Technical S pecification PQ30033EGA20 18-60V 3.3Vout Input 20Amp 2000Vdc Eighth-brick Current Isolation DC/DC Conver ter Output T h e P Q 3 0 0 3 3 E G A 2 0 P o w e r Qor ® M e g a e i g h t h - b r i c k converter is a next-generation, board-mountable, isolated, fixed switching frequency DC/DC converter that uses synchronous rectification to achieve extremely high conversion efficiency. The power dissipated by the converter is so low that a heatsink is not required, which saves cost, weight, height, and application effort. All of the power and control components are mounted to the multi-layer PCB substrate with high-yield surface mount technology. Since the PowerQor converter has no explicit thermal interfaces, it is extremely reliable. RoHS Compliant (see page 13). Operational Features • High efficiency, 85% at full rated load current • Delivers up to 20 amps of output current with minimal derating - no heatsink required • Wide input voltage range: 18V – 60V, with 80V 100ms input voltage transient capability • Fixed frequency switching provides predictable EMI performance • No minimum load requirement means no preload resistors required Mechanical Features • Industry standard eighth-brick pin-out configuration • Industry standard size: 0.90” x 2.3” (22.9x58.4mm) • Total height only 0.335” (8.5mm), permits better airflow and smaller card pitch • Total weight: 0.68 oz. (19 grams) • Flanged pins designed to permit surface mount soldering (avoid wave solder) using FPiP technique Contr ol Features • On/Off control referenced to input side (positive and negative logic options are available) • Remote sense for the output voltage compensates for output distribution drops • Output voltage trim permits custom voltages and voltage margining Product # PQ30033EGA20 Phone 1-888-567-9596 www.synqor.com PQ30033EGA20 Module Pr otection Features • Input under-voltage lockout disables converter at low input voltage conditions • Output current limit and short circuit protection protects converter and load from permanent damage and consequent hazardous conditions • Active back bias limit prevents damage to converter from external load induced pre-bias • Output over-voltage protection protects load from damaging voltages • Thermal shutdown protects converter from abnormal environmental conditions Safety Features • 2000V, 30MΩ input-to-output isolation provides input/output ground separation • UL/cUL 60950-1 recognized (US & Canada) • TUV certified to EN60950-1 • Meets 72/23/EEC and 93/68/EEC directives which facilitates CE Marking in user’s end product • Board and plastic components meet UL94V-0 flammability requirements Doc.# 005-2EG33MU Rev. A 3/18/08 Page 1 Input: Output: Current: Package: Technical Specification MECHANICAL DIAGRAM 18-60 V 3.3 V 20 A Eighth-brick 2.30 (58.42) 0.300 0.14 0.150 (7.62) (3.56) 2.00 (3.81) 0.150 (50.8) (3.81) 0.450 0.600 (11.43) (15.24) Top View 0.90 (22.86) 0.600 0.300 (15.24) (7.62) 0.335 Side View (8.5) Bottom side Clearance 0.019 +0.013 (0.48 +0.33) Lowest Component Load Board Flanged Pin See Note 9 0.110 (2.79) See Note 3 PIN DESIGNATIONS NOTES 1) Pins 1-3, 5-7 are 0.040” (1.02mm) diameter. with Pin No. Name Function 0.080” (2.03mm) diameter standoff shoulders. 1 Vin(+) Positive input voltage 2) Pins 4 and 8 are 0.062” (1.57 mm) diameter with 0.100” (2.54 mm) diameter standoff shoulders. 2 ON/OFF TTL input to turn converter 3) Other pin extension lengths available. Recommended pin on and off, referenced to length is 0.03” (0.76mm) greater than the PCB thickness. Vin(-), with internal pull up. 4) All Pins: Material - Copper Alloy 3 Vin(-) Negative input voltage Finish (RoHS 5/6) - Tin/Lead over Nickel plate 4 Vout(-) Negative output voltage Finish (RoHS 6/6) - Matte Tin over Nickel plate 5 SENSE(-) Negative remote sense1 5) Undimensioned components are shown for visual reference only. 6) All dimensions in inches (mm) 6 TRIM Output voltage trim2 Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm) 7 SENSE(+) Positive remote sense3 x.xxx +/-0.010 in. (x.xx +/-0.25mm) 8 Vout(+) Positive output voltage 7) Weight: 0.68 oz. (19 g) typical 8) Workmanship: Meets or exceeds IPC-A-610C Class II Notes: 9) The flanged pins are designed to permit surface mount soldering (allowing to avoid the wave soldering process) 1. SENSE(–) should be connected to Vout(–) either remotely or at the converter. through the use of the flanged pin-in-paste technique. 