Technical Specification IQ90xxxHPXxx 34-160V 1.8-48V 228W 3000V dc Half-brick Continuous Input Outputs Max Power REINFORCED INSULATION DC-DC Converter The InQor® Half-brick converter series is composed of next-generation, board-mountable, isolated, fixed switching frequency dc-dc converters that use synchronous rectification to achieve extremely high power conversion efficiency. Each module is supplied completely encased to provide protection from the harsh environments seen in many industrial and transportation applications. NRS-G 8HPC60 IQ9001CONVERTER 0A @6 DC-DC V 1.8V OUT 34-160 IN Operational Features • • • • • High efficiency, 90% at full rated load current Delivers full power with minimal derating - no heatsink required Operating input voltage range: 34-160V Fixed frequency switching provides predictable EMI No minimum load requirement Protection Features Mechanical Features • Industry standard half-brick pin-out configuration • Standard size: 2.390" x 2.490" x 0.512", 60.6 x 63.1 x 13.0 mm • Total weight: 5oz (142g) • • • • • Input under-voltage lockout Input over-voltage shutdown Output current limit and short circuit protection Active back bias limit Thermal shutdown Control Features • On/Off control referenced to input side • Remote sense for the output voltage • Output voltage trim range of -20%, +10% Safety Features Reinforced Insulation • Input-to-output isolation 3000V • UL 60950-1/R:2011-12 • CAN/CSA-C22.2 No. 60950-1/A:2011 • EN60950-1/A12:2011 • CE Marked • RoHS compliant (see last page) Product # IQ90xxxHPXxx Phone 1-888-567-9596 CONTENTS Page No. Family Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1.8Vout Electrical Characteristics & Figures . . . . . . . . . . . . . . . . . . . . . . 4 3.3Vout Electrical Characteristics & Figures . . . . . . . . . . . . . . . . . . . . . . 6 5Vout Electrical Characteristics & Figures . . . . . . . . . . . . . . . . . . . . . . . 8 12Vout Electrical Characteristics & Figures . . . . . . . . . . . . . . . . . . . . . 10 15Vout Electrical Characteristics & Figures . . . . . . . . . . . . . . . . . . . . . 12 24Vout Electrical Characteristics & Figures . . . . . . . . . . . . . . . . . . . . . 14 28Vout Electrical Characteristics & Figures . . . . . . . . . . . . . . . . . . . . . 16 40Vout Electrical Characteristics & Figures . . . . . . . . . . . . . . . . . . . . . 18 48Vout Electrical Characteristics & Figures . . . . . . . . . . . . . . . . . . . . . 20 Application Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Standards & Qualification Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Standard Mechanical Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Flanged Mechanical Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 www.synqor.com Doc.# 005-0005256 Rev. C 06/17/13 Page 1 Technical Specification IQ90xxxHPXxx IQ90 Family Electrical Characteristics (all output voltages) Ta = 25 °C, airflow rate = 300 LFM, Vin = 90V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate temperature with appropriate power derating. Specifications subject to change without notice. Parameter Min. Typ. Max. ABSOLUTE MAXIMUM RATINGS Input Voltage Non-Operating -1 170 Operating 160 Operating Transient Protection 170 Isolation Voltage Input to Output 3000 Input to Base-Plate 3000 Output to Base-Plate 3000 Operating Temperature -40 100 Storage Temperature -55 125 Voltage at ON/OFF input pin -2 18 INPUT CHARACTERISTICS Operating Input Voltage Range 34 90 160 Input Under-Voltage Lockout Turn-On Voltage Threshold 33.0 33.4 33.8 Turn-Off Voltage Threshold 30.0 30.4 30.8 Lockout Voltage Hysteresis 3.0 Input Over-Voltage Shutdown Recommended External Input Capacitance 100 Input Filter Component Values (L\C) 3.4\1.8 DYNAMIC CHARACTERISTICS Turn-On Transient Turn-On Time 10 Start-Up Inhibit Time 200 230 250 Output Voltage Overshoot 0 ISOLATION CHARACTERISTICS Isolation Voltage (dielectric strength) Isolation Resistance 30 Isolation Capacitance (input to output) 1000 TEMPERATURE LIMITS FOR POWER DERATING CURVES Semiconductor Junction Temperature 125 Board Temperature 125 Transformer Temperature 125 Maximum Baseplate Temperature, Tb 100 FEATURE CHARACTERISTICS Switching Frequency 255 275 295 ON/OFF Control Off-State Voltage 2.4 1.8 On-State Voltage -2 0.8 ON/OFF Control Pull-Up Voltage 5 Pull-Up Resistance 50 Over-Temperature Shutdown OTP Trip Point 125 Over-Temperature Shutdown Restart Hysteresis 10 RELIABILITY CHARACTERISTICS Calculated MTBF (Telcordia) TR-NWT-000332 1.44 Calculated MTBF (MIL-217) MIL-HDBK-217F 1.20 Field Demonstrated MTBF Note 1: Higher values of isolation capacitance can be added external to the module. Product # IQ90xxxHPXxx Phone 1-888-567-9596 www.synqor.com Units Notes & Conditions V V V Continuous Continuous Reinforced Insulation V dc V dc V dc °C °C V Baseplate temperature V V V V V µF µH\µF Not Available Typical ESR 0.1-0.2 Ω Internal values; see Figure E ms ms % Full load, Vout=90% nom. Figure F Maximum Output Capacitance See Absolute Maximum Ratings MΩ pF See Note 1 °C °C °C °C Package rated to 150 °C UL rated max operating temp 130 °C kHz Isolation stage switching freq. is half this V Application notes Figures A & B V kΩ °C °C Average PCB Temperature 106 Hrs. Tb = 70°C 106 Hrs. Tb = 70°C 106 Hrs. See our website for details Doc.# 005-0005256 Rev. C 06/17/13 Page 2 Technical Specification IQ90xxxHPXxx Family Figures (all output voltages) 120 Typical Current Limit Inception Point Nominal Vout Output Voltage (%) 100 80 Typical Output Voltage at Shutdown 60 40 Vin min Vin nom 20 Vin max 0 0 Common Figure 1: Typical startup waveform. Input voltage pre-applied, ON/ OFF Pin on Ch 2. Timescale: 5ms/div. 20 30 40 50 60 70 80 90 100 110 120 130 140 150 Load Current (%) Common Figure 2: Output voltage vs. load current showing typical current limit curves and converter shutdown points. 100,000.0 100,000.0 1.8 V 10,000.0 3.3 V 5V 12 V 15 V Trim Resistance (kOhms) Trim Resistance (kOhms) 10 1,000.0 100.0 10.0 24 V 28 V 40 V 48 V 10,000.0 1,000.0 100.0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 Increase in Vout (%) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Increase in Vout (%) Common Figure 3: Trim graph for trim-up 1.8 to 12 V outputs. Common Figure 4: Trim graph for trim-up 15 to 48 V outputs. 10,000.0 Trim Resistance (kOhms) All voltages 1,000.0 100.0 10.0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Decrease in Vout (%) Common Figure 5: Trim graph for trim down. Product # IQ90xxxHPXxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005256 Rev. C 06/17/13 Page 3 Input: 34-160V Output: 1.8V Current: 60A Part No.: IQ90018HPx60 Technical Specification IQ90018HPx60 Electrical Characteristics (1.8Vout) Ta = 25 °C, airflow rate = 300 LFM, Vin = 90V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate temperature with appropriate power derating. Specifications subject to change without notice. Parameter Min. Typ. Max. Units Notes & Conditions INPUT CHARACTERISTICS Maximum Input Current 5.0 A 40 50 mA Disabled Input Current 2.5 4 mA Response to Input Transient 0.08 V Input Terminal Ripple Current 230 mA No-Load Input Current Recommended Input Fuse 10 A 1.800 1.818 V ±0.1 ±0.3 % ±0.1 Vin min; trim up; in current limit See Figure 6 RMS Fast acting external fuse recommended OUTPUT CHARACTERISTICS Output Voltage Set Point 1.782 Output Voltage Regulation Over Line Over Load ±0.3 % -27 27 mV 1.755 1.845 V 270 540 mV Full load 32 60 mV Full load 60 A Subject to thermal derating 78 A Output voltage 10% Low Over Temperature Total Output Voltage Range Output Voltage Ripple and Noise Peak-to-Peak Over sample, line, load, temperature & life 20 