AL1794EV1 User Guide Quad-Channel Current-Ratio-Optimized LED Driver with Analog and PWM Dimming General Description Applications These four key elements, AC-to-DC Power Stage, LED Driver, LED Emitter Module and Wireless Connectivity block (enabled by embedded MCU and RF), form a typical system configuration for Smart Connected Lighting (SCL) bulbs. AL1794, a four-channel Constant Current Regulator (CCR) LED driver with analog and PWM dimming control, is targeted for Tunable White/Color SCL applications. Powered by Constant Voltage (CV) power source(s) provided by an AC-DC Power Conversion Block, AL1794 generates Constant Currents (CC) driving attached LED emitter strings. The channel currents are further modulated by analog or digital PWM signals generated by the associated external MCU. Key Merits VLED2 Input Voltage Input Voltages for LED1, 2, 3, and 4 3.3V LDO LED_Bar Connectors (Top, Male) MCU1 Connectors (Bottom, Male) Cost-Effectiveness Dimming Performance Ease of System Implementation Key Features Input voltage range: 6.5VDC to 30VDC 4-Channel LED drivers: Independent Analog or PWM dimming control for each channel Reference Current: Adjustable RSET Low Standby Power with Enable pin E-flicker free High PWM Frequency dimming: 0.1%@1KHz, 0.4%@4KHz, 1.0%@10KHz UVLO, OTP, Open, and Short protection Operating Temperature Range: -40°C to +125°C Low system BOM cost U-DFN4030-14 “Green” Moulding Compound package AL1794EV1 REV1 July 2015 www.diodes.com 1-Channel Dimmable SCL Bulbs 2-Channel Tunable White SCL Bulbs 3-Channel Tunable White SCL Bulbs 4-Channel Tunable White+Color SCL Bulbs Smart Connected LED Tubes, Panel Lights, Troffers, and Ceiling Lights AL1794 EV1 Specifications Parameter VLED1 Input Voltage IC Pin Test points XYZ Dimension Value 6.5VDC to 24VDC (Note 1), connect to Anode of LEDs strings Connect to Anode of LEDs strings if a separate voltage for LEDs stings is required 0.25V (Minimum) 150mA (Maximum) 6pins, Power and LED Inputs 10pins, PWM Signals Input 16 test points (J3 and J4) 1.9 ” x 2.0” x 0.6” Note 1: Vin(max) for AL1794 is capable of up to 30V, but Vin(max) for AP2204K (3.3V @ 150mA for MCU Power) limits the Vin(max) of AL1794EV1 Board to 24V only. If higher than 24V is required for testing, users can drive Vin up to 30V as long as 3.3V power output from the AP2204K is NOT used. Page 1 of 13 AL1794EV1 User Guide Quad-Channel Current-Ratio-Optimized LED Driver with Analog and PWM Dimming AL1794 IC Pin Assignment Pin Part Number Name U-DFN4030-14 EN 1 PWM4/GND 2 PWM3/GND 3 PWM2/GND 4 PWM1 5 EN 1 14 VIN PWM4/GND 2 13 REF PWM3/GND 3 12 FAULTB PWM2/GND 4 11 LEDPG PWM1 5 10 LED4/GND LED1 6 9 LED3/GND LED2/GND 7 8 GND Descriptions Active-high to Enable, Internally Pulled Down PWM Signal Input for channel 4, Internally Pulled Down for AL1794. GND for AL1791, AL1792, and AL1793. PWM Signal Input for channel 3, Internally Pulled Down for AL1793 and AL1794. GND for AL1791 and AL1792. PWM Signal Input for channel 2, Internally Pulled Down for AL1792, AL1793, and AL1794. GND for AL1791. PWM Signal Input for channel 1, Internally Pulled Down (Tied to GND when this channel is NOT used). LED1 6 Channel 1 LED Cathode LED2/GND 7 Channel 2 LED Cathode for AL1792, AL1793, and AL1794. GND for AL1791. GND 8 Ground LED3/GND 9 Channel 3 LED Cathode for AL1793 and AL1794. GND for AL1791 and AL1792. LED4/GND 10 Channel 4 LED Cathode for AL1794. GND for AL1791, AL1792, and AL1793. LEDPG 11 LED Power Good Indication. Asserted Low to report insufficient headroom. Needs an external pullup resistor. FAULTB 12 Fault Report. Asserted Low to report faulty conditions. Needs an external