© Siemens AG 2014 SINAMICS DCM DC Converter, Control Module SINAMICS Drives Catalog D 23.1 Edition 2014 Answers for industry. © Siemens AG 2014 Related catalogs SINAMICS DCM Cabinet D 23.2 Motion Control Drives D 31 SINAMICS Inverters for Single-Axis Drives and SIMOTICS Motors E86060-K5531-A101-A1-7600 E86060-E5531-A101-A1-7600 (News) D 11 SIMOREG DC-MASTER Digital Chassis Converters D 12 D 21.3 DA 21.1 E86060-K5321-A111-A2-7600 DC motors Sizes 160 to 630 31.5 kW to 1610 kW DA 12 E86060-K5312-A101-A2-7600 DC motors Engineering information for Catalog DA 12 DA 12 T E86060-T5312-A101-A2-7600 Motion Control PM 21 SIMOTION, SINAMICS S120 & SIMOTICS Equipment for Production Machines E86060-K4921-A101-A3-7600 Industry Mall Information and Ordering Platform in the Internet: www.siemens.com/industrymall E86060-K5512-A101-A3-7600 SINAMICS S120 Chassis Format Units and Cabinet Modules SINAMICS S150 Converter Cabinet Units E86060-K5521-A131-A3-7600 Products for Automation and Drives Interactive Catalog, DVD E86060-D4001-A510-D3-7600 E86060-K5511-A101-A5-7600 SINAMICS GM150, SINAMICS SM150 Medium-Voltage Converters ITC Only available in German E86060-K6850-A101-C4 E86060-K5523-A121-A2-7600 SINAMICS G130 Drive Converter Chassis Units SINAMICS G150 Drive Converter Cabinet Units SITRAIN Training for Industry CA 01 © Siemens AG 2014 SINAMICS Drives SINAMICS DCM DC Converter, Control Module Introduction 1 Highlights 2 DC Converter and Control Module 3 Accessories and supplementary components 4 Engineering information 5 Tools and engineering 6 Services and documentation 7 Appendix 8 Catalog D 23.1 · 2014 The products and systems described in this catalog are manufactured/distributed under application of a certified quality management system in accordance with DIN EN ISO 9001/ DIN EN ISO 14001 (Certified Registration No. AT-00257/1 and AT-00355/1). The certificate is recognized by all IQNet countries. Supersedes: Catalog D 23.1 · 2010 Refer to the Industry Mall for current updates of this catalog: www.siemens.com/industrymall The products contained in this catalog can also be found in the Interactive Catalog CA 01. Article No.: E86060-D4001-A510-D3-7600 Please contact your local Siemens branch © Siemens AG 2014 Printed on paper from sustainably managed forests and controlled sources. www.pefc.org © Siemens AG 2014 2 Siemens D 23.1 · 2014 © Siemens AG 2014 Answers for industry. Integrated technologies, vertical market expertise and services for greater productivity, energy efficiency, and flexibility. The Siemens Industry Sector is the world's leading supplier of innovative and environmentally friendly products and solutions for industrial companies. End-to-end automation technology and industrial software, solid market expertise, and technology-based services are the levers we use to increase our customers’ productivity, efficiency and flexibility. With a global workforce of more than 100 000 employees, the Industry Sector comprises the Industry Automation, Drive Technologies, and Customer Services divisions, as well as the Metals Technologies Business Unit. We consistently rely on integrated technologies and, thanks to our bundled portfolio, we can respond more quickly and flexibly to our customers' wishes. With our globally unmatched range of automation technology, industrial control and drive technology as well as industrial software, we equip companies with exactly what they need over their entire value chain – from product design and development to production, sales and service. Our industrial customers benefit from our comprehensive portfolio, which is tailored to their market and their needs. Market launch times can be reduced by up to 50% due to the combination of powerful automation technology and industrial software from Siemens Industry. At the same time, the costs for energy or waste water for a manufacturing company can be reduced significantly. In this way, we increase our customers’ competitive strength and make an important contribution to environmental protection with our energyefficient products and solutions. Siemens D 23.1 · 2014 3 © Siemens AG 2014 (53 ²(QWHUSULVH5HVRXUFH3ODQQLQJ 3/0 ²3URGXFW/LIHF\FOH0DQDJHPHQW 0DQDJHPHQW/HYHO 3URGXFW'HVLJQ 3URGXFWLRQ3ODQQLQJDQG6LPXODWLRQ 'DWD0DQDJHPHQW 3ODQW(QJLQHHULQJ 0(6²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fficient automation starts with efficient engineering. Totally Integrated Automation: Efficiency driving productivity. Efficient engineering is the first step toward better production that is faster, more flexible, and more intelligent. With all components interacting efficiently, Totally Integrated Automation (TIA) delivers enormous time savings right from the engineering phase. The result is lower costs, faster time-to-market, and greater flexibility. 4 6,7233RZHU6XSSO\ Siemens D 23.1 · 2014 © Siemens AG 2014 A unique complete approach for all industries Totally Integrated Automation Efficient interoperability of all automation components As one of the world's leading automation suppliers, Siemens provides an integrated, comprehensive portfolio for all requirements in process and manufacturing industries. All components are mutually compatible and system-tested. This ensures that they reliably perform their tasks in industrial use and interact efficiently, and that each automation solution can be implemented with little time and effort based on standard products. The integration of many separate individual engineering tasks into a single engineering environment, for example, provides enormous time and cost savings. With its comprehensive technology and industry-specific expertise, Siemens is continuously driving progress in manufacturing industries – and Totally Integrated Automation plays a key role. Totally Integrated Automation creates real value added in all automation tasks, especially for: 352),1(7 ,QGXVWULDO(WKHUQHW 352),%86 $6,QWHUIDFH .1;*$00$LQVWDEXV 7RWDOO\ ,QWHJUDWHG 3RZHU • Integrated engineering Consistent, comprehensive engineering throughout the entire product development and production process • Industrial data management Access to all important data occurring in productive operation – along the entire value chain and across all levels • Industrial communication Integrated communication based on international cross-vendor standards that are mutually compatible • Industrial security Systematic minimization of the risk of an internal or external attack on plants and networks • Safety Integrated Reliable protection of personnel, machinery, and the environment thanks to seamless integration of safety technologies into the standard automation Making things right with Totally Integrated Automation Totally Integrated Automation, industrial automation from Siemens, stands for the efficient interoperability of all automation components. The open system architecture covers the entire production process and is based on end-to-end shared characteristics: consistent data management, global standards, and uniform hardware and software interfaces. Totally Integrated Automation lays the foundation for comprehensive optimization of the production process: • Time and cost savings due to efficient engineering • Minimized downtime due to integrated diagnostic functions • Simplified implementation of automation solutions due to global standards • Better performance due to interoperability of systemtested components Siemens D 23.1 · 2014 5 © Siemens AG 2014 6 Siemens D 23.1 · 2014 1 © Siemens AG 2014 Introduction 1/2 1/2 1/2 1/3 1/3 1/6 1/6 1/6 1/6 1/7 1/7 1/7 1/7 1/8 1/8 1/8 1/9 1/9 1/9 1/9 1/10 1/10 1/10 1/11 1/11 1/12 1/12 1/13 1/13 1/14 The SINAMICS drive family Application Variants Platform concept and Totally Integrated Automation Quality management according to DIN EN ISO 9001 The members of the SINAMICS drive family SINAMICS DC converters • SINAMICS DCM DC Converter • SINAMICS DCM Cabinet SINAMICS low-voltage converters • SINAMICS V20 • SINAMICS G110 • SINAMICS G120C • SINAMICS G120P • SINAMICS G120 • SINAMICS G110D • SINAMICS G120D • SINAMICS G130 • SINAMICS G150 • SINAMICS G180 • SINAMICS S110 • SINAMICS S120 • SINAMICS S150 SINAMICS medium-voltage converters • SINAMICS GM150, SINAMICS SM150, SINAMICS GL150, SINAMICS SL150 SINAMICS DCM series of converters Overview The system components of a DC drive Overview Configuration Siemens D 23.1 · 2014 © Siemens AG 2014 SINAMICS DCM Introduction Mixers/mills Plastics Converting Machine tools Pumps/fans/ compressors Textiles Packaging G_D211_EN_00137a 1 The SINAMICS drive family Conveyor systems Woodworking Renewable energies Printing machines Applications of the SINAMICS range Application Variants SINAMICS is the family of drives from Siemens designed for industrial machine and plant construction. SINAMICS offers solutions for all drive tasks: 7 Simple pump and fan applications in the process industry 7 Complex single-motor drives in centrifuges, presses, extruders, elevators, as well as conveyor and transport systems 7 Drive line-ups in textile, plastic film, and paper machines, as well as in rolling mill plants 7 High-precision servo drives for the manufacture of wind turbines 7 Highly dynamic servo drives for machine tools, as well as packaging and printing machines Depending on the application, the SINAMICS range offers the ideal variant for any drive task. 7 SINAMICS G is designed for standard applications with induction motors. These applications have less stringent requirements regarding the dynamic performance of the motor speed. 7 SINAMICS S handles complex drive tasks with synchronous and induction motors and fulfills stringent requirements regarding - the dynamic performance and accuracy - the integration of extensive technological functions in the drive control system. 7 SINAMICS DCM is the DC drive belonging to the SINAMICS family. As a result of its expandability across the board, it addresses both basic as well as demanding applications in drive technology and in complementary markets. 1/2 Siemens D 23.1 · 2014 © Siemens AG 2014 SINAMICS DCM Introduction The SINAMICS drive family SIMOTION SINUMERIK SIMATIC SINAMICS DC motors Synchronous motors G_D211_EN_00202d Asynchronous motors SINAMICS as part of the Siemens modular automation system Platform concept and Totally Integrated Automation Quality management according to DIN EN ISO 9001 All SINAMICS versions are based on a platform concept. Common hardware and software components, as well as standardized tools for design, configuration and commissioning tasks, ensure high-level integration across all components. SINAMICS handles a wide variety of drive tasks without system gaps. The different SINAMICS versions can be easily combined with each other. SINAMICS is able to meet the highest quality requirements. Comprehensive quality assurance measures in all development and production processes ensure a consistently high level of quality. Of course, our quality management system is certified by an independent authority in accordance with DIN EN ISO 9001. SINAMICS is part of the Siemens "Totally Integrated Automation" concept. Integrated SINAMICS systems covering engineering, data management and communication at the automation level result in extremely cost-effective solutions based on SIMOTION, SINUMERIK and SIMATIC control systems. Siemens D 23.1 · 2014 1/3 1 SINAMICS DCM © Siemens AG 2014 Introduction 1 The SINAMICS drive family Low-Voltage AC Converters For basic applications SINAMICS G110 SINAMICS G110D V/f Control V/f Control/FCC 0.12 ... 3 kW 0.75 ... 7.5 kW Pumps, fans, conveyor belts Conveyor technology For high-quality applications SINAMICS G120P For basic servo drives SINAMICS G120 SINAMICS G120D SINAMICS G130/G150 V/f Control / Vector Control 0.37 ... 90 kW 0.37 ... 250 kW 0.75 ... 7.5 kW SINAMICS S110 Servo Control 0.12 ... 90 kW 75 ... 2700 kW Pumps, fans, conveyor belts, compressors, mixers, mills, extruders Single-axis positioning applications for machine and plant engineering Common Engineering Tools SIZER for Siemens Drives – for simple planning and configuration STARTER – for fast commissioning, optimization and diagnostics System properties Application areas The SINAMICS range is characterized by the following system properties: • Standard functionality based on a single platform concept • Standardized engineering • High degree of flexibility and combination capability • Broad power range • Designed for global use • SINAMICS Safety Integrated • Higher efficiency and effectiveness • High energy efficiency • Versatile interfacing facilities to higher-level controllers • Totally Integrated Automation Tailored to suit different application areas, the SINAMICS range encompasses the following products: 1/4 Siemens D 23.1 · 2014 AC low-voltage converters (line supply voltage < 1000 V) 7 SINAMICS G110 - The versatile drive for low power ratings 7 SINAMICS G120P - The specialist for pumps, fans and compressors 7 SINAMICS G120 - The modular single-motor drive for low to medium power ratings 7 SINAMICS G110D - The distributed, compact single-motor drive in a high degree of protection for basic applications 7 SINAMICS G120D - The distributed, modular single-motor drive in a high degree of protection for sophisticated applications 7 SINAMICS G130 and SINAMICS G150 - The universal drive solution for single-motor drives with a high power rating 7 SINAMICS S110 - The basic positioning drive for single-axis applications 7 SINAMICS S120 - The flexible, modular drive system for demanding drive tasks 7 SINAMICS S150 - The drive solution for demanding single-motor drives with a high power rating © Siemens AG 2014 SINAMICS DCM Introduction The SINAMICS drive family For demanding applications SINAMICS S120 SINAMICS S150 V/f Control / Vector Control / Servo Control DC Converters Medium-Voltage AC Converters For basic and demanding applications For high-power applications SINAMICS DCM SINAMICS GM150/SM150/GL150/SL150 Closed-loop speed control / torque control V/f Control / Vector Control 0.12 ... 4500 kW 75 ... 1200 kW 6 kW ... 30 MW 1 ... 120 MW Motion Control applications in production machines (packaging, textile, printing, paper, plastic), machine tools, plants and process lines, metal forming technology, renewable energies Test stands, cross cutters, centrifuges Multimotor drives, rolling mills, cross cutters and shears, wire-drawing machines, extruders and kneaders, presses, elevator and crane installations, cableways and lifts, mining hoists, test stand drives Pumps, fans, compressors, mixers, extruders, mills, rolling mills, mining hoist drives, excavators, test stands, marine drives Common Engineering Tools SIZER for Siemens Drives – for simple planning and configuration STARTER – for fast commissioning, optimization and diagnostics Application areas (continued) DC converter (line supply voltage < 1000 V) 7 SINAMICS DCM - The scalable drive system for basic and demanding applications AC medium-voltage converters (line supply voltage > 1000 V) SINAMICS GM150 - The universal drive solution for single-motor drives 7 SINAMICS SM150 - The drive solution for demanding single-motor and multimotor drives 7 SINAMICS GL150 - The drive solution for synchronous motors up to 120 MW 7 SINAMICS SL150 - The drive solution for slow-speed motors with the highest torques and overloads 7 Siemens D 23.1 · 2014 1/5 G_D023_EN_00068i Low-Voltage AC Converters 1 SINAMICS DCM © Siemens AG 2014 Introduction 1 The members of the SINAMICS drive family SINAMICS DC converters SINAMICS DCM DC Converter SINAMICS DCM Cabinet The scalable drive system for basic and demanding applications The ready-to-connect converter cabinet unit for basic and demanding applications Main applications Machines and plants in the industrial environment (steel/aluminum, plastics, printing, paper, cranes, mining, oil and gas, excitation equipment) in the new plant and retrofit businesses Machines and plants in the industrial environment (steel/aluminum, plastics, printing, paper, cranes, mining, oil and gas) in the new plant and retrofit businesses Application examples • Multi-motor drives • Rolling mills • Cross cutters and shears • Wire-drawing machines • Extruders and kneaders • Presses • Elevators and cranes • Cableways and lifts • Mine hoists • Test stand drives • Multi-motor drives • Rolling mills • Cross cutters and shears • Wire-drawing machines • Drilling facilities • Extruders and kneaders • Presses • Elevators and cranes • Cableways and lifts • Mine hoists • Test stand drives Highlights • PROFIBUS as standard, PROFINET optional • Variance of the Control Units • Field power supply in line with requirements • Electronics power supply for connection to 24 V DC • Power section isolated with respect to ground • Free function blocks and Drive Control Chart • Expandable functionality using SINAMICS components • Single-phase connection is possible • Coated PCBs and nickel-plated copper busbars • Wide temperature range • Ready-to-connect, ready-to-switch-on converter cabinet • Integrated voltage supply of the motor fan • Flexible auxiliary power supply • EMC zone concept regarding cabinet installation and voltage levels • Monitoring the internal temperature for the drive cabinet • Individual components are easily accessible despite compact design • Type testing, system testing and routine testing • Individual circuit manual with terminal and circuit diagram • Special project-specific solutions • Commissioning interface (PROFIBUS) in the cabinet door (option) Catalog D 23.1 Catalog D 23.2 1/6 Siemens D 23.1 · 2014 © Siemens AG 2014 SINAMICS DCM Introduction The members of the SINAMICS drive family SINAMICS low-voltage converters SINAMICS V20 SINAMICS G110 SINAMICS G120C The perfect solution for basic applications The versatile drive for low power ratings The compact single-motor drive with a low power rating and matching functionality Machines and plants for industrial and commercial applications For machine manufacturers and distributors in industrial and commercial applications (secondary drive in production machines or generally for water/waste water, automotive) • Pumps and fans • Auxiliary drives • Conveyor systems • Billboards • Door/gate operating mechanisms • Centrifuges • Conveyor belts • Mixers • Extruders • Pumps, fans and compressors • Basic handling machines • Integrated USS and Modbus RTU interfaces • Integrated brake choppers for 7.5 kW to 15 kW • Parameter readout and cloning without power supply • Integrated connection and application macros • ECO mode for V/f, V2/f • Integrated hibernation mode • Compact • Can be flexibly adapted to different applications • Simple and fast commissioning • Clear terminal layout • Optimum interaction with SIMATIC and LOGO! • Compact • High power density • Simple and fast commissioning • USB port • Plug-in terminal strips • Standard commissioning with SD card • Optimum interaction with SIMOTION and SIMATIC Brochure V20 Catalog D 31 Catalog D 31 Main applications For operating pumps, fans, compressors and conveyor systems, as well as for simple drive tasks in manufacturing and processing industries Application examples • Centrifugal pumps • Radial/axial fans • Compressors • Conveyor belts • Roller/chain conveyors • Single-motor drives in the process industry • Main drives in machines with mechanically coupled axes Highlights Siemens D 23.1 · 2014 1/7 1 © Siemens AG 2014 SINAMICS DCM Introduction 1 The members of the SINAMICS drive family SINAMICS low-voltage converters SINAMICS G120P SINAMICS G120 SINAMICS G110D The specialist for pumps, fans and compressors The modular single-motor drive for low to medium power ratings The distributed converter for cabinet-free installation Machines and plants in industrial and commercial applications (machinery construction, automotive, textiles, chemical industry, printing, steel) Horizontal conveyor applications in the industrial environmental, with the main focus on distribution and logistics in airports; generally suitable for basic conveyor-related tasks with local control or connected to a bus via AS-Interface • Servo-controlled positioning • Pumps and fans • Compressors • Conveyor belts • Extruders • Mixers and crushers • Auxiliary and main drives for production machines • Conveyor systems • Airports • Distribution logistics • Basic-performance applications in automotive • Food and beverages • Packaging • High degree of protection IP54 • Integrated pump, fan and compressor functions • Reduced line harmonic distortions • Optimum energy management through innovative technology • Easy-to-use application wizards • Flexible, modular • Modular • Flexible expansion capability • Simple and fast commissioning • Regenerative feedback • Innovative cooling concept • Optimum interaction with SIMOTION and SIMATIC • Low profile design with standard drilling dimensions (constant footprint) in IP65 degree of protection • Simple and fast commissioning • Versions with and without a maintenance switch • Optional key-operated switch • AS-Interface with bus parameterization • Quick stop function • Integrated brake control, 180 V DC • Optimum interaction with SIMATIC and LOGO! Catalog D 31 Catalog D 31 Catalog D 31 Main applications Machines and plants in industrial and commercial applications (heating, air conditioning, ventilation, water/waste water, process industry, food and beverage industry) Application examples • Pumps • Fans • Compressors Highlights 1/8 Siemens D 23.1 · 2014 © Siemens AG 2014 SINAMICS DCM Introduction The members of the SINAMICS drive family SINAMICS low-voltage converters SINAMICS G120D SINAMICS G130 SINAMICS G150 SINAMICS G180 The distributed, modular singlemotor drive in a high degree of protection for sophisticated applications The universal drive solution for single-motor drives with a high power rating (as built-in unit) The universal drive solution for single-motor drives with a high power rating (as cabinet unit) The specific drive solution for the oil and gas, chemical and process industries Machines and plants in the process and production industry, water/waste, power stations, oil and gas, petrochemicals, chemical raw materials, paper, cement, stone, steel Machines and plants in the process and production industry, water/waste, power stations, oil and gas, petrochemicals, chemical raw materials, paper, cement, stone, steel Customer-specific explosion-proof machines and plants in the process and production industry, power stations, oil and gas, chemicals • Pumps and fans • Compressors • Conveyor belts • Extruders and mixers • Crushers • Pumps and fans • Compressors • Conveyor belts • Extruders and mixers • Crushers • Pumps and fans • Compressors • Conveyor belts • Extruders and mixers • Crushers • Kneaders • Centrifuges • Separators • Low profile design with standard drilling dimensions (constant footprint) in IP65 degree of protection • Modular • Flexible expansion capability • Simple and fast commissioning • Regenerative feedback • Optimum interaction with SIMOTION and SIMATIC • Space-saving • Low noise • Simple and fast commissioning • Modular components • Optimum interaction with SIMATIC • Space-saving • Low noise • Simple and fast commissioning • Ready-to-connect cabinet unit • Optimum interaction with SIMATIC • ETO (Engineered to Order) • Space-saving • Low noise • Simple and fast commissioning • Ready-to-connect Catalog D 31 Catalog D 11 Catalog D 11 Catalog D 18.1 Main applications Conveyor drive applications in industrial environments, main focus on the automotive industry; also suitable for high-performance applications, e.g. at airports and in the food, beverages and tobacco industries (without tenside) Application examples • Conveyor belts • Storage and retrieval machines • Hoist drives • Pumps, fans and compressors • Servo-controlled positioning of single-motor drives Highlights Siemens D 23.1 · 2014 1/9 1 © Siemens AG 2014 SINAMICS DCM Introduction 1 The members of the SINAMICS drive family SINAMICS low-voltage converters SINAMICS S110 SINAMICS S120 SINAMICS S150 The specialist for simple positioning tasks The flexible, modular drive for sophisticated applications The drive solution for sophisticated applications in the high performance range Machines and plants for industrial applications (packaging, plastics, textiles, printing, wood, glass, ceramics, presses, paper, lifting equipment, semiconductors, automated assembly and testing equipment, handling, machine tools) Machines and plants in the process and production industry, food, beverages and tobacco, automotive and steel industry, mining/open-cast mining, shipbuilding, lifting equipment, conveyors • Motion Control applications (positioning, synchronous operation) • Numerical control, interpolating motion control • Converting • Technological applications • Test stands • Cross cutters • Centrifuges • Conveyor belts • Presses • For universal use • Flexible, modular • Scalable in terms of power and functionality • Simple and fast commissioning, autoconfiguration • Wide range of motors • Optimum interaction with SIMATIC • For universal use • Flexible, modular • Scalable in terms of power, functionality, number of axes, performance • Simple and fast commissioning, auto-configuration • Wide range of motors • Optimum interaction with SIMOTION, SINUMERIK and SIMATIC • Four-quadrant operation as standard • High control accuracy and dynamic performance • Minimum harmonic effects on the supply system, considerably lower than the limits specified in IEEE 519 THD • Tolerant to fluctuations in line voltage • Simple and fast commissioning • Ready-to-connect cabinet unit • Optimum interaction with SIMATIC Catalog D 31 Catalogs PM 21, D 21.3, D 31, NC 61 and NC 62 Catalog D 21.3 Main applications Machines and plants in the industrial environment, where machine axes should be quickly and precisely positioned in the simplest possible way Application examples • Handling equipment • Feed and withdrawal devices • Stacking units • Automatic assembly machines • Laboratory automation • Metalworking • Woodworking, glass and ceramic industries • Plastics processing machines • Tracking systems for solar technology Highlights 1/10 Siemens D 23.1 · 2014 © Siemens AG 2014 SINAMICS DCM Introduction The members of the SINAMICS drive family SINAMICS medium-voltage converters SINAMICS GM150, SINAMICS SM150, SINAMICS GL150, SINAMICS SL150 The SINAMICS solution for the medium-voltage range Main applications Machines and plants in the process industry, in the steel industry and in the mining industry Application examples • Pumps, fans, compressors • Extruders, kneaders and mixers • Crushers • Marine drives • Blast furnace blowers • Rolling mills • Mine hoists • Test stand drives • Conveyor belts Highlights • Space-saving • Simple and fast commissioning • Ready-to-connect cabinet units • Optimum interaction with SIMATIC • High degree of efficiency and operation that reduces the stress on the motor • High control accuracy and dynamic performance • Four-quadrant operation as standard for SINAMICS SM150 and SINAMICS SL150 Catalog D 12 (SINAMICS GM150 and SINAMICS SM150) Siemens D 23.1 · 2014 1/11 1 SINAMICS DCM © Siemens AG 2014 Introduction 1 SINAMICS DCM series of converters ■ Overview SINAMICS DC MASTER is the new generation of DC converters from Siemens. The name SINAMICS DC MASTER – briefly: SINAMICS DCM – embodies the strengths of this new generation. It combines the advantages of its predecessor SIMOREG DC-MASTER, with the advantages of the SINAMICS family. When it comes to quality, reliability and functionality, SINAMICS DC MASTER is not only on par with its predecessor – but especially in the area of functionality – offers new features and includes useful functions from its predecessor as standard. SINAMICS DC MASTER is the new member of the SINAMICS family that now makes many of the SINAMICS tools and components known from AC technology available to DC technology. As a scalable drive system, the SINAMICS DC MASTER series of converters is convincing both for basic as well as demanding applications. The DC Converter is equipped with a Standard Control Unit (Standard CUD). The option of combining a Standard CUD and Advanced CUD is used to address applications demanding a higher computational performance and more interfaces. 1/12 Siemens D 23.1 · 2014 The DC Converter of the SINAMICS DC MASTER series combines the open-loop and closed-loop control and power sections in one device. It especially sets itself apart as a result of the compact, space-saving design. The AOP30 Advanced Operator Panel and the BOP20 Basic Operator Panel can be used for commissioning and local operation. The interfaces of the CUD and the number of digital inputs and outputs can be supplemented using additional modules – such as the TM15, TM31 and TM150 Terminal Modules. The components of a DC drive system and how these are logically interlinked are shown in the following diagram. A flow diagram on pages 1/14 and 1/15 provides support when selecting and dimensioning the required components. © Siemens AG 2014 SINAMICS DCM Introduction The system components of a DC drive ■ Overview Motors (see Catalog DA 12) Motor-side components (see Catalogs D 23.1, LV 10.1) Fuses SICROWBAR DC (for retrofit for motors with solid yoke and single-phase operation) SINAMICS DC MASTER components SINAMICS DC MASTER Advanced CUD SINAMICS accessories For example: Terminal Modules, Sensor Module, Advanced Operator Panel, PROFINET Board SIMOREG CCP Connection system Line-side components (see Catalogs D 23.1, IC 10, LV 10.1) G_D023_EN_00070b For example: Commutating reactor Line fuses Circuit breaker or contactor Radio interference suppression filter SICROWBAR AC 3 AC line supply Siemens D 23.1 · 2014 1/13 1 © Siemens AG 2014 SINAMICS DCM Introduction 1 The system components of a DC drive ■ Configuration For the specific arrangement of the components, see "Notes for EMCcompliant drive installation" Semiconductor fuses in the DC Converter? Yes No Use semiconductor fuses - Page 4/14 Converter transformer No Rated input voltage = Line voltage? Line connection Yes No Additional loads connected to this converter transformer? Yes Commutating reactor - Page 4/18 Radio interference suppression filter Page 4/23 Yes Additional components to be selected depending on the requirements Semiconductor fuses and commutating reactor for the field circuit Fuses, circuit-breaker, contactors for the DC Converter fan Fuses, circuit-breaker, contactors for the electronics power supply Fuses, circuit-breaker, contactors for the DC motor fan Control transformer, if required, with fuses, circuit-breaker Radio interference suppression filter for the field circuit and electronics power supply Application-specific components Radio interference suppression filter? No Contactor or circuit-breaker? Circuit-breaker - Page 4/22 Contactor and main switch - Page 4/22 Motor connection For four-quadrant operation and rated DC current ≤ 850 A, use semiconductor fuses in the DC motor circuit 1/14 Siemens D 23.1 · 2014 Observe the max. permissible shortcircuit current, when required, use fuses or short-circuit current limiting circuit-breakers Dimension the motor cable and tachometer cable Line connection Motor connection © Siemens AG 2014 SINAMICS DCM Introduction The system components of a DC drive ■ Configuration (continued) Catalog DA 12 (Page 3/2) and/or SIZER Configuration start Catalog D 23.1 and/or SIZER Catalog LV 10.1 and Catalog D 23.1 and/or SIZER Motor selection according to the requirements of the driven machine or data of an existing motor Catalog D 23.1 and/or SIZER Catalog IC 10 DC armature current DC armature voltage Duty cycle Two-quadrant or four-quadrant operation Field current and voltage Select the rated input voltage1) Determine the DC Converter according to the power data Pages 3/30 and 3/31 1) Directive for selecting the rated input voltage: a) Voltage is given (e.g. modernization) b) The secondary voltage of the converter transformer can be freely selected corresponding to the requirements of the load or the selected motor (take into account the rated supply voltages of the converter that are available) http://www.siemens.com/dt-configurator DC Converter Data according to the Catalog Open-loop & closed-loop control Electrical and mechanical options Extended computational performance DC Converter and/or additional options? Selected according to the table Yes Lefthand Version slot 1 2 3 4 Righthand slot Standard CUD No Extended Functionality Standard CUD Advanced CUD Description Basic functions/PROFIBUS Basic functions + PROFINET with accessory CBE20 + additional inp./outp. with accessory TM31, TM15 + DRIVE-CLiQ Advanced CUD Standard CUD As for version 2 + Expansion of the computational performance Advanced CUD Advanced CUD As for twice version 2 + Expansion of the computational performance Page 3/35 Page 3/35 Page 3/35 Page 3/35 Select the options G_D023_EN_00059b Power components Select the options with the order codes from the option list, Page 3/32 DC Converter with options Configuration end Siemens D 23.1 · 2014 1/15 1 SINAMICS DCM Introduction 1 Notes 1/16 Siemens D 23.1 · 2014 © Siemens AG 2014 2 © Siemens AG 2014 Highlights 2/2 2/2 2/2 2/2 2/2 2/3 2/3 2/3 2/3 2/3 2/4 2/4 Overview • The SINAMICS drive family • PROFIBUS as standard, PROFINET optional • Variance of the Control Units • Field power supply in line with requirements • 24 V DC electronics power supply • Power section isolated with respect to ground • Free function blocks and Drive Control Chart • Expandable functionality using SINAMICS components • Single-phase connection possible • Coated PCBs and nickel-plated copper busbars • Wide temperature range Siemens D 23.1 · 2014 SINAMICS DCM © Siemens AG 2014 Highlights ■ Overview SINAMICS DC MASTER is the drive system for basic applications and demanding DC applications. The use in a wide range of different sectors and complementary markets demands a high degree of scalability and the ability to expand the converter series over a wide range. 2 Variance of the Control Units In order to be able to guarantee this versatile use, SINAMICS DC MASTER has a whole raft of new features: The SINAMICS drive family In order to optimally fulfill the requirements relating to interfaces and computational performance for technology functions, a Standard or Advanced CUD or a combination can be selected. It is also possible to use two CUDs to increase the performance for technological open-loop and closed-loop control tasks. This allows optimum adaptation to the wide range of requirements relating to drive technology and complementary markets – both technically and economically. SINAMICS DC MASTER is a member of the SINAMICS drive family. The individual SINAMICS versions are based on a common platform, especially in the area of interfaces, tools and operator control & monitoring. All of the SINAMICS drives support the TIA philosophy and share common ways of engineering, communication and data management with the SIMATIC, SIMOTION and SINUMERIK automation systems from Siemens. When using these systems, automation solutions can be very simply generated using SINAMICS. As a result of the standard and seamless integration into the automation environment of Siemens, customers also profit from faster engineering and commissioning of the complete machine automation and drive technology. Further, training-related costs are reduced and support, service & maintenance and spare parts stocking are simplified. PROFIBUS as standard, PROFINET optional G_PM10_XX_00144 G_D211_XX_00050 The units are equipped as standard with PROFIBUS – the industry standard. PROFINET or EtherNet/IP is also available as an option. Communication to other fieldbus systems can be realized using external adapters. 2/2 Siemens D 23.1 · 2014 Field power supply in line with requirements With the introduction of SINAMICS DC MASTER, you have the option of selecting the optimum field power supply for your particular requirements. SINAMICS DC MASTER is always the optimum choice: • For units without field (from a rated DC current of 60 A and higher) • For units with a 1Q field (with integrated free-wheeling circuit) • For units with a 2Q field to actively reduce the current for highspeed field current changes and integrated field overvoltage protection (from a rated DC current of 60 A and higher) For units from 1500 A and higher it is also possible to select a version with 85 A rated field current in a 1Q or 2Q version instead of the 40 A field power supply. It goes without saying that an external field power supply unit can also be connected – if the application demands it. © Siemens AG 2014 SINAMICS DCM Highlights ■ Overview (continued) 24 V DC electronics power supply Free function blocks and Drive Control Chart 2 The electronics power supply of the DC Converter will be available in two versions: • For connection to 230 V/400 V AC or • For connection to 24 V DC (protected against polarity reversal). A sufficient number of free function blocks for various applications is included as standard. Optionally, the functional scope can be subsequently extended using free function blocks from Drive Control Chart (DCC). This allows the drive to be optimally adapted to the particular application – both technically and economically. Using a 24 V supply, a UPS function can be simply implemented – and therefore the availability of the plant or system increased. Expandable functionality using SINAMICS components The figure above shows a 24 V DC power supply SITOP smart. Power section isolated with respect to ground (floating voltage sensing) Single-phase connection is possible 1U1 1V1 1W1 M G_D023_XX_00071 The power section voltage sensing inside the unit is floating with respect to the electronics (electrically isolated). This is the reason that in the future it will not be necessary to disconnect/connect the motor cable to measure the insulation resistance of DC motors. In order to secure the availability of the plant or system and to avoid severe damage to the motor, it is absolutely mandatory that the insulation resistance of DC motors is regularly checked. Additional inputs and outputs are available by coupling supplementary modules from the SINAMICS range to the DRIVE-CLiQ interface (Advanced CUD). As a consequence, the flexibility when engineering the plant or system is increased and at the same time costs are optimized. For units up to 125 A and up to 575 V AC, the full functionality is available even when supplied through just two conductors. This means, for example, that when retrofitting a converter with single-phase connection, it is not necessary to make any changes to the existing machine or plant – and the retrofitted drive system can be integrated into state-of-the-art communication concepts (TIA). Siemens D 23.1 · 2014 2/3 SINAMICS DCM © Siemens AG 2014 Highlights ■ Overview (continued) Coated PCBs and nickel-plated copper busbars 2 PCBs coated on both sides and nickel-plated copper busbars are two options to improve the reliability for increased degrees of pollution and climatic stressing – as well as for increased environmental stressing (e.g. for aggressive atmospheres). Wide temperature range Use in regions with high climatic stressing is made simpler as a result of the -40 °C to +70 °C temperature range for storage and transport. 2/4 Siemens D 23.1 · 2014 3 © Siemens AG 2014 DC Converter and Control Module 3/2 3/2 3/3 3/3 3/4 3/4 3/6 3/6 3/8 3/8 3/9 3/9 3/10 3/10 3/10 3/10 3/12 3/12 3/13 3/14 3/15 3/16 3/17 3/18 3/19 3/20 3/21 3/22 3/23 3/24 3/25 3/26 3/27 3/28 3/29 General information Overview Benefits Application Function • Functions of the closed-loop control in the armature circuit • Functions of the closed-loop control in the field circuit • Communication between drive components • Single-phase connection • Coolant temperature and installation altitude More information • Documentation DC Converter Overview Technical specifications • General technical specifications • SINAMICS DC MASTER converters for: - 400 V 3 AC, 60 to 280 A, two-quadrant operation - 400 V 3 AC, 400 to 1200 A, two-quadrant operation - 400 V 3 AC, 1600 to 3000 A, two-quadrant operation - 480 V 3 AC, 60 to 280 A, two-quadrant operation - 480 V 3 AC, 450 to 1200 A, two-quadrant operation - 575 V 3 AC, 60 to 800 A, two-quadrant operation - 575 V 3 AC, 1100 to 2800 A, two-quadrant operation - 690 V 3 AC, 720 to 2600 A, two-quadrant operation - 830 V 3 AC, 950 to 1900 A and 950 V 3 AC, 2200 A, two-quadrant operation - 400 V 3 AC, 15 to 125 A, four-quadrant operation - 400 V 3 AC, 210 to 850 A, four-quadrant operation - 400 V 3 AC, 1200 to 3000 A, four-quadrant operation - 480 V 3 AC, 15 to 210 A, four-quadrant operation - 480 V 3 AC, 280 to 1200 A, four-quadrant operation - 575 V 3 AC, 60 to 850 A, four-quadrant operation - 575 V 3 AC, 1100 to 2800 A, four-quadrant operation - 690 V 3 AC, 760 to 2600 A, four-quadrant operation - 830 V 3 AC, 950 to 1900 A and 950 V 3 AC, 2200 A, four-quadrant operation 3/30 3/30 3/49 3/49 3/50 3/51 3/51 3/51 3/52 3/52 Selection and ordering data • DC Converters for two-quadrant operation • DC Converters for four-quadrant operation Options • Available options • Option selection matrix • Ordering examples • Description of options Circuit diagrams • Control Units • DC Converters • Assignment of terminals and connectors More information • Free function blocks • Drive Control Chart (DCC) • Power section and cooling • Parameterizing devices • Closed-loop control and open-loop drive control • Optimization run • Monitoring and diagnostics • Functions of the inputs and outputs • Safety shutdown (E-STOP) • Serial interfaces • Control terminal block • Interface to the motor • Siemens DC motors 3/53 3/53 3/53 3/53 3/54 3/54 3/55 3/56 Control Module Application Design Technical specifications Selection and ordering data Options Accessories Circuit diagrams 3/31 3/32 3/32 3/33 3/34 3/35 3/38 3/38 3/39 3/40 3/46 3/46 3/47 3/47 3/47 3/48 Siemens D 23.1 · 2014 © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module General information ■ Overview The SINAMICS DC MASTER series of converters includes the DC Converter and Control Module product versions. The DC Converter includes built-in units for connection to a three-phase supply. These are used to supply the armature and field of variable-speed DC drives. The rated DC current range of the units extends from 15 to 3000 A and can be increased by connecting DC Converters in parallel. Depending on the application, units for two-quadrant or fourquadrant operation and with integrated field power section are available. The units are autonomous as a result of the integrated parameterizing device and do not require any additional equipment for parameterization. All functions associated with openloop and closed-loop control, as well as all monitoring and auxiliary functions, are handled by a microprocessor system. Setpoints and actual values can either be entered as analog or digital values. 3 The SINAMICS DC MASTER Control Module is the successor of the SIMOREG CM and is mainly used to retrofit and modernize DC drives. SINAMICS DC MASTER converter SINAMICS DC MASTER converters are available in the following sizes (self-ventilated up to 125 A): G_D023_XX_00067 DC Converter Control Module Rated DC current A ≤ 30 ≤ 280 ≤ 600 ≤ 850 ≤ 1200 ≤ 3000 – 268 × 385 × 252 268 × 625 × 275 268 × 700 × 311 268 × 785 × 435 453 × 883 × 505 271 × 388 × 253 Dimensions (W × H × D) mm 268 × 385 × 221 Detailed dimensional drawings in PDF and DXF format are available on the Internet at http://support.automation.siemens.com/WW/view/en/81717045. 3/2 Siemens D 23.1 · 2014 © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module General information ■ Benefits Less training time and costs and maximum number of identical parts through the extensive product range of the SINAMICS DC MASTER. The standard and seamless series of SINAMICS DC MASTER units addresses a wide current and voltage range. The series of units is designed for connection to three-phase line supplies. Furthermore, the units can also be connected to singlephase line supplies up to and including a rated DC current of 125 A. 7 Flexible expandability regarding functionality and performance. The extensive product range and the many options allow the DC Converter to be optimally adapted to customer requirements – both technically and economically. Different customer requirements, the type and number of interfaces as well as the computational performance and speed can be precisely fulfilled by selecting between either a Standard CUD, an Advanced CUD or a combination of both. 7 Plant and system availability are increased by being able to quickly and simply replace components. Replaceable components have been designed so that they can be quickly and simply replaced. The spare parts that are available can be viewed at any time, assigned to the serial number of the unit. 7 Easy commissioning and parameterization using interactive menus on the AOP30 Advanced Operator Panel with graphics-capable, backlit LCD and plain-text display, or PC-supported using the STARTER commissioning tool (see "Tools and engineering"). 7 Since the SINAMICS DC MASTER is already pre-configured at the factory, no device-specific parameters need to be set at all. The device is adapted to the relevant application by parameters in a fully electronic process. The units do not feature any potentiometers, switches, jumpers or DIP switches which means that they can be put back into operation as soon as they have been serviced. 7 During the complete production process, all of the components are subject to comprehensive tests and checks. This guarantees a high functional safety. 7 Can be easily integrated into automation solutions, e.g. using a standard PROFIBUS communication interface and various analog and digital interfaces. 7 ■ Application DC drive technology: Dynamic, rugged and cost effective Depending on the application, DC drives are frequently the most favorably-priced drive solution. They have many advantages when it comes to reliability, operator friendliness and operating characteristics. Just as before, there are some good technical and economic reasons for still using DC drives in many industrial areas: • Favorably-priced four-quadrant operation • Continuous operation at a low speed • Full torque and low torque ripple even at low speeds • High starting torque • High overload capability • Wide speed control range with constant power • Low space requirement and low weight • Reliability Main applications for DC drives include: • Rolling mill drives • Wire-drawing machines • Extruders and kneaders • Presses • Elevators and cranes • Cableways and lifts • Mine hoists • Test stand drives Siemens D 23.1 · 2014 3/3 3 SINAMICS DCM © Siemens AG 2014 DC Converter and Control Module General information ■ Function Function Description Functions of the closed-loop control in the armature circuit Speed setpoint The source of the speed setpoint and additional setpoints can be freely selected by making the appropriate parameter settings: • Entered using analog values 0 to ± 10 V, 0 to ± 20 mA, 4 to 20 mA • Entered via the PROFIBUS fieldbus interface, Ethernet interface for PROFINET (optional) • Using the integrated motorized potentiometer • Using binectors with the functions: Fixed setpoint, jogging, crawl • Entered via serial interfaces of the SINAMICS DC MASTER • Entered via supplementary modules The scaling is realized so that 100 % setpoint (formed from the main setpoint and supplementary setpoints) corresponds to the maximum motor speed. The setpoint can be limited to a minimum and maximum value via a parameter or connector. Further, additional points are provided in the firmware e.g. in order to be able to enter supplementary setpoints before or after the ramp-function generator. The "setpoint enable function" can be selected using a binector. After a parameterizable filter function (PT1 element), the summed setpoint is transferred to the setpoint input of the speed controller. In this case, the ramp-function generator is also active. Actual speed One of four sources can be selected as signal for the speed actual value. • Analog tachometer The voltage of the tachogenerator at maximum speed can be between 8 and 270 V. Adaptation to the voltage is realized using parameters. • Pulse encoder The pulse encoder type, the number of pulses per revolution and the maximum speed are set using parameters. Encoder signals (symmetrical: with additional, inverted track, unsymmetrical: referred to ground) up to a maximum differential voltage of 27 V can be processed by the evaluation electronics. The rated voltage range (5 or 15 V) for the encoder is selected via parameters. The power supply for the pulse encoder can be taken from the DC Converter for a rated voltage of 15 V. 5 V encoders require an external power supply. The pulse encoder is evaluated across the three tracks: Track 1, track 2 and zero mark. However, pulse encoders without zero mark can also be used. A position actual value can be sensed using the zero mark. The maximum frequency of the encoder pulses can be 300 kHz. It is recommended that pulse encoders with at least 1024 pulses per revolution are used (due to the smooth running operation at low speeds). • Operation without tachometer with EMF control A speed actual value encoder is not required for closed-loop EMF control. In this case, the output voltage of the device is measured in the DC converter. The measured armature voltage is compensated by the internal voltage drop across the motor (IR compensation). The level of compensation is automatically determined during the current controller optimization run. The accuracy of this control method, which is defined by the temperature-dependent change in the motor armature circuit resistance, is approximately 5 %. We recommend that the current controller optimization run is repeated when the motor is in the warm operating condition to achieve a higher degree of precision. The closed-loop EMF control can be used if the requirements on the precision are not so high, if it is not possible to mount an encoder and the motor is operated in the armature voltage control range. Notice: In this mode, EMF-dependent field weakening is not possible. • Freely selectable speed actual value signal For this mode, any connector number can be selected as speed actual value signal. This setting is especially selected if the speed actual value sensing is implemented on a supplementary technology module. Before the speed actual value is transferred to the speed controller, it can be smoothed using a parameterizable smoothing element (PT1 element) and two adjustable bandstop filters. Bandstop filters are used primarily for the purpose of filtering out resonant frequencies caused by mechanical resonance. The resonant frequency and the filter quality factor can be set. Ramp-function generator When there is a step change in the setpoint applied at its input, the ramp-function generator converts the setpoint into a signal with a steady rate of rise. Ramp-up time and ramp-down time can be selected independently of one another. In addition, the ramp-function generator has initial and final rounding-off (jerk limiting) that are effective at the beginning and end of the ramp-up time. All of the times for the ramp-function generator can be set independently of one another. Three parameter sets are available for the ramp-function generator times; these can be selected via binary select inputs or a serial interface (via binectors). The ramp-up function generator parameters can be switched over in operation. In addition, a multiplication factor can be applied to the value of parameter set 1 via a connector (to change the rampfunction generator data via a connector). When entering ramp-function generator times with the value zero, the speed setpoint is directly input into the speed controller. 