2006 North America DC Drives Catalog 2006 North America DC Drives Catalog simore Digital Chassis Converters SIMOREG 6RA70 DC MASTER Overview 1/2 1/2 Introduction A word about Siemens How the general information is organized 1/3 1/3 1/4 1/5 1/5 1/6 1/6 1/6 1/7 Customer service United States Welcome to Siemens US Siemens policies/protocols Siemens return goods policy Siemens return goods process – Accomodation Siemens return goods process – Siemens error Optional warranties Siemens technical services Siemens emergency access Standard terms and conditions of sale 1/8 1/8 1/8 1/8 1/8 1/8 1/9 Customer Service Canada Welcome to Siemens Canada Ltd. Siemens after sales support Siemens technical service Siemens repairs and returns Siemens extended warranty Siemens technical training General terms and conditions of sale 1/10 SIEMENS Family of Applied Drives 1/11 SIMOREG History 1/12 Application Siemens DC Drives Catalog · 2006 1/1 1 SIMOREGTM 6RA70 DC MASTER Overview 6RA70 DC MASTER Introduction ■ A word about Siemens Siemens AG 1 The parent company of Siemens Energy & Automation is Siemens AG, headquartered in Munich, Germany. Various Siemens divisions provide a broad spectrum of products, systems, and services worldwide. These include: electronic components, medical electronics, power engineering, and automation products and systems, as well as public and private telecommunications networks. Siemens’ worldwide sales exceed $75 billion in 2001, ranking it among the world’s largest electrical companies. Siemens ranks second in manufacturing. Siemens employs approximately 480 000 people in 193 countries, 500 manufacturing facilities in 50 countries on 6 continents. A leading edge company, Siemens annually reinvests between 8 – 10 % of sales in research and development activities, ranking in the number one position in this category, along with companies like Intel. Siemens Energy & Automation, Inc. One of the largest Siemens companies in the U.S. is Siemens Energy & Automation, Inc. with over 12 000 employees and annual sales in excess of $2 billion. Siemens Energy & Automation is headquartered near Atlanta, Georgia and has 28 U.S. manufacturing facilities. SEA’ s facilities throughout the U.S. manufacture, market, and service a wide variety of electrical and electronic equipment and systems that protect, regulate, control, distribute electric power, convert electric power to mechanical energy, and automate various manufacturing and industrial processes. SEA produces 85 % of its products domestically, and markets them worldwide. Siemens U.S.A. The Siemens family of more than twenty companies, subsidiaries, affiliates, and joint ventures in the United States is well established and growing with annual sales in excess of $16.2 billion. Siemens employs more than 85 000 people in the U.S., in ninety-three domestic manufacturing facilities and more than two-hundred thirty sales and service locations. 1/2 Siemens DC Drives Catalog · 2006 Siemens Energy & Automation products are sold in two general market segments: industrial and construction. Our business units are organized into four primary operating divisions: Strategic Machinery Division, Process Industries Division, Industrial Products Division, and Industrial Services Division. Strategic Machinery Division business unit The Strategic Machinery Division develops, engineers, manufactures, markets, and services adjustable speed drive and automation products. Our adjustable speed drive and automation products are among the finest in the world. Siemens DC drives have historically offered consistently superior performance and high quality, due to our commitment to continuous improvement in product technologies and production processes. ■ How the general information is organized General information Welcome to Siemens Siemens policies/protocols Siemens return goods policy Siemens repairs & returns for warranty Siemens technical services Siemens emergency access Standard terms and conditions of sale SIMOREG 6RA70 DC MASTER Overview 6RA70 DC MASTER ■ Welcome to Siemens US If you are a new Siemens Drive Products customer, we thank you for doing business with us. We will work hard to earn your trust and serve your company as if it were our own! If you are currently doing business with us, we thank you for the opportunity to grow with you. Your primary contact point in the United States for the 6RA70 DC MASTER and all other Siemens drive products are the Regional Sales Offices in the following locations: Customer service United States Atlanta 5405 Metric Place Suite 100 Norcross, GA 30092 Phone: 7 70-4 52-34 00 Fax: 6 78-2 97-84 09 ■ Siemens policies/protocols Minimum order SE&A will assess a $25 handling fee on all orders valued at less than $400. Dallas Freight 501 Fountain