pull-up resistor. REF 13 Reference Current Setting through External Resistor (RSET) VIN 14 Voltage Input Exposed pad. Internally connected to GND. Exposed PAD Exposed PAD It should be externally connected to GND and thermal mass for enhanced thermal impedance. It should not be used as electrical conduction path. AL1794EV1 REV1 July 2015 www.diodes.com Page 2 of 13 AL1794EV1 User Guide Quad-Channel Current-Ratio-Optimized LED Driver with Analog and PWM Dimming Evaluation Board Figure 1: Top View Figure 2: Bottom View Connector Pin Definition: 1. Power and Ground Terminals (3 pins) 1) VLED1 - AL1794 VIN, 3.3V LDO Input, and Emitter String Power Input to Anode of Emitter Strings. – Upper left corner (Top View) 2) VLED2 - Emitter String Power Input to Anode of Emitter Strings. 3) GND - Ground 2. LED_BAR Connectors (6 pins) - (Left to Right Pin Sequence) 1) LED1 (IN) - Connected to Cathode of Emitter String #1 - Right most pin (Top View) 2) LED2 (IN) - Connected to Cathode of Emitter String #2 3) LED3 (IN) - Connected to Cathode of Emitter String #3 4) LED4 (IN) - Connected to Cathode of Emitter String #4 5) VLED1 (OUT) - Emitter String Power Input to Anode of Emitter Strings. 6) VLED2 (OUT) - Emitter String Power Input to Anode of Emitter Strings. AL1794EV1 REV1 July 2015 www.diodes.com Page 3 of 13 AL1794EV1 User Guide Quad-Channel Current-Ratio-Optimized LED Driver with Analog and PWM Dimming 3. MCU1 Connectors (10 pins) - (Left to Right Pin Sequence) 1) GND Ground - Leftmost pin (Top View) 2) 3.3V (OUT) - 3.3V (output for MCU Power); Generated by AP2204K-3.3 (WIDE INPUT VOLTAGE RANGE, 150mA ULDO REGULATOR, http://diodes.com/datasheets/AP2204.pdf) with Vin(max) at 24V. 3) LEDPG (OUT) LED Power Good signal 4) FAULTB (OUT) FaultB, active low, indication of fault occurrence 5) EN (IN) Enable AL1794 to turn ON 6) PWM4 (IN) PWM signal for Channel #4 7) PWM3 (IN) PWM signal for Channel #3 8) PWM2 (IN) PWM signal for Channel #2 9) PWM1 (IN) PWM signal for Channel #1 10) GND 4. Test Points 1) VLED1 Connected to VLED1 2) VLED2 Connected to VLED2 3) GND_1, GND_2, GND_3, GND_4 Connected to GND 4) EN Connected to AL179x Pin#1 5) PWM4 Connected to AL179x Pin#2 6) PWM3 Connected to AL179x Pin#3 7) PWM2 Connected to AL179x Pin#4 8) PWM1 Connected to AL179x Pin#5 9) LED1 Connected to AL179x Pin#6 10) LED2 Connected to AL179x Pin#7 11) LED3 Connected to AL179x Pin#9 12) LED4 Connected to AL179x Pin#10 13) LEDPG Connected to AL179x Pin#11 14) FAULTB Connected to AL179x Pin#12 AL1794EV1 REV1 July 2015 www.diodes.com Page 4 of 13 AL1794EV1 User Guide Quad-Channel Current-Ratio-Optimized LED Driver with Analog and PWM Dimming Board Setup Procedure The channel current ratio for Channel 1, 2, 3 and 4 are fixed at 1:1:0.75:0.25. The default Channel Current of LED1, LED2, LED3 and LED4, are preset at 250mA, 250mA, 187.5mA and 62.5mA, respectively with Rset (R601) of 12KΩ. Users can change the current setting by replacing Rset to obtain desired current value as follows: 1. 2. 3. 4. 5. 6. 7. 8. 9. Ensure that the DC source is switched OFF or disconnected. Connect the DC line wires of power supply to VIN and GND terminals on the board. Connect the anode wire of external LED string to VLED1 of the board. Connect the cathode wire of the external LED emitter strings to relevant LED channels inputs (LED1, LED2, LED3, LED4) of the board. Make sure the length of both anode/cathode wires connected between AL1794EV1 and LEDs strings is minimized (less than 1 inch) to reduce wire inductance and improve ringing performance. Ensure that the area around the board is clear and safe, and preferably that the board