3 3/4 Siemens D 23.1 · 2014 © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module General information ■ Function (continued) Function Description Functions of the closed-loop control in the armature circuit (continued) Speed controller The speed controller compares the setpoint and actual value of the speed and if there is a deviation, enters an appropriate current setpoint into the current controller (principle: Speed control with lower-level current controller). The speed controller is implemented as PI controller with additional D component that can be selected. Further, a switchable droop function can be parameterized. All of the controller parameters can be adjusted independently of one another. The value for Kp (gain) can be adapted depending on a connector signal (external or internal). In this case, the P gain of the speed controller can be adapted depending on the speed actual value, current actual value, setpoint-actual value distance or the wound roll diameter. This can be pre-controlled in order to achieve a high dynamic performance in the speed control loop. For this purpose, e.g. depending on the friction and the moment of inertia of the drive, a torque setpoint signal can be added after the speed controller. The friction and moment of inertia compensation are determined using an automatic optimization run. The output quantity of the speed controller can be directly adjusted via parameter after the controller has been enabled. Depending on the parameterization, the speed controller can be bypassed and the converter controlled either with closed-loop torque or current control. In addition, it is also possible to switch between speed control/torque control in operation using the "leading/following switchover" selection function. The function can be selected as binector using a binary user-assignable terminal or a serial interface. The torque setpoint is input via a selectable connector and can therefore come from an analog user-assignable terminal or via a serial interface. A limiting controller is active when in the following drive state (torque or current controlled operation). In this case, depending on a speed limit that can be selected using parameters, the limiting controller can intervene in order to prevent the drive accelerating in an uncontrolled fashion. In this case, the drive is limited to an adjustable speed deviation. Torque limiting The speed controller output represents the torque setpoint or current setpoint depending on what has been parameterized. In torque-controlled operation, the speed controller output is weighted with the machine flux Φ and transferred to a current limiting stage as a current setpoint. Torque control is applied primarily in field weakening operation in order to limit the maximum motor torque independent of the speed. The following functions are available: • Independent setting of positive and negative torque limits using parameters. • Switchover of the torque limit using a binector as a function of a parameterizable switchover speed. • Free input of a torque limit by means of a connector signal, e.g. via an analog input or via serial interface. The lowest specified quantity should always be effective as the actual torque limit. Additional torque setpoints can be added after the torque limit. Current limiting The current limit that can be adjusted after the torque limit is used to protect the converter and the motor. The lowest specified quantity is always effective as the actual current limit. The following current limit values can be set: • Independent setting of positive and negative current limits using parameters (maximum motor current setting). • Free input of a current limit using a connector, e.g. from an analog input or via a serial interface. • Separate setting of current limit using parameters for stopping and quick stop. • Speed-dependent current limiting: An automatically initiated, speed-dependent reduction of the current limit at high speeds can be parameterized (commutation limit curve of the motor). I2t monitoring of the power section: The thermal state of the thyristors is calculated for all current values. When the thyristor limit temperature is reached, the unit responds as a function of parameter settings, i.e. the converter current is reduced to the rated DC current or the unit is shut down with a fault message. This function is used to protect the thyristors. Current controller The current controller is implemented as PI controller with P gain and integral time that can be set independently from one another. The P and I components can also be deactivated (pure P controller or pure I controller). The current actual value is sensed using a current transformer on the three-phase side and is fed to the current controller via a load resistor and rectification after analog-digital conversion. The resolution is 10 bits for the converter rated current. The current limit output is used as current setpoint. The current controller output transfers the firing angle to the gating unit – the pre-control function is effective in parallel. Pre-control The pre-control in the current control loop improves the dynamic performance of the closed-loop control. This allows rise times of between 6 and 9 ms in the current control loop. The pre-control is effective dependent on the current setpoint and EMF of the motor and ensures – for intermittent and continuous current or when the torque direction is reversed – that the required firing angle is quickly transferred as setpoint to the gating unit. Auto-reversing module In conjunction with the current control loop, the auto-reversing module (only for units with four-quadrant drives) ensures the logical sequence of all of the operations and processes required to change the torque direction. The torque direction can also be disabled when required via parameter. Gating unit The gating unit generates the firing pulses for the power section thyristors in synchronism with the line supply voltage. The synchronization is independent of the speed and the electronics supply and is sensed at the power section. The timing of the firing pulses is defined by the output values of the current controller and the pre-control. The firing angle limit can be set using parameters. In a frequency range from 45 to 65 Hz, the gating unit automatically adapts itself to the actual line frequency. Siemens D 23.1 · 2014 3/5 3 SINAMICS DCM © Siemens AG 2014 DC Converter and Control Module General information ■ Function (continued) Function Description Functions of the closed-loop control in the field circuit 3 EMF controller The EMF controller compares the setpoint and actual value of the EMF (induced motor voltage) and enters the setpoint for the field current controller. This therefore permits field weakening control that is dependent on the EMF. The EMF controller operates as PI controller; P and I components can be adjusted independently of one another and/or the controller can be operated as pure P controller or pure I controller. A pre-control function operates in parallel to the EMF controller. Depending on the speed, it pre-controls the field current setpoint using an automatically recorded field characteristic (refer to the optimization runs). There is an adding point after the EMF controller, where the supplementary field current setpoints can be entered either via a connector, via an analog input or a serial interface. The limit is then effective for the field current setpoint. In this case, the field current setpoint can be limited to a minimum and a maximum value that can be set independently from one another. The limit is realized using a parameter or a connector. The minimum for the upper limit or the maximum for the lower limit is effective. Field current controller The field current controller is a PI controller – where Kp and Tn can be independently set. It can also be operated as pure P and I controller. A pre-control function operates in parallel to the field current controller. This calculates and sets the firing angle for the field circuit as a function of current setpoint and line supply voltage. The pre-control supports the current controller and ensures that the field circuit has the appropriate dynamic performance. Gating unit The gating unit generates the firing pulses for the power section thyristors in synchronism with the line supply voltage in the field circuit. The synchronization is detected in the power section and is therefore independent of the electronics power supply. The timing of the firing pulses is defined by the output values of the current controller and the pre-control. The firing angle limit can be set using parameters. In a frequency range from 45 to 65 Hz, the gating unit automatically adapts itself to the actual line supply voltage. Communication between drive components DRIVE-CLiQ Communication between SINAMICS components is realized using the standard internal SINAMICS interface DRIVE-CLiQ (this is an abbreviation for Drive Component Link with IQ). This couples the Control Unit with the connected drive components (e.g. DC Converter, Terminal Modules etc.). DRIVE-CLiQ provides standard digital interfaces for all SINAMICS drives. This permits modularization of the drive functions and thus increased flexibility for customized solutions (allows power and intelligence to be separated). The DRIVE-CLiQ hardware is based on the Industrial Ethernet standard and uses twisted-pair cables. The DRIVE-CLiQ line provides the transmit and receive signals and also the 24 V power supply. Setpoints and actual values, control commands, status feedback signals and electronic rating plate data of the drive components are transferred via DRIVE-CLiQ. Only original Siemens cables must be used for DRIVE-CLiQ cables. As a result of the special transfer and damping properties, only these cables can guarantee that the system functions perfectly. SINAMICS Link SINAMICS Link allows data to be directly exchanged between several (2 to 64) Control Units. A higher-level master is not required. The following Control Units support SINAMICS Link: • CU320-2 • Advanced CUD For use of SINAMICS Link, all of the Control Units must be equipped with the CBE20 Communication Board (option G20). In addition, a memory card (options S01, S02) is required for the Advanced CUD. Communication can either be synchronous (only CU320-2) or non-synchronous or a combination of both. Each participant can send and receive up to 16 process data words. For instance, SINAMICS Link can be used for the following applications: • Torque distribution for n drives • Setpoint cascading for n drives • Load distribution of drives coupled through a material web • Master/slave function • Couplings between SINAMICS units 3/6 Siemens D 23.1 · 2014 © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module General information ■ Function (continued) Function Description Communication between drive components (continued) OALINK (Open Application Link) allows two Control Units to exchange data directly. A higher-level master is not required. The following Control Units support the OALINK: • CU320-2 • Advanced CUD The communication system is based on DRIVE-CLiQ which means that no hardware components other than the DRIVE-CLiQ line are required. OALINK must be loaded as a technology package. A software license is required when it is installed on the CU320-2. The article number for the Certificate of License (CoL) is 6SL3077-0AA01-0AB0. No license is required on the Control Unit CUD of the SINAMICS DC MASTER. OALINK OALINK permits the cyclic transmission of a total of 120 words which can comprise the following data types: • Integer16 (1 word) • Integer32 (2 words) • FloatingPoint32 (2 words) 3 For instance, OALINK can be used for the following applications: • Torque distribution for n drives • Setpoint cascading for n drives • Load distribution of drives coupled through a material web • Technology expansion for the SINAMICS DCM (CU320-2 as T400 substitute) • Couplings between SINAMICS units Overview, closed-loop control structure 1U1 1V1 1W1 3U1 Armature curr. actual value Speed setpoint processing Line zero points 3W1 Ia sensing Line analysis, armature Field current control alpha Closed-loop EMF control (field weakening control) If-set EMF setpoint processing EMF set Line zero points Field current actual value Speed actual value sensing Va and EMF sensing Firing pulses, armature Armature thyristor bridge Firing pulses, field Field thyristor bridge Line analysis, field Shunt Speed actual value EMF actual value Armature gating unit and autoreversing module 1C 1D 3C 3D Field gating unit M G_D023_EN_00015a Armature current control alpha Torque/ current limiting Ia-set Speed control M-set Ramp-function generator n-set n-set Field I f sensing T Analog tachometer or pulse encoder Armature Siemens D 23.1 · 2014 3/7 © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module General information ■ Function (continued) Single-phase connection In this B2 circuit, the line current is equal to the DC current in the armature circuit. All of the other line-side drive components should be dimensioned according to this. For DC Converters up to 125 A and up to 575 V AC, the full functionality of the devices is available even when supplied through only two conductors. Further, due to the higher current ripple when compared to sixpulse operation, a smoothing reactor must be provided in the DC circuit. Please contact the motor manufacturer when dimensioning the smoothing reactor. 3 The associated technical specifications of the three-phase converter connected to a single phase can be found in section "Technical specifications" under DC Converter. (Compared to three-phase operation, the rated DC current is derated by a factor of 0.7.) 1V1 1W1 M G_D023_XX_00071 1U1 Rated output voltage for single-phase connection Line supply This means, that in a retrofit project for example, a converter with a single-phase connection can be integrated into state-of-the-art communication concepts (TIA) without requiring any changes to the existing machine or plant. The unit is connected to the line supply via terminals 1U1 and 1V1. It is mandatory that a single-phase commutating reactor or a transformer with 4 % uk is provided, which only supplies the DC Converter involved. Commutating reactor and transformer should be selected according to the rated motor current of the armature circuit. Rated output voltage for single-phase connection Two-quadrant operation Four-quadrant operation V V V 230 180 160 400 320 280 480 385 335 575 460 400 Coolant temperature and installation altitude Current derating The permissible coolant temperatures and installation altitudes for SINAMICS DC MASTER as well as the associated maximum permissible load of the DC Converters in continuous operation can be taken from the following table (the load is specified as a % of the rated DC current). Maximum permissible load of the DC Converter in continuous operation (the load is specified as a % of the rated DC current) Installation altitude above sea level (the derating factors for values in between can be determined using linear interpolation.) Ambient or coolant temperature 1000 m 2000 m Units up to 125 A Units from 210 A and higher Units up to 125 A 30 °C 35 °C 100 % 40 °C 45 °C 50 °C 94 % 55 °C 88 % 3000 m Units up to 125 A Units from 210 A and higher Units up to 125 A Units from 210 A and higher Units up to 125 A Units from 210 A and higher 98 % 96 % 88 % 86 % 78 % 78 % 70 % 93 % 90 % 83 % 80 % 73 % 84 % 78 % 94 % 88 % 95 % 88 % 83 % 90 % 82 % 78 % The units can be operated up to an installation altitude of 4000 m above sea level with the specified rated supply voltages. The line supply voltages may have overvoltage category III with respect to ground. For installation altitudes above 4000 m, in some cases, it will be necessary to reduce the supply voltage or ensure that overvoltage category II is maintained. Detailed information is provided in the operating instructions. Siemens D 23.1 · 2014 5000 m Units from 210 A and higher Voltage derating 3/8 4000 m © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module General information ■ More information Documentation The technical documentation includes the following manuals: • SINAMICS DC MASTER DC Converter Operating Instructions • SINAMICS DC MASTER Control Module Operating Instructions • List Manual (parameter list and function diagrams) • Function Manual SINAMICS Free Function Blocks Documentation is provided on a DVD when the converter is supplied. German, English, French, Spanish, Italian and Russian are the standard languages. The documentation can be separately ordered as hard copy in the languages specified above. The manuals include all of the data relevant to SINAMICS DC MASTER units: • Description • Technical specifications • Installation instructions • Commissioning guide • Maintenance information • Function diagrams • Description of faults and alarms • Parameter list • List of connectors and binectors • Dimensional drawings 3 Documentation on DVD The product DVD contains all of the operating instructions, both for DC Converters as well as the Control Module in electronic form as PDF files. The DVD also includes application documents about the use and application of DC drives, on topics such as • Axial winders • 12-pulse applications • Leading-following switchover (MASTER slave operation) • SINAMICS DC MASTER as field supply unit • Engineering tips These documents are being continually supplemented and expanded. Additional information and ordering data for the various documents are provided in the catalog section "Services and documentation". Siemens D 23.1 · 2014 3/9 © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module DC Converter ■ Overview The series of SINAMICS DC MASTER DC Converters includes the following components: • Electronics module with Control Unit (CUD) and slot for expansion using another CUD (in a cradle that can be swiveled out) • Power section with thyristors in a fully-controlled three-phase bridge circuit configuration (two-quadrant drive: B6C or fourquadrant drive: (B6) A (B6) C) 2) • Fan (up to 125 A: self-ventilated) • Single-quadrant field power section with integrated freewheeling circuit (optionally, also without field or as twoquadrant field for highly dynamic field current changes with integrated field overvoltage protection) • Electronics power supply • Standard BOP20 operator panel (AOP30 Advanced Operator Panel as accessory) 3 ■ Technical specifications General technical specifications Relevant standards EN 50178 Electronic equipment for use in power installations EN 50274 Low-voltage switchgear and controlgear assemblies: Protection against electric shock – Protection against unintentional direct contact with hazardous live parts EN 60146-1-1 Semiconductor converters: General requirements and line-commutated converters; specification of basic requirements EN 61800-1 Adjustable speed electrical power drive systems, Part 1 – (DC drives) General requirements – Rating specifications for low voltage adjustable speed DC power drive systems EN 61800-3 Adjustable speed electrical power drive systems, Part 3 – EMC product standard including specific test methods EN 61800-5-1 Adjustable speed electrical power drive systems – Part 5-1: Requirements regarding safety – electrical, thermal, and energy requirements IEC 62103 (identical to EN 50178) Electronic equipment for use in power installations UBC 97 Uniform Building Code Electrical specifications Overvoltage category Category II acc. to EN 61800-5-1 within line supply circuits Category lll acc. to EN 61800-5-1 for line supply circuits with respect to the environment (other line supply circuits, housing, electronics) Overvoltage strength Class 1 acc. to EN 50178 Short-circuit current Rated supply voltage Rated DC current Short-circuit current, max. V A kA 400, 480 3 AC 15 ... 1200 65 1600, 2000 85 3000 100 60 ... 850 65 950 ... 1600 85 1900 ... 2800 100 575, 690, 830, 950 3 AC Radio interference suppression 1) No radio interference suppression according to EN 61800-3 Conditions: The closed-loop control (PI control) stability is referred to the rated motor speed and applies when the SINAMICS DC MASTER is in the warm operating condition. This is based on the following preconditions: • Temperature changes of ±10 °C • Line supply voltage changes of +10 % / -5 % of the rated input voltage • Temperature coefficient of the tachometer generator with temperature compensation 0.15 ‰ every 10 °C (for analog tachometer generators only) • Constant setpoint 3/10 Siemens D 23.1 · 2014 2) In two-quadrant operation, the drive can operate in "driving" mode in one direction of rotation and in "braking" mode with regenerative feedback in the opposite direction of rotation. In four-quadrant operation, the drive can operate in "driving" mode and in "braking" mode with regenerative feedback in both directions of rotation. © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module DC Converter ■ Technical specifications (continued) General technical specifications Mechanical data Degree of protection IP00 acc. to EN 60529; IP20 with accessories "Mounting kit to upgrade to IP20" for units up to 850 A Protection class Class 1 acc. to EN 61140 Cooling method • Units ≤ 125 A rated DC current: Permissible ambient temperature in operation Self-ventilated 0 ... 45 °C – for higher ambient temperature, see current derating on page 3/8 • Units ≥ 210 A rated DC current: Permissible ambient temperature in operation Forced-air cooling with integrated fan 0 ... 40 °C – for higher ambient temperature, see current derating on page 3/8 Closed-loop control stability • for pulse encoder operation and digital setpoint ∆n = 0.006 % of the rated motor speed • for analog tachometer and analog setpoint 1) ∆n = 0.1 % of the rated motor speed MTBF > 170000 h 3 Environmental conditions Permissible ambient temperature during storage and transport -40 ... +70 °C Permissible humidity Relative air humidity ≤ 95 % (75 % at 17 °C as average annual value, 95 % at 24 °C max., condensation not permissible) Climate class 3K3 acc. to EN 60721-3-3 Insulation Pollution degree 2 according to EN 61800-5-1 Condensation not permissible Installation altitude ≤ 1000 m above sea level (100 % load capability) > 1000 ... 5000 m above sea level (see under "Coolant temperature and installation altitude" on page 3/8) Mechanical strength Storage Transport Operation Vibratory load 1M2 acc. to EN 60721-3-1 (dropping not permissible) 2M2 acc. to EN 60721-3-2 (dropping not permissible) Constant deflection: 0.075 mm at 10 to 58 Hz Constant acceleration: 10 m/s2 at > 58 to 200 Hz (testing and measuring techniques acc. to EN 60068-2-6, Fc) 100 m/s2 at 11 ms (testing and measuring techniques acc. to EN 60068-2-27, Ea) Shock load Approvals UL/cUL UL file No.: E203250 UL 508 C (UL Standard for Power Conversion Equipment) Certification of the units up to and including 575 V GOST Lloyd´s Register Det Norske Veritas In order to maintain the important limit values for marine certification, radio interference suppression filters should be used (see "Accessories and supplementary components") and option M08 (coated PCBs) should be selected. American Bureau of Shipping Germanischer Lloyd Siemens D 23.1 · 2014 3/11 © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module DC Converter ■ Technical specifications (continued) SINAMICS DC MASTER converters for 400 V 3 AC, 60 to 280 A, two-quadrant operation Type 6RA80256DS22-0AA0 3 6RA80286DS22-0AA0 6RA80316DS22-0AA0 6RA80756DS22-0AA0 6RA80786DS22-0AA0 75 104 174 232 Rated armature supply voltage 1) V 400 3 AC (+15/-20 %) Rated armature input current A 50 Rated supply voltage, electronics power supply V 380 (-25 %) … 480 (+10 %) 2 AC; In = 1 A or 190 (-25 %) … 240 (+10 %) 2 AC; In = 2 A Rated fan supply voltage V Self-ventilated Rated fan current A Internal supply Cooling air requirement m3/h 300 Sound pressure level 2) dB (A) Rated field supply voltage 1) V 400 2 AC (+15/-20 %) Rated frequency Hz 45 … 65 Rated DC voltage 1) V 485 Rated DC current A 60 Overload capability x × In 1.8 Rated power kW Power loss at rated DC current kW Rated DC field voltage 1) 24 V DC internal 52.4 90 125 210 280 29 44 61 102 136 0.25 0.36 0.41 0.69 0.81 V Max. 325 Rated DC field current A 10 15 Normal ambient temperature in operation 3) °C 0 … +45 0 ... +40 Storage and transport temperature °C -40 … +70 ≤ 1000 m for rated DC current Installation altitude above sea level 3) Dimensions • Width mm 268 • Height mm 385 • Depth mm 252 Weight, approx. kg 10 14 15 Note: Detailed dimensional drawings in PDF and DXF format are available on the Internet at http://support.automation.siemens.com/WW/view/en/81717045. Data for single-phase connection Type 6RA80256DS22-0AA0 Rated DC voltage V 320 Rated DC current A 42.0 1) 6RA80286DS22-0AA0 6RA80316DS22-0AA0 63.0 87.5 The armature/field supply voltage may be lower than the rated armature/ field voltage (set by parameter). A minimum input voltage of 50 V is permissible for units with a rated voltage of 400 V, 480 V and 575 V, or 85 V for higher rated voltages. The output voltage is reduced accordingly. The specified DC output voltage can be maintained up to an undervoltage of 5 % of the line supply voltage (rated armature/field supply voltage). 3/12 Siemens D 23.1 · 2014 2) Fan noise for a unit installed in an IP20 electrical cabinet (door closed, 50 Hz operation or operation at 24 V DC for units with an internal supply). 3) For derating factors at higher temperatures and installation altitudes, see page 3/8. © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module DC Converter ■ Technical specifications (continued) SINAMICS DC MASTER converters for 400 V 3 AC, 400 to 1200 A, two-quadrant operation Type 6RA80816DS22-0AA0 6RA80856DS22-0AA0 6RA80876DS22-0AA0 6RA80916DS22-0AA0 498 706 996 Rated armature supply voltage 1) V 400 3 AC (+15/-20 %) Rated armature input current A 332 Rated supply voltage, electronics power supply V 380 (-25 %) … 480 (+10 %) 2 AC; In = 1 A or 190 (-25 %) … 240 (+10 %) 2 AC; In = 2 A Rated fan supply voltage V 400 V 3 AC ± 10 % (50 Hz) 460 V 3 AC ± 10 % (60 Hz) Rated fan current A 0.23 3) 0.3 3) 600 1000 Cooling air requirement m3/h Sound pressure level 2) dB (A) 64.5 Rated field supply voltage 1) V 400 2 AC (+15/-20 %) Rated frequency Hz 45 … 65 Rated DC voltage 1) V 485 Rated DC current A 400 Overload capability x × In 1.8 Rated power kW Power loss at rated DC current kW 1) 600 850 1200 194 291 412 582 1.37 1.84 2.47 4.11 V Max. 325 Rated DC field current A 25 Normal ambient temperature in operation 4) °C 0 … +40 Storage and transport temperature °C -40 … +70 Rated DC field voltage 3 480 2 AC (+10/-20 %) Max. 390 30 40 ≤ 1000 m for rated DC current Installation altitude above sea level 4) Dimensions • Width mm 268 • Height mm 625 700 785 • Depth mm 275 311 435 Weight, approx. kg 26 38 78 28 Note: Detailed dimensional drawings in PDF and DXF format are available on the Internet at http://support.automation.siemens.com/WW/view/en/81717045. 1) 2) The armature/field supply voltage may be lower than the rated armature/ field voltage (set by parameter). A minimum input voltage of 50 V is permissible for units with a rated voltage of 400 V, 480 V and 575 V, or 85 V for higher rated voltages. The output voltage is reduced accordingly. The specified DC output voltage can be maintained up to an undervoltage of 5 % of the line supply voltage (rated armature/field supply voltage). Fan noise for a unit installed in an IP20 electrical cabinet (door closed, 50 Hz operation or operation at 24 V DC for units with an internal supply). 3) For fan motor type R2D220-AB02-19 in units 6RA8081, 6RA8085, and 6RA8087 with a rated voltage of 400 V or 575 V, UL systems require a Siemens motor circuit breaker of type 3RV1011-0DA1 or 3RV1011-0EA1, set to 0.3 A. 4) For derating factors at higher temperatures and installation altitudes, see page 3/8. Siemens D 23.1 · 2014 3/13 © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module DC Converter ■ Technical specifications (continued) SINAMICS DC MASTER converters for 400 V 3 AC, 1600 to 3000 A, two-quadrant operation Type 6RA80934DS22-0AA0 3 6RA80954DS22-0AA0 Rated armature supply voltage 1) V 400 3 AC (+15/-20 %) Rated armature input current A 1328 Rated supply voltage, electronics power supply V 380 (-25 %) … 480 (+10 %) 2 AC; In = 1 A or 190 (-25 %) … 240 (+10 %) 2 AC; In = 2 A Rated fan supply voltage V 400 V 3 AC ± 10 % (50 Hz) 460 V 3 AC ± 10 % (60 Hz) Rated fan current A 1 3) Cooling air requirement m3/h 2400 Sound pressure level 2) dB (A) 75.6 Rated field supply voltage 1) V 480 2 AC (+10/-20 %) Rated frequency Hz 45 … 65 Rated DC voltage 1) V 485 Rated DC current A 1600 Overload capability x × In 1.8 Rated power kW Power loss at rated DC current kW 1) 400 3 AC (+10/-20 %) 1660 2490 2000 3000 776 970 1455 5.68 6.78 10.64 V Max. 390 Rated DC field current A 40 Normal ambient temperature in operation 4) °C 0 … +40 Storage and transport temperature °C -40 … +70 Rated DC field voltage 6RA80984DS22-0AA0 ≤ 1000 m for rated DC current Installation altitude above sea level 4) Dimensions • Width mm 453 • Height mm 883 • Depth mm 505 Weight, approx. kg 135 165 Note: Detailed dimensional drawings in PDF and DXF format are available on the Internet at http://support.automation.siemens.com/WW/view/en/81717045. 1) 2) The armature/field supply voltage may be lower than the rated armature/ field voltage (set by parameter). A minimum input voltage of 50 V is permissible for units with a rated voltage of 400 V, 480 V and 575 V, or 85 V for higher rated voltages. The output voltage is reduced accordingly. The specified DC output voltage can be maintained up to an undervoltage of 5 % of the line supply voltage (rated armature/field supply voltage). Fan noise for a unit installed in an IP20 electrical cabinet (door closed, 50 Hz operation or operation at 24 V DC for units with an internal supply). 3/14 Siemens D 23.1 · 2014 3) For fan motor type RH28M-2DK.3F.1R in units 6RA8090, 6RA8091, 6RA8093, and 6RA8095 with a rated voltage of 400 V or 575 V, UL systems require a Siemens motor circuit breaker of type 3RV1011-0KA1 or 3RV1011-1AA1, set to 1.25 A. 4) For derating factors at higher temperatures and installation altitudes, see page 3/8. © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module DC Converter ■ Technical specifications (continued) SINAMICS DC MASTER converters for 480 V 3 AC, 60 to 280 A, two-quadrant operation Type 6RA80256FS22-0AA0 6RA80286FS22-0AA0 6RA80316FS22-0AA0 6RA80756FS22-0AA0 6RA80786FS22-0AA0 75 104 174 232 Rated armature supply voltage 1) V 480 3 AC (+10/-20 %) Rated armature input current A 50 Rated supply voltage, electronics power supply V 380 (-25 %) … 480 (+10 %) 2 AC; In = 1 A or 190 (-25 %) … 240 (+10 %) 2 AC; In = 2 A Rated fan supply voltage V Self-ventilated Rated fan current A Internal supply Cooling air requirement m3/h 300 Sound pressure level 2) dB (A) Rated field supply voltage 1) V 480 2 AC (+10/-20 %) Rated frequency Hz 45 … 65 Rated DC voltage 1) V 575 Rated DC current A 60 Overload capability x × In 1.8 Rated power kW Power loss at rated DC current kW Rated DC field voltage 1) 24 V DC internal 52.4 3 90 125 210 280 35 52 72 121 161 0.30 0.38 0.43 0.72 0.81 V Max. 390 Rated DC field current A 10 15 Normal ambient temperature in operation 3) °C 0 … +45 0 ... +40 Storage and transport temperature °C -40 … +70 ≤ 1000 m for rated DC current Installation altitude above sea level 3) Dimensions • Width mm 268 • Height mm 385 • Depth mm 252 Weight, approx. kg 11 14 15 Note: Detailed dimensional drawings in PDF and DXF format are available on the Internet at http://support.automation.siemens.com/WW/view/en/81717045. Data for single-phase connection Type 6RA80256FS22-0AA0 Rated DC voltage V 385 Rated DC current A 42.0 1) 6RA80286FS22-0AA0 6RA80316FS22-0AA0 63.0 87.5 The armature/field supply voltage may be lower than the rated armature/ field voltage (set by parameter). A minimum input voltage of 50 V is permissible for units with a rated voltage of 400 V, 480 V and 575 V, or 85 V for higher rated voltages. The output voltage is reduced accordingly. The specified DC output voltage can be maintained up to an undervoltage of 5 % of the line supply voltage (rated armature/field supply voltage). 2) Fan noise for a unit installed in an IP20 electrical cabinet (door closed, 50 Hz operation or operation at 24 V DC for units with an internal supply). 3) For derating factors at higher temperatures and installation altitudes, see page 3/8. Siemens D 23.1 · 2014 3/15 © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module DC Converter ■ Technical specifications (continued) SINAMICS DC MASTER converters for 480 V 3 AC, 450 to 1200 A, two-quadrant operation Type 6RA80826FS22-0AA0 3 6RA80856FS22-0AA0 6RA80876FS22-0AA0 6RA80916FS22-0AA0 498 706 996 Rated armature supply voltage 1) V 480 3 AC (+10/-20 %) Rated armature input current A 374 Rated supply voltage, electronics power supply V 380 (-25 %) … 480 (+10 %) 2 AC; In = 1 A or 190 (-25 %) … 240 (+10 %) 2 AC; In = 2 A Rated fan supply voltage V 400 V 3 AC ± 10 % (50 Hz) 460 V 3 AC ± 10 % (60 Hz) Rated fan current A 0.23 3) 0.3 3) 600 1000 Cooling air requirement m3/h Sound pressure level 2) dB (A) 64.5 Rated field supply voltage 1) V 480 2 AC (+10/-20 %) Rated frequency Hz 45 … 65 Rated DC voltage 1) V 575 Rated DC current A 450 Overload capability x × In 1.8 Rated power kW Power loss at rated DC current kW 1) 600 850 1200 259 345 489 690 1.58 1.91 2.60 4.24 30 40 V Max. 390 Rated DC field current A 25 Normal ambient temperature in operation 4) °C 0 … +40 Storage and transport temperature °C -40 … +70 Rated DC field voltage ≤ 1000 m for rated DC current Installation altitude above sea level 4) Dimensions • Width mm 268 • Height mm 625 700 785 • Depth mm 275 311 435 Weight, approx. kg 28 38 78 Note: Detailed dimensional drawings in PDF and DXF format are available on the Internet at http://support.automation.siemens.com/WW/view/en/81717045. 1) 2) The armature/field supply voltage may be lower than the rated armature/ field voltage (set by parameter). A minimum input voltage of 50 V is permissible for units with a rated voltage of 400 V, 480 V and 575 V, or 85 V for higher rated voltages. The output voltage is reduced accordingly. The specified DC output voltage can be maintained up to an undervoltage of 5 % of the line supply voltage (rated armature/field supply voltage). Fan noise for a unit installed in an IP20 electrical cabinet (door closed, 50 Hz operation or operation at 24 V DC for units with an internal supply). 3/16 Siemens D 23.1 · 2014 3) For fan motor type R2D220-AB02-19 in units 6RA8081, 6RA8085, and 6RA8087 with a rated voltage of 400 V or 575 V, UL systems require a Siemens motor circuit breaker of type 3RV1011-0DA1 or 3RV1011-0EA1, set to 0.3 A. 4) For derating factors at higher temperatures and installation altitudes, see page 3/8. © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module DC Converter ■ Technical specifications (continued) SINAMICS DC MASTER converters for 575 V 3 AC, 60 to 800 A, two-quadrant operation Type 6RA80256GS22-0AA0 6RA80316GS22-0AA0 6RA80756GS22-0AA0 6RA80816GS22-0AA0 6RA80856GS22-0AA0 6RA80876GS22-0AA0 104 174 332 498 664 Rated armature supply voltage 1) V 575 3 AC (+10/-20 %) Rated armature input current A 50 Rated supply voltage, electronics power supply V 380 (-25 %) … 480 (+10 %) 2 AC; In = 1 A or 190 (-25 %) … 240 (+10 %) 2 AC; In = 2 A Rated fan supply voltage V Self-ventilated Rated fan current A Internal supply 0.23 3) Cooling air requirement m3/h 300 600 Sound pressure level 2) dB (A) 52.4 64.5 Rated field supply voltage 1) V 480 2 AC (+10/-20 %) Rated frequency Hz 45 … 65 Rated DC voltage 1) V 690 Rated DC current A 60 125 210 400 600 800 Overload capability x × In 1.8 Rated power kW 41 86 145 276 414 552 Power loss at rated DC current kW 0.27 0.46 0.74 1.60 2.00 2.69 25 30 700 1) 24 V DC internal 400 V 3 AC ± 10 % (50 Hz) 460 V 3 AC ± 10 % (60 Hz) V Max. 390 Rated DC field current A 10 15 Normal ambient temperature in operation 4) °C 0 … +45 0 … +40 Storage and transport temperature °C -40 … +70 Rated DC field voltage 3 ≤ 1000 m for rated DC current Installation altitude above sea level 4) Dimensions • Width mm 268 • Height mm 385 625 • Depth mm 252 275 Weight, approx. kg 11 14 26 311 28 38 Note: Detailed dimensional drawings in PDF and DXF format are available on the Internet at http://support.automation.siemens.com/WW/view/en/81717045. Data for single-phase connection Type 6RA80256GS22-0AA0 Rated DC voltage V 460 Rated DC current A 42.0 1) 2) 6RA80316GS22-0AA0 87.5 The armature/field supply voltage may be lower than the rated armature/ field voltage (set by parameter). A minimum input voltage of 50 V is permissible for units with a rated voltage of 400 V, 480 V and 575 V, or 85 V for higher rated voltages. The output voltage is reduced accordingly. The specified DC output voltage can be maintained up to an undervoltage of 5 % of the line supply voltage (rated armature/field supply voltage). Fan noise for a unit installed in an IP20 electrical cabinet (door closed, 50 Hz operation or operation at 24 V DC for units with an internal supply). 3) For fan motor type R2D220-AB02-19 in units 6RA8081, 6RA8085, and 6RA8087 with a rated voltage of 400 V or 575 V, UL systems require a Siemens motor circuit breaker of type 3RV1011-0DA1 or 3RV1011-0EA1, set to 0.3 A. 4) For derating factors at higher temperatures and installation altitudes, see page 3/8. Siemens D 23.1 · 2014 3/17 © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module DC Converter ■ Technical specifications (continued) SINAMICS DC MASTER converters for 575 V 3 AC, 1100 to 2800 A, two-quadrant operation Type 6RA80906GS22-0AA0 3 6RA80934GS22-0AA0 6RA80954GS22-0AA0 6RA80964GS22-0AA0 6RA80974GS22-0AA0 1328 1660 1826 2324 Rated armature supply voltage 1) V 575 3 AC (+10/-20 %) Rated armature input current A 913 Rated supply voltage, electronics power supply V 380 (-25 %) … 480 (+10 %) 2 AC; In = 1 A or 190 (-25 %) … 240 (+10 %) 2 AC; In = 2 A Rated fan supply voltage V 400 V 3 AC ± 10 % (50 Hz) 460 V 3 AC ± 10 % (60 Hz) Rated fan current A 0.3 3) 1 4) Cooling air requirement m3/h 1000 2400 Sound pressure level 2) dB (A) 64.5 75.6 Rated field supply voltage 1) V 480 2 AC (+10/-20 %) Rated frequency Hz 45 … 65 Rated DC voltage 1) V 690 Rated DC current A 1100 Overload capability x × In 1.8 Rated power kW Power loss at rated DC current kW 1) 1600 2000 2200 2800 759 1104 1380 1518 1932 4.02 6.04 7.07 7.39 10.53 V Max. 390 Rated DC field current A 40 Normal ambient temperature in operation 5) °C 0 … +40 Storage and transport temperature °C -40 … +70 Rated DC field voltage ≤ 1000 m for rated DC current Installation altitude above sea level 5) Dimensions • Width mm 268 453 • Height mm 785 883 • Depth mm 435 505 Weight, approx. kg 78 135 165 Note: Detailed dimensional drawings in PDF and DXF format are available on the Internet at http://support.automation.siemens.com/WW/view/en/81717045. 1) 2) The armature/field supply voltage may be lower than the rated armature/ field voltage (set by parameter). A minimum input voltage of 50 V is permissible for units with a rated voltage of 400 V, 480 V and 575 V, or 85 V for higher rated voltages. The output voltage is reduced accordingly. The specified DC output voltage can be maintained up to an undervoltage of 5 % of the line supply voltage (rated armature/field supply voltage). 3) For fan motor type R2D220-AB02-19 in units 6RA8081, 6RA8085, and 6RA8087 with a rated voltage of 400 V or 575 V, UL systems require a Siemens motor circuit breaker of type 3RV1011-0DA1 or 3RV1011-0EA1, set to 0.3 A. 4) For fan motor type RH28M-2DK.3F.1R in units 6RA8090, 6RA8091, 6RA8093, and 6RA8095 with a rated voltage of 400 V or 575 V, UL systems require a Siemens motor circuit breaker of type 3RV1011-0KA1 or 3RV1011-1AA1, set to 1.25 A. 5) For derating factors at higher temperatures and installation altitudes, see page 3/8. Fan noise for a unit installed in an IP20 electrical cabinet (door closed, 50 Hz operation or operation at 24 V DC for units with an internal supply). 3/18 Siemens D 23.1 · 2014 © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module DC Converter ■ Technical specifications (continued) SINAMICS DC MASTER converters for 690 V 3 AC, 720 to 2600 A, two-quadrant operation Type 6RA80866KS22-0AA0 6RA80906KS22-0AA0 6RA80934KS22-0AA0 6RA80954KS22-0AA0 6RA80974KS22-0AA0 830 1245 1660 2158 Rated armature supply voltage 1) V 690 3 AC (+10/-20 %) Rated armature input current A 598 Rated supply voltage, electronics power supply V 380 (-25 %) … 480 (+10 %) 2 AC; In = 1 A or 190 (-25 %) … 240 (+10 %) 2 AC; In = 2 A Rated fan supply voltage V 400 V 3 AC ± 10 % (50 Hz) 460 V 3 AC ± 10 % (60 Hz) Rated fan current A 0.23 3) 0.3 3) 1 4) 600 1000 2400 Cooling air requirement m3/h Sound pressure level 2) dB (A) 64.5 Rated field supply voltage 1) V 480 2 AC (+10/-20 %) Rated frequency Hz 45 … 65 Rated DC voltage 1) V 830 Rated DC current A 720 Overload capability x × In 1.8 Rated power kW Power loss at rated DC current kW 1) 1000 1500 2000 2600 598 830 1245 1660 2158 2.77 3.96 6.67 8.16 10.30 V Max. 390 Rated DC field current A 30 Normal ambient temperature in operation 5) °C 0 … +40 Storage and transport temperature °C -40 … +70 Rated DC field voltage 3 75.6 40 ≤ 1000 m for rated DC current Installation altitude above sea level 5) Dimensions • Width mm 268 • Height mm 700 785 453 883 • Depth mm 311 435 505 Weight, approx. kg 38 78 135 165 Note: Detailed dimensional drawings in PDF and DXF format are available on the Internet at http://support.automation.siemens.com/WW/view/en/81717045. 1) 2) The armature/field supply voltage may be lower than the rated armature/ field voltage (set by parameter). A minimum input voltage of 50 V is permissible for units with a rated voltage of 400 V, 480 V and 575 V, or 85 V for higher rated voltages. The output voltage is reduced accordingly. The specified DC output voltage can be maintained up to an undervoltage of 5 % of the line supply voltage (rated armature/field supply voltage). 3) For fan motor type R2D220-AB02-19 in units 6RA8081, 6RA8085, and 6RA8087 with a rated voltage of 400 V or 575 V, UL systems require a Siemens motor circuit breaker of type 3RV1011-0DA1 or 3RV1011-0EA1, set to 0.3 A. 4) For fan motor type RH28M-2DK.3F.1R in units 6RA8090, 6RA8091, 6RA8093, and 6RA8095 with a rated voltage of 400 V or 575 V, UL systems require a Siemens motor circuit breaker of type 3RV1011-0KA1 or 3RV1011-1AA1, set to 1.25 A. 5) For derating factors at higher temperatures and installation altitudes, see page 3/8. Fan noise for a unit installed in an IP20 electrical cabinet (door closed, 50 Hz operation or operation at 24 V DC for units with an internal supply). Siemens D 23.1 · 2014 3/19 © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module DC Converter ■ Technical specifications (continued) SINAMICS DC MASTER converters for 830 V 3 AC, 950 to 1900 A and 950 V 3 AC, 2200 A, two-quadrant operation Type 6RA80886LS22-0AA0 3 6RA80934LS22-0AA0 Rated armature supply voltage 1) V 830 3 AC (+10/-20 %) Rated armature input current A 789 Rated supply voltage, electronics power supply V 380 (-25 %) … 480 (+10 %) 2 AC; In = 1 A or 190 (-25 %) … 240 (+10 %) 2 AC; In = 2 A Rated fan supply voltage V 400 V 3 AC ± 10 % (50 Hz) 460 V 3 AC ± 10 % (60 Hz) Rated fan current A 0.3 3) 1 4) 1245 Cooling air requirement 1000 2400 Sound pressure level 2) dB (A) 64.5 75.6 Rated field supply voltage 1) V 480 2 AC (+10/-20 %) Rated frequency Hz 45 … 65 Rated DC voltage 1) V 1000 Rated DC current A 950 Overload capability x × In 1.8 Rated power kW Power loss at rated DC current kW 1577 1826 1140 1500 1900 2200 950 1500 1900 2508 4.22 7.12 8.67 11.34 V Max. 390 Rated DC field current A 40 Normal ambient temperature in operation 5) °C 0 … +40 Storage and transport temperature °C -40 … +70 Rated DC field voltage 6RA80964MS22-0AA0 950 3 AC (+15/-20 %) m3/h 1) 6RA80954LS22-0AA0 ≤ 1000 m for rated DC current Installation altitude above sea level 5) Dimensions • Width mm 268 453 • Height mm 785 883 • Depth mm 435 505 Weight, approx. kg 78 135 165 Note: Detailed dimensional drawings in PDF and DXF format are available on the Internet at http://support.automation.siemens.com/WW/view/en/81717045. 1) 2) The armature/field supply voltage may be lower than the rated armature/ field voltage (set by parameter). A minimum input voltage of 50 V is permissible for units with a rated voltage of 400 V, 480 V and 575 V, or 85 V for higher rated voltages. The output voltage is reduced accordingly. The specified DC output voltage can be maintained up to an undervoltage of 5 % of the line supply voltage (rated armature/field supply voltage). 3) For fan motor type R2D220-AB02-19 in units 6RA8081, 6RA8085, and 6RA8087 with a rated voltage of 400 V or 575 V, UL systems require a Siemens motor circuit breaker of type 3RV1011-0DA1 or 3RV1011-0EA1, set to 0.3 A. 4) For fan motor type RH28M-2DK.3F.1R in units 6RA8090, 6RA8091, 6RA8093, and 6RA8095 with a rated voltage of 400 V or 575 V, UL systems require a Siemens motor circuit breaker of type 3RV1011-0KA1 or 3RV1011-1AA1, set to 1.25 A. 5) For derating factors at higher temperatures and installation altitudes, see page 3/8. Fan noise for a unit installed in an IP20 electrical cabinet (door closed, 50 Hz operation or operation at 24 V DC for units with an internal supply). 3/20 Siemens D 23.1 · 2014 © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module DC Converter ■ Technical specifications (continued) SINAMICS DC MASTER converters for 400 V 3 AC, 15 to 125 A, four-quadrant operation Type 6RA80136DV62-0AA0 6RA80186DV62-0AA0 6RA80256DV62-0AA0 6RA80286DV62-0AA0 6RA80316DV62-0AA0 25 50 75 104 Rated armature supply voltage 1) V 400 3 AC (+15/-20 %) Rated armature input current A 12 Rated supply voltage, electronics power supply V 380 (-25 %) … 480 (+10 %) 2 AC; In = 1 A or 190 (-25 %) … 240 (+10 %) 2 AC; In = 2 A Rated fan supply voltage V Self-ventilated Rated fan current A Cooling air requirement m3/h Sound pressure level 2) dB (A) Rated field supply voltage 1) V 400 2 AC (+15/-20 %) Rated frequency Hz 45 … 65 Rated DC voltage 1) V 420 Rated DC current A 15 Overload capability x × In 1.8 Rated power kW Power loss at rated DC current kW Rated DC field voltage 1) 3 30 60 90 125 6.3 12.6 25 38 53 0.13 0.18 0.25 0.32 0.41 5 10 V Max. 325 Rated DC field current A 3 Normal ambient temperature in operation 3) °C 0 … +45 Storage and transport temperature °C -40 … +70 ≤ 1000 m for rated DC current Installation altitude above sea level 3) Dimensions • Width mm 268 • Height mm 385 • Depth mm 221 Weight, approx. kg 11 252 14 Note: Detailed dimensional drawings in PDF and DXF format are available on the Internet at http://support.automation.siemens.com/WW/view/en/81717045. Data for single-phase connection Type 6RA80136DV62-0AA0 Rated DC voltage V 280 Rated DC current A 10.5 1) 6RA80186DV62-0AA0 6RA80256DV62-0AA0 6RA80286DV62-0AA0 6RA80316DV62-0AA0 21.0 42.0 63.0 87.5 The armature/field supply voltage may be lower than the rated armature/ field voltage (set by parameter). A minimum input voltage of 50 V is permissible for units with a rated voltage of 400 V, 480 V and 575 V, or 85 V for higher rated voltages. The output voltage is reduced accordingly. The specified DC output voltage can be maintained up to an undervoltage of 5 % of the line supply voltage (rated armature/field supply voltage). 2) Fan noise for a unit installed in an IP20 electrical cabinet (door closed, 50 Hz operation or operation at 24 V DC for units with an internal supply). 3) For derating factors at higher temperatures and installation altitudes, see page 3/8. Siemens D 23.1 · 2014 3/21 © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module DC Converter ■ Technical specifications (continued) SINAMICS DC MASTER converters for 400 V 3 AC, 210 to 850 A, four-quadrant operation Type 6RA80756DV62-0AA0 3 6RA80786DV62-0AA0 6RA80816DV62-0AA0 6RA80856DV62-0AA0 6RA80876DV62-0AA0 232 332 498 706 Rated armature supply voltage 1) V 400 3 AC (+15/-20 %) Rated armature input current A 174 Rated supply voltage, electronics power supply V 380 (-25 %) … 480 (+10 %) 2 AC; In = 1 A or 190 (-25 %) … 240 (+10 %) 2 AC; In = 2 A Rated fan supply voltage V 24 V DC internal 400 V 3 AC ± 10 % (50 Hz) 460 V 3 AC ± 10 % (60 Hz) Rated fan current A Internal supply 0.23 3) Cooling air requirement m3/h 300 600 Sound pressure level 2) dB (A) 52.4 64.5 Rated field supply voltage 1) V 400 2 AC (+15/-20 %) Rated frequency Hz 45 … 65 Rated DC voltage 1) V 420 Rated DC current A 210 Overload capability x × In 1.8 Rated power kW Power loss at rated DC current kW 1) 280 400 600 850 88 118 168 252 357 0.69 0.81 1.37 1.84 2.47 V Max. 325 Rated DC field current A 15 Normal ambient temperature in operation 4) °C 0 … +40 Storage and transport temperature °C -40 … +70 Rated DC field voltage 25 30 700 ≤ 1000 m for rated DC current Installation altitude above sea level 4) Dimensions • Width mm 268 • Height mm 385 625 • Depth mm 252 275 Weight, approx. kg 15 26 311 31 42 Note: Detailed dimensional drawings in PDF and DXF format are available on the Internet at http://support.automation.siemens.com/WW/view/en/81717045. 1) 2) The armature/field supply voltage may be lower than the rated armature/ field voltage (set by parameter). A minimum input voltage of 50 V is permissible for units with a rated voltage of 400 V, 480 V and 575 V, or 85 V for higher rated voltages. The output voltage is reduced accordingly. The specified DC output voltage can be maintained up to an undervoltage of 5 % of the line supply voltage (rated armature/field supply voltage). Fan noise for a unit installed in an IP20 electrical cabinet (door closed, 50 Hz operation or operation at 24 V DC for units with an internal supply). 3/22 Siemens D 23.1 · 2014 3) For fan motor type R2D220-AB02-19 in units 6RA8081, 6RA8085, and 6RA8087 with a rated voltage of 400 V or 575 V, UL systems require a Siemens motor circuit breaker of type 3RV1011-0DA1 or 3RV1011-0EA1, set to 0.3 A. 4) For derating factors at higher temperatures and installation altitudes, see page 3/8. © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module DC Converter ■ Technical specifications (continued) SINAMICS DC MASTER converters for 400 V 3 AC, 1200 to 3000 A, four-quadrant operation Type 6RA80916DV62-0AA0 6RA80934DV62-0AA0 Rated armature supply voltage 1) V 400 3 AC (+15/-20 %) Rated armature input current A 996 Rated supply voltage, electronics power supply V 380 (-25 %) … 480 (+10 %) 2 AC; In = 1 A or 190 (-25 %) … 240 (+10 %) 2 AC; In = 2 A Rated fan supply voltage V 400 V 3 AC ± 10 % (50 Hz) 460 V 3 AC ± 10 % (60 Hz) Rated fan current A 0.3 3) 1 4) 1328 Cooling air requirement 1000 2400 Sound pressure level 2) dB (A) 64.5 75.6 Rated field supply voltage 1) V 480 2 AC (+10/-20 %) Rated frequency Hz 45 … 65 Rated DC voltage 1) V 420 Rated DC current A 1200 Overload capability x × In 1.8 Rated power kW Power loss at rated DC current kW 1660 2490 3 1600 2000 3000 504 672 840 1260 4.11 5.68 6.78 10.64 V Max. 390 Rated DC field current A 40 Normal ambient temperature in operation 4) °C 0 … +40 Storage and transport temperature °C -40 … +70 Rated DC field voltage 6RA80984DV62-0AA0 400 3 AC (+10/-20 %) m3/h 1) 6RA80954DV62-0AA0 ≤ 1000 m for rated DC current Installation altitude above sea level 4) Dimensions • Width mm 268 453 • Height mm 785 883 • Depth mm 435 505 Weight, approx. kg 78 155 185 Note: Detailed dimensional drawings in PDF and DXF format are available on the Internet at http://support.automation.siemens.com/WW/view/en/81717045. 1) 2) The armature/field supply voltage may be lower than the rated armature/ field voltage (set by parameter). A minimum input voltage of 50 V is permissible for units with a rated voltage of 400 V, 480 V and 575 V, or 85 V for higher rated voltages. The output voltage is reduced accordingly. The specified DC output voltage can be maintained up to an undervoltage of 5 % of the line supply voltage (rated armature/field supply voltage). Fan noise for a unit installed in an IP20 electrical cabinet (door closed, 50 Hz operation or operation at 24 V DC for units with an internal supply). 3) For fan motor type R2D220-AB02-19 in units 6RA8081, 6RA8085, and 6RA8087 with a rated voltage of 400 V or 575 V, UL systems require a Siemens motor circuit breaker of type 3RV1011-0DA1 or 3RV1011-0EA1, set to 0.3 A. 4) For derating factors at higher temperatures and installation altitudes, see page 3/8. Siemens D 23.1 · 2014 3/23 © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module DC Converter ■ Technical specifications (continued) SINAMICS DC MASTER converters for 480 V 3 AC, 15 to 210 A, four-quadrant operation Type 3 6RA80136FV62-0AA0 6RA80186FV62-0AA0 6RA80256FV62-0AA0 6RA80286FV62-0AA0 6RA80316FV62-0AA0 6RA80756FV62-0AA0 50 75 104 174 Rated armature supply voltage 1) V 480 3 AC (+15/-20 %) 480 3 AC (+10/-20 %) Rated armature input current A 12 25 Rated supply voltage, electronics power supply V 380 (-25 %) … 480 (+10 %) 2 AC; In = 1 A or 190 (-25 %) … 240 (+10 %) 2 AC; In = 2 A Rated fan supply voltage V Self-ventilated Rated fan current A Internal supply Cooling air requirement m3/h 300 Sound pressure level 2) dB (A) Rated field supply voltage 1) V 480 2 AC (+10/-20 %) Rated frequency Hz 45 … 65 Rated DC voltage 1) V 500 Rated DC current A 15 Overload capability x × In 1.8 Rated power kW Power loss at rated DC current kW 1) 52.4 30 60 90 125 210 6 15 30 45 63 105 0.13 0.19 0.30 0.34 0.43 0.72 5 10 10 10 15 V Max. 390 Rated DC field current A 3 Normal ambient temperature in operation 3) °C 0 … +45 Storage and transport temperature °C -40 … +70 Rated DC field voltage 24 V DC internal 0 … +40 ≤ 1000 m for rated DC current Installation altitude above sea level 3) Dimensions • Width mm 268 • Height mm 385 • Depth mm 221 Weight, approx. kg 11 252 14 15 Note: Detailed dimensional drawings in PDF and DXF format are available on the Internet at http://support.automation.siemens.com/WW/view/en/81717045. Data for single-phase connection Type 6RA80136FV62-0AA0 Rated DC voltage V 335 Rated DC current A 10.5 1) 6RA80186FV62-0AA0 6RA80256FV62-0AA0 6RA80286FV62-0AA0 6RA80316FV62-0AA0 21.0 42.0 63.0 87.5 The armature/field supply voltage may be lower than the rated armature/ field voltage (set by parameter). A minimum input voltage of 50 V is permissible for units with a rated voltage of 400 V, 480 V and 575 V, or 85 V for higher rated voltages. The output voltage is reduced accordingly. The specified DC output voltage can be maintained up to an undervoltage of 5 % of the line supply voltage (rated armature/field supply voltage). 3/24 Siemens D 23.1 · 2014 2) Fan noise for a unit installed in an IP20 electrical cabinet (door closed, 50 Hz operation or operation at 24 V DC for units with an internal supply). 3) For derating factors at higher temperatures and installation altitudes, see page 3/8. © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module DC Converter ■ Technical specifications (continued) SINAMICS DC MASTER converters for 480 V 3 AC, 280 to 1200 A, four-quadrant operation Type 6RA80786FV62-0AA0 6RA80826FV62-0AA0 6RA80856FV62-0AA0 6RA80876FV62-0AA0 6RA80916FV62-0AA0 374 498 706 996 Rated armature supply voltage 1) V 480 3 AC (+10/-20 %) Rated armature input current A 232 Rated supply voltage, electronics power supply V 380 (-25 %) … 480 (+10 %) 2 AC; In = 1 A or 190 (-25 %) … 240 (+10 %) 2 AC; In = 2 A Rated fan supply voltage V 24 V DC internal 400 V 3 AC ± 10 % (50 Hz) 460 V 3 AC ± 10 % (60 Hz) Rated fan current A Internal supply 0.23 3) 0.3 3) 1000 Cooling air requirement m3/h 300 600 Sound pressure level 2) dB (A) 52.4 64.5 Rated field supply voltage 1) V 480 2 AC (+10/-20 %) Rated frequency Hz 45 … 65 Rated DC voltage 1) V 500 Rated DC current A 280 Overload capability x × In 1.8 Rated power kW Power loss at rated DC current kW 1) 450 600 850 1200 140 225 300 425 600 0.81 1.58 1.91 2.60 4.24 25 25 30 40 V Max. 390 Rated DC field current A 15 Normal ambient temperature in operation 4) °C 0 … +40 Storage and transport temperature °C -40 … +70 Rated DC field voltage 3 ≤ 1000 m for rated DC current Installation altitude above sea level 4) Dimensions • Width mm 268 • Height mm 385 625 700 785 • Depth mm 252 275 311 435 Weight, approx. kg 15 31 42 78 Note: Detailed dimensional drawings in PDF and DXF format are available on the Internet at http://support.automation.siemens.com/WW/view/en/81717045. 1) 2) The armature/field supply voltage may be lower than the rated armature/ field voltage (set by parameter). A minimum input voltage of 50 V is permissible for units with a rated voltage of 400 V, 480 V and 575 V, or 85 V for higher rated voltages. The output voltage is reduced accordingly. The specified DC output voltage can be maintained up to an undervoltage of 5 % of the line supply voltage (rated armature/field supply voltage). Fan noise for a unit installed in an IP20 electrical cabinet (door closed, 50 Hz operation or operation at 24 V DC for units with an internal supply). 3) For fan motor type R2D220-AB02-19 in units 6RA8081, 6RA8085, and 6RA8087 with a rated voltage of 400 V or 575 V, UL systems require a Siemens motor circuit breaker of type 3RV1011-0DA1 or 3RV1011-0EA1, set to 0.3 A. 4) For derating factors at higher temperatures and installation altitudes, see page 3/8. Siemens D 23.1 · 2014 3/25 © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module DC Converter ■ Technical specifications (continued) SINAMICS DC MASTER converters for 575 V 3 AC, 60 to 850 A, four-quadrant operation Type 6RA80256GV62-0AA0 3 6RA80316GV62-0AA0 6RA80756GV62-0AA0 6RA80816GV62-0AA0 6RA80856GV62-0AA0 6RA80876GV62-0AA0 104 174 332 498 706 Rated armature supply voltage 1) V 575 3 AC (+10/-20 %) Rated armature input current A 50 Rated supply voltage, electronics power supply V 380 (-25 %) … 480 (+10 %) 2 AC; In = 1 A or 190 (-25 %) … 240 (+10 %) 2 AC; In = 2 A Rated fan supply voltage V Self-ventilated Rated fan current A Internal supply 0.23 3) Cooling air requirement m3/h 300 600 Sound pressure level 2) dB (A) 52.4 64.5 Rated field supply voltage 1) V 480 2 AC (+10/-20 %) Rated frequency Hz 45 … 65 Rated DC voltage 1) V 600 Rated DC current A 60 125 210 400 600 850 Overload capability x × In 1.8 Rated power kW 36 75 126 240 360 510 Power loss at rated DC current kW 0.27 0.46 0.74 1.60 2.00 2.83 10 15 25 25 30 1) V Max. 390 Rated DC field current A 10 Normal ambient temperature in operation 4) °C 0 … +45 Storage and transport temperature °C -40 … +70 Rated DC field voltage 24 V DC internal 400 V 3 AC ± 10 % (50 Hz) 460 V 3 AC ± 10 % (60 Hz) 0 … +40 ≤ 1000 m for rated DC current Installation altitude above sea level 4) Dimensions • Width mm 268 • Height mm 385 65 • Depth mm 252 275 Weight, approx. kg 11 14 15 26 700 311 31 42 Note: Detailed dimensional drawings in PDF and DXF format are available on the Internet at http://support.automation.siemens.com/WW/view/en/81717045. Data for single-phase connection Type 6RA80256GV62-0AA0 Rated DC voltage V 400 Rated DC current A 42.0 1) 2) 6RA80316GV62-0AA0 87.5 The armature/field supply voltage may be lower than the rated armature/ field voltage (set by parameter). A minimum input voltage of 50 V is permissible for units with a rated voltage of 400 V, 480 V and 575 V, or 85 V for higher rated voltages. The output voltage is reduced accordingly. The specified DC output voltage can be maintained up to an undervoltage of 5 % of the line supply voltage (rated armature/field supply voltage). Fan noise for a unit installed in an IP20 electrical cabinet (door closed, 50 Hz operation or operation at 24 V DC for units with an internal supply). 3/26 Siemens D 23.1 · 2014 3) For fan motor type R2D220-AB02-19 in units 6RA8081, 6RA8085, and 6RA8087 with a rated voltage of 400 V or 575 V, UL systems require a Siemens motor circuit breaker of type 3RV1011-0DA1 or 3RV1011-0EA1, set to 0.3 A. 4) For derating factors at higher temperatures and installation altitudes, see page 3/8. © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module DC Converter ■ Technical specifications (continued) SINAMICS DC MASTER converters for 575 V 3 AC, 1100 to 2800 A, four-quadrant operation Type 6RA80906GV62-0AA0 6RA80934GV62-0AA0 6RA80954GV62-0AA0 6RA80964GV62-0AA0 6RA80974GV62-0AA0 1328 1660 1826 2324 Rated armature supply voltage 1) V 575 3 AC (+10/-20 %) Rated armature input current A 913 Rated supply voltage, electronics power supply V 380 (-25 %) … 480 (+10 %) 2 AC; In = 1 A or 190 (-25 %) … 240 (+10 %) 2 AC; In = 2 A Rated fan supply voltage V 400 V 3 AC ± 10 % (50 Hz) 460 V 3 AC ± 10 % (60 Hz) Rated fan current A 0.3 3) 1 4) Cooling air requirement m3/h 1000 2400 Sound pressure level 2) dB (A) 64.5 75.6 Rated field supply voltage 1) V 480 2 AC (+10/-20 %) Rated frequency Hz 45 … 65 Rated DC voltage 1) V 600 Rated DC current A 1100 Overload capability x × In 1.8 Rated power kW Power loss at rated DC current kW 1) 1600 2000 2200 2800 660 960 1200 1320 1680 4.02 6.04 7.07 7.39 10.53 V Max. 390 Rated DC field current A 40 Normal ambient temperature in operation 5) °C 0 … +40 Storage and transport temperature °C -40 … +70 Rated DC field voltage 3 ≤ 1000 m for rated DC current Installation altitude above sea level 5) Dimensions • Width mm 268 453 • Height mm 785 883 • Depth mm 435 505 Weight, approx. kg 78 155 185 Note: Detailed dimensional drawings in PDF and DXF format are available on the Internet at http://support.automation.siemens.com/WW/view/en/81717045. 1) 2) The armature/field supply voltage may be lower than the rated armature/ field voltage (set by parameter). A minimum input voltage of 50 V is permissible for units with a rated voltage of 400 V, 480 V and 575 V, or 85 V for higher rated voltages. The output voltage is reduced accordingly. The specified DC output voltage can be maintained up to an undervoltage of 5 % of the line supply voltage (rated armature/field supply voltage). 