Parkway 2nd Floor Grand Prairie, TX 75050 Phone: 8 17-6 40-49 29 Fax: 8 17-6 40-96 40 All of our original product shipments are F.O.B. point of shipment. For standard product orders greater than $1 000 shipping from SE&A distribution centers, charges are freight allowed via method selected by SE&A. For orders less than $1 000, motors, and non-standard product freight charges are pre-paid and added to the invoice. All air freight charges are the responsibility of the customer. Also, a customer account number is required for third party billing of freight charges. Chicago 1901 N. Roselle Road Suite 210 Schaumburg, IL 60195 Phone: 8 00-3 33-77 32 Fax: 8 88-3 33-82 06 Houston 13105 NW Freeway Suite 950 Houston, TX 77040 Phone: 7 13-6 90-30 00 Fax: 7 13-6 90-12 10 Kansas City 6201 College Blvd Suite 385 Overland Park, KS 66211 Phone: 9 13-4 98-42 00 Fax: 9 13-4 98-42 40 Los Angeles 10655 Business Center Dr Suite C1 Cypress, CA 90630 Phone: 7 14-2 52-30 00 Fax: 7 14-5 27-72 30 Philadelphia 323 Norristown Road Suite 210 Amber, PA 19002 Phone: 8 00-3 88-80 67 Fax: 2 15-2 83-47 02 Emergency/Expedite fees When customers require urgent delivery, several methods of expedited delivery are available. Each is noted below along with the associated charges: NEXT FLIGHT OUT – This service provides same day service where possible. In all cases, the expedited surcharge is $300. The customer is responsible for the associated freight charges. AFTER HOUR SERVICE – Orders placed for same day shipment after 5:00 pm eastern time and weekends/holidays are subject to a $300 surcharge. The customer is responsible for the associated freight charges. SPARE PARTS FROM INTERNATIONAL LOCATIONS – Siemens Energy & Automation supports all Siemens Drive Products in the USA, regardless of their country of origin. However, certain products may require shipment from an international emergency warehouse to meet customer delivery requirements. In such cases the minimum order value for such items is $300 net. If the order does not total $300, an additional charge will be added to bring the total order to $300. (The normal $25 surcharge will not apply). Siemens features an international emergency warehouse that can ship many parts within 24 hours. Most parts can arrive in the United States within 2 – 4 days. Your Costomer Service or Sales Representative can check to see if your part is in stock in the emergency warehouse. CUSTOMER PICK UP – All customer pick up orders will be ready 2 hours after order is received, and must be picked up within 24 hours. There is no additional charge for this service. Returns Standard products fall under the SE&A standard product return guidelines (below). Drive systems in cabinets, built to specification, motors, or other non-standard items do not fall under this policy. Contact your Sales or Customer Service Representative should you have questions regarding return policy. Siemens DC Drives Catalog · 2006 1/3 1 SIMOREG 6RA70 DC MASTER Overview 6RA70 DC MASTER Customer service United States ■ Siemens return goods policy 1 A Return Goods Request/ Authorization (RGA) is required to accompany all products returned to Siemens Energy & Automation, Inc. (Siemens). This insures that the returned product is properly identified and credited to your account. Unauthorized returns will be refused and returned to the customer with no liability to Siemens. To provide our customers maximum opportunity for inventory control, we have established three classes of product returns: • Accommodation return • Siemens error return • Non-Conforming product warranty return Product built to a customer’s specifications cannot be returned for credit or exchange, subject to return only when material in Siemens’ opinion has express economic value for potential resale. If returned product is a result of error(s) on the part of Siemens, a full credit to your account will be allowed including freight charges. All other returns, freight and handling will be prepaid by customer. In all cases except when alleged personal injury/product liability is involved, your account will be credited and a credit memo will be issued within 15 working days from receipt of material. Credit is determined either from the original invoice if referenced, or current stock pricing – less restocking charges, cash discount application and repack- 1/4 aging fees where applicable. Shipments returned without referencing a returned goods authorization (RGA) number will be refused by Siemens. Siemens reserves the right to rebill within 90 days from our receipt of material based on results of a physical inspection of the product. All claims for loss, damage or delays in transit are to be transacted by the consignee directly with the carrier. The issuance of this RETURN