and LEDs are enclosed in a transparent safety cover. Turn on the main DC Power switch. Send proper PWM Signal pattern and then turn ON the EN pin (High) to enable the AL1794 IC. LED strings should light up according to the Dimming pattern driven by PWM signals. CAUTION: 1. Make sure the maximum DC input voltage is not higher than 30V DC (if 3.3V Power Output is NOT used), or 24VDC (if 3.3V Power Output is used). AL1794EV1 REV1 July 2015 www.diodes.com Page 5 of 13 AL1794EV1 User Guide Quad-Channel Current-Ratio-Optimized LED Driver with Analog and PWM Dimming 2. If different current is required, please modify the Rset (R601) to proper value before start the Turn-On procedure. 3. The maximum recommended channel current is at 500mA (for channel 1 and 2) with Rset (R601) at 6KΩ. 4. Channel PWM Dimming patterns are recommended to be spread out to avoid sharp turnon and turn-off rush currents. 5. Though there are various protection mechanism built in AL1794, it is good practice to check maximum dimming pattern to avoid Thermal Shutdown (when Case Ambient Temperature exceeds 160ºC). Thermal resistivity θja (Junction-to-Ambient) of AL1794 is 55 ºC/Watt. AL1794 will have to absorb any additional voltage headroom provided by the VLED power input to the Anodes of Emitter Strings. Therefore, thermal management of AL1794 must follow the following guidelines: PDmax (Maximum Power Dissipation) = (160ºC Junction Shutdown Temperature Ambient Temperature, e.g. 85ºC) / 55ºC/W = 1.364Watts PAmax (Power to be Absorbed by AL179x) = Σ(VLEDx * Current through the emitter string * Associated PWM Dimming Duty Cycle) Thermal Management Guideline AL1794EV1 REV1 July 2015 www.diodes.com PAmax < PDmax Page 6 of 13 AL1794EV1 User Guide Quad-Channel Current-Ratio-Optimized LED Driver with Analog and PWM Dimming PWM Dimming Linearity Tests Using PWM Dimming signals to create desired dimming effects had the advantages of reducing current to desired ratio without changing either CCT (Correlated Color Temperate) of White emitters or causing Color shifts of Color emitters. To avoid eFlicker ("Dark Stripes on Images" when taking photos or videos with Smartphones under PWM dimmed Lighting situation), users can use higher PWM frequency (e.g. 4KHz and above). The dimming linearity performance at Deep Dimming (less than 1% light output) is very important as human eyes are very sensitive to low light situations. For example, 10% of measured light is 30% of perceived light 5% of measured light is 22% of perceived light 1% of measured light is 10% of perceived light 0.1% of measured light is 3% of perceived light Source: IESNA Lighting Handbook, 9th Edition, (New York; IESNA, 2000), 27-4. AL1794EV1 REV1 July 2015 www.diodes.com Page 7 of 13 AL1794EV1 User Guide Quad-Channel Current-Ratio-Optimized LED Driver with Analog and PWM Dimming Dimming Performances: (PWM Frequency 4KHz, 1KHz, and 10KHz) 1. 4KHz PWM Dimming Current Linearity Test for Channel 1, 2, 3 and 4 (250mA:250mA:187.5mA:62.5mA) Full-Range (0 - 100%) 4KHz PWM Dimming Performance Figure 3: 4KHz PWM Dimming Performance Deep Dimming (0 - 10%) 4KHz PWM Dimming Performance Deep dimming performance of PWM signals are critical performance factor as human eyes are more sensitive to brightness change at low light level Figure 4: 4KHz PWM Dimming Performance below 10% Dimming AL1794EV1 REV1 July 2015 www.diodes.com Page 8 of 13 AL1794EV1 User Guide Quad-Channel Current-Ratio-Optimized LED Driver with Analog and PWM Dimming 2. 