3) For fan motor type R2D220-AB02-19 in units 6RA8081, 6RA8085, and 6RA8087 with a rated voltage of 400 V or 575 V, UL systems require a Siemens motor circuit breaker of type 3RV1011-0DA1 or 3RV1011-0EA1, set to 0.3 A. 4) For fan motor type RH28M-2DK.3F.1R in units 6RA8090, 6RA8091, 6RA8093, and 6RA8095 with a rated voltage of 400 V or 575 V, UL systems require a Siemens motor circuit breaker of type 3RV1011-0KA1 or 3RV1011-1AA1, set to 1.25 A. 5) For derating factors at higher temperatures and installation altitudes, see page 3/8. Fan noise for a unit installed in an IP20 electrical cabinet (door closed, 50 Hz operation or operation at 24 V DC for units with an internal supply). Siemens D 23.1 · 2014 3/27 © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module DC Converter ■ Technical specifications (continued) SINAMICS DC MASTER converters for 690 V 3 AC, 760 to 2600 A, four-quadrant operation Type 6RA80866KV62-0AA0 3 6RA80906KV62-0AA0 6RA80934KV62-0AA0 6RA80954KV62-0AA0 6RA80974KV62-0AA0 830 1245 1660 2158 Rated armature supply voltage 1) V 690 3 AC (+10/-20 %) Rated armature input current A 631 Rated supply voltage, electronics power supply V 380 (-25 %) … 480 (+10 %) 2 AC; In = 1 A or 190 (-25 %) … 240 (+10 %) 2 AC; In = 2 A Rated fan supply voltage V 400 V 3 AC ± 10 % (50 Hz) 460 V 3 AC ± 10 % (60 Hz) Rated fan current A 0.23 3) 0.3 3) 1 4) 600 1000 2400 Cooling air requirement m3/h Sound pressure level 2) dB (A) 64.5 Rated field supply voltage 1) V 480 2 AC (+10/-20 %) Rated frequency Hz 45 … 65 Rated DC voltage 1) V 725 Rated DC current A 760 Overload capability x × In 1.8 Rated power kW Power loss at rated DC current kW 1) 1000 1500 2000 2600 551 725 1088 1450 1885 2.90 3.96 6.67 8.16 10.30 V Max. 390 Rated DC field current A 30 Normal ambient temperature in operation 5) °C 0 … +40 Storage and transport temperature °C -40 … +70 Rated DC field voltage 75.6 40 ≤ 1000 m for rated DC current Installation altitude above sea level 5) Dimensions • Width mm 268 • Height mm 700 785 453 883 • Depth mm 311 435 505 Weight, approx. kg 42 78 155 185 Note: Detailed dimensional drawings in PDF and DXF format are available on the Internet at http://support.automation.siemens.com/WW/view/en/81717045. 1) 2) The armature/field supply voltage may be lower than the rated armature/ field voltage (set by parameter). A minimum input voltage of 50 V is permissible for units with a rated voltage of 400 V, 480 V and 575 V, or 85 V for higher rated voltages. The output voltage is reduced accordingly. The specified DC output voltage can be maintained up to an undervoltage of 5 % of the line supply voltage (rated armature/field supply voltage). 3) For fan motor type R2D220-AB02-19 in units 6RA8081, 6RA8085, and 6RA8087 with a rated voltage of 400 V or 575 V, UL systems require a Siemens motor circuit breaker of type 3RV1011-0DA1 or 3RV1011-0EA1, set to 0.3 A. 4) For fan motor type RH28M-2DK.3F.1R in units 6RA8090, 6RA8091, 6RA8093, and 6RA8095 with a rated voltage of 400 V or 575 V, UL systems require a Siemens motor circuit breaker of type 3RV1011-0KA1 or 3RV1011-1AA1, set to 1.25 A. 5) For derating factors at higher temperatures and installation altitudes, see page 3/8. Fan noise for a unit installed in an IP20 electrical cabinet (door closed, 50 Hz operation or operation at 24 V DC for units with an internal supply). 3/28 Siemens D 23.1 · 2014 © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module DC Converter ■ Technical specifications (continued) SINAMICS DC MASTER converters for 830 V 3 AC, 950 to 1900 A and 950 V 3 AC, 2200 A, four-quadrant operation Type 6RA80886LV62-0AA0 6RA80934LV62-0AA0 Rated armature supply voltage 1) V 830 3 AC (+10/-20 %) Rated armature input current A 789 Rated supply voltage, electronics power supply V 380 (-25 %) … 480 (+10 %) 2 AC; In = 1 A or 190 (-25 %) … 240 (+10 %) 2 AC; In = 2 A Rated fan supply voltage V 400 V 3 AC ± 10 % (50 Hz) 460 V 3 AC ± 10 % (60 Hz) Rated fan current A 0.3 3) 1 4) 1245 Cooling air requirement 1000 2400 Sound pressure level 2) dB (A) 64.5 75.6 Rated field supply voltage 1) V 480 2 AC (+10/-20 %) Rated frequency Hz 45 … 65 Rated DC voltage 1) V 875 Rated DC current A 950 Overload capability x × In 1.8 Rated power kW Power loss at rated DC current kW 1577 1826 3 1000 1500 1900 2200 831 1313 1663 2200 4.22 7.12 8.67 11.34 V Max. 390 Rated DC field current A 40 Normal ambient temperature in operation 5) °C 0 … +40 Storage and transport temperature °C -40 … +70 Rated DC field voltage 6RA80964MV62-0AA0 950 3 AC (+15/-20 %) m3/h 1) 6RA80954LV62-0AA0 ≤ 1000 m for rated DC current Installation altitude above sea level 5) Dimensions • Width mm 268 453 • Height mm 785 883 • Depth mm 435 505 Weight, approx. kg 78 155 185 Note: Detailed dimensional drawings in PDF and DXF format are available on the Internet at http://support.automation.siemens.com/WW/view/en/81717045. 1) 2) The armature/field supply voltage may be lower than the rated armature/ field voltage (set by parameter). A minimum input voltage of 50 V is permissible for units with a rated voltage of 400 V, 480 V and 575 V, or 85 V for higher rated voltages. The output voltage is reduced accordingly. The specified DC output voltage can be maintained up to an undervoltage of 5 % of the line supply voltage (rated armature/field supply voltage). 3) For fan motor type R2D220-AB02-19 in units 6RA8081, 6RA8085, and 6RA8087 with a rated voltage of 400 V or 575 V, UL systems require a Siemens motor circuit breaker of type 3RV1011-0DA1 or 3RV1011-0EA1, set to 0.3 A. 4) For fan motor type RH28M-2DK.3F.1R in units 6RA8090, 6RA8091, 6RA8093, and 6RA8095 with a rated voltage of 400 V or 575 V, UL systems require a Siemens motor circuit breaker of type 3RV1011-0KA1 or 3RV1011-1AA1, set to 1.25 A. 5) For derating factors at higher temperatures and installation altitudes, see page 3/8. Fan noise for a unit installed in an IP20 electrical cabinet (door closed, 50 Hz operation or operation at 24 V DC for units with an internal supply). Siemens D 23.1 · 2014 3/29 © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module DC Converter ■ Selection and ordering data DC Converters for two-quadrant operation Rated data DC Converter Armature circuit Fuses Armature circuit Field circuit Rated supply voltage 1) Rated DC voltage Rated DC current Rated power Rated supply voltage 1) Rated DC Article No. current Phase DC current 2 each V V A kW V A Type Type Type 400 3 AC 485 60 29 400 2 AC 10 6RA8025-6DS22-0AA0 3NE1817-0 – 5SD420 90 44 10 6RA8028-6DS22-0AA0 3NE1820-0 – 5SD420 125 61 10 6RA8031-6DS22-0AA0 3NE1021-0 – 5SD420 210 102 15 6RA8075-6DS22-0AA0 3NE3227 – 5SD440 280 136 15 6RA8078-6DS22-0AA0 3NE3231 – 5SD440 400 194 25 6RA8081-6DS22-0AA0 3NE3233 – 5SD440 600 291 25 6RA8085-6DS22-0AA0 3NE3336 – 5SD440 850 412 30 6RA8087-6DS22-0AA0 3NE3338-8 – 5SD480 1200 582 40 6RA8091-6DS22-0AA0 – 2) – 3NE1802-0 3) 1600 776 40 6RA8093-4DS22-0AA0 – 2) – 3NE1802-0 3) 2000 970 40 6RA8095-4DS22-0AA0 – 2) – 3NE1802-0 3) 3000 1455 40 6RA8098-4DS22-0AA0 – 2) – 3NE1802-0 3) 60 35 10 6RA8025-6FS22-0AA0 3NE1817-0 – 5SD420 90 52 10 6RA8028-6FS22-0AA0 3NE1820-0 – 5SD420 125 72 10 6RA8031-6FS22-0AA0 3NE1021-0 – 5SD420 210 121 15 6RA8075-6FS22-0AA0 3NE3227 – 5SD440 280 161 15 6RA8078-6FS22-0AA0 3NE3231 – 5SD440 450 259 25 6RA8082-6FS22-0AA0 3NE3233 – 5SD440 600 345 25 6RA8085-6FS22-0AA0 3NE3336 – 5SD440 850 489 30 6RA8087-6FS22-0AA0 3NE3338-8 – 5SD480 1200 690 40 6RA8091-6FS22-0AA0 – 3 480 3 AC 575 3 AC 690 3 AC 575 690 830 Field circuit 10 6RA8025-6GS22-0AA0 3NE1817-0 – 5SD420 10 6RA8031-6GS22-0AA0 3NE1021-0 – 5SD420 210 145 15 6RA8075-6GS22-0AA0 3NE3227 – 5SD440 400 276 25 6RA8081-6GS22-0AA0 3NE3233 – 5SD440 600 414 25 6RA8085-6GS22-0AA0 3NE3336 – 5SD440 800 552 30 6RA8087-6GS22-0AA0 3NE3338-8 – 5SD480 1100 759 40 6RA8090-6GS22-0AA0 – 2) – 3NE1802-0 3) 1600 1104 40 6RA8093-4GS22-0AA0 – 2) – 3NE1802-0 3) 2000 1380 40 6RA8095-4GS22-0AA0 – 2) – 3NE1802-0 3) 2200 1518 40 6RA8096-4GS22-0AA0 – 2) – 3NE1802-0 3) 2800 1932 40 6RA8097-4GS22-0AA0 – 2) – 3NE1802-0 3) 30 6RA8086-6KS22-0AA0 3NE3337-8 – 40 6RA8090-6KS22-0AA0 – 2) – 3NE1802-0 3) – 2) – 3NE1802-0 3) – 2) – 3NE1802-0 3) – 2) – 3NE1802-0 3) – 2) – 3NE1802-0 3) – 2) – 3NE1802-0 3) – 2) – 3NE1802-0 3) – 2) – 3NE1802-0 3) 720 598 830 950 1500 1900 1140 2200 480 2 AC 1245 40 1660 40 2158 950 40 480 2 AC 1500 40 1900 2508 40 40 480 2 AC 40 1) 50/60 Hz 2) Arm fuses included in the unit, external semiconductor fuses not required 3) UL-recognized 3/30 3NE1802-0 3) 41 2600 950 3 AC – 86 1000 480 2 AC 2) 60 2000 1000 480 2 AC 125 1500 830 3 AC 480 2 AC Siemens D 23.1 · 2014 6RA8093-4KS22-0AA0 6RA8095-4KS22-0AA0 6RA8097-4KS22-0AA0 6RA8088-6LS22-0AA0 6RA8093-4LS22-0AA0 6RA8095-4LS22-0AA0 6RA8096-4MS22-0AA0 5SD480 © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module DC Converter ■ Selection and ordering data (continued) DC Converters for four-quadrant operation Rated data DC Converter Armature circuit Rated supply voltage 1) Rated DC voltage Field circuit Rated DC current Rated power Rated supply voltage 1) Fuses Armature circuit Field circuit Rated DC Article No. current Phase DC current 2 each Type Type V V A kW V A 400 3 AC 420 15 6.3 400 2 AC 3 6RA8013-6DV62-0AA0 3NE1814-0 3NE1814-0 5SD420 30 12.6 5 6RA8018-6DV62-0AA0 3NE8003-1 3NE4102 5SD420 60 25 10 6RA8025-6DV62-0AA0 3NE1817-0 3NE4120 5SD420 90 38 10 6RA8028-6DV62-0AA0 3NE1820-0 3NE4122 5SD420 125 53 10 6RA8031-6DV62-0AA0 3NE1021-0 3NE4124 5SD420 210 88 15 6RA8075-6DV62-0AA0 3NE3227 3NE3227 5SD440 280 118 15 6RA8078-6DV62-0AA0 3NE3231 3NE3231 5SD440 400 168 25 6RA8081-6DV62-0AA0 3NE3233 3NE3233 5SD440 600 252 25 6RA8085-6DV62-0AA0 3NE3336 3NE3336 5SD440 850 357 30 6RA8087-6DV62-0AA0 3NE3338-8 3NE3334-0B 3) 5SD480 1200 504 40 6RA8091-6DV62-0AA0 – 2) – 2) 3NE1802-0 4) 1600 672 40 6RA8093-4DV62-0AA0 – 2) – 2) 3NE1802-0 4) 2000 840 40 6RA8095-4DV62-0AA0 – 2) – 2) 3NE1802-0 4) 2) – 2) 3NE1802-0 4) 3000 480 3 AC 575 3 AC 500 600 3 6RA8013-6FV62-0AA0 3NE1814-0 3NE1814-0 5SD420 6RA8018-6FV62-0AA0 3NE1815-0 3NE4102 5SD420 60 30 10 6RA8025-6FV62-0AA0 3NE1817-0 3NE4120 5SD420 90 45 10 6RA8028-6FV62-0AA0 3NE1820-0 3NE4122 5SD420 125 63 10 6RA8031-6FV62-0AA0 3NE1021-0 3NE4124 5SD420 210 105 15 6RA8075-6FV62-0AA0 3NE3227 3NE3227 5SD440 280 140 15 6RA8078-6FV62-0AA0 3NE3231 3NE3231 5SD440 450 225 25 6RA8082-6FV62-0AA0 3NE3233 3NE3334-0B 5SD440 600 300 25 6RA8085-6FV62-0AA0 3NE3336 3NE3336 5SD440 850 425 30 6RA8087-6FV62-0AA0 3NE3338-8 3NE3334-0B 3) 5SD480 1200 600 40 6RA8091-6FV62-0AA0 – – 2) 3NE1802-0 4) 60 36 10 6RA8025-6GV62-0AA0 3NE1817-0 3NE4120 5SD420 75 10 6RA8031-6GV62-0AA0 3NE1021-0 3NE4124 5SD420 210 126 15 6RA8075-6GV62-0AA0 3NE3227 3NE3227 5SD440 400 240 25 6RA8081-6GV62-0AA0 3NE3233 3NE3233 5SD440 600 360 25 6RA8085-6GV62-0AA0 3NE3336 3NE3336 5SD440 850 510 30 6RA8087-6GV62-0AA0 3NE3338-8 3NE3334-0B 3) 5SD480 1100 660 40 6RA8090-6GV62-0AA0 – 2) – 2) – 2) – 2) – 2) 960 551 1500 1900 2200 480 2 AC 6RA8097-4GV62-0AA0 30 6RA8086-6KV62-0AA0 3NE3337-8 40 6RA8090-6KV62-0AA0 – 2) – 2) – 2) – 2) – 2) – 2) – 2) – 2) 40 1450 6RA8093-4KV62-0AA0 40 1885 6RA8095-4KV62-0AA0 40 480 2 AC 1313 6RA8097-4KV62-0AA0 40 6RA8088-6LV62-0AA0 40 1663 2200 6RA8096-4GV62-0AA0 40 1088 831 6RA8095-4GV62-0AA0 40 1680 725 6RA8093-4GV62-0AA0 40 1320 760 950 40 1200 1000 2600 480 2 AC 2) 125 2000 1000 – 5 1500 950 3 AC 6RA8098-4DV62-0AA0 6 2800 875 480 2 AC 40 15 2200 830 3 AC 1260 15 2000 725 480 2 AC 30 1600 690 3 AC Type 6RA8093-4LV62-0AA0 40 480 2 AC 6RA8095-4LV62-0AA0 40 6RA8096-4MV62-0AA0 1) 50/60 Hz 3) Two fuses connected in parallel 2) Arm fuses included in the unit, external semiconductor fuses not required 4) UL-recognized – 2) 3NE1802-0 4) – 2) 3NE1802-0 4) – 2) 3NE1802-0 4) – 2) 3NE1802-0 4) – 2) 3NE1802-0 4) 3NE3334-0B 3) 5SD420 – 2) 3NE1802-0 4) – 2) 3NE1802-0 4) – 2) 3NE1802-0 4) – 2) 3NE1802-0 4) – 2) 3NE1802-0 4) – 2) 3NE1802-0 4) – 2) 3NE1802-0 4) – 2) 3NE1802-0 4) Siemens D 23.1 · 2014 3/31 3 © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module DC Converter ■ Options Note: When ordering a unit with options, add the suffix "-Z" to the Article No. of the unit and then state the order code(s) for the desired option(s) after the suffix. Example: 6RA8075-6GV62-0AA0-Z G00+G20+L85+... See also ordering examples. Available options The following table provides an overview of the available options. Detailed descriptions of the options are provided in the section "Description of options". Designation Order code Notes Article No. for separate order not coated coated CUD 3 Standard CUD left (Standard) – 6RY1803-0AA00-0AA1 6RY1803-0AA20-0AA1 Advanced CUD left G00 – 6RY1803-0AA05-0AA1 6RY1803-0AA25-0AA1 Standard CUD right G10 This option requires an Advanced CUD left – order code G00 6RY1803-0AA00-0AA1 + 6RY1803-0GA00 2) 6RY1803-0AA20-0AA1 + 6RY1803-0GA20 2) Advanced CUD right G11 This option requires an Advanced CUD left – order code G00 6RY1803-0AA05-0AA1 + 6RY1803-0GA00 2) 6RY1803-0AA25-0AA1 + 6RY1803-0GA20 2) Communication Board CBE20 left G20 This option requires an Advanced CUD left – order code G00 – 6SL3055-0AA00-2EB0 Communication Board CBE20 right G21 This option requires an Advanced CUD right – order code G11 – 6SL3055-0AA00-2EB0 Memory card left S01 – 6RX1800-0AS01 – Memory card right S02 This option requires a Standard CUD right – order code G10 – or an Advanced CUD right – order code G11 6RX1800-0AS01 – Field power section 1Q (Standard) – – 1) – 1) Field power section 2Q L11 Only applicable for units from 60 to 3000 A – 1) – 1) Without field power section L10 Only applicable for units from 60 to 3000 A – – 85 A field power section L85 Only applicable for units from 1500 to 3000 A – 1) – 1) Standard fan (Standard) Self-ventilated units do not have a fan – 1) – Unit without fan L20 Only applicable for units from 1500 to 3000 A – – Fan for single-phase connection L21 Only applicable for units from 400 to 1200 A – 1) – Electronics power supply for connection to 24 V DC L05 Standard for Control Module, input voltage range 18 to 30 V, current consumption 5 A at 24 V – 1) – 1) Armature circuit supply with extra-low voltage 10 to 50 V L04 Only applicable for units up to ≤ 575 V rated supply voltage – 1) – 1) Terminal Module Cabinet G63 – 6RY1803-0AB05 – Coated PCBs M08 – – – Nickel-plated copper busbars M10 Only applicable for units from 60 to 3000 A – – External sensor for ambient or inlet temperature L15 – – 1) – Control for switching over the power section topology for parallel and series connections S50 – – – Extension of the liability for defects Q80 ... Q85 See section "Description of options" – – Field Fans Additional options 1) Available as spare part. 3/32 Siemens D 23.1 · 2014 2) The Standard CUD (uncoated 6RY1803-0AA00-0AA1; coated 6RY18030AA20-0AA1) and the Advanced CUD (uncoated 6RY1803-0AA05-0AA1; coated 6RY1803-0AA25-0AA1) can be inserted in either the left-hand or the right-hand slot and therefore have an article number which does not refer to a specific slot. A Connector Board (6RY1803-0GA00 or 6RY1803-0GA20) is also needed in order to retrofit a CUD. © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module DC Converter ■ Options (continued) Option selection matrix G00 G00 G10 G11 G20 G21 G63 L04 L05 L10 L11 L15 L20 L21 L85 M08 M10 S01 S02 S50 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ – ✓ – ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ – ✓ ✓ ✓ – ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ – ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ G10 ✓ G11 ✓ – G20 ✓ ✓ ✓ G21 ✓ – ✓ ✓ G63 ✓ ✓ ✓ ✓ ✓ L04 ✓ ✓ ✓ ✓ ✓ ✓ L05 ✓ ✓ ✓ ✓ ✓ ✓ ✓ L10 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ L11 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ – L15 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ L20 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ L21 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ – L85 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ – ✓ ✓ ✓ ✓ M08 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ M10 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ S01 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ S02 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ S50 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Option can be combined without any restrictions – Option cannot be combined Siemens D 23.1 · 2014 ✓ ✓ 3/33 3 SINAMICS DCM © Siemens AG 2014 DC Converter and Control Module DC Converter ■ Options (continued) Ordering examples Solution: Example 1 As a result of the data of the existing motor and the customer specifications relating to acceleration and braking ramps, tambour roll weight and maximum diameter, a four-quadrant converter was selected with a rated supply voltage of 690 V and a rated current of 1500 A. The dynamic overload capability of the units is utilized to brake the drive when the paper web breaks. Application: A DC drive system is required for a cableway. A SINAMICS DC MASTER is to handle the closed-loop control of the selected 560 kW DC motor with a rated armature voltage of 420 V and a rated armature current of 1306 A. Due to the overdimensioning of 25 % specified by the acceptance authorities, and due to the maximum ambient temperature of 45 °C that can occur, the rated current of the converter had to be further reduced by 5 %. This is the reason that a unit with a rated supply current of 2000 A was selected. The converter capable of energy recovery is to be connected to a 400 V line supply. A PROFINET connection is required for the higher-level control. 3 Solution: The four-quadrant converter with 2000 A and 400 V AC must be selected for this application. The incremental encoder to sense the speed – mounted on the motor – is directly evaluated in the CUD of the SINAMICS DC MASTER, without requiring any additional option. The following options must be selected in order to permit the PROFINET connection: G00 (Advanced CUD left) G20 (PROFINET Communication Board CBE20 left) The ordering data are as follows: 6RA8095-4DV62-0AA0-Z G00+G20 Example 2 Application: An unwinder for paper in a reeler-slitter is to be modernized – but the existing motor is to be kept. The power section is to be supplied from the existing 690 V supply. The technological control is to be implemented in the higher-level PCS7 system. The client specified PROFIBUS as the control and setpoint interface. The following measured values and status displays are to be visualized in the cabinet doors of the drive cabinet to facilitate fast and simple diagnostics for the service and maintenance personnel: Armature current, armature voltage, speed, field current, status messages – operation and fault. The customer explained that he repeatedly had problems with the existing converter relating to overvoltage in the motor armature circuit – and as a consequence, this resulted in tension fluctuations in the paper web when the motor went into the fieldweakening range. As a result of instability in the control voltage supply, in the past, there were repeatedly failures that had a negative impact on the availability. 3/34 Siemens D 23.1 · 2014 The technological control with current setpoint interface is realized in the higher-level control. This is the reason that for this particular application, the Standard CUD is sufficient, which already has an integrated PROFIBUS interface. The problem with armature overvoltages when entering the field weakening range has now been resolved by selecting the twoquadrant field power section option. By actively reducing the current using a counter-voltage, the field current actual value can now follow the field current setpoint – even for steep acceleration ramps – and therefore overvoltages are avoided in the armature circuit. The tension fluctuations in the paper web are consequentially eliminated. Selecting the option "electronics power supply for connection to 24 V DC" means that the drive system can be integrated into a favorably-priced and low-maintenance DC UPS system comprising SITOP components. The requirements regarding actual value and status displays were addressed by installing the AOP30 Advanced Operator Panel in the doors of the drive cabinet. Coated PCBs and nickel-plated copper busbars were selected as a result of the aggressive atmosphere with a high percentage of H2S. Since the availability of equipment is extremely important in the paper industry, the option "memory card left" should also be selected in order to reduce downtimes. The firmware and additional AOP text languages are stored on this card. Further, parameter values can be additionally saved there and there is a reserved memory range for offline long-time trace records. The following options must be selected for this particular application: L05 (electronics power supply for connection to 24 V DC) L11 (2Q field power section) M08 (coated PCBs) M10 (nickel-plated copper busbars) S01 (memory card left) Further, the following accessories are required: AOP30 Advanced Operator Panel (6SL3055-0AA00-4CA4) RS485 cable, 3 m long The ordering data are as follows: 6RA8093-4KV62-0AA0-Z L05+L11+M08+M10+S01 and 6SL3055-0AA00-4CA4 as well as 6RY1807-0AP00 © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module DC Converter ■ Options (continued) Description of options G00 Advanced CUD left In addition to the connections and functions of the Standard CUD, the Advanced CUD has two DRIVE-CLiQ connections and one option slot. The use of an Advanced CUD also provides the opportunity of inserting an additional CUD (Standard or Advanced) to increase the computational performance and the number of terminals. This can be used, e.g. to implement additional technological functions. By using an Advanced CUD, which is located in the left-hand slot instead of the Standard CUD, the SINAMICS components SMC30, TM15, TM31, TM150 and CBE20 can be connected to the SINAMICS DC MASTER, and the OALINK functionality can also be utilized. More detailed information about the SINAMICS components is available in the catalog section "Accessories and supplementary components". G10 Standard CUD right G20 Communication Board CBE20 left The CBE20 Communication Board can be used to connect to a PROFINET IO network via the Advanced CUD. The SINAMICS DC MASTER then assumes the function of a PROFINET IO device in the sense of PROFINET and offers the following functions: • PROFINET IO device • 100 Mbits/s full duplex • Supports real-time classes of PROFINET IO: • RT (Real-Time) • Connection to control systems as PROFINET IO devices in accordance with PROFIdrive, Specification V4. • In addition to PROFIBUS (standard), PROFINET can also be used for engineering with the STARTER commissioning tool. • Integrated 4-port switch with four RJ45 sockets based on the PROFINET ASIC ERTEC400. The optimum topology (line, star, tree) can therefore be configured without additional external switches. The following functions can also be used: • EtherNet/IP • SINAMICS Link (with memory card, option S01 or S02) The CBE20 is inserted in the option slot of the Advanced CUD, which is inserted in the left-hand slot. An Advanced CUD must be located in the left-hand slot in order to be able to use option G20. This can be selected with option G00. Technical specifications Permissible ambient temperature Selecting option G10 provides the possibility of further increasing the performance of technology functions for the SINAMICS DC MASTER. As a result of the additional Standard CUD that is inserted in the right-hand slot of the electronics tray, users have additional computational performance at their fingertips in order to fulfill even the highest demands when it comes to closed-loop control performance. Option G00 is required when selecting option G10. An extension to include two Control Units is only possible when the Advanced CUD is inserted in the left-hand slot. G11 Advanced CUD right With option G11, users can address the highest demands regarding the closed-loop control performance and use the wide range of interfaces. With this option, in addition to the Advanced CUD located in the left-hand slot, an additional Advanced CUD can be mounted in the right-hand slot. This therefore doubles the number of interfaces of the SINAMICS DC MASTER. Option G00 is required when selecting option G11. An extension to include two Control Units is only possible when the Advanced CUD is inserted in the left-hand slot. • Storage and transport -40 ... +70 °C • Operation 0 ... 55 °C Approvals cULus (File No.: E164110) Accessories for CBE20 Type Industrial Ethernet FC • RJ45 Plug 145 (1 plug) 6GK1901-1BB30-0AA0 • RJ45 Plug 145 (10 plugs) 6GK1901-1BB30-0AB0 • Stripping tool 6GK1901-1GA00 • Standard cable GP 2x2 6XV1840-2AH10 • Flexible cable GP 2x2 6XV1870-2B • Trailing cable GP 2x2 6XV1870-2D • Trailing cable 2x2 6XV1840-3AH10 • Marine cable 2x2 6XV1840-4AH10 The cables are sold by the meter. For further information about connectors and cables, refer to Catalog IK PI. Siemens D 23.1 · 2014 3/35 3 SINAMICS DCM © Siemens AG 2014 DC Converter and Control Module DC Converter ■ Options (continued) 3 G21 Communication Board CBE20 right L15 External sensor for the ambient or inlet temperature With option G21, an Advanced CUD can be inserted in the righthand slot (refer to option G11), which is used to expand CBE20. More detailed information on the functionality, selection and ordering data of the CBE20 is provided under option G20. Option L15 is a sensor located outside the unit to measure the ambient or inlet temperature. For example, this can be used to simply monitor the cabinet temperature and/or identify when the air intake filter is blocked. G63 Terminal Module Cabinet (TMC) L20 Unit without fan The Terminal Module Cabinet (TMC) is equipped with spring terminals which provide a simple means of connecting CUD standard signals. This is made possible by routing the appropriate interfaces (X177 of the CUD) to the TMC using an adapter board and a ribbon cable (X71, X72). The TMC comprises two terminal blocks and a cable set. With option L20, units with a rated DC current of 1500 A or higher can be ordered without a fan. Note: To equip two CUDs with one TMC each, option G63 must be ordered twice. L04 Armature circuit supply with extra-low voltage 10 to 50 V With option L04, the SINAMICS DC MASTER is re-equipped for operation with 10 to 50 V AC. This is frequently required especially for electrochemical applications, when controlling solenoids, when using the converter to supply the fields of special motors or Ward-Leonard converters (MG sets). Note: Measures must be taken to ensure a volumetric air flow rate which is at least equal to the cooling air requirement specified in the technical specifications. L21 Fan for single-phase connection A fan can be optionally supplied with a single-phase connection for units with rated DC currents between 400 and 1200 A. This allows fans to be more quickly replaced than three-phase fans – especially as the direction of rotation does not have to be checked. Rated supply voltage: 230 V 1 AC ± 10 % (50 and 60 Hz) Rated DC current Line frequency Rated fan current This option can only be selected for units with rated supply voltages of up to 575 V. 400 … 850 A 50 Hz 0.51 A 60 Hz 0.72 A L05 Electronics power supply for connection to 24 V DC 950 ... 1200 A With option L05, users have the possibility of equipping SINAMICS DC MASTER with an electronics power supply for connection to 24 V DC instead of the standard electronics power supply. This option allows users to connect the units to a favorably-priced 24 V UPS system. Units smaller than 400 A are self-ventilated or have an integrated 24 V DC fan. Units with ratings of greater than 1200 A require a three-phase connection for the fan due to the higher power consumption. This option cannot be selected for Control Modules as the Control Module is supplied as standard with an electronics power supply for connection to 24 V DC. Input voltage range: 18 to 30 V, current consumption: 5 A at 24 V L10 Without field power section In some applications it may be necessary to individually adapt the field power section. For this particular case, users can order option L10 where SINAMICS DC MASTER is not equipped with the standard integrated field power section. This then allows them to implement their own individual solutions for the field power section. 50 Hz 0.81 A 60 Hz 1.14 A L85 85 A field power section With option L85, users can have the SINAMICS DC MASTER equipped with a rated DC field current of 85 A. This option can only be ordered for units with rated DC currents from 1500 to 3000 A. M08 Coated PCBs In order to improve the reliability for increased degrees of pollution and climatic stressing, it is possible to order PCBs of the SINAMICS DC MASTER that are coated on both sides by specifying option M08. This option cannot be ordered for units with rated DC currents from 15 to 30 A. M10 Nickel-plated copper busbars L11 2Q field power section When ordered with option M10, the SINAMICS DC MASTER is equipped with nickel-plated copper busbars. The degree of availability can be increased for aggressive atmospheres. For applications that demand highly dynamic field current changes, by specifying option L11, the SINAMICS DC MASTER can be equipped with a two-quadrant field with active current reduction. Further, this field power section has an integrated field overvoltage protection function. This option cannot be ordered for units with rated DC currents from 15 to 30 A. 3/36 Siemens D 23.1 · 2014 This option is not available for units with rated DC currents from 15 to 30 A. © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module DC Converter ■ Options (continued) S01 Memory card left Q80 to Q85 Extension of the liability for defects With option S01, users receive a memory card for one Standard CUD or one Advanced CUD, which is inserted in the left-hand slot. We can offer you the possibility of extending the liability for defects periods beyond the standard liability for defects period. The standard liability for defects period, as listed in our standard conditions for the supply of services and products, is 12 months. This memory card offers the following options: • Additional languages can be downloaded to the AOP30 Advanced Operator Panel. When using two CUDs, option S01 and option S02 must be ordered. • Perform an offline long-time trace. • Download the DCC block library into the drive. • Update the firmware. The SINAMICS Link function requires that the memory card is always inserted. S02 Memory card right With option S02, users receive a memory card for one Standard CUD or one Advanced CUD, which is inserted in the right-hand slot. This memory card offers the following options: • Additional languages can be downloaded to the AOP30 Advanced Operator Panel. When using two CUDs, option S01 and option S02 must be ordered. • Perform an offline long-time trace. • Download the DCC block library into the drive. • Update the firmware. The SINAMICS Link function requires that the memory card is always inserted. In order to be able to use option S02, a Standard CUD right (option G10) or an Advanced CUD right (option G11) is required. The following extension periods are available: Extension of the liability for defects period for converters Additional identification code -Z with order code Additional text Q80 Extension of the liability for defects period by 12 months to a total of 24 months (two years) from delivery Q81 Extension of the liability for defects period by 18 months to a total of 30 months (2½ years) from delivery Q82 Extension of the liability for defects period by 24 months to a total of 36 months (three years) from delivery Q83 Extension of the liability for defects period by 30 months to a total of 42 months (3½ years) from delivery Q84 Extension of the liability for defects period by 36 months to a total of 48 months (four years) from delivery Q85 Extension of the liability for defects period by 48 months to a total of 60 months (five years) from delivery The currently valid conditions for extending the period of liability for defects can be found at: http://support.automation.siemens.com/WW/view/en/56715113 S50 Switchover of the power section topology In certain applications, it is necessary to switch between 12pulse parallel connection and 12-pulse series connection during operation by means of control command. External contactors must be used to switch over the power section topology. Option S50 provides the required firmware functionality. Requirements for using this functionality: • All units involved must be equipped with option S50. • No redundant operation mode ("n+m" mode) may be used. • The function of the "parallel switching master" must remain on the same unit in both power section topologies. Siemens D 23.1 · 2014 3/37 3 © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module DC Converter ■ Circuit diagrams Control Units # # # # P24_S (200 mA max.) M Allocation Board Control Unit and Connector Board Analog inputs Digital inputs U 2) U 9 10 11 12 13 14 U To power interface Digital inputs/outputs 15 16 17 Memory card 18 P24 BOP20 operator panel 20 21 Track 1 Track 2 Serial interface peer-to-peer Zero mark 41 42 43 44 45 46 47 48 Parallel interface (2 x) V/I X166 X126 # # X100 # P10 ± 1% / 10 mA N10 ± 1% / 10 mA X101 M analog M digital RS485 1) DRIVE-CLiQ 1) DRIVE-CLiQ BA X178 or X179 RS232 D BA M AOP30 operator panel (accessory) PROFIBUS D P15 (300 mA max.) or 49 50 51 52 A A sense 1mA 53 54 55 56 M analog 1) to 2nd CUD (option) Connection diagram, Standard CUD/Advanced CUD with typical connections 3/38 Siemens D 23.1 · 2014 Analog outputs M analog X177 BA = electronically switchable bus termination V/I = electronically switchable voltage / current input USS interface USS interface 1) Only on Advanced CUD {UGX^^UXYGdGVvmmX G {UGX^^UXZGdG 2) Motor temperature G_D023_EN_00016b Analog inputs Supply V/I U TX+ TXRX+ RX- 33 34 35 36 37 38 39 40 Option module interface (OMI slot) M digital 25 26 27 28 29 30 31 32 1) X165 P24 U 22 23 24 Main setpoint Pulse encoder X134 Digital outputs 19 U 3 1 2 3 4 5 6 7 8 U X177 © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module DC Converter ■ Circuit diagrams (continued) DC Converters 3 AC 50 … 60 Hz, 400 … 480 V 3 AC 50 … 60 Hz, 400 … 575 V 1 AC 50 … 60 Hz, 230 V XP1 5U1 5W1 5N1 E-STOP Power ON K3 XR1 109 110 = 4U1 4V1 4W1 5U1 5W1 5N1 ES/P24 ~ K1 K2 1U1 1V1 1W1 M Analog tachometer or XP1 XT1 103 104 XS1 105 106 Analog tachometer E-STOP 8 … 270 V 3 K1 Electronics power supply Temperature monitoring XT5 Temperature monitoring XT6 To Allocation Board, CUD X7 Load resistor Armature current X8 # # # Power interface U 1 3 1 3 1 2 1 2 Line voltage, armature U X11, X21 Armature voltage U Firing pulses, armature Fuse monitoring XS13 M 3~ 3U1 3W1 # # U Line voltage, field U Field current actual value G_D023_EN_00017 Firing pulses, field Shunt Field module 1) 2) Required for four-quadrant units Analog tachometer or pulse encoder 3D 3C 1C1(1D1) 1D1(1C1) 1) M Terminal XT1.103, 104 G 2) ... X177.41-48 Connection diagram, DC Converters, 400 to 3000 A, electronics power supply 400 V or 230 V, with fan (standard version) Siemens D 23.1 · 2014 3/39 SINAMICS DCM © Siemens AG 2014 DC Converter and Control Module DC Converter ■ Circuit diagrams (continued) Assignment of terminals and connectors Overview Overview of terminals and connectors 3 1U1, 1V1, 1W1, 1C1, 1D1 Power section 3U1, 3W1, 3C, 3D Field circuit 4U1, 4V1, 4W1, 4N1 Fan 5U1, 5W1, 5N1 Electronics power supply X100, X101 DRIVE-CLiQ X126 PROFIBUS X165, X166 Parallel connection interface X177 Analog inputs, digital inputs, digital outputs, setpoints, reference voltage (P10/N10), serial interface (peer-to-peer), pulse encoder, analog outputs, temperature sensor X178 RS485 interface for connecting the AOP30, USS interface as alternative; as a general rule, only one of the two interfaces X178 or X179 can be used X179 RS232 interface for use as a USS interface; as a general rule, only one of the two interfaces X178 or X179 can be used XR1, XS1, XT1 Relay output for line contactor, safety shutdown (E-STOP), analog tachometer Power section Terminal type, power connections for 15 A and 30 A units Type KDS 10 PC board terminal Conductor size • Rigid: 0.5 … 16 mm2 • Flexible with end sleeve with/without plastic sleeve: 0.5 … 10 mm2 • Conductor sizes: AWG 20 … 6 Stripped length 12 mm Tightening torque 1.2 … 1.5 Nm Terminal type, power connections for units of 60 A and higher Units Data 60 … 210 A 1U1, 1V1, 1W1: 3 × 20 mm aluminum busbar, through hole for M8 1C1, 1D1: 5 × 20 mm aluminum busbar, through hole for M8 Max. conductor cross-section for cables with cable lug in acc. with DIN 46234: 1U1, 1V1, 1W1, 1C1, 1D1: 2 × 95 mm2 Tightening torque for 1U1, 1V1, 1W1, 1C1, 1D1: 13 Nm Tightening torque for protective conductor: 25 Nm 1U1, 1V1, 1W1: 3 × 20 mm copper busbar, through hole for M8 1C1, 1D1: 5 × 20 mm copper busbar, through hole for M8 280 A Max. conductor cross-section for cables with cable lug in acc. with DIN 46234: 1U1, 1V1, 1W1, 1C1, 1D1: 2 × 95 mm2 Tightening torque for 1U1, 1V1, 1W1, 1C1, 1D1: 13 Nm Tightening torque for protective conductor: 25 Nm 400 … 450 A 1U1, 1V1, 1W1: 5 × 30 mm aluminum busbar, through hole for M10 1C1, 1D1: 5 × 35 mm aluminum busbar, through hole for M10 Max. conductor cross-section for cables with cable lug in acc. with DIN 46234: 1U1, 1V1, 1W1: 2 × 150 mm2 1C1, 1D1: 2 × 185 mm2 Tightening torque for 1U1, 1V1, 1W1, 1C1, 1D1: 25 Nm Tightening torque for protective conductor: 50 Nm 1U1, 1V1, 1W1: 5 × 30 mm copper busbar, through hole for M10 1C1, 1D1: 5 × 35 mm copper busbar, through hole for M10 600 A Max. conductor cross-section for cables with cable lug in acc. with DIN 46234: 1U1, 1V1, 1W1: 2 × 150 mm2 1C1, 1D1: 2 × 185 mm2 Tightening torque for 1U1, 1V1, 1W1, 1C1, 1D1: 25 Nm Tightening torque for protective conductor: 50 Nm 720 … 850 A 1U1, 1V1, 1W1, 1C1, 1D1: 5 × 60 mm copper busbar, through hole for M12 Max. conductor cross-section for cables with cable lug in acc. with DIN 46234: 1U1, 1V1, 1W1, 1C1, 1D1: 4 × 150 mm2 Tightening torque for 1U1, 1V1, 1W1, 1C1, 1D1: 44 Nm Tightening torque for protective conductor: 50 Nm Protective conductor: Minimum cross-section 10 mm2, for connection options, see dimensional drawings. 3/40 Siemens D 23.1 · 2014 © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module DC Converter ■ Circuit diagrams (continued) Terminal type, power connections for units of 60 A and higher (continued) Units Data 900 … 1200 A 1U1, 1V1, 1W1, 1C1, 1D1: 6 × 80 mm copper busbar, insert nut M12 Max. conductor cross-section for cables with cable lug in acc. with DIN 46234: 1U1, 1V1, 1W1, 1C1, 1D1: 4 × 150 mm2 Tightening torque for 1U1, 1V1, 1W1, 1C1, 1D1: 44 Nm Tightening torque for protective conductor: 60 Nm 1500 … 2000 A 1U1, 1V1, 1W1: 10 × 120 mm aluminum busbar, through hole for M12 1C1, 1D1: Aluminum busbar, cross-section 60 x 10 mm / 323 mm wide, insert nut M12 Max. conductor cross-section for cables with cable lug in acc. with DIN 46234: 1U1, 1V1, 1W1: 4 × 240 mm2 1C1, 1D1: 8 × 240 mm2 Tightening torque for 1U1, 1V1, 1W1, 1C1, 1D1: 44 Nm Tightening torque for protective conductor: 60 Nm 2200 … 3000 A 3 1U1, 1V1, 1W1: 10 × 120 mm copper busbar, through hole for M12 1C1, 1D1: Copper busbar 60 x 10 mm / 323 mm wide, insert nut M12 Max. conductor cross-section for cables with cable lug in acc. with DIN 46234: 1U1, 1V1, 1W1: 6 × 240 mm2 1C1, 1D1: 8 × 240 mm2 Tightening torque for 1U1, 1V1, 1W1, 1C1, 1D1: 44 Nm Tightening torque for protective conductor: 60 Nm The units are designed for a permanent line supply connection in accordance with DIN VDE 0160-106, Section 6.5.2.1. The conductor cross-sections (also for the protective conductor) must be determined in accordance with the regulations that apply in each case – e.g. DIN VDE 0276-1000. Assignment of power connections Terminal Function Technical data 1U1 1V1 1W1 Power section line connection armature circuit See under "Technical specifications" (Rated armature supply voltage) Protective conductor PE 1C1 (1D1) 1D1 (1C1) Motor connection, armature circuit See under "Technical specifications" (Rated DC voltage) Field circuit Terminal type, field circuit connections Units with rated armature DC current 15 ... 850 A: Type ZFKDS 4-10 PC board terminal Conductor size • Rigid: 0.2 … 6 mm2 • Flexible: 0.2 … 4 mm2 • Conductor sizes: AWG 24 … 10 • Flexible with end sleeve with/without plastic sleeve: 0.25 … 4 mm2 Stripped length 10 mm Units with rated armature DC current 900 … 1200 A: Type 20E/4DS terminal strip Conductor size • Rigid: 6 … 16 mm2 • Flexible: 6 … 10 mm2 Stripped length 8 mm Units with rated armature DC current 1500 … 3000 A: Type UK16N terminal block Conductor size • Rigid: 2.5 … 25 mm2, AWG 14 … 4 • Flexible: 4 … 16 mm2, AWG 12 … 6 Stripped length 11 mm Tightening torque 1.5 … 1.8 Nm Siemens D 23.1 · 2014 3/41 © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module DC Converter ■ Circuit diagrams (continued) Terminal type, field circuit connections (continued) Units with option L85 (with rated field DC current 85 A): Type UK35 terminal block Conductor size • Rigid: 0.75 … 50 mm2 • Flexible: 0.75 … 35 mm2 • Conductor sizes: AWG 18 … 0/1 • Flexible with end sleeve with/without plastic sleeve: 0.75 … 35 mm2 Stripped length 16 mm Tightening torque 3.2 … 3.7 Nm Assignment of connections for the field circuit 3 Terminal Function Technical data XF1: 3U1, 3W1 Power section line connection field circuit See under "Technical specifications" (Rated field supply voltage) XF2-1: 3D XF2-2: 3C Motor connection, field circuit See under "Technical specifications" (Rated field DC voltage) Electronics power supply Terminal type, electronics power supply Type MSTB 2.5 / CIF plug-in terminal Conductor size • Rigid: 0.2 … 2.5 mm2 • Flexible: 0.2 … 2.5 mm2 • Conductor sizes: AWG 24 … 12 • Flexible with end sleeve with/without plastic sleeve: 0.25 … 2.5 mm2 Multi-conductor connection (2 conductors of the same type and with same cross-section): • Rigid: 0.2 … 1 mm2 • Flexible: 0.2 … 1.5 mm2 • Flexible with end sleeve without plastic sleeve: 0.25 … 1 mm2 • Flexible with end sleeve with plastic sleeve: 0.5 … 1.5 mm2 Stripped length 7 mm Tightening torque 0.5 … 0.6 Nm Assignment of terminals for the electronics power supply Terminal XP1 5U1 5W1 5N1 Connection Function Technical data 400 V supply 380 V (-25 %) … 480 V (+10 %) 2 AC; In = 1 A (-35 % for 1 min) Internal fuse with F200, F201 on Power Interface DC Converter External protection max. 6 A, characteristic C recommended 230 V supply 190 V (-25 %) … 240 V (+10 %) 1 AC; In = 2 A (-35 % for 1 min) Internal fuse with F200, F201 on Power Interface DC Converter External protection max. 6 A, characteristic C recommended NC or 5U1 5W1 5N1 Power Interface DC Converter Note: In the case of line supply voltages that fall outside the tolerance range, the supply voltages for the electronics, field circuit, and unit fan must be adapted to the permissible value using transformers. An isolation transformer is absolutely essential for rated line supply voltages above 480 V. The rated supply voltage for the armature circuit (index i00) and for the field circuit (index i01) must be set at p50078. 3/42 Siemens D 23.1 · 2014 © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module DC Converter ■ Circuit diagrams (continued) Fans Terminal type, fan connections for units with forced ventilation ≥ 400 A Type DFK-PC4 plug-in terminal Conductor size • Rigid: 0.2 … 4 mm2 • Flexible: 0.2 … 4 mm2 • Conductor sizes: AWG 24 … 10 The connecting leads must be insulated up to the point where they meet the terminal enclosure. Assignment of terminals for fan connection Terminal Function Technical data 4U1 4V1 4W1 400 … 460 V supply 400 … 460 V 3 AC For additional data, see "Technical specifications" 3 Protective conductor PE or 4U1 4N1 230 V supply 230 V 1 AC For additional data, see "Technical specifications" Open-loop and closed-loop control section Terminal type, open-loop and closed-loop control section X177: Type SPT 1.5 spring-loaded terminal Conductor size • Rigid: 0.2 … 1.5 mm2 • Flexible: 0.2 … 1.5 mm2 • Conductor sizes: AWG 24 … 16 • Flexible with end sleeve without plastic sleeve: 0.25 … 1.5 mm2 (stripped length, 8 mm) • Flexible with end sleeve with plastic sleeve: 0.25 … 0.75 mm2 (stripped length, 8 mm) Stripped length 10 mm X178, X179: Type FMC 1.5 plug-in terminal Conductor size • Rigid: 0.2 … 1.5 mm2 • Flexible: 0.2 … 1.5 mm2 • Conductor sizes: AWG 24 … 16 • Flexible with end sleeve without plastic sleeve: 0.25 … 1.5 mm2 • Flexible with end sleeve with plastic sleeve: 0.25 … 0.75 mm2 Stripped length 10 mm XR1, XS1, XT1: Type MSTB 2.5 / CIF plug-in terminal Conductor size • Rigid: 0.2 … 2.5 mm2 • Flexible: 0.2 … 2.5 mm2 • Conductor sizes: AWG 24 … 12 • Flexible with end sleeve with/without plastic sleeve: 0.25 … 2.5 mm2 Stripped length 7 mm Tightening torque 0.5 … 0.6 Nm X126: Type Submin D, 9-pin X100, X101: Type Western socket 8 / 4 (RJ45) Siemens D 23.1 · 2014 3/43 © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module DC Converter ■ Circuit diagrams (continued) Terminals on Connector Board Assignment, terminal X177 Terminal X177 Function Technical data Analog inputs (user-assignable inputs) 3 1 2 AI3 + AI3 - Analog input 3 3 4 AI4 + AI4 - Analog input 4 5 6 AI5 + AI5 - Analog input 5 7 8 AI6 + AI6 - Analog input 6 Input type (signal type): Differential input ± 10 V; 150 kΩ Resolution approx. 5.4 mV (± 11 bits) Common-mode controllability: ±15 V Digital inputs (user-assignable inputs) 9 10 24 V DC 24 V supply (output) 24 V DC, short-circuit proof Max. load 200 mA (terminals 9 and 10 together), internal supply referred to internal ground 11 DI0 Digital input 0 12 DI1 Digital input 1 H signal: +15 … +30 V L signal: -30 … +5 V or terminal open 8.5 mA at 24 V 13 DI2 Digital input 2 14 DI3 Digital input 3 Digital inputs/outputs (user-assignable inputs/outputs) 15 DI/ DO4 Digital input/ output 4 16 DI/ DO5 Digital input/ output 5 17 DI/ DO6 Digital input/ output 6 18 DI/ DO7 Digital input/ output 7 19 DO0 Digital output 0 20 DO1 Digital output 1 21 DO2 Digital output 2 22 DO3 Digital output 3 23, 24 M Ground, digital Type, input/output parameterizable Properties of inputs: H signal: +15 … +30 V L signal: 0 … +5 V or terminal open 8.5 mA at 24 V Properties of outputs: H signal: +20 … +26 V L signal: 0 … +2 V Short-circuit proof, 100 mA Internal protective circuit (free wheeling diode) For overload: Alarm A60018 H signal: +20 … +26 V L signal: 0 … +2 V Short-circuit proof, 100 mA Internal protective circuit (free wheeling diode) For overload: Alarm A60018 Analog inputs, setpoint inputs (user-assignable inputs) 25 26 AI0 + AI0 - Analog input 0 Main setpoint Input type (signal type), parameterizable: - Differential input ± 10 V; 150 kΩ - Current input 0 … 20 mA; 300 Ω or 4 … 20 mA; 300 Ω Resolution approx. 0.66 mV (± 14 bits) Common-mode controllability: ±15 V 27 28 AI1 + AI1 - Analog input 1 29 30 AI2 + AI2 - Analog input 2 Input type (signal type): - Differential input ± 10 V; 150 kΩ Resolution approx. 0.66 mV (± 14 bits) Common-mode controllability: ±15 V 31 32 P10 N10 Reference voltage ± 10 V (output) 33, 34 M Ground, analog Tolerance ± 1 % at 25 °C Stability 0.1 % per 10 K 10 mA short-circuit proof Reference voltage Serial interface, peer-to-peer RS485 35, 36 M Ground, digital 37 TX+ Send cable + 4-wire send cable, positive differential output 38 TX- Send cable - 4-wire send cable, negative differential output 39 RX+ Receive cable + 4-wire receive cable, positive differential input 40 RX- Receive cable - 4-wire receive cable, negative differential input 3/44 Siemens D 23.1 · 2014 © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module DC Converter ■ Circuit diagrams (continued) Assignment, terminal X177 (continued) Terminal X177 Function Technical data 41 Pulse encoder supply 42 Pulse encoder ground +13.7 … +15.2 V, 300 mA short-circuit proof (electronically protected) For overload: Alarm A60018 43 Track 1 positive connection 44 Track 1 negative connection 45 Track 2 positive connection 46 Track 2 negative connection 47 Zero mark positive connection 48 Zero mark negative connection Pulse encoder input Load: ≤ 5.25 mA at 15 V (without switching losses) Pulse duty factor: 1:1 See below for data relating to cables, cable length, shield connection, input pulse levels, hysteresis, track displacement, and pulse frequency. 3 Analog outputs (user-assignable outputs) 49 AO0 Analog output 0 50 M Ground, analog 51 AO1 Analog output 1 52 M Ground, analog ± 10 V, max. 2 mA short-circuit proof, resolution ± 15 bits Connections for temperature sensor (motor interface 1) 53 Temp 1 54 Temp 2 (sense cable) 55 Temp 3 56 M Sensor acc. to p50490 The cable to the temperature sensor on the motor must be shielded and connected to ground at both ends. The cables for the Temp 1 and Temp 3 connections to the temperature sensor must have approximately the same length. The sense cable (Temp 2) is used for compensating the cable resistances. If you are not using a sense cable, terminals 54 and 55 must be connected. Ground, analog Connector Board Siemens D 23.1 · 2014 3/45 SINAMICS DCM © Siemens AG 2014 DC Converter and Control Module DC Converter ■ More information Free function blocks Range of blocks Application, properties The table below shows the range of free function blocks available. The special technical properties of the individual function blocks can be taken from the function block diagrams in Chapter 3 of the Function Manual. Logic operations which link several states (e.g. access control, plant status) to a control signal (e.g. ON command) are required for controlling the drive system in a wide variety of applications. Along with logic operations, a number of arithmetic operations and storing elements are becoming increasingly important in drive systems. 3 Short name Name of function block Data type Count per drive object AND AND function block BOOL 4 This functionality is available as function module "Free function blocks" (FBLOCKS) for SINAMICS DC MASTER and can be activated in the Control Unit (CUD). A detailed description is provided in the Function Manual "Free Function Blocks" (see catalog section "Services and documentation"). OR OR function block BOOL 4 XOR XOR function block BOOL 4 NOT Inverter BOOL 4 ADD Adder REAL 2 Configuring and use SUB Subtracter REAL 2 The free function blocks are configured at the parameter level. MUL Multiplier REAL 2 The following parameters are required for this: • Input parameters (e.g. inputs I0 ... I3 for the AND function block) • Output parameters (e.g. output Y for the numeric change-over switch) • Adjustable parameters (e.g. pulse duration for pulse generator MFP) • Runtime group (this includes the sampling time; the free function blocks are not computed in the factory setting) • Run sequence within the runtime group DIV Divider REAL 2 AVA Absolute value generator with sign evaluation REAL 2 MFP Pulse generator BOOL 2 PCL Pulse shortener BOOL 2 PDE ON delay BOOL 2 PDF OFF delay BOOL 2 PST Pulse stretcher BOOL 2 RSR RS flip-flop, reset dominant BOOL 2 DFR D flip-flop, reset dominant BOOL 2 BSW Binary change-over switch BOOL 2 NSW Numeric change-over switch REAL 2 LIM Limiter REAL 2 PT1 Smoothing element REAL 2 INT Integrator REAL 1 DIF Derivative-action element REAL 1 LVM Double-sided limit monitor with hysteresis BOOL 2 A parameter is assigned to each input, output, and setting variable. These can be accessed by means of the AOP30 Advanced Operator Panel or STARTER commissioning software. The free function blocks can be interconnected at the BICO level. The free function blocks do not support data set dependency. 3/46 Siemens D 23.1 · 2014 © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module DC Converter ■ More information (continued) Drive Control Chart (DCC) Parameterizing devices The "Drive Control Chart" function (DCC) is available for more complex applications. BOP20 Basic Operator Panel DCC allows you to graphically configure the required functionality and then download it to the drive. It provides a significantly extended range of block types available. In online operation, the signal values can be monitored in STARTER/SCOUT in the DCC chart. Power section and cooling SINAMICS DC MASTER converters distinguish themselves as a result of the compact, space-saving design. The electronics module (available in various customer-specific combinations with options) is installed in a cradle that can be swiveled out. The easy access to individual components makes this technology very service-friendly. Plug-in terminals are used to connect external signals (binary inputs/outputs, analog inputs/outputs, pulse generators etc.). The firmware is saved in a flash EPROM and can be easily exchanged by loading via the serial interface of the SINAMICS DC MASTER. Power section: Armature and field circuit The armature circuit is implemented as a three-phase bridge circuit: • For units for two-quadrant operation, in a fully-controlled threephase bridge circuit B6C • For units for four-quadrant operation in two fully-controlled three-phase bridge circuits (B6) A (B6) C. The field circuit is implemented in a half-controlled single-phase bridge circuit B2HZ. In the case of units with a 15 A to 1200 A rated DC current, the power sections for the armature and field include electrically isolated thyristor modules, which means that the heat sink is floating. For units up to 30 A, the armature and field power sections are implemented in the form of a printed circuit board with compact modules that are soldered on. 3 BOP20 Basic Operator Panel As standard, all of the units are equipped with a BOP20 Basic Operator Panel from the SINAMICS family. The basic operator panel offers customers a basic functionality for commissioning as well as operator control and monitoring. Faults can be acknowledged, parameters set and diagnostics information read-out (e.g. alarm and fault messages) using the BOP20. The BOP20 has a backlit two-line display area and 6 keys. The BOP20 power supply and communication with the CUD Control Unit are established via the connector integrated at the rear of the BOP20. AOP30 Advanced Operator Panel For units with rated currents ≥ 1500 A, the power section for the armature circuit uses disc-type thyristors and heat sinks at voltage potential. For units from 1500 to 3000 A, the thyristor phases are implemented as plug-in modules and can therefore be quickly replaced. Checking the motor insulation has been significantly simplified due to the fact that the line supply voltage sensing for the armature and the field sections is electrically isolated. Cooling Units with a rated DC current up to 125 A are designed for natural air cooling, units with a rated current above 210 A are designed for forced air cooling (fan). The fans are always horizontally mounted at the top so that they can be quickly replaced without having to disconnect the power connections. The AOP30 Advanced Operator Panel is an optional input/output device for SINAMICS DC MASTER converters. It can be separately ordered. You will find additional information about the AOP30 in catalog section "Accessories and supplementary components". PC based parameterization The STARTER tool is available for PC-based commissioning and diagnostics. More detailed information is provided in catalog section 5 "Tools and engineering". Siemens D 23.1 · 2014 3/47 SINAMICS DCM © Siemens AG 2014 DC Converter and Control Module DC Converter ■ More information (continued) Closed-loop control and open-loop drive control The closed-loop control and open-loop drive control is essentially designed for supplying the armature and field of variablespeed DC drives. Using BICO technology permits the closed-loop and open-loop drive control structure to be simply adapted to the applicationspecific requirements as well as the use in alternative applications (e.g. as excitation equipment for synchronous motors). 3 The most important functions of the closed-loop control include: • Setpoint processing (including digital setpoints, jogging, motorized potentiometer) • Ramp-function generator • Speed controller actual value processing • Speed controller • Torque and armature current control • Closed-loop armature current control • Armature gating unit • Closed-loop EMF control • Closed-loop field current control • Field gating unit BICO technology BICO technology (Binector Connector Technology) allows signal paths to be defined (and therefore the controller structure) using parameters. Mode of operation: All important points of the closed-loop control are accessible via connectors. Connectors are measuring points that are mapped to display parameters. Important connectors include: • Analog inputs and outputs • Interface inputs (e.g. PROFIBUS) • Actual value sensing inputs (e.g. speed, armature current, armature voltage) • Inputs and outputs of the ramp-function generator, speed controller, armature current controller, armature gating unit, EMF controller, field current controller, field gating unit • General quantities such as operating state, motor temperature rise, thyristor temperature rise All important binary signals of the closed-loop and open-loop control are accessible via binectors. Binectors are measuring points for binary signals, which are mapped to display parameters. Important binectors include: • Status of binary inputs • Control words, status words • Status of controllers, limits, faults All of the important inputs of the open-loop and closed-loop control can be interconnected using BICO selection parameters. This means that by setting the corresponding BICO selection parameter, a connection can be established between any connector or binector. 