MHz bandwidth; see Note 1 0 RMS Operating Output Current Range 0 Output DC Current-Limit Inception 66 72 Output DC Current-Limit Shutdown Voltage 0.8 V Back-Drive Current Limit while Enabled 1.9 A Negative current drawn from output Back-Drive Current Limit while Disabled 0.1 mA Negative current drawn from output µF Vout nominal at full load (resistive load) Maximum Output Capacitance 15,000 Output Voltage during Load Current Transient Step Change in Output Current (0.1 A/µs) 80 mV 50% to 75% to 50% Iout max Settling Time 700 µs To within 1% Vout nom 10 % Across Pins 8&4; Common Figures 3-5; see Note 2 10 % Across Pins 8&4 2.3 V Over full temp range % See Figure 1 for efficiency curve Output Voltage Trim Range -20 Output Voltage Remote Sense Range Output Over-Voltage Protection 2.1 2.2 EFFICIENCY 100% Load 84 50% Load 87 % See Figure 1 for efficiency curve Note 1: Output is terminated with 1 µF ceramic and 15 µF low-ESR tantalum capacitors. For applications requiring reduced output voltage ripple and noise, consult SynQor applications support (e-mail: [email protected]) Note 2: Trim-up range is limited below 10% at low line and full load. Product # IQ90xxxHPXxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005256 Rev. C 06/17/13 Page 4 Input: 34-160V Output: 1.8V Current: 60A Part No.: IQ90018HPx60 100 24 95 21 90 18 Power Dissipation (W) Efficiency (%) Technical Specification 85 80 75 70 34 Vin 90 Vin 65 12 9 6 34 Vin 90 Vin 3 150 Vin 150 Vin 0 60 0 5 10 15 20 25 30 35 Load Current (A) 40 45 50 55 0 60 Figure 1: Efficiency at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. 70 70 60 60 50 50 40 40 30 20 10 15 20 25 30 35 Load Current (A) 40 45 50 55 60 30 20 400 LFM (2.0 m/s) 400 LFM (2.0 m/s) 300 LFM (1.5 m/s) 300 LFM (1.5 m/s) 10 5 Figure 2: Power dissipation at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. Iout (A) Iout (A) 15 200 LFM (1.0 m/s) 10 200 LFM (1.0 m/s) 100 LFM (0.5 m/s) 100 LFM (0.5 m/s) 0 0 25 40 55 Ambient Air Temperature (°C) 70 25 85 40 55 Ambient Air Temperature (°C) 70 85 Figure 3: Encased converter (without heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from input to output (nominal input voltage). Figure 4: Encased converter (with 1/2” heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from input to output (nominal input voltage). Figure 5: Output voltage response to step-change in load current (50%75%-50% of Iout(max); dI/dt = 0.1 A/μs). Load cap: 1 µF ceramic and 15 µF tantalum capacitors. Ch 1: Vout (100 mV/div), Ch 2: Iout (20 A/div). Figure 6: Output voltage response to step-change in input voltage (1000 V/ms). Load cap: 100 µF electrolytic output capacitance. Ch 1: Vout (200 mV/div), Ch 2: Vin (50 V/div). Product # IQ90xxxHPXxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005256 Rev. C 06/17/13 Page 5 Input: 34-160V Output: 3.3V Current: 53A Part No.: IQ90033HPx53 Technical Specification IQ90033HPx53 Electrical Characteristics (3.3Vout) Ta = 25 °C, airflow rate = 300 LFM, Vin = 90V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate temperature with appropriate power derating. Specifications subject to change without notice. Parameter Min. Typ. Max. Units Notes & Conditions INPUT CHARACTERISTICS Maximum Input Current 7.7 A 50 60 mA Disabled Input Current 2.5 4 mA Response to Input Transient 0.11 V Input Terminal Ripple Current 350 mA No-Load Input Current Recommended Input Fuse 10 A 3.300 3.333 V ±0.1 ±0.3 % ±0.1 Vin min; trim up; in current limit See Figure 6 RMS Fast acting external fuse recommended OUTPUT CHARACTERISTICS Output Voltage Set Point 3.267 Output Voltage Regulation Over Line Over Load Over Temperature Total Output Voltage Range ±0.3 % -50 50 mV 3.217 3.383 V 170 340 mV Full load 22 40 mV Full load 53 A Subject to thermal derating 68.9 A Output voltage 10% Low Output Voltage Ripple and Noise Over sample, line, load, temperature & life 20 MHz bandwidth; see Note 1 Peak-to-Peak 0 RMS Operating Output Current Range 0 Output DC Current-Limit Inception 58.3 63.6 Output DC Current-Limit Shutdown Voltage 1.7 V Back-Drive Current Limit while Enabled 1.4 A Negative current drawn from output Back-Drive Current Limit while Disabled 0.1 mA Negative current drawn from output µF Vout nominal at full load (resistive load) Maximum Output Capacitance 10,000 Output Voltage during Load Current Transient Step Change in Output Current (0.1 A/µs) 80 mV 50% to 75% to 50% Iout max Settling Time 500 µs To within 1% Vout nom 10 % Across Pins 8&4; Common Figures 3-5; see Note 2 10 % Across Pins 8&4 4.2 V Over full temp range % See Figure 1 for efficiency curve Output Voltage Trim Range -20 Output Voltage Remote Sense Range Output Over-Voltage Protection 3.8 4.0 EFFICIENCY 100% Load 89 50% Load 91 % See Figure 1 for efficiency curve Note 1: Output is terminated with 1 µF ceramic and 15 µF low-ESR tantalum capacitors. For applications requiring reduced output voltage ripple and noise, consult SynQor applications support (e-mail: [email protected]) Note 2: Trim-up range is limited below 10% at low line and full load. Product # IQ90xxxHPXxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005256 Rev. C 06/17/13 Page 6 Input: 34-160V Output: 3.3V Current: 53A Part No.: IQ90033HPx53 Technical Specification 100 27 95 24 21 Power Dissipation (W) Efficiency (%) 90 85 80 75 70 34 Vin 90 Vin 65 15 12 9 6 34 Vin 90 Vin 3 150 Vin 150 Vin 0 60 0 5 10 15 20 25 30 35 Load Current (A) 40 45 50 0 55 Figure 1: Efficiency at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. 60 60 50 50 40 40 30 20 10 15 20 25 30 35 Load Current (A) 40 45 50 55 30 20 400 LFM (2.0 m/s) 300 LFM (1.5 m/s) 10 5 Figure 2: Power dissipation at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. Iout (A) Iout (A) 18 400 LFM (2.0 m/s) 300 LFM (1.5 m/s) 10 200 LFM (1.0 m/s) 200 LFM (1.0 m/s) 100 LFM (0.5 m/s) 100 LFM (0.5 m/s) 0 0 25 40 55 Ambient Air Temperature (°C) 70 25 85 40 55 Ambient Air Temperature (°C) 70 85 Figure 3: Encased converter (without heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from input to output (nominal input voltage). Figure 4: Encased converter (with 1/2” heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from input to output (nominal input voltage). Figure 5: Output voltage response to step-change in load current (50%75%-50% of Iout(max); dI/dt = 0.1 A/μs). Load cap: 1 µF ceramic and 15 µF tantalum capacitors. Ch 1: Vout (100 mV/div), Ch 2: Iout (20 A/div). Figure 6: Output voltage response to step-change in input voltage (1000 V/ms). Load cap: 100 µF electrolytic output capacitance. Ch 1: Vout (200 mV/div), Ch 2: Vin (50 V/div). Product # IQ90xxxHPXxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005256 Rev. C 06/17/13 Page 7 Input: 34-160V Output: 5.0V Current: 40A Part No.: IQ90050HPx40 Technical Specification IQ90050HPx40 Electrical Characteristics (5Vout) Ta = 25 °C, airflow rate = 300 LFM, Vin = 90V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate temperature with appropriate power derating. Specifications subject to change without notice. Parameter Min. Typ. Max. Units Notes & Conditions INPUT CHARACTERISTICS Maximum Input Current No-Load Input Current Disabled Input Current 8.9 A 40 50 mA 3 4 mA Response to Input Transient 0.2 V Input Terminal Ripple Current 400 mA Recommended Input Fuse 10 A 5.000 5.050 V ±0.1 ±0.3 % ±0.1 Vin min; trim up; in current limit See Figure 6 RMS Fast acting external fuse recommended OUTPUT CHARACTERISTICS Output Voltage Set Point 4.950 Output Voltage Regulation Over Line Over Load Over Temperature Total Output Voltage Range ±0.3 % -75 75 mV 4.875 5.125 V 150 300 mV Full load 21 40 mV Full load 40 A Subject to