CN Series Heavy-Duty, Threaded & Environmentally Sealed Power & Control Connectors Cadillac CN Series Catalog Contents CN Series Features/Electrical Ratings 1 Plug & Receptacle Part Number Code Logic 3 Contact Ratings & Replacement Information 2 Connector Component Overview Connector Design Comparisons; Crimp - Solder - Pressure Straight Plug Hardware Assemblies In-Line Receptacle Hardware Assemblies Insert Configurations (in ascending order by number of contacts) Connector Components & Accessories - Shells - Cable Adapters 21 24 Cable Grip Components - Basket Weave Grips, Sealing Grommets & Washers Sales Offices Listing 16-20 23 - Environmental Covers Cadillac Single Power MOG Series 15 22 - Other Shell Hardware Cadillac PDS Series 6-9 14 Insert Configuration Index Contact Crimp Termination Tools 5 10-13 Panel Mount Receptacle Hardware Assemblies - Rear Cable Adapters 4 25 26 27 28 29-30 Back Cover Clements National Company 2150 Parkes Drive, Broadview, Illinois 60155 USA Toll Free: 1-800-966-0016 Direct/International: 708-594-5890 • Fax: 708-594-2481 www.winchesterelectronics.com • www.clementsnational.com Cadillac CN Series Product Features/Electrical Ratings CN Series Connectors Clements National’s threaded CN Series has been designed to meet or exceed the electrical performance requirements of Mil-C-5015. This family of connectors is intermateable and interchangeable with other connector brands available in the market. The connector series has been designed for reliable, heavy-duty, environmental usage and is currently used in many types of market applications, ranging from process and control, marine, oil and gas, machine tool, industrial, power distribution systems and transportation. The performance of this connector series in the MOG marketplace is noteworthy, providing reliable, ruggedized service for power distribution and various oil rig configurations. Clements National is a Chicago-based electrical connector manufacturer that has made a significant contribution in the connector industry by providing World class service and design solutions for various customer requirements. The CN Series has been manufactured by Clements National since the early 1990’s in various transit applications to satisfy the demanding and daily environmental conditions of passenger transit rail service. Now, Clements National offers a broader product line capability to provide a greater spectrum of insert configurations and hardware variations. Clements National has obtained UL and CSA certification and CE certification is applied for. In addition, Clements National’s upcoming Zone 1 - llc hazardous environmental connectors are ATEX certified and will soon be introduced. CN Series Performance Benefits • UL & CSA Certification (consult our web site for latest product certifications) • Connector designs offered in crimp, solder and pressure terminals based on insert arrangement • All hardware is machined using 6061T aluminum bar stock • Quick coupling, double-lead thread resists cross-mating problems and provides positive mating • Natural hardcoat plating provides a durable and scratch resistant finish. Black hardcoat plating is available, consult the factory • Silver plated contacts (standard) CN Series Electrical Performance Service Voltage Ratings (for various specifications) N.E.C. voltage rating is designated by a service voltage rating letter which is shown listed in the table below corresponds to the insert configurations listings on pages 16-29. The voltage to which contact inserts are limited is a function of the dielectric separation between adjacent contacts and between contacts and shell. Service Voltage Instrument A D E B C Over Surface Distance Inches Nominal ⁄16 ⁄8 3 ⁄16 1 ⁄4 5 ⁄16 1 1 1 Thru-Air Spacing Inches Nominal ⁄16 1 ⁄8 3 ⁄16 1 ⁄4 5 ⁄16 1 Mil-C-5015 Rating Non-Circuit Breaking DC Volts RMS 250 700 1250 1750 2450 4200 AC Volts RMS 200 500 900 1250 1750 3000 N.E.C. Rating NonCircuit Breaking DC Volts RMS 250 600 600 600 600 Circuit Breaking AC Volts RMS 240 600 600 600 600 1 Cadillac CN Series Contact Ratings & Replacement Information Mil Spec Ampere Ratings: (MIL-C-39029) Based on the combination of the following: The amount of current which an individual pin and socket contact may carry is a function of contact material and design efficiency of the pin and socket system as well as the ability of the primary conductor insulation to resist temperature rises due to inherent copper losses and bundling factors. Total current carrying capacity of the connector is a function of the insert temperature which is rated at 100° C for continuous operation. The total operating temperature is the summation of the ambient temperature plus the temperature rise resulting from the thermal losses of each contact. N.E.C. specifications may be used as a general reference on the subject in as much as pertinent cable de-rating data is included. N.E.C. Non-Circuit Breaking Ampere Ratings The non-interrupting current ratings, shown in the table below are based on the temperature of the contacts being within the range specified by Underwriter’s Laboratories, Inc. when wire sizes are selected in accordance with the National Electrical Code. When multiple conductors are used, the load factor and temperature rise based on ambient and total insert temperature must be taken into consideration. Contact Ratings/Dimensions Wire Well Dimensions - All Min. in inches (mm) Contact Size AWG/MM #16 (1.5) #12 (4.0) #10 (6.0) #8 (10.0) #4 (25.0) #1/0 (50.0) #4/0 (120.0) 500MCM N.E.C. Ampere Rating** 16 30 40 50 90 155 225 750 Dia. .078 .110 .142 .209 .329 .470 .650 Solder (2.00) (2.80) (3.60) (5.30) (8.35) (11.50) (16.50) - Depth .203 .250 .394 .516 .580 .641 .885 (5.15) (6.45) (10.00) (9.12) (14.70) (16.30) (22.50) - Dia. .078 .110 .142 .189 .285 .450 .620 1.000 Crimp* (2.00) (2.80) (3.60) (4.80) (7.24) (11.40) (15.70) (25.40) Depth .500 .500 .591 .748 .875 .775 1.00 1.375 * - Includes wire inspection hole. ** - Non-circuit breaking rating, based on Arcing Control (National Electrical Code). *** - Values vary per wire stand count, consult factory. (12.70) (12.70) (15.00) (19.00) (22.20) (19.70) (25.40) (34.90) Crimp Pullout*** lbs. (N) 50 (222.4) 110 (489.3) 180 (800.7) 225 (1000) 400 (1779) 550 (2447) 875 (3892) 2500 (11120) Pressure Contact Torque in./lbs. (N.M) 15 (1.7) 25 (2.8) 20 (2.3) 50 (5.7) 100 (11.3) Replacement Contacts for Crimp/Solder Inserts Size AWG/MM Std. Length #16 Pin #16 Socket CN-4016-20L CN-4116-20L #10 Pin #10 Socket CN-4010-20L CN-4110-20L #12 Pin #12 Socket #8 Pin #8 Socket #4 Pin #4 Socket #1/0 Pin #1/0 Socket #4/0 Pin #4/0 Socket CN-4012-20L CN-4112-20L CN-4008-20L CN-4108-20L CN-4004-20L CN-4104-20L CN-4000-20L CN-4100-20L CN-4140-20L CN-4140-20L Std. Gnd. Length “C” Length “C” Gnd. Length -21L -22L -23L -21L -21L -21L -21L -21L -21L -21L -21L -21L -22L -22L -22L -22L -22L -22L -23L “C” Polarized Gnd. Length -24L -23L -23L -23L -21L “C” Relay Std. Gnd. Std. Polarized Length Polarized Length Length -25L -25L -25L -25L -25L -25L -26L -25L All contacts are machined copper alloy, furnished with standard silver plating. Consult factory for alternate finishes. -27L -25L 2 Cadillac CN Series Plug Assembly Part Number Code Logic N - Natural Hardcoated C - Black Hardcoated* NPLDLJ34C14-339SN1 P - Plug - Soldered N - Crimped P - Pressure L - No Cover w/o Transition Adapter A - No Cover with Transition Adapter E - Environmental Cover w/o Trans. Adapter F - Environmental Cover with Trans. Adapter P - Pin S - Socket D - Gland Nut H - Insert Clamp Nut with potting sleeve K - Basket Weave Cable Grip + Gland Nut M - Mechanical Clamp P - Panel Mount T - Conduit Adapter B - Potted Boot with Special Adapter - Standard Cable Adapter L - Long Cable Adapter X - Extra Long Cable Adapter V - Ratchet Cable Adapter - Normal Key 1, 2, 3 Alt. Key 99 All Key Insert Configuration Shell Size - Standard C - Current Rupture Cable Diameter Code No. - Grommet Size (See page 35) 00 - Grommet not included - Standard Coupling Nut J - Jack Coupling Nut G - Standard Glove Coupling Nut H - Jack Glove Coupling Nut R - Ratchet Coupling Nut S - Ratchet Jack Coupling Nut Receptacle Assembly Part Number Code Logic N - Natural Hardcoated C - Black Hardcoated* NRLPDL34C14-339PN1 R - Receptacle L - No Cover w/o Transition Adapter A - No Cover with Transition Adapter C - Hinged Door Cover w/o Trans. Adapter B - Hinged Door Cover with Trans. Adapter E - Environmental Cover w/o Trans. Adapter F - Environmental Cover with Trans. Adapter - Inline Receptacle P - Panel Mount - Insert Clamp Nut with potting sleeve D - Gland Nut H - Insert Clamp Nut with potting sleeve K - Basket Weave Cable Grip + Gland Nut M - Mechanical Clamp T - Conduit Adapter B - Potted Boot with Special Adapter - Standard Cable Adapter L - Long Cable Adapter X - Extra Long Cable Adapter V - Ratchet Cable Adapter - Normal Key 1, 2, 3 Alt. Key 99 All Key - Soldered N - Crimped P - Pressure P - Pin S - Socket Insert Configuration Shell Size - Standard C - Current Rupture - Grommet Size 00 - Grommet not included * - Consult factory for availability 3 Cadillac CN Series Connector Component Overview Socket Insert (Green Backcap) Environmental Plug Cover Cable Adapter Plug Shell & Coupling Nut Hinged Receptacle Cover Chain Ring Receptacle Shell In-line or Panelmount Environmental Receptacle Cover Washer Insert Clamp Nut Panel Board Adapter Chain Eyelet Grommet Pin Insert (Red Backcap) Mechanical Clamp Nut Gland Nut Basket Weave Strain Relief Conduit Adapter Assembled Connector Part Number examples: NPEM NREK NRET NREP Natural Hardcoated Plug with Environmental Cover & Mechanical Clamp Nut Natural Hardcoated Receptacle with Environmental Cover & Conduit Adapter Natural Hardcoated Receptacle with Environmental Cover & Basket Weave Grip/Gland Nut Natural Hardcoated Receptacle with Environmental Cover, Panel Mount 4 Cadillac CN Series Connector Design Comparisons - Crimp, Solder & Pressure Clements insert configurations listed on pages 16 - 29 indicate the style insert that is available: crimp, solder or pressure. While each of these inserts provide a slightly different insert design all insert types provide water, vapor, moisture and dust resistance and fit into Clements standard hardware components. The crimp insert arrangements allow the contacts to be inserted or removed from the rear through use of insertion/extraction tools without removing the insert from the connector body. The solder/pressure insert contacts however cannot be removed without first pushing out the insert from the shell body. The contacts however can be serviced while the insert is locked in the shell hardware by simply repairing each individual wire termination. Solder/Pressure Inserts The solder/pressure inserts utilize a 3 piece insert design comprised of a rigid front insulator, resilient contact seal, and a rigid rear insulator. The solder/pressure insert design differs from the crimp insert as the contacts cannot be removed while the insert is still positioned in the shell hardware. Solder/pressure inserts are shipped with the contacts installed into the inserts and inserts installed into the connector shell hardware. Each specific wire termination can occur with the inserts assembled into the shell hardware either for solder or pressure termination. Care should be given on the solder contacts to not generate excessive heat during the soldering process. To ease assembly of wire termination the front and rear rigid insulators provide number marking. As with the crimp insert design, inserts are locked or pressurized when the clamp nut (receptacle) or cable adapter (plug/in-line receptacle) is securely threaded and tightened to the shell hardware. Service of each wired contact can easily be performed while the insert is still located in the shell hardware. If an individual contact must be replaced however, the insert must be first removed from the shell hardware and contacts removed from the insert components. Crimp Inserts The crimp style inserts utilize a 2 piece insert design comprised of a rigid front insulator and a resilient backcap. Each of the rear backcaps are color coded to indicate use for pin contacts - red, or socket contacts green. The contacts are crimp terminated outside the insert utilizing the correct wire size and ready for insertion into the contact cavity. The insert should be positioned into the shell hardware prior to insertion. When the insert is positioned into the shell hardware each individual contact can then be easily inserted into each cavity using the proper insertion tool. To ease the assembly of the contacts into the insert cavities, the inserts provide number markings on the front and rear of the insert. When all contacts are assembled into the insert, each contact shoulder is securely positioned into the front rigid insulator body providing a stabilized and positive alignment of the contacts. The inserts are locked or pressurized into place when the clamp nut (receptacle) or cable adapter (plug/in-line receptacle) is threaded and tightened against the plastic pressure seal shoulder. The crimp inserts allows each contact to be individually serviced/repaired by removal from the insert. In order to relieve the locked or pressured contacts, the rear retaining nut (receptacle) or the cable adapter(plug/in-line receptacle) must be backed off the rear of the shell hardware. Once removed each contact can be easily removed by use of the proper sized removal tool. Contacts will be released at the rear of the connector. 