3/48 Siemens D 23.1 · 2014 Important inputs include: • Setpoint input, supplementary setpoint input • Ramp-function generator input • Speed controller input • Armature current controller input • Armature gating unit input • Speed setpoint limiting (before and after the ramp-function generator) • Torque limiting • Armature current limiting • Signal source for binary and analog outputs Data sets Many open-loop and closed-loop control parameters depend on the particular data set. This means that they have several indices where various values can be set. All data set dependent parameters can be simultaneously switched over to another data set using binary control signals. There are two groups of data set-dependent parameters: • DDS parameters: Parameters that are associated with the drive data set (DDS). The drive data set contains various adjustable parameters that are relevant for open-loop and closed-loop drive control. • CDS parameters: Parameters that are associated with the command data set (CDS). Many BICO selection parameters are combined in the command data set. These parameters are used to interconnect the signal sources of a drive. By parameterizing several command data sets and switching between them, the drive can be operated with different preconfigured signal sources. © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module DC Converter ■ More information (continued) Optimization run The SINAMICS DC MASTER converter units are supplied with the factory settings. Controller setting is supported by selecting automatic optimization runs. The selection is made using special key numbers. The following controller functions can be set using an automatic optimization run: • Current controller optimization run to set the current controller and pre-controls (armature and field circuit). • Speed controller optimization run for setting the speed controller characteristics; automatic recording of the friction and moment of inertia compensation for the speed controller pre-control. • Automatic recording of the field characteristic for an EMFdependent field-weakening control and automatic optimization of the EMF controller for field-weakening operation. • In addition, all of the parameters set during the automatic optimization runs can be changed via the operator panel. Monitoring and diagnostics Displaying operating values The operating state of the converter is displayed using a parameter. Several hundred signals can be displayed via parameter or selected for output on the display unit. Examples of measured values that can be displayed: Setpoints, actual values, status of binary inputs/outputs, line supply voltage, line frequency, firing angle, inputs/outputs of the analog terminals, controller input and output, limits. Trace function Up to eight measured quantities can be saved by selecting the trace function. A measured quantity or the occurrence of a fault signal can be parameterized as trigger condition. By selecting a trigger delay, it is also possible to record (trace) the pre-history and post-history of events. The sampling time of the measured value storage can be parameterized. The measured values can be output via the serial interfaces using the STARTER commissioning tool. Fault messages A number is assigned to each fault message. In addition, the operating hour of the event is saved together with the fault message. This allows the cause of the fault to be quickly pinpointed. By using the optional AOP30 Advanced Operator Panel, fault messages can be stamped in real time. Then, instead of the operating hour of the event, the day and the time of day of the event is displayed in the AOP30 fault list. For diagnostic purposes, the last eight fault messages are saved with fault number, fault value and the operating hours. When a fault occurs • the binary output function "Fault" is set to LOW (user-assignable function), • the drive is switched off (controller inhibit, current I = 0 is entered, pulses are inhibited, the relay "line contactor CLOSE" drops out) and • an F is displayed with fault number, LED "Fault" is lit. Fault messages should either be acknowledged via the operator panel, a binary user-assignable terminal or a serial interface. The "switch-on inhibit" state is reached after the fault has been acknowledged. "Switch-on inhibit" is canceled by an OFF command. Automatic restart: An automatic restart is possible within a time that can be parameterized between 0 and 10 s. If the time is set to zero, a fault message is immediately output (for power failure) without a restart. A restart can be selected for the following fault messages: Phase failure (field or armature), undervoltage, overvoltage, electronics power supply failure, undervoltage condition at the parallel SINAMICS DC MASTER. A distinction is made between the following groups of fault messages: • Power system faults: Phase failure, fault in the field circuit, undervoltage, overvoltage, line frequency < 45 or > 65 Hz • Interface faults: CUD interfaces or interfaces to the supplementary boards faulted • Drive faults: Controller monitoring for speed controller, Current controller, EMF controller, Field current controller has responded, Drive stalled, No armature current possible • Electronic motor overload protection (I2t monitoring of the motor has responded) • Tachometer monitoring and overspeed signal • Commissioning fault • Fault on the electronics module • Fault message from the thyristor check: This fault message can only occur if the thyristor check has been activated using the appropriate parameter. In this case, a check is made as to whether the thyristors can be blocked and whether they can be fired. • Fault messages from the motor sensor system: Monitoring of brush length, bearing condition, air flow, motor temperature • External faults via binary user-assignable terminals The fault messages can be individually deactivated using a parameter. Some fault messages are already deactivated in the factory and can be activated using this parameter. Alarms Alarm messages display special states; however, they do not cause the drive to be switched off. Alarms that occur do not have to be acknowledged, but rather they are automatically reset as soon as the cause of the alarm is no longer present. When one or several alarms occur • the binary output function "Alarm" is set to LOW (user-assignable function) and • the alarm is displayed by the flashing "Fault" LED. A distinction is made between the following groups of alarms: • Motor overtemperature: The calculated I2t value of the motor has reached 100 %. • Alarms from the motor sensor system: Monitoring of brush length, bearing condition, motor fan, motor temperature • Drive alarms: Drive has stalled, no armature current possible • External alarms via binary user-assignable terminals • Alarms from supplementary modules Siemens D 23.1 · 2014 3/49 3 SINAMICS DCM © Siemens AG 2014 DC Converter and Control Module DC Converter ■ More information (continued) Functions of the inputs and outputs Analog user-assignable inputs After converting to a digital value, the quantity of the analog inputs can be flexibly adapted via parameters for scaling, filter, sign selection and offset input. The values are available as connector. This is the reason that the analog inputs can be effective as main setpoint and also as quantity for a supplementary setpoint or a limit. Analog outputs 3 Selectable analog outputs are available to output analog signals. Analog signals can be output as bipolar signal or as absolute value. In this case, scaling, an offset, polarity and a filter time can be parameterized. The required output quantities are selected at the intervention points by entering connector numbers. For instance, speed actual value, ramp-function generator output, current setpoint, line supply voltage etc. can be output. Binary inputs • Switch-on/shutdown (OFF 1) This terminal function is ANDed with the control bit of the serial interface. For an H signal at terminal switch-on/shutdown, the main contactor closes via an internal sequence control. The controllers are enabled if there is an H signal at the operating enable terminal. The drive accelerates up to the operating speed with the speed setpoint. For an L signal at the terminal switch-on/shutdown, the drive is ramped down to speed n < nmin via the ramp-function generator; after the brake control delay time, the controllers are inhibited and at I = 0, the main contactor is opened. After this, after an adjustable time after the main contactor has dropped out, the field current is reduced to the standstill field current (this can be parameterized). The standstill field can e.g. be used as anti-condensation heating for the motor; to do this, approximately 30 % of the rated field current must be entered as standstill field. The motor fan must be operational for a field current of 100 % of the rated field current. Otherwise, the field winding will be overloaded. • Operating enable This function is ANDed with the control bit of the serial interface. The controllers are enabled with an H signal at the operating enable terminal. For an L signal, the controllers are inhibited and at I = 0, the pulses are inhibited. The signal operating enable has a high priority; this means that if the signal (L signal) is withdrawn in operation, then this always results in I = 0 and therefore the drive coasts down. Binary user-assignable inputs: Additional binary input terminals are available for user-assignable functions. In this case, a binector number is assigned to every user-assignable terminal, which can be used for control functions. Examples of binary input functions: • Voltage disconnect (OFF 2): For OFF 2 (L signal), the controllers are instantaneously inhibited, the current in the armature circuit is reduced and at I = 0, the main contactor is opened. The drive coasts down uncontrolled. • Quick stop (OFF 3): For a quick stop (L signal), the speed setpoint at the speed controller input is set to zero and the drive is braked along the current limit for quick stop (parameterizable). At n < nmin after the brake control delay time I = 0 is entered and the main contactor is opened. • Jogging: The jogging function is available for an L signal at terminal switch-on/shutdown, for an H signal at terminal operating enable and when the jogging function is controlled. In this case, the main contactor is closed and the drive accelerates up to the jogging setpoint defined in a parameter. When the jogging signal is withdrawn, the drive is braked to n < nmin; after this, the controllers are inhibited and the main contactor is opened after a parameterizable time (0 to 60 s). Further, it can be selected as to whether the ramp-function generator is active or ramp-up time = ramp-down time = 0 is used. Binary outputs User-assignable signaling functions are available at the binary output terminals (open emitter output). Any binector quantity, which can be selected via the associated user-assignable parameter, can be output for each terminal. The polarity of the output signal and an adjustable delay time (0 to 10 s) can be selected using parameters. Examples of binary output functions: • Fault: An L signal is output when a fault message is present. • n < nmin: An H signal is output for speeds less than nmin. This signal is used, for instance, as a zero speed signal. • Switch-on command for a mechanical brake: A motor brake can be controlled using this signal. When switching on the drive using the "switch-on" function and entering "operating enable", an H signal is output to open the brake, in this case, the internal controller enable is delayed by a parameterizable time (wait for the mechanical brake opening time to expire). When shutting down the drive using the "shutdown" function or "quick stop", an L signal is output to close the brake when speed n < nmin is reached. At the same time, the internal controller enable is present for a parameterizable time (wait for the mechanical brake closing time to expire): When I = 0 is entered, the pulses are inhibited and the main contactor is opened. An additional operating mode can be selected using the "close brake" signal (L signal at the binary user-assignable output). As a consequence, when the "internal controller inhibit" is present (the drive is in a no-current condition), the drive does not wait for the status n < nmin, but the brake is already controlled (operating brake) at speeds greater than nmin. Internal control inhibit is present when a fault message occurs, when the voltage is disconnected or the operating enable – terminal operating enable – is withdrawn in operation. 3/50 Siemens D 23.1 · 2014 © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module DC Converter ■ More information (continued) Safety shutdown (E-STOP) The E-STOP function is used to open the relay contact for the main contactor control within approximately 15 ms independently of semiconductor components and the correct functioning of the CUD. If the CUD is operating correctly, entering I = 0 via the control ensures that the main contactor is switched in a no-current condition. The drive coasts down once E-STOP has been entered. After the E-STOP has been reset, the drive goes into the "switchon inhibit" operating state. This must be acknowledged by activating the "shutdown" function e.g. by opening terminal switch-on/shutdown. Note: The E-STOP function is not an EMERGENCY OFF function in the sense of EN 60204-1. Serial interfaces The following serial interfaces are available for each CUD: • A serial interface on the Standard CUD and Advanced CUD for the USS protocol according to RS232 or RS485 to connect the optional AOP30 Advanced Operator Panel or for STARTER via a PC. • A serial interface at the terminals of the Standard CUD and Advanced CUD, RS485 two-wire or four-wire for a peer-topeer connection. • PROFIBUS DP as standard on the Standard CUD and Advanced CUD • PROFINET via the CBE20 Communication Board on the Advanced CUD (option) • EtherNet/IP via the CBE20 Communication Board on the Advanced CUD (option) • DRIVE-CLiQ on Advanced CUD (option) to connect optional SINAMICS components SMC30, TM15, TM31 and TM150 Physics of the interfaces • RS232: ± 5 V interface for the point-to-point connection • RS485: 3.3 V common mode interface, interference-proof, additionally for one bus connection with a maximum of 31 participants connected to the bus The following data can be exchanged between converters: • Sending control words and actual values. • Receiving status words and setpoints. In this case, up to five data words are transferred in both the send and receive directions. Data is exchanged via connector numbers and intervention points. The serial interfaces can be simultaneously operated. A connection to the automation (USS protocol) can be established via the first interface for control, diagnostics and to enter the main setpoint. A second interface is used to realize a setpoint cascade function via the peer-to-peer protocol. Control terminal block Terminals on the CUD 3 • Reference voltage P10, 10 mA load rating, Reference voltage N10, 10 mA load rating • 2 analog inputs via differential amplifier, resolution ± 14 bits 0 ... ± 10 V, 0 ... ± 20 mA, 4 ... 20 mA • 1 analog input via differential amplifier, resolution ± 14 bits 0 ... ± 10 V • 4 analog inputs via differential amplifier, resolution ± 11 bits 0 ... ± 10 V • One analog input for motor temperature sensor via PT100, PTC or KTY84 • 2 analog outputs, referred to ground, 0 ... ± 10 V, ± 15-bit resolution, max. 2 mA • Pulse encoder evaluation for 5 or 24 V encoder, 2 tracks and zero mark, maximum frequency 300 kHz • P15 power supply, 200 mA for a pulse encoder • 4 binary inputs, referred to ground, 2 with selectable function • 4 binary inputs/outputs, referred to ground, outputs with open emitter P24, 100 mA load rating • 4 binary outputs, referred to ground, open emitter P24, 100 mA load rating • One serial interface, RS485 two-wire or four-wire, max. 187.5 kBaud USS protocol • P24 power supply to control the binary inputs Open Siemens protocol, can be simply programmed e.g. on the PC in third-party systems, any master interfaces can be used. The drives operate as slaves connected to a master. The drives are selected using a slave number. • Terminals for equipment ground "digital" (e.g.: to connect the loads of the binary outputs) The following data exchange is possible via the USS protocol: • PKW data to read and write parameters • PZD data (process data) such as control words, setpoints, status words, actual values • Connector to connect an AOP30 The send data (actual values) are selected by entering connector numbers in the parameters, the receive data (setpoints) represent the connector numbers, that can act at any intervention points. • Terminals for equipment ground "analog " (e.g.: to connect the reference potentials of analog inputs) • Connector to connect a serial RS232 interface and a 5 V power supply, 300 mA (e.g.: for a pulse encoder) Terminals on the gating module • Analog tachometer 8 to 270 V for maximum speed • E-STOP Peer-to-peer protocol The peer-to-peer protocol is used to connect devices with one another. For this operating mode, data is exchanged between converters via a serial interface, e.g. to establish a setpoint cascade. By using a serial interface as four-wire cable, data can be received from the previous unit that is then processed (e.g. by being multiplied) and then transferred to the following unit. Only one serial interface is used for this purpose. Siemens D 23.1 · 2014 3/51 SINAMICS DCM © Siemens AG 2014 DC Converter and Control Module DC Converter ■ More information (continued) Interface to the motor Motor temperature monitoring Either PTC thermistors or linear temperature sensors (KTY84130) can be connected. One input is provided on the Standard CUD and one input on the Advanced CUD option for this purpose. An alarm or fault message can be parameterized for PTC thermistors. When using a KTY84-130, one threshold can be entered for an alarm and one threshold for shutdown (trip). The limit values are displayed and entered in °C. In addition, a thermo switch can be evaluated by the Advanced CUD (option). A parameterizable alarm or fault message can be output when the thermo switch responds (this is a binary switching signal). The evaluation is realized via a binary user-assignable input. 3 Brush length monitoring The brush length is monitored using a floating microswitch; the shortest brush is evaluated. If the useful brush life has expired, then the microswitch opens; an alarm or fault message can be parameterized. The evaluation is realized via a binary user-assignable input. Monitoring the motor fan airflow The airflow is monitored by an airflow monitor integrated in the airflow circuit of the motor fan. When this responds, an alarm or fault message is issued. The evaluation is realized via a binary user-assignable input. Siemens DC motors Although the end of DC technology has been forecast now for many years, we will keep hold of our DC technology and it will remain in our portfolio. When all is said and done, DC motors have proven themselves in daily use for decades now and they are essentially indispensable. Customer benefits: • High power density with low envelope dimensions • High degree of operational reliability and availability through a wide range of diagnostic features, in conjunction with the SINAMICS DC MASTER converter • High thermal reserves for continuous and overload conditions as a result of the DURIGNIT 2000® insulation system • Low losses through a very good efficiency • Long brush lifetimes through an optimized current commutation system Technical specifications Power range 31.5…1610 kW Rated armature voltage 420 … 810 V DC Field Separately excited Shaft heights 160 … 630 mm Number of poles 4- and 6-pole These motors can also be used where space is restricted thanks to their compact and modular design. Speed Up to 4500 rpm Degree of protection IP23 and IP54 Further, an extensive range of equipment and devices for mounting on the motor is available. A wide range of monitoring and diagnostic options facilitate reliable and disturbance-free operation. Type of construction IM B3, IM B35, IM V1 and others Cooling method IC06/IC17/IC37/IC A06 A66/IC W37 A86 Stator version Fully laminated Detailed specifications regarding quality assurance and improvement are integrated in all of the various operations and processes – from motor development through to production and service. Quality management coordinates the interaction between all of the company processes to ensure error-free and smooth processes. Standards IEC, EN, DIN, VDE Operation Converter operation, 2Q and 4Q, S1 – S9 In conjunction with the SINAMICS DC MASTER converters, they always form the ideal team – wherever favorably-priced drive technology and the highest degree of availability are demanded. It goes without saying that our stringent quality requirements also apply to our suppliers. All of the suppliers must seamlessly integrate themselves into our quality management system. The result: Only fault-free and high quality materials are released for use in our motor production. Typical applications: • Lift and cableway drives • Rolling mill drives and winders • Hoisting and travel gear drives for cranes • Extruders in the plastics industry • Drives for printing machines • Drives for paper machines Additional information on Siemens DC motors is available on the Internet under: http://www.automation.siemens.com/ld/dc-motor 3/52 Siemens D 23.1 · 2014 © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module Control Module ■ Application ■ Design The SINAMICS DC MASTER Control Module sets itself apart as a result of its compact, space-saving design. The compact design where all of the individual components are easily accessible offers a high degree of service friendliness. In order to be able to optimally use the mounting and installation possibilities in the plant or system, the SINAMICS DC MASTER Control Module can be split depthwise. In addition, the PC boards for generating and distributing firing pulses, and for fuse monitoring and voltage sensing are designed in such a way that they can be installed outside the device in close proximity to the power section. Alternatively, when commissioning the drive system with STARTER, the adaptations, settings and measured value displays required can be made using the BOP20 Basic Operator Panel or the AOP30 Advanced Operator Panel. The AOP30 offers a favorably-priced alternative to measuring equipment installed in the electrical cabinet. The SINAMICS DC MASTER Control Module is mainly used for retrofitting and modernizing DC drives in existing plants and systems. There are many older DC installations in existence which cannot be linked to modern automation systems. The field is supplied from a single-phase, semi-controlled bridge circuit B2HZ. The field power section is implemented using electrically insulated thyristor modules, which means that the heat sink is floating. When such plants and systems are retrofitted or upgraded, the motor, mechanical system and power section are retained and only the closed-loop control section is replaced by a Control Module. As a consequence, an extremely favorably-priced modern DC drive is obtained with the full functional scope of the well-proven, fully digital units from the SINAMICS DC MASTER series. The new system is adapted to the configuration of the existing components using simple parameterization. The SINAMICS DC MASTER Control Module contains a power section for the field supply with a rated current of 40 A. ■ Technical specifications For general technical specifications, see section "DC Converters" Rated armature supply voltage that can be sensed Rated supply voltage, electronics power supply Rated field supply voltage 1) Rated frequency Rated DC field voltage 1) Rated DC field current Normal ambient temperature in operation Dimensions • Width • Height • Depth Weight, approx. 1) V V V Hz V A °C Type 6RA8000-0MV62-0AA0 50/125/250/575/1000 24 DC (18 … 30 V DC); In = 5 A 480 2 AC (+10/-20 %) 45 … 65 Max. 390 40 0 … +55 mm mm mm kg 271 388 253 12 The field supply voltage can lie below the rated field voltage (set using a parameter, input voltages of up to 85 V are permissible). The output voltage decreases accordingly. The specified DC output voltage can be reliably provided up to a 5 % undervoltage of the line supply voltage (rated field supply voltage). Siemens D 23.1 · 2014 3/53 3 © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module Control Module ■ Selection and ordering data Rated data Armature circuit Control Module Fuses Field circuit Article No. Type 6RA8000-0MV62-0AA0 1 each 3NE1802-0 2) Field circuit Rated supply voltage 1) Rated supply voltage 1) V 480 2 AC (+10/-20 %) V 50/125/250/575/1000 V 3 AC Rated current A 40 ■ Options Note: When ordering a unit with options, add the suffix "-Z" to the Article No. of the unit and then state the order code(s) for the desired option(s) after the suffix. Example: 6RA8000-0MV62-0AA0-Z G00+G20+L10+... Available options 3 The following table provides an overview of the available options. Detailed descriptions of the options are provided in the section "Description of options". Designation Order code Notes Article No. for separate order not coated coated CUD Standard CUD left Advanced CUD left Standard CUD right (Standard) G00 G10 6RY1803-0AA00-0AA1 6RY1803-0AA05-0AA1 6RY1803-0AA00-0AA1 4) 6RY1803-0AA20-0AA1 6RY1803-0AA25-0AA1 6RY1803-0AA20-0AA1 4) Advanced CUD right G11 6RY1803-0AA05-0AA1 4) 6RY1803-0AA25-0AA1 4) Communication Board CBE20 left Communication Board CBE20 right Memory card left Memory card right G20 – – This option requires an Advanced CUD left – order code G00 This option requires an Advanced CUD left – order code G00 This option requires an Advanced CUD left – order code G00 This option requires an Advanced CUD right – order code G11 – This option requires a Standard CUD right – order code G10 – or an Advanced CUD right – order code G11 – 6SL3055-0AA00-2EB0 – 6SL3055-0AA00-2EB0 6RX1800-0AS01 6RX1800-0AS01 – – (Standard) L11 L10 – – – – 3) – 3) – – 3) – 3) – G63 M08 M10 S50 – – – – 6RY1803-0AB05 – – – – – – – – – Field Field power section 1Q Field power section 2Q Without field power section Additional options Terminal Module Cabinet Coated PCBs Nickel-plated copper busbars Control for switching over the power section topology for parallel and series connections Extension of the liability for defects 1) 50/60 Hz 2) UL-recognized 3) Available as a spare part. 3/54 G21 S01 S02 Q80 ... Q85 See section "Description of options" 4) Siemens D 23.1 · 2014 The Standard CUD (uncoated 6RY1803-0AA00-0AA1; coated 6RY1803-0AA20-0AA1) and the Advanced CUD (uncoated 6RY1803-0AA05-0AA1; coated 6RY1803-0AA25-0AA1) can be inserted in either the left-hand or the right-hand slot and therefore have an article number which does not refer to a specific slot. A Connector Board (6RY1803-0GA00 or 6RY1803-0GA20) is also needed in order to retrofit a CUD. © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module Control Module ■ Accessories The SINAMICS DC MASTER Control Module can be split up into several individual modules. These can be mounted separately from one another. Description Content Optional, pre-fabricated cable sets are available to connect the individual modules. This means that the drive system can be quickly but also flexibly adapted to the plant or system configuration. Connection Article No. Rear enclosure part including Set of loose parts accessories for mounting the firing pulse transformer module and/or fuse monitoring module for a parallel connection 6RY1805-0CM00 Screws, stud bolts, and snap-on parts to externally mount module parts Set of loose parts 6RY1807-0CM00 Pre-fabricated connection set ribbon cable: To connect the two cradles when separately mounted 2x 26-core ribbon cables shielded (3 m long) 1x 10-core ribbon cable shielded (3 m long) 1x 20-core ribbon cable shielded (3 m long) 1x RJ45 patch cable shielded (3 m long) from X21A, X22A on PCB -A7109to X21A, X22A on PCB -A7043from X23B on PCB -A7109- to X23B on PCB -A7118from XF1 on PCB -A7109to XF1 on PCB -A7116from X45 on PCB -A7109to X45 on PCB -A7117- 6RY1807-0CM01 Pre-fabricated connection set ribbon cable: To connect the two cradles when separately mounted 2x 26-core ribbon cables shielded (10 m long) 1x 10-core ribbon cable shielded (10 m long) 1x 20-core ribbon cable shielded (10 m long) 1x RJ45 patch cable shielded (10m long) from X21A, X22A on PCB -A7109to X21A, X22A on PCB -A7043from X23B on PCB -A7109- to X23B on PCB -A7118from XF1 on PCB -A7109to XF1 on PCB -A7116from X45 on PCB -A7109to X45 on PCB -A7117- 6RY1807-0CM02 Pre-fabricated connection set for current transformer 2x 2-core twisted cables (2 m long) from XB on PCB -A7109- to the current transformers 6RY1707-0CM03 1) Pre-fabricated connection set for current transformer 2x 2-core cable shielded (10 m long) from XB on PCB -A7109- to the current transformers 6RY1707-0CM04 1) Pre-fabricated connection set for heat sink temperature sensing 1x 2-core shielded cable (10 m long) from XT6 on PCB -A7109- to temperature sensor on the heat sink 6RY1707-0CM05 1) Pre-fabricated connection set for firing pulse Connection set for 12x 2-core twisted cables (3 m long) from XIMP11, XIMP12, XIMP13, XIMP14, XIMP15, XIMP16 XIMP21, XIMP22, XIMP23, XIMP24, XIMP25, XIMP26 to the thyristors 6RY1707-0CM06 1) Pre-fabricated connection set for fuse monitoring 6x 2-core twisted cables (10 m long) from XS1_5, XS2_5, XS3_5, XS4_5, XS5_5, XS6_5, XS7_5, 6RY1807-0CM07 XS8_5, XS9_5, XS10_5, XS11_5, XS12_5 or XS1_4, XS2_4, XS3_4, XS4_4, XS5_4, XS6_4, XS7_4, XS8_4, XS9_4, XS10_4, XS11_4, XS12_4 or XS1_3, XS2_3, XS3_3, XS4__3, XS5_3, XS6_3, XS7_3, XS8_3, XS9_3, XS10_ Pre-fabricated connection set for voltage sensing 1x 3-core twisted cable U-V-W (3 m long) 1x 2-core twisted cable C-D (3 m long) from XU6, XV6, XW6 or XU5, XV5, XW5 or XU4, XV4, XW4 or 6RY1807-0CM08 XU3, XV3, XW3 or XU2, XV2, XW2 or XU1, XV1, XW1 depending on voltage (5.6 V, 50 V, 125 V, 250 V, 575 V or 1000 V) to supply XC6, XD6 or XC5, XD5 or XC4, XD4 or XC3, XD3 or XC2, XD2 Pre-fabricated connection set for controlling the firing pulse transformers 12x 2-core twisted cables (1 m long) from XIMP1, XIMP4 or XIMP2, XIMP5 or XIMP3, XIMP6 on 6RY1707-0CM13 1) PCB -A7043- (side sections) to firing pulse transformer modules (single boards) with terminals X11, X12, X13, X14, X15, X16, X21, X22, X23, X24, X25, X26 Pre-fabricated connection set for controlling firing pulse transformers 2x 12-core cables, shielded (10 m long) from XIMP1, XIMP4 and/or XIMP2, XIMP5 and/or XIMP3, XIMP6 on PCB -A7043- to external firing pulse transformers 6RY1707-0CM10 1) Pre-fabricated connection set for mounting cradles next to each other 2x 26-core ribbon cables shielded (0.68 m long) 1x 10-core ribbon cable shielded (0.5 m long) 1x 20-core ribbon cable shielded (0.76 m long) 1x RJ45 patch cable shielded (1 m long) from X21A, X22A on PCB -A7109to X21A, X22A on PCB -A7043from X23B on PCB -A7109- to X23B on PCB -A7118from XF1 on PCB -A7109to XF1 on PCB -A7116from X45 on PCB -A7109to X45 on PCB -A7117- 6RY1807-0CM11 Fuse monitoring distribution module for parallel connection of fuse monitors Module including 3 m ribbon cable to connect to the SINAMICS DCM Control Module; can be snapped onto mounting rails according to DIN EN 50022-35x7.5 X23A on Power Interface Control Module and fuse monitor 6RY1803-0CM26 1) 3 Unchanged when compared to the SIMOREG DC-MASTER Control Module. Siemens D 23.1 · 2014 3/55 © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module Control Module ■ Circuit diagrams E-STOP X177 Digital inputs 2) U U U XS1 105 106 - + M M M XM ES/P24 XP 24 V X108 # Analog tachometer # # # Allocation Board 9 10 11 12 13 14 U Control Unit and Connector Board Analog inputs 1 2 3 4 5 6 7 8 24 V DC E-STOP Power ON Electr. power supply Fan ON Fuse OK P24_S (200 mA max.) M M N P Line voltage, armature Armature voltage Firing pulses, armature Digital inputs/outputs 15 16 17 18 Memory card P24 Digital outputs X134 20 21 22 23 24 Analog inputs 26 27 V/I 28 29 30 V/I 31 32 1) P24 X165 U X166 # Parallel interface (2 x) AOP30 operator panel (accessory) X126 U U Armature current Option module interface (OMI slot) M digital 25 M BOP20 operator panel 19 Load resistor PROFIBUS # X100 # P10 ± 1% / 10 mA N10 ± 1% / 10 mA X101 1) DRIVE-CLiQ 1) DRIVE-CLiQ Serial interface peer-to-peer Main setpoint Pulse encoder 3 104 8270 V XT1 103 1 TX+ TXRX+ RX- Supply Track 1 Track 2 Zero mark 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 X178 M analog M digital or X179 RS232 BA P15 (300 mA max.) or 49 50 51 52 D A M Temperature monitoring BA RS485 D A M analog sense 1mA 53 54 55 56 USS interface Temperature monitoring USS interface Analog outputs Motor temp. M analog X177 Fan OK External fault Line voltage, field Firing pulses, field Field current actual value 2) T. X177.12 = /OFF1 T. X177.13 = enable 3/56 Siemens D 23.1 · 2014 BA = electronically switchable bus termination 1) to 2nd CUD (option) V/I = electronically switchable voltage/ current input 1) Only on Advanced CUD Power interface © Siemens AG 2014 SINAMICS DCM DC Converter and Control Module Control Module ■ Circuit diagrams (continued) 1 AC 50 ... 60 Hz, 230 V 3 AC 50 ... 60 Hz, 400 V 3 AC 50 ... 60 Hz 20 ... 1 000 V 109 K2 110 K1 XR1 K1 3U1 Fuse monitoring X45 4V1 4W1 K3 4U1 X23B 1 . . . 12 1U1 X23B 125 V 250 V 575 V 1 000 V XS1_4 XS1_3 XS1_2 XS1_1 . . . . . . . . . . . . XS12_4 XS12_3 XS12_2 XS12_1 50 V XS1_5 . . . XS12_5 Fuses XL1 3W1 1W1 121 K2 1V1 120 3 X21A X22A X_I_IST External current actual XB5 value Analog XB6 input CUD XB7 XB8 3. Current transformer Line voltage, armature VU ~ 5.6 V 50 V125 V 250 V 575 V 1 000 V XU6 XU5 XU4 XU3 XU2 XU1 XV6 XV5 XV4 XV3 XV2 XV1 X45 VW ~ XW6 XW5 XW4 XW3 XW2 XW1 ~ XC6 XC5 XC4 XC3 XC2 XC1 = XD6 XD5 XD4 XD3 XD2 XD1 = Armature voltage Voltage sensing ~ U V W 1C1 1D1 1) External power section Firing pulse transformer module XIMP _1...3 XB1 Firing pulse transformer module XIMP 11...16 X12_1(W) X14_1(U) X16_1(V) X15_1(1C1) δ M ~ XB2 X21A XB3 X11... 16 XB4 Fan monitoring X21... 26 X22A Current transformers X21PAR XIMP _4...6 X22PAR XIMP 21...26 X25_1 (1D1) Temperature sensor Fan monitoring XT5 XT6 1 3 1 3 1) Voltage sensing from firing pulse transformer module or directly from the power section 1D1 (1C1) 1C1 (1D1) 122 123 124 125 Firing pulses, field External fault M # XL2 U Line voltage, field U Field current actual value # XF1 Field module Analog tachometer G Shunt 3C + 3D - 1 Terminals XT1(103, 104) Pulse encoder Terminals 2 X177 (41...48) G_D023_EN_00069a Siemens D 23.1 · 2014 3/57 SINAMICS DCM DC Converter and Control Module Notes 3 3/58 Siemens D 23.1 · 2014 © Siemens AG 2014 4 © Siemens AG 2014 Accessories and supplementary components 4/2 4/2 4/3 4/3 AOP30 Advanced Operator Panel Overview Function Selection and ordering data 4/4 4/5 SMC30 Sensor Module Cabinet-Mounted Overview Design Integration Technical specifications Selection and ordering data • SMC30 Sensor Module Cabinet-Mounted • DRIVE-CLiQ cables 4/5 4/5 4/5 4/6 4/7 4/7 4/7 4/7 TM15 Terminal Module Overview Design Integration Technical specifications Selection and ordering data • TM15 Terminal Module • DRIVE-CLiQ cables 4/8 4/8 4/8 4/9 4/10 4/10 4/10 4/10 TM31 Terminal Module Overview Design Integration Technical specifications Selection and ordering data • TM31 Terminal Module • DRIVE-CLiQ cables 4/11 4/11 4/11 4/11 4/11 4/12 TM150 Terminal Module Overview Design Technical specifications Selection and ordering data Integration 4/13 4/13 4/13 Mounting kit to upgrade to IP20 Overview Selection and ordering data 4/14 4/14 4/14 4/14 4/14 Line fuses Overview Selection and ordering data • Fuses for the field circuit • Fuses for the armature circuit 4/4 4/4 4/4 4/4 4/4 4/4 4/18 4/18 4/19 Commutating reactors Overview Selection and ordering data 4/22 4/22 4/22 Circuit breakers and contactors Overview • Selection criteria 4/23 4/23 4/23 Radio interference suppression filters Overview • List of recommended radio interference suppression filters from EPCOS 4/24 4/24 4/24 4/24 4/24 4/25 4/26 4/26 SICROWBAR AC Application Design Mode of operation Configuration Technical specifications Selection and ordering data Accessories 4/27 4/27 4/27 4/27 4/28 4/29 4/30 4/30 4/30 SICROWBAR DC Application Design Mode of operation Configuration Technical specifications Selection and ordering data Accessories Options 4/31 4/31 4/31 4/31 4/31 4/32 4/33 4/34 4/34 4/35 SIMOREG CCP Overview Benefits Design Function Integration Technical specifications Selection and ordering data Accessories Circuit diagrams Siemens D 23.1 · 2014 SINAMICS DCM © Siemens AG 2014 Accessories and supplementary components AOP30 Advanced Operator Panel ■ Overview AOP30 X540 CUD X178 9-pin SUB-D socket 1 RX+/TX+ 9 RX-/TX5 Ground 3 4 2 1 X524 Ground + 2 RX+/TX+ RX-/TXGround 24 V DC Plug-in terminals 1 Plug-in terminals G_D023_EN_00060 Assignment of the RS485 cable with a 24 V power supply from the CUD – max. cable length 50 m The AOP30 Advanced Operator Panel is an optional input/output device for SINAMICS DC MASTER converters. It can be separately ordered. The operator panel is only designed for installation outside the converter (e.g. in a cabinet door up to 4 mm thick), installation cut-out 141.5 × 197.5 mm. 4 It sets itself apart as a result of the following properties: • Graphics-capable LCD display (240 × 64 pixels) with backlighting for plain-text display and a bar-type display for process variables • LEDs for displaying the operating states - RUN green - ALARM yellow - FAULT red • Help function describing the causes of faults and alarms and how to resolve them • Time and date memory with internal battery backup • 26-key membrane keyboard - Keypad for operational control of a drive - Local/remote switchover for selecting the operator control location (operator panel or customer terminal strip/communications channel has the control authority) - Numeric keypad for entering setpoints or parameter values - Function keys for prompted navigation in the menu • RS232 and RS485 interface • Connection for a 24 V power supply • The converter can be controlled using the AOP30 up to distances of 200 m. A cable with integrated 24 V power supply can be ordered in standard lengths as an accessory. • Two-stage safety strategy to protect against accidental or unauthorized changes to settings. - Operation of the drive from the operator panel can be disabled using the control inhibit function so that only parameter values and process variables can be displayed on the operating panel. - A password can be used to prevent converter parameters being changed by unauthorized personnel. • Front panel with degree of protection IP55, IP20 at rear The AOP30 communicates with the SINAMICS DC MASTER drive via the serial RS485 interface. The AOP30 can communicate with the Standard CUD as well as with the Advanced CUD of the SINAMICS DC MASTER. A 24 V power supply is required to operate the AOP30. For a maximum cable length of 50 m, this can be taken from the CUD of the SINAMICS DC MASTER. An external power supply must be used for cable lengths greater than 50 m. 4/2 Siemens D 23.1 · 2014 AOP30 X540 9-pin SUB-D socket RX+/TX+ TXD RXD 1st CUD X178 1 3 2 4 3 2 1 RX+/TX+ RX-/TXGround 24 V DC Ground 2nd CUD X178 9 3 X524 4 Ground 2 1 + 2 RX+/TX- 1 Plug-in terminals RX+/TX+ RX-/TXGround 24 V DC Plug-in terminals G_D023_EN_00072 Assignment of the RS485 cable when using two CUDs (24 V power supply from one CUD) – max. cable length 50 m AOP30 X540 CUD X178 9-pin SUB-D socket RX+/TX+ RX-/TXGround 1 3 9 4 5 2 RX-/TXGround Plug-in terminals X524 Ground 2 1 + RX+/TX+ 24 V external G_D023_EN_00047 Assignment of the RS485 cable when supplying the AOP30 from an external 24 V DC source – max. cable length 200 m © Siemens AG 2014 SINAMICS DCM Accessories and supplementary components AOP30 Advanced Operator Panel ■ Overview (continued) AOP30 X540 CU320-2 X140 9-pin SUB-D socket RXD TXD Ground 9-pin SUB-D socket 2 2 RXD 3 TXD 3 5 5 Ground G_D023_EN_00061a Assignment of the RS232 cable for connecting to an AC SINAMICS unit (not for SINAMICS DC MASTER!) ■ Function The current operating states, setpoints and actual values, parameters, indices, faults and alarms are displayed on the display panel. German and English are integrated in the SINAMICS DC MASTER as standard. Additional languages, if the memory card with a corresponding language package is inserted in every CUD. 4 Note: Only operator panels with Article Nos. 6SL3055-0AA00-4CA4 and 6SL3055-0AA00-4CA5 have a second RS485 interface. Preliminary models are not suitable for SINAMICS DC MASTER. ■ Selection and ordering data Description Article No. AOP30 Advanced Operator Panel 6SL3055-0AA00-4CA5 A connecting cable with integrated 24 V supply is available to connect the AOP via RS485. Length m Article No. to a CUD 3 6RY1807-0AP00 to two CUDs 3 6RY1807-0AP10 RS485 cable to connect the AOP Other cable lengths can be ordered with the following options. Cable length Order code 5m K05 10 m K10 15 m K15 20 m K20 25 m K25 30 m K30 35 m K35 40 m K40 45 m K45 50 m K50 Note: When ordering the RS485 cable with option, add the suffix "-Z" to the Article No. followed by the order code for the required option. Ordering example for cable length 35 m: 6RY1807-0AP00-Z K35 Siemens D 23.1 · 2014 4/3 SINAMICS DCM © Siemens AG 2014 Accessories and supplementary components SMC30 Sensor Module Cabinet-Mounted ■ Overview ■ Integration The SMC30 Sensor Module Cabinet-Mounted communicates with the Advanced CUD via DRIVE-CLiQ. One SMC30 can be connected to each Advanced CUD. ■ Technical specifications SMC30 Sensor Module Cabinet-Mounted 4 Every CUD (both Standard CUD as well as also Advanced CUD) can evaluate the signals of an incremental encoder. For applications where more than one encoder must be evaluated, either a second CUD and/or SMC30 Sensor Module Cabinet-Mounted can be used. The SMC30 can be used to evaluate SSI encoders with incremental signals, which for instance, are used for positioning functions. Encoders, which have a DRIVE-CLiQ interface, cannot be evaluated at the SINAMICS DC MASTER or at the SMC30. These encoders are usually not used in DC drive technology. The following encoder signals can be evaluated: • Incremental encoders TTL/HTL with and without broken cable detection (broken cable detection is only available with bipolar signals) • SSI encoder with TTL/HTL incremental signals • SSI encoder without incremental signals The motor temperature input, available on the SMC30, is not evaluated for SINAMICS DC MASTER. A motor temperature sensor can be evaluated using the temperature measurement input provided on each CUD. ■ Design The SMC30 Sensor Module Cabinet-Mounted features the following interfaces as standard: • 1 DRIVE-CLiQ interface • 1 encoder connection via Sub-D connector or terminals • 1 connection for the electronics power supply via the 24 V DC power supply connector • 1 PE/protective conductor connection The status of the SMC30 Sensor Module Cabinet-Mounted is indicated via a multi-color LED. The SMC30 Sensor Module Cabinet-Mounted can be snapped onto a TH mounting rail in accordance with EN 60715 (IEC 60715). The maximum encoder cable length between SMC30 modules and encoders is 100 m. For HTL encoders, this length can be increased to 300 m if the A+/A- and B+/B- signals are evaluated and the power supply cable has a minimum cross-section of 0.5 mm2. The signal cable shield can be connected to the SMC30 Sensor Module Cabinet-Mounted via a shield connection terminal, e.g. Phoenix Contact type SK8 or Weidmüller type KLBÜ CO 1. 1) Signal cables twisted in pairs and shielded. 4/4 Siemens D 23.1 · 2014 Current consumption, max. at 24 V DC, not taking into account the encoder 0.2 A • Conductor cross-section, max. 2.5 mm2 • Fuse protection, max. 20 A Power loss < 10 W Encoders that can be evaluated • Incremental encoder TTL/HTL • SSI encoder with TTL/HTL incremental signals • SSI encoder without incremental signals • Encoder supply 24 V DC/0.35 A or 5 V DC/0.35 A • Encoder frequency, max. 300 kHz • SSI baud rate 100 … 250 kBaud • Limiting frequency 300 kHz • Resolution absolute position SSI 30 bits • Cable length, max. - TTL encoder - HTL encoder - SSI encoder PE connection 100 m (only bipolar signals permitted) 1) 100 m for unipolar signals 300 m for bipolar signals1) 100 m M4 screw Dimensions • Width 30 mm • Height 150 mm • Depth 111 mm Weight, approx. 0.45 kg Approvals cULus (File No.: E164110) ■ Selection and ordering data Description Article No. SMC30 Sensor Module Cabinet-Mounted (without DRIVE-CLiQ cable) 6SL3055-0AA00-5CA2 Note: The maximum permissible encoder currents should be carefully observed. The capacitive recharging currents increase in the connecting cable between the encoder and converter due to long cable lengths and high output frequencies. This can cause the output driver of the encoder to be overloaded and/or result in incorrect evaluation of the encoder signals. This is the reason that the encoder manufacturer's instructions must be carefully observed. © Siemens AG 2014 SINAMICS DCM Accessories and supplementary components SMC30 Sensor Module Cabinet-Mounted ■ Selection and ordering data (continued) DRIVE-CLiQ cables Description Length Article No. m Pre-fabricated DRIVE-CLiQ cable Degree of protection of connector IP20/IP20 0.11 6SL3060-4AB00-0AA0 0.16 6SL3060-4AD00-0AA0 0.21 6SL3060-4AF00-0AA0 0.26 6SL3060-4AH00-0AA0 0.36 6SL3060-4AM00-0AA0 0.60 6SL3060-4AU00-0AA0 0.95 6SL3060-4AA10-0AA0 1.20 6SL3060-4AW00-0AA0 1.45 6SL3060-4AF10-0AA0 2.80 6SL3060-4AJ20-0AA0 5.00 6SL3060-4AA50-0AA0 TM15 Terminal Module ■ Overview 4 ■ Design The following are located on the TM15 Terminal Module: • 24 bidirectional digital inputs/outputs (isolation in 3 groups with 8 channels each) • 24 green status LEDs for indicating the logical signal status of the relevant terminal • 2 DRIVE-CLiQ sockets • 1 connection for the electronics power supply via the 24 V DC power supply connector • 1 PE/protective conductor connection The TM15 Terminal Module can be snapped onto a TH 35 mounting rail in accordance with EN 60715 (IEC 60715). The signal cable shield can be connected to the TM15 Terminal Module via a shield connection terminal, e.g. Phoenix Contact type SK8 or Weidmüller type KLBÜ CO 1. The shield connection terminal must not be used for strain relief. The number of available digital inputs and outputs within a drive system can be expanded with the TM15 Terminal Module. The status of the TM15 Terminal Module is indicated via a multi-color LED. Siemens D 23.1 · 2014 4/5 © Siemens AG 2014 SINAMICS DCM Accessories and supplementary components TM15 Terminal Module ■ Integration The TM15 Terminal Module communicates with the Advanced CUD via DRIVE-CLiQ. Furthermore, the TM15 is also compatible + M M + 24 V + M M X501 M M X520 L1+ DRIVE-CLiQ socket + X500 DRIVE-CLiQ socket X524 1 + 0 ext. 24 V with CU310 and CU320 Control Units or a SIMOTION D Control Unit. DI/DO 0 DI/DO 1 DI/DO 2 DI/DO 3 M DI/DO 4 DI/DO 5 DI/DO 6 DI/DO 7 M1 4 Terminal Module TM15 L1+ 2 M1 3 4 5 6 1) 7 8 9 10 X521 L2+ DI/DO 8 DI/DO 9 DI/DO 10 DI/DO 11 M 1 DI/DO 12 DI/DO 13 DI/DO 14 DI/DO 15 M2 1 L2+ 2 M2 3 4 5 6 1) 7 8 9 10 X522 L3+ DI/DO 16 DI/DO 17 DI/DO 18 DI/DO 19 M DI/DO 20 DI/DO 21 DI/DO 22 DI/DO 23 M3 G_D211_EN_00040 1) Can be parameterized individually as input or output. Connection example of a TM15 Terminal Module 4/6 Siemens D 23.1 · 2014 1 L3+ 2 M3 3 4 5 6 7 8 9 10 1) © Siemens AG 2014 SINAMICS DCM Accessories and supplementary components TM15 Terminal Module ■ Technical specifications ■ Selection and ordering data TM15 Terminal Module Current consumption, max. at 24 V DC without load TM15 Terminal Module 0.15 A • Conductor cross-section, max. 2.5 mm • Fuse protection, max. 20 A Number of DRIVE-CLiQ sockets 2 2 I/O • Digital inputs/outputs Channelwise parameterizable as DI or DO • Number of digital inputs/outputs 24 • Electrical isolation Yes, in groups of 8 • Connection system Plug-in screw-type terminals • Conductor cross-section, max. 1.5 mm2 Digital inputs Description Article No. TM15 Terminal Module (without DRIVE-CLiQ cable) 6SL3055-0AA00-3FA0 DRIVE-CLiQ cables Description Length Article No. m Pre-fabricated DRIVE-CLiQ cable Degree of protection of connector IP20/IP20 0.11 6SL3060-4AB00-0AA0 0.16 6SL3060-4AD00-0AA0 0.21 6SL3060-4AF00-0AA0 0.26 6SL3060-4AH00-0AA0 0.36 6SL3060-4AM00-0AA0 0.60 6SL3060-4AU00-0AA0 • Voltage –30 … +30 V 0.95 6SL3060-4AA10-0AA0 • Low level (an open digital input is interpreted as "low") –30 … +5 V 1.20 6SL3060-4AW00-0AA0 • High level 15 … 30 V 1.45 6SL3060-4AF10-0AA0 • Current consumption at 24 V DC 5 … 11 mA 2.80 6SL3060-4AJ20-0AA0 5.00 6SL3060-4AA50-0AA0 • Delay times of digital inputs, typ.1) - L→H 50 µs - H→L 100 µs 4 Digital outputs (continuously short-circuit-proof) • Voltage 24 V DC • Load current per digital output, max. 0.5 A • Delay times (ohmic load) 1) - L → H, typ. L → H, max. 50 µs 100 µs - H → L, typ. H → L, max. 150 µs 225 µs • Total current of outputs (per group), max. - Up to 60 °C 2A - Up to 50 °C 3A - Up to 40 °C 4A Power loss <3W PE connection M4 screw Dimensions • Width 50 mm • Height 150 mm • Depth 111 mm Weight, approx. 0.86 kg Approvals cULus (File No.: E164110) 1) The specified delay times refer to the hardware. The actual reaction time depends on the time slice in which the digital input/output is processed. Siemens D 23.1 · 2014 4/7 SINAMICS DCM © Siemens AG 2014 Accessories and supplementary components TM31 Terminal Module ■ Overview The TM31 Terminal Module can be used to expand the number of available digital inputs and outputs and the number of analog inputs and outputs within a drive system. The TM31 Terminal Module also features relay outputs with changeover contact and a temperature sensor input. 4 ■ Design The following are located on the TM31 Terminal Module: • 8 digital inputs • 4 bidirectional digital inputs/outputs • 2 relay outputs with changeover contact • 2 analog inputs • 2 analog outputs • 1 temperature sensor input (KTY84-130 or PTC) • 2 DRIVE-CLiQ sockets • 1 connection for the electronics power supply via the 24 V DC supply connector • 1 PE/protective conductor connection The TM31 Terminal Module can be snapped onto a TH 35 mounting rail in accordance with EN 60715 (IEC 60715). The signal cable shield can be connected to the TM31 Terminal Module via a shield connection terminal, e.g. Phoenix Contact type SK8 or Weidmüller type KLBÜ CO 1. The shield connection terminal must not be used for strain relief. The status of the TM31 Terminal Module is indicated via a multi-color LED. 4/8 Siemens D 23.1 · 2014 © Siemens AG 2014 SINAMICS DCM Accessories and supplementary components TM31 Terminal Module ■ Integration The TM31 Terminal Module communicates with the Advanced CUD via DRIVE-CLiQ. ext. 24 V + + M M + 24 V + M M M M X521 DRIVE-CLiQ socket 1 + DRIVE-CLiQ socket 0 X500 X501 X524 + AI 0+ 1 - AI 0- 2 AI 1+ 3 + AI 1- 4 - P10 M Terminal Module TM31 5 6 7 N10 M 8 X520 1 DI 0 2 DI 1 3 DI 2 4 X522 - M + M + DI 3 M - 5 M1 1) 6 1 AO 0- 2 + M + + 24 V 0.15 A 3 IC for current limitation 4) X541 + 1 DI/DO 8 2 DI/DO 9 3 DI/DO 10 4 DI/DO 11 5 4 5 6 7 8 M 3) 6 X542 X530 1 DI 4 2 DI 5 M 3 DI 6 M 4 DI 7 1 M2 6 M DO 0 4 DO 1 M 2 3 M 5 1) A 8 - Temp 2 5 7 +Temp 1 2) V AO 1C+ 6 X540 A AO 1V+ 4 AO 1- 4 V AO 0C+ 3 - M AO 0V+ 5 6 1) The jumpers must be inserted in this circuit example. 2) Can be parameterized individually G_D212_EN_00029e as current source. 3) Can be parameterized individually as output. 4) Current limitation can be parameterized (0.1 A or 1 A) Connection example of a TM31 Terminal Module Siemens D 23.1 · 2014 4/9 © Siemens AG 2014 SINAMICS DCM Accessories and supplementary components TM31 Terminal Module ■ Technical specifications TM31 Terminal Module Current consumption, max. at 24 V DC without taking into account the digital outputs and DRIVE-CLiQ supply TM31 Terminal Module 0.2 A mm2 • Conductor cross-section, max. 2.5 • Fuse protection, max. 20 A Digital inputs • Voltage -3 … +30 V • Low level (an open digital input is interpreted as "low") -3 … +5 V • High level 15 … 30 V • Current consumption at 24 V DC, typ. 10 mA • Delay times of digital inputs 1), approx. - L→H 50 µs - H→L 100 µs • Conductor cross-section, max. 1.5 mm2 Digital outputs (continuously short-circuit-proof) 4 • Voltage 24 V DC • Total current of digital outputs, max. 1000 mA • Delay times of digital outputs 1) Analog outputs (continuously short-circuit-proof) • Voltage range –10 … +10 V • Load current, max. -3 … +3 mA • Current range 4 … 20 mA, –20 … +20 mA, 0 … 20 mA • Load resistance, max. 500 Ω for outputs in the range –20 ... +20 mA • Resolution 11 bits + sign • Conductor cross-section, max. 1.5 mm2 Relay outputs (changeover contacts) • Load current, max. 8A • Switching voltage, max. 250 V AC, 30 V DC • Switching capacity, max. - At 250 V AC 2000 VA (cos ϕ = 1) 750 VA (cos ϕ = 0.4) - At 30 V DC 240 W (resistive load) • Required minimum current 100 mA • Conductor cross-section, max. 2.5 mm2 Power loss < 10 W PE connection M4 screw Dimensions - typ. 150 µs at 0.5 A resistive load • Width 50 mm - max. 500 µs • Height 150 mm 1.5 mm2 • Depth 111 mm Analog inputs Weight, approx. 0.87 kg • As voltage input Approvals cULus (File No.: 164110) • Conductor cross-section, max. - Voltage range –10 … +10 V - Internal resistance Ri 100 kΩ • As current input - Current range 4 … 20 mA, –20 … +20 mA, 0 … 20 mA - Internal resistance Ri 250 Ω - Resolution 2) • Conductor cross-section, max. 11 bits + sign 1.5 mm2 ■ Selection and ordering data Description Article No. TM31 Terminal Module (without DRIVE-CLiQ cable) 6SL3055-0AA00-3AA1 DRIVE-CLiQ cables Description m Pre-fabricated DRIVE-CLiQ cable Degree of protection of connector IP20/IP20 1) The specified delay times refer to the hardware. The actual reaction time depends on the time slice in which the digital input is processed. 2) If the analog input is to be operated in the signal processing sense with a continuously variable input voltage, the sampling frequency fa = 1/ttime slice must be at least twice the value of the highest signal frequency fmax. 4/10 Siemens D 23.1 · 2014 Length Article No. 0.11 6SL3060-4AB00-0AA0 0.16 6SL3060-4AD00-0AA0 0.21 6SL3060-4AF00-0AA0 0.26 6SL3060-4AH00-0AA0 0.36 6SL3060-4AM00-0AA0 0.60 6SL3060-4AU00-0AA0 0.95 6SL3060-4AA10-0AA0 1.20 6SL3060-4AW00-0AA0 1.45 6SL3060-4AF10-0AA0 2.80 6SL3060-4AJ20-0AA0 5.00 6SL3060-4AA50-0AA0 © Siemens AG 2014 SINAMICS DCM Accessories and supplementary components TM150 Terminal Module ■ Overview ■ Technical specifications TM150 Terminal Module 6SL3055-0AA00-3LA0 Current consumption, max. at 24 V DC 0.5 A • Conductor cross-section, max. 2.5 mm2 • Fuse protection, max. 20 A Temperature sensor inputs The inputs can be parameterized individually for the evaluation of sensors • Conductor cross-section, max. 1.5 mm2 • Measuring current per sensor, approx. 0.8 mA PE connection M4 screw Dimensions The TM150 Terminal Module is a DRIVE-CLiQ component for temperature evaluation. The temperature is measured in a temperature range from -99 °C to +250 °C for the following temperature sensors: • Pt100 (with monitoring for open-circuit and short-circuit) • Pt1000 (with monitoring for open-circuit and short-circuit) • KTY84 (with monitoring for open-circuit and short-circuit) • PTC (with short-circuit monitoring) • Bimetallic NC contact (without monitoring) • Width 30 mm • Height 150 mm • Depth 119 mm Weight, approx. 