2. Leave TRIM pin open for nominal output voltage. 3. SENSE(+) should be connected to Vout(+) either remotely or at the converter. Product # PQ30033EGA20 Phone 1-888-567-9596 www.synqor.com Doc.# 005-2EG33MU Rev. A 3/18/08 Page 2 Input: Output: Current: Package: Technical Specification 18-60 V 3.3 V 20 A Eighth-brick PQ30033EGA20 ELECTRICAL CHARACTERISTICS TA=25°C, airflow rate=300 LFM, Vin=48Vdc unless otherwise noted; full operating temperature range is -40°C to +100°C ambient temperature with appropriate power derating. Specifications subject to change without notice. Parameter Min. Typ. Max. Units 80 60 80 2000 100 125 18 V V V V °C °C V Notes & Conditions ABSOLUTE MAXIMUM RATINGS Input Voltage Non-Operating Operating Operating Transient Protection Isolation Voltage (input to output) Operating Temperature Storage Temperature Voltage at ON/OFF input pin INPUT CHARACTERISTICS Operating Input Voltage Range Input Under-Voltage Lockout Turn-On Voltage Threshold Turn-Off Voltage Threshold Lockout Voltage Hysteresis Maximum Input Current No-Load Input Current Disabled Input Current Inrush Current Transient Rating Response to Input Transient Input Reflected Ripple Current Input Terminal Ripple Current Recommended Input Fuse Input Filter Component Values (C\L) Recommended External Input Capacitance OUTPUT CHARACTERISTICS Output Voltage Set Point Output Voltage Regulation Over Line Over Load Over Temperature Total Output Voltage Range Output Voltage Ripple and Noise1 Peak-to-Peak RMS Operating Output Current Range Output DC Current-Limit Inception Output DC Current-Limit Shutdown Voltage Back-Drive Current Limit while Enabled Back-Drive Current Limit while Disabled Maximum Output Capacitance DYNAMIC CHARACTERISTICS -40 -55 -2 18 24\48 60 V 15.7 14.1 2.5 16.6 15.0 3.5 17.5 15.9 4.5 4.5 60 7 0.01 V V V A mA mA A 2s mV mA mA A µF\µH µF 40 4 150 3 420 2.2\1.5 47 3.267 3.207 0 21.5 Input Voltage Ripple Rejection Output Voltage during Load Current Transient For a Step Change in Output Current (0.1A/µs) For a Step Change in Output Current (5A/µs) Settling Time Turn-On Transient Turn-On Time Start-Up Inhibit Time 180 Output Voltage Overshoot EFFICIENCY 100% Load 24Vin 50% Load 24Vin 100% Load 48Vin 50% Load 48Vin TEMPERATURE LIMITS FOR POWER DERATING CURVES Semiconductor Junction Temperature Board Temperature Transformer Temperature ISOLATION CHARACTERISTICS Isolation Voltage (dielectric strength) Isolation Resistance Isolation Capacitance2 3.300 20 3.333 +0.05 \ 2 +0.15 \ 5 +0.05 \ 2 +0.15 \ 5 +17 +50 3.393 70 15 24 2.4 0.5 10 130 25 20 26.5 50 20,000 Continuous Continuous 100ms transient, square wave Basic insulation, Pollution Degree 2 100% Load, 18 Vin 1000V/ms input transient RMS thru 10µH inductor; Figures 17 & 19 RMS; Figures 17 & 18 Fast blow external fuse recommended Internal values; see Figure E Typical ESR 0.1-0.2Ω; see Figure 17 V %\mV %\mV mV V mV mV A A V A mA µF Over sample, line, load, temperature & life 20MHz bandwidth; Figures 17 & 20 Full Load; Figures 17 & 20 Full Load; Figures 17 & 20 Subject to thermal derating; Figures 5 - 12 Output Voltage 10% Low; Figure 21 Negative current drawn from output Negative current drawn from output 3.3Vout at 15A Resistive Load 70 dB 120 Hz; Figure 24 150 150 800 mV mV µs 50% to 75% to 50% Iout max; Figure 15 50% to 75% to 50% Iout max; Figure 16 To within 1% Vout nom ms ms % Full load, Vout=90% nom.; Figures 13 & 14 -40°C to +125°C; Figure F 20,000 µF load capacitance, Iout = 0A % % % % Figures Figures Figures Figures °C °C °C Package rated to 150°C UL rated max operating temp 130°C See Figures 5 - 12 for derating curves 9 200 0 13 240 85.0 87. 