5 Cadillac CN Series Types NPLM & NPEM Straight Plug with Mechanical Clamp Nut and Environmental Cover To specify a complete plug substitute the Dash number of the contact insert for the Asterisk (*) in the catalog number listed below. Size Cable Select from table on page 35 and substitute Symbol No. for XX Part No. with Std. Coupling Nut Shell Size 06 08 10 C10 12 C12 14 C14 NPLMXX06-* NPLMXX08-* NPLMXX10-* NPLMXXC10-* NPLMXX12-* NPLMXXC12-* NPLMXX14-* NPLMXXC14-* 06 08 10 C10 12 C12 14 C14 NPLMLXX06-* NPLMLXX08-* NPLMLXX10-* NPLMLXXC10-* NPLMLXX12-* NPLMLXXC12-* NPLMLXX14-* NPLMLXXC14-* L1 Dimensions with Standard Cable Adapter 6.18 6.43 7.00 7.50 7.56 8.06 8.12 8.62 8.37 8.68 9.25 9.75 9.81 10.31 10.12 10.62 L2 6.71 7.03 7.59 8.09 8.15 8.65 8.71 9.21 D 1.81 2.31 2.81 2.81 3.31 3.31 3.81 3.81 S1 2.37 3.00 3.75 3.75 4.50 4.50 5.12 5.12 Dimensions with Long Cable Adapter 8.96 9.28 9.84 10.34 10.40 10.90 10.71 11.21 L1 1.81 2.31 2.81 2.81 3.31 3.31 3.81 3.81 2.37 3.00 3.75 3.75 4.50 4.50 5.12 5.12 S2 Part No. with Jack Coupling Nut 1.75 2.25 2.75 2.75 3.25 3.25 3.75 3.75 NPLMJXX06-* NPLMJXX08-* NPLMJXX10-* NPLMJXXC10-* NPLMJXX12-* NPLMJXXC12-* NPLMJXX14-* NPLMJXXC14-* 1.75 2.25 2.75 2.75 3.25 3.25 3.75 3.75 NPLMLJXX06-* NPLMLJXX08-* NPLMLJXX10-* NPLMLJXXC10-* NPLMLJXX12-* NPLMLJXXC12-* NPLMLJXX14-* NPLMLJXXC14-* D S1 S2 Reversible clamps for complete cable range L2 Safety wire holes .062 dia. x 3 Plcs. To specify plug with environmental cover, change third letter in part number “L” to “E” Example: NPLM changes to NPEM 6 Cadillac CN Series Types NPLK & NPEK Straight Plug with Basket Weave Grip, Gland Nut and Environmental Cover To specify a complete plug substitute the Dash number of the contact insert for the Asterisk (*) in the catalog number listed below. Size Cable Select from table on page 35 and substitute Symbol No. for XX Shell Size 06 08 10 C10 12 C12 14 C14 06 08 10 C10 12 C12 14 C14 Part No. with Std. Coupling Nut NPLKXX06-* NPLKXX08-* NPLKXX10-* NPLKXXC10-* NPLKXX12-* NPLKXXC12-* NPLKXX14-* NPLKXXC14-* NPLKLXX06-* NPLKLXX08-* NPLKLXX10-* NPLKLXXC10-* NPLKLXX12-* NPLKLXXC12-* NPLKLXX14-* NPLKLXXC14-* Part No. with Jack Coupling Nut Dimensions with Standard Cable Adapter L1 L2 5.37 5.62 6.12 6.62 6.62 7.12 7.12 7.62 5.96 6.21 6.71 7.21 7.21 7.71 7.71 8.21 D 1.81 2.31 2.81 2.81 3.31 3.31 3.81 3.81 NPLKJXX06-* NPLKJXX08-* NPLKJXX10-* NPLKJXXC10-* NPLKJXX12-* NPLKJXXC12-* NPLKJXX14-* NPLKJXXC14-* Dimensions with Long Cable Adapter 7.62 7.87 8.37 8.87 8.87 9.37 9.12 9.62 8.21 8.46 8.96 9.46 9.46 9.96 9.71 10.21 L1 See cable grip components page for basket weave grip lengths L2 1.81 2.31 2.81 2.81 3.31 3.31 3.81 3.81 NPLKLJXX06-* NPLKLJXX08-* NPLKLJXX10-* NPLKLJXXC10-* NPLKLJXX12-* NPLKLJXXC12-* NPLKLJXX14-* NPLKLJXXC14-* D Safety wire holes .062 dia. x 3 Plcs. To specify plug with environmental cover, change third letter in part number “L” to “E” Example: NPLK changes to NPEK 7 Cadillac CN Series Types NPLD & NPED Straight Plug with Standard Compression Nut and Environmental Cover To specify a complete plug substitute the Dash number of the contact insert for the Asterisk (*) in the catalog number listed below. Size Cable Select from table on page 35 and substitute Symbol No. for XX Shell Size 06 08 10 C10 12 C12 14 C14 06 08 10 C10 12 C12 14 C14 Part No. with Std. Coupling Nut Dimensions with Standard Cable Adapter L1 NPLDXX06-* NPLDXX08-* NPLDXX10-* NPLDXXC10-* NPLDXX12-* NPLDXXC12-* NPLDXX14-* NPLDXXC14-* 5.37 5.62 6.12 6.62 6.62 7.12 7.12 7.62 L2 D 5.96 6.21 6.71 7.21 7.21 7.71 7.71 8.21 1.81 2.31 2.81 2.81 3.31 3.31 3.81 3.81 Dimensions with Long Cable Adapter NPLDLXX06-* NPLDLXX08-* NPLDLXX10-* NPLDLXXC10-* NPLDLXX12-* NPLDLXXC12-* NPLDLXX14-* NPLDLXXC14-* 7.62 7.87 8.37 8.87 8.87 9.37 9.12 9.62 L1 L2 8.21 8.46 8.96 9.93 9.93 9.96 9.71 10.21 1.81 2.31 2.81 2.81 3.31 3.31 3.81 3.81 Part No. with Jack Coupling Nut NPLDJXX06-* NPLDJXX08-* NPLDJXX10-* NPLDJXXC10-* NPLDJXX12-* NPLDJXXC12-* NPLDJXX14-* NPLDJXXC14-* NPLDLJXX06-* NPLDLJXX08-* NPLDLJXX10-* NPLDLJXXC10-* NPLDLJXX12-* NPLDLJXXC12-* NPLDLJXX14-* NPLDLJXXC14-* D Safety wire holes .062 dia. x 3 Plcs. To specify plug with environmental cover, change third letter in part number “L” to “E” Example: NPLD changes to NPED 8 Cadillac CN Series Types NPLT & NPET Straight Plug with Conduit Adapter and Environmental Cover To specify a complete plug substitute the Dash number of the contact insert for the Asterisk (*) in the catalog number listed below. Shell Size 06 08 10 C10 12 C12 14 C14 Conduit Size ⁄4 3 1 ⁄4 1 1⁄2 1 1⁄2 2 2 2 1⁄2 2 1⁄2 1 Part No. with Std. Coupling Nut NPLT-2 06-* NPLT-4 08-* NPLT-5 10-* NPLT-5 C10-* NPLT-6 12-* NPLT-6 C12-* NPLT-7 14-* NPLT-7 C14-* L1 4.25 4.37 4.50 5.00 4.62 5.12 5.09 5.59 L2 Dimensions 4.84 4.96 5.09 5.59 5.21 5.71 5.68 6.18 D1 1.81 2.31 2.81 2.81 3.31 3.31 3.81 3.81 D2 ⁄4 1 1⁄4 1 1⁄2 1 1⁄2 2 2 2 1⁄2 2 1⁄2 3 Part No. with Jack Coupling Nut NPLTJ-2 06-* NPLTJ-4 08-* NPLTJ-5 10-* NPLTJ-5 C10-* NPLTJ-6 12-* NPLTJ-6 C12-* NPLTJ-7 14-* NPLTJ-7 C14-* D L1 D2 NPT Thread Size L2 Safety wire holes .062 dia. x 3 Plcs. To specify plug with environmental cover, change third letter in part number “L” to “E” Example: NPLT changes to NPET 9 Cadillac CN Series Types NRLM & NREM In-Line Receptacle with Mechanical Clamp Nut and Environmental Cover To specify a complete plug substitute the Dash number of the contact insert for the Asterisk (*) in the catalog number listed below. Size Cable Shell Size Select from table on page 35 and substitute Symbol No. for XX Part No. 06 08 10 C10 12 C12 14 C14 NRLMXX06-* NRLMXX08-* NRLMXX10-* NRLMXXC10-* NRLMXX12-* NRLMXXC12-* NRLMXX14-* NRLMXXC14-* 06 08 10 C10 12 C12 14 C14 NRLMLXX06-* NRLMLXX08-* NRLMLXX10-* NRLMLXXC10-* NRLMLXX12-* NRLMLXXC12-* NRLMLXX14-* NRLMLXXC14-* S3 Dimensions with Standard Cable Adapter L1 L2 6.12 6.43 7.00 7.50 7.56 8.06 8.12 8.62 6.75 7.06 7.62 8.12 8.18 8.68 8.75 9.25 S1 1.75 2.25 2.75 2.75 3.25 3.25 3.75 3.75 S2 1.95 2.48 3.03 3.03 3.56 3.56 4.06 4.06 S3 1.75 2.25 2.75 2.75 3.25 3.25 3.75 3.75 Dimensions with Long Cable Adapter 8.37 8.68 9.25 9.75 9.81 10.31 10.12 10.62 9.00 9.31 9.87 10.37 10.43 10.93 10.75 11.25 1.75 2.25 2.75 2.75 3.25 3.25 3.75 3.75 1.95 2.48 3.03 3.03 3.56 3.56 4.06 4.06 1.75 2.25 2.75 2.75 3.25 3.25 3.75 3.75 S4 2.37 3.00 3.75 3.75 4.50 4.50 5.12 5.12 2.37 3.00 3.75 3.75 4.50 4.50 5.12 5.12 S1 L1 S2 S4 Reversible clamps for complete cable range L2 Safety wire holes .062 dia. x 3 Plcs. To specify receptacle with environmental cover, change third letter in part number “L” to “E” Example: NRLM changes to NREM 10 Cadillac CN Series Types NRLK & NREK In-Line Receptacle with Basket Weave Grip and Environmental Cover To specify a complete plug substitute the Dash number of the contact insert for the Asterisk (*) in the catalog number listed below. Size Cable Select from table on page 35 and substitute Symbol No. for XX Shell Size 06 08 10 C10 12 C12 14 C14 06 08 10 C10 12 C12 14 C14 Part