Advantech PACs Advantech PACs Integrating Control, Information Processing and Networking in a Single Controller Over the years automation controllers have evolved to provide ever increasing control options. Today’s Programmable Automation Controllers (PACs) deliver control across multiple production layers, transmitting data to software applications and helping improve decision-making on all levels. Recent advancements in controller technology allow better flexibility, information processing, network capabilities, and improved scalability. Advantech PACs provide state-of-the-art solutions for variety of industrial automation applications, from Machine Automation to SCADA. Real-time I/O Control Suitable for Multiple Domain Applications Currently most PC-based controllers face one major challenge, especially DIN-rail PAC systems, which is real-time I/O control. Performance is severely hampered when I/O points increase because the access time also increases, which impacts control precision as well. Food and beverage companies face shorter production runs on a wide range of products for different vendors, while automotive companies are dealing with changes in customer preference, aggressive competition and rising fuel costs. These industries require a mix of discrete, batch, process and motion control solution. In the past, these applications had forced engineers to use multiple controllers: a PLC for discrete control, a motion controller for multi-axis control, and a distributed control system or loop controller for process applications, which has proven time consuming and costly. Advantech PACs feature the ability to handle all these tasks with a single control system. The result is shortened development time through reusable programming tools, lower maintenance costs through reduced parts, better information sharing among applications, and fewer personnel support throughout the plant. 1 Advantech PACs Information Processing and Networking Capabilities Advantech’s PAC series not only provide excellent real-time I/O control, but also another key benefit for automation applications: information processing. With the ability to perform field operations, data exchanges and valuable information collection, this series is able to execute efficient decision-making. Information processing includes data logging and analysis with storage devices like SD or CF cards, recipe management for batch control, and database exchanges through SQL and OPC. Furthermore, implementing Human Machine Interface (HMI) software enables local operation. This improves control system networking tremendously, allowing the network to share a common protocol at the device level, control level, and information level. It provides the ability to move information from the device level to executives at the enterprise resource planning (ERP) level without new protocols or drivers. Advantech PACs feature a PC-based architecture, delivering significant networking benefits for manufacturers by USB, RS-232, RS-422/485 and Ethernet interfaces. Users can connect to field devices through serial or USB interface to satisfy any kind of application. The Ethernet interface allows users to effectively manage I/O control and information flow throughout the manufacturing and IT enterprise. Leveraging the high computing power of Advantech PACs also allows networks to communicate seamlessly on the factory floor with other common sets of IT capabilities like video, data and telephones. Easy access to such information is critical to making decisions about the capacity of an enterprise. Scalability Software In the past, many PLCs required users to learn different programming software and specify networks depending on the size and complexity of the application. Advantech PACs, ranging from ADAM-5000 series, APAX-5000 series to APAX-6000 series, allow users to more closely match the controller to application needs without compromising functionality or learning a new control system. Such scalability reduces the headaches and high cost associated with system redesign, lack of program re-use, and re-training. Advantech PACs support software to satisfy both PC-based and PLC-based programmers. The C/C++ and .NET class library can satisfy programmers familiar with high level programming languages like C or Microsoft Visual Studio .NET, while PLC-based users can leverage KW Software Multiprog, which supports IEC-61131-3 compliant PLC programming languages. These flexible programming capabilities take PLC operations to the next level in many areas, such as communication, information processing, enterprise level database integration, and user interface development. Contents PAC - APAX Series Software APAX Series Overview........................................................P. 3 SoftLogic Programming Software....................................P. 21 System Architectures..........................................................P. 5 PC-based Programming Software....................................P. 22 System Selections ............................................................. P. 7 Controller & Coupler Selection Guide.............................. P. 11 HMI/SCADA Software........................................................P. 22 I/O Module & Power Supply Selection Guide................... P. 12 Target Applications PAC - ADAM Series Greenhouse Control Solution............................................ P. 23 ADAM-5000 Series Overview............................................ P. 14 Water Supply System for Fish Hatch Farm...................... P. 25 Controller Selection Guide................................................ P. 15 Vessel Alarm Monitoring & Management System...........P. 27 Controller Support Table................................................... P. 16 Remote I/O System Selection Guide................................ P. 17 Advanced Control Solution for Continuous Casting Machine................................................................ P. 29 Remote I/O System Support Table................................... P. 18 Expressway Tunnel Monitoring System...........................P. 31 I/O Module Selection Guide............................................... P. 19 Security Facility Monitoring Solution................................ P. 33 Traffic Control System.......................................................P. 35 Ordering Information Ordering Information.......................................................... P. 37 2 PAC - APAX Series Overview Advantech’s New Generation PAC APAX Series APAX series, the new PAC solution from Advantech, integrates control, information processing and networking in a single platform. By leveraging the latest automation technology, APAX series offers a unique system architecture, providing dual controllers for different tasks, same I/O with changeable controllers, and flexible I/O expansion with deterministic performance. All these features make Advantech’s PAC system more reliable, scalable and flexible, satisfying various complicated control and automation applications. 3 PAC - APAX Series / Overview Dual Controllers for Different Tasks Controller for HMI/SCADA One controller focuses on I/O processing, while another controller can execute other tasks such as HMI/SCADA, database, recipe, image processing, etc. This architecture ensures system reliability since I/O processing won’t be affected by other tasks. Changeable Controllers and Couplers APAX-5070 Coupler APAX-5000 I/O APAX-5520 Controller APAX I/O modules can combine different controllers or couplers to satisfy different applications. Using different couplers, I/O modules can link to various real-time Ethernet and fieldbus systems. It saves investment in I/O and offers scalability for future needs. APAX-5620 APAX-5580 Flexible Expansion Topology All APAX I/O modules are inserted on the backplane. Through the expansion port and Ethernet cable, different backplanes can be connected. This decentralized architecture retains high-speed data transfers, so the distributed I/O modules provide real-time performance. Almost any topology, such as line, tree or star, can be easily established. The hot swap capability is also available for remote expansion I/O modules. Star Topology Line Topology 4 PAC - APAX Series Features Flexible System Architectures Optimized Solutions To simplify the system configuration, Advantech’s APAX series provides an easy and flexible way to setup different functions and configurations. There are multiple APAX series system combinations that can be selected to develop reliable control systems as detailed below. High Performance Controller Delivers fast computation, high throughput, powerful functionality and rich connectivity like an industrial PC. Remote I/O System Links APAX-5000 I/O modules to different real-time Ethernet or fieldbus systems through couplers, making it a remote I/O system. Redundant System Backup System Compact Controller Combines PLC features (compact size, cost-effectiveness and reliability) with PC technology (local display, storage and network connectivity). Backup System If the primary controller fails, the secondary controller will automatically take over control tasks. With the data synchronization, the secondary controller can take over the control tasks at the same position which primary fails Ifwithin the master the backup controller will dualcan controller architecture with I/O system a very controller short time.fails, Depending on customers request , the power The supply be separated to increase thebackup availability. automatically take over control tasks. provides double reliability for the I/O process to build a non-stop SoftLogic I/O control system. 