82.0 83.5 125 125 125 2000 30 470 1 1 1 1 - 4 4 4 4 V MΩ pF Note 1: For applications requiring reduced output voltage ripple and noise, consult SynQor applications support (e-mail: [email protected]) Note 2: Higher values of isolation capacitance can be added external to the module. Product # PQ30033EGA20 Phone 1-888-567-9596 www.synqor.com Doc.# 005-2EG33MU Rev. A 3/18/08 Page 3 Input: Output: Current: Package: Technical Specification 18-60 V 3.3 V 20 A Eighth-brick ELECTRICAL CHARACTERISTICS (Continued) Parameter P FEATURE CHARACTERISTICS Switching Frequency ON/OFF Control (Option P) Off-State Voltage On-State Voltage ON/OFF Control (Option N) Off-State Voltage On-State Voltage ON/OFF Control (Either Option) Pull-Up Voltage Pull-Up Resistance Output Voltage Trim Range Output Voltage Remote Sense Range Output Over-Voltage Protection Over-Temperature Shutdown Over-Temperature Shutdown Restart Hysteresis Load Current Scale Factor Min. Typ. Max. Units 260 290 320 kHz -2 2.4 0.8 18 V V 2.4 -2 18 0.8 V V 9.2 V kΩ % % % °C °C -10 Vin/6.5 40 117 RELIABILITY CHARACTERISTICS Calculated MTBF (Telcordia) Calculated MTBF (MIL-217) Field Demonstrated MTBF 122 125 10 800 +10 +10 127 Notes & Conditions Buck stage and isolation stage Figures A & B Measured across Pins 8 & 4; Figure C Measured across Pins 8 & 4 Over full temp range; % of nominal Vout Average PCB Temperature See web App Note: Output Load Current Calc. 10 Hrs. TR-NWT-000332; 80% load,300LFM, 40oC Ta 106 Hrs. MIL-HDBK-217F; 80% load, 300LFM, 40oC Ta 106 Hrs. See our website for details 6 2.4 1.4 STANDARDS COMPLIANCE Parameter P Notes STANDARDS COMPLIANCE UL/cUL 60950-1 EN60950-1 72/23/EEC 93/68/EEC Needle Flame Test (IEC 695-2-2) IEC 61000-4-2 GR-1089-CORE Telcordia (Bellcore) GR-513 File # E194341, Basic insulation & pollution degree 2 Certified by TUV Test on entire assembly; board & plastic components UL94V-0 compliant ESD test, 8kV - NP, 15kV air - NP (Normal Performance) Section 7 - electrical safety, Section 9 - bonding/grounding • An external input fuse must always be used to meet these safety requirements. Contact SynQor for official safety certificates on new releases or download from the SynQor website. QUALIFICATION TESTING Parameter P QUALIFICATION TESTING Life Test Vibration Mechanical Shock Temperature Cycling Power/Thermal Cycling Design Marginality Humidity Solderability # Units 32 5 5 10 5 5 5 15 pins Test Conditions 95% rated Vin and load, units at derating point, 1000 hours 10-55Hz sweep, 0.060” total excursion,1 min./sweep, 120 sweeps for 3 axis 100g minimum, 2 drops in x and y axis, 1 drop in z axis -40°C to 100°C, unit temp. ramp 15°C/min., 500 cycles Toperating = min to max, Vin = min to max, full load, 100 cycles Tmin-10°C to Tmax+10°C, 5°C steps, Vin = min to max, 0-105% load 85°C, 85% RH, 1000 hours, 2 minutes on and 6 hours off MIL-STD-883, method 2003 • Extensive characterization testing of all SynQor products and manufacturing processes is performed to ensure that we supply robust, reliable product. Contact the factory for official product family qualification documents. OPTIONS PATENTS SynQor provides various options for this family of dc-dc converters. Please consult the last page for additional information. SynQor is protected under various patents. Please consult the last page for further details. Product # PQ30033EGA20 Phone 1-888-567-9596 www.synqor.com Doc.# 005-2EG33MU Rev. A 3/18/08 Page 4 Input: Output: Current: Package: Technical Specification 100 18-60 V 3.3 V 20 A Eighth-brick 87.0 95 86.8 90 Efficiency (%) Efficiency (%) 85 80 75 70 18 Vin 24 Vin 48 Vin 60 Vin 65 86.6 86.4 25 ºC 40 ºC 55 ºC 86.2 60 86.0 0 4 8 12 16 20 100 200 Load Current (A) 300 400 Air Flow (LFM) Figure 1: Efficiency at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. Figure 2: Efficiency at nominal output voltage and 60% rated power vs. airflow rate for ambient air temperatures of 25°C, 40°C, and 55°C (nominal input voltage). 15 7.0 14 11 Power Dissipation (W) Power Dissipation (W) 13 12 10 9 8 7 6 5 4 18 Vin 24 Vin 48 Vin 60 Vin 3 2 1 6.0 5.0 4.0 25 ºC 40 ºC 55 ºC 0 3.0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 100 Load Current (A) 200 300 400 Air Flow (LFM) Figure 3: Power dissipation at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. Figure 4: Power dissipation at nominal output voltage and 60% rated power vs. airflow rate for ambient air temperatures of 25°C, 40°C, and 55°C (nominal input voltage). 