No. NRLKXX06-* NRLKXX08-* NRLKXX10-* NRLKXXC10-* NRLKXX12-* NRLKXXC12-* NRLKXX14-* NRLKXXC14-* NRLKLXX06-* NRLKLXX08-* NRLKLXX10-* NRLKLXXC10-* NRLKLXX12-* NRLKLXXC12-* NRLKLXX14-* NRLKLXXC14-* Dimensions with Standard Cable Adapter L1 5.37 5.62 6.12 6.62 6.62 7.12 7.12 7.62 L2 6.00 6.25 6.75 7.25 7.25 7.75 7.75 8.25 S1 S2 1.75 2.25 2.75 2.75 3.25 3.25 3.75 3.75 1.95 2.48 3.03 3.03 3.56 3.56 4.06 4.06 Dimensions with Long Cable Adapter 7.62 7.87 8.37 8.87 8.87 9.37 9.12 9.62 L1 8.25 8.50 9.00 9.50 9.50 10.00 9.75 10.25 1.75 2.25 2.75 2.75 3.25 3.25 3.75 3.75 1.95 2.48 3.03 3.03 3.56 3.56 4.06 4.06 S1 S2 See cable grip components page for basket weave grip lengths L2 Safety wire holes .062 dia. x 3 Places. To specify receptacle with environmental cover, change third letter in part number “L” to “E” Example: NRLK changes to NREK 11 Cadillac CN Series Types NRLD & NRED In-Line Receptacle with Standard Compression Nut To specify a complete plug substitute the Dash number of the contact insert for the Asterisk (*) in the catalog number listed below. Size Cable Select from table on page 35 and substitute Symbol No. for XX Shell Size 06 08 10 C10 12 C12 14 C14 06 08 10 C10 12 C12 14 C14 Part No. NRLDXX06-* NRLDXX08-* NRLDXX10-* NRLDXXC10-* NRLDXX12-* NRLDXXC12-* NRLDXX14-* NRLDXXC14-* NRLDLXX06-* NRLDLXX08-* NRLDLXX10-* NRLDLXXC10-* NRLDLXX12-* NRLDLXXC12-* NRLDLXX14-* NRLDLXXC14-* Dimensions with Standard Cable Adapter L1 5.37 5.62 6.12 6.62 6.62 7.12 7.12 7.62 L2 S1 6.00 6.25 6.75 7.25 7.25 7.75 7.75 8.25 S2 1.75 2.25 2.75 2.75 3.25 3.25 3.75 3.75 1.95 2.48 3.03 3.03 3.56 3.56 4.06 4.06 Dimensions with Long Cable Adapter 7.62 7.87 8.37 8.87 8.87 9.37 9.12 9.62 8.25 8.50 9.00 9.50 9.50 10.00 9.75 10.25 1.75 2.25 2.75 2.75 3.25 3.25 3.75 3.75 1.95 2.48 3.03 3.03 3.56 3.56 4.06 4.06 S1 L1 S2 L2 Safety wire holes .062 dia. x 3 Places. To specify receptacle with environmental cover, change third letter in part number “L” to “E” Example: NRLD changes to NRED 12 Cadillac CN Series Types NRLT & NRET In-Line Receptacle with Conduit Adapter and Environmental Cover To specify a complete plug substitute the Dash number of the contact insert for the Asterisk (*) in the catalog number listed below. Shell Size 06 08 10 C10 12 C12 14 C14 Conduit Size ⁄4 3 1 ⁄4 1 1⁄2 1 1⁄2 2 2 2 1⁄2 2 1⁄2 1 Part No. NRLT-2 06-* NRLT-4 08-* NRLT-5 10-* NRLT-5 C10-* NRLT-6 12-* NRLT-6 C12-* NRLT-7 14-* NRLT-7 C14-* L1 4.25 4.37 4.50 5.00 4.62 5.12 5.09 5.59 L2 4.87 5.00 5.12 5.62 5.25 5.75 5.71 6.21 Dimensions D ⁄4 1 1⁄4 1 1⁄2 1 1⁄2 2 2 2 1⁄2 2 1⁄2 3 S1 1.37 2.25 2.75 2.75 3.25 3.25 3.75 3.75 S2 1.95 2.48 3.03 3.03 3.56 3.56 4.06 4.06 S1 L1 D NPT Thread Size S2 L2 Safety wire holes .062 dia. x 3 Places. To specify receptacle with environmental cover, change third letter in part number “L” to “E” Example: NRLT changes to NRET 13 Cadillac CN Series Types NRLP, NRCP & NREP Square Flange Panel Mount Receptacle with Environmental Cover To specify a complete plug substitute the Dash number of the contact insert for the Asterisk (*) in the catalog number listed below. Shell Size 06 08 10 C10 12 C12 14 C14 Part No. NRLP0006-* NRLP0008-* NRLP0010-* NRLP00C10-* NRLP0012-* NRLP00C12-* NRLP0014-* NRLP00C14-* L1 2.93 2.32 2.32 2.82 2.32 2.82 2.32 2.82 L2 1.00 1.00 1.00 1.50 1.00 1.50 1.00 1.50 L3 2.93 2.93 2.93 2.43 2.93 2.43 2.93 2.43 Dimensions L4 0.25 0.25 0.25 0.75 0.25 0.75 0.25 0.75 L5 2.12 2.12 2.18 2.68 2.18 2.68 2.18 2.68 D1 1.50 2.00 2.50 2.50 3.00 3.00 3.50 3.50 D2 1.34 1.84 2.34 2.34 2.84 2.84 3.34 3.34 D3 0.17 0.20 0.21 0.21 0.28 0.28 0.34 0.34 S1 1.75 2.25 2.75 2.75 3.25 3.25 3.75 3.75 Note - Square Flange Receptacles have an open back and can be used with or without Potting Sleeves. S2 1.37 1.68 2.09 2.09 2.53 2.53 3.03 3.03 S1 Sq. L1 S2 Sq. L2 3/16 D2 D1 D3 - Hole Diameter With Threaded Environmental Cover and Sash Chain L3 To specify receptacle with environmental cover, change third letter in part number “L” to “E” Example: NRLP changes to NREP L4 - Max. panel thickness when back mounted using jack nut plugs ** With Hinged Spring Cover 5/8 To specify receptacle with spring door cover, change third letter in part number “L” to “C” Example: NRLP changes to NRCP L5 ** Maximum panel thickness may be increased 1/8” when using Standard Coupling Nut Plugs D3 14 Cadillac CN Series Insert Configurations Insert Total Service Arrangement Contacts Crimp Solder Pressure Rating CN-C10-379 1 X 1 kV MOG-C12-535 1 X 1 kV MOG-C12-777 1 X 1 kV CN-06-327 3 X D CN-06-349 3 X D CN-06-314 4 X D CN-06-316 4 X D CN-06-322 4 X D CN-06-22 4 X D CN-06-333 4 X D CN-08-328 4 X D CN-08-22 4 X X D CN-08-38 4 X X D CN-C10-40 4 X X D CN-C10-42 4 X D CN-C12-26 4 X D CN-C12-38 4 X X D CN-06-324 5 X D CN-06-353 5 X D CN-08-316 5 X D CN-08-375 5 X D CN-10-38 5 X D CN-10-84 5 X D CN-C12-49 5 X E CN-C12-72 6 X D CN-06-310 7 X A CN-06-354 7 X A CN-06-348 7 X A CN-10-359 7 X D CN-C12-353 8 X A/B CN-C14-21 8 X D/E CN-C14-43 8 X D/E CN-06-355 10 X A CN-06-334 10 X A CN-08-376 10 X D CN-08-381 10 X D CN-10-380 10 X D CN-10-375 12 X D CN-08-325 16 X D CN-06-323 17 X A CN-08-312 19 X A CN-08-377 19 X A CN-08-355 19 X A CN-10-376 19 X D CN-10-388 19 X D CN-10-332 20 X A CN-10-387 20 X A CN-08-335 27 X A CN-10-374 27 X D/A CN-08-321 37 X A CN-10-350 37 X A CN-10-386 37 X A CN-12-371 37 X D CN-C14-12 39 X D CN-14-339 42 X D CN-C14-15 47 X D CN-12-352 58 X A CN-12-384 58 X A CN-08-333 61 X Inst. CN-10-313 68 X A 18 16 12 10 Consult Factory for Consult Factory for Consult Factory for 3 3 4 4 4 4 4 5 5 7 10 10 17 16 19 24 37 37 61 68 4 5 5 3 7 7 4 4 5 5 7 4 4 4 6 6 6 Contact Size 8 4 1/0 4/0 313 to 777 MCM 313 to 777 MCM 313 to 777 MCM 4 4 4 4 5 4 4 3 4 4 4 4 12 19 19 19 19 20 20 3 25 37 37 42 58 58 2 31 43 5 1 3 For the most current list of inserts please visit www.clementsnational.com 350 MCM 2 1 Page No. 17 18 18 16 16 16 16 16 16 16 16 16 16 17 17 18 19 16 16 16 16 17 17 19 19 16 16 16 17 19 20 20 16 16 16 17 17 17 17 Not Shown 17 17 17 17 18 18 18 17 18 17 18 18 19 20 20 20 19 19 Not Shown 18 15 Cadillac CN Series Insert Configurations (Front view of male insert shown) See page 10 for complete insert specifications. Additional insert configurations are available upon request, consult the factory for more information. CN-06-349 3 #10 Contacts CN-06-327 3 #12 Contacts CN-06-333 4 #16 Contacts CN-06-314 4 #10 Contacts CN-06-324 5 #12 Contacts CN-06-348 7 #16 Contacts CN-06-353 5 #12 Contacts CN-06-355 10 #16 Contacts CN-06-334 10 #16 Contacts CN-06-310 7 #12 Contacts CN-08-328 4 #8 Contacts CN-08-316 5 #8 Contacts CN-08-38 4 #4 Contacts AWG 18 16 12 10 8 4 1/0 4/0 350 MCM 500 MCM Service Voltage Rating: A = 240V, B,D & E = 600V CN-06-354 7 #12 Contacts CN-08-22 4 #4 Contacts CN-08-375 5 #8 Contacts CONTACTS SYMBOLS CN-06-22/CN-06-322 4 #10 Contacts CN-06-316 4 #10 Contacts CN-08-376 6 #12 & 4 #10 Contacts GROUND CONTACT TERMINATION