ADAM-5510 Series PC Based Programmable Controller Startup Manual Part No. 2003551010 1st Edition Printed in Taiwan August 2004 Table of Contents 1 System Requirements...................................... 1 1.1 Host Computer Requirements ..................................... 1 1.2 ADAM-5510 Series Requirements ............................. 1 1.3 I/O Module Requirements........................................... 2 2 Hardware Installation..................................... 3 2.1 Power Wiring .............................................................. 3 2.2 Programming Port Wiring........................................... 4 2.3 Jumper Settings ........................................................... 5 3 I/O Module Configuration.............................. 6 3.1 Install ADAM-5510 Series Utility .............................. 6 3.2 Config. I/O Modules by ADAM-5510 Series Utility.. 7 4 Application Execution at Bootup................. 13 ADAM-5510 Series Startup Manual ii 1 System Requirements 1.1 Host Computer Requirements • IBM PC compatible computer with 486 CPU (Pentium is recommended). • Microsoft Windows 95/98/NT4.0 SP4/2000 or higher versions. • Borland C++ 3.0 for DOS • At least 32 MB RAM. • 20 MB of hard disk space available • VGA color monitor. • CD-ROM. • Mouse or other pointing devices. • At least one standard RS-232 port (e.g. COM1, COM2). 1.2 ADAM-5510 Series Requirements • One ADAM-5510 Series main unit, i.e., ADAM-5510M, ADAM5510E, ADAM-5510/TCP or ADAM-5510E/TCP. • One ADAM-5510 Series Startup Manual • One core clamp for power supply connection. • One ADAM Products Utilities CD. • Power supply for ADAM-5510 Series (+10 to +30 VDC unregulated) • One RS-232 straight through DB-9 cable • One null modem adaptor or cable with DB-9 connectors 1 ADAM-5510 Series Startup Manual 1.3 I/O Module Requirements At least one I/O module is needed to use the system. A variety of I/O modules are available to meet different application requirements. Table 1.1 gives a current listing of these modules for your reference. Table 1.1: I/O Module Support List Module Analog I/O Digital I/O Name Specification Reference ADAM-5013 3-ch. RTD input Isolated ADAM-5017 8-ch. AI Isolated ADAM-5017H 8-ch. High speed AI Isolated ADAM-5018 7-ch. Thermocouple input Isolated ADAM-5024 4-ch. AO Isolated ADAM-5050 7-ch. D I/O Non-isolated ADAM-5051 16-ch. DI Non-isolated ADAM-5051D 16-ch. DI w/LED Non-isolated ADAM-5051S 16-ch. Isolated DI w/LED Isolated ADAM-5052 8-ch. DI Isolated ADAM-5055S 16-ch. Isolated DI/O w/LED Isolated ADAM-5056 16-ch. DO Non-isolated ADAM-5056D 16-ch. DO w/LED Non-isolated ADAM-5056S 16-ch. Isolated DO w/LED Isolated ADAM-5056SO 16-ch. Iso. DO w/LED (source) Isolated ADAM-5060 6-ch. Relay output Isolated ADAM-5068 8-ch. Relay output Isolated ADAM-5069 8-ch. Power Relay output Isolated Counter/FrequencADAM-5080 4-ch. Counter/Frequency Isolated Serial I/O 4-port RS232 Non-isolated Relay Output ADAM-5090 ADAM-5510 Series Startup Manual 2 2 Hardware Installation 2.1 Power Wiring Power Supply + +10~+30 Vdc - 3 ADAM-5510 Series Startup Manual 2.2 Programming Port Wiring Straight Through Cable PC RS-232 COM3 (Prog. Port) Analog Input Analog Output Digital Input Digital Output PC COM Port CD RX TX DTR GND DSR RTS CTS RI Straight Through Cable 1 2 3 4 5 6 7 8 9 ADAM-5510 Series Startup Manual ADAM-5510 Series COM3 1 2 3 4 5 6 7 8 9 4 N/A TX RX N/A GND N/A N/A N/A N/A 2.3 Jumper Settings DIP Switch of ID Address: DIP SW1 SW2 SW3 SW4 SW5 ON 1 2 4 8 16 OFF 0 0 0 0 0 ID Address = Value of (SW1+SW2+SW3+SW4+SW5) COM Port Selection for Configuration Tool: DIP SW6 ON COM1/RS-232 OFF COM2/RS-485 SW7 and SW8 are reserved for future use. 5 ADAM-5510 Series Startup Manual 3 I/O Module Configuration 3.1 Install ADAM-5510 Series Utility 1. Insert the ADAM Products CD and setup the ADAM-5510 Series Utility. 