22 20 18 16 Iout (A) 14 12 10 8 400 LFM (2.0 m/s) 6 300 LFM (1.5 m/s) 4 200 LFM (1.0 m/s) 2 100 LFM (0.5 m/s) Semiconductor junction temperature is within 1°C of surface temperature 0 25 40 55 70 85 Ambient Air Temperature (°C) Figure 5: Maximum output power derating curves vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM with air flowing across the converter from pin 3 to pin 1 (24V input voltage). Product # PQ30033EGA20 Phone 1-888-567-9596 Figure 6: Thermal plot of converter at 17.7 amp load current with 55°C air flowing at the rate of 200 LFM. Air is flowing across the converter sideways from pin 3 to pin 1 (24V input voltage). www.synqor.com Doc.# 005-2EG33MU Rev. A 3/18/08 Page 5 Input: Output: Current: Package: Technical Specification 18-60 V 3.3 V 20 A Eighth-brick 22 20 18 16 Iout (A) 14 12 10 8 400 LFM (2.0 m/s) 6 300 LFM (1.5 m/s) 4 200 LFM (1.0 m/s) 2 100 LFM (0.5 m/s) Semiconductor junction temperature is within 1°C of surface temperature 0 25 40 55 70 85 Ambient Air Temperature (°C) Figure 7: Maximum output power derating curves vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM with air flowing across the converter from pin 3 to pin 1 (48V input voltage). Figure 8: Thermal plot of converter at 16.3 amp load current with 55°C air flowing at the rate of 200 LFM. Air is flowing across the converter sideways from pin 3 to pin 1 (48V input voltage). 22 20 18 Iout (A) 16 14 12 10 8 400 LFM (2.0 m/s) 6 300 LFM (1.5 m/s) 200 LFM (1.0 m/s) 4 100 LFM (0.5 m/s) Semiconductor junction temperature is within 1°C of surface temperature 2 25 40 55 70 85 Ambient Air Temperature (°C) Figure 9: Maximum output power-derating curves vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM with air flowing from input to output (24V input voltage). Figure 10: Thermal plot of converter at 17.4 amp load current with 55°C air flowing at the rate of 200 LFM. Air is flowing across the converter from input to output (24V input voltage). 22 20 18 Iout (A) 16 14 12 10 8 400 LFM (2.0 m/s) 6 300 LFM (1.5 m/s) 200 LFM (1.0 m/s) 4 100 LFM (0.5 m/s) Semiconductor junction temperature is within 1°C of surface temperature 2 25 40 55 70 85 Ambient Air Temperature (°C) Figure 11: Maximum output power-derating curves vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM with air flowing from input to output (48V input voltage). Product # PQ30033EGA20 Phone 1-888-567-9596 Figure 12: Thermal plot of converter at 14.5 amp load current with 55°C air flowing at the rate of 200 LFM. Air is flowing across the converter from input to output (48V input voltage). www.synqor.com Doc.# 005-2EG33MU Rev. A 3/18/08 Page 6 Input: Output: Current: Package: Technical Specification 18-60 V 3.3 V 20 A Eighth-brick Figure 13: Turn-on transient at full load (resistive load) (5 ms/div). Input voltage pre-applied. Ch 1: Vout (1V/div). Ch 2: ON/OFF input (5V/div) Figure 14: Turn-on transient at zero load (5 ms/div). Ch 1: Vout (1V/div) Ch 2: ON/OFF input (5V/div) Figure 15: Output voltage response to step-change in load current (50%-75%-50% of Iout(max); dI/dt = 0.1A/µs). Load cap: 10µF, 100 mΩ ESR tantalum capacitor and 1µF ceramic capacitor. Ch 1: Vout (200mV/div), Ch 2: Iout (5A/div). Figure 16: Output voltage response to step-change in load current (50%-75%50% of Iout(max): dI/dt = 5A/µs). Load cap: 470µF, 30 mΩ ESR tantalum capacitor and 1µF ceramic cap. Ch 1: Vout (200mV/div), Ch 2: Iout (5A/div). See Fig. 15 10 µH See Fig. 14 source impedance See Fig. 16 iS VSOURCE iC 47 µF, <1Ω ESR electrolytic capacitor DC/DC Converter VOUT 1 µF 10 µF, ceramic 100mΩ ESR capacitor tantalum capacitor Figure 17: Test set-up diagram showing measurement points for Input Terminal Ripple Current (Figure 18), Input Reflected Ripple Current (Figure 19) and Output Voltage Ripple (Figure 20). Product # PQ30033EGA20 Phone 1-888-567-9596 www.synqor.com Figure 18: Input Terminal Ripple Current, ic, at full rated output current and nominal input voltage with 10µ H source impedance and 47µ F electrolytic capacitor (500 mA/div). See Figure 17. Doc.