CRIMP SOLDER PRESSURE 16 Cadillac CN Series Insert Configurations (Front view of male insert shown) See page 10 for complete insert specifications. Additional insert configurations are available upon request, consult the factory for more information. CN-08-325 16 #16 Contacts CN-08-381 6 #12 & 4 #10 Contacts CN-08-355 19 #16 Contacts CN-08-335 24 #16 & 3 #12 Contacts CN-C10-40 4 #1/0 Contacts CN-10-359 7 #8 Contacts CONTACTS SYMBOLS AWG 18 16 CN-08-312 19 #12 Contacts 12 CN-08-377 19 #12 Contacts N CN-08-321 37 #16 Contacts CN-C10-379 1 #500 MCM Contact CN-C10-42 4 #1/0 Contacts CN-10-38 5 #4 Contacts CN-10-84 5 #4 Contacts CN-10-380 6 #12 & 4 #4 Contacts CN-10-375 12 #10 Contacts CN-10-376 19 #12 Contacts 10 8 4 1/0 4/0 350 MCM 500 MCM Service Voltage Rating: A = 240V, B,D & E = 600V GROUND CONTACT TERMINATION CRIMP SOLDER PRESSURE 17 Cadillac CN Series Insert Configurations (Front view of male insert shown) See page 10 for complete insert specifications. Additional insert configurations are available upon request, consult the factory for more information. CN-10-388 19 #12 Contacts CN-10-332 20 #12 Contacts CN-10-387 20 #12 Contacts CN-10-350 37 #12 Contacts CN-10-386 37 #12 Contacts N N MOG-C12-535 1 #535 MCM Contact MOG-C12-386 1 #777 MCM Contact CN-10-313 68 #16 Contacts CONTACTS SYMBOLS AWG 18 16 12 10 8 4 1/0 4/0 CN-10-374 25 #12 & 2 #4 Contacts 350 MCM 500 MCM Service Voltage Rating: A = 240V, B,D & E = 600V CN-C12-26 4 #4/0 Contacts GROUND CONTACT TERMINATION CRIMP SOLDER PRESSURE 18 Cadillac CN Series Insert Configurations (Front view of male insert shown) See page 10 for complete insert specifications. Additional insert configurations are available upon request, consult the factory for more information. CN-C12-38 4 #4/0 Contacts CN-C12-353 4 #12 & 4 #1/0 Contacts CN-C12-49 5 #1/0 Contacts CN-C12-72 3 #12 & 3 #4/0 Contacts CN-12-371 37 #16 Contacts CN-12-352 58 #12 Contacts CN-12-384 58 #12 Contacts CONTACTS SYMBOLS AWG 18 16 12 10 8 4 1/0 4/0 350 MCM 500 MCM Service Voltage Rating: A = 240V, B,D & E = 600V GROUND CONTACT TERMINATION CRIMP SOLDER PRESSURE 19 Cadillac CN Series Insert Configurations (Front view of male insert shown) See page 10 for complete insert specifications. Additional insert configurations are available upon request, consult the factory for more information. CN-C14-21 4 #12 & 4 #350 MCM Contacts CN-C14-43 4 #12 & 4 #350 MCM Contacts CN-14-339 42 #12 Contacts CN-C14-15 1 #1/0, 3 #4 & 43 #12 Contacts CONTACTS SYMBOLS AWG 18 16 CN-C14-12 1 #8, 2 #1/0, 5 #10 & 31 #12 Contacts 12 10 8 4 1/0 4/0 350 MCM 500 MCM Service Voltage Rating: A = 240V, B,D & E = 600V GROUND CONTACT TERMINATION CRIMP SOLDER PRESSURE 20 Cadillac CN Series Connector Components & Accessories Straight Plug Shell Shell Size 06 08 10 C10 12 C12 14 C14 Part Number CN-W-1306N CN-W-1308N CN-W-1310N CN-C-1310N CN-W-1312N CN-C-1312N CN-W-1314N CN-C-1314N Dimensions D 1.25 1.75 2.25 2.25 2.75 2.75 3.25 3.25 L In-Line Receptacle Shell Shell Size 06 08 10 C10 12 C12 14 C14 Part Number CN-WO-1506N CN-WO-1508N CN-WO-1510N CN-CO-1510N CN-WO-1512N CN-CO-1512N CN-WO-1514N CN-CO-1514N D1 1.50 2.00 2.50 2.50 3.00 3.00 3.50 3.50 L 2.010 2.010 2.010 2.510 2.010 2.510 2.010 2.510 D2 1.25 1.75 2.25 2.25 2.75 2.75 3.25 3.25 D LH thread Dimensions L1 2.010 2.010 2.010 2.510 2.010 2.510 2.010 2.510 L2 1.00 1.00 1.00 1.50 1.00 1.50 1.00 1.50 S1 1.75 2.25 2.75 2.75 3.25 3.25 3.75 3.75 S2 2.00 2.50 3.00 3.00 3.50 3.50 4.00 4.00 L1 S1 L2 D2 D1 LH thread S2 Acme thread Safety wire holes .062 dia. x 3 Plcs. Panel Mount, Square Flange Receptacle Shell Shell Size 06 08 10 C10 12 C12 14 C14 Part Number CN-WO-1706N CN-WO-1708N CN-WO-1710N CN-CO-1710N CN-WO-1712N CN-CO-1712N CN-WO-1714N CN-CO-1714N D1 1.50 2.00 2.50 2.50 3.00 3.00 3.50 3.50 D2 1.25 1.75 2.25 2.25 2.75 2.75 3.25 3.25 D3 .175 .195 .227 .227 .281 .281 .344 .344 Drill hole on panel 1/64” larger than Dimension E for front mounting, or Dimension C for back mounting. Note - Maximum panel thickness may be increased 1/8” when using Standard Coupling Nut Plugs. Dimensions L1 2.010 2.010 2.010 2.510 2.010 2.510 2.010 2.510 L2 1.00 1.00 1.00 1.50 1.00 1.50 1.00 1.50 S1 1.75 2.25 2.75 2.75 3.25 3.25 3.75 3.75 S2 1.38 1.69 2.09 2.09 2.53 2.53 3.03 3.03 L1 D2 LH thread L2 S1 Sq. S2 Sq. D1 Acme thread D3 Dia. 21 Cadillac CN Series Connector Components & Accessories Conduit Adapters - Tapped Shell Size 06 08 10/C10 12/C12 14/C14 Conduit Tap Size ⁄4 1 1⁄4 1 1⁄2 2 2 1⁄2 3 Part Number CN-W-2806N CN-W-2808N CN-W-2810N CN-W-2812N CN-W-2814N D1 2.62 2.75 2.87 3.00 3.46 D2 Dimensions 1.50 2.00 2.50 3.00 3.50 L 1.62 2.25 2.87 3.59 3.87 S1 1.37 1.87 2.37 2.87 3.37 S2 0.75 1.25 1.50 2.00 2.50 For use with all inserts other than those with pressure terminals. Internal tapered pipe thread takes various types of threaded connectors. LH thread L D2 NPT thread Cable Adapters Shell Size 06 08 10/C10 12/C12 14/C14 Standard Adapter Part Number CN-W-2006N CN-W-2008N CN-W-2010N CN-W-2012N CN-W-2014N D1 S2 S1 Long Adapter Part Number CN-W-2406N CN-W-2408N CN-W-2410N CN-W-2412N CN-W-2414N Extra Long Adapter Part Number CN-W-2906N CN-W-2908N CN-W-2910N CN-W-2912N CN-W-2914N Std. 3.00 3.25 3.75 4.25 4.75 L = Length Long 5.25 5.50 6.00 6.50 6.75 X-Long D1 6.50 6.75 7.25 7.75 8.00 1.38 1.88 2.38 2.88 3.38 Dimensions D2 1 3⁄8-12 1 7⁄8-12 2 3⁄8-12 2 7⁄8-12 3 3⁄8-12 1.50 2.00 2.50 3.00 3.50 S2 1.68 2.25 2.88 3.35 3.88 LH thread L D1 D2 UNS thread S1 S2 S1 22 Cadillac CN Series Connector Components & Accessories Standard and Jacking Coupling Nuts Shell Size 06 08 10/C10 12/C12 14/C14 Shell Size 06 08 10/C10 12/C12 14/C14 Standard Coupling Nut Part Number CN-7006-10AN CN-7008-10AN CN-7010-10AN CN-7012-10AN CN-7014-10AN Jacking Coupling Nut Part Number CN-7006-30AN CN-7008-30AN CN-7010-30AN CN-7012-30AN CN-7014-30AN D 06 08 10/C10 12/C12 14/C14 Part Number CN-W-7506-N CN-W-7508-N CN-W-7510-N CN-W-7512-N CN-W-7514-N S1 L 1.73 2.23 2.73 3.23 3.73 S2 0.85 0.85 0.85 0.85 0.85 1.80 2.25 2.75 3.25 3.75 2.50 3.00 3.50 4.00 L S1 S2 Dimensions D 1.73 2.23 2.73 3.23 3.73 Insert Clamp Nut Shell Size Dimensions 1.03 1.03 1.03 1.03 1.03 1.80 2.25 2.75 3.25 3.75 Dimensions D 1.37 1.87 2.37 2.87 3.37 2.50 3.00 3.50 4.00 L Acme thread D S2 Safety wire holes .062 dia. x 3 Plcs. S1 Recommended for use with inserts with 37 or more contacts. .715 D LH thread Used when open-back wiring is used behind panelboards or within large junction boxes on which the basic barrel is mounted. Hinged Receptacle Cover Shell Size 08 10 C10 12 C12 Part Number CN-C-5708 CN-C-5710 CN-C-5710-14 CN-C-5712 CN-C-5712-14 Dimensions D 2.05 2.60 2.60 3.05 3.05 L 1.95 1.95 2.45 1.95 2.45 23 Cadillac CN Series Connector Components & Accessories Threaded Environmental Plug Covers with Chain Shell Size 06 08 10 C10 12 C12 14 C14 Cover with Ring & Chain Part Number CN-W-5506-AN CN-W-5508-AN