thermal derating 52 A Output voltage 10% Low Output Voltage Ripple and Noise Over sample, line, load, temperature & life 20 MHz bandwidth; see Note 1 Peak-to-Peak 0 RMS Operating Output Current Range 0 Output DC Current-Limit Inception 44 48 Output DC Current-Limit Shutdown Voltage 2.6 V Back-Drive Current Limit while Enabled 0.5 A Negative current drawn from output Back-Drive Current Limit while Disabled 0.4 mA Negative current drawn from output µF Vout nominal at full load (resistive load) Maximum Output Capacitance 8,000 Output Voltage during Load Current Transient Step Change in Output Current (0.1 A/µs) 140 mV 50% to 75% to 50% Iout max Settling Time 500 µs To within 1% Vout nom 10 % Across Pins 8&4; Common Figures 3-5; see Note 2 10 % Across Pins 8&4 6.4 V Over full temp range % See Figure 1 for efficiency curve Output Voltage Trim Range -20 Output Voltage Remote Sense Range Output Over-Voltage Protection 5.8 6.1 EFFICIENCY 100% Load 87 50% Load 90 % See Figure 1 for efficiency curve Note 1: Output is terminated with 1 µF ceramic and 15 µF low-ESR tantalum capacitors. For applications requiring reduced output voltage ripple and noise, consult SynQor applications support (e-mail: [email protected]) Note 2: Trim-up range is limited below 10% at low line and full load. Product # IQ90xxxHPXxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005256 Rev. C 06/17/13 Page 8 Input: 34-160V Output: 5.0V Current: 40A Part No.: IQ90050HPx40 Technical Specification 100 35 95 30 Power Dissipation (W) Efficiency (%) 90 85 80 75 70 34 Vin 15 10 5 150 Vin 90 Vin 150 Vin 0 60 0 5 10 15 20 25 Load Current (A) 30 35 0 40 Figure 1: Efficiency at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. 5 10 15 20 25 Load Current (A) 30 35 40 Figure 2: Power dissipation at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. 40 45 35 40 35 30 30 Iout (A) 25 Iout (A) 20 34 Vin 90 Vin 65 25 20 15 400 LFM (2.0 m/s) 10 300 LFM (1.5 m/s) 200 LFM (1.0 m/s) 5 20 15 400 LFM (2.0 m/s) 10 25 300 LFM (1.5 m/s) 200 LFM (1.0 m/s) 5 100 LFM (0.5 m/s) 100 LFM (0.5 m/s) 0 0 25 40 55 Ambient Air Temperature (°C) 70 25 85 40 55 Ambient Air Temperature (°C) 70 85 Figure 3: Encased converter (without heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from input to output (nominal input voltage). Figure 4: Encased converter (with 1/2” heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from input to output (nominal input voltage). Figure 5: Output voltage response to step-change in load current (50%75%-50% of Iout(max); dI/dt = 0.1 A/μs). Load cap: 1 µF ceramic and 15 µF tantalum capacitors. Ch 1: Vout (200 mV/div), Ch 2: Iout (20 A/div). Figure 6: Output voltage response to step-change in input voltage (1000 V/ms). Load cap: 100 µF electrolytic output capacitance. Ch 1: Vout (500 mV/div), Ch 2: Vin (50 V/div). Product # IQ90xxxHPXxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005256 Rev. C 06/17/13 Page 9 Input: 34-160V Output: 12V Current: 19A Part No.: IQ90120HPx19 Technical Specification IQ90120HPx19 Electrical Characteristics (12Vout) Ta = 25 °C, airflow rate = 300 LFM, Vin = 90V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate temperature with appropriate power derating. Specifications subject to change without notice. Parameter Min. Typ. Max. Units Notes & Conditions INPUT CHARACTERISTICS Maximum Input Current No-Load Input Current Disabled Input Current 9.8 A 50 60 mA 3 5 mA Response to Input Transient 0.5 V Input Terminal Ripple Current 320 mA Recommended Input Fuse 10 A 12.00 12.12 V ±0.1 ±0.3 % ±0.1 Vin min; trim up; in current limit 1000 V/ms, see Figure 6 RMS Fast acting external fuse recommended OUTPUT CHARACTERISTICS Output Voltage Set Point 11.88 Output Voltage Regulation Over Line Over Load Over Temperature Total Output Voltage Range ±0.3 % -180 180 mV 11.70 12.30 V 100 200 mV Full load 17 30 mV Full load 19 A Subject to thermal derating 24.7 A Output voltage 10% Low Output Voltage Ripple and Noise Over sample, line, load, temperature & life 20 MHz bandwidth; see Note 1 Peak-to-Peak 0 RMS Operating Output Current Range 0 Output DC Current-Limit Inception 20.9 Output DC Current-Limit Shutdown Voltage 22.8 6 V Back-Drive Current Limit while Enabled 0.5 A Negative current drawn from output Back-Drive Current Limit while Disabled 1 mA Negative current drawn from output µF Vout nominal at full load (resistive load) Maximum Output Capacitance 1,500 Output Voltage during Load Current Transient Step Change in Output Current (0.1 A/µs) 320 mV 50% to 75% to 50% Iout max Settling Time 80 µs To within 1% Vout nom 10 % Across Pins 8&4; Common Figures 3-5; see Note 2 10 % Across Pins 8&4 15.3 V Over full temp range % See Figure 1 for efficiency curve Output Voltage Trim Range -20 Output Voltage Remote Sense Range Output Over-Voltage Protection 14.0 14.6 EFFICIENCY 100% Load 90 50% Load 92 % See Figure 1 for efficiency curve Note 1: Output is terminated with 1 µF ceramic and 15 µF low-ESR tantalum capacitors. For applications requiring reduced output voltage ripple and noise, consult SynQor applications support (e-mail: [email protected]) Note 2: Trim-up range is limited below 10% at low line and full load. Product # IQ90xxxHPXxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005256 Rev. C 06/17/13 Page 10 Input: 34-160V Output: 12V Current: 19A Part No.: IQ90120HPx19 Technical Specification 30 100 27 95 24 Power Dissipation (W) Efficiency (%) 90 85 80 75 70 34 Vin 15 12 9 34 Vin 90 Vin 3 150 Vin 150 Vin 0 60 0 1 2 3 4 5 6 7 8 9 0 10 11 12 13 14 15 16 17 18 19 Load Current (A) Figure 1: Efficiency at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Load Current (A) Figure 2: Power dissipation at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. 20 20 18 18 16 16 14 14 12 12 Iout (A) Iout (A) 18 6 90 Vin 65 21 10 8 10 8 6 400 LFM (2.0 m/s) 6 400 LFM (2.0 m/s) 4 300 LFM (1.5 m/s) 4 300 LFM (1.5 m/s) 2 100 LFM (0.5 m/s) 2 100 LFM (0.5 m/s) 200 LFM (1.0 m/s) 200 LFM (1.0 m/s) 0 0 25 40 55 Ambient Air Temperature (°C) 70 25 85 40 55 Ambient Air Temperature (°C) 70 85 Figure 3: Encased converter (without heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from input to output (nominal input voltage). Figure 4: Encased converter (with 1/2” heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from input to output (nominal input voltage). Figure 5: Output voltage response to step-change in load current (50%75%-50% of Iout(max); dI/dt = 0.1 A/μs). Load cap: 1 µF ceramic and 15 µF tantalum capacitors. Ch 1: Vout (200 mV/div), Ch 2: Iout (5 A/div). Figure 6: Output voltage response to step-change in input voltage (1000 V/ms). Load cap: 100 µF electrolytic output capacitance. Ch 1: Vout (500 mV/div), Ch 2: Vin (50 V/div). Product # IQ90xxxHPXxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005256 Rev. C 06/17/13 Page 11 Input: 34-160V Output: 15V Current: 15A Part No.: IQ90150HPx15 Technical Specification IQ90150HPx15 Electrical Characteristics (15Vout) Ta = 25 °C, airflow rate = 300 LFM, Vin = 90V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate temperature with appropriate power derating. Specifications subject to change without notice. Parameter Min. Typ. Max. Units Notes & Conditions INPUT CHARACTERISTICS Maximum Input Current 9.8 A 50 60 mA Disabled Input Current 2.5 4 mA Response to Input Transient 0.55 V Input Terminal Ripple Current 480 mA No-Load Input Current Recommended Input Fuse 10 A 15.00 15.15 V ±0.1 ±0.3 % ±0.1 Vin min; trim up; in current limit See Figure 6 RMS Fast acting external fuse recommended OUTPUT CHARACTERISTICS Output Voltage Set Point 14.85 Output Voltage Regulation Over Line Over Load Over