# 005-2EG33MU Rev. A 3/18/08 Page 7 Input: Output: Current: Package: Technical Specification Figure 19: Input reflected ripple current, is, through a 10 µ H source inductor at nominal input voltage and rated load current (5 mA/div). See Figure 17. 18-60 V 3.3 V 20 A Eighth-brick Figure 20: Output voltage ripple at nominal input voltage and rated load current (50 mV/div). Load capacitance: 1µ F ceramic capacitor and 10µ F tantalum capacitor. Bandwidth: 20 MHz. See Figure 17. 3.5 3 Output Voltage (V) 2.5 2 1.5 1 18 Vin 0.5 24 Vin 48 Vin 60Vin 0 0 2 4 6 8 10 12 14 16 18 20 22 24 Load Current (A) Figure 21: Output voltage vs. load current showing typical current limit curves and converter shutdown points. Product # PQ30033EGA20 Phone 1-888-567-9596 Figure 22: Load current (10A/div) as a function of time when the converter attempts to turn on into a 10 mΩ short circuit. Top trace (2.0ms/div) is an expansion of the on-time portion of the bottom trace. www.synqor.com Doc.# 005-2EG33MU Rev. A 3/18/08 Page 8 Input: Output: Current: Package: Technical Specification 0.1 18-60 V 3.3 V 20 A Eighth-brick -20 Forward Transmission (dB) Output Impedance (ohms) -30 0.01 0.001 35 Vin 48 Vin -40 -50 -60 -70 -80 35 Vin -90 48 Vin 75 Vin -100 0.0001 75 Vin -110 10 100 1,000 10,000 100,000 10 100 Hz 1,000 10,000 100,000 Hz Figure 23: Magnitude of incremental output impedance (Zout = vout/iout) for minimum, nominal, and maximum input voltage at full rated power. Figure 24: Magnitude of incremental forward transmission (FT = vout/vin) for minimum, nominal, and maximum input voltage at full rated power. 0 1000 -10 Input Impedance (ohms) Reverse Transmission (dB) -5 -15 -20 -25 -30 -35 35 Vin -40 100 10 35 Vin 1 48 Vin 48 Vin -45 75 Vin 75 Vin 0.1 -50 10 100 1,000 10,000 10 100,000 Hz Phone 1-888-567-9596 1,000 10,000 100,000 Hz Figure 25: Magnitude of incremental reverse transmission (RT = iin/iout) for minimum, nominal, and maximum input voltage at full rated power. Product # PQ30033EGA20 100 Figure 26: Magnitude of incremental input impedance (Zin = vin/iin) for minimum, nominal, and maximum input voltage at full rated power. www.synqor.com Doc.# 005-2EG33MU Rev. A 3/18/08 Page 9 Input: Output: Current: Package: Technical Specification 18-60 V 3.3 V 20 A Eighth-brick BASIC OPERATION AND FEATURES CONTROL FEATURES The PowerQor series converter uses a two-stage power conversion topology. The first stage is a buck-converter that keeps the output voltage constant over variations in line, load, and temperature. The second stage uses a transformer to provide the functions of input/output isolation and voltage step-down to achieve the low output voltage required. REMOTE ON/OFF (Pin 2): The ON/OFF input, Pin 2, permits the user to control when the converter is on or off. This input is referenced to the return terminal of the input bus, Vin(-). There are two versions of the converter that differ by the sense of the logic used for the ON/OFF input. Both the first stage and the second stage switch at a fixed frequency for predictable EMI performance. Rectification of the transformer’s output is accomplished with synchronous rectifiers. These devices, which are MOSFETs with a very low on-state resistance, dissipate far less energy than Schottky diodes. This is the primary reason that the PowerQor converter has such high efficiency, even at very low output voltages and very high output currents. Dissipation throughout the converter is so low that it does not require a heatsink for operation. Since a heatsink is not required, the PowerQor converter does not need a metal baseplate or potting material to help conduct the dissipated energy to the heatsink. The PowerQor converter can thus be built more simply and reliably using high yield surface mount techniques on a PCB substrate. The PowerQor series of eighth-brick, quarter-brick and half-brick converters uses the industry standard footprint and pin-out configuration. In the positive