CN-W-5510-AN CN-C-5510-AN CN-W-5512-AN CN-C-5512-AN CN-W-5514-AN CN-C-5514-AN Cover with Eyelet & Chain Part Number CN-WF-5506-AN CN-WF-5508-AN CN-WF-5510-AN CN-CF-5510-AN CN-WF-5512-AN CN-CF-5512-AN CN-WF-5514-AN CN-CF-5514-AN D Dimensions L 1.50 2.00 2.50 2.50 3.00 3.00 3.50 3.50 1.50 1.50 1.50 2.00 1.50 2.00 1.50 2.00 S1 L 1.50 2.00 2.50 2.50 3.00 3.00 3.50 3.50 S2 2.28 2.78 2.78 3.28 3.28 3.75 3.75 D1 1.25 1.75 2.25 2.25 2.75 2.75 3.25 3.25 D2 ⁄64 ⁄64 7 ⁄32 7 ⁄32 9 ⁄32 9 ⁄32 11 ⁄32 11 ⁄32 11 13 Applications Ring & Chain: For use with in-line plugs and receptacles Eyelet & Chain: For use with flange mount plugs and receptacles D1 Dia. S2 D2 Dia. D S1 Threaded Environmental Receptacle Covers with Chain Shell Size 06 08 10/C10 12/C12 14/C14 Cover with Ring & Chain Part Number CN-W-5606-AN CN-W-5608-AN CN-W-5610-AN CN-W-5612-AN CN-W-5614-AN Cover with Eyelet & Chain Part Number CN-WF-5606-AN CN-WF-5608-AN CN-WF-5610-AN CN-WF-5612-AN CN-WF-5614-AN D S1 1.73 2.23 2.73 3.23 3.73 1.75 2.25 2.75 3.25 3.75 Dimensions S2 2.50 3.00 3.50 4.00 1.075 D1 1.25 1.75 2.25 2.75 3.25 S2 D2 ⁄64 ⁄64 7 ⁄32 9 ⁄32 11 ⁄32 11 13 D S1 Environmental covers are furnished with a 6” length of stainless steel chain. The chain is freely attached to a shouldered swivel post to avoid twisting when covers are installed or removed. The other end has a stainless steel ring for attachment to the back of the barrel, or a stainless steel eyelet for attachment with a screw. 24 Cadillac CN Series Cable Adapter Components & Accessories Mechanical Clamp Nut Shell Size 06 08 10/C10 12/C12 14/C14 Part Number CN-W-5306N CN-W-5308N CN-W-5310N CN-W-5312N CN-W-5314N Dimensions L1 2.00 2.00 2.03 2.10 2.25 L2 1.00 1.00 1.00 1.00 1.13 S1 2.05 2.55 3.05 3.65 4.45 Panelboard Adapter Shell Size 06 08 10/C10 12/C12 14/C14 Part Number CN-W-2106N CN-W-2108N CN-W-2110N CN-W-2112N CN-W-2114N D1 1.38 1.88 2.38 2.88 3.38 S2 D2 1.13 1.63 2.13 2.63 3.13 For basic barrels. Used when a completely external mounting is required. Gasket furnished may be used for front panel mounting only. D3 1.83 2.25 2.80 3.28 4.25 S2 Dimensions ⁄16 ⁄32 9 ⁄32 11 ⁄32 11 ⁄32 3 7 L1 0.75 0.78 0.81 0.84 0.84 L2 S1 L2 0.56 0.56 0.56 0.56 0.56 S1 1.63 2.13 2.63 3.13 3.75 S2 1.38 1.69 2.09 2.53 3.03 S1 LH thread S2 Shell Size 06 08 10/C10 12/C12 14/C14 Part Number CN-7306-10AN CN-7308-10AN CN-7310-10AN CN-7312-10AN CN-7314-10AN D Dimensions 1.50 2.00 2.50 3.00 3.50 S1 1.50 2.00 2.50 3.00 3.50 Use plain or with basket weave cable grip. S2 D2 D1 L2 D3 Dia. Gland Nut L1 L1 1.27 1.50 2.25 2.88 3.35 3.88 S2 D S1 25 Cadillac CN Series Cable Grip Components Shell Size 06 08 10 & C10 12 & C12 14 & C14 Cable Dia. Dimension Min. .062 .125 .250 .375 .500 .625 .750 .875 .250 .375 .500 .625 .750 .875 1.000 1.125 1.250 1.375 .500 .625 .750 .875 1.000 1.125 1.250 1.375 1.500 1.625 1.750 1.875 .875 1.000 1.125 1.250 1.375 1.500 1.625 1.750 1.875 2.000 2.125 2.250 2.375 1.375 1.500 1.625 1.750 1.875 2.000 2.125 2.250 2.375 2.500 2.625 2.750 Max .125 .250 .375 .500 .625 .750 .875 .937 .375 .500 .625 .750 .875 1.000 1.125 1.250 1.375 1.437 .625 .750 .875 1.000 1.125 1.250 1.375 1.500 1.625 1.750 1.875 1.937 1.000 1.125 1.250 1.375 1.500 1.625 1.750 1.875 2.000 2.125 2.250 2.375 2.437 1.500 1.625 1.750 1.875 2.000 2.125 2.250 2.375 2.500 2.625 2.750 2.875 Cable Dia. Code No.* 02 04 06 08 10 12 14 15 06 08 10 12 14 16 18 20 22 23 10 12 14 16 18 20 22 24 26 28 30 31 16 18 20 22 24 26 28 30 32 34 36 38 39 24 26 28 30 32 34 36 38 40 42 44 46 Oil Resistant Rubber Grommets Part No. CN-6306-02C CN-6306-04C CN-6306-06C CN-6306-08C CN-6306-10C CN-6306-12C CN-6306-14C CN-6306-15C CN-6308-06C CN-6308-08C CN-6308-10C CN-6308-12C CN-6308-14C CN-6308-16C CN-6308-18C CN-6308-20C CN-6308-22C CN-6308-23C CN-6310-10C CN-6310-12C CN-6310-14C CN-6310-16C CN-6310-18C CN-6310-20C CN-6310-22C CN-6310-24C CN-6310-26C CN-6310-28C CN-6310-30C CN-6310-31C CN-6312-16C CN-6312-18C CN-6312-20C CN-6312-22C CN-6312-24C CN-6312-26C CN-6312-28C CN-6312-30C CN-6312-32C CN-6312-34C CN-6312-36C CN-6312-38C CN-6312-39C CN-6314-24C CN-6314-26C CN-6314-28C CN-6314-30C CN-6314-32C CN-6314-34C CN-6314-36C CN-6314-38C CN-6314-40C CN-6314-42C CN-6314-44C CN-6314-46C Steel Gland Washers Part No. CN-8006-4E CN-8006-4E CN-8006-8E CN-8006-8E CN-8006-12E CN-8006-12E CN-8006-15E CN-8006-15E CN-8008-8E CN-8008-8E CN-8008-12E CN-8008-12E CN-8008-16E CN-8008-16E CN-8008-20E CN-8008-20E CN-8008-23E CN-8008-23E CN-8010-12E CN-8010-12E CN-8010-16E CN-8010-16E CN-8010-20E CN-8010-20E CN-8010-24E CN-8010-24E CN-8010-28E CN-8010-28E CN-8010-31E CN-8010-31E CN-8012-16E CN-8012-20E CN-8012-20E CN-8012-24E CN-8012-24E CN-8012-28E CN-8012-28E CN-8012-32E CN-8012-32E CN-8012-36E CN-8012-36E CN-8012-39E CN-8012-39E CN-8014-24E CN-8014-28E CN-8014-28E CN-8014-32E CN-8014-32E CN-8014-36E CN-8014-36E CN-8014-40E CN-8014-40E CN-8014-44E CN-8014-44E CN-8014-46E Stainless Steel Basket Weave Grips Part No. CN-5006-4E CN-5006-4E CN-5006-6E CN-5006-8E CN-5006-10E CN-5006-12E CN-5006-14E CN-5006-15E CN-5008-6E CN-5008-8E CN-5008-10E CN-5008-12E CN-5008-14E CN-5008-16E CN-5008-18E CN-5008-20E CN-5008-22E CN-5008-23E CN-5010-10E CN-5010-14E CN-5010-14E CN-5010-18E CN-5010-18E CN-5010-20E CN-5010-24E CN-5010-24E CN-5010-28E CN-5010-28E CN-5010-31E CN-5010-31E CN-5012-16E CN-5012-20E CN-5012-20E CN-5012-24E CN-5012-24E CN-5012-28E CN-5012-28E CN-5012-32E CN-5012-32E CN-5012-36E CN-5012-36E CN-5012-39E CN-5012-39E CN-5014-24E CN-5014-28E CN-5014-28E CN-5014-32E CN-5014-32E CN-5014-36E CN-5014-36E CN-5014-40E CN-5014-40E CN-5014-44E CN-5014-44E CN-5014-46E Nominal Length Inches 3 3 4 5 6 7 7 1⁄2 8 4 5 6 7 7 1⁄2 8 1⁄2 9 10 10 1⁄2 10 1⁄2 6 7 1⁄2 7 1⁄2 9 9 10 11 11 13 13 14 1⁄2 14 1⁄2 8 1⁄2 10 10 11 11 13 13 15 15 16 16 17 1⁄2 17 1⁄2 13 13 13 15 15 16 16 17 1⁄2 17 1⁄2 19 19 19 Cable Dia. Cable Dia. Nominal Length 26 Cadillac CN Series Contact Crimping and Insertion/Removal Tools Full Cycle Crimp Tool TC-CN-M309 This tool is a full cycle crimp tool for crimping Clements crimp contact sizes #10 AWG through #16 AWG. (to be used with following locator dies TC-CN-XX-20L) Locator Dies for TC-CN-M309 Crimp Tool TC-CN-10-20L Locator die for #10 AWG pin/socket crimp contacts TC-CN-12-20L Locator die for #12 AWG pin/socket crimp contacts TC-CN-16-20L Locator die for #16 AWG pin/socket crimp contacts Insertion Tool for Pin/Socket Crimp Contacts TI-10-H Insertion tool for #10 AWG pin/socket crimp contact. TI-12-H Insertion tool for #12 AWG pin/socket crimp contact. TI-16-H Insertion tool for #16 AWG pin/socket crimp contact. Removal Tool for Pin Crimp Contacts TEP-LG Removal tool for #8, #10 and #12 AWG pin crimp contact. TEP-SM Removal tool for #16 AWG pin crimp contact. Removal Tool for Crimp Socket Contacts TES-10-H Removal tool for #10 socket crimp contact. TES-12-H Removal tool for #12 socket crimp contact. TES-16-H Removal tool for #16 socket crimp contact. Note: To order complete insertion/removal tool kits per contact size use the following part numbers: TCN-10 (#10 AWG), TCN-12 (#12 AWG), TCN-16 (#16 AWG). Consult the factory for availability of crimping tools for #8 - 500MCM wire size contacts. 