5 PAC - APAX Series / Features Versatile APAX Modules Unlimited Possibilities CPU NEW APAX-5580 APAX-6572 Intel® Core i7 CPU Intel® Atom™ 1.66 GHz CPU APAX-5620 APAX-5522 Marvel XScale CPU with CAN Marvel XScale CPU with wide temperature I/O APAX-5013 APAX-5017 APAX-5017H APAX-5018 APAX-5028 8-ch RTD 12-ch AI 12-ch High Speed AI 12-ch Thermocouple Input 8-ch AO APAX-5040 APAX-5045 APAX-5046 APAX-5046SO APAX-5060 24-ch DI 24-ch DI/O 24-ch DO 20-ch Source Type DO 12-ch Relay Output Backplane APAX-5080 APAX-5082 4/8-ch Counter 8-ch Pulse Width Modulation Module APAX-5001 APAX-5002 APAX-5002L APAX-5004L 1-slot Backplane 2-slot Backplane with RJ-45 Port 2-slot Backplane 4-slot Backplane Coupler Power Supply APAX-5343 APAX-5343E APAX-5070/5071/5072 UL 508 Certified Power Supply for APAX-5570/5580 UL 508 Certified Power Supply for APAX Expansion Module Modbus/TCP Coupler PROFITNET Coupler Ethernet/IP Coupler 6 PAC - APAX Series System Selections Application Ready High Performance PACs Advantech’s APAX-6572 and APAX-5580 series offers several high performance controllers with Intel Atom and Core i7 processors. These controllers benefit from the high throughput, openness, flexibility and connectivity brought by PC-based architectures. Contributed by excellent heat dissipation technology with no hard disks, they deliver great system reliability. Various peripheral interfaces such as LAN, USB, DVI, audio, RS-232, RS-422/485, etc, are provided. These high performance PAC controllers are suitable for many complex control applications. Robust, Compact PACs APAX-5520/5620 series controllers offer a compact size without fans. These controllers have no rotating parts, helping further increase system reliability. APAX-5520/5620 features a VGA interface, enabling local displays, and its RS-485 and LAN ports offer communication ability with Modbus protocol. Internal CF slot and battery backup RAM can be used for data storage. These features make APAX-5520/5620 as compact and robust as a PLC, but with enhanced displays, connectivity, and storage. Scalable Systems with Remote I/O For different fieldbus or real-time Ethernet networks, such as Modbus, Ethernet/IP, Profinet etc, APAX series offers different kinds of couplers for communication. Any controller or computer in the same network can access APAX I/O modules through the coupler. Not having to change I/O modules for different fieldbus or real-time Ethernet networks helps ensuring current I/O modules’ investment for future demands. These couplers feature daisy-chain design, making installation easier. 7 PAC - APAX Series / System Selections Reliable Control System with Backup Technology The APAX series delivers system backup functionality to significantly decrease the risk that the system will fail when the controller crashes. To leverage this, two controllers with the same control program are installed in one system. After both controllers’ backup function is enabled, APAX system will automatically delegate one controller as the master controller. The master controller will run the control program to execute the control process, while another controller (the backup controller) is put on standby. The master controller periodically sends live messages to the backup controller. If the backup controller does not receive a message from the master controller, it will automatically become the master controller and restart the control process. If the master controller is switched, it means there was an error happening on the previous master controller. Therefore, engineers can repair or change the previous master controller and re-enable it as the backup controller. Then if the new master controller fails, the new backup controller will automatically take over the control once again. This mechanism ensures the control system will continuously run the control process. System Diagram 8 PAC - APAX Series System Selections High Availability System with Smart Redundant Technology Redundancy is the preferred solution for industrial automation applications that simply cannot tolerate downtime, but traditional redundant automation systems based on PLCs are very expensive and complex. A better solution is a redundant PC-based automation system as it cuts costs, simplifies implementation and adds features. Our PC-based automation system simply requires the purchase of an extra power supply and CPU, along with an extra configuration step to select the redundant option. Applications that required high availability, advanced data handling and superior communication capabilities are a good fit for PC-based redundancy. Also, in remote unman station, some unexpected situation would cause the top-level emergency and cost a high expense on emergency repairing. The redundancy system can not only lower the emergency level but also trigger the regular maintenance service or self healing process to keep the system at high availability. System Diagram APAX-5620KW APAX-5620KW 9 APAX-5343E+ APAX-5620KW APAX-5343E+ APAX-5620KW APAX I/O local bus adopts real-time I/O access methodology to ensure deterministic control with real-time performance. Contributed by the dedicated Digital Signal Processor (DSP) which handles I/O data process without controller’s CPU resource, the I/O scan rate can be maintained within 1 ms, offering time deterministic I/O. The I/O processing is running on the back-end, and controller’s CPU and DSP can share data through built-in dual port RAM. All these deliver real-time performance regardless of the number of I/O points. Programmers can concentrate on their application program development, and APAX system can perform real-time I/O access automatically. User-friendly Designs Hot Swappable, High Density I/O Modules APAX I/O modules can communicate and obtain power through backplanes. APAX I/O modules are hot swappable, allowing them removed from or inserted on the backplane, even when the system is powered-on. Operator can replace specific I/O modules without shutting down the whole system. This significantly saves system maintenance costs. PAC - APAX Series / System Selections Real-time Local Bus Clamp Type Terminal Blocks All APAX I/O modules offer detachable clamp type terminal blocks for I/O wiring. Compared to traditional screw type terminal blocks, clamp type terminal blocks can save installation time (up to 75%), and doesn’t require the connection to be checked or retightened. They also have higher resistance to shock and vibration. Easily Identifiable Modules The front-side ID switch enables operator to change the module ID number. The power LED not only displays module power status, but also performs self diagnostic functionality. All digital modules offer channel status LED. Inserting the terminal block on the wrong module may cause module damaged. Matching the terminal block and front label with the same color can prevent from this. Writable Labels with Wiring Information For all I/O modules, a pluggable label gives operators the ability to write important notes on it, like channel information. The opposite side shows the wiring diagram, so operators can refer to it for wiring. This label provides convenience for maintenance and operation. 10 PAC - APAX Series Selection Guide APAX-5000 Controllers System APAX-5580 APAX-5580 Intel Core i7 4650U, 1.7 GHz CPU APAX-6572 APAX-5520/5620 APAX-5522 Intel Atom D510 1.66 GHz Marvel XScale PXA270 520 MHz Marvel XScale PXA270 520 MHz Memory 4G DDR3 DRAM 2 GB DDR2 DRAM Flash 32 MB, SDRAM 64MB Flash 32 MB, SDRAM 64MB Storage 2 x SD card slot 1 x CF slot (internal) 1 x CF slot 1 x CF slot (internal) VGA VGA VGA - 4 x USB 2.0 4 x USB 2.0 1 x USB 1.1 - - Mic in, Line in, Line out - - Fanless Fanless Fanless Fanless Local Display USB Ports Audio Cooling System Power Input Diagnostics LED 18 ~ 30 VDC 9 ~ 36 VDC 18 ~ 30 VDC 18 ~ 30 VDC Power, Battery, Run, Error Power, IDE, LAN, Serial Power, Battery, Run, Error Power, Battery, Run, Error Real-time Clock Yes Watchdog Timer Yes C/C++ library and .NET class library for C and .NET programming environment Control Software C/C++ library and .NET class library for C and .NET programming environment KW IEC 61131-3 SoftLogic programming tool Local Real-time I/O Modules 32 (max.)