0.41 kg ■ Selection and ordering data Description Article No. TM150 Terminal Module Without DRIVE-CLiQ cable 6SL3055-0AA00-3LA0 4 Accessories SINAMICS/SINUMERIK/SIMOTION dust-proof blanking plugs (50 units) For DRIVE-CLiQ port 6SL3066-4CA00-0AA0 For the temperature sensor inputs, for each terminal block the evaluation can be parameterized for 1×2-wire, 2×2-wire, 3-wire or 4-wire. There is no electrical isolation in the TM150. The temperature channels of a TM150 can be subdivided into 3 groups and evaluated together. ■ Design The following are located on the TM150 Terminal Module: • 6/12 temperature sensor inputs • 2 DRIVE-CLiQ sockets The status of the TM150 Terminal Module is indicated via a multi-color LED. The TM150 Terminal Module is designed to be snapped onto a TH35 mounting rail in accordance with EN 60715. Siemens D 23.1 · 2014 4/11 © Siemens AG 2014 SINAMICS DCM Accessories and supplementary components TM150 Terminal Module ■ Integration + M M X500 X501 DRIVE-CLiQ socket 1 + DRIVE-CLiQ socket 0 ext. 24 V X524 + +24 V + M M M M X531 +Temp 1 -Temp 2 +Temp -Temp Channel 0 3 2×2-wire 4 Channel 6 X532 +Temp -Temp 4 +Temp Terminal Module TM150 -Temp 1 2 Channel 1 3 2×2-wire Channel 7 4 X533 +Temp -Temp +Temp -Temp 1 Channel 2 2 2×2-wire 3 Channel 8 4 X534 + - 1 2 + lc 3 - lc 4 Channel 3 3-wire X535 + 1 - 2 + lc 3 - lc 4 Channel 4 4-wire X536 + 1 - 2 + lc 3 - lc 4 Channel 5 4-wire G_D211_EN_00295 G Connection example of a TM150 Terminal Module 4/12 Siemens D 23.1 · 2014 © Siemens AG 2014 SINAMICS DCM Accessories and supplementary components Mounting kit to upgrade to IP20 ■ Overview With a mounting kit, it is possible to increase the degree of protection of SINAMICS DC MASTER from IP00 up to IP20. ■ Selection and ordering data For units up to 850 A, there is a suitable mounting kit to increase the degree of protection; this can be ordered using the following article numbers. Mounting kit to upgrade to IP20 Description Article No. for units from 15 to 30 A 6RX1800-0MA00 for units from 60 to 280 A 6RX1800-0MA01 for units from 400 to 600 A 6RX1800-0MA02 for units from 720 to 850 A 6RX1800-0MA03 Note: Detailed information about increasing the degree of protection can be found on the Internet at http://support.automation.siemens.com/WW/view/en/80633087. 4 Siemens D 23.1 · 2014 4/13 © Siemens AG 2014 SINAMICS DCM Accessories and supplementary components Line fuses ■ Overview 3NE1 SITOR double protection fuses allow the cable and semiconductor protection to be implemented with just one fuse. This results in significant cost savings and shorter assembly times. An overview of the fuses required for the armature and field circuits is provided in the following table. Fuse Armature circuit Field circuit < 900 A ≥ 900 A Two-quadrant operation Four-quadrant operation Two-quadrant operation Four-quadrant operation Phase fuse Required Required – – Required Arm fuse – – Integrated in the unit Integrated in the unit – DC fuse – Required – – – ■ Selection and ordering data For technical specifications, engineering data as well as dimensional drawings for Siemens fuses, please refer to Catalog LV 10.1 "Low-Voltage Power Distribution and Electrical Installation Technology". In order to ensure UL-compliant protection of units, it is essential that you use UL-listed or UL-recognized fuses. Fuses for the field circuit Recommended fuses for the field circuit 4 Rated DC current for converter unit Max. field current 2 Bussmann fuses FWP 700V U A A per unit A per unit A 15 3 5SD420 16 FWP-5B 5 30 5 5SD420 16 FWP-5B 5 60 … 125 10 5SD420 16 FWP-15B 15 210 … 280 15 5SD440 25 FWP-20B 20 400 … 600 25 5SD440 25 FWP-30B 30 710 … 850 30 5SD480 30 FWP-35B 35 900 … 3000 40 3NE1802-0 1) 40 FWP-50B 50 1500 … 3000 with option L85 85 3NE8021-1 1) 100 FWP-100B 100 2 Siemens fuses Article No. Article No. Fuses for the armature circuit Units, two-quadrant operation: 400 V, 575 V, 690 V, 830 V and 950 V Phase fuses 3 phase fuses Siemens U Unit Type I/V Article No. A/V per unit A/V 6RA8025-6DS22-0AA0 60/400 3NE1817-0 50/690 6RA8025-6GS22-0AA0 60/575 3NE1817-0 50/690 6RA8028-6DS22-0AA0 90/400 3NE1820-0 80/690 6RA8031-6DS22-0AA0 125/400 3NE1021-0 100/690 6RA8031-6GS22-0AA0 125/575 3NE1021-0 100/690 6RA8075-6DS22-0AA0 210/400 3NE3227 250/1000 6RA8075-6GS22-0AA0 210/575 3NE3227 250/1000 6RA8078-6DS22-0AA0 280/400 3NE3231 350/1000 6RA8081-6DS22-0AA0 400/400 3NE3233 450/1000 6RA8081-6GS22-0AA0 400/575 3NE3233 450/1000 6RA8085-6DS22-0AA0 600/400 3NE3336 630/1000 6RA8085-6GS22-0AA0 600/575 3NE3336 630/1000 6RA8087-6DS22-0AA0 850/400 3NE3338-8 800/800 6RA8087-6GS22-0AA0 800/575 3NE3338-8 800/800 6RA8086-6KS22-0AA0 720/690 3NE3337-8 710/900 1) UL-recognized 4/14 Siemens D 23.1 · 2014 I/V © Siemens AG 2014 SINAMICS DCM Accessories and supplementary components Line fuses ■ Selection and ordering data (continued) Arm fuses Note: The arm fuses are included in the unit. No external semiconductor fuses are required. Arm fuses Siemens U Unit Type I/V Fuses A/V Article No. I/V per unit A/V 6RA8091-6DS22-0AA0 1200/400 6 3NE3338-8 800/800 6RA8090-6GS22-0AA0 1100/575 6 3NE3338-8 800/800 6RA8090-6KS22-0AA0 1000/690 6 3NE3337-8 710/900 6RA8088-6LS22-0AA0 950/830 6 3NE3337-8 710/900 6RA8093-4DS22-0AA0 1600/400 6 6RY1702-0BA02 1000/660 6RA8093-4GS22-0AA0 1600/575 6 6RY1702-0BA02 1000/660 6RA8093-4KS22-0AA0 1500/690 6 6RY1702-0BA03 1000/1000 6RA8093-4LS22-0AA0 1500/830 6 6RY1702-0BA03 1000/1000 6RA8095-4DS22-0AA0 2000/400 6 6RY1702-0BA01 1250/660 6RA8095-4GS22-0AA0 2000/575 6 6RY1702-0BA01 1250/660 6RA8095-4KS22-0AA0 2000/690 12 6RY1702-0BA04 630/1000 6RA8095-4LS22-0AA0 1900/830 12 6RY1702-0BA04 630/1000 6RA8096-4GS22-0AA0 2200/575 6 6RY1702-0BA05 1500/660 6RA8096-4MS22-0AA0 2200/950 12 3NC3438-6 800/1100 6RA8097-4KS22-0AA0 2600/690 12 3NC3341-6 1000/1000 6RA8097-4GS22-0AA0 2800/575 12 3NC3341-6 1000/1000 6RA8098-4DS22-0AA0 3000/400 12 3NC3341-6 1000/1000 4 Units, two-quadrant operation: 480 V Phase fuses Unit Type 3 phase fuses Bussmann U 3 phase fuses Siemens U 3 phase fuses Bussmann U 1) I/V Article No. I/V Article No. I/V Article No. A/V per unit A/V per unit A/V per unit I/V A/V 6RA8025-6FS22-0AA0 60/480 3NE1817-0 50/690 170M1565 63/660 FWH-60B 60/500 6RA8028-6FS22-0AA0 90/480 3NE1820-0 80/690 170M1567 100/660 FWH-100B 100/500 6RA8031-6FS22-0AA0 125/480 3NE1021-0 100/690 170M1568 125/660 FWH-125B 125/500 6RA8075-6FS22-0AA0 210/480 3NE3227 250/1000 170M3166 250/660 FWH-225A 225/500 6RA8078-6FS22-0AA0 280/480 3NE3231 350/1000 170M3167 315/660 FWH-275A 275/500 6RA8082-6FS22-0AA0 450/480 3NE3233 450/1000 170M3170 450/660 FWH-450A 450/500 6RA8085-6FS22-0AA0 600/480 3NE3336 630/1000 170M4167 700/660 FWH-600A 600/500 6RA8087-6FS22-0AA0 850/480 3NE3338-8 800/800 170M5165 900/660 FWH-800A 800/500 Arm fuses Note: The arm fuses are included in the unit. No external semiconductor fuses are required. Arm fuses Siemens U Unit Type I/V Fuses A/V 6RA8091-6FS22-0AA0 1) 1200/480 6 Article No. I/V per unit A/V 3NE3338-8 800/800 FWH-... fuses are not mechanically compatible with 3NE or 170M fuses. Siemens D 23.1 · 2014 4/15 © Siemens AG 2014 SINAMICS DCM Accessories and supplementary components Line fuses ■ Selection and ordering data (continued) Units, four-quadrant operation: 400 V, 575 V, 690 V, 830 V and 950 V Phase fuses, DC fuse 3 phase fuses Siemens U 1 DC fuse Siemens U I/V Article No. I/V Article No. I/V A/V per unit A/V per unit A/V 6RA8013-6DV62-0AA0 15/400 3NE1814-0 20/690 3NE1814-0 20/690 6RA8018-6DV62-0AA0 30/400 3NE8003-1 35/690 3NE4102 40/1000 6RA8025-6DV62-0AA0 60/400 3NE1817-0 50/690 3NE4120 80/1000 6RA8025-6GV62-0AA0 60/575 3NE1817-0 50/690 3NE4120 80/1000 6RA8028-6DV62-0AA0 90/400 3NE1820-0 80/690 3NE4122 125/1000 6RA8031-6DV62-0AA0 125/400 3NE1021-0 100/690 3NE4124 160/1000 6RA8031-6GV62-0AA0 125/575 3NE1021-0 100/690 3NE4124 160/1000 6RA8075-6DV62-0AA0 210/400 3NE3227 250/1000 3NE3227 250/1000 6RA8075-6GV62-0AA0 210/575 3NE3227 250/1000 3NE3227 250/1000 6RA8078-6DV62-0AA0 280/400 3NE3231 350/1000 3NE3231 350/1000 6RA8081-6DV62-0AA0 400/400 3NE3233 450/1000 3NE3233 450/1000 6RA8081-6GV62-0AA0 400/575 3NE3233 450/1000 3NE3233 450/1000 6RA8085-6DV62-0AA0 600/400 3NE3336 630/1000 3NE3336 630/1000 6RA8085-6GV62-0AA0 600/575 3NE3336 630/1000 3NE3336 630/1000 6RA8087-6DV62-0AA0 850/400 3NE3338-8 800/800 3NE3334-0B 1) 500/1000 6RA8087-6GV62-0AA0 850/575 3NE3338-8 800/800 3NE3334-0B 1) 500/1000 6RA8086-6KV62-0AA0 760/690 3NE3337-8 710/900 3NE3334-0B 1) 500/1000 Unit Type 4 Arm fuses Note: The arm fuses are included in the unit. No external semiconductor fuses are required. Arm fuses Siemens U Unit Type I/V Fuses A/V Article No. I/V per unit A/V 6RA8091-6DV62-0AA0 1200/400 6 3NE3338-8 800/800 6RA8090-6GV62-0AA0 1100/575 6 3NE3338-8 800/800 6RA8090-6KV62-0AA0 1000/690 6 3NE3337-8 710/900 6RA8088-6LV62-0AA0 950/830 6 3NE3337-8 710/900 6RA8093-4DV62-0AA0 1600/400 6 6RY1702-0BA02 1000/660 6RA8093-4GV62-0AA0 1600/575 6 6RY1702-0BA02 1000/660 6RA8093-4KV62-0AA0 1500/690 6 6RY1702-0BA03 1000/1000 6RA8093-4LV62-0AA0 1500/830 6 6RY1702-0BA03 1000/1000 6RA8095-4DV62-0AA0 2000/400 6 6RY1702-0BA01 1250/660 6RA8095-4GV62-0AA0 2000/575 6 6RY1702-0BA01 1250/660 6RA8095-4KV62-0AA0 2000/690 12 6RY1702-0BA04 630/1000 6RA8095-4LV62-0AA0 1900/830 12 6RY1702-0BA04 630/1000 6RA8096-4GV62-0AA0 2200/575 6 6RY1702-0BA05 1500/660 6RA8096-4MV62-0AA0 2200/950 12 3NC3438-6 800/1100 6RA8097-4KV62-0AA0 2600/690 12 3NC3341-6 1000/1000 6RA8097-4GV62-0AA0 2800/575 12 3NC3341-6 1000/1000 6RA8098-4DV62-0AA0 3000/400 12 3NC3341-6 1000/1000 1) Two fuses connected in parallel. 4/16 Siemens D 23.1 · 2014 © Siemens AG 2014 SINAMICS DCM Accessories and supplementary components Line fuses ■ Selection and ordering data (continued) Units, four-quadrant operation: 480 V Phase fuses 3 phase fuses Siemens U 3 phase fuses Bussmann U 3 phase fuses Bussmann U 2) I/V Article No. I/V Article No. I/V Article No. A/V per unit A/V per unit A/V per unit A/V 6RA8013-6FV62-0AA0 15/480 3NE1814-0 20/690 170M1562 32/660 FWH-35B 35/500 6RA8018-6FV62-0AA0 30/480 3NE1815-0 25/690 170M1562 32/660 FWH-35B 35/500 6RA8025-6FV62-0AA0 60/480 3NE1817-0 50/690 170M1565 63/660 FWH-60B 60/500 6RA8028-6FV62-0AA0 90/480 3NE1820-0 80/690 170M1567 100/660 FWH-100B 100/500 6RA8031-6FV62-0AA0 125/480 3NE1021-0 100/690 170M1568 125/660 FWH-125B 125/500 6RA8075-6FV62-0AA0 210/480 3NE3227 250/1000 170M3166 250/660 FWH-225A 225/500 6RA8078-6FV62-0AA0 280/480 3NE3231 350/1000 170M3167 315/660 FWH-275A 275/500 6RA8082-6FV62-0AA0 450/480 3NE3233 450/1000 170M3170 450/660 FWH-450A 450/500 6RA8085-6FV62-0AA0 600/480 3NE3336 630/1000 170M4167 700/660 FWH-600A 600/500 6RA8087-6FV62-0AA0 850/480 3NE3338-8 800/800 170M5165 900/660 FWH-800A 800/500 Unit Type I/V DC fuse 1 DC fuse Siemens U 1 DC fuse Bussmann U 2) I/V Article No. I/V Article No. A/V per unit A/V per unit A/V 6RA8013-6FV62-0AA0 15/480 3NE1814-0 20/690 FWP-35B 35/660 6RA8018-6FV62-0AA0 30/480 3NE4102 40/1000 FWP-35B 35/660 6RA8025-6FV62-0AA0 60/480 3NE4120 80/1000 FWP-70B 70/660 6RA8028-6FV62-0AA0 90/480 3NE4122 125/1000 FWP-125A 125/660 6RA8031-6FV62-0AA0 125/480 3NE4124 160/1000 FWP-150A 150/660 6RA8075-6FV62-0AA0 210/480 3NE3227 250/1000 FWP-250A 250/660 6RA8078-6FV62-0AA0 280/480 3NE3231 350/1000 FWP-350A 350/660 6RA8082-6FV62-0AA0 450/480 3NE3334-0B 500/1000 FWP-500A 500/660 6RA8085-6FV62-0AA0 600/480 3NE3336 630/1000 FWP-700A 700/660 6RA8087-6FV62-0AA0 850/480 3NE3334-0B 1) 500/1000 FWP-1000A 1000/660 Type I/V 4 Arm fuses Note: The arm fuses are included in the unit. No external semiconductor fuses are required. Arm fuses Siemens U Unit Type I/V Fuses A/V 6RA8091-6FV62-0AA0 1200/480 6 Article No. I/V per unit A/V 3NE3338-8 800/800 1) Two fuses connected in parallel. 2) FWH-... and FWP-... fuses are not mechanically compatible with 3NE or 170M fuses. Siemens D 23.1 · 2014 4/17 © Siemens AG 2014 SINAMICS DCM Accessories and supplementary components Commutating reactors ■ Overview for the ratio of the line supply fault level (short-circuit power) to the apparent drive power > 33:1. Commutating reactors A converter must always be connected to the line supply through a commutation inductance. This must have at least 4 % uK! The commutation inductance can be in the form of a converter transformer or, for the appropriate line supply, in the form of a commutating reactor. The commutating reactors are dimensioned according to the rated motor current in the armature or field circuit. Operation with line frequencies of 50 Hz and 60 Hz The rated currents ILn of the reactors, specified in the table, apply for operation with a line frequency f = 50 Hz. It is permissible to operate the reactors with a line frequency f = 60 Hz. In this case, the next-higher voltage level must be selected (e.g. 480 V instead of 400 V). A line supply can be considered to be "stiff" if the power ratio Ps/Sk ≤ 0.01. Even for stiff line supplies, the commutation inductance must have a uK of at least 4 %! For high-rating converters, the line reactance, i.e. the finite fault level (short-circuit power) of the line supply must be taken into account; this also results in higher uK values. Recommendation 230 V At the same time, the voltage drop ∆V increases by 8 %. 400 V (5) (6) 400 V (5) (6) Line supply voltage (3) (6) (4) (6) 4 NC G_D023_EN_00004a 5N1 5U1 5W1 5N1 (1) 5U1 5W1 3U1 Power supply 230 V AC or 400 V AC (2) 3W1 1U1 Field 1V1 1W1 Armature SINAMICS DC MASTER 3C 3D 1C1 1D1 M Arrangement of reactors and radio interference suppression filters (1) The commutating reactor in the field circuit is dimensioned for the rated motor field current. (2) The commutating reactor in the armature circuit is dimensioned for the rated motor armature current. The line current is 0.82 times the DC current. (3) The radio interference suppression filter for the armature circuit is dimensioned for the rated motor armature current. The line current is 0.82 times the DC current. (4) The radio interference suppression filter for the field circuit is dimensioned for the rated motor field current. (5) The electronics power supply itself does not require a radio interference suppression filter. Current consumption 1 A at 400 V, 2 A at 230 V. (6) If the power supply voltages for the armature circuit, field circuit and electronics power supply are the same, then the voltage for the field and electronics power supply can also be taken after the radio interference suppression filter for the armature circuit. 4/18 Siemens D 23.1 · 2014 © Siemens AG 2014 SINAMICS DCM Accessories and supplementary components Commutating reactors ■ Selection and ordering data 1) Note: The commutating reactors are dimensioned according to the rated motor current in the armature and field circuits. When the unit is connected to a single phase, single-phase commutating reactors must also be used in the armature circuit. These are available on request. The tables below list the commutating reactors which are available as standard. Additional information can be found in the Operating Instructions "SINAMICS DCM Commutation reactors" (see http://support.automation.siemens.com/WW/view/en/85062393). General technical specifications Degree of protection IP00 Protection class Class 1 2) Cooling AN, self-ventilated Inductance tolerance ± 10 % Environmental classes according to DIN IEC 60721-3, Parts 1 to 3 • Climatic: - Storage: 1K3 - Transport: 2K2 - Operation: 3K3 • Mechanical: 3M3 Ambient temperature during operation • 1-phase reactors 0 to +45 °C, above with derating • 3-phase reactors 0 to +40 °C, above with derating Ambient temperature for storage and transport -40 to +70 °C Installation altitude (at rated current) ≤ 1000 m above sea level, above with derating 4 Operation at 50 Hz and 60 Hz with rated current is permissible Three-phase commutating reactors, uK = 4 % AC rated current Inductance Copper losses Total losses Short-circuit current rating (SCCR) Weight Rated insulation voltage A mH W W kA kg V Article No. Rated voltage 400 V 13 2.315 22.8 33.1 2.0 (20 ms) 2.9 600 6RX1800-4DK00 25 1.158 30.8 53.2 5.0 (20 ms) 4.4 600 6RX1800-4DK01 51 0.579 43.5 73.2 6.5 (100 ms) 10.9 600 6RX1800-4DK02 76 0.386 64.4 118.5 9.0 (100 ms) 13.8 600 6RX1800-4DK03 106 0.278 51.3 119.3 15 (100 ms) 23.9 600 6RX1800-4DK04 174 0.169 164.8 206.4 15 (100 ms) 24.0 600 6RX1800-4DK05 232 0.127 197.4 256.2 20 (100 ms) 26.8 600 6RX1800-4DK06 332 0.089 190.7 251.1 24 (200 ms) 45.8 600 6RX1800-4DK07 374 0.079 186.7 251.7 24 (200 ms) 56.8 600 6RX1800-4DK08 498 0.059 277.0 357.4 35 (200 ms) 60.0 600 6RX1800-4DK10 706 0.042 329.4 424.8 55 (200 ms) 81.6 1000 6RX1800-4DK11 996 0.030 390.3 562.8 75 (200 ms) 100.1 1000 6RX1800-4DK12 1328 0.022 339.3 554.5 75 (200 ms) 138.8 1000 6RX1800-4DK13 1660 0.018 369.3 591.9 75 (200 ms) 210.7 1000 6RX1800-4DK14 2490 0.012 587.3 1038.3 75 (200 ms) 205.6 1000 6RX1800-4DK15 Note: Commutating reactors with uK = 2 % are available on request. A limited tolerance range is also possible for parallel connections. 1) All commutating reactors with rated voltages VN ≤ 600 V to UL 2) Note about protection class 1: Despite protective conductor connection, no 'touchable conductive parts' with regard to the standard (e.g. EN 61800-5-1) are defined. In this case, the protective conductor ensures that no dangerous voltages/currents can act at the mounting surfaces. The complete reactor must be considered as being an active component. Siemens D 23.1 · 2014 4/19 © Siemens AG 2014 SINAMICS DCM Accessories and supplementary components Commutating reactors ■ Selection and ordering data (continued) 1) Three-phase commutating reactors, uK = 4 % AC rated current Inductance Copper losses Total losses Short-circuit current rating (SCCR) Weight Rated insulation voltage A mH W W kA kg V Article No. Rated voltage 480 V 4 13 2.779 27.4 39.2 2.0 (20 ms) 2.9 600 6RX1800-4FK00 25 1.389 34.8 57.8 5.0 (20 ms) 6.0 600 6RX1800-4FK01 51 0.695 42.3 77.2 6.5 (100 ms) 11.8 600 6RX1800-4FK02 76 0.463 56.3 118.0 9.0 (100 ms) 16.3 600 6RX1800-4FK03 106 0.333 68.8 152.9 15 (100 ms) 22.3 600 6RX1800-4FK04 174 0.202 204.6 255.6 15 (100 ms) 26.0 600 6RX1800-4FK05 232 0.152 178.3 231.5 20 (100 ms) 37.8 600 6RX1800-4FK06 332 0.106 193.7 261.5 24 (100 ms) 56.1 600 6RX1800-4FK07 374 0.094 189.1 279.2 24 (100 ms) 56.8 600 6RX1800-4FK08 498 0.071 313.8 396.9 35 (200 ms) 78.1 1000 6RX1800-4FK10 664 0.053 255.6 360.8 75 (200 ms) 96.6 1000 6RX1800-4FK11 706 0.050 293.9 404.1 75 (200 ms) 96.6 1000 6RX1800-4FK12 913 0.039 375.6 558.6 75 (200 ms) 114.5 1000 6RX1800-4FK13 996 0.035 332.7 532.8 75 (200 ms) 127.8 1000 6RX1800-4FK14 1328 0.027 320.4 573.7 75 (200 ms) 177.6 1000 6RX1800-4FK15 1660 0.021 436.5 819.0 75 (200 ms) 161.0 1000 6RX1800-4FK16 1826 0.019 464.7 819.9 75 (200 ms) 164.2 1000 6RX1800-4FK17 2324 0.015 671.8 1056.7 75 (200 ms) 258.2 1000 6RX1800-4FK18 Rated voltage 575 V 51 0.832 56.8 109.7 6.5 (100 ms) 13.6 600 6RX1800-4GK00 106 0.399 65.5 156.7 15 (100 ms) 26.4 600 6RX1800-4GK01 174 0.243 150.0 200.5 15 (100 ms) 34.5 600 6RX1800-4GK02 332 0.127 252.1 327.3 24 (200 ms) 63.1 600 6RX1800-4GK03 498 0.085 330.3 427.5 35 (200 ms) 86.0 1000 6RX1800-4GK04 598 0.071 339.6 455.5 55 (200 ms) 89.8 1000 6RX1800-4GK05 631 0.067 322.8 441.1 55 (200 ms) 95.7 1000 6RX1800-4GK06 664 0.064 380.7 547.2 75 (200 ms) 108.4 1000 6RX1800-4GK07 706 0.060 392.7 564.5 75 (200 ms) 120.6 1000 6RX1800-4GK08 830 0.051 308.1 498.3 75 (200 ms) 134.8 1000 6RX1800-4GK10 913 0.046 320.7 515.9 75 (200 ms) 143.9 1000 6RX1800-4GK11 1245 0.034 371.4 605.4 75 (200 ms) 206.1 1000 6RX1800-4GK12 1328 0.032 503.1 812.4 75 (200 ms) 160.9 1000 6RX1800-4GK13 1660 0.025 631.3 993.1 75 (200 ms) 202.0 1000 6RX1800-4GK14 1826 0.023 614.7 1006.9 75 (200 ms) 212.1 1000 6RX1800-4GK15 2158 0.020 534.6 1073.7 75 (200 ms) 303.0 1000 6RX1800-4GK16 2324 0.018 556.2 1110.0 75 (200 ms) 321.6 1000 6RX1800-4GK17 Note: Commutating reactors with uK = 2 % are available on request. A limited tolerance range is also possible for parallel connections. 1) All commutating reactors with rated voltages VN ≤ 600 V to UL 4/20 Siemens D 23.1 · 2014 © Siemens AG 2014 SINAMICS DCM Accessories and supplementary components Commutating reactors ■ Selection and ordering data (continued) 1) Three-phase commutating reactors, uK = 4 % AC rated current Inductance Copper losses Total losses Short-circuit current rating (SCCR) Weight Rated insulation voltage A mH W W kA kg V Article No. Rated voltage 690 V 598 0.085 388.2 562.1 55 (200 ms) 108.9 1000 6RX1800-4KK00 631 0.080 402.0 586.4 75 (200 ms) 113.3 1000 6RX1800-4KK01 789 0.064 362.7 564.6 75 (200 ms) 141.9 1000 6RX1800-4KK02 830 0.061 350.7 561.4 75 (200 ms) 153.4 1000 6RX1800-4KK03 1245 0.041 505.2 845.7 75 (200 ms) 169.7 1000 6RX1800-4KK04 1577 0.032 716.8 1093.8 75 (200 ms) 226.1 1000 6RX1800-4KK05 1660 0.031 596.0 1011.8 75 (200 ms) 257.2 1000 6RX1800-4KK06 2158 0.024 484.8 1185.6 75 (200 ms) 360.2 1000 6RX1800-4KK07 Rated voltage 830 V 789 0.077 312.0 532.1 75 (200 ms) 205.2 1000 6RX1800-4LK00 1245 0.049 692.4 1061.9 75 (200 ms) 222.4 1000 6RX1800-4LK01 1577 0.039 479.4 1059.6 75 (200 ms) 308.5 1000 6RX1800-4LK02 1826 0.033 585.6 1269.0 75 (200 ms) 372.5 1000 6RX1800-4LK03 534.9 1303.5 75 (200 ms) 399.7 1000 6RX1800-4MK00 Article No. Rated voltage 950 V 1826 0.038 Note: Commutating reactors with uK = 2 % are available on request. A limited tolerance range is also possible for parallel connections. Single-phase commutating reactors, uK = 4 % AC rated current Inductance Copper losses Total losses Short-circuit current rating (SCCR) Weight Rated insulation voltage A mH W W kA kg V Rated voltage 400 V 3 16.98 3 5 0.8 (20 ms) 0.7 600 6RX1800-4DE00 5 10.19 5 7 0.8 (20 ms) 1.5 600 6RX1800-4DE01 10 5.090 7 12 2 (20 ms) 2.0 600 6RX1800-4DE02 15 3.400 8 17 2 (20 ms) 2.3 600 6RX1800-4DE03 25 2.040 8 29 6 (20 ms) 3.0 600 6RX1800-4DE04 30 1.700 10 30 6 (20 ms) 3.8 600 6RX1800-4DE05 40 1.270 9 49 10 (20 ms) 5.2 600 6RX1800-4DE06 85 0.600 13 67 15 (20 ms) 9.6 600 6RX1800-4DE07 1) All commutating reactors with rated voltages VN ≤ 600 V to UL Siemens D 23.1 · 2014 4/21 4 SINAMICS DCM © Siemens AG 2014 Accessories and supplementary components Circuit breakers and contactors ■ Overview The main contactor or the circuit breaker in front of the threephase armature circuit infeed of the converter is used to switch on the power section in a correct manner when the electronics and the voltage for the thyristor modules is enabled if the unit is still not operational. This is the reason that the contactor or the circuit breaker must always be energized via terminals XR1-109-110. When a circuit breaker is used, a motor-operated mechanism must be used to close the circuit breaker and an undervoltage release to open the circuit breaker. Selection criteria The internal control sequence guarantees that the switching operations are always made in a no-current condition. When selecting the main contactor, the utilization category AC-1 or for a circuit breaker, the maximum rated current In max should be used as basis. If the current and voltage quantities permit it, then generally, the more cost-effective solution using a contactor is preferred over a circuit breaker. 4 4/22 Siemens D 23.1 · 2014 © Siemens AG 2014 SINAMICS DCM Accessories and supplementary components Radio interference suppression filters ■ Overview SINAMICS DC MASTER applications are in compliance with the EMC product standard EN 61800-3 for electric drives when taking into account that the units are integrated into the plant or system in compliance with EMC rules. Radio interference suppression filters generate leakage currents. In accordance with DIN VDE 0160, a PE connection with a cross-section of 10 mm2 is required. For the filters to have optimum effect, it is absolutely essential that they and the unit are installed on a single metal plate. However, EMC legislation does stipulate that the plant or system as a whole must be electromagnetically compatible with its environment. For converter units with three-phase connection, the minimum rated filter current is equal to the DC output current of the unit times 0.82. For a two-phase connection (field power section or single-phase connection of the armature power section) only two phases are connected to the three-phase radio interference suppression filter. In this case, the line current is equal to the field DC current. If radio interference suppression level "A1" according to EN 55011 is to be achieved, then in addition to the commutating reactors, radio interference suppression filters are also required. Radio interference suppression filters reduce radio interference voltages of the converter that occur in conjunction with the commutating reactor. List of the recommended radio interference suppression filters from EPCOS Radio interference suppression filter Rated current TN/TT system IT system A V V Article No. EPCOS Line filters for armature circuit 25 760/440 580/335 B84143A0025R021 50 760/441 580/335 B84143A0050R021 80 760/442 630/365 B84143A0080R021 120 760/443 630/365 B84143A0120R021 180 - 690/400 B84143B0180S024 180 520/300 360/208 B84143B0180S080 180 760/440 560/320 B84143B0180S081 250 520/300 360/208 B84143B0250S080 250 760/440 560/320 B84143B0250S081 400 - 690/400 B84143B0400S024 400 520/300 360/208 B84143B0400S080 400 760/440 560/320 B84143B0400S081 600 - 690/400 B84143B0600S024 600 520/300 360/208 B84143B0600S080 600 760/440 560/320 B84143B0600S081 1000 - 690/400 B84143B1000S024 1000 520/300 360/208 B84143B1000S080 1000 760/440 560/320 B84143B1000S081 1600 - 690/400 B84143B1600S024 1600 520/300 360/208 B84143B1600S080 1600 760/440 560/320 B84143B1600S081 2500 530/310 460/265 B84143B2500S020 2500 760/440 560/320 B84143B2500S021 2500 - 690/400 B84143B2500S024 4 Line filters for auxiliary power supply 25 520/300 440/255 B84143A0025R105 50 520/301 440/256 B84143A0050R105 66 520/302 440/257 B84143A0066R105 90 520/303 440/258 B84143A0090R105 120 520/304 440/259 B84143A0120R105 Siemens D 23.1 · 2014 4/23 © Siemens AG 2014 SINAMICS DCM Accessories and supplementary components SICROWBAR AC ■ Application ■ Design There are three device versions depending on the rated voltage: Version Rated voltage Design, installation A Up to 580 V Mounted in an enclosure. For mounting in an upright position on panels in cabinets or machine frames. B Up to 725 V Mounted on a baseplate. For installation in 600 m wide cabinets. C Up to 1150 V Mounted on a baseplate. For installation in 600 m wide cabinets. The power section of the overvoltage protection device has a P3C connection, 3-pulse fully controlled polygon connection. The feeders to the polygon connection have metal-oxide varistors that absorb overvoltage energy. Semiconductor fuses included in the devices are accommodated in a fused disconnector with integrated fuse monitoring. SICROWBAR AC overvoltage protection 4 SICROWBAR AC is used to protect power semiconductors (thyristors and diodes) in converters against overvoltages between the phases of a three-phase line supply. The range of applications is not restricted to protecting DC drive converters, but can also be used for infeed/regenerative feedback units of AC drive systems that are equipped with thyristors. Overvoltages that occur on the AC side of converters are mainly caused by switching operations when disconnecting from the line supply at the transformer primary. This applies both to operational switching operations (shutdown under no-load conditions) as well as in the case of a fault (shutdown under load). Overvoltage protection is normally used in the following configuration: The break-over diodes (BOD) and RC snubbers for the thyristors and varistors are mounted on a printed circuit board as are also the gate series resistors and diodes that transfer the line voltage to the break-over diodes. ■ Mode of operation If an overvoltage occurs, which reaches the response voltage of the integrated firing module, then the break-over diodes trigger and in turn trigger their associated thyristors. As a consequence, the varistors are switched to the line supply. The varistors absorb the overvoltage energy. An RC protective circuit protects the thyristors against an excessively steep voltage rate of rise when the current is interrupted. ■ Configuration Notes on selection The following conditions should be maintained when selecting the overvoltage protection: • The limit voltage of the overvoltage protection VRRM55 must not exceed the highest periodic and permissible peak blocking voltage of the power semiconductors to be protected. • The rated supply voltage of the overvoltage protection must not be exceeded. • Commutation overvoltages of the converter that periodically occur must remain below the response voltage of the overvoltage protection. The energy absorption capability of the selected overvoltage protection should be checked. A distinction must be made between two operating cases: - Transformer is shut down under no-load conditions - Transformer is shut down under load Line supply 2 4 1 U V W G_D023_EN_00073 Converter unit 4/24 Siemens D 23.1 · 2014 Detailed notes on configuration, standards and connection of the overvoltage protection are provided in the operating instructions or on the Internet at http://support.automation.siemens.com/WW/view/en/ 18260008/130000. © Siemens AG 2014 SINAMICS DCM Accessories and supplementary components SICROWBAR AC ■ Technical specifications General technical specifications SICROWBAR AC Degree of protection IP00 acc. to EN 60529 Protection class I according to EN 50178 Overvoltage category III, corresponding to EN 60664 Dimensioning creepages and clearances Pollution degree 2 acc. to EN 50178 Rated insulation voltage (for installation altitudes up to 2000 m above sea level) 1) 725 V AC for rated supply voltages of 400 ... 725 V 1200 V AC for rated supply voltages of 850 ... 1150 V Installation altitude ≤ 2000 m above sea level Permissible ambient temperature • In operation +5 ... +55 °C • In storage –40 ... +70 °C Climate class 3K3 acc. to EN 60721-3-3 Fuse monitoring (microswitch at the fused disconnector, 1 changeover contact) Flat connector 6.3 mm × 0.8 mm • Disconnector closed, all fuse links OK 1/2 closed, 1/4 opened • Disconnector closed, one or several fuse links defective 1/4 closed, 1/2 opened • Disconnector open 1/4 closed, 1/2 opened • Maximum switching capacity 50 Hz 250 V AC, 3 A 30 V DC, 3 A SICROWBAR AC 7VV3002-3CD20 7VV3002-3AD20 7VV3002-3BD20 7VV3002-3GD20 Max. permissible rated supply voltage VN V 460 550 Nominal response voltage of BOD element VAN V 1000 1200 1400 1600 Min. limit voltage of BOD element at 5 °C VRRM_05 V 864 1056 1248 1440 Max. limit voltage of BOD element at 55 °C VRRM_55 V 1166 1378 1590 1802 Max. permissible peak current, Imax A 200 1000 Rated insulation voltage (the insulation voltage is determined by V the highest rated supply voltage of the relevant construction type) VISO 550 Varistor voltage (breakdown voltage) at TA = 25 °C, 1 mA (data sheet value × 2 for 2 series-connected varistors) VV V 720 860 Max. energy (for 2 ms) at TA = 85 °C (data sheet value × 2 for 2 series-connected varistors) W0 Ws 600 720 Energy that can be absorbed 100 times (determined from the derating data) W2 Ws 350 419 Energy that can be absorbed 10000 times (determined from the derating data) W4 Ws 42 50 Version 2000 A Dimensions • Width mm 265 • Height mm 385 • Depth mm 237 Weight, approx. kg 7 1) Installation altitudes above 2000 m on request. Siemens D 23.1 · 2014 4/25 4 © Siemens AG 2014 SINAMICS DCM Accessories and supplementary components SICROWBAR AC ■ Technical specifications (continued) SICROWBAR AC 4 7VV3002-3DD20 7VV3002-3ED20 Max. permissible rated supply voltage VN V 770 920 Nominal response voltage of BOD element VAN V 1900 2400 2600 2800 3000 Min. limit voltage of BOD element at 5 °C V VRRM_05 1728 2208 2400 2592 2784 Max. limit voltage of BOD element at 55 °C VRRM_55 V 2120 2650 2862 3074 3286 Max. permissible peak current, Imax A 300 800 1000 400 1000 Rated insulation voltage (the insulation voltage is determined by the highest rated supply voltage of the relevant construction type) VISO V 770 1100 Varistor voltage (breakdown voltage) V at TA = 25 °C, 1 mA (data sheet value × 2 for 2 series-connected varistors) VV 1240 1500 1820 Max. energy (for 2 ms) at TA = 85 °C (data sheet value × 2 for 2 seriesconnected varistors) W0 Ws 2400 3300 3000 Energy that can be absorbed 100 times (determined from the derating data) W2 Ws 986 1196 1027 Energy that can be absorbed 10000 times (determined from the derating data) W4 Ws 145 176 214 B C Version 7VV3002-3JD20 7VV3002-3KD20 7VV3002-3LD20 1100 Dimensions • Width mm 580 • Height mm 305 • Depth mm 205 245 Weight, approx. kg 11 12 ■ Selection and ordering data ■ Accessories Rated supply voltage Limit voltage SICROWBAR AC V V Article No. 460 1166 7VV3002-3CD20 460 1378 7VV3002-3AD20 550 1590 7VV3002-3BD20 550 1802 7VV3002-3GD20 770 2120 7VV3002-3DD20 920 2650 7VV3002-3ED20 920 2862 7VV3002-3JD20 1100 3074 7VV3002-3KD20 1100 3286 7VV3002-3LD20 4/26 Siemens D 23.1 · 2014 For information about spare parts, go to http://workplace.automation.siemens.de/sparesonweb. © Siemens AG 2014 SINAMICS DCM Accessories and supplementary components SICROWBAR DC ■ Application ■ Design The most important components of the device are: • Two thyristors in an anti-parallel connection • A firing circuit, which, depending on the version, triggers a thyristor in the blocking direction at a defined voltage • A module to detect the voltage at the de-excitation/discharge resistor, detect the current being conducted, identify when the overvoltage protection device triggers and signal the status using binary outputs (applies only to 7VV3003-5...). • The power connections C, D (copper bars) • Terminal XEW1 to connect the sensor cable from the deexcitation/discharge resistor (applies only to 7VV3003-5...). • An "Optional fast de-excitation" module (option G11). The module allows the thyristors to be fired at any time by controlling three fast relays that are independent of one another (applies only to 7VV3003-5...). ■ Mode of operation SICROWBAR DC overvoltage protection 7VV3003-5... SICROWBAR DC protects windings and converters against overvoltage when supplying large inductances, e.g. field windings of synchronous machines, DC machines or hoisting solenoids. DC overvoltage protection DC converter G_D023_EN_00074a Further, it is optionally possible to initiate fast de-excitation – triggered by a higher-level signal – for units 7VV3003-5... . An appropriate de-excitation/discharge resistor must be provided. XEW11) D C De-excitation/ discharge resistor Synchronous machine 1) Only available for 7VV3003-5... The two thyristors connected in an anti-parallel connection, located between connections C and D, can briefly (approx. 5 s) conduct the pulse current. The overvoltage triggers a break-over diode (BOD) on the trigger circuit which in turn triggers the blocking thyristor and conducts the firing current past the blocking thyristor through a diode connected in an anti-parallel configuration to its gate/cathode. Independent of the polarity of the overvoltage, the break-over diode is always operated in the same direction using a bridge rectifier and the firing current is limited using series resistors. The thyristor fires within just a few microseconds and the voltage decreases quickly down to the forward voltage (1 to 1.5 V). The load current increases the temperature of the thyristor within just a few seconds and the thyristor and the stack construction (in the case of units 7VV3003-5...) absorb the thermal energy. As a consequence, the load cycle can only be repeated after a cooling time has elapsed (see Technical specifications). The following also applies to units 7VV3003-5...: The fast de-excitation option (G11) is connected to the firing circuit in such a way that the thyristors can be triggered at any time by controlling at least one of the three fast relays – that are independent of one another. This assumes that there is sufficient voltage. Generally, this is approximately 5 % of the trigger voltage. Each of the three relays can be controlled with 24 V DC, 110 V to 125 V DC or 220 V to 240 V DC. The voltage detection for the de-excitation/discharge resistor is connected to the external de-excitation/discharge resistor. When the voltage detection responds, the supplying converter must be blocked or the current controlled down to zero. The voltage detection module requires an external 24 V DC power supply with min. 100 mA. The following generally applies: The de-excitation/discharge resistor is an external device and is not included in the scope of delivery of the SICROWBAR DC. Its resistance must be so low that even at the highest load current, the voltage is still under the destruction limit of the supplying converter and/or the winding to be protected. The lowest possible resistance is defined by the supply voltage and the maximum load current of the converter (dimensioning the fuses). The required de-excitation time must also be taken into account when dimensioning the value of the resistance. Siemens D 23.1 · 2014 4/27 4 © Siemens AG 2014 SINAMICS DCM Accessories and supplementary components SICROWBAR DC ■ Configuration The complete arrangement comprises a SICROWBAR DC overvoltage protection and de-excitation/discharge resistor. The following device parameters that are used to select the device must be determined: 1. The firing voltage – if this is reached, then the thyristors of the SICROWBAR DC are turned on. 2. The maximum current that flows or the maximum I2t value that occurs. Detailed information about configuration, applicable standards and connection of the overvoltage protection are provided in the operating instructions or on the Internet at: • For units 7VV3003-5...: http://support.automation.siemens.com/ WW/view/en/21696826 • For units 7VV3003-6...: http://support.automation.siemens.com/ WW/view/en/86152590 Typical load current characteristic 4000 2000 0 10 % Imax 0 5 10 15 IDC as function of Tp 350 300 250 200 7VV3003-5AG32 -5BG32 -5CG32 -5DG32 150 here: = 4.34 s 50 20 25 G_D023_EN_00093 G_D023_EN_00076 12000 I [A] 7VV3003-5JG32 -5KG32 10000 -5LG32 -5MG32 7VV3003-5EG32 8000 -5FG32 -5GG32 6000 -5HG32 100 t [s] 30 0 0.1 1 Tp [s] 10 s 10 Cooling time 7VV3003-6...: * 30 min * 30 min 30 min Single trigger is periodically possible after 30 min cooling-down time. ** t ** 300 min After being triggered twice in a time period < 30 min, a cooling-down time of 300 min is required. 4/28 G_D023_EN_00075 * Siemens D 23.1 · 2014 300 min t * * 30 min * 30 min G_D023_EN_00075 7VV3003-5...: 30 min Single trigger is periodically possible after 30 min cooling-down time. G_D023_EN_00077 4 7VV3003-6...: IDC [A] 7VV3003-5...: t © Siemens AG 2014 SINAMICS DCM Accessories and supplementary components SICROWBAR DC ■ Technical specifications General technical specifications SICROWBAR DC 7VV3003-6... Degree of protection IP00 acc. to EN 60529 Overvoltage category II acc. to EN 60664 Installation altitude ≤ 1000 m above sea level Base plate insulation 3600 Vrms/1s Climate class 3K5 (without condensation) acc. to EN 60721-3-3 Permissible ambient temperature • In operation -25 ... +45 °C • In storage -40 ... +85 °C SICROWBAR DC 7VV3003-6BG30 7VV3003-6CG30 Response voltage V 1200 ± 50 1500 ± 50 Max. rated supply system voltage VL for B6C circuit V 0 ... 420 3 AC + 10 % 0 ... 500 3 AC + 10 % Max. pulse current kA 0.3 I 2t A2s 0.02 x 106 • Width mm 93 • Height mm 51 • Depth mm 85 Weight, approx. kg 0.18 Dimensions 4 General technical specifications SICROWBAR DC 7VV3003-5... Degree of protection IP00 acc. to EN 60529 Protection class l acc. to EN 50178 Overvoltage category III acc. to EN 60664 Dimensioning creepages and clearances Pollution degree 2 acc. to EN 50178 Installation altitude ≤ 2000 m above sea level Insulation test voltage of the power section (first test) with respect to the housing, voltage detection (signal part) and fast de-excitation (control) 5.5 kV 50 Hz 1 minute corresponding to EN 60034-1 for rated de-excitation voltages up to 750 V DC Climate class 3K3 acc. to EN 60721-3-3 Permissible ambient temperature • In operation 0 ... +40 °C • In storage –25 ... +70 °C Power supply required for the voltage detection 24 V DC, +10 % , –20 %, 100 mA SICROWBAR DC 7VV30035AG32 7VV30035BG32 7VV30035CG32 7VV30035PG32 7VV30035DG32 1200 ± 100 1600 ± 100 1900 ± 100 2200 ± 150 Response voltage V 800 ± 100 Max. pulse current for typical characteristic kA 2.5 Critical pulse current (sine peak 10 ms) kA 5 Critical voltage gradient V/µs 1000 Critical current gradient A/µs 80 I 2t A2s 13.6 × 106 • Width mm 265 • Height mm 350 • Depth mm 285 Weight, approx. kg 17 Dimensions Siemens D 23.1 · 2014 4/29 © Siemens AG 2014 SINAMICS DCM Accessories and supplementary components SICROWBAR DC ■ Technical specifications (continued) SICROWBAR DC 7VV30035EG32 7VV30035QG32 7VV30035FG32 7VV30035GG32 7VV30035HG32 1900 ± 100 2200 ± 150 2600 ± 150 3000 ± 150 Response voltage V 1600 ± 100 Max. pulse current for typical characteristic kA 5.8 Critical pulse current (sine peak 10 ms) kA 11.6 Critical voltage gradient V/µs 1000 Critical current gradient A/µs 300 I 2t A2s 73 × 106 • Width mm 265 • Height mm 350 • Depth mm 285 Weight, approx. kg 18 Dimensions SICROWBAR DC 4 7VV30035JG32 7VV30035RG32 7VV30035KG32 7VV30035LG32 7VV30035MG32 1900 ± 100 2200 ± 150 2600 ± 150 3000 ± 150 Response voltage V 1600 ± 100 Max. pulse current for typical characteristic kA 10.5 Critical pulse current (sine peak 10 ms) kA 21 Critical voltage gradient V/µs 1000 Critical current gradient A/µs 300 I 2t A2s 239 × 106 • Width mm 265 • Height mm 350 • Depth mm 285 Weight, approx. kg 20 Dimensions ■ Selection and ordering data ■ Accessories For information about spare parts, go to http://workplace.automation.siemens.de/sparesonweb. SIMOREG DC-MASTER SICROWBAR DC SINAMICS DC MASTER Rated armature supply voltage Pulse current, max. Response SICROWBAR DC voltage, typ. V kA V Article No. Units 7VV3003-6… 400 0.3 1200 7VV3003-6BG30 480 0.3 1500 7VV3003-6CG30 Units 7VV3003-5… - 2.5 800 7VV3003-5AG32 400, 480 2.5 1200 7VV3003-5BG32 575 2.5 1600 7VV3003-5CG32 5.8 7VV3003-5EG32 10.5 690 2.5 7VV3003-5JG32 1900 5.8 7VV3003-5QG32 10.5 830 2.5 7VV3003-5RG32 2200 5.8 5.8 7VV3003-5KG32 2600 10.5 - 5.8 10.5 4/30 Siemens D 23.1 · 2014 7VV3003-5DG32 7VV3003-5FG32 10.5 950 7VV3003-5PG32 7VV3003-5GG32 7VV3003-5LG32 3000 7VV3003-5HG32 7VV3003-5MG32 ■ Options Options for units 7VV3003-5...: Option Order code Notes Article No. for separate order Fast deexcitation G11 Initiation of fast de-excitation by one of the three relays, of which each has the following control voltages: • 220 ... 240 V DC, +10 % –20 % • 110 ... 125 V DC, +10 % –20 % • 24 V DC, +10 % –20 % 7VV3003-7FG00 © Siemens AG 2014 SINAMICS DCM Accessories and supplementary components SIMOREG CCP ■ Overview ■ Design SIMOREG CCP distinguishes itself as a result of the compact and space-saving design. ■ Function The line supply voltage, line current as well as the armature voltage are continually sensed in SINAMICS DC MASTER. A possible commutation fault (inverter commutation fault – inverter shoot-through) is detected from these quantities, which results in the following measures being initiated: 1. The firing pulses are immediately disabled in the SINAMICS DC MASTER 2. The converter sends a "turn-off command" to SIMOREG CCP (via the serial interface). SIMOREG CCP The Converter Commutation Protector SIMOREG CCP is used to protect line-commutated SINAMICS DC MASTER converters in inverter operation against inverter commutation faults. For line-commutated inverters, an appropriate line-side counter voltage is required in order to commutate the current between the individual power semiconductors. Commutation can be prevented from being completed (commutation fault) as a result of uncontrolled switching operations, line supply dips (weak line supplies, thunderstorms, etc.). As a result, in the regenerative feedback direction, a high current flows through the line supply or a cross-current in the converter. This can result in fuses blowing or under certain circumstances can destroy the semiconductors. The firmware of the SINAMICS DC MASTER identifies if inverter commutation faults are pending and then issues the command to turn off the power semiconductors in the converter to the SIMOREG CCP. SIMOREG CCP then turns off the power semiconductors, ensures that the conditions to reduce the current in the motor are present and absorbs the magnetic energy stored in the motor as electric energy. ■ Benefits SIMOREG CCP limits the current that flows when inverter commutation faults occur to a non-hazardous value so that the thyristors and the associated super-fast fuses are protected. This eliminates the complex and time consuming replacement of fuses after inverter commutation faults. Although inverter commutation faults cannot be prevented, their effects can be. 7 Gear units and the driven machine are protected by shutting off the current in time before it reaches its possible maximum value in the case of a fault therefore protecting them against inadmissibly high torque surges. 7 For high rated system currents, up until now, high-speed DC circuit breakers were used up until now to protect the fuses against rupture. By using the CCP, protection is now costeffectively possible even for lower line currents, whereby SIMOREG CCP has the following advantages when compared to high-speed DC circuit breakers even at high current levels: - Protection also for circulating currents - Lower system costs - Lower space requirements - No additional air reactor to reduce the current rate-of-rise when a fault occurs - Lower operating costs, as it requires no maintenance - High degree of availability 3. SIMOREG CCP turns off the thyristors by connecting the pre-charged quenching capacitors anti-parallel to all thyristors. As a consequence, the current commutates from the converter into SIMOREG CCP. The quenching capacitors are initially discharged by the currents that they accept and they are then charged with the reverse polarity. The armature current starts to decrease as soon as the voltage of the quenching capacitors has reached the value of the motor EMF. However, the armature voltage continues to increase. As soon as it has reached the limit value, resistors are switched in, which absorb the energy fed back from the motor during the remaining time of the current reduction phase. 4. A fault message is initiated in the SINAMICS DC MASTER. 5. The SIMOREG CCP re-charges the quenching capacitors with the reverse polarity so that a new quenching operation is possible. Each time that the line supply voltage is switched in (e.g. via a line contactor), SIMOREG CCP requires approximately 3 s until it is ready for use as the quenching capacitors must first be charged up. After a quenching operation, SIMOREG CCP requires a certain time until it is ready for use again. The duration depends on the operations during the quenching process and immediately afterwards. On the one hand, the quenching capacitors in SIMOREG CCP must be charged to the required value with the reverse polarity (approx. 10 s). On the other hand, the chopper resistors, that convert the energy into heat when the armature current is reduced, require a cooling time calculated using an algorithm in the firmware. Depending on the amount of energy that was dissipated, this can take up to approx. 20 min. SINAMICS DC MASTER has setting and monitoring parameters for commissioning, operation, monitoring and diagnostics of the SIMOREG CCP. The state of the SIMOREG CCP is signaled via connectors and the triggering of the SIMOREG CCP or erroneous states are signaled using fault and alarm messages. Data is exchanged between the SINAMICS DC MASTER and SIMOREG CCP via the serial interface. Siemens D 23.1 · 2014 4/31 4 © Siemens AG 2014 SINAMICS DCM Accessories and supplementary components SIMOREG CCP ■ Integration SINAMICS DC MASTER – SIMOREG CCP The following table lists the SIMOREG CCP units that are suitable for the particular SINAMICS DC MASTER. This information is based on the rated unit data (taking into consideration the particular limit values) of the components and on the other hand, typical rated data for Siemens DC motors from Catalog DA 12 · 2008. Note: For plant and system configurations with reduced rated values (e.g. DC rating, US rating, voltage derating), under certain circumstances, suitable combinations of units can be found that are not listed in the table. SINAMICS DC MASTER SIMOREG CCP Type Rated DC voltage Rated DC current V A 6RA8078-6DV62-0AA0 420 280 6RA8081-6DV62-0AA0 4 600 1200 DC 6RA7095-6FC00-0 2000 DC 600 1200 1600 6RA8095-4DV62-0AA0 2000 600 6RA8085-6GV62-0AA0 400 6RA7090-6KC00-0 690 3 AC 1000 DC 600 6RA8087-6GV62-0AA0 850 725 760 600 1100 6RA8090-6KV62-0AA0 1000 6RA8093-4GV62-0AA0 1600 6RA8095-4GV62-0AA0 2000 725 1000 6RA8093-4KV62-0AA0 1500 6RA8095-4KV62-0AA0 2000 4/32 6RA7091-6FC00-0 1200 420 6RA8093-4DV62-0AA0 6RA8090-6KV62-0AA0 280 850 6RA8091-6FV62-0AA0 6RA8090-6GV62-0AA0 600 DC 1200 480 6RA8087-6FV62-0AA0 6RA8086-6KV62-0AA0 A 460 3 AC 850 6RA8091-6DV62-0AA0 6RA8081-6GV62-0AA0 V 600 420 6RA8087-6DV62-0AA0 6RA8091-6DV62-0AA0 Rated current 450 6RA8085-6FV62-0AA0 6RA8085-6FV62-0AA0 6RA7085-6FC00-0 Rated voltage 600 480 6RA8082-6FV62-0AA0 6RA8085-6DV62-0AA0 Type 400 6RA8085-6DV62-0AA0 6RA8078-6FV62-0AA0 For detailed engineering and when selecting the appropriate CCP, technical support personnel can provide assistance through the local Siemens office. For this purpose, the following plant data must be specified: • Line supply voltages and power sections • Required undervoltage range of the power section • Rated motor armature voltage • Rated motor current • Details on the required overcurrent where necessary (magnitude, cycle duration) • Inductance of the load (motor, cable plus if required a smoothing reactor) Siemens D 23.1 · 2014 6RA7095-6KC00-0 2000 DC © Siemens AG 2014 SINAMICS DCM Accessories and supplementary components SIMOREG CCP ■ Technical specifications SIMOREG CCP Type 6RA7085-6FC00-0 6RA7091-6FC00-0 6RA7095-6FC00-0 6RA7090-6KC00-0 6RA7095-6KC00-0 Rated voltage V 460 (+15 %/–20 %) 690 (+10 %/–20 %) Rated current A 600 1200 2000 1000 2000 Current range that can be covered 1) A up to 600 up to 1200 up to 2000 up to 1000 up to 2000 Rated supply voltage, electronics power supply V 380 (–20 %) … 60 (+15 %) 2 AC; In = 1 A or 190 (–20 %) … 230 (+15 %) 1 AC; In = 2 A Rated frequency Hz 45 ... 65 Power loss W 100 • Operation °C 0 ... 55 • Storage and transport °C –25 ... +70 Installation altitude above sea level m ≤ 1000 m Ambient temperature Climate class 3K3 acc. to EN 60721-3-3 Degree of pollution 2 acc. to EN 50178 2) Degree of protection IP00 acc. to EN 60529 Dimensions • Width mm 406 • Height mm 780 • Depth mm 500 Weight, approx. kg 4 35 35 55 45 75 Fuse for connections 1U1, 1V1, 1W1 and 1D1 3NA3365-6 1 each 3NA3365-6 1 each 3NA3365-6 2 each in parallel 3NA3365-6 1 each 3NA3365-6 2 each in parallel Fuse for connections 2U1, 2V1, 2W1 (10 A cable protection) DIAZED 5SD604 1) The current range that can be covered corresponds to the actual rated current of the SINAMICS DC MASTER. When the rated current is reduced (via parameter) then the lower value obtained applies. This means that for a SINAMICS DC MASTER with (according to the rating plate) a rated current higher than 2000 A (necessary e.g. to maintain longer specified overload times), it is possible to use the CCP if the actual rated current, specified by the parameterization, does not exceed 2000 A. The possible overload capability of 1.8x the actual rated current can be additionally utilized. 2) Definition of pollution degree 2: Generally only non-conductive pollution occurs. However, occasionally conductive pollution can be expected for a short period of time if the electronic equipment is not operational. Siemens D 23.1 · 2014 4/33 © Siemens AG 2014 SINAMICS DCM Accessories and supplementary components SIMOREG CCP ■ Technical specifications (continued) General technical specifications Relevant standards 4 EN 50178 Electronic equipment for use in power installations EN 50274 Low-voltage switchgear and controlgear assemblies: Protection against electric shock – Protection against unintentional direct contact with hazardous live parts EN 60146-1-1 Semiconductor converters: General requirements and line-commutated converters; specification of basic requirements EN 61800-1 Adjustable speed electrical power drive systems, Part 1 – (DC drives) General requirements – Rating specifications for low voltage adjustable speed DC power drive systems EN 61800-3 Adjustable speed electrical power drive systems, Part 3 – EMC product standard including specific test methods EN 61800-5-1 Adjustable speed electrical power drive systems – Part 5-1: Safety requirements – electrical, thermal and energy requirements IEC 62103 (identical to EN 50178) Electronic equipment for use in power installations UBC 97 Uniform Building Code Mechanical strength Storage Vibratory load 1M2 acc. to EN 60721-3-1 2M2 acc. to EN 60721-3-2 Constant deflection: (dropping not permissible) (dropping not permissible) 0.075 mm at 10 to 58 Hz Constant acceleration: 10 m/s2 at > 58 to 200 Hz (testing and measuring techniques acc. to EN 60068-2-6, Fc) Transport Operation 100 m/s2 at 11 ms (testing and measuring techniques acc. to EN 60068-2-27, Ea) Shock load Approvals UL/cUL UL file No.: E145153 UL 508 C (UL Standard for Power Conversion Equipment) Certification of the units up to and including 575 V GOST ■ Selection and ordering data ■ Accessories Rated voltage Rated current SIMOREG CCP Description V A Article No. 460 600 6RA7085-6FC00-0 1200 6RA7091-6FC00-0 Operating instructions for SIMOREG CCP in printed form 2000 6RA7095-6FC00-0 1000 6RA7090-6KC00-0 2000 6RA7095-6KC00-0 690 1) • English, German 6RX1700-0DD74 (edition 04 and later) Operating instructions for SINAMICS DC MASTER and SIMOREG CCP on DVD English, French, German, Italian, Spanish, Russian 1) 6RX1800-0AD64 (for SIMOREG CCP edition 04 and later) Patch cable UTP CAT5 according to ANSI/EIA/TIA 568 Parallel patch cable for SINAMICS DC MASTER and SIMOREG CCP, approx. 5 m, connecting cable, pulse inhibit interface to connected SIMOREG CCPs in parallel, connecting cable, pulse inhibit interface to the SINAMICS DC MASTER 6RY1707-0AA08 FiringUnitTrigger Board Printed circuit board to inhibit the firing pulses for a parallel connection 6RY1803-0CP00 Operating instructions for SIMOREG CCP available only in German and English. 4/34 Siemens D 23.1 · 2014 Article No. © Siemens AG 2014 SINAMICS DCM Accessories and supplementary components SIMOREG CCP ■ Circuit diagrams All power connections either at 400 ... 690 V or at 380 ... 480 V 3 AC 50 ... 60 Hz, 400 ... 690 V 3 AC 50 ... 60 Hz, 380 ... 480 V 1 AC 50 ... 60 Hz, 230 V K1 or Fan Power supply 4 Field Armature 109 110 XR1 1 2 3 4 5 X_Contactor 1 5N1 5W1 5U1 5N1 5W1 5U1 2W1 2V1 2U1 1W1 1V1 1U1 1W1 1V1 NC 1U1 3U1 3W1 5U1 5W1 5N1 L3 L2 L1 Connection, see operating instructions SINAMICS DC MASTER 2 3 1 2 3 XP XP Power supply SIMOREG CCP Power Interface 1D1 (1C1) 1C1 (1D1) 1D1 (1C1) 1C1 (1D1) 3C 3D SINAMICS DC MASTER G_D023_EN_00002b M Block diagram Operation without a main contactor is not permissible. The control voltage for the main contactor (or the circuit breaker) must always be routed via terminal XR (connection 109 and 110) of the SINAMICS DC MASTER and via terminal X_CONTACTOR (connections 4 and 5) of the SIMOREG CCP. For applications with SIMOREG CCP, in the case of a converter or SIMOREG CCP fault, the arrangement must be able to be safely disconnected from the line supply. Further, it must be ensured that the total of the delay times of all of the switching elements in the control circuit must not exceed the time set using the corresponding parameters. When SINAMICS DC MASTER units are connected in parallel, each unit is directly connected to a SIMOREG CCP in parallel (refer to the block diagram for the parallel connection). Siemens D 23.1 · 2014 4/35 4/36 Block diagram for parallel connection Siemens D 23.1 · 2014 3W1 3U1 5N1 5W1 5U1 5N1 5W1 5U1 2W1 2V1 2U1 1W1 1V1 1U1 1W1 1V1 1U1 3W1 3U1 5N1 5W1 5U1 1D1 (1C1) 1C1 (1D1) 1D1 (1C1) 1C1 (1D1) 3C G_D023_EN_00003a 3D 3C 1D1 (1C1) 1C1 (1D1) 3D M 5) 1) 3.4) 3.2) 3D 5) 2) NOTICE! The control of the main contactors is not shown here, see overview diagram on the previous page. 3.3) 6) 1C1 (1D1) The same phase sequence is required between 1U1 / 1V1 / 1W1. The same phase sequence is required between 1C1 / 1D1. Connecting cable: 3.1) SINAMICS DC MASTER units connected in parallel 3.2) Serial connection between the SINAMICS DC MASTER - SIMOREG CCP units 3.3) Turn-off pulse interface 3.4) Pulse blocking interface These fuses may only be used with units up to 850 A Only for units up to 850 A in four-quadrant operation FiringUnitTrigger-Board 3.4) 1U1 5) 1W1 1V1 1U1 3.4) 1V1 3.2) 1W1 3.3) 2U1 3C 3.2) 2W1 2V1 3.1) 5W1 5U1 1C1 (1D1) 2) 5N1 3.1) 5N1 5W1 5U1 1D1 (1C1) 2) 3U1 Power Field Armature supply SINAMICS DC MASTER (Slave) 3W1 Power supply SIMOREG CCP (Master) NC 1V1 1U1 6) NC 1W1 Power Field Armature supply SINAMICS DC MASTER (Master) 1) NC Power supply SIMOREG CCP (Slave) 1V1 1U1 Power supply SIMOREG CCP (Slave) NC 1W1 6) NC 4) 2W1 2V1 2U1 Power Field Armature supply SINAMICS DC MASTER (Slave) 1) 4) 5W1 5U1 3) NC 4) 4 5N1 4) 5) 6) 1) 2) 3) 3 AC 50 ... 60 Hz, 380 ... 480 V 3 AC 50 ... 60 Hz, 400 ... 690 V SINAMICS DCM © Siemens AG 2014 Accessories and supplementary components SIMOREG CCP ■ Circuit diagrams (continued) All power connections either at 400 ... 690 V or at 380 ... 