logic version, the ON/OFF input is active high (meaning that a high turns the converter on). In the negative logic version, the ON/OFF signal is active low (meaning that a low turns the converter on). Figure A details five possible circuits for driving the ON/OFF pin. Figure B is a detailed look of the internal ON/OFF circuitry. REMOTE SENSE(+) (Pins 7 and 5): The SENSE(+) inputs correct for voltage drops along the conductors that connect the converter’s output pins to the load. Pin 7 should be connected to Vout(+) and Pin 5 should be connected to Vout(-) at the point on the board where regulation is desired. A remote connection at the load can adjust for a voltage drop only as large as that specified in this datasheet, that is [Vout(+) - Vout(-)] – [Vsense(+) - Vsense(-)] < Sense Range % x Vout Pins 7 and 5 must be connected for proper regulation of the output voltage. If these connections are not made, the converter will deliver an output voltage that is slightly higher than its specified value. The converter has 100Ω internal resistors connected between the output and sense pins (see diagram below). Vout(+) 100 ON/OFF Vsense(+) ON/OFF ON/OFF Vsense(_) 100 Vout(_) Remote Enable Circuit Vin(_) Vin(_) Vin(_) Negative Logic (Permanently Enabled) ON/OFF Positive Logic (Permanently Enabled) ON/OFF ON/OFF Vin(_) Vin(_) 50k TTL 100pF 50k Vin(_) Direct Logic Drive Figure A: Various circuits for driving the ON/OFF pin. Product # PQ30033EGA20 5V 162k 5V TTL/ CMOS Open Collector Enable Circuit Vin(+) Phone 1-888-567-9596 www.synqor.com Figure B: Internal ON/OFF pin circuitry Doc.# 005-2EG33MU Rev. A 3/18/08 Page 10 Input: Output: Current: Package: Technical Specification Note: the output over-voltage protection circuit senses the voltage across the output (pins 8 and 4) to determine when it should trigger, not the voltage across the converter’s sense leads (pins 7 and 5). Therefore, the resistive drop on the board should be small enough so that output OVP does not trigger, even during load transients. OUTPUT VOLTAGE TRIM (Pin 6): The TRIM input permits the user to adjust the output voltage across the sense leads up or down according to the trim range specifications. To decrease the output voltage, the user should connect a resistor between Pin 6 and Pin 5 (SENSE(-) input). For a desired decrease of the nominal output voltage, the value of the resistor should be Rtrim-down = - 10.22 (511 ∆%) (kΩ) where ∆% = Vnominal – Vdesired Vnominal x 100% To increase the output voltage, the user should connect a resistor between Pin 6 and Pin 7 (SENSE(+) input). For a desired increase of the nominal output voltage, the value of the resistor should be Rtrim-up = ( 5.11VOUT(100+∆%) _ 511 _ 10.22 1.225∆% ∆% ) (kΩ) where VOUT = Nominal Output Voltage Figure C graphs the relationship between the trim resistor value and Rtrim-up and Rtrim-down, showing the total range the output voltage can be trimmed up or down. Trim Resistance (kOhms) 10,000.0 18-60 V 3.3 V 20 A Eighth-brick Note: the TRIM feature does not affect the voltage at which the output over-voltage protection circuit is triggered. Trimming the output voltage too high may cause the over-voltage protection circuit to engage, particularly during transients. It is not necessary for the user to add capacitance at the Trim pin. The node is internally bypassed to eliminate noise. Total DC Variation of Vout: For the converter to meet its full specifications, the maximum variation of the DC value of Vout, due to both trimming and remote load voltage drops, should not be greater than that specified for the output voltage trim range. PROTECTION FEATURES Input Under-Voltage Lockout: The converter is designed to turn off when the input voltage is too low, helping avoid an input system instability problem, described in more detail in the application note titled “Input System Instability”. The lockout circuitry is a comparator with DC hysteresis. When the input voltage is rising, it must exceed the typical Turn-On Voltage Threshold value (listed on the specification page) before the converter will turn on. Once the converter