* Digital I/O Points 768 (max.) Analog I/O points Communication (Ethernet) Communication (Serial) 192 (max.) LAN Ports 2 Speed 3 10/100/1000 Mbps Protocol 2 10/100 Mbps COM 1 RS-232 RS-232/422/485 RS-485 RS-232 COM 2 - RS-232/422/485 RS-485 APAX-5620 only RS-232 COM 3 - - - - CAN Bus - - 2 APAX-5620 only - Modbus/RTU, CANopen (APAX-5620 only) Communication - - 2500 VDC (RS-485)/ 2500 VDC (CAN & RS-485) - Operating Temperature (when mounted vertically) -20 ~ 60°C -10 ~ 50°C -10 ~ 55°C -20 ~ 70°C Storage Temperature Environment 1/2 10/100 Mbps Modbus/TCP Protocol Isolation -40 ~ 70°C Relative Humidity 0 ~ 95 % (non-condensing) Vibration Protection IEC 60068-2-64/2-6: 2 Grms @ 5 ~ 500 Hz (Random, operating) 2 G @ 5 ~ 500 Hz (Sine, non-operating) IEC 60068-2-64: 2 Grms @ 5 ~ 500 Hz (Random, operating) IEC 60068-2-64/60068-2-6: 1 Grms @ 5 ~ 500 Hz (Random, operating) 2 G @ 5 ~ 500 Hz (Sine, non-operating) IEC 60068-2-64/60068-2-6: 1 Grms @ 5 ~ 500 Hz (Random, operating) 2 G @ 5 ~ 500 Hz (Sine, non-operating) Shock Protection IEC 60068-2-27: 30 G @ wall mount IEC 60068-2-27: 50 G @ wall mount IEC 60068-2-27: 20 G @ wall mount IEC 60068-2-27: 20 G @ wall mount APAX-5343 PWR-244 APAX-5343E APAX-5343E Power Supply Module (Optional) *APAX DI/O modules can use ID numbers 0 ~ 31, while AI/O modules and counter modules can only use ID numbers 0 ~ 15 11 C/C++ library and .NET class library for C and .NET programming environment KW IEC 61131-3 SoftLogic programming tool C/C++ library in embedded Linux RT Module Name APAX-5013 Description AI Channels Analog Input Analog Output APAX-5017 APAX-5017H APAX-5018 APAX-5028 8-ch RTD Module 12-ch AI Module 12-ch High Speed AI Module 12-ch Thermocouple Module 8-ch AO Module 8 12 12 12 - Input Type* RTD (2-wire or 3-wire) V, mV, mA V, mV, mA V, mV, mA, Thermocouple Sampling Rate (Samples/second) 50 Hz filter: 8 (Total**) 60 Hz filter: 10 (Total**) 12/120 (Total**) 1000 (per channel) 12 (Total**) - Input Resolution 16-bit 16-bit (voltage) 14 ~ 15-bit (current) 12-bit 16-bit (voltage) 14 ~ 15-bit (current, thermocouple) - Input Accuracy ±0.1 % of FSR ±0.1 % of FSR (Voltage) ±0.1 % of FSR (Voltage) ±0.1 % of FSR (Voltage) ±0.2 % of FSR (Current) ±0.2 % of FSR (Current) ±0.2 % of FSR (Current) Voltage Input - ±150 mV, ±500 mV, ±1 V, ±5 V, ±10 V 0 ~ 500 mV, ±10 V, 0 ~ 10 V ±50 mV, ±100 mV, ±500 mV, ±1 V, ±2.5 V - Current Input - ±20 mA, 0 ~ 20 mA, 4 ~ 20 mA 0 ~ 20 mA, 4 ~ 20 mA ±20 mA, 0 ~ 20 mA, 4 ~ 20 mA - Direct Sensor Input RTD (Pt-100, Pt-200, Pt-500, Pt-1000, Balco, Ni 518) - - Thermocouple (Type J, K, T, E, R, S, B) - Wire Burnout Detection All RTD range 4 ~ 20 mA 4 ~ 20 mA 4 ~ 20 mA and all Thermocouple range - AO Channels - - - - 8 Output Type* - - - - V, mA Output Resolution - - - - 14-bit Output Accuracy - - - - ±0.1 % of FSR Output Slew Rate - - - - 0.7 V DC/μs (per channel) Voltage Output - - - - ±2.5 V, ±5 V, ±10 V, 0 ~ 2.5 V, 0 ~ 5 V, 0 ~ 10 V Current Output - - - - 0 ~ 20 mA, 4 ~ 20 mA Short Circuit Protection - - - - Yes Fail Safe Value Weight - - - - Yes 170 g 170 g 175 g 170 g 175 g 3.5 W @ 24 VDC 3.5 W @ 24 VDC online online Operating Temperatrure -10 ~ 60°C (when mounted vertically) Storage Temperature -40 ~ 85°C Relative Humidity (non-condensing) General user manual - Power Consumption (typical) PAC - APAX Series / Selection Guide APAX-5000 I/O Modules 5 ~ 95% 2.5 W @ 24 VDC 4 W @ 24 VDC 3.5 W @ 24 VDC Isolation between channels and backplane 2500 VDC Power Supply Module (optional) APAX-5343E online online online *Each cahnnel can be configured with different type and range **Sampling rate value depends on used channel number. Example: Using 6 channels on APAX-5017, sampling rate for each used channel will be 12/6 = 2 samples/second. 12 PAC - APAX Series Selection Guide APAX-5000 I/O Modules Module Name Description DI Channels Input Type Digital Input APAX-5040 APAX-5045 APAX-5046/ APAX-5046SO APAX-5060 APAX-5080 APAX-5082 24-ch DI Module 24-ch DI/O Module 24-ch/20-ch DO Module 12-ch Relay Module 4/8-ch Counter Module 8-ch Pulse Width Modulation Module 24 12 - - 4 6 Sink or Source Load Sink or Source Load - - Source Load Sink or Source Load (Wet Contact) 24 VDC 24 VDC - - 24 VDC - Input Voltage Range (signal "0") -5 ~ 5 VDC -5 ~ 5 VDC - - 0 ~ 3 VDC -5 ~ 5 VDC Input Voltage Range (signal "1") 15 ~ 30 VDC -15 ~ -30 VDC 15 ~ 30 VDC -15 ~ -30 VDC - - 10 ~ 30 VDC 15 ~ 30 VDC -15 ~ -30 VDC Rated Input Current 4.4 mA (typical) 4.4 mA (typical) - - 10 mA (typical) 7.3 mA Input Filter 3 ms 3 ms - - 3 ms 3 ms Over Voltage Protection Yes Yes - - Yes 8 Channels - - - - 4 or 8 (depends on mode) Rated Input Voltage - - - - 24 VDC Output Voltage Range: 8 ~ 35 VDC Input Voltage Range (signal "0") - - - - 0 ~ 3 VDC - Input Voltage Range (signal "1") - - - - 10 ~ 30 VDC - - - - - Rated Input Current (signal *1): 5 ~ 15 mA (typical) Normal Output Current: 0.5A (per channel) Counting Range - - - - 32-bit + 1-bit overflow/underflow - Counter Frequency - - - - Counter Frequency: 1 MHz (max.) Pulse Frequency: 0 ~ 30kHz Counter Gate and Alarm Function - - - - Yes - Over Voltage Protection - - - - Yes - DO Channels - 12 24/20 12 4 6 Output Type - Sink Sink / Source Relay (Form A, SPST) Sink Sink Rated Output Voltage - 24 VDC 24 VDC 250 VAC, 30 VDC 24 VDC 8 ~ 35 VDC Rated Output Current (signal "1") - 0.5 A 0.5A / 1A 5A 0.5 A 0.5 A (per channel) Short Circuit Protection - Yes Yes - Yes - Thermal Shutdown Protection - Yes Yes - Yes - 160 g 165 g 165 g 195 g 170 g 165 g Weight Operating Temperatrure -10 ~ 60°C (when mounted vertically) Storage Temperature -40 ~ 85°C Relative Humidity (noncondensing) General Power Consumption (typical) 2 W @ 24 VDC 2.5 W @ 24 VDC 2.5 W @ 24 VDC Power Supply Module (optional) 2 W @ 24 VDC 2.5 W @ 24 VDC 2.5 W @ 24 VDC Yes (DO channel) Yes 2500 VDC Channel Status LED Fail Safe Value -40 ~ 70° C 5 ~ 95% Isolation between channels and backplane 13 NEW Rated Input Voltage Counter Input/ Pulse Width Current Output Digital Output NEW Yes (per channel) - Yes (DO channel) Yes Yes APAX-5343E PAC - ADAM Series Overview The ADAM-5000 series are suitable for basic and midlevel applications, and are designed to acquire data, and to monitor & control processes through multichannel I/O modules. Each system consists of two modular components, the system kernel (main unit) and the I/O modules. Each system is capable of handling 4 to 8 I/O modules. Depending on the layout and the number of I/O points required, you can configure an optimum system to suit your applications. PAC - ADAM Series / Overview ADAM-5000 Series 7-slot PAC ADAM-5560KW is designed to control tasks which need industrial PC computing performance with a PLC form factor and I/O module design. PC-based Controllers ADAM-5510 series offers 2 kinds of options, one is Ethernet-based and the other is RS-485 based. Ethernet based RS-485 based Note: Advantech also provides optional SoftLogic controller modules Remote I/O Systems Based on popular fieldbus data communication structure such as RS-485 & Modbus, ADAM-5000 series offers two different DA&C systems that allow field I/O devices to easily connect to PC network applications. Ethernet based RS-485 based 14 PAC - ADAM Series Selection Guide ADAM-5000 Controllers NEW System ADAM-5510 4-slot PC-based Controller with RS-485 (ADAM-5510M) Description 4-slot SoftLogic Controller with RS-485 (ADAM-5510KW) ADAM-5510E 8-slot PC-based Controller with RS-485 (ADAM-5510E) CPU RAM Flash ROM Flash Memory Flash Disk Real-time Clock Watchdog Timer COM1 COM2 COM3 (Programming) COM4 I/O Slots Power Consumption Isolation ADAM-5560CE/KW 4-slot PC-based Controller with Ethernet (ADAM-5510/TCP ) 8-slot PC-based Controller with Ethernet (ADAM-5510E/TCP) 7-slot PC-based Controller with Intel Atom CPU (ADAM-5560CE) 4-slot SoftLogic Controller with Ethernet (ADAM-5510KW/TCP) 8-slot SoftLogic Controller with Ethernet (ADAM-5510EKW/TP) 7-slot Micro PAC with Intel Atom CPU (ADAM-5560KW) Intel Atom Z510P 1 GB DDR2 SDRAM - ROM-DOS .NET Class Libraries (ADAM-5510M) KW MultiProg (ADAM-5510KW) RS-232 4 .NET Class Libraries (ADAM-5510E) WinCE 5.0 .NET Class Libraries (ADAM-5510/TCP) KW MultiProg (ADAM-5510KW/TCP) Yes Yes RS-232/485 RS-232 RS-485 RS-232 (TX, RX, GND) RS-232/485 8 4 4W 3,000 VDC I/O Module 3,000 VDC Max. Nodes Protocols Remote I/O Power Requirements Environment Operating