Temperature Total Output Voltage Range ±0.3 % -225 225 mV 14.625 15.375 V 100 200 mV Full load 18 40 mV Full load 15 A Subject to thermal derating 19.5 A Output voltage 10% Low Output Voltage Ripple and Noise Over sample, line, load, temperature & life 20 MHz bandwidth; see Note 1 Peak-to-Peak 0 RMS Operating Output Current Range 0 Output DC Current-Limit Inception 16.5 Output DC Current-Limit Shutdown Voltage 18.0 8 V Back-Drive Current Limit while Enabled 0.4 A Negative current drawn from output Back-Drive Current Limit while Disabled 1.5 mA Negative current drawn from output µF Vout nominal at full load (resistive load) Maximum Output Capacitance 1,000 Output Voltage during Load Current Transient Step Change in Output Current (0.1 A/µs) 520 mV 50% to 75% to 50% Iout max Settling Time 80 µs To within 1% Vout nom 10 % Across Pins 8&4; Common Figures 3-5; see Note 2 10 % Across Pins 8&4 19.1 V Over full temp range % See Figure 1 for efficiency curve Output Voltage Trim Range -20 Output Voltage Remote Sense Range Output Over-Voltage Protection 17.5 18.3 EFFICIENCY 100% Load 90 50% Load 92 % See Figure 1 for efficiency curve Note 1: Output is terminated with 1 µF ceramic and 15 µF low-ESR tantalum capacitors. For applications requiring reduced output voltage ripple and noise, consult SynQor applications support (e-mail: [email protected]) Note 2: Trim-up range is limited below 10% at low line and full load. Product # IQ90xxxHPXxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005256 Rev. C 06/17/13 Page 12 Input: 34-160V Output: 15V Current: 15A Part No.: IQ90150HPx15 Technical Specification 30 100 27 95 24 Power Dissipation (W) Efficiency (%) 90 85 80 75 70 34 Vin 15 12 9 34 Vin 90 Vin 3 150 Vin 150 Vin 0 60 0 1 2 3 4 5 6 7 8 9 Load Current (A) 10 11 12 13 14 0 15 Figure 1: Efficiency at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. 1 2 3 4 5 6 7 8 9 Load Current (A) 10 11 12 13 14 15 Figure 2: Power dissipation at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. 16 16 14 14 12 12 10 10 Iout (A) Iout (A) 18 6 90 Vin 65 21 8 8 6 6 400 LFM (2.0 m/s) 4 200 LFM (1.0 m/s) 2 400 LFM (2.0 m/s) 4 300 LFM (1.5 m/s) 300 LFM (1.5 m/s) 200 LFM (1.0 m/s) 2 100 LFM (0.5 m/s) 100 LFM (0.5 m/s) 0 0 25 40 55 Ambient Air Temperature (°C) 70 25 85 40 55 Ambient Air Temperature (°C) 70 85 Figure 3: Encased converter (without heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from input to output (nominal input voltage). Figure 4: Encased converter (with 1/2” heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from input to output (nominal input voltage). Figure 5: Output voltage response to step-change in load current (50%75%-50% of Iout(max); dI/dt = 0.1 A/μs). Load cap: 1 µF ceramic and 15 µF tantalum capacitors. Ch 1: Vout (1 V/div), Ch 2: Iout (5 A/div). Figure 6: Output voltage response to step-change in input voltage (1000 V/ms). Load cap: 100 µF electrolytic output capacitance. Ch 1: Vout (1 V/div), Ch 2: Vin (50 V/div). Product # IQ90xxxHPXxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005256 Rev. C 06/17/13 Page 13 Input: 34-160V Output: 24V Current: 9.5A Part No.: IQ90240HPx9F Technical Specification IQ90240HPx9F Electrical Characteristics (24Vout) Ta = 25 °C, airflow rate = 300 LFM, Vin = 90V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate temperature with appropriate power derating. Specifications subject to change without notice. Parameter Min. Typ. Max. Units Notes & Conditions INPUT CHARACTERISTICS Maximum Input Current No-Load Input Current Disabled Input Current 10.1 A 40 50 mA 2 3 mA Response to Input Transient 0.75 V Input Terminal Ripple Current 530 mA Recommended Input Fuse 10 A 24.00 24.24 V ±0.1 ±0.3 % ±0.1 Vin min; trim up; in current limit See Figure 6 RMS Fast acting external fuse recommended OUTPUT CHARACTERISTICS Output Voltage Set Point 23.76 Output Voltage Regulation Over Line Over Load Over Temperature Total Output Voltage Range ±0.3 % -360 360 mV 23.40 24.60 V 170 mV Full load Full load Output Voltage Ripple and Noise Over sample, line, load, temperature & life 20 MHz bandwidth; see Note 1 Peak-to-Peak 0 RMS 85 18 Operating Output Current Range 0 Output DC Current-Limit Inception 10.4 11.4 40 mV 9.5 A Subject to thermal derating 12.4 A Output voltage 10% Low Output DC Current-Limit Shutdown Voltage 13 V Back-Drive Current Limit while Enabled 0.2 A Negative current drawn from output Back-Drive Current Limit while Disabled 2.5 mA Negative current drawn from output µF Vout nominal at full load (resistive load) 1200 mV 50% to 75% to 50% Iout max 80 µs To within 1% Vout nom 10 % Across Pins 8&4; Common Figures 3-5; see Note 2 10 % Across Pins 8&4 30.5 V Over full temp range % See Figure 1 for efficiency curve Maximum Output Capacitance 400 Output Voltage during Load Current Transient Step Change in Output Current (0.1 A/µs) Settling Time Output Voltage Trim Range -20 Output Voltage Remote Sense Range Output Over-Voltage Protection 28.0 29.3 EFFICIENCY 100% Load 88 50% Load 91 % See Figure 1 for efficiency curve Note 1: Output is terminated with 1 µF ceramic capacitor. For applications requiring reduced output voltage ripple and noise, consult SynQor applications support (e-mail: [email protected]) Note 2: Trim-up range is limited below 10% at low line and full load. Product # IQ90xxxHPXxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005256 Rev. C 06/17/13 Page 14 Input: 34-160V Output: 24V Current: 9.5A Part No.: IQ90240HPx9F 100 40 95 35 90 30 Power Dissipation (W) Efficiency (%) Technical Specification 85 80 75 70 34 Vin 90 Vin 65 20 15 10 34 Vin 90 Vin 5 150 Vin 150 Vin 0 60 0 1 2 3 4 5 6 Load Current (A) 7 8 9 0 10 Figure 1: Efficiency at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. 1 2 3 4 5 6 Load Current (A) 7 8 9 10 Figure 2: Power dissipation at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. 10 10 9 9 8 8 7 7 6 6 Iout (A) Iout (A) 25 5 4 5 4 3 400 LFM (2.0 m/s) 3 400 LFM (2.0 m/s) 2 300 LFM (1.5 m/s) 2 300 LFM (1.5 m/s) 1 100 LFM (0.5 m/s) 1 100 LFM (0.5 m/s) 200 LFM (1.0 m/s) 0 200 LFM (1.0 m/s) 0 25 40 55 Ambient Air Temperature (°C) 70 25 85 40 55 Ambient Air Temperature (°C) 70 85 Figure 3: Encased converter (without heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from input to output (nominal input voltage). Figure 4: Encased converter (with 1/2” heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from input to output (nominal input voltage). Figure 5: Output voltage response to step-change in load current (50%-75%50% of Iout(max); dI/dt = 0.1 A/μs). Load cap: 1 µF ceramic capacitor. Ch 1: Vout (2 V/div), Ch 2: Iout (5 A/div). Figure 6: Output voltage response to step-change in input voltage (1000 V/ms). Load cap: 100 µF electrolytic output capacitance. Ch 1: Vout (1 V/div), Ch 2: Vin (50 V/div). Product # IQ90xxxHPXxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005256 Rev. C 06/17/13 Page 15 Input: 34-160V Output: 28V Current: 8.0A Part No.: IQ90280HPx08 Technical Specification IQ90280HPx08 Electrical Characteristics (28Vout) Ta = 25 °C, airflow rate = 300 LFM, Vin = 90V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate temperature with appropriate power derating. Specifications subject to change without notice. Parameter Min. Typ. Max. Units Notes & Conditions INPUT CHARACTERISTICS Maximum Input Current 9.8 A No-Load Input Current 45 60 mA Disabled Input Current 2.5 4 mA Response to Input Transient 0.8 V Input Terminal Ripple Current 460 mA Recommended Input Fuse 10 A 28.00 28.28 V ±0.1 ±0.3 % ±0.1 Vin min; trim up; in current limit See Figure 6 RMS Fast acting external fuse recommended OUTPUT CHARACTERISTICS Output