AP8802EV1 USER GUIDE DESCRIPTION The AP8802EV1, Figure 1, is a PCB constructed using an FR4 base for evaluating the AP8802 LED driver with internal switch in SOP 8L package. The evaluation board can be used to drive an external choice of LEDs; the total forward voltage across the LEDs depending on the number and type connected. [1]. The suggested operating voltage for the evaluation board ranges from 8V to 45V maximum. Higher voltage means lower supply current. The nominal current for the evaluation board is set at 700mA with a 0R3 sense resistor, R1. Test point CTRL provides a connection point for DC or PWM dimming and shutdown. Note: The evaluation board does not have reverse polarity protection Warning: with 700A output, the connected LED will be hot and very bright Figure 1: AP8802EV1 evaluation board AP8802 DEVICE DESCRIPTION The AP8802 is a step-down DC/DC converter designed to drive LEDs with a constant current. The device can drive up to thirteen LEDs, depending largely on the forward voltage of the LEDs, in series from a voltage source of 8V to 60V. Series connection of the LEDs provides identical LED currents resulting in uniform brightness and eliminates the need for ballast resistors. The AP8802 switches at frequencies up to 500kHz. This allows the use of small size external components, hence minimizing the PCB area needed. The maximum output current of the AP8802 is set via an external resistor connected between the VIN and SET input pins. Dimming is achieved by applying either a DC voltage or a PWM signal at the CTRL input pin. An input voltage of 0.2V or lower at CTRL shuts down the output at SW and puts the device into a low-current standby state. The device includes the output switch and a current sense circuit, which requires an external sense resistor to set the nominal current up to 1A. Issue 4 – May 2010 © Diodes Incorporated, 2010 www.diodes.com AP8802EV1 AP8802 DEVICE FEATURES • • • • • • • • • DEVICE APPLICATIONS • • • • LED driving current up to 1A Input voltage from 8V to 60V High efficiency up to 92% High switching frequency up to 500KHz minimum PWM/DC input for dimming control Built-in soft-start function Built-in output open-circuit protection SOP-8L, MSOP-8L, DFN3030-10 are available in “Green” Molding Compound (No Br, Sb) Lead Free Finish/RoHS Compliant (Note 1) Commercial & industrial lighting Small LCD panel backlighting Appliance interior lighting Architecture detail lighting AP8802 Device Packages, Pin and Definitions (1) SOP-8L (2) SOP-8L-EP ( Top View ) SET 1 GND 2 NC 3 ( Top View ) CTRL SET 1 7 GND GND 2 6 5 SW NC 3 SW VIN 4 8 AP8802 VIN 4 SOP-8L 8 AP8802 CTRL 7 GND 6 5 SW SW SOP-8L-EP (3) DFN3030-10 ( Top View ) SET 1 10 CTRL GND 2 9 GND NC 3 8 NC NC 4 7 SW VIN 5 6 SW AP8802 DFN3030-10 PIN DESCRIPTION Name SW GND SET CTRL VIN NC Description Switch Pin. Connect inductor/freewheeling diode here. Minimize trace area at this pin to reduce EMI. GND pin Set Nominal Output Current Pin. Configure the output current of the device. Dimming and On/Off Control Input. Input voltage of 0.2V or lower forces the device into low current standby mode and shut off the output. A PWM signal allows the output current to be adjusted above or below the level set by the resistor connected to SET input pin. The input impedance is about 50k, and if the pin is left open VCTRL = VREF Input Supply Pin. Must be locally bypassed with a capacitor. No connection Issue 4 – May 2010 www.diodes.com © Diodes Incorporated 2010 2 AP8802EV1 ORDERING INFORMATION EVALBOARD ORDER NUMBER AP8802EV1 Device AP8802 Please note: Evaluation boards are subject to availability and qualified leads. DEVICE ORDER NUMBER Package Tape & Reel S (SOP8L) -13 SP (SOP-8L-EP) -13 FN (DFN3030-10) -7 AP8802EV1 EVALUATION BOARD REFERENCE DESIGN The AP8802EV1 is an evaluation board configured to be used with the AP8802 in SOP-8L package. The target application is a driver for one or more series-connected LEDs for luminaires in both commercial and automotive applications. The suggested maximum operating voltage for the evaluation board is 45V, and a 0R3 sense resistor R1 sets the nominal current at 700mA. An accurate way of determining the current, avoiding the need to insert an ammeter in the current path, is to measure the voltage on the sense resistor. A 10k resistor and a 1uF capacitor can be used to form a low pass filter and the voltage across the capacitor represents a more stable dc reading of current. Using this method, 200mV represents 700mA when using a 0R3 sense resistor. The CTRL pin connects to a low pass filter within the AP8802 chip to provide some decoupling, but the external capacitor C2 (100nF) is used to provide additional decoupling to reduce any high frequency noise as well as providing the soft start function. Both DC and PWM dimming can be achieved by driving the CTRL pin. For DC dimming, the CTRL pin may be driven between 0.3V and 1.25V. Driving the CTRL pin below 0.2V will shut down the output current. For PWM dimming, an external open-collector NPN transistor or open-drain N-channel MOSFET can be used to drive the CTRL pin. The PWM frequency can be around 100Hz to 1 kHz. For better resolution, PWM capacitor C2 should be removed from the evaluation board, to give a more accurate duty cycle. Shorting R2 will connect the test pin CTRL to device pin CTRL if needed. The external capacitor C2 on the CTRL pin sets the soft start time. The amount of soft start time achievable is approximately 0.2ms/nF. For other reference designs or further applications information, please refer to the AP8802 datasheet. Issue 4 – May 2010 www.diodes.com © Diodes Incorporated 2010 3 AP8802EV1 AP8802 OPERATION In normal operation, when voltage is applied at VIN, the AP8802’s internal NDMOS switch is turned on. Current