Temperature Storage Temperature Humidity RS-232/RS-485 RS-232/485 RS-232/485 8 Power, CPU, Communication, Battery Yes, while on Yes RS-232/485 1,200 bps ~ 115.2 kbps 4,000 feet (1.2 km) N, 8, 1, 1 Power, User Defined Ethernet (RJ-45) 10/100 Mbps 150 m 32 32 User Defined, Modbus/RTU User Defined, Modbus/RTU 7 17W 2,500 VDC (COM2 RS-485) 1,500 VDC (COM1, COM3, COM4 RS-485) Communication Power Diagnosis Status Display Self Test Software Diagnosis Communication Network Speeds Max. Distance Data Format .NET Class Libraries (ADAM-5510E/TCP) KW MulitProg (ADAM-5510EKW/TP) eVC and .NET Class Libraries (ADAM-5560CE) KW MulitProg and ProConOS (ADAM-5560KW) 2,500 VDC (COM2 RS-485) Communication 15 ADAM-5510E/TCP 80188 640 KB 256 KB 256 KB 1 MB OS Control Software ADAM-5510/TCP 256 for Ethernet, 32 for RS-485 User Defined, Modbus/RTU, Modbus/TCP 256 for Ethernet, 32 for RS-485 User Defined, Modbus/RTU, Modbus/TCP Ethernet (2 x RJ-45) 10/100 Mbps 150 m 256 for Ethernet, 32 for RS-485 Modbus/RTU, Modbus/ TCP Modbus Device +10 ~ +30 VDC -10 ~ 70°C (14 ~ 158°F) -25 ~ 85°C (-13 ~ 185°F) 5 ~ 95% 0 ~ 55°C (32 ~ 131°F) Type PAC System Function ADAM-5560KW I/O Module ADAM-5013 ADAM-5017 Analog Input (AI) ADAM-5017H ADAM-5017P ADAM-5017UH ADAM-5018P Analog Output (AO) Digital Input (DI) ADAM-5024 ADAM-5051S ADAM-5053S ADAM-5056S Digital Output (DO) ADAM-5056SO ADAM-5057S Comm. • • • • • • - - - • • • - - - - - • • • • • • • • • • - • • • • • • • • • • • • • • • • • • • • • • - - • - - • • • • • • • • - - - - • • • • • • • • • • • • • • • • • • • • • • • • • • - - - - - - • - - • ADAM-5090 - • • - • • • - - - - - - • • • ADAM-5091 ADAM-5030 ADAM-5510M ADAM-5510E • • • • • • ADAM-5081 ADAM-5069 ADAM-5510/TCP ADAM-5510E/TCP 7-slot PC-based 4/8-slot PC-based 4/8-slot PC-based Controller with Controller with Controller with Intel Atom CPU Ethernet RS-485 - ADAM-5060 ADAM-5095 SD/USB 4/8-slot Softlogic Controller w/ Ethernet ADAM-5560CE ADAM-5080 ADAM-5055S Counter/ Frequency 7-slot Micro PAC 4/8-slot Softlogic with Intel Atom Controller w/ CPU RS-485 ADAM-5510KW/TCP ADAM-5510EKW/TP • • • • • ADAM-5050 Digital I/O Relay Output ADAM-5510KW ADAM-5510EKW PC-based Controller - PAC - ADAM Series / Selection Guide Controller Support Table 16 Selection Guide ADAM-5000 Remote I/O Systems System ADAM-5000/485 ADAM-5000E ADAM-5000L/TCP ADAM-5000/TCP 4-slot Distributed DA&C System for RS-485 8-slot Distributed DA&C System for RS-485 4-slot Distributed DA&C System for Ethernet 8-slot Distributed DA&C System for Ethernet CPU 80188 80188 RISC RAM - - Flash ROM (User AP) - - 512 KB OS - - Real-time OS Description Control Software .NET Class Libraries Watchdog Timer COM1/COM2) Yes RS-485 COM3 (Programming) I/O Slots RISC 4 MB RS-485 RS-485 (Modbus) TX, RX, GND - 4 8 Power Consumption 3W - 4 4 4.0 W 5.0 W Isolation Communication 2,500 VDC RS-485: 1,500 VDC Ethernet: 3,000 VDC 3,000 VDC Communication Power 3,000 VDC I/O Module 3,000 VDC Diagnosis Status Display Power, CPU, Communication Power, CPU, Error Diagnostic, Communication Self Test Yes, while on Software Diagnosis Yes Communication Interface RS-232/485 (2-wire) RS-232/485 (2-wire) Ethernet Speeds (bps) 1,200, 2,400, 4,800, 9,600, 192 K, 38.4 K, 57.6 K, 115.2 K 1,200, 2,400, 4,800, 9,600, 19.2 K, 38.4 K, 57.6 K, 115.2K 10 M, 100 M Max. Distance 4,000 feet (1.2 km) 4,000 feet (1.2 km) 100 m without repeater Advantech protocol: N, 8, 1 Modbus protocol: N, 8, 1 N, 8, 2 E, 8, 1 O, 8, 1 Advantech protocol: N, 8, 1 Modbus protocol: N, 8, 1 N, 8, 2 E, 8, 1 TCP/IP Data Format Max. Nodes Protocols Remote I/O Power Requirements 128 128 Depend on IP address ADAM ASCII/Modbus Protocol ADAM ASCII/Modbus Protocol Modbus/TCP - - 20 nodes Modbus devices +10 ~ +30 VDC Environment Operating Temperature -10 ~ 70°C (14 ~ 158°F) Storage Temperature -25 ~ 85°C (-13 ~ 185°F) Humidity 17 5 ~ 95% Remote I/O System Function Analog Input (AI) Analog Output (AO) Digital Input (DI) Digital Output (DO) Counter/ Frequency ADAM-5000E ADAM-5000L/TCP ADAM-5000/TCP 4-slot Distributed DA&C for RS-485 8-slot Distributed DA&C for RS-485 4-slot Distributed DA&C for Ethernet 8-slot Distributed DA&C for Ethernet • • • • • • • • I/O Module Description ADAM-5013 3-ch RTD Input ADAM-5017 8-ch AI ADAM-5017P 8-ch AI w/ Independent Input Range • • • • ADAM-5017H 8-ch high Speed (1K) AI • • • • ADAM-5017UH 8-ch Ultra high Speed (200K) AI • • • • ADAM-5018 7-ch Thermocouple Input • • • • ADAM-5018P 7-ch Thermocouple Input w/ Independent Input Range • • • • ADAM-5024 4-ch AO • • • • ADAM-5051 16-ch DI ADAM-5051D 16-ch DI w/ LED ADAM-5051S 16-ch Isolated DI w/ LED ADAM-5052 8-ch Isolated DI w/ LED ADAM-5056 16-ch DO ADAM-5056D 16-ch DO w/ LED ADAM-5056S 16-ch Isolated DO w/ LED • • • • • • • • • • • • • • • • • • • • • • • • • • • • ADAM-5056SO 16-ch Source Type Isolated DO w/ LED • • • • ADAM-5050 16-ch Universal Digital I/O • • • • ADAM-5055S 16-ch Isolated Digital I/O w/ LED • • • • ADAM-5060 6-ch Relay Output • • • • ADAM-5069 8-ch Power Relay Output w/ LED • • • • ADAM-5080 4-ch Counter/Frequency • • • • ADAM-5081 4-ch High Speed Counter/ Frequency • • • • Digital I/O Relay Output ADAM-5000/485 PAC - ADAM Series / Selection Guide Remote I/O System Support Table 18 PAC - ADAM Series Selection Guide ADAM-5000 I/O Modules ADAM- ADAM5013 5017 Module Resolution Input Channel Sampling Rate ADAM5017H ADAM5017UH ADAM5018 ADAM5018P ADAM5024 ADAM5050 ADAM-5051/ ADAM-5051D/ ADAM-5051S ADAM5052 ADAM5053S 16 bit 16 bit 16 bit 12-bit 12 bit 16 bit 16 bit - - - - - 3 8 8 8 8 7 7 - - - - - 10 100 (depending on the performance of client server and controller) 200K 10 10 - - - - - - - - - - - - - - - - - - - - 10 10 - ±150 mV ±500 mV ±15 V ±250 mV, ±10 V ±500 mV, ±150 mV ±5 V ±1 V, ±5 V, ±500 mV ±1 V ±10 V, ±10 V ±1 V 0 ~ 150 mV 0 ~ 500 mV, 0 ~ 10 V ±5 V 0 ~ 500 mV 0 ~ 1 V, ±10 V 0~1V 0 ~ 5 V, 0~5V 0 ~ 10 V 0 ~ 10 V 0 ~ 15 V Current Input - ±20 mA ±20 mA, 4 ~20 mA Direct Sensor Input Pt or Ni RTD - - - - - - - - - - - 12 bit - - - - - - - - - - - 0 ~ 10 V - - - - - - - - - - - 0 ~ 20 mA 4 ~ 20 mA - - - - - - - - - - - 16/ 16 with LED/ 16 with LED - 32 - - - - - - - - - 8 - 2,500 VDC (5051S) 5,000 VRMS 2,500 VDC Analog Input (AI) Voltage Input Resolution Voltage Analog Output Output (AO) Current Output Digital Input Digital Channels I/O Digital Output Channels Isolation 19 ADAM5017P 3,000 3,000 VDC 3,000 VDC VDC ±15 mV ±15 mV ±50 mV ±50 mV ±100 mV ±100 mV ±500 mV ±500 mV ±1 V ±1 V ±2.5 V ±2.5 V 0 ~ 20 mA, 0 ~ 20 mA ±20 mA 4 ~ 20 mA 4 ~ 20 mA 3,000 VDC 4 ~ 20 mA J, K, T, J, K, T, E, R, S, B E,R, S, B 3,000 VDC 3,000 VDC 3,000 VDC 3,000 VDC 16 DI/O (bit-wise selectable) - ADAM5056/ ADAM5056D ADAM5056S/ ADAM5056SO ADAM5057S ADAM5060 ADAM5069 ADAM5080 ADAM5081 ADAM5090/ ADAM5091 ADAM5095 Digital Input Channels Digital I/O 8 w/LED - - - - - - - - - Digital Output Channels 8 w/LED 16 w/LED (5056D) 16 w/LED 32 6 relay (2 form A/ 4 form C) 8 power relay (form A) - - - - Channels - - - - - - 4 - - Input Frequency - - - - - - 5000 Hz (max) 8 5 Hz ~ 1 MHz max. (frequency mode) 1 MHz max. (counter mode) - - Frequency, Up/Down, Bidirection, up, A/B Phase, Counter - - Counter (32-bit) Mode COMM. Isolation - - - - - - Frequency, Up/Down Counter, Bidirection Counter Channels - - - - - - - - 4 2 Type - - - - - - - - RS-232 CAN 2,500 VDC - 2,500 VDC 2,500 VDC - 4,000 VRMS 1,000 VRMS 2,500 VDC - 1,000 VDC PAC - ADAM Series / Selection Guide ADAM5055S Module ADAM-5000/TCP support GCL function GCL (Graphic Condition Logic) gives Ethernet I/O modules simple control ability. Users can define the control logic rules through graphical configuration environment in ADAM.NET Utility, and download defined logic rules to ADAM Ethernet based I/O. Now ADAM-5000/TCP can also support this function. Through this function, ADAM-5000/TCP has the ability to execute the simple logic rules automatically just like a standalone controller. For each ADAM-5000/TCP, 32 logic rules can be defined. In the configuration environment of ADAM.NET Utility, 4 graphic icons show the 4 stages of one logic rule: Input, Logic, Execution and Output. (Refer to figure below). Users can simply click on each icon and one dialog window will pop-up for user to configure each stage. After completing all configurations, users can click one button to download the defined logic rules to the specific Ethernet I/O module. M ADA ility T ut .NE Input Logic Execution Output DI3 DO2 DI4 AO2 AI0 Msg Analog Input OR Message Analog Input Diginal Input Counter Frequency Timer Internal Register AND OR NAND NOR Analog Output Digital Output Counter Start Counter Stop Pulse Output Message Other Rule Internal Register Execution Time 20 Software SoftLogic Programming Software KW MULTIPROG IEC-61131-3 SoftLogic Control Software Key Features: • Online program download • Intuitive programming with a clear project structure • Cross-compiling: FBD, LD and IL can be cross-compiled to each other Introduction: Advantech’s PAC solution leverages KW Multiprog and ProConOS as the development tool and SoftLogic control kernel. Users can easily leverage the control know-how into different control platforms to meet versatile automation projects needs. Multiprog supports all IEC 61131-3 programming languages. Depending on the task handled, your experience and company standards, you may choose one of the five standardized programming languages. You can easily achieve real-time performance without additional programing. Advantech’s long-term experience in the automation industry guarantees you a sophisticated software product. IEC-61131-3 Programming Languages Support Batch Control Function Blocks • Instruction List (IL) KW Multiprog also supports Batch control function blocks which shall be applicable in IEC 61131-3 languages. • Structured Text (ST) • Sequential Function Chart (SFC) • Function Block Diagram (FBD) • Ladder Diagram (LD) 21 C/C++ and .NET Class Libraries API for VC/C++ and .NET development environment Software PC-based Programming Software Key Features: • Complete PC-based open platform • Multiple built-in libraries for industrial tasks to shorten development time • Various C/C++ and .NET examples for reference Introduction: APAX-5000 series offers a complete PC-based open platform with Application Programming Interface (API). With C/C++ libraries and .NET class libraries provided by Advantech, programmers can develop their own programs for industrial control and automation tasks, involving I/O control, communication, SQL and scheduling. Plenty of C/C++ and .NET examples save programmer learning time, helping save programmers’ development and effort to shorten time to market. HMI/SCADA Software Advantech WebAccess Browser-based HMI/SCADA Software Key Features: • View, control, configure system remotely over Intranet or Internet using ordinary Web browser • Supports vector-based graphics • Use the open standard programming TCL, JScript or VB script Introduction: Advantech WebAccess is browser-based software package for human-machine interfaces (HMI) and supervisory control and data acquisition (SCADA). All the features found in conventional HMI and SCADA software packages are available in an ordinary browser including Animated Graphics Displays, Real-time Data Control, Trends, Alarms and Logs. WebAccess is based on standard Internet architecture, its basic components include SCADA Node, Project Node, Client and Thin Client. Web-browser Client to View and Control Using a standard Web browser, users can view and control automation equipment used in industrial, manufacturing, process and building automation systems. Data is displayed to users in real-time with dynamically updated graphics using full-motion animation. Historical and Real-time Trending, Data Logging and Centralized Logs Each tag is logged to a separate file on the SCADA node, and user can view the real-time and historical data from the historical trend. Besides, new tags can be added to a historical trend display without losing history of other tags. Real-time data, alarms and events from all nodes are logged to central ODBC database. Scheduler and Report The Scheduler provides control and changes setpoint status based on time and date. Lights, fans, and HVAC equipment are turned on and off based on the time, day of week and date. The Scheduler is also used in process control and manufacturing applications. All these schedule configurations can be modified remotely through Internet. 22 Target Applications Greenhouse Control Solution Agricultural Automation The system integrator adopted Advantech’s APAX-5000 series programmable automation controllers to build the control platform, coupled with Advantech WebAccess HMI/SCADA software, to achieve cloud monitoring. The staff of the orchid field can monitor important data anytime via smart phone, iPad, and other handheld devices, and control the growth and flowering conditions. System Requirements PAC Systems (Programmable Automation Controller) with both PLC programming capabilities and PC functions is a better choice. The environmental control of the Orchid greenhouse switches on and off devices like fan, shade net, cooling/heat pump, liquid flow control, water-cooling wall etc. It is controlled by a control panel of electric controllers, and is driven by a motor, to adjust the greenhouse temperature, humidity, and other environmental conditions to the set parameters. Therefore, a PAC greenhouse environmental control system requires the following devices: •Sensors to detect environmental conditions such as temperature and humidity inside and outside the greenhouse, sunshine, wind direction and speed etc. •Control components to execute commands, to control fans, shades, nets, water walls, liquid flow, and other equipment. •A control host which can analyze and compute, connecting sensors, control components, electric equipments, and office computers. •HMI/SCADA software to input control parameters from computer, with the abilities of database analysis and remote monitoring. Project Implementation 23 APAX-5620 APAX-5017 APAX-5028 APAX-5045 APAX-5002 PAC with Marvel XScale CPU, CAN, KW 12-ch Analog input Module 8-ch Analog Output Module 24-ch Digital Input/Output Module 2-slot Backplane Module Advantech WebAccess Browser-based HMI/ SCADA Software The Forcing Greenhouse uses an Advantech APAX-5620 programmable controller as a control host to connect the APAX-5017, APAX5028, APAX-5045, and other I/O modules, to attach to the remote sensors and control components via cables, and to connect to expansion modules and electric controllers via a network cable. The above devices form a complete automation and control architecture. With Advantech APAX controllers and WebAccess software, the staff of the orchid farm can set the greenhouse’s environment control parameters with an easy-to-use graphical interface in the computer and network environment. Advantech’s APAX-5000 series have the advantage of saving wiring costs and being of a low cost.The APAX-5620 control host connects to the office PC via a network cable, and connects to the cloud via wireless transmission. For monitoring orchid greenhouse conditions and data, the staff only needs to download and install Advantech App on a smart phone or iPad. Target Applications System Description Conclusion The automated greenhouse control system with Advantech APAX controllers and WebAccess software has the advantages of being low cost and high scalability. Users can easily control and monitor through a computer and network environment, and also achieve cloud monitoring. By using an automated greenhouse environmental control system, farmers can effectively control the production period and adjust their yield. System Diagram PID control loop x 10 APAX-5620 APAX-5017 APAX-5028 Sunshade APAX-5045 Sprinklers Temperature sensor Hygrometer Pump Fan 24 Target Applications Water Supply System for Fish Hatch Farm Water Management Automation By planning and building seawater supply facilities in particular production areas, clean seawater can be directed into fish farms. Coupled with advanced technology, water supply systems monitor the water supply and electrical power facilities to ensure a steady quality and quantity of water supply. Through the use of a fiber-optic network and a user-friendly interface, management staff can remotely monitor onsite conditions, ensuring that fish farms maintain in the best conditions for fish breeding. System Requirements The monitoring system must use redundant architecture to ensure a stable water supply for protecting the species with high economic value from death of suffocation due to water, power outages, and other issues. At the same time, one of the necessities is rugged hardware to withstand strong wind, salty and humid conditions, and huge outdoor temperature differences between day and night. Furthermore, in order to maintain transmission quality over a long distance, the project adopts an optical network to provide fast transmission rates and simultaneously reduce noise interference. The switches must also support a specific protocol to facilitate user management. The software must allow onsite management staff and local government to monitor the status of fish production area all the time, so HMI/SCADA software, with an easy-to-use user interface, is an essential feature of this project. Project Implementation Advantech WebAccess Browser-based HMI / SCADA Software 25 APAX-5620 APAX-5040 APAX-5060 APAX-5017 PAC with Marvel XScale CPU, CAN, KW 24-ch Digital input Module 12-ch