2. After the ADAM-5510 Series Utility has been installed, you will find two directories under “C:\Program Files\Advantech\” directory. They are named “ADAM-5510M-5510E Utility” and “ADAM-5510TCP-5510ETCP”. If you are using ADAM-5510M or ADAM-5510E, you have to use the files under the “ADAM-5510M-5510E Utility” directory. If you are using ADAM-5510/TCP or ADAM-5510E/TCP, you have to use the files under the “ADAM-5510TCP-5510ETCP Utility” directory. The directory structure is shown below:. ADAM-5510 Series Startup Manual 6 3.2 Configure I/O Modules by ADAM-5510 Series Utility The following steps will use ADAM-5510/TCP as an example to demonstrate how to configure the ADAM-5017 Analog Input Module. 1. Please click the “Program” directory under “ADAM-5510TCP5510ETCP Utility” and run “ADAM5510.EXE”, which is the ADAM-5510 Series Utility. You will see the following figure. 2. Click the refresh button to check if the drive D: of ADAM5510TCP is detected correctly. 7 ADAM-5510 Series Startup Manual 3. Click the refresh button to check if the D drive of ADAM5510TCP is detected correctly. 4. Download the I/O Module Configuration Tool “SIMU5KE.EXE” under the “Config” directory onto drive D: of ADAM-5510/TCP. ADAM-5510 Series Startup Manual 8 5. Set DIP SW6 as ON. COM Port Selection for Configuration Tool: DIP SW6 ON COM1/RS-232 6. Set DIP SW1 to SW5 as OFF. ID Address = 0 DIP SW1 SW2 SW3 SW4 SW5 OFF 0 0 0 0 0 7. Run “SIMU5KE.EXE” and check the Communication Tool does use COM1/RS-232 port. 9 ADAM-5510 Series Startup Manual 8. Connect the Host PC to COM1/RS-232 on ADAM-5510/TCP by a null modem cable. PC RS-232 Null modem cable COM1 RS 232 Analog Input Analog Output Digital Input Digital Output PC COM port CD RX TX DTR GND DSR RTS CTS RI Null modem cable 1 2 3 4 5 6 7 8 9 ADAM-5510 Series Startup Manual ADAM-5510 Series COM1 1 2 3 4 5 6 7 8 9 10 CD RX TX DTR GND DSR RTS CTS RI 9. Insert the ADAM Products CD and setup the ADAM-4000-5000 Utility. 10. Close the ADAM-5510 Series Utility and run ADAM-4000-5000 Utility “ADAM40005000.EXE”. 11 ADAM-5510 Series Startup Manual 11. Search the ADAM-5510/TCP Module and configure the input range of the ADAM-5017 Analog Input Module. 12. Close the ADAM-4000-5000 Utility and reset the ADAM-5510/ TCP. ADAM-5510 Series Startup Manual 12 4 Application Execution at Bootup The following steps will demonstrate how to automatically execute an application after bootup. All that needs to be done is to update “AUTORUN.BAT” and run “DHCPSTAT.EXE” automatically after boot up. 1. Download the “DHCPSTAT.EXE” onto ADAM-5510/TCP. 2. Edit “AUTORUN.BAT” under “Source\Drive_D\Default_Files” directory. 13 ADAM-5510 Series Startup Manual 3. Update “AUTORUN.BAT” to ADAM-5510/TCP in the utility. 4. Reset ADAM-5510/TCP and check if the “DHCPSTAT.EXE” has been executed correctly. 5. You are finished! ADAM-5510 Series Startup Manual 14