1KHz PWM Dimming Current Linearity Test for Channel 1, 2, 3 and 4 (250mA:250mA:187.5mA:62.5mA) Full-Range (0 - 100%) 10KHz PWM Dimming Performance Figure 5: 1KHz PWM Dimming Performance Deep Dimming (0 - 10%) 1KHz PWM Dimming Performance Using 1KHz PWM signal (vs. 4KHz) will further improve Deep Dimming Linearity performance. Figure 6: 1KHz PWM Dimming Performance below 10% Dimming AL1794EV1 REV1 July 2015 www.diodes.com Page 9 of 13 AL1794EV1 User Guide Quad-Channel Current-Ratio-Optimized LED Driver with Analog and PWM Dimming 3. 10KHz PWM Dimming Current Linearity Test for Channel 2 Full-Range (0 - 100%) Dimming Performance Figure 7: 10KHz PWM Dimming Performance Deep Dimming (0 - 10%) 10KHz PWM Dimming Performance Figure 8: 10KHz PWM Dimming Performance 0%-10% Dimming AL1794EV1 REV1 July 2015 www.diodes.com Page 10 of 13 AL1794EV1 User Guide Quad-Channel Current-Ratio-Optimized LED Driver with Analog and PWM Dimming Evaluation Board Schematic VLED2' VLED2 VLED1' VLED1 GND_1 GND_2 GND_3 GND_4 U681 AP2204K 3.3V C602 100uF/50V 1 3 R602 10K MCU1 EN PWM4 PWM3 PWM2 PWM1 GND2 1 3.3V 4 ADJ/NC C682 4.7uF/10V JP_EN PWM1 PWM2 PWM3 PWM4 EN LEDPG FAULTB 2 3 C621 1uF 4 5 1 6 2 7 3 8 4 9 5 10 6 VIN PWM4 REF PWM3 FAULTB PWM2 LEDPG PWM1 LED4 LED1 LED2 GD 7 EN PGND FAULTB EN C681 1.0uF/50V 5 2 3.3Vcc LEDPG R608 10K VOUT 1 3.3V GND1 R607 10K VIN GND C601 100uF/50V 2 GND J3 EN R601 / LED1 / LED2 / LED3 /LED4 PWM4 12K / 250mA/250mA /187mA /62mA PWM3 10K / 300mA/300mA /225mA /75mA PWM2 9K / 333mA/333mA /250mA /83mA PWM1 6K / 500mA/500mA /375mA /125mA LED1 LED2 GND 1 14 C603 13 LED3 R601 0.1uF 6 RES 5 12 4 11 3 10 2 9 1 8 GND J4 1 U601 AL1794 2 2 3 3 4 4 LED4 5 5 LED3 6 6 LED1 7 7 LED2 8 VLED2 VLED1 LED4 LED3 LED2 LED1 CON3 LED Board VIN REF FAULTB LEDPG LED4 LED3 GND GND' 8 Figure 9: Evaluation Board Schematic Title AP1794 Test Fixture Size A4 Date: AL1794EV1 REV1 July 2015 www.diodes.com Document Number Rev 2.0 AL179x Test Fixture Rev_2.0 Tuesday , February 17, 2015 Sheet 1 of 1 Page 11 of 13 AL1794EV1 User Guide Quad-Channel Current-Ratio-Optimized LED Driver with Analog and PWM Dimming Bill of Material # 1 2 Name U601 U681 QTY 1 1 Part number AL1794AFE-13 AP2204K-3.3VTRG1 Manufacturer Diodes Inc Diodes Inc Description 4-Channel LED Driver Wide-Input (2.5V-24V) 150mA ULDO 3 4 5 6 7 8 9 10 11 12 13 14 15 16 C601 C602 C603 C621 C681 C682 R601 (Rset) R602 R607 R608 JP_EN LED_BAR MCU1 VLED1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ECA-1HM101 ECA-1HM101 CC0603KRX7R9BB104 CC0805KRX7R9BB104 CC0805KRX7R9BB104 CC0805ZRY5V6BB475 RC0603JR-0712KL RC0603JR-0710KL RC0603JR-0710KL RC0603JR-0710KL 800-10-002-10-001000 800-10-006-10-001000 800-10-010-10-001000 534-1598-2 Panasonic Panasonic Yageo Yageo Yageo Yageo Yageo Yageo Yageo Yageo Mill-Max Mill-Max Mill-Max Mouser E-CAP 100uF 50V (8x11.5mm) E-CAP 100uF 50V (8x11.5mm) CAP CER 0.1uF 50V X7R 0603 CAP CER 1.0uF 50V X7R 0805 CAP CER 1.0uF 50V X7R 0805 CAP CER 4.7uF 10V X7R 0805 RES 12KΩ 1/10W 5% 0603 SMD RES 10KΩ 1/10W 5% 0603 SMD RES 10KΩ 1/10W 5% 0603 SMD RES 10KΩ 1/10W 5% 0603 SMD Enable 2 pin SIP header w/Jumper LED Emitter Output I/O 6pin SIP header MCU I/O 10pin SIP header VLED1 Anode Input, Term 0.094”x1/16” 1 1 534-1598-2 534-1598-2 Mouser Mouser VLED2 Anode Input, Term 0.094”x1/16” Ground Input, Term 0.094”x1/16” 17 VLED2 18 GND AL1794EV1 REV1 July 2015 www.diodes.com Page 12 of 13 AL1794EV1 User Guide Quad-Channel Current-Ratio-Optimized LED Driver with Analog and PWM Dimming IMPORTANT NOTICE DIODES INCORPORATED MAKES NO WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, WITH REGARDS TO THIS DOCUMENT, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE (AND THEIR EQUIVALENTS UNDER THE LAWS OF ANY JURISDICTION). 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