Relay Output Module 12-ch Analog input Module APAX-5028 APAX-5013 EKI-4654R EKI-7659C 8-ch Analog Output Module 8 -ch RTD Module 24 FE + 2 SFP (Mini-GBIC) Managed Redundant Ethernet Switch 8 +2 G Combo Port Gigabit Managed Redundant Industrial Ethernet Switch To meet the requirements of Easy Control Technology, Advantech provided the APAX-5620KW programmable automation controller (PAC) with a variety of APAX digital and analog I/O modules (including the APAX-5040, APAX-5060, APAX-5017, and APAX-5028), to build a redundant system architecture for monitoring electric gate and grit removal equipment and control pumps, pressure, water level, flow, electric butterfly valve, etc. The same configuration was also used for monitoring the power generator and power distribution panel in the power system. Advantech WebAccess HMI/SCADA software were installed in the central control room of the building. Its easy-to-use user interface provides management staff with dynamic graphics display and real-time data control. In addition, Advantech also provided the EKI4654R and EKI-7659C industrial-grade switches, supporting the Simple Network Management Protocol (SNMP). Through these highperformance Ethernet switches, the onsite hardware devices of this project seamlessly connect with the control room monitoring system, to ensure the quality of transmission. Target Applications System Description Conclusion With the dwindling resources of marine fisheries, the aquaculture industry is booming. The agricultural and fishery government departments actively promote policies like reducing the over-pumping of groundwater and farming with seawater instead of fresh water. In order to ensure farming operations can run smoothly in the production area, continuous monitoring of the seawater supply is an indispensable measure. Easy control technology with sophisticated experiences in a variety of water treatment projects, coupled with Advantech complete product lines, provided a redundant mechanism and a stable solution from a single supplier. Because WebAccess HMI/SCADA software, and APAX and EKI series of hardware products can be easily implemented and maintained, with a friendly HMI interaction and other characteristics, this monitoring solution achieves optimized results. System Diagram 26 Target Applications Vessel Alarm Monitoring & Management System Marine Automation While the world’s shipping industry puts emphasis on shipping safety, reliability, and economy, the requirement of ship equipment control is also getting higher. Ship control technology is developing toward the trend of integrated automation, which is achieved by a multi-functional integrated system including the cabin automation, navigation automation, machinery automation, and loading automation. Sub-control systems are based on ship type and degree of automation, including remote control host, cabin monitoring and alarm, power management, valve control, water-level telemetry, ballast control, and automatic navigation. System Requirements The ship integrated platform management system adopts 1000Mb ring-based Ethernet or 100Mb star-based Ethernet network, using computer software system as the core to integrate the original independent monitoring alarm system, power management system, valve remote control system, water-level telemetry system, deck mechanical control systems, video monitoring system, remote wireless transmission system, and other subsystems through a reliable network. While maintaining independent subsystems, it integrates the functions of subsystems as a whole to achieve ship data sharing, in order to ensure ship information transmission for efficient control and management. Project Implementation 27 ADAM-5560 APAX-5620 ADAM-5091 ADAM-5095 7-slot Micro PAC with Atom CPU PAC with Marvel XScale CPU, CAN, WinCE 4-port RS-232 Module 2-port CAN Module with Isolation Protection WOP-2070 UNO-2178 7” WVGA Operator Panel with WebOP Designer Software Intel® Atom™ D510 Automation Computers Advantech WebAccess Browser-based HMI/SCADA Software EKI-7659 8+2G Combo Port Gigabit Managed Redundant Industrial Ethernet Switch This case study used the EKI-7659 to form a ring-based fiber-optic backbone network. APAX-5620 and ADAM-5560 were installed in cabins to control various subsystems, to monitor intelligent devices through extended serial ports and CAN ports, and to complete logic control and information and data storage in the case of communication interrupt. WOP achieved remote alarm function, and WebAccess Professional configuration software ran on UNO-2178 rugged computer platform to collect, monitor, store, and display data. The above can add redundancy based on needs. Target Applications System Description Conclusion Advantech PAC perfectly combines strong reliability, robust control performance, flexible I/O topology, and excellent environment adaptability. Coupled with other Advantech automation products, it forms complete integrated solutions to assist customers in easily creating ship integrated platform management systems. System Diagram 28 Target Applications Advanced Control Solution for Continuous Casting Machines Steel Process Automation A renowned steel factory in Asia planned to improve its Distributed Control System (DCS) of high temperature furnaces process as well as addressing the problem of insufficient accuracy. However, most well-known international equipment suppliers can not provide a satisfactory solution and local maintenance because the project needed new technologies to more accurately control equipment operations. By implementing Advantech’s automated monitoring and control solution, steel factories can not only improve the manufacturing processes but can also allow users to add additional functions to the existing system so as to make sure the operation runs at high efficiency. System Requirements The major requirement is to enhance the billet surface quality and dynamic mold level control based on the original framework. Apart from software, the improvement of the continuous casting process needed to come with powerful and robust devices to provide reliable system operation, the models were required to: support Microsoft operating systems to easily develop customized programs; have better CPU performance to run software; offer various I/O interfaces and expandable connections to meet the required functions; have a wide operating temperature range and anti-interference ability to resist harsh industrial and high electromagnetic environments. Project Implementation TPC-1571 APAX5571XPE Touch Panel Computer With Intel Atom Dual Core Processor 29 PACs with Intel Celeron M CPU APAX-5017H APAX-5017 12-ch High Speed Analog input Module 12-ch Analog Input Module APAX-5028 APAX-5040 APAX-5046 APAX-5620 APAX-5343E 8-ch Analog Output Module 24-ch Digital Input Module 24-ch Digital Output Module PAC with Marvel XScale CPU, CAN, WinCE Power Supply for APAX Expansion Module Advantech proposed the TPC-1571 Touch Panel Computer, embedded in the electrical cabinet, to be used as the HMI for users to communicate with the APAX-5571XPE Programmable Automation Controller (PAC) and a variety of APAX-5000 I/O modules (APAX5017H, APAX-5028, APAX-5040 and APAX-5046). The APAX models are to be used as a compensator in order to provide the stabilization of the molten steel in the mold of a continuous casting machine. As for the second subsystem, the APAX-5620 RISC-based controller is responsible for executing hydraulic cylinder control tasks by connecting to different APAX-5000 I/O modules (APAX-5017, APAX-5040, APAX-5046 and APAX-5343E). By providing a CAN bus communication interface, the APAX-5620 can monitor the steel’s thickness via a CANopen sensor. Advantech’s controller and modules support wider operating temperatures to ensure that devices would not be damaged by high temperatures since the control box has to be installed next to the machine and the field temperature is often above 50˚C. Target Applications System Description Conclusion In order to ensure the competitive edge of the steel plant, production routes have to be optimized by constantly improving manufacturing technologies. Advantech offers a cost-effective solution to control and monitor steel manufacturing process through comprehensive product lines with excellent features. The customer has selected Advantech as the tier-one supplier due to the excellent results to effectively improve the quality of the steel billet. Meanwhile our technical support and global services also enable customers to promote this solution to other countries with more advantages. System Diagram TPC-1571 APAX-5620 APAX-5571XPE APAX-5017H APAX-5040 APAX-5028 APAX-5046 Dynamic Mode Level Control APAX-5017 APAX-5040 