GOODS AUTHORIZATION shall not be construed as an acceptance of any responsibility or liability on the part of the Company or as a waiver of any right to make a determination as to the Company’s responsibility. Return goods authorizations will be automatically cancelled and have no further effect unless the returned goods are received by the Company within 60 days after the date of issuance. Accommodation return Accommodation returns provide Siemens customers the opportunity to return product ordered in error or in excessive quantities. Products eligible for return must be of current design and revision level, unopened, unused, undamaged, in the original “as-shipped” package and securely packed to be received by Siemens without damage. Software may only be returned when the seal has not been broken. Customized, engineered and/or energized products may not be returned without prior approval and in Siemens’ opinion have express economic value for potential resale. Siemens DC Drives Catalog · 2006 Accommodation returns are subject to a 10 % restocking charge. If cleaning or repackaging is necessary, an additional 15 % per item repackaging charge will be deducted from any credit issued. After inspection of the returned product, your account will be credited for the full invoice value of the merchandise, less applicable charges. Customer should not deduct credit for products returned from payments. Credit will be processed within 15 days of receipt of material. The customer is responsible for costs, including freight and handling, for returned product to Siemens. Siemens error return Siemens error returns provide customers the opportunity to return material within 60 days of shipment in the event of a Siemens order or shipment error. Original purchase order, invoice number and date must be referenced. Products must be unopened, unused, undamaged, in the original “asshipped” package or in static protection, and securely packed to be received by Siemens without damage. Software may only be returned when seal has not been broken. A return goods authorization (RGA) number will be issued as authorization to return the product(s) to Siemens. After receipt and inspection of the returned product, a credit will be issued for the full invoice value of the merchandise, or a replacement part provided. If the returned product(s) packaging is deemed not saleable, a 15 % per item charge will be deducted from the credit issued. Product should be returned collect by a Siemens approved freight carrier or freight charges may be assessed. Freight charges will be credited if the entire shipment is returned due to Siemens error. Non-Conforming product warranty return Non-Conforming product warranty returns enable Siemens customers to return product to the factory for replacement, exchange or credit if found to be non-conforming in accordance with the conditions of the Company’s product warranty. It is at Siemens discretion whether to replace, repair or issue a credit for non-conforming products. The warranty at no cost is conditional, and will be determined by a technical validation of the warranty once the non-conforming item is received in our repair department or authorized service center. Please note, if you should fail to return the non-conforming part within 10 days upon instructions from Siemens, you will be invoiced in full for the replacement part. Product should be returned collect by a Siemens approved freight carrier, or freight charges may be assessed. SIMOREG 6RA70 DC MASTER Overview 6RA70 DC MASTER ■ Siemens return goods process – Accomodation A Return Goods Request/ Authorization (RGA) is required to accompany all products returned to Siemens. This insures that the returned product is properly identified and credited to your account. Unauthorized returns will be refused and returned to the customer with no liability to Siemens. Accommodation return Accommodation returns provide Siemens customers the opportunity to return product ordered in error or in excessive quantities. Procedures A. Customer contacts Customer Service or inside sales person to initiate return of material. B. Products must be unopened, unused, undamaged, in the original “as-shipped” package or in static protection, and securely packed to be received by Siemens without damage. Software may only be returned when seal has not been broken. C.Siemens Energy & Automation will process your request and a return goods authorization (RGA) number will be issued as authorization to return the product(s) to Siemens. D.A copy of your approved RGA and shipping instructions will be faxed to you. E. Customer ships product to designated Siemens location. A Return Goods Request/Authorization (RGA) is required to accompany all material returned to Siemens. F. The