27 Cadillac PDS Series PDS Series Single Pole Power Panel Board Connectors Part Number PDS-41535A PDS-41535-5/8 PDS-40535-10L PDS-40535-11L PDS-40535-20L Wire Size 535MCM 535MCM 313MCM 535MCM 535MCM Gender * - When used with 125°C rated cable Socket Socket Pin Pin Pin Termination Style Contact material: High conductivity copper alloy, silver plated. Stud Stud Solder Crimp Solder Description Ampacity Panel Board Socket with 7/8” Stud Panel Board Socket with 5/8” Stud Pin Contact Pin Contact Pin Contact 900* 900* 900* 900* 900* 5.97 0.75 5/8” or 7/8” 2.25 0.55 Min. Panel Thickness Panel Board Socket: PDS-41535X-XX Part Number PDSB-10-X* *Sealing Boot Part Number PDSB-10-B PDSB-10-BL PDSB-10-BK PDSB-10-G PDSB-10-O PDSB-10-R PDSB-10-W PDSB-10-Y Description Pin contact Sealing Boot (cable sealing range: 1.125” - 1.50”) Color Brown Blue Black Green Orange Red White Yellow 6.81 1.38 2.65 0.75 1.06 1.20 Pin & Sealing Boot: PDSB-10-XX Consult factory for additional product information 28 Cadillac MOG Series Single Power Connectors In-line male & female cable connectors MOG Series Single Power Connectors Panel mount male & female connectors Big and bulky connectors don’t always guarantee performance. The MOG Power Series connectors, provides a revolutionary and superior design with a long list of features and benefits for oil, marine and gas applications. The single pole, high amperage connectors accommodate cable sizes ranging from 2/0 AWG to 535 MCM cables including the latest generation of Type P drilling cables, per IEEE 45. This connector series provides a proven secured locking coupling system and a field repairable contact system that rivals other similar power connectors. In addition, the smaller connector footprint allows greater use of the equipment panel while providing an organized connector area. The MOG Power Series provides the highest level of quality, efficiency, reliability and safety for oil field power distribution use. Consult the factory or contact one of our sales representatives or distributors to demonstrate this innovative design. Features and Benefits • Designed for use with Type P drilling cables @ 125°C per IEEE 45 • Cable accommodates size range from 2/0 AWG to 535 MCM • High Conductivity/High Performance Copper Alloy silver plated crimp contacts • Contacts are easily removable with plastic extraction tool • 500 mating cycles minimum • IP 68 environmental protection when mated • CE recognized, UL and CSA applied (consult factory web site for latest product certifications) • UL 94 VO Flame retardant material • Patented “swivel” device removes cable torsion forces to the connector • Protected pin front on Source side per IP2x to protect operators from shock hazard • International phase color coding for: USA – Europe – UK – Australia • EN/CE compliant metric cable glands Part Number Code Logic • Available secondary locking device (patented) for added safety protection • Lighter weight and smaller footprint as compared to similar MOG power connectors • Space saving design allows closer mounting of connectors and eliminates wasted panel usage • High performance shock resistant shell hardware • Triple Phase Identification provided not only with color coding but with: - Optional Phase markings on connector Line and Source side (Phase 1, 2 , 3, Ground and Neutral) - Phase shell hardware that is mechanically keyed to prevent connection errors • MOG Power connector series allows daisy chain interconnecting capabilities • Shell hardware provides a heavy duty connector hand grip • Simplified termination and assembly/repair of connectors with “unique” crimp removable contact design • Proven quick and secured coupling interconnect system P75X-LD1BN-535NS X - Non-Locking L - Locking Style L - Line P - Panel Mount Contact D - Drain SRT S - Source PIN Mechanical Key 1-9 Color Marking 1 BN - Brown, PHASE 1 2 BK - Black, PHASE 2 3 GY - Gray, PHASE 3 4 BL - Blue, Neutral 5 GN - Green, Ground 6 7 8 9 BK - Black PHASE 1 RD - Red, PHASE 2 BL - Black, PHASE 3 WH - White, Neutral Consult factory for additional product information S - Swivel Blank - None Termination Barrel Type N - Crimp Blank - Solder R - Pressure T - Thd. B - Lug/Bus Wire Size 2/0 4/0 313 446 535 29 Cadillac MOG Series Single Power Connectors CE Compliant Cable Gland Seal 2-Piece Contact Removal Tool Crimp, Removable High Conductivity Copper Alloy, Silver Plated 2-Piece Contact Removal Tool Patented Swivel Feature Designed for use with Type P Drilling Cable Secure Locking Connector Coupling High Conductivity Copper Alloy, Silver Plated Protected Pin Front per IP 2X Space Saving Panel Mount Flange Design Optional Phase Marking Patented Swivel Feature International Phase Color Coding Continent or Country Europe UK USA Australia Phase 1 Brown Red Black Red Phase 2 Black Yellow Red White Phase 3 Gray Blue Blue Blue Ground Green Green Green Green Neutral Blue Black White Black Electrical/General Performance Characteristics Insulation: Flammability: Environmental Sealing: Rated voltage to Ground: Contact Resistance: Temperature Range: Maximum Current: Contact Material: Crimping Information Cable Size 4/0 AWG 313 MCM 444 MCM 535 MCM Crimping Die * ME-30 ME-37 ME-48 ME-60 C C C C 1000V UL94 VO IP 68 1,000 VAC <5m Ohms -30°C/140°C 900A High Conductive Copper Alloy Number of Crimps * - For use with ASTM Class I wire. 1 1 2 3 Outside Dia. (mm) 20.0 24.2 30.0 30.0 Inside Dia. (mm) 15.9 19.6 22.2 23.9 Consult factory for additional product information 30 General Assembly Instructions and Cautions for CN Family Series 1. Read manufacturer’s assembly instructions before actually starting to assemble connectors to identify the various component parts, and to check for any missing parts. 2. Cut cable jacket and sheathing squarely and sheathing squarely and to correct length, using only wire strippers that have been approved for the operation. In preparing the individual wires in cables and harnesses for assembly, make allowances in length for reaching the outer most circle of contact cavities in the conductors. The insulation should be cut progressively longer as they extend out from the center of the cable or harness to assure sufficient length. 3. 4. 