APAX-5046 Pressure Sensor Motor Valve APAX-5343E Continuous Casting Machine 30 Target Applications Expressway Tunnel Monitoring System Transportation Automation This expressway tunnel monitoring system utilizes a distributed network control architecture, including Ethernet switches, a zone controller and a local controller. The ultra-compact and high cost-performance controller greatly simplifies system architecture and connection. System Requirements Tunnels can be classified into four categories by length: short tunnels (L<250m), middle long tunnels (250m<L<1000m), long tunnels (1000m<L<3000m) and super long tunnels (L>3000m). The longer the tunnel, the more monitoring devices are needed. According to the sub-systems, the tunnel monitoring system can be divided into: the lighting system, a ventilating system, traffic guidance system, CCTV system, fire alarm system, fire control system, emergency telephone system, broadcasting system, and additional tertiary tasks. The tunnel monitoring system can be classified into four groups by device: testing devices, controlling devices, display devices and communication devices. Testing devices include fire-alarm probes, vehicle detectors, COVI, visibility sensors, and wind sensors. Controlling devices include a traffic area controller, illuminated area controller, and ventilated area. Display devices include a computer workstation, large-scale monitor, and solar alarm. Finally the communication devices include switches, hubs, serial signal transmission equipment, optical transmitter and receiver. Project Implementation 31 EKI-7659C APAX-5343E APAX-5520KW APAX-5017 APAX-5018 APAX-5040 APAX-5060 8+2G Combo Port Gigabit Managed Redundant Industrial Ethernet Switch Power Supply for APAX Expansion Modules Micro PAC with Marvel XScale CPU 12-ch Analog Input Module 12-ch Thermocouple Input Module 24-ch Digital Input Module 12-ch Relay Output Module The zone controllers are used to collect information from field testing devices, process the information and send the information to the local control center. Control commands from the local control center are then sent to the zone controllers in order to directly control the corresponding devices. If the connection between the local control center and zone controllers is broken, the zone controllers can independently control field devices. Therefore, the zone controllers must be highly reliable. Advantech PAC is used as tunnel monitoring zone controller (APAX-5520KW). It supports backup functionality. Each controller offers serial port to communicate with other industrial devices. APAX high-performance I/O modules could meet signal processing commands of monitoring system. Every module is stacked and provides multiple functionality and program capacity, and is easy to detach and maintain. Target Applications System Description Conclusion APAX-5520KW can be simply used as the backup zone controller, concentrating on I/O process. In this way, it will not be disturbed by any other task and will achieve the most efficient and real-time control capability. APAX-5570XPE/5571XPE installed at central control room can process other tasks, such as HMI/SCADA, process, database, data log and communication with other systems. This architecture ensures system reliability, because APAX-5520KW could continuously implement I/O tasks without disturbing by other tasks running on APAX-5570XPE/5571XPE. System Diagram 32 Target Applications Security Facility Monitoring Solution Telecom Facility Automation In less stable parts of the world, air raid siren control systems are an essential part of life. The air raid systems are frequently installed in police stations and are typically sounded to warn of air raids or missile attacks on civilian population. Due to advances in technology, there has been a steady increase in the techniques that can be used to improve the system. But, to ensure that the system is working it needs to be continually monitored and to improve the monitoring of their systems a national defense agency is planning to upgrade its aging system by using LAN, Microware , UHF and VHF communication as well as choosing Advantech’s real-time monitoring solution to supervise and manage those vital facilities. System Requirements Because air defense concerns people’s lives and property, security and warning networks must cover the most of a country’s cities and towns, this new system adopted a multi-layer framework to control the air-raid sirens. The total number of alarm station site is over 1000, and includes a Main Control Center, Regional Control Center, Civil Defense Control Center and Alarm Station. Despite the equipment being on standby in peacetime, authorities have to be confident that each center or station is working normally. Therefore the facilities and the operating environment in the machine room have to be remotely monitored all the time. Project Implementation 33 USB-4604 APAX-5570 APAX-5520CE APAX-5017 APAX-5040 APAX-5060 4-port RS232 to USB PACs with Intel® Celeron® M CPU Micro PAC with Marvel XScale CPU 12-ch Analog Input Module 24-ch Digital Input Module 12-ch Relay Output Module Advantech implemented a modular design to leverage the functionality of a range of APAX series products. The APAX-5570, PC-based Controller with Intel Celeron M CPU, is used as a compact controller to monitor the conditions of various facilities in the Main Control Center (including temperature, humidity, fire smoke detector, air-conditioning, dehumidifier, UPS, CCTV, and UHF/VHF wireless device) by inserting an APAX-5520 into an APAX-5570 it operates as a Backup controller. In this architecture, the APAX-5520 focuses on the input/ output control and monitoring for APAX-5000 IO modules, featuring real-time control performance; the APAX-5570 is in charge of other tasks which needs higher computing ability for databases and communication. Such dual CPU architecture can ensure system reliability so if one of them has anything wrong, the other can take over. The APAX-5520 can also be used as a standalone controller by using a range of integrated diverse communication interfaces or digital/ analog IO modules to transmit telemetry data to a master system and by receiving commands from the master supervisory system to control connected objects. As a Remote Terminal Unit (RTU) with excellent integration ability, the APAX-5520, through its low power consumption, fanless mechanism, and high degree of interface connectivity is suitable for simple warning stations or remote areas. Target Applications System Description Conclusion Compared to the old system, without any equipment status monitoring functions, adding Advantech’s real-time monitoring system enables proper management for each station and control center by collecting a diverse range of information and remotely controlling numerous devices. For this air-raid siren control system, there are more than a thousand hosts (ACP and APAX) and a variety of modules to be applied. Thanks to Advantech’s modular design, the monitoring system can be integrated with any other devices as a powerful backup platform but also can be used for distributed deployment as an independent controller to satisfy the needs of different stations while achieving the space-saving and high-efficiency goal. System Diagram Central Control Room • Site 11 APAX-5520 • Ethernet • Site 3 Site 2 Radio modem Microwave Communication System USB-4604 Communication Serial Port UHF VHF RS-232/485 Radio modem APAX-5570XPE Communication Controller Microwave Communication System USB-4604 4-port Serial to USB Converter APAX-5520CE Backup Control CPU APAX-5017 12-ch Analog Input Module Temp,V.A APAX-5040 24-ch Digital Input Module APAX-5570 UHF VHF RS-232/485 Radio modem USB-4604 4-port Serial to USB Converter APAX-5520CE Backup Control CPU APAX-5060 12-ch Relay output Module APAX-5017 12-ch Analog Input Module APAX-5040 24-ch Digital Input Module APAX-5060 12-ch Relay output Module Temp,V.A 34 Target Applications Traffic Control System Railway Signaling The project has been realized by a leading Italian company in Civil Engineering and Network Engineering sectors, and at the cutting-edge in the innovative service development and solutions in the Telecommunications, Transport, Energy and Technological markets. This company has 4000 worldwide employees and an international presence; it has implemented projects almost in all the continents, from Europe to Latin America, from the Middle East to Africa, and in order to meet the need for international presence in a globalized market today operate also in Libya, Arab Emirates and Saudi Arabia. System Requirements When assessing the various companies for this project our customer had several requirements that