Voltage Set Point 27.72 Output Voltage Regulation Over Line Over Load Over Temperature Total Output Voltage Range ±0.3 % -420 420 mV 27.30 28.70 V 140 280 mV Full load 25 50 mV Full load 8 A Subject to thermal derating 10.4 A Output voltage 10% Low Output Voltage Ripple and Noise Over sample, line, load, temperature & life 20 MHz bandwidth; see Note 1 Peak-to-Peak 0 RMS Operating Output Current Range 0 Output DC Current-Limit Inception 8.8 Output DC Current-Limit Shutdown Voltage 9.6 16 V Back-Drive Current Limit while Enabled 0.15 A Negative current drawn from output Back-Drive Current Limit while Disabled 3 mA Negative current drawn from output µF Vout nominal at full load (resistive load) 1400 mV 50% to 75% to 50% Iout max 80 µs To within 1% Vout nom 10 % Across Pins 8&4; Common Figures 3-5; see note 2 10 % Across Pins 8&4 35.6 V Over full temp range % See Figure 1 for efficiency curve Maximum Output Capacitance 250 Output Voltage during Load Current Transient Step Change in Output Current (0.1 A/µs) Settling Time Output Voltage Trim Range -20 Output Voltage Remote Sense Range Output Over-Voltage Protection 32.7 34.2 EFFICIENCY 100% Load 89 50% Load 91 % See Figure 1 for efficiency curve Note 1: Output is terminated with 1 µF ceramic capacitor. For applications requiring reduced output voltage ripple and noise, consult SynQor applications support (e-mail: [email protected]) Note 2: Trim-up range is limited below 10% at low line and full load. Product # IQ90xxxHPXxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005256 Rev. C 06/17/13 Page 16 Input: 34-160V Output: 28V Current: 8.0A Part No.: IQ90280HPx08 Technical Specification 100 35 95 30 Power Dissipation (W) Efficiency (%) 90 85 80 75 70 34 Vin 25 20 15 10 34 Vin 90 Vin 65 5 150 Vin 150 Vin 0 60 0 1 2 3 4 5 Load Current (A) 6 7 9 9 8 8 7 7 6 6 5 5 4 3 4 5 6 Load Current (A) 7 8 400 LFM (2.0 m/s) 2 300 LFM (1.5 m/s) 200 LFM (1.0 m/s) 1 2 4 3 400 LFM (2.0 m/s) 2 1 Figure 2: Power dissipation at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. Iout (A) Iout (A) 0 8 Figure 1: Efficiency at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. 3 90 Vin 300 LFM (1.5 m/s) 200 LFM (1.0 m/s) 1 100 LFM (0.5 m/s) 100 LFM (0.5 m/s) 0 0 25 40 55 Ambient Air Temperature (°C) 70 25 85 40 55 Ambient Air Temperature (°C) 70 85 Figure 3: Encased converter (without heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from input to output (nominal input voltage). Figure 4: Encased converter (with 1/2” heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from input to output (nominal input voltage). Figure 5: Output voltage response to step-change in load current (50%-75%50% of Iout(max); dI/dt = 0.1 A/μs). Load cap: 1 µF ceramic capacitor. Ch 1: Vout (2 V/div), Ch 2: Iout (2 A/div). Figure 6: Output voltage response to step-change in input voltage (1000 V/ms). Load cap: 100 µF electrolytic output capacitance. Ch 1: Vout (1 V/div), Ch 2: Vin (50 V/div). Product # IQ90xxxHPXxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005256 Rev. C 06/17/13 Page 17 Input: 34-160V Output: 40V Current: 5.7A Part No.: IQ90400HPx5H Technical Specification IQ90400HPx5H Electrical Characteristics (40Vout) Ta = 25 °C, airflow rate = 300 LFM, Vin = 90V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate temperature with appropriate power derating. Specifications subject to change without notice. Parameter Min. Typ. Max. Units Notes & Conditions INPUT CHARACTERISTICS Maximum Input Current 9.9 A No-Load Input Current 50 60 mA Disabled Input Current 2.5 4 mA Response to Input Transient 0.9 V Input Terminal Ripple Current 460 mA Recommended Input Fuse 10 A 40.00 40.40 V ±0.1 ±0.3 % ±0.1 Vin min; trim up; in current limit See Figure 6 RMS Fast acting external fuse recommended OUTPUT CHARACTERISTICS Output Voltage Set Point 39.60 Output Voltage Regulation Over Line Over Load Over Temperature Total Output Voltage Range ±0.3 % -600 600 mV 39.00 41.00 V 250 mV Full load Full load Output Voltage Ripple and Noise Over sample, line, load, temperature & life 20 MHz bandwidth; see Note 1 Peak-to-Peak 0 RMS 125 25 Operating Output Current Range 0 Output DC Current-Limit Inception 6.27 Output DC Current-Limit Shutdown Voltage 6.84 50 mV 5.7 A Subject to thermal derating 7.41 A Output voltage 10% Low 23 V Back-Drive Current Limit while Enabled 0.13 A Negative current drawn from output Back-Drive Current Limit while Disabled 4 mA Negative current drawn from output µF Vout nominal at full load (resistive load) 2100 mV 50% to 75% to 50% Iout max 80 µs To within 1% Vout nom 10 % Across Pins 8&4; Common Figures 3-5; see Note 2 10 % Across Pins 8&4 50.8 V Over full temp range % See Figure 1 for efficiency curve Maximum Output Capacitance 150 Output Voltage during Load Current Transient Step Change in Output Current (0.1 A/µs) Settling Time Output Voltage Trim Range -20 Output Voltage Remote Sense Range Output Over-Voltage Protection 46.8 48.8 EFFICIENCY 100% Load 89 50% Load 91 % See Figure 1 for efficiency curve Note 1: Output is terminated with 1 µF ceramic capacitor. For applications requiring reduced output voltage ripple and noise, consult SynQor applications support (e-mail: [email protected]) Note 2: Trim-up range is limited below 10% at low line and full load. Product # IQ90xxxHPXxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005256 Rev. C 06/17/13 Page 18 Input: 34-160V Output: 40V Current: 5.7A Part No.: IQ90400HPx5H Technical Specification 100 35 95 30 Power Dissipation (W) Efficiency (%) 90 85 80 75 70 34 Vin 25 20 15 10 34 Vin 90 Vin 65 5 150 Vin 150 Vin 0 60 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 Load Current (A) 4.0 4.5 5.0 5.5 0.0 6.0 Figure 1: Efficiency at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. 6 6 5 5 4 4 3 2 1.0 1.5 2.0 2.5 3.0 3.5 Load Current (A) 4.0 4.5 5.0 5.5 6.0 3 2 400 LFM (2.0 m/s) 300 LFM (1.5 m/s) 1 0.5 Figure 2: Power dissipation at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. Iout (A) Iout (A) 90 Vin 400 LFM (2.0 m/s) 300 LFM (1.5 m/s) 1 200 LFM (1.0 m/s) 200 LFM (1.0 m/s) 100 LFM (0.5 m/s) 100 LFM (0.5 m/s) 0 0 25 40 55 Ambient Air Temperature (°C) 70 25 85 40 55 Ambient Air Temperature (°C) 70 85 Figure 3: Encased converter (without heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from input to output (nominal input voltage). Figure 4: Encased converter (with 1/2” heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from input to output (nominal input voltage). Figure 5: Output voltage response to step-change in load current (50%-75%50% of Iout(max); dI/dt = 0.05 A/μs). Load cap: 1 µF ceramic capacitor. Ch 1: Vout (2 V/div), Ch 2: Iout (2 A/div). Figure 6: Output voltage response to step-change in input voltage (1000 V/ms). Load cap: 100 µF electrolytic output capacitance. Ch 1: Vout (1 V/div), Ch 2: Vin (50 V/div). Product # IQ90xxxHPXxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005256 Rev. C 06/17/13 Page 19 Input: 34-160V Output: 48V Current: 4.6A Part No.: IQ90480HPx4G Technical Specification IQ90480HPx4G Electrical Characteristics (48Vout) Ta = 25 °C, airflow rate = 300 LFM, Vin = 90V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate temperature with appropriate power derating. Specifications subject to change without notice. Parameter Min. Typ. Max. Units Notes & Conditions INPUT CHARACTERISTICS Maximum Input Current 9.6 A No-Load Input Current 50 60 mA Disabled Input Current 2.5 4 mA Response to Input Transient 1 Input Terminal Ripple Current V 440 Recommended Input Fuse mA 10 A 48.00 48.48 V ±0.1 ±0.3 % ±0.1 Vin min; trim up; in current limit See Figure 6 RMS Fast acting external fuse recommended