5. Follow Contact Rating/Dimensions Table covering maximum cable stripping lengths for effective cable gland sealing. All conductors should be fit into contact wire wells correctly. A practice layout should be done so that an assembler can oversee what the finished termination will look like. a. Crimping and terminating of conductors to contacts must be done carefully. Make certain that all wire strands are fully bottomed in contact wells by checking through inspection hole provided. b. When contacts are to be soldered, avoid direct contact of soldering tools to inserts. An open flame or hot soldering tip can carbonize insulating materials and make them useless. c. Soldering conductors to contacts must be done carefully and a non-conductive flux should be used to avoid corrosion or hygroscopic action. Do not use solder salts or acids, because they may affect the dielectric properties of insulation materials. Before starting actual termination of wires, it is essential that cables and harnesses be laid out in a specific order in accordance with the wiring diagram. Proper layout will eliminate the need for twisting and crossover of conductors. If the wiring layout is not correct, the termination operation will be difficult or even impossible and the chances for making errors will be increased. Cable and harness assemblies having a spiral layout must also be matched carefully to the correct contacts in both the male and female inserts. Some cables that will be used will have a “basket weave” type of armor under the outer jacket (sheath) and over the inner jacket. Since many regulatory entities require that the armor be grounded at least at the source end, it is beneficial to ground the armor via a spare contact within the connector. Follow the removal of sufficient amount of armor can be clipped away, but not all. An adequate amount should remain in order that a small crosssection conductor, short in length, be woven into the remaining armor weave and either soldered or covered with mastic impregnated heat shrink, creating an intimate bond to the armor. At the opposite end of the short piece of wire a contact should be crimped and inserted into the insert. 6. Use only correct size sealing grommets to assure resistance to moisture and other contaminants. Make certain that cable jacket is smooth where grommet is to seal. Remove any grooves or ridges if present by sanding or scarfing. 7. Use only the proper crimping tools that have been set or calibrated with precision gages. See Crimping and Insertion/Removal Tools page. 8. Make certain that all contacts are the correct size before attempting to assemble in insert cavities. This point is particularly important when both power and control types of contacts are used in the same connector. 9. Be sure that ground contacts are correctly located. Seat all contacts properly so that they will not be damaged or become disengaged during connector mating operation. 10. Use only the proper insertion tools and be sure that they are aligned axially when pushing contact into their fully seated position. See Crimping and Insertion/Removal Tools page. 11. When inserts have more cavities then the conductors, plug unused cavities with furnished contacts 12. After all terminated contacts are inserted in their respective cavities and inspected; the cable adapter or insert clamp nut should be tightened with a wrench. This assembly operation should be done by placing the components in a vise with smoothfaced jaws and using a strap wrench. 13. When handling cables, use adequate support to prevent damage to the internal wires. 14. If for any reason terminated conductors have to be removed from an insert because of any assembly error or change in circuitry, be sure to remove the cable clamp or insert clamp nut first before extracting the contact and reinserting it. This step is important because any attempt to remove the contacts when the resilient insulator components are compressed will result in damage. 15. If one of the connector poles is a ground wire, make sure that it is grounded properly before the connector actually is engaged. 16. When connectors have the same configuration are to be mounted closer together, different or alternate key arrangements should be used to prevent mismatching and possible damage to the electrical system. 17. Always inspect all aspects of connector before actual operation. 18. Never try to straighten bent contacts. Straightening cannot be done properly and the plating on contacts very likely will be marred. This will result in a high resistance connection and will expose the base material to possible corrosion. 19. A careful review should be made of the mixing instructions that follow. Potting of the connector where required should be the very last step the assembler does prior to fastening down the grommet and nut on the cable adapter. ‘Ringing’ out of the contacts with their mate should be done prior to potting. Review the mixing instructions for potting compound carefully. 20. When potting connectors, be sure to apply potting only in mated condition to assure that contacts will align properly. 21. Each assembly operator should be his own inspector. Worn, damaged, or defective tools should be reported immediately to foreman and supervisors. Assembly operators should be indoctrinated with this attitude and made to understand the importance of always guarding quality. Assembly workmanship is significant factor in terminating the quality of multiple contact connectors. Quality cannot be “inspected” into connectors; it must be “built-in” during each and every assembly operation 22. Do not attempt to remove inserts that are bonded or locked in place in their shells 23. Be certain that all components or connectors are assembled. Each part performs a vital function and it would not be included if it wasn’t useful. 31 Additional Clements National Industry Specific Catalogs Power & Control Connectors, Cable Assemblies & Junction Boxes for the Freight & Rail Passenger Industry. EP Series Heavy-Duty, Explosion Proof Connectors for Hazardous Envinronments, including Marine, Oil & Gas, and Grain Silos. Clements National Sales Offices: Dennis Carlson Clements National Company 2150 Parkes Drive Broadview, Illinois 60155 Tel: 708-594-5890 x 218 Fax: 708-594-2481 E-Mail: [email protected] Steve Riddell Clements National Company 672 Ramsgate Rd. Burlington, Ontario L7N 273 Canada Tel: 905-464-1268 Fax: 905-681-0182 E-Mail: [email protected] Andrea Nehrbass Clements National Company 2150 Parkes Drive Broadview, Illinois 60155 Tel: 708-594-5890 x 234 Fax: 708-594-2481 E-Mail: [email protected] Michael Carroccia MEC Sales 266 South Road. Farmington, CT 06032 Tel : 860-676-1308 Fax: 860-676-1492 Mobile: 860-614-4401 E-mail: [email protected] For a complete list of authorized distributors please visit www.clementsnational.com 2150 Parkes Drive, Broadview, Illinois 60155 USA Toll Free: 1-800-966-0016 Direct/International: 708-594-5890 • Fax: 708-594-2481 www.winchesterelectronics.com • www.clementsnational.com Specifications subject to change without notice. © Clements National Company 2014 is a Registered Trademark of Clements National Company. 11/2014 4/2014