needed to be met. For their trackside control they required that the modules were flexible enough to adapt to the different needs and requirements of the various sites; fail-safe modules were essential to ensure that their wouldn’t be the possibility of a failure anywhere on the network; state-of-the-art devices were required so that they could be programmed quickly using the most up to date languages. Advantech’s solution was to fully integrate their products with the customer’s existing black box, called ACEI. ACEI (Central Electrically Controlled Shunting) is a system of centralized control of switches, signals, level crossings, maneuvering signals and everything required for the operation of the railway station and signals are sent from the monitoring equipment to the ACEI and through the APAX modules back to the control room where the data is displayed. Project Implementation 35 APAX-5570 EKI-2528 EKI-4654R APAX-5013 APAX-5060 APAX-5045 APAX-5080 PACs with Intel® Celeron® M CP 8-port Unmanaged Industrial Ethernet Switch 24 FE + 2 SFP (MiniGBIC) Managed Redundant Ethernet Switch 8-ch RTD Module 24-ch Digital Input/Output Module 4-ch AB Encoder Input Module 12-ch Relay Output Module The client installed multiple APAX and EKI modules in a cabinet next to the ACEI equipment, at the periphery of each station and in each cabinet are two individual sets of APAX controllers in a redundant master/slave configuration. Data is acquired by the master controller, while slave system remains in stand-by mode so that in the event of failure the slave system seamlessly takes over operation thereby ensuring continuous system availability. Advantech’s APAX modules have made the commissioning of the peripheral post more simple and reliable. This provides the operator with a simple way to locally connect - via a notebook with the railway station software - having the ability to view the data exchange and the status of the station. Tests are performed locally and the operator can directly check the correct behavior of the field feedback. As a result, the logic is somewhat simplified. The modules are hot-swappable and in the case of maintenance of a single module, the system continues to operate thereby improving the MTTR value. APAX’s modularity allowed the customer to realize different devices for different plants even in the same plant. This also allows the system to be expandable and provides the possibility to add other I/O modules to make measurements in the field for example, the output current provided by an engine (diagnostic data). As a result, software reusability permits the reduction of the costs of new software development with a user friendly programming environment and plug & play functionality. Target Applications System Description Conclusion With their reputation for high quality and availability, Advantech devices have been used in the Italian railway signaling market for many years, thereby helping their trains run on time. Advantech’s product portfolio allowed our customer to use the most convenient architecture depending on the application and a local presence allowed the client to work with local engineers to define the most effective configuration and maintain a fluid relationship at all stages of the process. System Diagram SuperVisor Station SCADA node Control room • Site 50 • • Site 3 Etherent Site 2 Site 1 EKI-4654R Remote IO ACEI apparatus Field APAX-5570 Local Aux. IO Controller APAX-5570 Unmanaged Switch Local Aux. IO 36 Ordering Information Ordering Information ADAM Series Programmable Automation Controller (PAC) Digital Input ADAM-5560KW Micro PAC w/ GX2, KW, 7-slot ADAM-5050 16-ch Universal Digital Input/Output Module ADAM-5510KW 4-slot PC-based SoftLogic Controller ADAM-5051 16-ch Digital Input Module ADAM-5510KW/TCP 4-slot Ethernet-enabled SoftLogic Controller ADAM-5051D 16-ch Digital Input Module w/ LED ADAM-5510EKW/TP 8-slot Ethernet-enabled SoftLogic Controller ADAM-5051S 16-ch Isolated Digital Input Module w/ LED ADAM-5052 8-ch Isolated Digital Input Module ADAM-5053S PC-based Controller 32-ch Digital Input Module ADAM-3920 20-pin Flat Cable Wiring Board PCL-10220 40-pin IDC to two 20-pin IDC cable, 1 m ADAM-5560CE 7-slot PC-based Controller w/ Atom CPU ADAM-5510/TCP 4-slot PC-based Controller w/ Ethernet ADAM-5510E/TCP 8-slot PC-based Controller w/ Ethernet ADAM-5510M 4-slot PC-based Controller w/ RS-485 ADAM-5510E 8-slot PC-based Controller w/ RS-485 ADAM-5056 16-ch Digital Output Module ADAM-5000L/TCP 4-slot Ethernet-based Distributed DA&C System ADAM-5056D 16-ch Digital Output Module w/ LED ADAM-5000/TCP 8-slot Ethernet-based Distributed DA&C System ADAM-5056S 16-ch Sink Type Iso. DO Module w/ LED ADAM-5000/485 4-slot Distributed DA&C System for RS-485 ADAM-5056SO 16-ch Source Type Iso. DO Module w/ LED ADAM-5000E 8-slot Distributed DA&C System for RS-485 ADAM-5057S 32-ch Digital Output Module Communication ADAM-5090 4-port RS-232 Module ADAM-5091 4-port RS-232 Module w/ Share Interrupt ADAM-5095 2-port CAN Module w/ Isolation Protection (for ADAM-5560CE only) Digital Output ADAM-3920R 20-pin Flat Cable Wiring Relay Board PCL-10220 40-pin IDC to two 20-pin IDC cable, 1 m ADAM-5060 6-ch Relay Output Module ADAM-5068 8-ch Relay Output Module ADAM-5069 8-ch Power Relay Output Module w/ LED Digital Input/Output Analog Input ADAM-5055S ADAM-5013 3-ch RTD Input Module ADAM-5017 8-ch Analog Input Module ADAM-5017P 8-ch Analog Input Module w/ Ind. Input Range ADAM-5017UH 8-ch Ultra High Speed Analog Input Module ADAM-5018 7-ch Thermocouple Input Module ADAM-5018P 7-ch Thermo. Input Module w/ Ind. Input Range ADAM-5024 37 Counter/Frequency ADAM-5080 4-ch Counter/Frequency Module ADAM-5081 4-ch High Speed Counter/Frequency Module Specific Modules ADAM-5030 Analog Output 4-ch Analog Output Module 16-ch Isolated Digital I/O Module w/ LED 2xSD, 2xUSB Storage Module Power Supply PWR-242 DIN-rail Power Supply PWR-243 Panel Mount Power Supply PWR-244 Panel Mount Power Supply Controller APAX-6572 Power Supply PAC with Intel Atom D510 CPU PAC softlogic option (for CTOS only) APAX-5343 Power Supply for APAX-5570/5580 Series APAX-5343E Power Supply for APAX Expansion Module SQF-P10S2-8G-ETE Suggested CF 8G CF NR, DMA (-40 ~ 85°C) 2070012262 WinCE image with KW support for APAX-6572 Backplane 2010000007 License Agreement for KW ProConOS Embedded APAX-5001 1-slot Backplane Module APAX-5002 2-slot Backplane Module with RJ-45 port PC-base controller option (for CTOS only) SQF-P10S2-16G-ETE Suggested CF 16G CF NR, DMA (-40 ~ 85°C) APAX-5002L 2-slot Backplane Module 2070012263 WES2009 MUI for APAX-6572 APAX-5004L 4-slot Backplane Module APAX-5520CE PAC with Marvel XScale CPU, WinCE APAX-5520KW PAC with Marvel XScale CPU, KW APAX-5620CE PAC with Marvel XScale CPU, CAN, WinCE 1654006958 For APAX-5013,APAX-5017,APAX-5017H,APAX-5017PE APAX-5620KW PAC with Marvel XScale CPU, CAN, KW 1654006957 For APAX-5028 APAX-5522PELX IEC-61850 certified PAC, Linux RT 1654006956 For APAX-5046, APAX-5046SO, APAX-5060, APAX-5060PE 1654006935 For APAX-5040,APAX-5040PE,APAX-5080 1654006935 For APAX-5045 Communication and Coupler Ordering Information APAX Series Terminal Blocks APAX-5090P 4-port RS-232/422/485 Comm. Module APAX-5095P 2-port CANopen Module APAX-5070 Modbus/TCP Communication Coupler Blank Slot APAX-5071 Profinet Communication Coupler Y5A5570004 APAX-5072 Ethernet/IP Communication Coupler APAX Blank Slot Analog Input APAX-5013 8-ch RTD Module Software APAX-5017 12-ch Analog Input Module KW Multiprog APAX-5018 12-ch Thermocouple Input Module APAX-5017H 12-ch High Speed Analog Input Module 8-ch Analog Output Module Digital Input APAX-5040 24-ch Digital Input Module Digital Output APAX-5046 24-ch Digital Output Module APAX-5060 12-ch Relay Output Module Digital Input/Output APAX-5045 KW Multiprog Pro v5.35 Advantech WebAccess Analog Output APAX-5028 MPROG-PRO535E 24-ch Digital Input/Output Module Counter/Frequency APAX-5080 4/8-ch High Speed Counter Module APAX-5082 8-ch Pulse Width Modulation Module WA-P71-U075E WebAccess V7.1 Software with 75 tags WA-P71-U300E WebAccess V7.1 Software with 300 tags WA-P71-U600E WebAccess V7.1 Software with 600 tags WA-P71-U15HE WebAccess V7.1 Software with 1,500 tags WA-P71-U50HE WebAccess V7.1 Software with 5,000 tags WA-P71-U20KE WebAccess V7.1 Software with 20,000 tags WA-P71-U64KE WebAccess V7.1 Software with 64,000 tags WA-P72-U075E WebAccess V7.2 Software with 75 tags WA-P72-U300E WebAccess V7.2 Software with 300 tags WA-P72-U600E WebAccess V7.2 Software with 600 tags WA-P72-U15HE WebAccess V7.2 Software with 1,500 tags WA-P72-U50HE WebAccess V7.2 Software with 5,000 tags WA-P72-U20KE WebAccess V7.2 Software with 20,000 tags WA-P72-U64KE WebAccess V7.2 Software with 64,000 tags 38