Testing laboratory for climatic, mechanical and corrosive environmental stress CERTIFICATE of QUALITY TEST Test report - No. 10996.03 / 14 Client Baumer Hübner GmbH Max-Dohrn-Str. 2 + 4 10589 Berlin Equipment under test Incremental Encoder 1 sample HOGS 151 DN 5000 SN 700001050791 manufacturing date December 2014 Purpose Test of the dynamic-mechanical robustness under defined environmental conditions Test program Vibration, sinusoidal 10 g Shock, half-sine 200 g Test date 22 January to 23 February 2015 Realization / results see page 2 to 3 Total number of pages 7 (incl. 2 appendices) Test result During and after the tests of the Incremental Encoder HOGS 151 no external damages were determined. according to IEC 60068-2-6 according to IEC 60068-2-27 The further evaluation will be done by the client. Dipl.-Ing. R. Lein head of test lab / test manager Dipl.-Ing. M. Geburtig test engineer Berlin, 23 February 2015 AUCOTEAM GmbH Storkower Str. 115a 10407 Berlin Tel. 030 42188-0 Fax 030 4232709 www.aucoteam.de Sitz der Gesellschaft: Berlin Amtsgericht Berlin Charlottenburg HRB 38393 USt.-ID-Nr. DE 137 190 620 Geschäftsführer: Dipl.-Ing. Bernd Rhiemeier Berliner Volksbank eG BIC BEVODEBB IBAN DE56 1009 0000 8301 8410 28 Commerzbank AG BIC DRESDEFF100 IBAN DE53 1008 0000 0400 4292 00 Test report-No. 10996.03 / 14 page 2 / 3 1 Purpose Test of the dynamic-mechanical robustness of the Incremental Encoder HOGS 151 under defined environmental conditions. 2 3 Equipment under test (EUT) Incremental Encoder SN HOGS 151 DN 5000 700001050791 delivery date of the EUT 17 December 2014 Basics 3.1 Demands of the client 3.2 Used standards IEC 60068-1:1988 + Corr. 1988 + A1:1992 DIN EN 60068-1:1995-03 „Environmental testing - Part 1: General and guidance“ IEC 60068-2-6:2007 DIN EN 60068-2-6; VDE 0468-2-6:2008-10 „Environmental testing - Part 2-6: Tests - Test Fc: Vibration (sinusoidal)“ IEC 60068-2-27:2008 DIN EN 60068-2-27; VDE 0468-2-27:2010-02 „Environmental testing - Part 2-27: Tests - Test Ea and guidance: Shock“ IEC 60068-2-47:2005 DIN EN 60068-2-47:2006-03 „Environmental testing - Part 2-47: Tests - Mounting of specimens for vibration, impact and similar dynamic tests“ 4 Test program 4.1 Vibration, sinusoidal - Test Fc according to IEC 60068-2-6 specimen frequency range amplitude 10 – 16 Hz acceleration 16 – 2000 Hz sweep rate number of axes test duration not operating 10 - 2000 Hz ± 10 mm 91.1 m/s² (10 g) 1 octave / min 3 1:30 h (2 cycles per axis / 3 x 0:30 h) 4.2 Shock, half-sine - Test Ea according to IEC 60068-2-27 specimen acceleration pulse duration number of directions test duration not operating 1962 m/s² (200 g) app. 1.5 ms 6 18 shocks (3 shocks in each direction) Test report-No. 10996.03 / 14 page 3 / 3 5 Realization The environmental tests were carried out one by one according to the program of testing methods, according to the standards and to the demands of the client. Visual inspection Before and after each single test, the Incremental Encoder was examined visually for mechanical damages and any other changes. Failure criteria - mechanical or functional damages or any other changes Fastening of the specimen during dynamic-mechanical tests The specimen was mounted to an aluminum fixture by the client. This aluminum fixture with the specimen was directly installed in the respective axis on the vibration / shock table, see pictures in appendix 2 Measuring and test equipment vibration device control channel 1 (vibration table) measuring channel 3 (specimen - red) shock table control channel 1 (shock table) Low Impedance Coupler oscilloscope 6 TV59335/AIT-440 (SN: 054-09, TIRA) acceleration sensor 353B03 (SN: 41543, PCB) acceleration sensor 352C22 (SN: LW166820, PCB) STT 800 (TIRA) acceleration sensor 752-500 (SN: 12858, Endevco) 5118B2 (SN: C160003, Kistler) SDS 200 (SN: 03-090032B, softDSP) Results 6.1 Vibration, sinusoidal – Test During and after the test of the Incremental Encoder HOGS 151 with - Vibration, sinusoidal (10 – 2000 Hz, ± 10 mm / 98.1 m/s², 3 x 0:30 h, not operating) - Test Fc no external damages nor other changes were determined at the specimen. 