480 V 1D1 (1C1) 1D1 (1C1) 1C1 (1D1) 5 © Siemens AG 2014 Engineering information 5/2 5/2 5/2 5/15 5/17 5/18 5/15 5/19 5/19 5/19 5/19 5/20 5/20 5/20 5/20 5/20 5/20 5/20 Dynamic overload capability Overview • Determining the dynamic overload capability • Load classes • Duty cycles for two-quadrant operation • Duty cycles for four-quadrant operation More information Parallel connection Overview • Parallel connection of SINAMICS DC MASTER units More information 12-pulse operation Overview • SINAMICS DC MASTER for 12-pulse operation More information 5/20 Supply of high inductances Overview • SINAMICS DC MASTER to supply high inductances More information 5/20 5/20 5/20 Protection against condensation Overview • Protection against condensation 5/21 Characteristic values of the pulse tachometer evaluation electronics Overview • Input pulse levels • Switching frequency • Cable, cable length, shield connection 5/21 5/21 5/21 5/21 5/22 5/22 5/22 5/22 5/24 5/28 5/28 5/28 Notes for EMC-compliant drive installation Overview • Notes for EMC-compliant installation • Basic information about EMC • EMC-compliant drive installation (installation instructions) Harmonics Overview • Line-side harmonics produced by converter units in a fully-controlled three-phase bridge circuit B6C and (B6)A(B6)C Siemens D 23.1 · 2014 © Siemens AG 2014 SINAMICS DCM Engineering information Dynamic overload capability ■ Overview Determining the dynamic overload capability Configuring for the dynamic overload capability Function overview The configuring sheets contain the following information: • The maximum overload duration tan when starting with a cold power section and specified, constant overload, • The maximum zero current interval tab (maximum cooling down time) until the "cold" thermal state of the power section is reached, and • Fields of limiting characteristic for determining the overload capability during thermally stabilized, intermittent operation with overload (periodic duty cycles) The rated DC current specified on the unit rating plate (maximum permissible continuous DC current) may be exceeded in operation. The extent to which this value is exceeded and how long this lasts are subject to certain limits, which are explained in more detail in the following. The absolute upper limit for the value of the overload currents is 1.8x the rated DC current. The maximum overload duration depends on the time characteristic of the overload current as well as on the load history of the unit and also depends on the specific unit. Each overload must be preceded by an underload (load phase with load current < rated DC current). Once the maximum permissible overload duration has elapsed, the load current must return to at least an absolute value ≤ the rated DC current. The dynamic overload duration is made possible by thermally monitoring the power section (I 2t monitoring). I 2t monitoring uses the time characteristic of the actual load current to calculate the time characteristic of a substitute value for the increase of the depletion layer temperature of the thyristors above the ambient temperature. In this case, unit-specific properties (e.g. thermal resistances and time constants) are incorporated in the calculation. When the converter unit is switched on, the calculation process starts with the initial values that were determined before the shutdown/line supply failure. The environmental conditions (ambient temperature and installation altitude) must be taken into account when setting a parameter. I2t monitoring can be disabled. In this case, the armature current is limited to the rated DC current. 300 Overload duration in s for 300 s cycle duration 5 I2t monitoring responds when the calculated substitute depletion layer temperature rise exceeds the permissible value. Two alternatives can be parameterized as response: • Alarm with a reduction of the armature current setpoint to the rated DC current or • Fault with unit shutdown Remark: The power section is considered to be "cold" if the calculated substitute depletion layer temperature rise is less than 5 % of its maximum permissible value. This state can be queried using a binary assignable output. Structure of the fields of limiting characteristics for intermittent operation with overload The fields of limiting characteristics refer to a duty cycle of the intermittent overload operation with a total duration (time period) of 300 s. Such a duty cycle comprises two time sections – the base-load duration (armature current actual value ≤ rated DC current) and the overload duration (armature current actual value ≥ rated DC current). Each limiting characteristic represents a unit-specific maximum base-load current for a specific overload factor (limiting baseload current, specified as a % of the rated DC current) over the minimum base-load duration (limiting base-load duration). For the remaining duration of the duty cycle, the maximum permissible overload current is determined by the overload factor. If no limiting characteristic has been specified for the required overload factor, then it will be subject to the limiting characteristic for the next highest overload factor. The fields of limiting characteristics are valid for a duty cycle of 300 s. Using basic calculation algorithms, duty cycles can be configured with duty cycle durations of longer than or shorter than 300 s. This will now be shown using two basic tasks. G_D023_EN_00022 250 x=1.1 200 x=1.2 x=1.3 150 Example of basic task 2 100 x=1.4 x=1.5 Example of basic task 1 50 x=1.8 0 0 10 20 30 40 50 60 70 80 90 % 100 Base-load current as a % of the rated DC current Characteristic example for basic tasks 1 and 2 5/2 Technical support personnel from the local Siemens office can provide assistance with the selection of units for duty cycles involving multiple duty stages and cycle times in excess of 300 s. Siemens D 23.1 · 2014 Overload with x-times rated DC current t an (s) x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 1438 906 631 455 333 123 t ab (s) = 2193 © Siemens AG 2014 SINAMICS DCM Engineering information Dynamic overload capability ■ Overview (continued) Basic task 1 • Given: Unit, cycle duration, overload factor, overload duration • To be found: (Min.) base-load duration and max. base-load current • Solution: Cycle duration ≥ 300 s < 300 s 1. Determine the characteristic Select the limiting characteristic for the specific unit and the specific overload factor 2. Overload duration300 = 300 s/cycle duration × overload duration 3. Base-load duration300 = 300 s – overload duration300 4. Base-load duration300 < base-load duration300 for max. base-load current = 0 Yes: Required duty cycle cannot be configured No: Read the max. base-load current for overload duration300 from the limiting characteristic 5. Determine the percentage for the base-load current Read the percentage for the base-load currents from the diagram Overload duration300 Example for basic task 1 • Given: - Unit with 30 A - Cycle duration 113.2 s - Overload factor 1.45 - Overload duration 20 s • To be found: - (Min.) base-load duration - Max. base-load current • Solution: - Limiting characteristic for a unit with 30 A - Overload factor 1.5 - Overload duration300 = 300 s/113.2 s × 20 s = 53 s → - Max. base-load current = 44 % Irated = 13.2 A Basic task 2 • Given: Unit, cycle duration, overload factor, base-load current • To be found: Maximum overload duration, minimum base-load duration • Solution: 5 Cycle duration ≥ 300 s < 300 s 1. Determine the characteristic Select the limiting characteristic for the specific unit and the specific overload factor 2. Max. overload duration = (Cycle duration/300 s) × overload duration300 300 s – base-load duration300 3. Min. base-load duration = Cycle duration – max. overload duration Cycle duration – max. overload duration Example for basic task 2 • Given: - Unit with 30 A - Cycle duration 140 s - Overload factor 1.15 - Base-load current = 0.6 × Irated = 18 A • To be found: - Maximum overload duration - Minimum base-load duration • Solution: - Limiting characteristic for a unit with 30 A - Overload factor 1.2 - Base-load current = 60 % Irated → - Overload duration300 = 127 s - Max. overload duration = 140 s/300 s × 127 s = 59 s - Min. base-load duration = 140 s - 59 s = 81 s Explanation of terms: Base-load duration300 = min. base-load duration for 300 s cycle duration (300 s – overload duration) Overload duration300 = max. overload duration for 300 s cycle duration Siemens D 23.1 · 2014 5/3 SINAMICS DCM © Siemens AG 2014 Engineering information Dynamic overload capability ■ Overview (continued) Overload duration in s for 300 s cycle duration 300 G_D023_EN_00023 x=1.1 x=1.2 250 x=1.3 200 x=1.4 x=1.5 150 100 x=1.8 50 0 0 10 20 30 40 50 60 70 80 90 % 100 Base-load current as a % of the rated DC current Overload with x-times rated DC current t an (s) x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 9227 1633 1112 833 651 342 t ab (s) = 2303 6RA8013-6DV62-0AA0 15 A/four-quadrant operation 400 V, 6RA8013-6FV62-0AA0 15 A/four-quadrant operation 480 V Overload duration in s for 300 s cycle duration 300 5 G_D023_EN_00024 250 x=1.1 200 x=1.2 x=1.3 150 x=1.4 x=1.5 100 x=1.8 50 0 0 10 20 30 40 50 60 70 80 90 % 100 Base-load current as a % of the rated DC current Overload with x-times rated DC current t an (s) x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 1438 906 631 455 333 123 t ab (s) = 2193 6RA8018-6DV62-0AA0 30 A/four-quadrant operation 400 V, 6RA8018-6FV62-0AA0 30 A/four-quadrant operation 480 V Overload duration in s for 300 s cycle duration 300 250 G_D023_EN_00025 x=1.1 x=1.2 200 x=1.3 150 x=1.4 x=1.5 100 x=1.8 50 0 0 10 20 30 40 50 60 70 80 90 % 100 Base-load current as a % of the rated DC current Overload with x-times rated DC current t an (s) x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 2081 1356 990 758 593 296 t ab (s) = 2902 6RA8025-6DS22-0AA0 60 A/two-quadrant operation 400 V, 6RA8025-6FS22-0AA0 60 A/two-quadrant operation 480 V, 6RA8025-6GS22-0AA0 60 A/two-quadrant operation 575 V 5/4 Siemens D 23.1 · 2014 © Siemens AG 2014 SINAMICS DCM Engineering information Dynamic overload capability ■ Overview (continued) 300 G_D023_EN_00026 Overload duration in s for 300 s cycle duration x=1.1 250 x=1.2 200 x=1.3 x=1.4 150 x=1.5 100 x=1.8 50 0 0 10 20 30 40 50 60 70 80 90 % 100 Base-load current as a % of the rated DC current Overload with x-times rated DC current t an (s) x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 2536 1447 1017 762 588 283 t ab (s) = 2571 6RA8025-6DV62-0AA0 60 A/four-quadrant operation 400 V, 6RA8025-6FV62-0AA0 60 A/four-quadrant operation 480 V, 6RA8025-6GV62-0AA0 60 A/four-quadrant operation 575 V Overload duration in s for 300 s cycle duration 300 G_D023_EN_00027 250 x=1.1 200 x=1.2 x=1.3 150 x=1.4 100 x=1.5 50 x=1.8 0 0 10 20 30 40 50 60 70 80 90 % 100 Base-load current as a % of the rated DC current Overload with x-times rated DC current t an (s) x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 1877 1184 830 603 442 150 5 t ab (s) = 2725 6RA8028-6DS22-0AA0 90 A/two-quadrant operation 400 V, 6RA8028-6FS22-0AA0 90 A/two-quadrant operation 480 V Overload duration in s for 300 s cycle duration 300 G_D023_EN_00028 x=1.1 250 x=1.2 200 x=1.3 x=1.4 150 x=1.5 100 x=1.8 50 0 0 10 20 30 40 50 60 70 80 90 % 100 Base-load current as a % of the rated DC current Overload with x-times rated DC current t an (s) x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 1911 1320 1007 804 659 391 t ab (s) = 2683 6RA8028-6DV62-0AA0 90 A/four-quadrant operation 400 V, 6RA8028-6FV62-0AA0 90 A/four-quadrant operation 480 V Siemens D 23.1 · 2014 5/5 © Siemens AG 2014 SINAMICS DCM Engineering information Dynamic overload capability ■ Overview (continued) Overload duration in s for 300 s cycle duration 300 G_D023_EN_00029 x=1.1 250 x=1.2 200 x=1.3 150 x=1.4 x=1.5 100 x=1.8 50 0 0 10 20 30 40 50 60 70 80 90 % 100 Base-load current as a % of the rated DC current Overload with x-times rated DC current t an (s) x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 1994 1319 968 743 583 289 t ab (s) = 2828 6RA8031-6DS22-0AA0 125 A/two-quadrant operation 400 V, 6RA8031-6FS22-0AA0 125 A/two-quadrant operation 480 V, 6RA8031-6GS22-0AA0 125 A/two-quadrant operation 575 V Overload duration in s for 300 s cycle duration 300 5 250 G_D023_EN_00030 x=1.1 x=1.2 200 x=1.3 150 x=1.4 x=1.5 100 x=1.8 50 0 0 10 20 30 40 50 60 70 80 90 % 100 Base-load current as a % of the rated DC current Overload with x-times rated DC current t an (s) x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 2159 1452 1078 835 662 343 t ab (s) = 3158 6RA8031-6DV62-0AA0 125 A/four-quadrant operation 400 V, 6RA8031-6FV62-0AA0 125 A/four-quadrant operation 480 V, 6RA8031-6GV62-0AA0 125 A/four-quadrant operation 575 V Overload duration in s for 300 s cycle duration 300 250 G_D023_EN_00031 x=1.1 200 150 x=1.2 Overload with x-times rated DC current 100 x=1.3 50 x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 x=1.4 x=1.5 0 x=1.8 0 10 20 30 40 50 60 70 80 90 % 100 Base-load current as a % of the rated DC current t ab (s) = 813 6RA8075-6DS22-0AA0 210 A/two-quadrant operation 400 V, 6RA8075-6DV62-0AA0 210 A/four-quadrant operation 400 V, 6RA8075-6FS22-0AA0 210 A/two-quadrant operation 480 V, 6RA8075-6FV62-0AA0 210 A/four-quadrant operation 480 V, 6RA8075-6GS22-0AA0 210 A/two-quadrant operation 575 V, 6RA8075-6GV62-0AA0 210 A/four-quadrant operation 575 V 5/6 Siemens D 23.1 · 2014 t an (s) 680 318 167 79 25 1 © Siemens AG 2014 SINAMICS DCM Engineering information Dynamic overload capability ■ Overview (continued) Overload duration in s for 300 s cycle duration 300 G_D023_EN_00032 250 x=1.1 200 x=1.2 150 x=1.3 Overload with x-times rated DC current 100 x=1.4 x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 x=1.5 50 x=1.8 0 0 10 20 30 40 50 60 70 80 90 % 100 Base-load current as a % of the rated DC current t an (s) 729 381 238 156 103 26 t ab (s) = 863 6RA8078-6DS22-0AA0 280 A/two-quadrant operation 400 V, 6RA8078-6DV62-0AA0 280 A/four-quadrant operation 400 V, 6RA8078-6FS22-0AA0 280 A/two-quadrant operation 480 V, 6RA8078-6FV62-0AA0 280 A/four-quadrant operation 480 V 150 G_D023_EN_00033 Overload duration in s for 300 s cycle duration x=1.1 125 100 75 x=1.2 Overload with x-times rated DC current 50 x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 x=1.3 25 x=1.8 0 0 x=1.5 10 x=1.4 20 30 40 50 60 70 80 90 % 100 Base-load current as a % of the rated DC current t an (s) 5 132 55 23 9 4 1 t ab (s) = 203 6RA8081-6DS22-0AA0 400 A/two-quadrant operation 400 V, 6RA8081-6GS22-0AA0 400 A/two-quadrant operation 575 V Overload duration in s for 300 s cycle duration 300 G_D023_EN_00034 250 200 x=1.1 150 Overload with x-times rated DC current 100 x=1.2 x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 50 x=1.3 x=1.4 0 0 x=1.5 10 x=1.8 20 30 40 50 60 70 80 90 % 100 Base-load current as a % of the rated DC current t an (s) 265 108 45 12 5 1 t ab (s) = 367 6RA8081-6DV62-0AA0 400 A/four-quadrant operation 400 V, 6RA8081-6GV62-0AA0 400 A/four-quadrant operation 575 V Siemens D 23.1 · 2014 5/7 SINAMICS DCM © Siemens AG 2014 Engineering information Dynamic overload capability ■ Overview (continued) Overload duration in s for 300 s cycle duration 150 G_D023_EN_00035 125 x=1.1 100 75 50 25 x=1.2 x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 x=1.3 x=1.5 0 Overload with x-times rated DC current 0 x=1.4 x=1.8 10 20 30 40 50 60 70 80 90 % 100 Base-load current as a % of the rated DC current t an (s) 110 49 22 11 6 1 t ab (s) = 210 6RA8082-6FS22-0AA0 450 A/two-quadrant operation 480 V, 6RA8082-6FV62-0AA0 450 A/four-quadrant operation 480 V Overload duration in s for 300 s cycle duration 300 5 G_D023_EN_00036 250 x=1.1 200 150 Overload with x-times rated DC current x=1.2 100 x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 x=1.3 50 x=1.4 x=1.5 x=1.8 0 0 10 20 30 40 50 60 70 80 90 % 100 Base-load current as a % of the rated DC current t an (s) 331 137 75 45 29 7 t ab (s) = 408 6RA8085-6DS22-0AA0 600 A/two-quadrant operation 400 V, 6RA8085-6FS22-0AA0 600 A/two-quadrant operation 480 V, 6RA8085-6GS22-0AA0 600 A/two-quadrant operation 575 V Overload duration in s for 300 s cycle duration 300 G_D023_EN_00037 250 x=1.1 200 150 x=1.2 Overload with x-times rated DC current 100 x=1.3 x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 x=1.4 50 x=1.5 x=1.8 0 0 10 20 30 40 50 60 70 80 90 % 100 Base-load current as a % of the rated DC current t ab (s) = 519 6RA8085-6DV62-0AA0 600 A/four-quadrant operation 400 V, 6RA8085-6FV62-0AA0 600 A/four-quadrant operation 480 V, 6RA8085-6GV62-0AA0 600 A/four-quadrant operation 575 V 5/8 Siemens D 23.1 · 2014 t an (s) 426 184 107 64 37 5 © Siemens AG 2014 SINAMICS DCM Engineering information Dynamic overload capability ■ Overview (continued) Overload duration in s for 300 s cycle duration 300 G_D023_EN_00038 250 200 x=1.1 150 x=1.2 Overload with x-times rated DC current 100 x=1.3 x=1.4 x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 x=1.5 50 x=1.8 0 0 10 20 30 40 50 60 70 80 90 % 100 Base-load current as a % of the rated DC current t an (s) 312 170 109 75 55 22 t ab (s) = 542 6RA8086-6KS22-0AA0 720 A/two-quadrant operation 690 V Overload duration in s for 300 s cycle duration 300 G_D023_EN_00039 250 x=1.1 200 150 x=1.2 Overload with x-times rated DC current x=1.3 100 x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 x=1.4 x=1.5 50 x=1.8 0 0 10 20 30 40 50 60 70 80 90 % 100 Base-load current as a % of the rated DC current t an (s) 5 411 245 164 113 79 20 t ab (s) = 606 6RA8086-6KV62-0AA0 760 A/four-quadrant operation 690 V Overload duration in s for 300 s cycle duration 300 G_D023_EN_00040 250 200 x=1.1 150 x=1.2 100 x=1.3 x=1.4 Overload with x-times rated DC current x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 x=1.5 50 x=1.8 0 0 10 20 30 40 50 60 70 80 90 % 100 Base-load current as a % of the rated DC current t an (s) 316 175 114 80 58 25 t ab (s) = 542 6RA8087-6DS22-0AA0 850 A/two-quadrant operation 400 V, 6RA8087-6FS22-0AA0 850 A/two-quadrant operation 480 V Siemens D 23.1 · 2014 5/9 © Siemens AG 2014 SINAMICS DCM Engineering information Dynamic overload capability ■ Overview (continued) Overload duration in s for 300 s cycle duration 300 G_D023_EN_00041 250 x=1.1 200 150 x=1.2 Overload with x-times rated DC current x=1.3 100 x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 x=1.4 x=1.5 50 x=1.8 0 0 10 20 30 40 50 60 70 80 90 % 100 Base-load current as a % of the rated DC current t an (s) 382 228 151 102 68 13 t ab (s) = 593 6RA8087-6DV62-0AA0 850 A/four-quadrant operation 400 V, 6RA8087-6FV62-0AA0 850 A/four-quadrant operation 480 V, 6RA8087-6GV62-0AA0 850 A/four-quadrant operation 575 V Overload duration in s for 300 s cycle duration 300 5 G_D023_EN_00042 250 200 x=1.1 150 x=1.2 Overload with x-times rated DC current 100 x=1.3 x=1.4 x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 x=1.5 50 x=1.8 0 0 10 20 30 40 50 60 70 80 90 % 100 Base-load current as a % of the rated DC current t an (s) 296 161 102 70 50 19 t ab (s) = 527 6RA8087-6GS22-0AA0 800 A/two-quadrant operation 575 V Overload duration in s for 300 s cycle duration 300 G_D023_EN_00043 250 200 x=1.1 150 Overload with x-times rated DC current 100 50 x=1.3 x=1.5 x=1.4 0 x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 x=1.2 0 10 x=1.8 20 30 40 50 60 70 80 90 % 100 Base-load current as a % of the rated DC current t ab (s) = 395 6RA8088-6LS22-0AA0 950 A/two-quadrant operation 830 V, 6RA8088-6LV62-0AA0 950 A/four-quadrant operation 830 V 5/10 Siemens D 23.1 · 2014 t an (s) 220 99 50 25 13 4 © Siemens AG 2014 SINAMICS DCM Engineering information Dynamic overload capability ■ Overview (continued) 150 G_D023_EN_00044 Overload duration in s for 300 s cycle duration x=1.1 125 100 x=1.2 75 Overload with x-times rated DC current 50 x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 x=1.3 25 x=1.4 x=1.5 x=1.8 0 0 10 20 30 40 50 60 70 80 90 % 100 Base-load current as a % of the rated DC current t an (s) 208 91 43 20 10 3 t ab (s) = 380 6RA8090-6GS22-0AA0 1100 A/two-quadrant operation 575 V, 6RA8090-6GV62-0AA0 1100 A/four-quadrant operation 575 V Overload duration in s for 300 s cycle duration 300 G_D023_EN_00045 250 200 x=1.1 150 Overload with x-times rated DC current 100 50 x=1.3 x=1.5 x=1.8 x=1.4 0 x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 x=1.2 0 10 20 30 40 50 60 70 80 90 % 100 Base-load current as a % of the rated DC current 5 t an (s) 219 99 50 25 13 4 t ab (s) = 395 6RA8090-6KS22-0AA0 1000 A/two-quadrant operation 690 V, 6RA8090-6KV62-0AA0 1000 A/four-quadrant operation 690 V Overload duration in s for 300 s cycle duration 300 G_D023_EN_00046 250 200 150 x=1.1 Overload with x-times rated DC current 100 x=1.2 50 x=1.3 x=1.5 x=1.4 0 0 10 20 x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 x=1.8 30 40 50 60 70 80 90 % 100 Base-load current as a % of the rated DC current t an (s) 223 104 54 28 15 4 t ab (s) = 395 6RA8091-6DS22-0AA0 1200 A/two-quadrant operation 400 V, 6RA8091-6FS22-0AA0 1200 A/two-quadrant operation 480 V, 6RA8091-6FV62-0AA0 1200 A/four-quadrant operation 480 V, 6RA8091-6DV62-0AA0 1200 A/four-quadrant operation 400 V Siemens D 23.1 · 2014 5/11 SINAMICS DCM © Siemens AG 2014 Engineering information Dynamic overload capability ■ Overview (continued) Overload duration in s for 300 s cycle duration 300 G_D023_EN_00048 250 x=1.1 200 150 x=1.2 Overload with x-times rated DC current 100 x=1.3 x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 x=1.4 50 x=1.5 x=1.8 0 0 10 20 30 40 50 60 70 80 90 % 100 Base-load current as a % of the rated DC current t an (s) 519 221 123 74 46 15 t ab (s) = 591 6RA8093-4DS22-0AA0 1600 A/two-quadrant operation 400 V, 6RA8093-4DV62-0AA0 1600 A/four-quadrant operation 400 V, 6RA8093-4GS22-0AA0 1600 A/two-quadrant operation 575 V, 6RA8093-4GV62-0AA0 1600 A/four-quadrant operation 575 V Overload duration in s for 300 s cycle duration 300 5 G_D023_EN_00049 250 x=1.1 200 150 x=1.2 Overload with x-times rated DC current 100 x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 x=1.3 50 x=1.4 x=1.5 x=1.8 0 0 10 20 30 40 50 60 70 80 90 % 100 Base-load current as a % of the rated DC current t an (s) 546 196 92 47 27 8 t ab (s) = 499 6RA8093-4KS22-0AA0 1500 A/two-quadrant operation 690 V, 6RA8093-4KV62-0AA0 1500 A/four-quadrant operation 690 V, 6RA8093-4LS22-0AA0 1500 A/two-quadrant operation 830 V, 6RA8093-4LV62-0AA0 1500 A/four-quadrant operation 830 V Overload duration in s for 300 s cycle duration 300 G_D023_EN_00050 250 200 x=1.1 150 Overload with x-times rated DC current 100 x=1.2 x=1.3 50 0 x=1.5 x=1.4 0 10 x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 x=1.8 20 30 40 50 60 70 80 90 % 100 Base-load current as a % of the rated DC current t ab (s) = 517 6RA8095-4DS22-0AA0 2000 A/two-quadrant operation 400 V, 6RA8095-4DV62-0AA0 2000 A/four-quadrant operation 400 V 5/12 Siemens D 23.1 · 2014 t an (s) 274 129 66 37 24 8 © Siemens AG 2014 SINAMICS DCM Engineering information Dynamic overload capability ■ Overview (continued) Overload duration in s for 300 s cycle duration 300 G_D023_EN_00051 x=1.1 250 200 x=1.2 150 x=1.3 100 x=1.4 x=1.5 50 x=1.8 0 0 10 20 30 40 50 60 70 80 90 % 100 Base-load current as a % of the rated DC current Overload with x-times rated DC current t an (s) x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 1247 421 242 159 112 47 t ab (s) = 1099 6RA8095-4GS22-0AA0 2000 A/two-quadrant operation 575 V, 6RA8095-4GV62-0AA0 2000 A/four-quadrant operation 575 V Overload duration in s for 300 s cycle duration 300 G_D023_EN_00052 250 x=1.1 200 150 x=1.2 Overload with x-times rated DC current x=1.3 100 x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 x=1.4 x=1.5 50 x=1.8 0 0 10 20 30 40 50 60 70 80 90 % 100 Base-load current as a % of the rated DC current 5 t an (s) 480 248 156 105 73 29 t ab (s) = 676 6RA8095-4KS22-0AA0 2000 A/two-quadrant operation 690 V, 6RA8095-4KV62-0AA0 2000 A/four-quadrant operation 690 V Overload duration in s for 300 s cycle duration 300 G_D023_EN_00053 250 200 x=1.1 150 x=1.2 Overload with x-times rated DC current x=1.3 100 x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 x=1.4 x=1.5 50 x=1.8 0 0 10 20 30 40 50 60 70 80 90 % 100 Base-load current as a % of the rated DC current t an (s) 514 259 161 108 76 31 t ab (s) = 1099 6RA8095-4LS22-0AA0 1900 A/two-quadrant operation 830 V, 6RA8095-4LV62-0AA0 1900 A/four-quadrant operation 830 V Siemens D 23.1 · 2014 5/13 SINAMICS DCM © Siemens AG 2014 Engineering information Dynamic overload capability ■ Overview (continued) Overload duration in s for 300 s cycle duration 300 G_D023_EN_00054 250 x=1.1 200 x=1.2 150 x=1.3 Overload with x-times rated DC current 100 x=1.4 x=1.5 x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 50 x=1.8 0 0 10 20 30 40 50 60 70 80 90 % 100 Base-load current as a % of the rated DC current t an (s) 754 343 211 144 104 46 t ab (s) = 1118 6RA8096-4GS22-0AA0 2200 A/two-quadrant operation 575 V, 6RA8096-4GV62-0AA0 2200 A/four-quadrant operation 575 V Overload duration in s for 300 s cycle duration 300 5 G_D023_EN_00055 250 200 x=1.1 150 Overload with x-times rated DC current x=1.2 100 x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 x=1.3 50 x=1.4 x=1.5 x=1.8 0 0 10 20 30 40 50 60 70 80 90 % 100 Base-load current as a % of the rated DC current t an (s) 259 140 86 56 38 15 t ab (s) = 465 6RA8096-4MS22-0AA0 2200 A/two-quadrant operation 950 V, 6RA8096-4MV62-0AA0 2200 A/four-quadrant operation 950 V Overload duration in s for 300 s cycle duration 300 G_D023_EN_00056 250 200 x=1.1 150 x=1.2 Overload with x-times rated DC current 100 x=1.3 x=1.4 x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 x=1.5 50 x=1.8 0 0 10 20 30 40 50 60 70 80 90 % 100 Base-load current as a % of the rated DC current t ab (s) = 465 6RA8097-4GS22-0AA0 2800 A/two-quadrant operation 575 V, 6RA8097-4GV62-0AA0 2800 A/four-quadrant operation 575 V 5/14 Siemens D 23.1 · 2014 t an (s) 285 162 105 72 51 22 © Siemens AG 2014 SINAMICS DCM Engineering information Dynamic overload capability ■ Overview (continued) Overload duration in s for 300 s cycle duration 300 G_D023_EN_00057 250 200 x=1.1 150 x=1.2 Overload with x-times rated DC current 100 x=1.3 x=1.4 x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 x=1.5 50 x=1.8 0 0 10 20 30 40 50 60 70 80 90 % 100 Base-load current as a % of the rated DC current t an (s) 296 168 109 74 53 23 t ab (s) = 465 6RA8097-4KS22-0AA0 2600 A/two-quadrant operation 690 V, 6RA8097-4KV62-0AA0 2600 A/four-quadrant operation 690 V Overload duration in s for 300 s cycle duration 300 G_D023_EN_00058 250 200 x=1.1 150 Overload with x-times rated DC current x=1.2 100 x=1.3 x=1.4 x=1.1 x=1.2 x=1.3 x=1.4 x=1.5 x=1.8 x=1.5 50 x=1.8 0 0 10 20 30 40 50 60 70 80 90 % 100 Base-load current as a % of the rated DC current t an (s) 5 282 160 103 70 50 21 t ab (s) = 465 6RA8098-4DS22-0AA0 3000 A/two-quadrant operation 400 V, 6RA8098-4DV62-0AA0 3000 A/four-quadrant operation 400 V Load classes In order to be able to adapt the SINAMICS DC MASTER as simply as possible to the load profile of the driven machine, in addition to the individual dimensioning using the limiting characteristics of the dynamic overload capability, these can also be dimensioned using pre-selected load cycles that are simple to parameterize. ■ More information For further information, please go to the following website address: http://support.automation.siemens.com/WW/view/en/81714558 Note: SINAMICS DC MASTER does not monitor whether the load class – set using parameters – is maintained. If the power section permits it, the unit can operate for overload durations in excess of those defined by the load class. This means that the driven machine of the mechanical system is not protected against overload! The overload duration that is actually permitted for the power section in question is always longer than the duration defined by the load class. SINAMICS DC MASTER monitors whether the overload duration that is actually permitted for the power section is being maintained. Siemens D 23.1 · 2014 5/15 SINAMICS DCM © Siemens AG 2014 Engineering information Dynamic overload capability ■ Overview (continued) Load for the converter DC I IDC I continuous (IdN) Load cycle G_D023_XX_00005 Load class (parameter) 100 % IDC II for 15 min and 1.5 × IDC II for 60 s 60 s 15 min 150 % G_D023_XX_00006 DC II 100 % IDC III for 15 min and 1.5 × IDC III for 120 s 120 s G_D023_XX_00007 DC III 15 min 5 150 % 100 % IDC IV for 15 min and 2 × IDC IV for 10 s 10 s G_D023_XX_00008 DC IV 15 min 200 % 100 % IUS for 15 min and 1.5 × IUS for 60 s Note: With this setting, for all unit types, an ambient and/or coolant temperature of 45 °C is permissible. 60 s 15 min 150 % 100 % 5/16 Siemens D 23.1 · 2014 G_D023_XX_00006 US rating © Siemens AG 2014 SINAMICS DCM Engineering information Dynamic overload capability ■ Overview (continued) Duty cycles for two-quadrant operation Supply voltage SINAMICS DC MASTER converter Tu Duty cycles DC I DC II DC III DC IV US rating Tu = 45 °C Continuous 15 min 100 % 60 s 150 % 15 min 100 % 120 s 150 % 15 min 100 % 10 s 200 % 15 min 100 % 60 s 150 % V Type °C A A A A A A A A A 400 3 AC 6RA8025-6DS22-0AA0 45 60 51.4 77.1 50.2 75.3 46.4 92.8 51.4 77.1 6RA8028-6DS22-0AA0 45 90 74.4 111 72.8 109 65.4 130 74.4 111 6RA8031-6DS22-0AA0 45 125 106 159 103 155 96.3 192 106 159 6RA8075-6DS22-0AA0 40 210 164 247 161 242 136 273 157 236 6RA8078-6DS22-0AA0 40 280 226 340 219 328 201 402 215 323 6RA8081-6DS22-0AA0 40 400 290 435 282 423 244 488 278 417 6RA8085-6DS22-0AA0 40 600 462 693 446 669 413 826 443 665 6RA8087-6DS22-0AA0 40 850 652 978 622 933 609 1219 619 929 6RA8091-6DS22-0AA0 40 1200 884 1326 857 1286 768 1537 842 1263 6RA8093-4DS22-0AA0 40 1600 1255 1883 1213 1819 1139 2279 1190 1785 6RA8095-4DS22-0AA0 40 2000 1477 2216 1435 2152 1326 2653 1404 2106 6RA8098-4DS22-0AA0 40 3000 2288 3432 2189 3283 2164 4328 2178 3267 6RA8025-6FS22-0AA0 45 60 51.4 77.1 50.2 75.3 46.4 92.8 51.4 77.1 6RA8028-6FS22-0AA0 45 90 74.4 111 72.8 109 65.4 130 74.4 111 6RA8031-6FS22-0AA0 45 125 106 159 103 155 96.3 192 106 159 6RA8075-6FS22-0AA0 40 210 164 247 161 242 136 273 157 236 6RA8078-6FS22-0AA0 40 280 226 340 219 328 201 402 215 323 6RA8082-6FS22-0AA0 40 450 320 480 311 466 274 548 306 460 6RA8085-6FS22-0AA0 40 600 462 693 446 669 413 826 443 665 6RA8087-6FS22-0AA0 40 850 652 978 622 933 609 1219 619 929 6RA8091-6FS22-0AA0 40 1200 884 1326 857 1286 768 1537 842 1263 6RA8025-6GS22-0AA0 45 60 51.4 77.1 50.2 75.3 46.4 92.8 51.4 77.1 6RA8031-6GS22-0AA0 45 125 106 159 103 155 96.3 192 106 159 6RA8075-6GS22-0AA0 40 210 164 247 161 242 136 273 157 236 6RA8081-6GS22-0AA0 40 400 290 435 282 423 244 488 278 417 6RA8085-6GS22-0AA0 40 600 462 693 446 669 413 826 443 665 6RA8087-6GS22-0AA0 40 800 607 911 581 872 559 1118 578 867 6RA8090-6GS22-0AA0 40 1100 804 1207 782 1173 689 1379 766 1150 6RA8093-4GS22-0AA0 40 1600 1255 1883 1213 1819 1139 2279 1190 1785 6RA8095-4GS22-0AA0 40 2000 1663 2494 1591 2386 1568 3136 1569 2354 6RA8096-4GS22-0AA0 40 2200 1779 2669 1699 2549 1697 3394 1678 2517 6RA8097-4GS22-0AA0 40 2800 2136 3204 2044 3066 2022 4044 2024 3036 6RA8086-6KS22-0AA0 40 720 553 829 527 791 515 1031 525 788 6RA8090-6KS22-0AA0 40 1000 737 1105 715 1072 639 1279 702 1053 6RA8093-4KS22-0AA0 40 1500 1171 1757 1140 1710 1036 2073 1116 1674 6RA8095-4KS22-0AA0 40 2000 1589 2383 1522 2283 1505 3011 1503 2255 6RA8097-4KS22-0AA0 40 2600 1992 2989 1906 2859 1887 3774 1876 2815 6RA8088-6LS22-0AA0 40 950 700 1051 679 1019 607 1215 667 1001 6RA8093-4LS22-0AA0 40 1500 1171 1757 1140 1710 1036 2073 1116 1674 6RA8095-4LS22-0AA0 40 1900 1485 2228 1421 2132 1396 2793 1414 2121 6RA8096-4MS22-0AA0 40 2200 1674 2511 1603 2404 1570 3141 1588 2382 480 3 AC 575 3 AC 690 3 AC 830 3 AC 950 3 AC Siemens D 23.1 · 2014 5/17 5 © Siemens AG 2014 SINAMICS DCM Engineering information Dynamic overload capability ■ Overview (continued) Duty cycles for four-quadrant operation Supply voltage SINAMICS DC MASTER converter Tu Duty cycles DC I DC II DC III DC IV US rating Tu = 45 °C Continuous 15 min 100 % 60 s 150 % 15 min 100 % 120 s 150 % 15 min 100 % 10 s 200 % 15 min 100 % 60 s 150 % V Type °C A A A A A A A A A 400 3 AC 6RA8013-6DV62-0AA0 45 15 13.9 20.8 13.5 20.2 12.6 25.2 13.9 20.8 6RA8018-6DV62-0AA0 45 30 24.9 37.3 24.2 36.3 22.4 44.8 24.9 37.3 6RA8025-6DV62-0AA0 45 60 53.1 79.6 51.8 77.7 47.2 94.4 53.1 79.6 6RA8028-6DV62-0AA0 45 90 78.2 117 76 114 72.2 144 78.2 117 6RA8031-6DV62-0AA0 45 125 106 159 103 155 95.4 190 106 159 6RA8075-6DV62-0AA0 40 210 164 247 161 242 136 273 157 236 6RA8078-6DV62-0AA0 40 280 226 340 219 328 201 402 215 323 6RA8081-6DV62-0AA0 40 400 300 450 292 438 247 494 285 428 6RA8085-6DV62-0AA0 40 600 470 706 453 680 410 820 450 675 6RA8087-6DV62-0AA0 40 850 658 987 634 951 579 1159 626 939 6RA8091-6DV62-0AA0 40 1200 884 1326 857 1286 768 1537 842 1263 6RA8093-4DV62-0AA0 40 1600 1255 1883 1213 1819 1139 2279 1190 1785 6RA8095-4DV62-0AA0 40 2000 1477 2216 1435 2152 1326 2653 1404 2106 6RA8098-4DV62-0AA0 40 3000 2288 3432 2189 3283 2164 4328 2178 3267 6RA8013-6FV62-0AA0 45 15 13.9 20.8 13.5 20.2 12.6 25.2 13.9 20.8 6RA8018-6FV62-0AA0 45 30 24.9 37.3 24.2 36.3 22.4 44.8 24.9 37.3 6RA8025-6FV62-0AA0 45 60 53.1 79.6 51.8 77.7 47.2 94.4 53.1 79.6 6RA8028-6FV62-0AA0 45 90 78.2 117 76 114 72.2 144 78.2 117 6RA8031-6FV62-0AA0 45 125 106 159 103 155 95.4 190 106 159 6RA8075-6FV62-0AA0 40 210 164 247 161 242 136 273 157 236 6RA8078-6FV62-0AA0 40 280 226 340 219 328 201 402 215 323 6RA8082-6FV62-0AA0 40 450 320 480 311 466 274 548 306 460 6RA8085-6FV62-0AA0 40 600 470 706 453 680 410 820 450 675 6RA8087-6FV62-0AA0 40 850 658 987 634 951 579 1159 626 939 6RA8091-6FV62-0AA0 40 1200 884 1326 857 1286 768 1537 842 1263 6RA8025-6GV62-0AA0 45 60 53.1 79.6 51.8 77.7 47.2 94.4 53.1 79.6 6RA8031-6GV62-0AA0 45 125 106 159 103 155 95.4 190 106 159 6RA8075-6GV62-0AA0 40 210 164 247 161 242 136 273 157 236 6RA8081-6GV62-0AA0 40 400 300 450 292 438 247 494 285 428 6RA8085-6GV62-0AA0 40 600 470 706 453 680 410 820 450 675 6RA8087-6GV62-0AA0 40 850 658 987 634 951 579 1159 626 939 6RA8090-6GV62-0AA0 40 1100 804 1207 782 1173 689 1379 766 1150 6RA8093-4GV62-0AA0 40 1600 1255 1883 1213 1819 1139 2279 1190 1785 6RA8095-4GV62-0AA0 40 2000 1663 2494 1591 2386 1568 3136 1569 2354 6RA8096-4GV62-0AA0 40 2200 1779 2669 1699 2549 1697 3394 1678 2517 6RA8097-4GV62-0AA0 40 2800 2136 3204 2044 3066 2022 4044 2024 3036 6RA8086-6KV62-0AA0 40 760 598 898 575 863 532 1065 569 853 6RA8090-6KV62-0AA0 40 1000 737 1105 715 1072 639 1279 702 1053 6RA8093-4KV62-0AA0 40 1500 1171 1757 1140 1710 1036 2073 1116 1674 6RA8095-4KV62-0AA0 40 2000 1589 2383 1522 2283 1505 3011 1503 2255 6RA8097-4KV62-0AA0 40 2600 1992 2989 1906 2859 1887 3774 1876 2815 6RA8088-6LV62-0AA0 40 950 700 1051 679 1019 607 1215 667 1001 6RA8093-4LV62-0AA0 40 1500 1171 1757 1140 1710 1036 2073 1116 1674 6RA8095-4LV62-0AA0 40 1900 1485 2228 1421 2132 1396 2793 1414 2121 950 3 AC 6RA8096-4MV62-0AA0 40 2200 1674 2511 1603 2404 1570 3141 1588 2382 5/18 Siemens D 23.1 · 2014 480 3 AC 5 575 3 AC 690 3 AC 830 3 AC © Siemens AG 2014 SINAMICS DCM Engineering information Parallel connection ■ Overview Parallel connection of SINAMICS DC MASTER units Redundant operation (mode "(n+m) operation") SINAMICS DC MASTER units can be connected in parallel to increase the power rating. The following secondary conditions must be fulfilled: SINAMICS DC MASTER can also be used in a redundant configuration as a special operating mode of the parallel connection. In this operating mode, it is possible to maintain operation with the remaining SINAMICS DC MASTER units if one unit fails (e.g. if a fuse fails in the power section). When appropriately configured and interconnected, both the armature circuit as well as the field circuit can be redundantly operated. The hardware and plug connectors necessary to transmit the firing pulses and to establish the higher-level communication are provided on the CUD. A maximum of 6 units can be connected in parallel. When connecting several units in parallel, the master unit should be positioned centrally due to the signal runtimes. Maximum cable length of the parallel-connection interface cable between master and slave units at each end of the bus: 15 m. Identical, separate commutating reactors (uK min. 2 %) are required for each SINAMICS DC MASTER unit in order to evenly distribute the current. The difference in reactor tolerances determines the current distribution. For operation without derating (current reduction), a tolerance of 5 % or better is recommended. SINAMICS DC MASTER units that can still function, continue to operate without any interruption when a unit fails. When configuring the system, it is important to note that in redundant applications, the power rating of only n units (instead of n+m units) must be sufficient. In the case of a fault, the master functionality is automatically transferred. As a consequence, this operating mode is possible both when power sections of the slaves fail and when the power section of the master fails. (MTBF data in redundant operation are available on request.) Only units with the same DC current ratings are permitted to be connected in parallel. The permissible output current when connecting units in parallel is, when maintaining the secondary conditions: Imax = n × IN(SINAMICS DC MASTER) n = number of SINAMICS DC MASTER units Connection schematic of the armature circuit when connecting SINAMICS DC MASTER units in parallel 3 AC 50/60 Hz 400 V ... 950 V (4) (4) (1) (1) G_D023_EN_00009a (4) (1) 4U1 4W1 5W1 3U1 1U1 1W1 4V1 5N1 5U1 3W1 1V1 Fan Field Armature Power supply 4U1 4W1 5W1 3U1 1U1 1W1 4V1 5N1 5U1 3W1 1V1 Fan Field Armature Power supply 4U1 4W1 5W1 3U1 1U1 1W1 4V1 5N1 5U1 3W1 1V1 Fan Field Armature Power supply SINAMICS DC MASTER (Slave) SINAMICS DC MASTER (Master) SINAMICS DC MASTER (Slave) X177 X165 X166 -13 -12 -9 (3) 1C1 1D1 3C 3D(1D1) (1C1) X177 X165 X166 -13 -12 -9 (2) (3) (5) 1C1 1D1 3C 3D(1D1)(1C1) (2) X177 X165 X166 -13 -12 -9 1C1 1D1 3C 3D(1D1) (1C1) (3) (5) OFF1 Enable (5) M (1) The same phase sequence is required between 1U1/1V1/1W1. (4) These fuses may only be used with units up to 850 A. (2) The same phase sequence is required between 1C1/1D1. (5) Only for units up to 850 A in four-quadrant operation. (3) The units are connected using (8-pin) shielded patch cables of type UTP CAT5 in acc. with ANSI/EIA/TIA 568, such as those that are used in PC network technology. A standard 5 m long cable can be directly purchased from Siemens (Article No.: 6RY1707-0AA08). (n-1) cables are required to connect n units in parallel. The bus termination must be activated at the units/devices connected at the start of the bus and at the end of the bus. (2) ■ More information For further information and application documents, please go to the following website address: http://support.automation. siemens.com/WW/view/en/38157755/130000 (Entry type "Application") Siemens D 23.1 · 2014 5/19 5 SINAMICS DCM © Siemens AG 2014 Engineering information 12-pulse operation ■ Overview SINAMICS DC MASTER for 12-pulse operation For 12-pulse operation, two SINAMICS DC MASTER converters are supplied with voltages displaced by 30 degrees. This configuration reduces the harmonics. Each SINAMICS DC MASTER conducts half of the total current. One of the SINAMICS DC MASTER units is operated with closed-loop speed control, and the second with closed-loop current control. A peer-to-peer connection is used to transfer the current setpoint from the first to the second SINAMICS DC MASTER. Converter transformer e.g. Dy5Dd0 or Yy0Yd11 Overvoltage protection Overvoltage protection Smoothing reactors are required in the DC circuit for 12-pulse operation. Smoothing reactor Smoothing reactor G_D023_EN_00010a Calculating the smoothing reactor • A smoothing reactor is used for each of the two partial converters. The reactor comprises a 2-value reactor; this means that the inductance of the reactor is defined for two current values. • The reactor is thermally dimensioned according to the rms value of the DC reactor current. Calculating the required inductance 1. Inductance of the reactor at 0.2 × IdN (LD1) 2. Inductance of the reactor for Idmax (LD2) - for 50 Hz line frequency LD1 = 0.296 × 10-3 × Vdi/(0.2 × IdN) LD2 = 0.296 × 10-3 × Vdi/(0.33 × Idmax) - for 60 Hz line frequency LD1 = 0.24 × 10-3 × Vdi/(0.2 × IdN) LD2 = 0.24 × 10-3 × Vdi/(0.33 × Idmax) L Inductance in H IdN 5 half the rated DC current of the DC motor 12-pulse operation ■ More information For further information and application documents, please go to the following website address: Idmax half the maximum current of the DC motor http://support.automation. siemens.com/WW/view/en/38157755/130000 Vdi = 1.35 × VN (Entry type "Application") VN rated line supply voltage Supply of high inductances ■ Overview ■ More information SINAMICS DC MASTER to supply high inductances To supply high inductances – such as the fields of large DC or synchronous motors or lifting solenoids – the gating unit is changed over to long pulses using the appropriate parameter settings. At high levels of inductance, the long pulses ensure that the thyristors are reliably triggered. In this case, the armature circuit of the units is not used to supply the armature of DC motors, but to supply large field windings. For further information and application documents, please go to the following website address: http://support.automation. siemens.com/WW/view/en/38157755/130000 (Entry type "Application") Note: An external overvoltage protective circuit must be provided at the DC voltage output of the SINAMICS DC MASTER (e.g. SICROWBAR DC overvoltage protection). Protection against condensation ■ Overview Protection against condensation SINAMICS DC MASTER units are designed in compliance with climate class 3K3 (EN 60721-3-3) without condensation. When supplied to tropical countries, we recommend that the electrical cabinets are equipped with cabinet heating elements. 5/20 Siemens D 23.1 · 2014 Units with coated PCBs are optionally available (option M08); these are insensitive to unfavorable environmental conditions. In order to guarantee safe and reliable operation, under all circumstances, it should be avoided that the units are commissioned with PC boards with moisture condensation. © Siemens AG 2014 SINAMICS DCM Engineering information Characteristic values of the pulse tachometer evaluation electronics ■ Overview Input pulse levels The evaluation electronics can process encoder signals (symmetrical as well as asymmetrical) up to a maximum differential voltage of 27 V. The encoder type is selected via parameter. The evaluation electronics are adjusted electronically to the encoder signal voltage. With the parameter setting, a subdivision is made into two rated input voltage ranges. Rated input voltage range 5V 15 V Low level Differential voltage < 0.8 V Differential voltage < 5 V High level Differential voltage > 2 V Differential voltage > 8 V 1) Hysteresis > 0.2 V >1V Common-mode controllability ±10 V ±10 V If the pulse encoder does not supply any symmetrical encoder signals, it must be grounded with each signal cable twisted in pairs and connected to the negative connections of track 1, track 2, and zero mark. Maximum frequency that can be evaluated The maximum encoder pulse frequency that can be evaluated is 300 kHz. To ensure the encoder pulses are evaluated correctly, the minimum edge clearance Tmin between two encoder signal edges (track 1, track 2), as listed in the table, must be adhered to. Rated input voltage range 5V 15 V Differential voltage 2) 2V > 2.5 V 8V 10 V > 14 V Tmin3) 630 ns 380 ns 630 ns 430 ns 380 ns If the pulse encoder is incorrectly matched to the encoder cable, disturbing cable reflections will occur at the receiving end. To ensure that encoder pulses of this type can be evaluated without errors, these reflections need to be damped. The limit values listed in the table below must be maintained in order to prevent the resulting power losses in the evaluation electronics adaptor from being exceeded. 5 Fmax Differential voltage 4) 50 kHz 100 kHz 150 kHz 200 kHz 300 kHz Up to 27 V Up to 22 V Up to 18 V Up to 16 V Up to 14 V Cable, cable length, shield connection The encoder cable capacitance must be recharged at each encoder edge change. The rms value of this current is proportional to the cable length and pulse frequency, and must not exceed the current permitted by the encoder manufacturer. A suitable cable that meets the recommendations of the encoder manufacturer must be used, and the maximum cable length must not be exceeded. Generally speaking, a twisted cable pair with a single pair shield is sufficient for each track. This reduces crosstalk between the cables. Shielding all the pairs provides protection against interference pulses. The shield should be connected to the SINAMICS DC MASTER shield bar through a large surface area. 1) Restriction: See "Maximum frequency that can be evaluated" 2) Differential voltage at the terminals of the evaluation electronics 3) The phase error LG (deviation of 90°) that may occur caused by the encoder and cable can be calculated from Tmin: 4) Differential voltage of the encoder pulses without load (approximate encoder power supply voltage) LG = + (90° – fp × Tmin × 360° × 10-6) LG Phase error in ° fp Pulse frequency in kHz Tmin Minimum edge clearance in ns Siemens D 23.1 · 2014 5/21 © Siemens AG 2014 SINAMICS DCM Engineering information Notes for EMC-compliant drive installation ■ Overview Notes for EMC-compliant installation Interference emissions and interference immunity These installation instructions do not claim to contain all details and versions of units, or to take into account all conceivable operational cases and applications. EMC is dependent upon two properties demonstrated by the units involved in the system: interference emissions and interference immunity. Electrical units can be sources of interference (senders) and/or potentially susceptible equipment (receivers). Contact partners of the Siemens regional offices are available for additional information or for specific problems, that have not been handled in sufficient detail for your particular application. The contents of these installation instructions neither form part of nor modify any prior or existing contract, agreement, or legal relationship. The particular contract of sale represents the overall obligations of Siemens AG. The warranty specified in the contract between the parties is the only warranty accepted by the Siemens AG. Any statements contained in these installation instructions neither create new warranty conditions nor modify the existing warranty conditions. Basic information about EMC What is EMC? EMC stands for "ElectroMagnetic Compatibility" and describes the capability of a device to function satisfactorily in an electromagnetic environment without itself causing interference unacceptable for other devices in the environment. Therefore, the various units should not mutually interfere with one another. Within the context of the EMC Directive, the SINAMICS DC MASTER units described in this document are not "units" at all, but are instead "components" that are intended to be installed in an overall system or overall plant. For reasons of clarity, however, the generic term "units" is used in many cases. Electromagnetic compatibility is ensured when the existing sources of interference do not impair the function of potentially susceptible equipment. A unit may even be a source of interference and potentially susceptible equipment at the same time: For example, the power section of a converter unit should be viewed as a source of interference and the control unit as potentially susceptible equipment. Product standard EN 61800-3 The EMC requirements for "Variable-speed drive systems" are described in the product standard EN 61800-3. A variablespeed drive system (or Power Drive System PDS) consists of the drive converter and the electric motor including cables. The driven machine is not part of the drive system. EN 61800-3 defines different limit values depending on the installation location of the drive system, referred to as the first and second environments. Residential buildings or locations at which the drive system is directly connected to a public low-voltage supply without intermediate transformer are defined as the first environment. The term second environment refers to all locations outside residential areas. These are basically industrial areas which are supplied from the medium-voltage line supply via their own transformers. Medium-voltage line supply 5 Propagation of conducted interference Public low-voltage supply Industrial low-voltage supply Measuring point for conducted interference Second environment Installation limit Equipment (affected by interference) Definition of the first and second environments 5/22 Siemens D 23.1 · 2014 Measuring point for radiated interference 10 m Drive (source of interference) G_D023_EN_00020 First environment © Siemens AG 2014 SINAMICS DCM Engineering information Notes for EMC-compliant drive installation ■ Overview (continued) Four different categories are defined in EN 61800-3 Ed.2 depending on the installation site and the power of the drive: Category C1: Drive systems for rated voltages < 1000 V for unrestricted use in the first environment. Category C2: Stationary drive systems for rated voltages < 1000 V for use in the second environment. Use in the first environment is possible if the drive system is marketed and installed by qualified personnel. The warning information and installation instructions supplied by the manufacturer must be observed. Category C3: Drive systems for rated voltages < 1000 V for exclusive use in the second environment. Category C4: Drive systems for rated voltages ≥ 1000 V or for rated currents ≥ 400 A for use in complex systems in the second environment. The following diagram shows how the four categories are assigned to the first and second environments: C1 First environment C2 Second environment C3 C4 G_D213_EN_00009a Definition of categories C1 to C4 SINAMICS DC MASTER units are nearly always used in the second environment (Categories C3 and C4). Radio interference suppression filters and commutating reactors are required whenever they are to be used in Category C2. SINAMICS DC MASTER units conform to the interference immunity requirements defined in EN 61800-3 for the second environment, and thus also to the lower requirements in the first environment. Standard EN 55011 Some situations require compliance with standard EN 55011. This defines limit values for interference emissions in industrial and residential environments. The values that are measured are conducted interference at the line supply connection as interference voltage, and electromagnetically radiated interference as radio interference, under standardized conditions. The standard defines limit values "A1" and "B1" which, for interference voltage, apply to the 150 kHz – 30 MHz range and, for radio interference, the 30 MHz – 2 GHz range. Since SINAMICS DC MASTER converter units are used in industrial applications, they are subject to the limit value "A1"; in order to achieve limit value "A1", the SINAMICS DC MASTER units must be provided with external radio interference suppression filters and commutating reactors. SINAMICS DC MASTER, industrial applications Industrial applications demand that units demonstrate an extremely high level of interference immunity, but by contrast place very low requirements on them in terms of interference emission levels. SINAMICS DC MASTER converter units are components of an electrical drive, such as contactors and switches. Qualified personnel must integrate them into a drive system which, as an absolute minimum, consists of the converter unit, motor cables, and motor. Commutating reactors and fuses are also required in most cases. Therefore, whether or not a limit value is adhered to is determined by the components being installed correctly. Limiting interference emission levels in line with limit value "A1" requires not only the converter unit itself, but also the radio interference suppression filter assigned to it and the commutating reactor, at the very least. Without a radio interference suppression filter, the interference emission level of SINAMICS DC MASTER converter units exceeds limit value "A1" of EN 55011. If the drive forms part of a plant or system, it does not initially need to fulfill any interference emission requirements. However, EMC legislation does stipulate that the plant or system as a whole must be electromagnetically compatible with its environment. If all the control components in the plant or system (such as PLCs) demonstrate a level of interference immunity that is suitable for industrial applications, then it is not necessary for every drive to adhere to limit value "A1". Non-grounded line supplies Non-grounded line supplies (IT line supplies) are used in some branches of industry in order to increase the availability of the plant. In the event of a ground fault, no fault current flows and the plant can continue with production. However, in conjunction with radio interference suppression filters, in the case of a fault, a fault current flows, which can cause the drives to shut down or possibly even destroy the radio interference suppression filter. This is the reason that the product standard does not define any limit values for these types of line supplies. From an economics perspective, any necessary EMC conformance measures should be taken on the grounded primary side of the supply transformer. EMC planning If two units are not electromagnetically compatible, you can reduce the interference emission level of the source of interference or increase the interference immunity of the potentially susceptible equipment. Sources of interference are generally power electronics units with high power consumption. Reducing their interference emission levels requires complex filters. Potentially susceptible equipment usually refers to controlgear and sensors, including their evaluation circuit. Lower costs are involved with increasing the interference immunity of units with lower power ratings. This means, that from an economics perspective, increasing the interference immunity is generally a more favorable option for industrial applications than reducing the interference emission level. For example, to maintain limit value class A1 of EN 55011, the radio interference voltage at the line supply connection point between 150 and 500 kHz can be a maximum of 79 dB (µV) and between 500 kHz and 30 MHz, a maximum of 73 dB (µV) (9 or 4.5 mV). In industrial applications, EMC between units should be based on a carefully-balanced combination of the interference emission and interference immunity levels. The most cost-effective measure that can be put in place to achieve EMC conformance is to physically separate sources of interference and potentially susceptible equipment – provided that you have taken this option into account during the planning stage of your machine/plant. In the first instance, it is necessary to determine whether each unit used is a potential source of interference or potentially susceptible equipment. Within this context, converter units and contactors, for example, can be counted as sources of interference. While examples of potentially susceptible equipment include PLCs, encoders and sensors. The components in the control cabinet (sources of interference and potentially susceptible equipment) must be physically separated, by means of partition plates if necessary, or by installing them in metal enclosures. Siemens D 23.1 · 2014 5/23 5 SINAMICS DCM © Siemens AG 2014 Engineering information Notes for EMC-compliant drive installation ■ Overview (continued) EMC-compliant drive installation (installation instructions) General information Not only are drives operated in a wide variety of environments, but the electrical components used (controls and switched mode power supplies, and so on) can also differ widely with respect to interference immunity and interference emission levels, meaning that all installation guidelines of any kind can offer is a practical compromise. This is the reason that it is possible to deviate from the EMC rules on a case-for-case basis provided that individual measures are tested. In order to ensure electromagnetic compatibility (EMC) in your control cabinets in rugged electrical environments and adhere to the standards required by the relevant legislating body, the EMC rules listed below should be followed during the construction and design stages. Rules 1 to 10 are generally valid. Rules 11 to 15 must be followed in order to fulfill interference emission standards. Rules for EMC-compliant installation Rule 1 All metal parts of the control cabinet are connected with one another through a large surface area with a good electrical connection (not paint on paint!). If required, contact or serrated washers should be used. The cabinet door must be connected to the cabinet using the shortest possible grounding straps (at the top, center, and bottom). Rule 2 Contactors, relays, solenoid valves, electromechanical operating hours counters, etc., in the cabinet and – where applicable – in neighboring cabinets – must be provided with quenching combination, e.g. RC elements, varistors, and diodes. The protective circuit must be directly connected to the particular coil. 5 Rule 3 Signal cables 1) if at all possible, should only be routed at just one level in the cabinet. Rule 4 Unshielded cables in the same circuit (outgoing/incoming conductors) must be twisted wherever possible, or the area between them minimized, to prevent the unnecessary formation of frame antennae. Rule 5 Connect spare wires at both ends to the cabinet ground (ground 2)). This achieves an additional shielding effect. Rule 6 Avoid unnecessary cable lengths. This keeps coupling capacitances and inductances low. Rule 7 Crosstalk is generally reduced, if cables are routed close to the control cabinet ground. Therefore, do not route cables freely around the cabinet, but route them as close as possible to the cabinet enclosure or to the mounting plates. This also applies to spare cables. Rule 8 Signal and power cables must be physically separated (to prevent coupling paths!). A minimum distance of 20 cm must be observed. If it is not possible to physically separate the encoder and motor cables, the encoder cable must be decoupled either using a partition or by routing it in a metal conduit. The partition or metal conduit must be grounded at several points. 