0.07 17 A 16 6 PIN 1 INDEX AREA 6 PIN 1 INDEX AREA (C 0.40) 20 1 4.00 2.65 11 +0.10 -0.15 6 0.15 (4X) A 10 7 VIEW "A-A" 1.65 TOP VIEW +0.10 -0.15 20x 0.40±0.10 BOTTOM VIEW SEE DETAIL "X" 0.10 C C 0.9± 0.10 SEATING PLANE 0.08 C SIDE VIEW (16 x 0.50) (2.65) (3.80) (20 x 0.25) C (20 x 0.60) 0.2 REF 5 0.00 MIN. 0.05 MAX. (1.65) (2.80) DETAIL "X" TYPICAL RECOMMENDED LAND PATTERN NOTES: 1. Dimensions are in millimeters. Dimensions in ( ) for Reference Only. 2. Dimensioning and tolerancing conform to AMSE Y14.5m-1994. 3. Unless otherwise specified, tolerance : Decimal ± 0.05 4. Dimension applies to the metallized terminal and is measured between 0.15mm and 0.30mm from the terminal tip. 5. Tiebar shown (if present) is a non-functional feature. 6. The configuration of the pin #1 identifier is optional, but must be located within the zone indicated. The pin #1 indentifier may be either a mold or mark feature. 17 FN7632.3 August 14, 2012