customer is responsible for costs, including freight and handling, for returned product to Siemens. G.For all material returned in conformance with this policy, a credit will be issued promptly by Siemens within 15 days of receipt of material. H.Customers should not take a deduction for material returned until Siemens has issued the above mentioned credit. I. All returned materials are subject to inspection by Siemens. Returns not complying with this policy will be returned to their sending location. Customer service United States J. Stock products are subject to a 10 % restocking charge. Customized and engineered products are subject to a negotiated restocking charge. K. An additional 15 % re-packaging charge will be applied for returned material not suitable for resale, or returned in broken inner cartons requiring inspection and re-packaging. No re-packaging charge of any kind will be applied when material is returned in undamaged, original inner/outer cartons suitable for resale. ■ Siemens return goods process – Siemens error A Return Goods Request/ Authorization (RAG) is required to accompany all products returned to Siemens. This insures that the returned product is properly identified and credited to your account. Unauthorized returns will be refused and returned to the customer with no liability to Siemens. Siemens error return Siemens error returns provide customers the opportunity to return material within 60 days of shipment in the event of a Siemens order or shipment error. Procedures A. Customer contacts Customer Service or inside sales person to initiate return of material. Original purchase order number or invoice number must be available for reference. B. Products must be unopened, unused, undamaged, in the original “as-shipped” package or in static protection, and securely packed to be received by Siemens without damage. Software may only be returned when seal has not been broken. C.Siemens will process your request and a return goods authorization (RGA) number will be issued as authorization to return the product(s) to Siemens. D.A copy of your approved RGA and shipping instructions will be faxed to you. E. Customer ships product to designated Siemens location. A Return Goods Request/Authorization (RGA) is required to accompany all material returned to Siemens. F. Material should be returned following the Routing/Preferred Carrier instructions located on the shipping instructions. If these instructions are not followed freight charges may be assessed. G.For all material returned in conformance with this policy, a credit will be issued by within 15 days of receipt of material or a replacement part provided. H.Customers should not take a deduction for material returned. Siemens will issue a credit within 15 days of receipt of material. I. All returned materials are subject to inspection by Siemens. Returns not complying with this policy will be returned to their sending location. J. An additional 15 % re-packaging charge will be applied for returned material not suitable for resale, or returned in broken inner cartons requiring inspection and re-packaging. No re-packaging charge of any kind will be applied when material is returned in undamaged, original inner/outer cartons suitable for resale. ■ Siemens return goods process – Non-Conforming (Warranty) A Return Goods Request/ Authorization (RAG) is required to accompany all products returned to Siemens. This insures that the returned product is properly identified and credited to your account. Unauthorized returns will be refused and returned to the customer with no liability to Siemens. Non-Conforming product return (Drives) Non-Conforming product warranty returns enable Siemens customers to return product to the factory for replacement, exchange or credit if found to be non-conforming in accordance with the conditions of the Company’s product warranty. C.If the return is an emergency, e.g. your equipment is down, and the warranty can be validated commercially, for approved product categories Siemens will ship a replacement part to you at no charge. If you should fail to return the non-conforming part within 10 days upon instructions from Siemens, you will be invoiced in full for the replacement part. D.A copy of your approved RGA and shipping instructions will be faxed to you. E. Customer ships product to designated Siemens location. A Return Goods Request/Authorization (RGA) is required to accompany all material returned to Siemens. F. Material should be returned following the Routing/Preferred Carrier instructions located on the shipping instructions. If these instructions are not followed freight charges may be assessed. G.Conforming products will be shipped back to the customer. H.For all material returned in conformance with