1) Signal cables are defined as: Digital signal cable: Cables for pulse encoders, Serial interfaces, e.g. PROFIBUS DP or analog signal cable, e.g. ± 10 V setpoint cable. 5/24 Siemens D 23.1 · 2014 Rule 9 Ground the shields of digital signal cables at both ends (source and destination), ensuring maximum contact area and good conductivity. In the event of poor equipotential bonding between the shield connections, run an additional equipotential bonding conductor with a cross-section of at least 10 mm2 parallel to the shield for the purpose of reducing the shield current. Generally speaking, the shields may also be connected to the cabinet enclosure (ground) at several points. The shields can be connected several times even outside the control cabinet. Foil-type shields should be avoided, as they are at least 5 times less effective than braided shields. Rule 10 Shields for analog signal cables may be connected to ground at both ends if the equipotential bonding is good (this must be done through a large surface area with good conductivity!). It can be assumed that equipotential bonding is good if all of the metal parts are interconnected with one another through a good electrical connection and the electronics components are supplied from a single source. Connecting shields at one end prevents low-frequency, capacitive interference from being coupled in (e.g. 50 Hz hum). In this case, the shield should be connected in the control cabinet; whereby the shield can also be connected using a separate wire. Rule 11 Ensure that the radio interference suppression filter is located close to the suspected source of interference. The filter must be attached to the cabinet enclosure, mounting plate, etc., through a large surface area. Incoming and outgoing cables must be physically separated. Rule 12 Radio interference suppression filters must be used in order to conform to limit value class A1. Additional loads must be connected upstream of the filter (line side). The control used and the manner in which the rest of the control cabinet is wired will determine whether an additional line filter needs to be installed. Rule 13 A commutating reactor must be included in the field circuit for controlled field power supplies. Rule 14 A commutating reactor must be included in the armature circuit of the converter. Rule 15 The motor cables do not have to be shielded. There must be a clearance of at least 20 cm between the line supply feeder cable and the motor cables (field, armature). If necessary, a separating metal partition should be used. The cabinet design shown in the following diagram is intended to help the user become familiar with EMC-critical parts. This example does not claim to show all possible cabinet components or design options. Additional diagrams show details that are not immediately clear in the overview diagram and which may also have an effect on the resistance to interference/interference emission levels of the cabinet as well as different shield connection techniques. 2) Generally speaking, "ground" refers to all metallic conductive parts that can be connected to a protective conductor, such as the cabinet enclosure, motor enclosure, or foundation ground etc. © Siemens AG 2014 SINAMICS DCM Engineering information Notes for EMC-compliant drive installation ■ Overview (continued) Arrangement of radio interference suppression filters and commutating reactors Another section shows how the radio interference suppression filters and commutating reactors are arranged in a SINAMICS DC MASTER. The order in which the reactors and filters are installed must be adhered to. The filter cables on the line side and unit side must be physically separated. Do not use the shield bar for strain relief! Cable duct Shield connection Fuse links Connecting terminals Cable duct Shield bars Cable clamping bar See Fig. "Shielding at the cable entry to the cabinet" Protective conductor (location is uncritical) SINAMICS DC MASTER Attach to cabinet enclosure over a large surface area with good conductivity at both ends! G_D023_EN_00012 Circuit-breaker Fuse links/ m.c.b.'s Commutating reactor - field See Fig. "Radio interf. suppres. filter" Circuit-breaker Radio interference suppression filter See Fig. "Shielding in the control cabinet" Shield bars Connecting terminals Cable clamping bar for strain-relief Also shield on the plant side (e.g at the pulse encoder)! Shielding at the cable entry to the cabinet Main contactor Radio interference suppression filter for 3 AC converters Data cable (e. g. PROFIBUS DP) Data cable (e. g. pulse encoder) Analog signal cable Fuse links Main switch Attach to cabinet enclosure over a large surface area with good conductivity at both ends Connecting terminals Commutating reactor Customer connection, 3 AC Customer connection, DC Customer connection Pulse encoder G_D023_EN_00013 Control transformer fan G_D023_EN_00011a For information on selecting fuses for semiconductor protection, please refer to the section titled "Line fuses". Also shield on the plant side (e. g. at the pulse encoder) Example of a cabinet design with a SINAMICS DC MASTER of up to 850 A Shielding in the control cabinet Siemens D 23.1 · 2014 5/25 5 © Siemens AG 2014 SINAMICS DCM Engineering information Notes for EMC-compliant drive installation ■ Overview (continued) Radio interference suppression filter for the SINAMICS DC MASTER field power section Separate unfiltered and filtered cables L3 L2 L1 L1 L2 L3 Line connection Separate unfiltered and filtered cables G_D023_EN_00018 NETZ/LINE LAST/LOAD Power section connection, field circuit Connect protective conductor Connect the line filter to the cabinet enclosure through large surface area Radio interference suppression filter Shield connection 2 1 3 4 G_D023_XX_00019 5 Shield connection $ Connecting terminal on a copper bar, max. cable diameter 15 mm % Bar-mounting terminal on a copper bar, max. cable diameter 10 mm & Metallic tube or cable tie on a bare metallic comb-type/ toothed bar ( Clamp with metallic backing plate on cable support rail 5/26 Siemens D 23.1 · 2014 © Siemens AG 2014 SINAMICS DCM Engineering information Notes for EMC-compliant drive installation ■ Overview (continued) Arrangement of the components for converter units 230 V 400 V (5) (6) 400 V (5) (6) G_D023_EN_00004a 5U1 5W1 5N1 (3) (6) (4) (6) NC 5N1 Line supply voltage (1) 5U1 5W1 3U1 Power supply 230 V AC or 400 V AC (2) 3W1 1U1 Field 1V1 1W1 Armature SINAMICS DC MASTER 3C 3D 1C1 1D1 M 5 Arrangement of reactors and radio interference suppression filters (1) The commutating reactor in the field circuit is dimensioned for the rated motor field current. (2) The commutating reactor in the armature circuit is dimensioned for the rated motor armature current. The line current is 0.82 times the DC current. (3) The radio interference suppression filter for the armature circuit is dimensioned for the rated motor armature current. The line current is 0.82 times the DC current. (4)The radio interference suppression filter for the field circuit is dimensioned for the rated motor field current. (5) Radio interference suppression filters are not required for the electronics power supply alone. Current consumption 1A at 400 V, 2 A at 230 V. (6) If the power supply voltages for the armature circuit, field circuit and electronics power supply are the same, then the voltage for the field and electronics power supply can also be taken after the radio interference suppression filter for the armature circuit. Siemens D 23.1 · 2014 5/27 © Siemens AG 2014 SINAMICS DCM Engineering information Harmonics ■ Overview Line-side harmonics produced by converter units in a fully-controlled three-phase bridge circuit B6C and (B6)A(B6)C The majority of converter units for medium-power applications have a fully-controlled three-phase bridge circuit. Below is an example of the harmonics that can be found in a typical system configuration for two firing angles (α = 20° and α = 60°). The values have been taken from a previous publication, "Oberschwingungen im netzseitigen Strom sechspulsiger netzgeführter Stromrichter (Harmonics in the Line-Side Current of Six-Pulse, Line-Commutated Converters)" by H. Arremann and G. Möltgen, Siemens Research and Development Division, Volume 7 (1978) No. 2, © Springer-Verlag 1978. In addition, the formulas are specified which, depending on the actual operating data in use, line supply voltage (no-load voltage VV0, line frequency fN, and DC current Id), can be used to calculate the short-circuit power SK and armature inductance La for the motor to which the specified harmonics spectrum applies. If the actual line short-circuit power and/or actual armature inductance deviate from the values calculated in this way, then they will need to be calculated on a case-by-case basis. The harmonics spectrum shown below is obtained if the values for the short-circuit power SK at the point where the unit is connected and the armature inductance La of the motor, calculated using the following formulas, match the actual values of the plant or system. If the values do not match, the harmonics will have to be separately calculated. n 5 Iν/I1 The harmonics currents calculated according to the table only apply for: a) Short-circuit power SK at the point where the converter unit is connected SK = VV02/XN (VA) where XN = XK – XD = 0.03536 × VV0/Id – 2π × fN × LD (Ω) VV0 No-load voltage at the point where the converter unit is connected in V Id DC current of the operating point being investigated in A fN Line frequency in Hz LD Inductance of the commutating reactor being used in H b) Armature inductance La La = 0.0488 × VV0/(fN × Id) (H) If the actual values for the short-circuit power SK and/or armature inductance La deviate from the values calculated using the formulas above, a separate calculation will need to be made. Example: Let us assume a drive with the following data: VV0 = 400 V Id = 150 A fN = 50 Hz LD = 0.169 mH (4EU2421-7AA10) with ILN = 125 A at α = 20° fundamental factor g = 0.962 at α = 60° fundamental factor g = 0.953 5 0.235 0.283 7 0.100 0.050 The following short-circuit power of the line supply required at the point where the converter is connected: 11 0.083 0.089 SK = 4002/0.0412 = 3.88 MVA 13 0.056 0.038 and the following armature inductance of the motor required: 17 0.046 0.050 19 0.035 0.029 23 0.028 0.034 25 0.024 0.023 29 0.018 0.026 31 0.016 0.019 35 0.011 0.020 37 0.010 0.016 41 0.006 0.016 43 0.006 0.013 47 0.003 0.013 49 0.003 0.011 The fundamental component of current I1 as a reference variable is calculated using the following formula: I1 = g × 0.817 × Id Id DC current of the operating point being investigated g Basic fundamental content 5/28 Siemens D 23.1 · 2014 where XN = 0.03536 × 400/150 – 2 π × 0.169 × 10–3 = 0.0412 Ω La = 0.0488 × 400/(50 × 150) = 2.0 mH The harmonics currents Iν (with I1 = g × 0.817 × Id for firing angles α = 20° and α = 60°) that can be taken from the tables, only apply for the values SK and La that have been calculated in this way. If the actual values deviate from these, a separate calculation will have to be made. For the purpose of dimensioning filters and compensation equipment with reactors, it is only possible to draw on the information provided by the harmonic values calculated in this way if the calculated values SK and La match the actual drive values. In all other cases, a separate calculation will have to be made (this particularly applies when using compensated motors as they have very low armature inductance levels). 6 © Siemens AG 2014 Tools and engineering 6/2 6/2 Engineering tools Overview 6/2 6/2 6/2 SIZER WEB ENGINEERING Overview More information 6/3 6/3 6/3 6/3 DT Configurator selection tool Overview Selection and ordering data More information 6/4 6/4 6/5 6/5 STARTER commissioning tool Overview Selection and ordering data Accessories 6/6 6/6 6/6 Drive Control Chart (DCC) Overview Selection and ordering data 6/7 6/7 6/7 6/7 6/8 6/9 6/9 Drive ES engineering software Overview Application Design Selection and ordering data Options More information Siemens D 23.1 · 2014 SINAMICS DCM © Siemens AG 2014 Tools and engineering Engineering tools ■ Overview SIZER WEB ENGINEERING ■ Overview SIZER WEB ENGINEERING and the DT Configurator are available as engineering tools. If several drive components, such as DC converters, highvoltage motors or medium-voltage converters and systems are to be configured and combined in one project, the use of SIZER WEB ENGINEERING is recommended. A query function is integrated in the application which can be used to send any questions that arise during configuration directly to the Siemens sales office. The DT Configurator is recommended for quick configuration of standard products. The configured products can be transferred to the shopping cart of the Industry Mall if the user has the required authorization. Thus the DT Configurator provides a short and efficient procedure from configuring to ordering. Drive engineering – flexible, customized and user-friendly You can quickly find a solution for your drive task with the webbased tool: menu-prompted workflows navigate you through the technical selection and dimensioning of products and drive systems, including the accessories. Based on an integrated query function, SIZER WEB ENGINEERING can also provide you with customized special solutions for applications that cannot be addressed using "Standard Products", i.e. where the focus is on flexibility and a customized solution. Currently the following product groups are supported: • High-voltage motors • Low-voltage motors • Medium-voltage converters • Low-voltage converters • DC converters The tool can also be used to design the following drive systems: • Medium-voltage systems • Low-voltage systems: - Basic single-axis applications for pumps, fans, and compressors - More complex applications (on condition that SIZER for Siemens Drives is installed) Comprehensive documentation, such as data sheets, starting calculations, dimension drawings, quotation documentation and a lot more are integrated in the tool. The result: customized solutions for your drive tasks. 6 Example of starting calculation System requirements include an Internet access as well as a standard browser (e.g. Internet Explorer V7.0 and higher, Firefox V3.0 and higher). After successful registration and release, SIZER WEB ENGINEERING is available 24/7. ■ More information Further information on the SIZER WEB ENGINEERING engineering tool is available at: www.siemens.com/sizer-we 6/2 Siemens D 23.1 · 2014 © Siemens AG 2014 SINAMICS DCM Tools and engineering DT Configurator selection tool ■ Overview Configuring drive system products The Drive Technology (DT) Configurator supports you when selecting the optimum products for your application – starting with gear units, motors, converters as well as the associated options and components and ending with controllers, software licenses and connection systems. Whether with little or detailed knowledge of products: You can easily, quickly and efficiently configure your particular drive using product group preselectors, targeted navigation through selection menus or by entering article numbers directly to select the products. ■ Selection and ordering data Description Interactive Catalog CA 01 DVD-ROM including DT Configurator selection guide, English Article No. E86060-D4001-A510-D3-7600 ■ More information Online access to DT Configurator Further information on the DT Configurator selection tool is available at: www.siemens.com/dtconfigurator Offline access to the DT Configurator in the Interactive Catalog CA 01 The DT Configurator is also integrated on the DVD of the Interactive Catalog CA 01 – the offline version of Siemens Industry Mall. CA 01 can be ordered from the relevant Siemens sales office or via the Internet: www.siemens.com/automation/CA01 In addition to all this, comprehensive documentation comprising technical data sheets, operating instructions, certificates and 2D/3D dimensional drawings can be selected in the DT Configurator. The products that you select can be directly ordered by transferring a parts list to the shopping cart of the Industry Mall. DT Configurator – efficient drive configuration: • Quick and easy configuration of drive components • Configuration of drive systems for pumps, fans and compressor applications from 1 kW to 2.6 MW • Selection from a wide range of products • Comprehensive documentation • Support for retrofit projects • Direct ordering through the Industry Mall System requirements: • Internet access as well as a standard browser (e.g. Internet Explorer V7.0 and higher, Firefox V5.0 and higher). • Documentation (data sheets, dimensional drawings, etc.) is output in PDF or RTF format. • Registration is not required to use the Drive Technology Configurator. 6 Siemens D 23.1 · 2014 6/3 SINAMICS DCM © Siemens AG 2014 Tools and engineering STARTER commissioning tool In addition, the following functions are available for optimization purposes: • Trace to precisely trace signals ■ Overview Diagnostic functions provide information about: • Control/status words • Parameter status • Operating conditions • Communication states Performance features • Easy to use: Only a small number of settings need to be made for successful first commissioning: The motor turns • Solution-based user navigation simplifies commissioning • The built-in trace function provides optimum support during commissioning, optimization and troubleshooting The user-friendly STARTER commissioning tool can be used for: • Commissioning • Optimization and • Diagnostics This software can either be operated as a stand-alone PC application or can be integrated into the SCOUT engineering system (with SIMOTION) or STEP 7 (with Drive ES Basic). The basic functions and handling are the same in both cases. Engineering can be performed online, directly connected with the drive, or offline. If several drives are connected to a communication bus, then an online connection can be established to several drives simultaneously. SINAMICS DC MASTER is supported from STARTER 4.1.5; it is not possible to use older STARTER versions. The project wizards can be used to create the drives within the structure of the project tree. Entry level personnel are interactively supported in a solutionoriented way. 6 First commissioning is guided by a wizard which makes all of the basic settings in the drive. Therefore, getting a motor up and running is merely a question of setting a few of the drive parameters as part of the drive configuration process. The travel commands can be simply entered via the control panel from the PC. The individual settings can be made using the graphic parameterizing screen forms, which precisely visualize the drive mode of operation. Examples of individual settings that can be made include: • Terminals • Bus interface • BICO interconnections Diagnostics Experts can quickly access all of the parameters via the Expert List and do not have to navigate through dialogs. 6/4 Siemens D 23.1 · 2014 Minimum hardware and software requirements • Hardware - PG or PC with Pentium III 1 GHz (recommended: > 1 GHz) - 1 GB RAM (recommended: 2 GB RAM) - Screen resolution 1024 × 768 pixels, 16-bit color depth - Free hard disk memory: 3 GB • Software - Microsoft Internet Explorer V6.0 or higher - 32-bit operating systems: Microsoft Windows Server 2003 SP2 Microsoft Windows Server 2008 Microsoft Windows XP Professional SP3 Microsoft Windows 7 Professional SP1 Microsoft Windows 7 Ultimate SP1 Microsoft Windows 7 Enterprise SP1 (standard installation) - 64-bit operating systems: Microsoft Windows 7 Professional SP1 Microsoft Windows 7 Ultimate SP1 Microsoft Windows 7 Enterprise SP1 (standard installation) Microsoft Windows Server 2008 R2 © Siemens AG 2014 SINAMICS DCM Tools and engineering STARTER commissioning tool ■ Selection and ordering data Article No. STARTER commissioning tool for SINAMICS and MICROMASTER German, English, French, Italian, Spanish 6SL3072-0AA00-0AG0 SINAMICS DC MASTER can be configured with STARTER version 4.1 and higher with Service Pack 5, Hotfix 1. The current STARTER version as well as updates can be downloaded from the Internet at http://support.automation.siemens.com/WW/view/en/ 10804985/133100 and are provided on the product DVD supplied with each unit. ■ Accessories Connection Depending on the version of the Control Unit, the Control Unit (CU) of the drive unit can communicate with the programming device (PG) or PC via a serial interface, PROFIBUS, or Ethernet/ PROFINET. The following accessories are available for the particular drive system as listed in the following table. Article No. PROFIBUS communication module CP 5711 USB adapter for connecting a PG or notebook to PROFIBUS or MPI USB cable (2 m) included in scope of supply 6GK1571-1AA00 SIMATIC DP connecting cable 6ES7901-4BD00-0XA0 12 MBaud, for PG connector, pre-assembled with 2 × 9-pin Sub-D connector, 3 m 6 Siemens D 23.1 · 2014 6/5 SINAMICS DCM © Siemens AG 2014 Tools and engineering Drive Control Chart (DCC) ■ Overview Graphically configuring and expanding the device functionality using the freely available closed-loop control, arithmetic, and logic blocks The block library encompasses a large selection of closed-loop, arithmetic and logic blocks, as well as comprehensive openloop and closed-loop control functions. For logically combining, evaluating and acquiring binary signals, all commonly used logic functions are available for selection (AND, XOR, on/off delay, RS flipflop, counter, etc.). A wide range of arithmetic functions, such as absolute value generation, dividers and minimum/maximum evaluation are available to monitor and evaluate numerical quantities. In addition to the closed-loop drive control, axial winder functions, closed-loop PI controller, ramp function generator or wobble generator can be configured simply and easily. Closed-loop control structures can be programmed with almost no restrictions in conjunction with the SIMOTION Motion Control System. These can then be combined with other program sections to form an overall program. Further, Drive Control Chart for SINAMICS DC MASTER provides a user-friendly basis to handle drive-related open-loop and closed-loop control tasks directly in the converter. This further extends the possibility of adapting SINAMICS to the particular application. Local data processing in the drive supports the implementation of modular machine concepts and results in an increase in the overall machine performance. Minimum hardware and software requirements See the SCOUT or STARTER engineering software, since DCC is installed in addition to this. ■ Selection and ordering data DCC comprises the graphic configuring tool (DCC Editor) and the block library (DCB Library). DCC is installed in addition to the STARTER commissioning tool. The necessary engineering license for each PC (floating) for DCC is acquired at the same time the order is placed; additional runtime licenses are not required. Existing licenses for DCC version V2.1 can also be used for DCC V2.2 SP1. An upgrade variant for the engineering license can be selected for existing DCC V2.0 versions. Article No. 6 Drive Control Chart (DCC) extends the possibility of very simply configuring technological functions – both for the SIMOTION Motion Control System as well as for the SINAMICS DC MASTER drive system. For users, this opens up a new dimension regarding the adaptability of the systems mentioned to the specific functions of their machines. DCC has no restrictions with regard to the number of usable functions; this is only limited by the performance capability of the target platform. The user-friendly DCC editor enables easy graphics-based configuration, allows control loop structures to be clearly represented and provides a high degree of reusability of diagrams that have already been created. The open-loop and closed-loop control functions are defined by using multi-instance-capable blocks (Drive Control Blocks (DCBs)) from a pre-defined library (DCB library) that are selected and graphically linked with one another by dragging and dropping. Test and diagnostic functions allow the program behavior to be verified and in the case of a fault, the cause identified. 6/6 Siemens D 23.1 · 2014 DCC-SIMOTION/SINAMICS V2.2 SP1 for SCOUT/STARTER V4.3 SP1, SP2 and SP3 Graphic configuration with Drive Control Chart DCC editor + DCB library for use on SIMOTION and SINAMICS S120/S150/G130/G150/DCM • Single-user engineering license, with data carrier 6AU1810-1JA22-1XA0 • Upgrade engineering license, with data carrier 6AU1810-1JA22-1XE0 DCC-SINAMICS V2.2 SP1 for STARTER V4.3 SP1 Graphic configuration with Drive Control Chart DCC editor + DCB library for use on SINAMICS S120/S150/G130/G150/DCM • Single-user engineering license, with data carrier 6AU1810-1HA22-1XA0 • Upgrade engineering license, with data carrier 6AU1810-1HA22-1XE0 © Siemens AG 2014 SINAMICS DCM Tools and engineering Drive ES engineering software ■ Overview ■ Design SIMATIC Programs Various software packages are available: • Drive ES Basic • Drive ES SIMATIC • Drive ES PCS 7 Configuration / Commissioning Drive ES PCS 7 Drive ES Basic Drive ES Basic G_D211_EN_00275 Drive ES SIMATIC Drive ES is the engineering system used to integrate Siemens drive technology into the SIMATIC automation world easily, efficiently and cost-effectively in terms of communication, configuration and data management. It is based on the operator interface of the STEP 7 Manager, the essential element when it comes to engineering. Various software packages are available: • Drive ES Basic • Drive ES SIMATIC • Drive ES PCS 7 ■ Application The Drive ES (Drive Engineering Software) engineering software fully integrates drives from Siemens into the world of Totally Integrated Automation. The table provides a general overview of the Drive ES software packages available for each drive. Drive Drive ES Basic V5.4 and higher Drive ES SIMATIC V5.4 and higher Drive ES PCS 7 V6.0 and higher SIMOVERT MASTERDRIVES SIMOREG DC-MASTER SIMODRIVE 611 universal HRS SIMODRIVE POSMO A/SI/CD/CA MICROMASTER/ MIDIMASTER/COMBIMASTER Third generation MICROMASTER 4 Fourth generation SINAMICS S110 SINAMICS S120 1) SINAMICS S150 1) SINAMICS G120 1) SINAMICS G120D 1) SINAMICS G130 1) SINAMICS G150 1) SINAMICS GL150 1) SINAMICS GM150 1) SINAMICS SM150 1) SINAMICS DC MASTER 2) 3) On request 1) Drive ES PCS 7 V6.0 SP2 and higher. 2) Drive ES Basic V5.4 SP5 and higher. Drive ES Basic is for first-time users of the world of Totally Integrated Automation and the basic software for setting the parameters of all drives online and offline in this environment. Drive ES Basic enables both the automation system and the drives to be handled using the SIMATIC Manager user interface. Drive ES Basic is the starting point for common data archiving for complete projects and for extending the use of the SIMATIC routing and teleservice to drives. Drive ES Basic provides the engineering tools for the new Motion Control functions, slave-toslave communication, equidistant mode and clock cycle synchronization with PROFIBUS DP and ensures that drives with PROFINET IO are simply integrated into the SIMATIC environment. Drive ES SIMATIC Drive ES SIMATIC is used for simple parameterization of STEP 7 communication instead of time-consuming programming. It requires STEP 7 to be installed. It features a SIMATIC function block library, thereby making the programming of the PROFIBUS and/or PROFINET IO interface in the SIMATIC CPU for the drives easy and secure. There is no need for separate, time-consuming programming of the data exchange between the SIMATIC CPU and the drive. All Drive ES users need to remember is: Copy – Modify – Load – Finished. Customized, fully-developed function blocks are copied from the library into user-specific projects. Frequently used functions are set to run in program format: • Read out complete diagnostics buffer automatically from the drive • Download complete parameter sets automatically from the SIMATIC CPU into the drive, e.g. when a device has to be replaced • Automatically download partial parameter sets (e.g. for recipe or product change) from the SIMATIC CPU to the drive • Upload the complete parameter assignment or partial parameter sets from the drive to the SIMATIC CPU, i.e. update. 3) Drive ES SIMATIC V5.4 SP3 and higher. Siemens D 23.1 · 2014 6/7 6 SINAMICS DCM © Siemens AG 2014 Tools and engineering Drive ES engineering software ■ Design (continued) Detailed contents of the Drive ES SIMATIC package • "PROFIBUS DP" communications software for SIMATIC S7-300 with CPUs with integrated DP interface (DRVDPS7, POSMO function block libraries), SIMATIC S7-400 with CPUs with integrated DP interface or with CP 443-5 (DRVDPS7, POSMO function block libraries) and SIMATIC S7-300 with CP 342-5 (DRVDPS7C function block library) • "USS protocol" communications software for SIMATIC S7-300 with integral PtP interfaces or with CP 340/341 and SIMATIC S7-400 with CP 441 (DRVUSSS7 function block library) • STEP 7 slave object manager for convenient configuration of drives and for non-cyclic PROFIBUS DP communication with the drives • STEP 7 device object manager for easy configuration of drives with PROFINET IO interfaces (V5.4 and higher) • SETUP program for installing the software in the STEP 7 environment • "PROFINET IO" communications software for SIMATIC S7-300 with CPUs with integrated PN interface, SIMATIC S7-400 with CPUs with integrated PN interface or with CP (DRVDPS7 function block library, respectively). PROFINET IO and PROFIBUS DP use the same blocks from the DRVDPS7 library, i.e. the blocks are able to serve both buses with a common block (only for V5.4 and higher) Drive ES PCS 7 Drive ES PCS 7 links the drives with a PROFIBUS DP interface into the SIMATIC PCS 7 process control system, and it requires that SIMATIC PCS 7, V6.1 and higher has first been installed. Drive ES PCS 7 provides a function block library with function blocks for the drives and the corresponding faceplates for the operator station which enables the drives to be operated from the PCS 7 process control system. From version V6.1 and higher, drives will also be able to be represented in the PCS 7 Maintenance Station. 6 Detailed contents of the Drive ES PCS 7 package • Function block library for SIMATIC PCS 7 Faceplates and control blocks for SIMOVERT MASTERDRIVES VC and MC, as well as MICROMASTER/MIDIMASTER of the third and fourth generation and SIMOREG DC-MASTER and SINAMICS • STEP 7 slave object manager for convenient configuration of drives and for non-cyclic PROFIBUS DP communication with the drives • SETUP program for installing the software in the PCS 7 environment ■ Selection and ordering data Description Article No. Drive ES Basic V5.5 SPx 1) Configuration software for the integration of drives into TIA (Totally Integrated Automation) Requirement: STEP 7 from V5.3, SP3 and higher Supplied as: DVD Languages: Ger, Eng, Fr, It, Sp with electronic documentation • Floating license, 1 user 6SW1700-5JA00-5AA0 • Floating license (copy license), 60 users 6SW1700-5JA00-5AA1 • Update service for single-user license 6SW1700-0JA00-0AB2 • Update service for copy license, 60 users 6SW1700-0JA00-1AB2 • Upgrade from V5.x to V5.5 SPx 1) 6SW1700-5JA00-5AA4 1) Drive ES SIMATIC V5.5 SPx Function block library for SIMATIC for the parameterization of communication with the drives Requirement: STEP 7 from V5.3, SP3 and higher Supplied as: CD-ROM Languages: Ger, Eng, Fr, It, Sp with electronic documentation • Single-user license incl. 1 runtime license 6SW1700-5JC00-5AA0 • Runtime license (without data carrier) 6SW1700-5JC00-1AC0 • Upgrade from V5.x to V5.5 SPx 1) 6SW1700-5JC00-5AA4 1) Drive ES PCS 7 V6.1 SPx Function block library for PCS 7 for the integration of drives Requirement: PCS 7 V6.1 and higher Supplied as: CD-ROM Languages: Ger, Eng, Fr, It, Sp with electronic documentation • Single-user license incl. 1 runtime license 6SW1700-6JD00-1AA0 • Runtime license (without data carrier) 6SW1700-5JD00-1AC0 • Update service for single-user license 6SW1700-0JD00-0AB2 Drive ES PCS 7 V7.0 SPx 1) Function block library for PCS 7 for the integration of drives Requirement: PCS 7 V7.0 and higher Supplied as: CD-ROM Languages: Ger, Eng, Fr, It, Sp with electronic documentation • Single-user license incl. 1 runtime license 6SW1700-7JD00-0AA0 • Runtime license (without data carrier) 6SW1700-5JD00-1AC0 • Update service for single-user license 6SW1700-0JD00-0AB2 • Upgrade from V5.x to V7.0 SPx 1) 6SW1700-7JD00-0AA4 1) Drive ES PCS 7 V7.1 SPx Function block library for PCS 7 for the integration of drives Requirement: PCS 7 V7.1 and higher Supplied as: CD-ROM Languages: Ger, Eng, Fr, It, Sp with electronic documentation 1) Orders are automatically supplied with the latest Service Pack (SP). 6/8 Siemens D 23.1 · 2014 • Single-user license incl. 1 runtime license 6SW1700-7JD00-1AA0 • Runtime license (without data carrier) 6SW1700-5JD00-1AC0 • Update service for single-user license 6SW1700-0JD00-0AB2 • Upgrade from V6.x to V7.1 SPx 1) 6SW1700-7JD00-1AA4 © Siemens AG 2014 SINAMICS DCM Tools and engineering Drive ES engineering software ■ Selection and ordering data (continued) Description ■ Options Article No. Drive ES PCS 7 V8.0 SPx 1) Function block library for PCS 7 for the integration of drives in Classic Style (as predecessor) Requirement: PCS 7 V8.0 and higher Supplied as: CD-ROM Languages: Ger, Eng, Fr, It, Sp with electronic documentation Drive ES software update service A software update service can also be purchased for the Drive ES software. The user will automatically receive the latest software, service packs and full versions for one year after ordering. The update service can only be ordered in addition to an existing (i.e. previously ordered) full version. • Period of update service: 1 year • Single-user license incl. 1 runtime license 6SW1700-8JD00-0AA0 The update service is automatically extended by 1 further year unless canceled up to 6 weeks prior to expiration. • Runtime license (without data carrier) 6SW1700-5JD00-1AC0 Description • Update service for single-user license 6SW1700-0JD00-0AB2 • Upgrade from V6.x to V8.0 SPx 1) Drive ES Basic 6SW1700-8JD00-0AA4 • Update service for single-user license 6SW1700-0JA00-0AB2 • Update service for copy license 6SW1700-0JA00-1AB2 Drive ES PCS 7 APL V8.0 SPx 1) Function block library for PCS 7 for the integration of drives in APL style Requirement: PCS 7 V8.0 and higher Supplied as: CD-ROM Languages: Ger, Eng, Fr, It, Sp with electronic documentation Article No. Drive ES PCS 7 • Update service for single-user license 6SW1700-0JD00-0AB2 ■ More information • Single-user license incl. 1 runtime license 6SW1700-8JD01-0AA0 • Runtime license (without data carrier) 6SW1700-5JD00-1AC0 • Update service for single-user license 6SW1700-0JD00-0AB2 More information is available on the Internet at: www.siemens.com/drivesolutions 6 1) Orders are automatically supplied with the latest Service Pack (SP). Siemens D 23.1 · 2014 6/9 SINAMICS DCM Tools and engineering Notes 6 6/10 Siemens D 23.1 · 2014 © Siemens AG 2014 7 © Siemens AG 2014 Services and documentation 7/2 7/2 7/2 7/2 7/2 7/2 SINAMICS DCM demonstration case Overview Application Function Technical specifications Selection and ordering data 7/3 7/3 7/3 Siemens Industry Training Overview • Faster and more applicable know-how: Hands-on training from the manufacturer • Highlights Siemens Industry Training 7/3 7/4 7/4 7/4 7/4 7/5 7/5 7/6 7/7 7/7 7/7 7/8 7/8 7/8 7/9 7/9 Range of training courses Overview • SINAMICS DCM Servicing • SINAMICS DCM Service and commissioning • SINAMICS DCM Upgrade for SIMOREG experts • SIMOREG DC-MASTER Servicing 7/10 Industry Services Industry Services for the entire life cycle • Online Support • Technical Support • Spare Parts • Repair Services • Field Services • Training • Technical Consulting & Engineering Support • Energy & Environmental Services • Modernization & Optimization Services • Plant Maintenance & Condition Monitoring • Service Contracts 7/11 7/11 7/11 Documentation More information Selection and ordering data 7/9 7/10 7/10 Siemens D 23.1 · 2014 SINAMICS DCM © Siemens AG 2014 Services and documentation SINAMICS DCM demonstration case ■ Overview ■ Application • Demonstrating DC drives to customers • Training Siemens employees and customers • Test configurations An automation group using a SIMATIC demonstration case together with one or several SINAMICS DC MASTER demonstration cases can be implemented. ■ Function Operation The converter can be operated from: • the commissioning box, which is connected to the terminals of the unit or the TM15 and TM31 • the AOP30 operator panel • the PROFIBUS interface • the PROFINET interface Demonstration case, opened The SINAMICS DC MASTER demonstration model is installed ready to be connected-up in a rugged transport case and is immediately ready for operation. It comprises a DC converter 480 V 3 AC, DC 30 A, a 0.55 kW DC motor as well as numerous options and accessories. The case has two integrated transport wheels and a hinged handle. Scope of delivery The following main components are included in the SINAMICS DC MASTER demonstration case, including all of the required wiring, connection and signal cables: • DC converter 6RA8018-6FV62-0AA0-Z; Z=G00+G10+G20+S01+L05 G00 = Advanced CUD left G10 = Standard CUD right G20 = Communication Board CBE20 left S01 = Memory card left L05 = Electronics power supply for connection to 24 V DC 7 Option L05 permits operation on a three-phase line supply or a single-phase line supply, e.g. 230 V. Presentations or training courses can be carried out locally without requiring a threephase supply; for instance in hotels or office buildings. • TM31 Terminal Module • TM15 Terminal Module • AOP30 Advanced Operator Panel • Radio interference suppression filter • Three-phase commutating reactor for the armature circuit • Single-phase commutating reactor for the field circuit • DC motor 0.55 kW, 1750 rpm • Pulse encoder OG 60 DN 2040 CI • Analog tachometer GT 5.05 L/410, Vo= 10 V/1000 rpm • Commissioning box for SINAMICS DC MASTER to control analog and digital inputs and outputs Free function blocks and Drive Control Chart can be used without any restrictions. The demonstration case is also available without integrated DC motor to operate an externally mounted DC motor. (The rated converter data must be observed.) 7/2 Siemens D 23.1 · 2014 A description is provided with the demonstration case. This clearly shows the principle operator panel design and the possible functions of the operator controls. To use the STARTER commissioning tool, users require a programming device or PC. The system requirements are described in section STARTER. ■ Technical specifications SINAMICS DCM demonstration case Line supply connection Supply voltage 110 … 480 V 3 AC (+15 %/-20 %) or 110 … 480 V 1 AC (+15 %) Rated frequency 45 … 65 Hz Connecting cables with 16 A Cecon connector (5UR5076 3), length approx. 4 m and a 0.7 m long adapter cable with Cecon socket and connector with ground connection Line connection fusing required 16 A Dimensions and weights Width approx. 680 mm Height approx. 700 mm Depth approx. 430 mm Weight with integrated DC motor approx. 70 kg Weight without motor approx. 55 kg ■ Selection and ordering data SINAMICS DCM demonstration case Description Order No. With integrated DC motor 6RX1800-0SM00 Without motor 6RX1800-0SV00 The demonstration case with integrated DC motor is also available for rental. Please contact your regional Siemens sales person. © Siemens AG 2014 SINAMICS DCM Services and documentation Siemens Industry Training ■ Faster and more applicable know-how: Hands-on training from the manufacturer Siemens Industry Training provides you with comprehensive support in solving your tasks. Training by the market leader in the industry enables you to make independent decisions with confidence. Especially where the optimum and efficient use of products and plants are concerned. You can eliminate deficiencies in existing plants, and exclude expensive faulty planning right from the beginning. ■ Highlights Siemens Industry Training Top trainers Our trainers are skilled teachers with direct practical experience. Course developers have close contact with product development, and directly pass on their knowledge to the trainers. Practical experience The practical experience of our trainers enables them to teach theory effectively. But since theory can be pretty drab, we attach great importance to practical exercises which can comprise up to half of of the course time. You can therefore immediately implement your new knowledge in practice. We train you on stateof-the-art methodically/didactically designed training equipment. This training approach will give you all the confidence you need. Wide variety With a total of about 300 local attendance courses, we train the complete range of Siemens Industry products as well as interaction of the products in systems. Tailor-made training We are only a short distance away. You can find us at more than 50 locations in Germany, and in 62 countries worldwide. You wish to have individual training instead of one of our 300 courses? Our solution: We will provide a program tailored exactly to your personal requirements. Training can be carried out in our Training Centers or at your company. First-class know-how directly pays for itself: In shorter startup times, high-quality end products, faster troubleshooting and reduced downtimes. In other words, increased profits and lower costs. Achieve more with Siemens Industry Training • Shorter times for startup, maintenance and servicing • Optimized production operations • Reliable configuration and startup • Minimization of plant downtimes • Flexible plant adaptation to market requirements • Compliance with quality standards in production • Increased employee satisfaction and motivation • Shorter familiarization times following changes in technology and staff The right mixture: Blended learning "Blended learning" is a combination of various training media and sequences. For example, a local attendance course in a Training Center can be optimally supplemented by a teach-yourself program as preparation or follow-up. Additional effect: Reduced traveling costs and periods of absence. ■ Contact Visit our site on the Internet at: www.siemens.com/sitrain or let us advise you personally. Siemens Industry Training Customer Support Germany: 7 Phone: +49 (911) 895-7575 Fax: +49 (911) 895-7576 E-Mail: [email protected] Siemens D 23.1 · 2014 7/3 SINAMICS DCM © Siemens AG 2014 Services and documentation Range of training courses ■ Overview SINAMICS DCM Servicing SINAMICS DCM Service and commissioning Description/learning objective Description/learning objective Unplanned stoppages of production machines can cost a lot of money. This training course explains how you adapt the parameter settings of the converter to the application and the DC motor. You expand your theoretical knowledge in the form of exercises carried out on special training equipment. After participating in the course, you know the functions of a converter and the interfaces. You are in a position to safely and quickly commission the unit. Through routine fault diagnostics and troubleshooting, you save time and optimize the availability of your plant or system. In this course you will learn the proper way to handle the SINAMICS DC MASTER DC converter. You will be able to adapt the parameter assignment and carry out data backups for modifications to the system. In the event of failures you will be in a better position to analyze the faults and to clear them more quickly. That will save time and money. Target group Target group Commissioning engineers, project engineers, service personnel Service personnel, maintenance personnel Preconditions Preconditions Basic knowledge of electrical engineering Basic knowledge of electrical engineering Content • Structure and function of the SINAMICS DC MASTER converter • Changing parameters, backing up data and performing diagnostics with: - BOP20 and AOP30 operator panels - STARTER PC program • Using the memory card • Establishing the signal flow using function charts: - Setpoint channel - Inputs and outputs - Interfaces to fieldbuses • Checking the operating state and enable signals • Test mode with STARTER: - Operation with the control panel - Recording of signals using the trace function - Triggering for faults and bit patterns • Use of the trend recorder function for long-term recording • Analysis of alarms and fault messages • Read-out of the diagnostic memory • Thyristor diagnostics service function • Replacement of Control Unit, fan and fuses • Information on servicing DC motors • Practical exercises on training equipment with SINAMICS DC MASTER Content • Design and function of the SINAMICS DC MASTER converter: Control module CUD, power section, field circuit, interfaces • Commissioning and parameterizing using the BOP20 and AOP30 operator panels and the STARTER PC program • Using the memory card: Structure and data backup • Procedure when commissioning, checking functions • Optimizing the closed-loop current and speed control, automatic optimization • Function diagrams: Setpoint channel, inputs and outputs, free function blocks • Information on Drive Control Chart DCC • Drive interface to PROFIBUS / PROFINET • Expanding the system using Terminal Modules and Sensor Modules via DRIVE-CLiQ • Parallel connection and peer-to-peer coupling • Operating states, alarms and fault messages • Service functions: Trace, measuring functions, diagnostics memory • Practical exercises using AOP30 and STARTER on training equipment Note: The replacement of components is communicated in accordance with the operating instructions and the purchasable spare parts. If required, complete repairs of the converter can be performed by Siemens Customer Support. 7 Duration 7/4 5 days Siemens D 23.1 · 2014 Order code: DR-DCM-IH Duration 5 days Order code: DR-DCM-SI © Siemens AG 2014 SINAMICS DCM Services and documentation Range of training courses ■ Overview (continued) SINAMICS DCM Upgrade for SIMOREG experts SIMOREG DC-MASTER Servicing Description/learning objective Description/learning objective You already have good know-how on the previous SIMOREG DC-MASTER unit. This training course explains how you adapt the parameter settings of the SINAMICS DC MASTER to the application and the motor. You expand your theoretical knowledge in the form of exercises carried out on special training equipment. After participating in the course, you know the functions of a converter and the interfaces. You are in a position to safely and quickly commission the unit. Through routine fault diagnostics and troubleshooting, you save time and optimize the availability of your plant or system. As a maintenance engineer you learn to quickly detect and localize faults in SIMOREG DC-MASTER DC drives, to understanding the principles of operation and function of a drive control in order to select the best measures for fault rectification and to rectify simple faults. You achieve the ability to check the faultless operation of the drive. Target group Commissioning engineers, project engineers, service personnel Preconditions Good knowledge about SIMOREG 6RA70 Content • Design of the SINAMICS DC MASTER converter: Control module CUD, power section, field circuit, interfaces • Commissioning and parameterizing using the BOP20 and AOP30 operator panels and the STARTER PC program • Using the memory card: Structure and data backup • Function diagrams: Setpoint channel, inputs and outputs, free function blocks • Information on Drive Control Chart DCC • Drive interface to PROFIBUS / PROFINET • Expanding the system using Terminal Modules and Sensor Modules via DRIVE-CLiQ • Parallel connection and peer-to-peer coupling • Operating states, alarms and fault messages • Service functions: Trace, measuring functions, diagnostics memory • Practical exercises using AOP30 and STARTER on training equipment Duration 3 days Order code: DR-DCM-U Target group Maintenance personnel Preconditions Basic knowledge of electrical engineering Content Principle of operation, structure and function of DC motors: • DC shunt motor • Thyristor power controller • Binector configuration • Software structure, control and regulation Troubleshooting: • Faults due to overloading • Faults in the drive control • Interpretation of device internal fault messages • Localize faults with a diagnostics tool (DriveMonitor) • Measures for motor replacement • Procedure for the exchange of a processor and printed circuit boards • Check correct functioning • Compiling and evaluating fault information • Preventative measures against future failures: Cause analysis, possible preventative measures Duration 5 days Order code: DR-DC70-IH 7 Siemens D 23.1 · 2014 7/5 © Siemens AG 2014 SINAMICS DCM Services and documentation Industry Services Your machines and plant can do more – with Industry Services. Whether it is production or process industry - in view of rising cost pressure, growing energy costs, and increasingly stringent environmental regulations, services for industry are a crucial competitive factor in manufacturing as well as in process industries. All over the world Siemens supports its customers with product, system, and application-related services throughout the entire life cycle of a plant. Right from the earliest stages of planning, engineering, and building, all the way to operation and modernization. These services enable customers to benefit from the Siemens experts’ unique technological and product knowledge and industry expertise. Thus downtimes are reduced and the utilization of resources is optimized. The bottom line: increased plant productivity, flexibility, and efficiency, plus reduced overall costs. Discover all advantages of our service portfolio: www.siemens.com/industry-services 7HFKQLFDO&RQVXOWLQJ (QJLQHHULQJ6XSSRUW (QHUJ\ (QYLURQPHQWDO6HUYLFHV 7HFKQLFDO&RQVXOWLQJ (QJLQHHULQJ6XSSRUW (QHUJ\ (QYLURQPHQWDO6HUYLFHV 0RGHUQL]DWLRQ 2SWLPL]DWLRQ6HUYLFHV Modernization Modernization Planning Planning Online Support Technical Support Spare Parts Repair Services Field Services Training Operation Operation 7HFKQLFDO&RQVXOWLQJ (QJLQHHULQJ6XSSRUW Engineer Engineer & & Build Build (QHUJ\ (QYLURQPHQWDO6HUYLFHV 3ODQW0DLQWHQDQFH &RQGLWLRQ0RQLWRULQJ 6HUYLFH&RQWUDFWV (QHUJ\(QYLURQPHQWDO6HUYLFHV 0RGHUQL]DWLRQ2SWLPL]DWLRQ6HUYLFHV 7 G_DA65_EN_00270 Siemens supports its clients with technology based Services across a plants entire life cycle. 7/6 Siemens D 23.1 · 2014 © Siemens AG 2014 SINAMICS DCM Services and documentation Industry Services for the entire life cycle Online Support Online support is a comprehensive information system for all questions relating to products, systems, and solutions that Siemens has developed for industry over time. With more than 300,000 documents, examples and tools, it offers users of automation and drive technology a way to quickly find up-to-date information. The 24-hour service enables direct, central access to detailed product information as well as numerous solution examples for programming, configuration and application. The content, in six languages, is increasingly multimediabased – and now also available as a mobile app. Online support’s “Technical Forum” offers users the opportunity to share information with each other. The “Support Request” option can be used to contact Siemens’ technical support experts. The latest content, software updates, and news via newsletters and Twitter ensure that industry users are always up to date. www.siemens.com/industry/onlinesupport Online Support App Using the Online Support app, you can access over 300,000 documents covering all Siemens industrial products - anywhere, any time. Regardless of whether you need help implementing your project, fault-finding, expanding your system or are planning a new machine. The search function retrieves product information and articles and supports you with a personalized suggestion list. You can find your favorite pages – articles you need frequently – under “mySupport”. You also receive selected news on new functions, important articles or events in the News section. You have access to FAQs, manuals, certificates, characteristics curves, application examples, product notices (e.g. announcements of new products) and information on successor products in the event that a product is discontinued. Just scan the product code printed on the product directly using the camera of your mobile device to immediately see all technical information available on this product at a glance. The graphical CAx information (3D model, circuit diagrams or EPLAN macros) is also displayed. You can forward this information to your workplace using the e-mail function. Scan the QR code for information on our Online Support app. The app is available free of charge from the Apple App Store (iOS) or from Google Play (Android). www.siemens.com/industry/onlinesupportapp Technical Support The ability to quickly analyze system and error messages and take appropriate action are key factors in ensuring that plants run safely and efficiently. Questions can arise at any time and in any industry, whether it’s an individual product or a complete automation solution. Siemens technical support offers individual technical assistance in matters related to functionality, how to operate, applications, and fault clearance in industrial products and systems – at any time and globally, over the phone, by email, or via remote access. Experienced experts from Siemens answer incoming questions promptly. Depending on the requirements, they first consult specialists in the areas of development, on-site services, and sales. Technical support is also available for discontinued products that are no longer available. Using the support request number, any inquiry can be clearly identified and systematically tracked. 