is on, the input voltage must fall below the typical Turn-Off Voltage Threshold value before the converter will turn off. Output Current Limit: The maximum current limit remains constant as the output voltage drops. However, once the impedance of the short across the output is small enough to make the output voltage drop below the specified Output DC Current-Limit Shutdown Voltage, the converter turns off. The converter then enters a “hiccup mode” where it repeatedly turns on and off at a 5 Hz (nominal) frequency with a 5% duty cycle until the short circuit condition is removed. This prevents excessive heating of the converter or the load board. Output Over-Voltage Limit: If the voltage across the output pins exceeds the Output Over-Voltage Protection threshold, the converter will immediately stop switching. This prevents damage to the load circuit due to 1) excessive series resistance in output current path from converter output pins to sense point, 2) a release of a short-circuit condition, or 3) a release of a current limit condition. Load capacitance determines exactly how high the output voltage will rise in response to these conditions. After 200 ms the converter will automatically restart. 1,000.0 100.0 10.0 0 1 2 3 4 5 % Increase in Vout 6 7 8 9 10 % Decrease in Vout Figure C: Trim Graph for 3.3Vout module Product # PQ30033EGA20 Phone 1-888-567-9596 www.synqor.com Doc.# 005-2EG33MU Rev. A 3/18/08 Page 11 Input: Output: Current: Package: Technical Specification Over-Temperature Shutdown: A temperature sensor on the converter senses the average temperature of the module. The thermal shutdown circuit is designed to turn the converter off when the temperature at the sensed location reaches the OverTemperature Shutdown value. It will allow the converter to turn on again when the temperature of the sensed location falls by the amount of the Over-Temperature Shutdown Restart Hysteresis value. APPLICATION CONSIDERATIONS 18-60 V 3.3 V 20 A Eighth-brick Application Circuits: Figure D provides a typical circuit diagram which details the input filtering and voltage trimming. Input Filtering and External Capacitance: Figure E provides a diagram showing the internal input filter components. This filter dramatically reduces input terminal ripple current, which otherwise could exceed the rating of an external electrolytic input capacitor. The recommended external input capacitance is specified in the “Input Characteristics” section. More detailed information is available in the application note titled “EMI Characteristics” on the SynQor website. Input System Instability: This condition can occur because any DC/DC converter appears incrementally as a negative resistance load. A detailed application note titled “Input System Instability” is available on the SynQor website which provides an understanding of why this instability arises, and shows the preferred solution for correcting it. Vin(+) Vin External Input Filter 47µF Vout(+) Vsense(+) Electrolytic Capacitor ON/OFF Trim Vsense(_) Vin(_) Rtrim-up or Rtrim-down Cload Iload Vout(_) Figure D: Typical application circuit (negative logic unit, permanently enabled). L Vin(+) C Vin(_) Figure E: Internal Input Filter Diagram (component values listed on the specifications page). Product # PQ30033EGA20 Phone 1-888-567-9596 www.synqor.com Doc.# 005-2EG33MU Rev. A 3/18/08 Page 12 Input: Output: Current: Package: Technical Specification Startup Inhibit Period: The Startup Inhibit Period ensures that the converter will remain off for approximately 200ms when it is shut down for any reason. When an output short is present, this generates a 5Hz "hiccup mode," which prevents the converter from overheating. In all, there are seven ways that the converter can be shut down, initiating a Startup Inhibit Period: 18-60 V 3.3 V 20 A Eighth-brick When the input voltage rises above the UVL threshold, the Input Under-Voltage Lockout is released, and a Startup Inhibit Period is initiated. At the end of this delay, the ON/OFF pin is evaluated, and since it is active, the unit turns on. At time t1, the unit is disabled by