6.2 Shock, half-sine - Test Ea During and after the test of the Incremental Encoder HOGS 151 with - Shock, half-sine (1962 m/s², app. 1.5 ms, 6 x 3 shocks, not operating) - Test Ea no external damages nor other changes were determined at the specimen. During and after the tests of the Incremental Encoder HOGS 151 no external damages were determined. The further evaluation will be done by the client. The results of the test only refer to the above mentioned equipment under test. The report or individual pages of this test report may only be copied following the written consent of the test laboratory. The test report-No. 10996.03 / 14 includes 3 pages and appendix 1 to 2. appendix 1 – vibration and shock protocols appendix 2 – pictures Appendix 1 to test report-No. 10996.03 / 14 page 1 / 2 Vibration, sinusoidal, X-axis, - control channel, - acceleration at specimen (channel 3) Vibration, sinusoidal, Y-axis, - control channel, - acceleration at specimen (channel 3) Vibration, sinusoidal, Z-axis, - control channel, - acceleration at specimen (channel 3) Appendix 1 to test report-No. 10996.03 / 14 page 2 / 2 3000 amplitude [m /s²] maxim um value: 1892 m/s² averaged curve [m/s²] maximum value: 1878 m/s² 2500 2000 amplitude [m/s²] 1500 1000 500 0 -500 -1000 0 0,5 1 1,5 2 2,5 impulse duration [ms] 3 3,5 4 3,5 4 Shock, half-sine (control channel) 1000 500 0 amplitude [m/s²] -500 -1000 -1500 -2000 -2500 am plitude [m/s²] maximum value: 1891 m/s² averaged curve [m/s²] m aximum value: 1821 m /s² -3000 0 0,5 1 1,5 Shock, half-sine, inverted (control channel) 2 2,5 impulse duration [ms] 3 Appendix 2 to test report-No. 10996.03 / 14 page 1 / 2 Pictures picture 1 Incremental Encoder HOGS 151 on the vibration test device during vibration test in X-axis picture 2 Incremental Encoder HOGS 151 on the vibration table with acceleration sensors during vibration test in X-axis picture 3 Incremental Encoder HOGS 151 specimens on the vibration test device during vibration test in Y-axis picture 4 Incremental Encoder HOGS 151 on the vibration table with acceleration sensors during vibration test in Y-axis picture 5 Incremental Encoder HOGS 151 specimen on the vibration test device during vibration test in Z-axis picture 6 Incremental Encoder HOGS 151 on the vibration table with acceleration sensors during vibration test in Z-axis Appendix 2 to test report-No. 10996.03 / 14 page 2 / 2 picture 7 Incremental Encoder HOGS 151 on the shock table with acceleration sensor during shock test in X-axis, positive direction picture 8 Incremental Encoder HOGS 151 on the shock table with acceleration sensor during and shock test in X-axis, negative direction picture 9 Incremental Encoder HOGS 151 on the shock table with acceleration sensor during shock test in Y-axis, positive direction picture 10 Incremental Encoder HOGS 151 on the shock table with acceleration sensor during shock test in Y-axis, negative direction picture 11 Incremental Encoder HOGS 151 on the shock table with acceleration sensor during shock test in Z-axis, positive direction picture 12 Incremental Encoder HOGS 151 on the shock table with acceleration sensor during shock test in Z-axis, negative direction