this policy, a credit will be issued by Siemens after an evaluation of the received material or a replacement part provided. I. Customers should not take a deduction for material returned. J. All returned materials are subject to inspection by Siemens. Returns not complying with this agreement will be returned to their sending location. Procedures A. Customer contacts Technical Support (1-8 00-3 33-74 21) to initiate return of material. A list of products requested to return and alleged failure scenarios are communicated to Siemens for processing. B. Siemens will process your request and a return goods authorization (RGA) number will be issued as authorization to return the product(s) to Siemens. Siemens DC Drives Catalog · 2006 1/5 1 SIMOREG 6RA70 DC MASTER Overview 6RA70 DC MASTER Customer service United States ■ Optional warranties Repair, replacement, and warranty service 1 All claims for warranty repair or replacement must initially be made to Drives Technical Service at 1-8 00-3 33-74 21. Should the problem not be solved over the phone, an RGA will be issued to return the defective part. If the warranty can be validated commercially (ship date falls within warranty period) a replacement part can be shipped if available. SE&A will pay for best way freight on such replacements. The customer is responsible for expedited freight delivery. Once the defective product has been returned, a technical evaluation will be performed to validate the warranty. Should the unit be found to not meet warranty requirements, and purchase order will be requested from the customer. If your warranty has expired, you may still want to take advantage of our excellent repair and replacement service. Highly trained technicians perform incoming tests to determine the exact failure, repair the equipment, and fully test prior to shipment back to the customer. However, if you elect, we may be able to send you a remanufactured part for 60 % of the list price of a new part less your applicable discount on an exchange basis. Remanufactured parts carry a ninety (90) day warranty. Your Sales or Customer Service Representative can tell you which parts are included in our repair and replacement program. Should you take advanMonths from Standard warranty tage of this program, please note that the original part must be returned to SE&A within ten (10) days, or an invoice will be issued for the additional 40 %. Replacement warranty Should a remanufactured replacement of a defective item be the solution to a warranty claim, the remanufactured part shall be under warranty for the duration of the warranty of the original item or ninety (90) days, whichever is longer. A remanufactured part (other than original warranty replacement) carries a ninety (90) day warranty. Extended warranty Drive products offers an extended warranty for all products sold. An extended warranty of 12 months is offered with a surcharge of 5 % of the net price of the product. This extended warranty offer is only available if ordered prior to time of original shipment from Siemens. Deferred warranty Siemens also offers a deferred warranty for all products sold. Commissioning must also be purchased to inspect the condition of the drive and supervise the start up. This deferred warranty offer is only available if ordered prior to time of original shipment from Siemens. The deferred warranty is offered for those applications that will have a delayed installation period, but only require a 12 month warranty from the date of commissioning. The chart below is a listing of the warranty periods and fees for the deferred warranty and the extended warranty programs. 6 month deferred warranty 12 month deferred warranty Installation 12 12 12 Manufacturing 18 24 30 % of net 0% 1% 2% 1/6 Siemens DC Drives Catalog · 2006 ■ Siemens technical services ■ Siemens emergency access The Technical Service Group is responsible for technical service support for customers, field service, and sales engineers. Requests for parts, equipment commissioning, emergency service, or routine maintenance are coordinated and scheduled through this group. Service coordination and technical support for a wide variety of drive products, including both domestic and international supplied units, are available from this team. Interfacing with the Siemens Service Organization, other Siemens Divisions, and supplier service facilities, this group is the single point of contact in effectively providing remote technical and field service support. Over the past year, an internal survey showed that greater than 95 % of the problems called in were resolved over the telephone. This level of technical expertise has significantly reduced the number of on-site service calls. Technical Service is available 24-hours, 7 days