the ON/OFF pin, and it cannot be enabled again until the Startup Inhibit Period has elapsed. • Input Under-Voltage Lockout When the ON/OFF pin goes high after t2, the Startup Inhibit Period has elapsed, and the output turns on within the typical Turn-On Time. • Input Over-Voltage Shutdown (not present in Eighth-brick) • Output Over-Voltage Protection • Over Temperature Shutdown • Current Limit • Short Circuit Protection • Turned off by the ON/OFF input Figure F shows three turn-on scenarios, where a Startup Inhibit Period is initiated at t0, t1, and t2: Before time t0, when the input voltage is below the UVL threshold, the unit is disabled by the Input Under-Voltage Lockout feature. RoHS Compliance: The EU led RoHS (Restriction of Hazardous Substances) Directive bans the use of Lead, Cadmium, Hexavalent Chromium, Mercury, Polybrominated Biphenyls (PBB), and Polybrominated Diphenyl Ether (PBDE) in Electrical and Electronic Equipment. This SynQor product is available as 5/6 RoHS compliant (product with lead) or 6/6 RoHS compliant. For more information please refer to SynQor’s RoHS addendum available at our RoHS Compliance / Lead Free Initiative web page or e-mail us at [email protected]. Vin Under-Voltage Lockout Turn-On Threshold ON/OFF (pos logic) ON OFF OFF ON ON 9ms (typical turn on time) Vout 200ms (typical start-up inhibit period) t1 t0 200ms 200ms t t2 Figure F: Startup Inhibit Period (turn-on time not to scale) Product # PQ30033EGA20 Phone 1-888-567-9596 www.synqor.com Doc.# 005-2EG33MU Rev. A 3/18/08 Page 13 Input: Output: Current: Package: Technical Specification 18-60 V 3.3 V 20 A Eighth-brick PART NUMBERING SYSTEM ORDERING INFORMATION The part numbering system for SynQor’s PowerQor DC/DC converters follows the format shown in the example below. The tables below show the valid model numbers and ordering options for converters in this product family. When ordering SynQor converters, please ensure that you use the complete 15 character part number consisting of the 12 character base part number and the additional 3 characters for options. To order 6/6 RoHS compliant product please add a “-G” suffix. PQ 30 033 E G A 20 N N S Options (see Ordering Information) Output Current Thermal Design/Profile Performance Level Package Size Model Number Input Voltage PQ30033EGA20xyz -G 18 - 60 V Output Max Output Voltage Current 3.3 V 20 A The following option choices must be included in place of the x y z spaces in the model numbers listed above. Output Voltage Input Voltage Product Family Options Description: x y z Enable Logic The first 12 characters comprise the base part number and the last 3 characters indicate available options. Although there are no default values for enable logic and pin length, the most common options are negative logic and 0.145” pins. These part numbers are more likely to be readily available in stock for evaluation and prototype quantities. A “-G” suffix indicates 6/6 RoHS compliance. P - Positive N - Negative Pin Length K - 0.110" N - 0.145" R - 0.180" Y - 0.250" Feature Set S - Standard A - Tight Accuracy Application Notes A variety of application notes and technical white papers can be downloaded in pdf format from our website. PATENTS SynQor holds the following patents, one or more of which might apply to this product: 5,999,417 6,594,159 6,927,987 7,119,524 6,222,742 6,731,520 7,050,309 7,269,034 6,545,890 6,894,468 7,072,190 7,272,021 6,577,109 6,896,526 7,085,146 7,272,023 Contact SynQor for further information: Phone: Toll Free: Fax: E-mail: Web: Address: Product # PQ30033EGA20 978-849-0600 888-567-9596 978-849-0602 [email protected] www.synqor.com 155 Swanson Road Boxborough, MA 01719 USA Phone 1-888-567-9596 Warranty SynQor offers a three (3) year limited warranty. Complete warranty information is listed on our website or is available upon request from SynQor. Information furnished by SynQor is believed to be accurate and reliable. However, no responsibility is assumed by SynQor for its use, nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of SynQor. www.synqor.com Doc.# 005-2EG33MU Rev. A 3/18/08 Page 14