OUTPUT CHARACTERISTICS Output Voltage Set Point 47.52 Output Voltage Regulation Over Line Over Load Over Temperature Total Output Voltage Range ±0.3 % -720 720 mV 46.80 49.20 V 220 mV Full load Full load Output Voltage Ripple and Noise Over sample, line, load, temperature & life 20 MHz bandwidth; see Note 1 Peak-to-Peak 0 RMS 110 22 Operating Output Current Range 0 Output DC Current-Limit Inception 5.0 5.5 40 mV 4.6 A Subject to thermal derating 6.0 A Output voltage 10% Low Output DC Current-Limit Shutdown Voltage 27 V Back-Drive Current Limit while Enabled 0.1 A Negative current drawn from output Back-Drive Current Limit while Disabled 5 mA Negative current drawn from output µF Vout nominal at full load (resistive load) 2300 mV 50% to 75% to 50% Iout max 80 µs To within 1% Vout nom 10 % Across Pins 8&4; Common Figures 3-5; see Note 2 10 % Across Pins 8&4 61.0 V Over full temp range % See Figure 1 for efficiency curve Maximum Output Capacitance 100 Output Voltage during Load Current Transient Step Change in Output Current (0.1 A/µs) Settling Time Output Voltage Trim Range -20 Output Voltage Remote Sense Range Output Over-Voltage Protection 56.1 58.6 EFFICIENCY 100% Load 89 50% Load 92 % See Figure 1 for efficiency curve Note 1: Output is terminated with 1 µF ceramic capacitor. For applications requiring reduced output voltage ripple and noise, consult SynQor applications support (e-mail: [email protected]) Note 2: Trim-up range is limited below 10% at low line and full load. Product # IQ90xxxHPXxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005256 Rev. C 06/17/13 Page 20 Input: 34-160V Output: 48V Current: 4.6A Part No.: IQ90480HPx4G Technical Specification 100 35 95 30 Power Dissipation (W) Efficiency (%) 90 85 80 75 70 34 Vin 15 10 5 150 Vin 90 Vin 150 Vin 0 60 0.0 0.5 1.0 1.5 2.0 2.5 3.0 Load Current (A) 3.5 4.0 4.5 0.0 5.0 Figure 1: Efficiency at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. 0.5 1.0 1.5 2.0 2.5 3.0 Load Current (A) 3.5 4.0 4.5 5.0 Figure 2: Power dissipation at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. 5.0 5.0 4.5 4.5 4.0 4.0 3.5 3.5 3.0 3.0 Iout (A) Iout (A) 20 34 Vin 90 Vin 65 25 2.5 2.0 2.5 2.0 1.5 400 LFM (2.0 m/s) 1.5 400 LFM (2.0 m/s) 1.0 300 LFM (1.5 m/s) 1.0 300 LFM (1.5 m/s) 0.5 100 LFM (0.5 m/s) 0.5 100 LFM (0.5 m/s) 200 LFM (1.0 m/s) 200 LFM (1.0 m/s) 0.0 0.0 25 40 55 Ambient Air Temperature (°C) 70 25 85 40 55 Ambient Air Temperature (°C) 70 85 Figure 3: Encased converter (without heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from input to output (nominal input voltage). Figure 4: Encased converter (with 1/2” heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from input to output (nominal input voltage). Figure 5: Output voltage response to step-change in load current (50%-75%50% of Iout(max); dI/dt = 0.05 A/μs). Load cap: 1 µF ceramic capcitor. Ch 1: Vout (2 V/div), Ch 2: Iout (2 A/div). Figure 6: Output voltage response to step-change in input voltage (1000 V/ms). Load cap: 100 µF electrolytic output capacitance. Ch 1: Vout (1 V/div), Ch 2: Vin (50 V/div). Product # IQ90xxxHPXxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005256 Rev. C 06/17/13 Page 21 Technical Specification IQ90xxxHPXxx Application Section BASIC OPERATION AND FEATURES CONTROL FEATURES This converter series uses a two-stage power topology. The first stage is a buck-converter that output voltage constant over variations in line, temperature. The second stage uses a transformer the functions of input/output isolation and voltage step-down to achieve the output voltage required. REMOTE ON/OFF (Pin 2): The ON/OFF input, Pin 2, permits the user to control when the converter is on or off. This input is referenced to the return terminal of the input bus, Vin(-). The ON/OFF signal is active low (meaning that a low turns the converter on). Figure A details four possible circuits for driving the ON/OFF pin. Figure B is a detailed look of the internal ON/ OFF circuitry. conversion keeps the load, and to provide step-up or Both the first stage and the second stage switch at a fixed frequency for predictable EMI performance. Rectification of the transformer’s output is accomplished with synchronous rectifiers. These devices, which are MOSFETs with a very low on-state resistance, dissipate far less energy than Schottky diodes. This is the primary reason that the converter has such high efficiency, even at very low output voltages and very high output currents. These converters are offered totally encased to withstand harsh environments and thermally demanding applications. Dissipation throughout the converter is so low that it does not require a heatsink for operation in many applications; however, adding a heatsink provides improved thermal derating performance in extreme situations. This series of converters use the industry standard footprint and pin-out configuration. ON/OFF ON/OFF Vin(_) Vin(_) Remote Enable Circuit REMOTE SENSE(+) (Pins 7 and 5): The SENSE(+) inputs correct for voltage drops along the conductors that connect the converter’s output pins to the load. Pin 7 should be connected to Vout(+) and Pin 5 should be connected to Vout(-) at the point on the board where regulation is desired. A remote connection at the load can adjust for a voltage drop only as large as that specified in this datasheet, that is [Vout(+) - Vout(-)] – [Vsense(+) - Vsense(-)] < Sense Range % x Vout Pins 7 and 5 must be connected for proper regulation of the output voltage. If these connections are not made, the converter will deliver an output voltage that is slightly higher than its specified value. Note: the output over-voltage protection circuit senses the voltage across the output (pins 8 and 4) to determine when it should trigger, not the voltage across the converter’s sense leads (pins 7 and 5). Therefore, the resistive drop on the board should be small enough so that output OVP does not trigger, even during load transients. 5V Negative Logic (Permanently Enabled) 5V ON/OFF TTL/ CMOS 50k ON/OFF ON/OFF 50k TTL Vin(_) Vin(_ ) Open Collector Enable Circuit Figure A: Various circuits for driving the ON/OFF pin. Product # IQ90xxxHPXxx 100pF Vin(-) Direct Logic Drive Phone 1-888-567-9596 Figure B: Internal ON/OFF pin circuitry www.synqor.com Doc.# 005-0005256 Rev. C 06/17/13 Page 22 Technical Specification IQ90xxxHPXxx Application Section OUTPUT VOLTAGE TRIM (Pin 6): The TRIM input permits the user to adjust the output voltage across the sense leads up or down according to the trim range specifications. To decrease the output voltage, the user should connect a resistor between Pin 6 and Pin 5 (SENSE(-) input). For a desired decrease of the nominal output voltage, the value of the resistor should be Rtrim-down = - 10.22 (511 D% ) (kW) where D% = Vnominal – Vdesired Vnominal x 100% To increase the output voltage, the user should connect a resistor between Pin 6 and Pin 7 (SENSE(+) input). For a desired increase of the nominal output voltage, the value of the resistor should be Rtrim-up = where ( 5.11VOUT x (100+D%) 1.225D% _ 511 _ 10.22 D% ) (kW) Vout = Nominal Output Voltage Trim graphs show the relationship between the trim resistor value and Rtrim-up and Rtrim-down, showing the total range the output voltage can be trimmed up or down. Note: the TRIM feature does not affect the voltage at which the output over-voltage protection circuit is triggered. Trimming the output voltage too high may cause the over-voltage protection circuit to engage, particularly during transients. It is not necessary for the user to add capacitance at the Trim pin. The node is internally bypassed to eliminate noise. Total