7 http://support.automation.siemens.com/WW/view/en/16605032 Siemens D 23.1 · 2014 7/7 SINAMICS DCM © Siemens AG 2014 Services and documentation Industry Services for the entire life cycle Spare Parts Drive and automation systems must be available at all times. Even a single missing spare part can bring the entire plant to a standstill – and result in substantial financial losses for the operator. The spare parts services from Siemens protects against such losses – with the aid of quickly available, original spare parts that ensure smooth interaction with all other system components. Spare parts are kept on hand for up to ten years; defective parts can be returned. For many products and solutions, individual spare parts packages ensure a preventive stock of spare parts on-site. The spare parts services is available around the world and around the clock. Optimum supply chain logistics ensure that replacement components reach their destination as quickly as possible. Siemens’ logistics experts take care of planning and management as well as procurement, transportation, customs handling, warehousing, and complete order management for spare parts. http://support.automation.siemens.com/WW/view/en/43502238 Repair Services Reliable electrical and electronic equipment is crucial for operating continuous processes. That is why it is essential that motors and converters always undergo highly specialized repair and maintenance. Siemens offers complete customer and repair services – on site and in repair centers – as well as technical emergency services worldwide. The repair services include all measures necessary to quickly restore the functionality of defective units. In addition, services such as spare parts logistics, spare parts storage and rapid manufacturing are available to plant operators in all verticals. With a global network of certified repair shops operated by Siemens as well as third parties, Siemens handles the maintenance and overhaul of motors, converters, and other devices as an authorized service partner. http://support.automation.siemens.com/WW/view/en/43512848 Field Services 7 It’s a top priority in all industries: the availability of plants and equipment. Siemens offers specialized maintenance services such as inspection and upkeep as well as rapid fault clearance in industrial plants – worldwide, continuously, and even with emergency services as needed. The services include startup as well as maintenance and fault clearance during operation. The startup service includes checking the installation, function tests, parameterization, integration tests for machines and plants, trial operation, final acceptance, and employee training. All services, including remote maintenance of drives, are also available as elements of customized service contracts. http://support.automation.siemens.com/WW/view/en/66012486 7/8 Siemens D 23.1 · 2014 © Siemens AG 2014 SINAMICS DCM Services and documentation Industry Services for the entire life cycle Training Increasingly, up-to-date knowledge is becoming a determining factor in success. One of the key resources of any company is well-trained staff that can make the right decision at the right moment and take full advantage of the potential. With SITRAIN – Training for Industry, Siemens offers comprehensive advanced training programs. The technical training courses convey expertise and practical knowledge directly from the manufacturer. SITRAIN covers Siemens’ entire product and system portfolio in the field of automation and drives. Together with the customer, Siemens determines the company’s individual training needs and then develops an advanced training program tailored to the desired requirements. Additional services guarantee that the knowledge of all Siemens partners and their employees is always up-to-date. http://support.automation.siemens.com/WW/view/en/43514324 Technical Consulting & Engineering Support The efficiency of plants and processes leads to sustainable economic success. Individual services from Siemens help save substantial time and money while also guaranteeing maximum safety. Technical consulting covers the selection of products and systems for efficient industrial plants. The services include planning, consulting, and conceptual design as well as product training, application support, and configuration verification – in all phases of a plant’s lifecycle and in all questions related to product safety. Engineering support offers competent assistance throughout the entire project, from developing a precise structure for startup to product-specific preparation for implementation as well as support services in areas such as prototype development, testing and acceptance. http://support.automation.siemens.com/WW/view/en/16605680 Energy & Environmental Services Efficient energy use and resource conservation – these top sustainability concerns pay off – both for the environment and for companies. Siemens offers integrated solutions that unlock all technical and organizational potential for successful environmental management. Customized consulting services are aimed at sustainably lowering the cost of energy and environmental protection and thus increasing plant efficiency and availability. The experts provide support in the conceptual design and implementation of systematic solutions in energy and environmental management, enabling maximum energy efficiency and optimized water consumption throughout the entire company. Improved data transparency makes it possible to identify savings potential, reduce emissions, optimize production processes, and thereby noticeably cut costs. 7 http://support.automation.siemens.com/WW/view/en/42350774 Siemens D 23.1 · 2014 7/9 SINAMICS DCM © Siemens AG 2014 Services and documentation Industry Services for the entire life cycle Modernization & Optimization Services High machine availability, expanded functionality and selective energy savings – in all industries, these are decisive factors for increasing productivity and lowering costs. Whether a company wants to modernize individual machines, optimize drive systems, or upgrade entire plants, Siemens’ experts support the projects from planning to commissioning. Expert consulting and project management with solution responsibility lead to security and make it possible to specifically identify savings potential in production. This secures investments over the long term and increases economic efficiency in operation. http://support.automation.siemens.com/WW/view/en/66005532 Plant Maintenance & Condition Monitoring Modern industrial plants are complex and highly automated. They must operate efficiently in order to ensure the company’s competitive strength. In addition, the steadily increasing networking of machines and plants require consistent security concepts. Maintenance and status monitoring as well as the implementation of integrated security concepts by Siemens’ experts support optimum plant use and avoid downtime. The services include maintenance management as well as consulting on maintenance concepts, including the complete handling and execution of the necessary measures. Complete solutions also cover remote services, including analysis, remote diagnosis, and remote monitoring. These are based on the Siemens Remote Services platform with certified IT security. http://support.automation.siemens.com/WW/view/en/59456862 Service Contracts 7 Making maintenance costs calculable, reducing interfaces, speeding up response times, and unburdening the company’s resources – the reduced downtimes that these measures achieve increase the productivity of a plant. Service contracts from Siemens make maintenance and repairs more cost-effective and efficient. The service packages include local and remote maintenance for a system or product group in automation and drive technology. Whether you need extended service periods, defined response times, or special maintenance intervals, the services are compiled individually and according to need. They can be adjusted flexibly at any time and used independently of each other. The expertise of Siemens’ specialists and the capabilities of remote maintenance thus ensure reliable and fast maintenance processes throughout a plant’s entire lifecycle. http://support.automation.siemens.com/WW/view/en/65961857 7/10 Siemens D 23.1 · 2014 © Siemens AG 2014 SINAMICS DCM Services and documentation Documentation ■ More information Documentation is supplied as standard on DVD together with the converter. The documentation can be additionally ordered as hard copy in the languages specified here. Selection and ordering data, documentation on paper Documentation Language Article No. Operating instructions DC Converter German 6RX1800-0AD00 English 6RX1800-0AD76 French 6RX1800-0AD77 Spanish 6RX1800-0AD78 Italian 6RX1800-0AD72 Russian 6RX1800-0AD56 Chinese 6RX1800-0AD27 German 6RX1800-0BD00 English 6RX1800-0BD76 French 6RX1800-0BD77 Spanish 6RX1800-0BD78 Italian 6RX1800-0BD72 Russian 6RX1800-0BD56 German 6RX1800-0ED00 English 6RX1800-0ED76 French 6RX1800-0ED77 Spanish 6RX1800-0ED78 Italian 6RX1800-0ED72 Russian 6RX1800-0ED56 Chinese 6RX1800-0ED27 Function Manual SINAMICS Free Function Blocks German 6RX1800-0FD00 English 6RX1800-0FD76 Set of manuals DC Converter includes the Operating Instructions, List Manual and Function Manual Free Function Blocks1) German 6RX1800-0GD00 English 6RX1800-0GD76 French 6RX1800-0GD77 Spanish 6RX1800-0GD78 Italian 6RX1800-0GD72 Russian 6RX1800-0GD56 Chinese 6RX1800-0GD27 German 6RX1800-0JD00 English 6RX1800-0JD76 French 6RX1800-0JD77 Spanish 6RX1800-0JD78 Italian 6RX1800-0JD72 Russian 6RX1800-0JD56 Documentation for SINAMICS DC MASTER The standard languages of the documentation on DVD are German, English, French, Spanish, Italian, Russian and Chinese. The technical documentation includes the following manuals: • SINAMICS DC MASTER DC Converter Operating Instructions • SINAMICS DC MASTER Control Module Operating Instructions • List Manual (parameter list and function diagrams) • Function Manual SINAMICS Free Function Blocks 1) The following additional documentation and information are provided on the DVD: • Safety instructions • Applications • Accessories • Function diagrams in VISIO format (vsd) • Dimensional drawings in dxf and pdf formats • STARTER commissioning tool • Spare parts, link to SparesOnWeb (Internet) • Service, Technical Support • Certifications • Link to latest firmware (Internet) • Configuring notes regarding dynamic overload capability • List of secondary conditions • Link to FAQ (Internet) • License conditions Operating instructions Control Module List Manual Set of manuals Control Module includes the Operating Instructions, List Manual and Function Manual Free Function Blocks 1) Selection and ordering data, documentation on DVD 1) Documentation Article No. All documentation in all languages on DVD 6RX1800-0AD64 Function Manual SINAMICS Free Function Blocks only in German and English. Siemens D 23.1 · 2014 7/11 7 SINAMICS DCM Services and documentation Notes 7 7/12 Siemens D 23.1 · 2014 © Siemens AG 2014 8 © Siemens AG 2014 Appendix 8/2 Partners at Industry Automation and Drive Technologies 8/3 8/3 8/4 8/4 8/4 Online Services – Information and Ordering in the Internet and on DVD Siemens Industry Automation and Drive Technologies in the WWW Product Selection Using the Interactive Catalog CA 01 of Industry Easy Shopping with the Industry Mall Downloading Catalogs Social Media Mobile Media 8/5 Software Licenses 8/7 Subject index 8/9 Article number index 8/9 List of abbreviations 8/10 Conditions of sale and delivery 8/3 8/3 Siemens D 23.1 · 2014 SINAMICS DCM © Siemens AG 2014 Appendix Partners at Industry Automation and Drive Technologies At Siemens Industry we are resolutely pursuing the same goal: long-term improvement of your competitive ability. We are committed to this goal. Thanks to our commitment, we continue to set new standards in automation and drive technology. In all industries – worldwide. At your service locally, around the globe for consulting, sales, training, service, support, spare parts ... on the entire Industry Automation and Drive Technologies range. Your personal contact can be found in our Contacts Database at: www.siemens.com/automation/partner You start by selecting a • Product group, • Country, • City, • Service. 8 8/2 Siemens D 23.1 · 2014 © Siemens AG 2014 SINAMICS DCM Appendix Online Services – Information and Ordering in the Internet and on DVD ■ Siemens Industry Automation and Drive Technologies in the WWW A detailed knowledge of the range of products and services available is essential when planning and configuring automation systems. It goes without saying that this information must always be fully up-to-date. Siemens Industry Automation and Drive Technologies has therefore built up a comprehensive range of information in the World Wide Web, which offers quick and easy access to all data required. Under the address www.siemens.com/industry you will find everything you need to know about products, systems and services. ■ Product Selection Using the Interactive Catalog CA 01 of Industry Detailed information together with convenient interactive functions: The interactive catalog CA 01 covers more than 80 000 products and thus provides a full summary of the Siemens Industry Automation and Drive Technologies product base. Here you will find everything that you need to solve tasks in the fields of automation, switchgear, installation and drives. All information is linked into a user interface which is easy to work with and intuitive. After selecting the product of your choice you can order at the press of a button, by fax or by online link. Information on the interactive catalog CA 01 can be found in the Internet under www.siemens.com/automation/ca01 or on DVD. ■ Easy Shopping with the Industry Mall The Industry Mall is the electronic ordering platform of Siemens AG on the Internet. Here you have online access to a huge range of products presented in an informative and attractive way. Data transfer via EDIFACT allows the whole procedure from selection through ordering to tracking and tracing of the order to be carried out. Availability checks, customer-specific discounts and preparation of quotes are also possible. Numerous additional functions are available to support you. For example, powerful search functions make it easy to select the required products. Configurators enable you to configure complex product and system components quickly and easily. CAx data types are also provided here. Please visit the Industry Mall on the Internet under: www.siemens.com/industrymall Siemens D 23.1 · 2014 8/3 8 SINAMICS DCM © Siemens AG 2014 Appendix Information and Download Center Social Media, Mobile Media ■ Downloading Catalogs In addition to numerous other useful documents, you can also find the catalogs listed on the back inside cover of this catalog in the Information and Download Center. Without having to register, you can download these catalogs in PDF format or increasingly as digital page-turning e-books. The filter dialog box above the first catalog displayed makes it possible to carry out targeted searches. If you enter “MD 3” for example, you will find both the MD 30.1 and MD 31.1 catalogs. If you enter “ST 70” both the ST 70 catalog and the associated news or add-ons are displayed. Visit us on the web at: www.siemens.com/industry/infocenter ■ Social Media Connect with Siemens through social media: visit our social networking sites for a wealth of useful information, demos on products and services, the opportunity to provide feedback, to exchange information and ideas with customers and other Siemens employees, and much, much more. Stay in the know and follow us on the ever-expanding global network of social media. Connect with Siemens Industry at our central access point: www.siemens.com/industry/socialmedia Or via our product pages at: www.siemens.com/automation or www.siemens.com/drives To find out more about Siemens' current social media activities visit us at: www.siemens.com/socialmedia ■ Mobile Media Discover the world of Siemens. We are also constantly expanding our offering of cross-platform apps for smartphones and tablets. You will find the current Siemens apps at the app store (iOS) or at Google Play (Android). The Siemens app, for example, tells you all about the history, latest developments and future plans of the company – with informative pictures, fascinating reports and the most recent press releases. 8 8/4 Siemens D 23.1 · 2014 © Siemens AG 2014 SINAMICS DCM Appendix Software Licenses ■ Overview Software types Software requiring a license is categorized into types. The following software types have been defined: • Engineering software • Runtime software Engineering software This includes all software products for creating (engineering) user software, e.g. for configuring, programming, parameterizing, testing, commissioning or servicing. Data generated with engineering software and executable programs can be duplicated for your own use or for use by thirdparties free-of-charge. Runtime software This includes all software products required for plant/machine operation, e.g. operating system, basic system, system expansions, drivers, etc. The duplication of the runtime software and executable programs created with the runtime software for your own use or for use by third-parties is subject to a charge. You can find information about license fees according to use in the ordering data (e.g. in the catalog). Examples of categories of use include per CPU, per installation, per channel, per instance, per axis, per control loop, per variable, etc. Information about extended rights of use for parameterization/configuration tools supplied as integral components of the scope of delivery can be found in the readme file supplied with the relevant product(s). License types Siemens Industry Automation & Drive Technologies offers various types of software license: • Floating license • Single license • Rental license • Rental floating license • Trial license • Demo license • Demo floating license Floating license The software may be installed for internal use on any number of devices by the licensee. Only the concurrent user is licensed. The concurrent user is the person using the program. Use begins when the software is started. A license is required for each concurrent user. Single license Unlike the floating license, a single license permits only one installation of the software per license. The type of use licensed is specified in the ordering data and in the Certificate of License (CoL). Types of use include for example per instance, per axis, per channel, etc. One single license is required for each type of use defined. Rental license A rental license supports the "sporadic use" of engineering software. Once the license key has been installed, the software can be used for a specific period of time (the operating hours do not have to be consecutive). One license is required for each installation of the software. Rental floating license The rental floating license corresponds to the rental license, except that a license is not required for each installation of the software. Rather, one license is required per object (for example, user or device). Trial license A trial license supports "short-term use" of the software in a nonproductive context, e.g. for testing and evaluation purposes. It can be transferred to another license. Demo license The demo license support the "sporadic use" of engineering software in a non-productive context, for example, use for testing and evaluation purposes. It can be transferred to another license. After the installation of the license key, the software can be operated for a specific period of time, whereby usage can be interrupted as often as required. One license is required per installation of the software. Demo floating license The demo floating license corresponds to the demo license, except that a license is not required for each installation of the software. Rather, one license is required per object (for example, user or device). Certificate of license (CoL) The CoL is the licensee's proof that the use of the software has been licensed by Siemens. A CoL is required for every type of use and must be kept in a safe place. Downgrading The licensee is permitted to use the software or an earlier version/release of the software, provided that the licensee owns such a version/release and its use is technically feasible. Delivery versions Software is constantly being updated. The following delivery versions • PowerPack • Upgrade can be used to access updates. Existing bug fixes are supplied with the ServicePack version. PowerPack PowerPacks can be used to upgrade to more powerful software. The licensee receives a new license agreement and CoL (Certificate of License) with the PowerPack. This CoL, together with the CoL for the original product, proves that the new software is licensed. A separate PowerPack must be purchased for each original license of the software to be replaced. Upgrade An upgrade permits the use of a new version of the software on the condition that a license for a previous version of the product is already held. The licensee receives a new license agreement and CoL with the upgrade. This CoL, together with the CoL for the previous product, proves that the new version is licensed. A separate upgrade must be purchased for each original license of the software to be upgraded. 8 Siemens D 23.1 · 2014 8/5 SINAMICS DCM © Siemens AG 2014 Appendix Software Licenses ■ Overview ServicePack ServicePacks are used to debug existing products. ServicePacks may be duplicated for use as prescribed according to the number of existing original licenses. License key Siemens Industry Automation & Drive Technologies supplies software products with and without license keys. The license key serves as an electronic license stamp and is also the "switch" for activating the software (floating license, rental license, etc.). The complete installation of software products requiring license keys includes the program to be licensed (the software) and the license key (which represents the license). 8 8/6 Siemens D 23.1 · 2014 Software Update Service (SUS) As part of the SUS contract, all software updates for the respective product are made available to you free of charge for a period of one year from the invoice date. The contract will automatically be extended for one year if it is not canceled three months before it expires. The possession of the current version of the respective software is a basic condition for entering into an SUS contract. You can download explanations concerning license conditions from www.siemens.com/automation/salesmaterial-as/catalog/en/ terms_of_trade_en.pdf © Siemens AG 2014 SINAMICS DCM Appendix Subject index Numerical E 12-pulse operation.....................................................................................5/20 24 V DC electronics power supply ..............................................................2/3 EMF controller.............................................................................................. 3/6 Energy & Environmental Services ............................................................... 7/9 Engineering information .............................................................................. 5/1 Engineering tools......................................................................................... 6/2 Engineering ................................................................................................. 6/2 Expandable functionality using SINAMICS components ............................ 2/3 Export regulations ..................................................................................... 8/10 Extension of the liability for defects ......................................... 3/32; 3/37; 3/54 A Accessories and supplementary components ............................................4/1 Accessories, Control Module.....................................................................3/55 Actual speed................................................................................................3/4 Advanced CUD left..................................................................3/32; 3/35; 3/54 Advanced Operator Panel AOP30......................................................3/47; 4/2 Arm fuses...................................................................................... 4/15 … 4/17 Article number index....................................................................................8/9 Assignment of terminals and connectors ..................................................3/40 Auto-reversing module ................................................................................3/5 B Basic information about EMC ....................................................................5/22 C Cable, cable length, shield connection .....................................................5/21 Catalog CA 01 .............................................................................................8/3 Characteristic values of the pulse tachometer evaluation electronics ......5/21 Circuit breakers..........................................................................................4/22 Coated PCBs ....................................................................2/4, 3/32; 3/36; 3/54 Communication between drive components ...............................................3/6 Communication Board • CBE20 left............................................................................3/32; 3/35; 3/54 • CBE20 right .........................................................................3/32; 3/36; 3/54 Communications software • „PROFIBUS DP“ ......................................................................................6/8 • „PROFINET IO“........................................................................................6/8 • „USS protocol“.........................................................................................6/8 Commutating reactors ...............................................................................4/18 Conditions of sale and delivery .................................................................8/10 Contactors .................................................................................................4/22 Control Module ..........................................................................................3/54 Control terminal block................................................................................3/51 Coolant temperature ....................................................................................3/8 Current controller .........................................................................................3/5 Current derating...........................................................................................3/8 Current limiting.............................................................................................3/5 D DC Converter and Control Module ..............................................................3/1 • Documentation ........................................................................................3/9 • General information .................................................................................3/2 DC Converter .............................................................................................3/10 • Assignment of terminals and connectors..............................................3/40 • Ordering examples................................................................................3/34 DC fuse ................................................................... 3/30 … 3/31; 4/16 … 4/17 Documentation....................................................................................3/9; 7/11 Drive Control Chart (DCC) ...........................................................2/3, 3/47; 6/6 Drive ES engineering software ....................................................................6/7 Drive ES .......................................................................................................6/7 Drive family SINAMICS ................................................................................2/2 DRIVE-CLiQ cables .....................................................................4/5; 4/7; 4/10 DRIVE-CLiQ .................................................................................................3/6 DT Configurator selection tool .....................................................................6/3 DT Configurator ...........................................................................................6/3 Duty cycles for • four-quadrant operation.........................................................................5/18 • two-quadrant operation .........................................................................5/17 Dynamic overload capability .......................................................................5/2 F Fans .................................................................................................. 3/32; 3/36 Field current controller................................................................................. 3/6 Field power section ................................................................. 3/32; 3/36; 3/54 Field power supply in line with requirements .............................................. 2/2 Field Services .............................................................................................. 7/8 Free function blocks ........................................................................... 2/3, 3/43 Function block library for SIMATIC PCS 7 ................................................... 6/8 Functions of the closed-loop control in the • armature circuit ....................................................................................... 3/4 • field circuit............................................................................................... 3/6 Functions of the inputs and outputs .......................................................... 3/50 Fuses for the • armature circuit ..................................................................................... 4/14 • field circuit............................................................................................. 4/14 G Gating unit ............................................................................................ 3/5, 3/6 H Harmonics ................................................................................................. 5/28 I Industry Mall ................................................................................................ 8/3 Industry Services......................................................................................... 7/6 Information and Download Center .............................................................. 8/4 Information and Ordering in the Internet and on DVD ................................ 8/3 Input pulse levels ...................................................................................... 5/21 Installation altitude....................................................................................... 3/8 Interface to the motor ................................................................................ 3/52 L Line filters for armature circuit ................................................................... 4/23 Line filters for auxiliary power supply ........................................................ 4/23 Line fuses .................................................................................................. 4/14 Line-side harmonics .................................................................................. 5/28 List of abbreviations .................................................................................... 8/9 M Maximum frequency that can be evaluated .............................................. 5/21 Members of the SINAMICS drive family ...................................................... 1/6 Memory card ........................................................................... 3/32; 3/37; 3/54 Mobile Media ............................................................................................... 8/4 Modernization & Optimization Services .................................................... 7/10 Mounting kit to upgrade to IP20 ................................................................ 4/13 N Nickel-plated copper busbars .................................................................... 2/4 Notes for EMC-compliant installation ........................................................ 5/22 8 Siemens D 23.1 · 2014 8/7 SINAMICS DCM © Siemens AG 2014 Appendix Subject index O T OALINK........................................................................................................3/7 Online Services............................................................................................8/3 Online Support.............................................................................................7/7 Option selection matrix ..............................................................................3/33 Options • Control Module ......................................................................................3/54 • DC Converter.........................................................................................3/32 • SICROWBAR DC ...................................................................................4/30 Overvoltage protection .....................................................................4/24, 4/27 Technical Consulting & Engineering Support.............................................. 7/9 Technical Support........................................................................................ 7/7 Terminal Module Cabinet (TMC).............................................. 3/32; 3/36; 3/54 Terminal Module • TM15 ....................................................................................................... 4/5 • TM150 ................................................................................................... 4/11 • TM31 ....................................................................................................... 4/8 Tools and engineering ................................................................................. 6/1 Tools ............................................................................................................ 6/2 Torque limiting ............................................................................................. 3/5 Totally Integrated Automation......................................................................... 4 Training ........................................................................................................ 7/9 P Parallel connection of SINAMICS DC MASTER units ................................5/19 Parameterizing devices .............................................................................3/47 Partners at Industry Automation and Drive Technologies ...........................8/2 Phase fuses ............................................................ 3/30 … 3/31; 4/15 … 4/17 Plant Maintenance & Condition Monitoring ...............................................7/10 Power section isolated with respect to ground............................................2/3 Pre-control....................................................................................................3/5 PROFIBUS as standard ...............................................................................2/2 PROFINET optional ......................................................................................2/2 Protection against condensation ...............................................................5/20 R Radio interference suppression filters from EPCOS ..................................4/23 Radio interference suppression filters .......................................................4/23 Ramp-function generator.............................................................................3/4 Range of training courses............................................................................7/4 Repair Services............................................................................................7/8 S 8 Safety shutdown (E-STOP) ........................................................................3/51 Selection and ordering data • Control Module ......................................................................................3/54 • DC Converter.........................................................................................3/30 • DC Converters for two-quadrant operation ...........................................3/30 • DC Converters for four-quadrant operation...........................................3/31 Serial interfaces .........................................................................................3/51 Service Contracts ......................................................................................7/10 Services and documentation .......................................................................7/2 SETUP program ...........................................................................................6/8 SICROWBAR AC........................................................................................4/24 SICROWBAR DC .......................................................................................4/27 Siemens DC motors ...................................................................................3/52 Siemens Industry Training ...........................................................................7/3 SIMOREG CCP ..........................................................................................4/31 SINAMICS DC MASTER for 12-pulse operation ........................................5/20 SINAMICS DCM demonstration case ..........................................................7/2 SINAMICS DCM series of converters ...............................................1/12; 3/10 SINAMICS DCM, Highlights.........................................................................2/2 SINAMICS drive family.................................................................................1/2 SINAMICS Link ............................................................................................3/6 Single-phase connection is possible...........................................................2/3 SIZER WEB ENGINEERING.........................................................................6/2 SMC30 Sensor Module Cabinet-Mounted ...................................................4/4 Social Media ................................................................................................8/4 Software Licenses........................................................................................8/5 Spare Parts ..................................................................................................7/8 Speed controller ..........................................................................................3/5 Speed setpoint.............................................................................................3/4 Standard CUD .........................................................................3/32; 3/35; 3/54 STARTER commissioning tool......................................................................6/4 STARTER......................................................................................................6/4 STEP 7 device object manager ...................................................................6/8 STEP 7 slave object manager......................................................................6/8 Supply of high inductances .......................................................................5/20 System components of a DC drive ............................................................1/13 8/8 Siemens D 23.1 · 2014 V Variance of the Control Units ....................................................................... 2/2 Voltage derating .......................................................................................... 3/8 W WWW ........................................................................................................... 8/3 © Siemens AG 2014 SINAMICS DCM Appendix Article number index List of abbreviations 3... Abbreviation ..........................................Meaning Abbreviation.......................................... Meaning 3NC3… ............................................4/15 … 4/16 3NE…...............................................4/14 … 4/17 A R RAM............................Random Access Memory 5SD4…......................................................... 4/14 AC ........................................ Alternating Current AOP30 .......................Advanced Operator Panel AWG ................................ American Wire Gauge 6AU1.. B 6AU1810-1… ................................................. 6/6 BICO................. Binector/Connector Technology BOD........................................ Break-Over Diode BOP20.............................. Basic Operator Panel 5... 6ES7... 6ES7901-4BD00-0XA0................................... 6/5 6GK1... 6GK1571-1AA00 ............................................ 6/5 6RA... 6RA70…....................................................... 4/34 6RA80….............................................. 3/30, 3/31 6RA8000-0MV62-0AA0 ................................ 3/54 6RX1... 6RX1700-0DD74 .......................................... 4/34 6RX1800-0…....................................... 4/34, 7/11 6RX1800-0MA.. ............................................ 4/13 6RX1800-0S…................................................ 7/2 6RX1800-4DE0............................................. 4/21 6RX1800-4DK.. ............................................ 4/19 6RX1800-4FK.. ............................................. 4/20 6RX1800-4GK.. ............................................ 4/20 6RX1800-4KK............................................... 4/21 6RX1800-4LK.. ............................................. 4/21 6RX1800-4MK00 .......................................... 4/21 6RY1... 6RY1702-0BA0.................................... 4/15, 4/16 6RY1707-0AA08........................................... 4/34 6RY1707-0CM.. ............................................ 3/55 6RY1803-0C… .................................... 3/55, 3/34 6RY1807-0AP.. ............................................... 4/3 6RY1807-0CM.. ............................................ 3/55 6SL3... 6SL3055-0AA00-… ................................. 4/3, 4/4 6SL3055-0AA00-3… .................... 4/7, 4/10, 4/11 6SL3060-4A….............................. 4/5, 4/10, 4/11 6SL3066-4C ................................................. 4/11 6SL3072-0AA00-0AG0................................... 6/5 C CBE ................................. Communication Board CDS ..................................... Command Data Set CM .............................................. Control Module CU .................................................... Control Unit CUD............................................Control Unit DC D DC ................................................ Direct Current DCB...................................... Drive Control Block DCC...................................... Drive Control Chart DCM ............................................... DC MASTER DDS ..............................................Drive Data Set DIN ............German Institute for Standardization .................(Deutsches Institut für Normung e. V.) DRIVE-CLiQ........Drive Component Link with IQ T TIA ........................Totally Integrated Automation TIP ................................Totally Integrated Power TM15, TM31.............................. Terminal Module TTL ........................... Transistor Transistor Logic U UL .......................Underwriters Laboratories Inc. UPS...................... Uninterruptible Power Supply USS..............................Universal serial interface ....................... (Universelle Serielle Schnittstelle) V VDE..........Association of Electrical Engineering, ................................ Electronics and Information ........................................Technology (Germany) ................................(Verband der Elektrotechnik .................... Elektronik Informationstechnik e.V.) EMC.....................Electromagnetic Compatibility EMF ..................................... Electromotive Force EN......................................... European standard ............................................ (Europäische Norm) EPROM ........................ Erasable Programmable ..............................................Read-Only Memory E-STOP .................................... Emergency Stop ES........................................Engineering System H HTL........................... High-level Transistor Logic I IEC... International Electrotechnical Commission IP ....................................International Protection L LCD ..................................Liquid Crystal Display LED .................................... Light Emitting Diode M 6SW1700-… ............................................ 6/8, 6/9 MTBF...................... Mean Time Between Failure 7VV3... O 7VV3002-… .................................................. 4/26 7VV3003-...................................................... 4/30 7VV3003-7FG00........................................... 4/30 OS ...................... Harmonics, Operating System E86060-D4001-A510-D3-7600....................... 6/3 SMC30 ........................................ Sensor Module SSO ............................................ Single-Sign-On E 6SW1... E S P PC.........................................Personal Computer PCS ...............................Process Control System PDS .....................................Power Drive System PE.............................................. Protective Earth PG ..................................... Programming device ............................................. (Programmiergerät) PKW ...........................Parameter identifier value ..................................(Parameter Kennung Wert) PTC ................. Positive Temperature Coefficient PZD ...................... Process data (Prozessdaten) 8 Siemens D 23.1 · 2014 8/9 SINAMICS DCM © Siemens AG 2014 Appendix Conditions of sale and delivery ■ 1. General Provisions By using this catalog you can acquire hardware and software products described therein from Siemens AG subject to the following Terms and Conditions of Sale and Delivery (hereinafter referred to as "T&C"). Please note that the scope, the quality and the conditions for supplies and services, including software products, by any Siemens entity having a registered office outside Germany, shall be subject exclusively to the General Terms and Conditions of the respective Siemens entity. The following T&C apply exclusively for orders placed with Siemens Aktiengesellschaft, Germany. 1.1 For customers with a seat or registered office in Germany For customers with a seat or registered office in Germany, the following applies subordinate to the T&C: • the "General Terms of Payment"1) and, • for software products, the "General License Conditions for Software Products for Automation and Drives for Customers with a Seat or Registered Office in Germany"1) and, • for other supplies and services, the "General Conditions for the Supply of Products and Services of the Electrical and Electronics Industry"1). 1.2 For customers with a seat or registered office outside Germany For customers with a seat or registered office outside Germany, the following applies subordinate to the T&C: • the "General Terms of Payment"1) and, • for software products, the "General License Conditions for Software Products for Automation and Drives for Customers with a Seat or Registered Office outside of Germany"1) and • for other supplies and/or services, the "General Conditions for Supplies of Siemens Industry for Customers with a Seat or Registered Office outside of Germany"1). ■ 2. Prices 8 The prices are in € (Euro) ex point of delivery, exclusive of packaging. The sales tax (value added tax) is not included in the prices. It shall be charged separately at the respective rate according to the applicable statutory legal regulations. Prices are subject to change without prior notice. We will charget the prices valid at the time of delivery. To compensate for variations in the price of raw materials (e.g. silver, copper, aluminum, lead, gold, dysprosium and neodym), surcharges are calculated on a daily basis using the so-called metal factor for products containing these raw materials. A surcharge for the respective raw material is calculated as a supplement to the price of a product if the basic official price of the raw material in question is exceeded. The metal factor of a product indicates the basic official price (for those raw materials concerned) as of which the surcharges on the price of the product are applied, and with what method of calculation. An exact explanation of the metal factor can be downloaded at: www.siemens.com/automation/salesmaterial-as/catalog/en/ terms_of_trade_en.pdf To calculate the surcharge (except in the cases of dysprosium and neodym), the official price from the day prior to that on which the order was received or the release order was effected is used. To calculate the surcharge applicable to dysprosium and neodym ("rare earths"), the corresponding three-month basic average price in the quarter prior to that in which the order was received or the release order was effected is used with a onemonth buffer (details on the calculation can be found in the explanation of the metal factor). 8/10 Siemens D 23.1 · 2014 ■ 3. Additional Terms and Conditions The dimensions are in mm. In Germany, according to the German law on units in measuring technology, data in inches apply only to devices for export. Illustrations are not binding. Insofar as there are no remarks on the individual pages of this catalog - especially with regard to data, dimensions and weights given - these are subject to change without prior notice. ■ 4. Export regulations We shall not be obligated to fulfill any agreement if such fulfillment is prevented by any impediments arising out of national or international foreign trade or customs requirements or any embargoes and/or other sanctions. Export of goods listed in this catalog may be subject to licensing requirements. We will indicate in the delivery details whether licenses are required under German, European and US export lists. Goods labeled with "AL" not equal to "N" are subject to European or German export authorization when being exported out of the EU. Goods labeled with "ECCN" not equal to "N" are subject to US re-export authorization. The export indications can be viewed in advance in the description of the respective goods on the Industry Mall, our online catalog system. Only the export labels "AL" and "ECCN" indicated on order confirmations, delivery notes and invoices are authoritative. Even without a label, or with label "AL:N" or "ECCN:N", authorization may be required i .a. due to the final disposition and intended use of goods. If you transfer goods (hardware and/or software and/or technology as well as corresponding documentation, regardless of the mode of provision) delivered by us or works and services (including all kinds of technical support) performed by us to a third party worldwide, you must comply with all applicable national and international (re-)export control regulations. If required for the purpose of conducting export control checks, you (upon request by us) shall promptly provide us with all information pertaining to the particular end customer, final disposition and intended use of goods delivered by us respectively works and services provided by us, as well as to any export control restrictions existing in this relation. The products listed in this catalog may be subject to European/German and/or US export regulations. Any export requiring approval is therefore subject to authorization by the relevant authorities. Errors excepted and subject to change without prior notice. 1) The text of the Terms and Conditions of Siemens AG can be downloaded at www.siemens.com/automation/salesmaterial-as/catalog/en/ terms_of_trade_en.pdf © Siemens AG 2014 Catalogs Industry Automation, Drive Technologies and Low-Voltage Power Distribution Further information can be obtained from our branch offices listed at www.siemens.com/automation/partner System Solutions for Industry Interactive Catalog on DVD Catalog Products for Automation and Drives, Low-Voltage Power CA 01 Distribution and Electrical Installation Technology Building Control GAMMA Building Control Drive Systems SINAMICS G130 Drive Converter Chassis Units SINAMICS G150 Drive Converter Cabinet Units SINAMICS GM150, SINAMICS SM150 Medium-Voltage Converters SINAMICS PERFECT HARMONY GH180 Medium-Voltage Air-Cooled Drives Germany Edition SINAMICS G180 Converters – Compact Units, Cabinet Systems, Cabinet Units Air-Cooled and Liquid-Cooled SINAMICS S120 Chassis Format Units and Cabinet Modules SINAMICS S150 Converter Cabinet Units SINAMICS DCM Converter Units SINAMICS DCM Cabinet SINAMICS and Motors for Single-Axis Drives Three-Phase Induction Motors SIMOTICS HV, SIMOTICS TN • Series H-compact • Series H-compact PLUS Asynchronous Motors Standardline Synchronous Motors with Permanent-Magnet Technology, HT-direct DC Motors SIMOREG DC MASTER 6RA70 Digital Chassis Converters SIMOREG K 6RA22 Analog Chassis Converters Digital: SIMOREG DC MASTER 6RM70 Digital Converter Cabinet Units SIMOVERT PM Modular Converter Systems SIEMOSYN Motors MICROMASTER 420/430/440 Inverters MICROMASTER 411/COMBIMASTER 411 SIMOVERT MASTERDRIVES Vector Control SIMOVERT MASTERDRIVES Motion Control Synchronous and asynchronous servomotors for SIMOVERT MASTERDRIVES SIMODRIVE 611 universal and POSMO ET G1 D 11 D 12 D 15.1 D 18.1 D 21.3 D 23.1 D 23.2 D 31 D 84.1 D 86.1 D 86.2 DA 12 DA 21.1 DA 21.2 DA 22 DA 45 DA 48 DA 51.2 DA 51.3 DA 65.10 DA 65.11 DA 65.3 DA 65.4 Note: Additional catalogs on SIMODRIVE or SINAMICS drive systems and SIMOTICS motors with SINUMERIK and SIMOTION can be found under Motion Control Low-Voltage Three-Phase-Motors SIMOTICS Low-Voltage Motors MOTOX Geared Motors SIMOGEAR Geared Motors SIMOGEAR Gearboxes with adapter D 81.1 D 87.1 MD 50.1 MD 50.11 Mechanical Driving Machines FLENDER Standard Couplings FLENDER High Performance Couplings FLENDER SIG Standard industrial gear unit FLENDER SIP Standard industrial planetary gear units MD 10.1 MD 10.2 MD 30.1 MD 31.1 Process Instrumentation and Analytics Field Instruments for Process Automation Digital: SIPART Controllers and Software Products for Weighing Technology Digital: Process Analytical Instruments Digital: Process Analytics, Components for the System Integration Digital: These catalogs are only available as a PDF and/or as an e-book. FI 01 MP 31 WT 10 PA 01 PA 11 Low-Voltage Power Distribution and Electrical Installation Technology Catalog SENTRON · SIVACON · ALPHA Protection, Switching, Measuring and Monitoring Devices, Switchboards and Distribution Systems Standards-Compliant Components for Photovoltaic Plants 3WT Air Circuit Breakers up to 4000 A 3VT Molded Case Circuit Breakers up to 1600 A Digital: SIVACON System Cubicles, System Lighting and System Air-Conditioning Digital: ALPHA Distribution Systems ALPHA FIX Terminal Blocks SIVACON S4 Power Distribution Boards Digital: SIVACON 8PS Busbar Trunking Systems Digital: DELTA Switches and Socket Outlets LV 10 Motion Control SINUMERIK & SIMODRIVE Automation Systems for Machine Tools SINUMERIK & SINAMICS Equipment for Machine Tools SINUMERIK 840D sl Type 1B Equipment for Machine Tools SINUMERIK 808 Equipment for Machine Tools SINUMERIK 828 Equipment for Machine Tools SIMOTION, SINAMICS S120 & SIMOTICS Equipment for Production Machines Drive and Control Components for Cranes LV 11 LV 35 LV 36 LV 50 LV 51 LV 52 LV 56 LV 70 ET D1 NC 60 NC 61 NC 62 NC 81.1 NC 82 PM 21 CR 1 Power Supply Power supply SITOP KT 10.1 Safety Integrated Safety Technology for Factory Automation SI 10 SIMATIC HMI/PC-based Automation Human Machine Interface Systems/ PC-based Automation ST 80/ ST PC SIMATIC Ident Industrial Identification Systems ID 10 SIMATIC Industrial Automation Systems Products for Totally Integrated Automation SIMATIC PCS 7 Process Control System System components SIMATIC PCS 7 Process Control System Technology components Add-ons for the SIMATIC PCS 7 Process Control System ST 70 ST PCS 7 ST PCS 7 T ST PCS 7 AO SIMATIC NET Industrial Communication IK PI SIRIUS Industrial Controls SIRIUS Industrial Controls IC 10 Information and Download Center Digital versions of the catalogs are available on the Internet at: www.siemens.com/industry/infocenter There you’ll find additional catalogs in other languages. Please note the section “Downloading catalogs” on page “Online services” in the appendix of this catalog. © Siemens AG 2014 Industrial Security Siemens provides products and solutions with industrial security functions that support the secure operation of plants, solutions, machines, equipment and/or networks. They are important components in a holistic industrial security concept. With this in mind, Siemens’ products and solutions undergo continuous development. Siemens recommends strongly that you regularly check for product updates. For the secure operation of Siemens products and solutions, it is necessary to take suitable preventive action (e.g. cell protection concept) and integrate each component into a holistic, state-of-the-art industrial security concept. Thirdparty products that may be in use should also be considered. For more information about industrial security, visit http://www.siemens.com/industrialsecurity. To stay informed about product updates as they occur, sign up for a product-specific newsletter. For more information, visit http://support.automation.siemens.com. Please scan the QR code for more information on SINAMICS DCM. Siemens AG Industry Sector Drive Technologies Division Large Drives Postfach 47 43 90025 NÜRNBERG GERMANY www.siemens.com/sinamics Subject to change without prior notice Article No. E86060-K5523-A111-A2-7600 E.9115.41.LDT / Dispo 18402 KG 0614 7.0 AUM 180 En Printed in Germany © Siemens AG 2014 The information provided in this catalog contains merely general descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. Availability and technical specifications are subject to change without notice. All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners. Token fee: 5.00 €