starts to flow through sense resistor R1, inductor L1, and the LED(s). The current ramps up linearly, the rate being determined by the input voltage VIN and inductor L1. This rising current produces a voltage ramp across R1. The internal circuit of the AP8802 senses this voltage and applies a proportional voltage to the input of the internal comparator. When this voltage reaches an internally set upper threshold, the NDMOS switch is turned off. The inductor current continues to flow through R1, L1, the LED(s), Schottky diode D1, and back to the supply rail. The current decays, with the rate of decay determined by the forward voltage drop of the LEDs and the Schottky diode. This decaying current produces a falling voltage at R1 which is sensed by the AP8802. A voltage proportional to the sense voltage across R1 is applied at the input of the internal comparator. When this voltage falls to the internally set lower threshold, the NDMOS switch is turned on again. This switch-on-and-off cycle continues to provide an average current (set by the sense resistor R1) to the LEDs. Please refer to the datasheet for the threshold limits, AP8802 internal circuits, electrical characteristics and parameters. AP8802EV2 Evaluation Board - BOM Ref U1 Value AP8802 Package SOP-8L Part Number AP8802SG Manufacturer DIODES inc D1 100V, 2A SMB B2100 DIODES inc R1 0R3 1206 KOA R2 C1 0R0 4.7uF 50V 0805 1210 C2 C3 100nF, 100V 0805 C4 100nF, 100v 1206 L1 68uH - SR732ETTDR300F Generic Generic C1210X475K5RAC GRM32ER71H475KA88L Not fitted C0805C104K1RAC NMC0805X7R104K100 C1206C104K1RAC GRM319R72A104K NMC1206X7R104K100 MSS1038-683ML NPIS104F680MTRF NPIS24H680MTRF KEMET Murata KEMET NIC KEMET Murata NIC Coilcraft NIC NIC Notes DC-DC converter Schottky diode +/-1%, +/-100ppm +/-1% X7R +/-10% +/-10% +/-10% 68uH The FR4 PCB design, with adequate copper top and bottom and plated through vias for thermal coupling, guarantees a good thermal dissipation for the AP8802 device. Other sources of heat are the Schottky diode, the inductor and the sense resistor, therefore care must be taken in their placement. Warning: At 45V operation with 700mA output, the board temperature rises by around 60C from ambient after 30 minutes of operation. Issue 4 – May 2010 www.diodes.com © Diodes Incorporated 2010 4 AP8802EV1 Figure 3: Component layout and circuit board view AP8802EV1 Connection Point Definition Name Description VIN Positive supply voltage. GND Supply Ground (0V). CTRL LED A LED K Internal voltage ref. pin (1.25V). This pin can be used to achieve dimming and soft-start, and for switching the output current off. • Leave floating for normal operation. • See 'Circuit Features' section to achieve dimming, soft-start and for switching the C4 output current off. LED A connects to the external LED anode LED K connects to the external LED cathode AP8802EV1 BASIC OPERATION AT FULL VOLTAGE 1. Connect external LEDs across test pins ‘LED A’ (anode) and ‘LED K’ (cathode). The number of external LEDs that can be connected depends on their operating power and forward voltage drop, but typically 12 x 3.2V LEDs can be connected using a 45V rail. For an external load other than LEDs, the positive terminal of the load should be connected to the anode and the negative to the cathode. 2. Connect VIN and GND. Warning: The board does not have reverse battery/supply protection. 3. Set the PSU to the desired input voltage (usually between 12V and 45V) 4. Turn on the PSU. The external LEDs will illuminate and the current should be approximately 700mA. 5. The switching waveform on the SW pin can be acquired using the test point J1 Warning: Do not stare at the LEDs directly. Issue 4 – May 2010 www.diodes.com © Diodes Incorporated 2010 5 AP8802EV1 CIRCUIT FEATURES N.B. Remove power whilst changing components! Soft-start 1. The AP8802 has a in-built soft start function. A capacitor, C2 may be fitted to the evaluation board to increase the soft start time by slowing the rise time of the adjust pin at start-up at the rate of 0.2ms/nF. The board is supplied with a zero-ohm resistor in position R2. Please see the data sheet for further details. PWM 1. The capacitor, C2, should not be present. 2. Refer to the datasheet for instructions on how to perform PWM Switching off the output current 3. Shorting the CTRL pin to GND will cause the LED current to go to zero. Releasing this pin will switch on the system (creating a soft-start power up sequence if the C2 capacitor is used). Changing the LED current 1. Refer to the datasheet for the derating curve and the power dissipation capability of the package 2. Remove R1 3. Calculate and fit a new sense resistor, R1, the value of which is based on the required LED current without dimming. R1 can be calculated using following equation : R1= 0.2V / ILED where ILED = the LED current. R1 = the sense resistors value in ohms. 0.2V is the nominal sense voltage with CTRL open circuit or set to 1.25V. PERFORMANCE The system efficiency depends on the sense resistor, supply voltage, switching inductor, and the number of LEDs. With a 45V supply and 12 LEDs, the switching frequency is typically 200kHz and efficiency levels >90% are achievable. Visit our website www.diodes.com to find useful tools for circuit design and simulation. REFERENCE [1] AP8802 Datasheet – www.diodes.com Issue 4 – May 2010 www.diodes.com © Diodes Incorporated 2010 6 AP8802EV1 INTENTIONALLY BLANK Issue 4 – May 2010 www.diodes.com © Diodes Incorporated 2010 7 AP8802EV1 IMPORTANT NOTICE DIODES INCORPORATED MAKES NO WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, WITH REGARD TO THIS DOCUMENT, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE (AND THEIR EQUIVALENTS UNDER THE LAWS OF ANY JURISDICTION). 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