DC Variation of VOUT: For the converter to meet its full specifications, the maximum variation of the dc value of VOUT, due to both trimming and remote load voltage drops, should not be greater than that specified for the output voltage trim range. Product # IQ90xxxHPXxx Phone 1-888-567-9596 PROTECTION FEATURES Input Under-Voltage Lockout: The converter is designed to turn off when the input voltage is too low, helping avoid an input system instability problem, described in more detail in the application note titled “Input System Instability” on our website. The lockout circuitry is a comparator with dc hysteresis. When the input voltage is rising, it must exceed the typical TurnOn Voltage Threshold value (listed on the specifications page) before the converter will turn on. Once the converter is on, the input voltage must fall below the typical Turn-Off Voltage Threshold value before the converter will turn off. Output Current Limit: The maximum current limit remains constant as the output voltage drops. However, once the impedance of the load across the output is small enough to make the output voltage drop below the specified Output DC CurrentLimit Shutdown Voltage, the converter turns off. The converter then enters a “hiccup mode” where it repeatedly turns on and off at a 5 Hz (nominal) frequency with a 5% duty cycle until the short circuit condition is removed. This prevents excessive heating of the converter or the load board. Output Over-Voltage Limit: If the voltage across the output pins exceeds the Output Over-Voltage Protection threshold, the converter will immediately stop switching. This prevents damage to the load circuit due to 1) excessive series resistance in output current path from converter output pins to sense point, 2) a release of a short-circuit condition, or 3) a release of a current limit condition. Load capacitance determines exactly how high the output voltage will rise in response to these conditions. After 200 ms the converter will automatically restart. Over-Temperature Shutdown: A temperature sensor on the converter senses the average temperature of the module. The thermal shutdown circuit is designed to turn the converter off when the temperature at the sensed location reaches the Over-Temperature Shutdown value. It will allow the converter to turn on again when the temperature of the sensed location falls by the amount of the Over-Temperature Shutdown Restart Hysteresis value. www.synqor.com Doc.# 005-0005256 Rev. C 06/17/13 Page 23 Technical Specification IQ90xxxHPXxx Application Section APPLICATION CONSIDERATIONS Input System Instability: This condition can occur because any dc-dc converter appears incrementally as a negative resistance load. A detailed application note titled “Input System Instability” is available on the SynQor website which provides an understanding of why this instability arises, and shows the preferred solution for correcting it. Application Circuits: Figure C provides a typical circuit diagram which details the input filtering and voltage trimming. Vin(+) Vin External Input Filter Electrolytic Capacitor Vout(+) Vsense(+) ON/OFF Trim Vsense(_) Vin(_) Rtrim-up or Rtrim-down Cload Iload Vout(_) Figure C: Typical application circuit (negative logic unit, permanently enabled). Input Filtering and External Capacitance: Figure D provides a diagram showing the internal input filter components. This filter dramatically reduces input terminal ripple current, which otherwise could exceed the rating of an external electrolytic input capacitor. The recommended external input capacitance is specified in the Input Characteristics section on the Electrical Characteristics page. More detailed information is available in the application note titled “EMI Characteristics” on the SynQor website. L Vin(+) C Vin(_) Figure D: Internal Input Filter Diagram (component values listed on the specifications page). Product # IQ90xxxHPXxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005256 Rev. C 06/17/13 Page 24 Technical Specification IQ90xxxHPXxx Application Section Startup Inhibit Period: The Startup Inhibit Period ensures that the converter will remain off for approximately 200 ms when it is shut down for any reason. When an output short is present, this generates a 5 Hz “hiccup mode,” which prevents the converter from overheating. In all, there are seven ways that the converter can be shut down, initiating a Startup Inhibit Period: • InputUnder-VoltageLockout When the ON/OFF pin goes high after t2, the Startup Inhibit Period has elapsed, and the output turns on within the typical Turn-On Time. Thermal Considerations: The maximum operating base-plate temperature, TB, is 100 ºC. As long as the user’s thermal system keeps TB < 100 ºC, the converter can deliver its full rated power. A power derating curve can be calculated for any heatsink that is attached to the base-plate of the converter. It is only necessary to determine the thermal resistance, RTHBA, of the chosen heatsink between the base-plate and the ambient air for a given airflow rate. This information is usually available from the heatsink vendor. The following formula can the be used to determine the maximum power the converter can dissipate for a given thermal condition if its base-plate is to be no higher than 100 ºC. • InputOver-VoltageLockout • OutputOver-VoltageProtection • OverTemperatureShutdown • CurrentLimit • ShortCircuitProtection • TurnedoffbytheON/OFFinput Figure E shows three turn-on scenarios, where a Startup Inhibit Period is initiated at t0, t1, and t2: Before time t0, when the input voltage is below the UVL threshold, the unit is disabled by the Input Under-Voltage Lockout feature. When the input voltage rises above the UVL threshold, the Input Under-Voltage Lockout is released, and a Startup Inhibit Period is initiated. At the end of this delay, the ON/OFF pin is evaluated, and since it is active, the unit turns on. At time t1, the unit is disabled by the ON/OFF pin, and it cannot be enabled again until the Startup Inhibit Period has elapsed. max Pdiss = 100 ºC - TA RTHBA This value of power dissipation can then be used in conjunction with the data shown in Figure 2 to determine the maximum load current (and power) that the converter can deliver in the given thermal condition. For convenience, power derating curves for an encased converter without a heatsink and with a typical heatsink are provided for each output voltage. Vin Under-Voltage Lockout TurnOn Threshold ON/OFF (neg logic) ON OFF ON OFF ON 10ms Vout (typical turn on time) 230ms (typical start-up inhibit period) t1 t0 200ms 200ms t2 t Figure E: Startup Inhibit Period (turn-on time not to scale) Product # IQ90xxxHPXxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005256 Rev. C 06/17/13 Page 25 Technical Specification IQ90xxxHPXxx Standards & Qualification Testing Parameter Notes & Conditions STANDARDS COMPLIANCE UL 60950-1/R:2011-12 Reinforced Insulation CAN/CSA-C22.2 No. 60950-1/A:2011 EN60950-1/A12:2011 CE Marked 2006/95/EC Low Voltage Directive IEC 61000-4-2 ESD test, 8 kV - NP, 15 kV air - NP (Normal Performance) Note: An external input fuse must always be used to meet these safety requirements. Contact SynQor for official safety certificates on new releases or download from the SynQor website. Parameter # Units Test Conditions QUALIFICATION TESTING Life Test 32 95% rated Vin and load, units at derating point, 1000 hours Vibration 5 10-55 Hz sweep, 0.060" total excursion, 1 min./sweep, 120 sweeps for 3 axis Mechanical Shock 5 100g minimum, 2 drops in x, y, and z axis Temperature Cycling 10 -40 °C to 100 °C, unit temp. ramp 15 °C/min., 500 cycles Power/Thermal Cycling 5 Toperating = min to max, Vin = min to max, full load, 100 cycles Design Marginality 5 Tmin-10 °C to Tmax+10 °C, 5 °C steps, Vin = min to max, 0-105% load Humidity 5 85 °C, 95% RH, 1000 hours, continuous Vin applied except 5 min/day Solderability 15 pins Altitude 2 MIL-STD-883, method 2003 70,000 feet (21 km), see Note Note: A conductive cooling design is generally needed for high altitude applications because of naturally poor convective cooling at rare atmospheres. Product # IQ90xxxHPXxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-0005256 Rev. C 06/17/13 Page 26 Technical Specification IQ90xxxHPXxx Standard Mechanical Diagram 2.486 ±.020 [ 63,14 0,5 ] 2.00 [ 50,8 ] 1.400 [ 35,56] 1.000 [ 25,4] .700 [ 17,78] .400 [ 10,16] .512 +.002 -.005 +0,05 [ 13-0,12 ] OVERALL HEIGHT .243 ±.020 [ 6,17± 0,5 ] 8 7 6 5 .163 [ 4,14] 4 .243 ±.020 [ 6,17 ±0,5 ] 2.386 ±.020 [ 60,6 ±0,5 ] TOP VIEW 1.90 [ 48,3] SIDE VIEW 1.90 [ 48,3] .233 ±.020 [ 5,92 ±0,5 ] 1 2 3 .543 ±.020 [ 13,79±0,5 ] .400 [ 10,16] 1.400 [ 35,56 ] THRU HOLE M3 (SEE NOTE 8) STANDOFFS (4) NOTES PIN DESIGNATIONS 1) 2) Applied torque per screw should not exceed 6in-lb. (0.7 Nm). 3) Pins 1-3, 5-7 are 0.040” (1.02mm) diameter, with 0.080” (2.03mm) diameter standoff shoulders. Pins 4 and 8 are 0.080” (2.03 mm) dia. with 0.125” (3.18 mm) dia. standoff shoulders All Pins: Material: Copper Alloy Finish: Matte Tin over Nickel plate Undimensioned Components are shown for visual reference only Weight: 4.9 oz (139 g) Threaded or Non-Threaded options available All dimensions in inches (mm) Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm) x.xxx +/-0.010 in. (x.xx +/-0.25mm) 4) 5) 6) 7) 8) 9) Baseplate flatness tolerance is 0.004" (.10 mm) TIR for surface. Product # IQ90xxxHPXxx .027 +.007 -.010 +0,17 [ 0,69 -0,25 ] BOTTOMSIDE CLEARANCE Phone 1-888-567-9596 www.synqor.com Pin Name Function 1 Vin(+) 2 ON/OFF Positive input voltage TTL input to turn converter on and off, referenced to Vin(–), with internal pull up. Negative input voltage Negative output voltage Negative remote sense(see note 1) Output voltage trim (see note 2) Positive remote sense (see note 3) Positive output voltage 3 Vin(–) 4 Vout(–) 5 SENSE(–) 6 TRIM 7 SENSE(+) 8 Vout(+) Notes: SENSE(–) should be connected to Vout(–) either remotely 1) or at the converter. 2) Leave TRIM pin open for nominal output voltage. SENSE(+) should be connected to Vout(+) either remotely 3) or at the converter. Doc.# 005-0005256 Rev. C 06/17/13 Page 27 Technical Specification IQ90xxxHPXxx Flanged Mechanical Diagram 3.15 [80 ] 2.486 .020 [63.14 0.5] USE W/ 4-40 OR M3 SCREW (6x) RECOM. TORQUE 3 in.lb .13[3.3] .18 [4.6 ] .500 .025 [12.7 0.63] OVERALL HEIGHT 4 7 [35.56 ] 1.000 [25.4 ] .700 [17.78 ] .400 [10.16 ] 8 BOT VIEW TOP VIEW 1.61 [40.9 ] 2.386 [60.6 1.87 [47.4 ] .96 [24.4 ] 6 5 1.400 1.90 [48.3 ] .020 0.5] .31 [7.9 ] 1 2 3 .027 [0.69 .020 0.5] 2.175 [55.25 .775 .020 [19.69 0.5] .020 0.5] .13 [3.2 ] 1.400 [35.56 ] 1 .400 [10.16 ] .875 .020 [22.23 0.5] PIN DESIGNATIONS NOTES 1) 2) 3) 4) 5) 6) 7) 8) Applied torque per screw should not exceed 5in-lb. (3in-lb recommended). Pin Name Function 1 Vin(+) 2 ON/OFF Positive input voltage TTL input to turn converter on and off, referenced to Vin(–), with internal pull up. Negative input voltage Negative output voltage Negative remote sense(see note 1) Output voltage trim (see note 2) Positive remote sense (see note 3) Positive output voltage Baseplate flatness tolerance is 0.01" (.25 mm) TIR for surface. Pins 1-3, 5-7 are 0.040” (1.02mm) diameter, with 0.080” (2.03mm) diameter standoff shoulders. Pins 4 and 8 are 0.080” (2.03 mm) dia. with 0.125” (3.18 mm) dia. standoff shoulders All Pins: Material: Copper Alloy Finish: Matte Tin over Nickel plate Undimensioned Components are shown for visual reference only Weight: 4.8 oz (137g) All dimensions in inches (mm) Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm) x.xxx +/-0.010 in. (x.xx +/-0.25mm) Product # IQ90xxxHPXxx Phone 1-888-567-9596 3 Vin(–) 4 Vout(–) 5 SENSE(–) 6 TRIM 7 SENSE(+) 8 Vout(+) Notes: SENSE(–) should be connected to Vout(–) either remotely 1) or at the converter. 2) Leave TRIM pin open for nominal output voltage. SENSE(+) should be connected to Vout(+) either remotely 3) or at the converter. www.synqor.com Doc.# 005-0005256 Rev. C 06/17/13 Page 28 Technical Specification IQ90xxxHPXxx PART NUMBERING SYSTEM ORDERING INFORMATION The part numbering system for SynQor’s dc-dc converters follows the format shown in the example below. The tables below show the valid model numbers and ordering options for converters in this product family. When ordering SynQor converters, please ensure that you use the complete 15 character part number consisting of the 12 character base part number and the additional characters for options. Add “-G” to the model number for 6/6 RoHS compliance. IQ 9 0 1 2 0 H P x 1 9 N R S - G Options (see Ordering Information) Output Current Thermal Design Performance Level Package Size Output Voltage Input Voltage Product Family The first 12 characters comprise the base part number and the last 3 characters indicate available options. The “-G” suffix indicates 6/6 RoHS compliance. Application Notes A variety of application notes and technical white papers can be downloaded in pdf format from our website. Input Voltage 34-160V 34-160V 34-160V 34-160V 34-160V 34-160V 34-160V 34-160V 34-160V Model Number 6/6 RoHS IQ90018HPw60xyz IQ90033HPw53xyz IQ90050HPw40xyz IQ90120HPw19xyz IQ90150HPw15xyz IQ90240HPw9Fxyz IQ90280HPw08xyz IQ90400HPw5Hxyz IQ90480HPw4Gxyz Output Voltage 1.8V 3.3V 5.0V 12V 15V 24V 28V 40V 48V Max Output Current 60A 53A 40A 19A 15A 9.5A 8.0A 5.7A 4.6A The following options must be included in place of the w x y z spaces in the model numbers listed above. Options Description: w x y z Thermal Design Enable Logic Pin Style C - Encased with Threaded Baseplate D - Encased with Non-Threaded Baseplate V - Encased with Flanged Baseplate N - Negative Feature Set R - 0.180" S - Standard RoHS Compliance: The EU led RoHS (Restriction of Hazardous Substances) Directive bans the use of Lead, Cadmium, Hexavalent Chromium, Mercury, Polybrominated Biphenyls (PBB), and Polybrominated Diphenyl Ether (PBDE) in Electrical and Electronic Equipment. This SynQor product is 6/6 RoHS compliant. For more information please refer to SynQor’s RoHS addendum available at our RoHS Compliance / Lead Free Initiative web page or e-mail us at [email protected]. Not all combinations make valid part numbers, please contact SynQor for availability. PATENTS SynQor holds the following U.S. patents, one or more of which apply to each product listed in this document. Additional patent applications may be pending or filed in the future. Contact SynQor for further information and to order: Phone: Toll Free: Fax: E-mail: Web: Address: Product # IQ90xxxHPXxx 978-849-0600 888-567-9596 978-849-0602 [email protected] www.synqor.com 155 Swanson Road Boxborough, MA 01719 USA Phone 1-888-567-9596 5,999,417 6,222,742 6,545,890 6,577,109 6,594,159 6,731,520 6,894,468 6,896,526 6,927,987 7,050,309 7,072,190 7,085,146 7,119,524 7,269,034 7,272,021 7,272,023 7,558,083 7,564,702 7,765,687 7,787,261 8,023,290 8,149,597 Warranty SynQor offers a two (2) year limited warranty. Complete warranty information is listed on our website or is available upon request from SynQor. Information furnished by SynQor is believed to be accurate and reliable. However, no responsibility is assumed by SynQor for its use, nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of SynQor. www.synqor.com Doc.# 005-0005256 Rev. C 06/17/13 Page 29