a week by dialing 1-8 00-3 33-74 21; ask for Drives Technical Services and the call will be channeled automatically through a call center which activates the appropriate personnel for both parts and technical support. The Drive Products Business Unit has an emergency spare parts depot at Atlanta Hartsfield International Airport. Same day delivery requirements are often serviced out of this Depot as well as after hour shipments including weekends and holidays. This has allowed us to expedite emergency shipment, saving several hours in the process. To activate our Emergency/ After Hours Service, simply dial 1-8 00-3 33-74 21 and ask for Drives Technical Service and the call will be automatically transferred to our message service, who will in turn page the On-Call Representative. Tell the operator there is an emergency and you would like to contact after hour’s personnel for spare parts or technical service, and we will return your call immediately. SIMOREG 6RA70 DC MASTER Overview 6RA70 DC MASTER Customer service United States ■ Standard terms and conditions of sale (9/1/2001) Siemens Energy & Automation, Inc. ("Seller") 1. WARRANTY (a) Seller warrants that on the date of shipment the goods are of the kind and quality described herein and are free of nonconformities in workmanship and material. This warranty does not apply to goods delivered by Seller but manufactured by others. (b) Buyer's exclusive remedy for a nonconformity in any item of the goods shall be the repair or the replacement (at Seller's option) of the item and any affected part of the goods. Seller's obligation to repair or replace shall be in effect for a period of one (1) year from initial operation of the goods but not more than eighteen (18) months from Seller's shipment of the goods, provided Buyer has sent written notice within that period of time to Seller that the goods do not conform to the above warranty. Repaired and replacement parts shall be warranted for the remainder of the original period of notification set forth above, but in no event less than 12 months from repair or replacement. At its expense, Buyer shall remove and ship to Seller any such nonconforming items and shall reinstall the repaired or replaced parts. Buyer shall grant Seller access to the goods at all reasonable times in order for Seller to determine any nonconformity in the goods. Seller shall have the right of disposal of items replaced by it. If Seller is unable or unwilling to repair or replace, or if repair or replacement does not remedy the nonconformity, Seller and Buyer shall negotiate an equitable adjustment in the contract price, which may include a full refund of the contract price for the nonconforming goods. (c) SELLER HEREBY DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, EXCEPT THAT OF TITLE. SPECIFICALLY, IT DISCLAIMS THE IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, COURSE OF DEALING AND USAGE OF TRADE. (d) Buyer and successors of Buyer are limited to the remedies specified in this article and shall have no others for a nonconformity in the goods. Buyer agrees that these remedies provide Buyer and its successors with a minimum adequate remedy and are their exclusive remedies, whether Buyer's or its successors' remedies are based on contract, warranty, tort (including negligence), strict liability, indemnity, or any other legal theory, and whether arising out of warranties, representations, instructions, installations, or nonconformities from any cause. (e) Note: This article 1 does not apply to any software which may be furnished by Seller. In such cases, the attached Software License Addendum applies. 2. PATENTS Seller shall pay costs and damages finally awarded in any suit against Buyer or its vendees to the extent based upon a finding that the design or construction of the goods as furnished infringes a United States patent (except infringement occurring as a result of incorporating a design or modification at Buyer's request), provided that Buyer promptly notifies Seller of any charge of infringement, and Seller is given the right at its expense to settle such charge and to defend or control the defense of any suit based upon such charge. Seller shall have no obligation hereunder with respect to claims, suits or proceedings, resulting from or related to, in whole or in part, (i) the use of software or software documentation, (ii) compliance with Buyer's specifications, (iii) the combination with, or modification of, the goods after delivery by Seller, or (iv) the use of the goods, or any part thereof, in the practice of a process. THIS ARTICLE SETS FORTH SELLER'S ENTIRE LIABILITY WITH RESPECT TO PATENTS. 3. PERFORMANCE; DELAYS Timely performance by Seller is contingent upon Buyer's supplying to Seller, when needed, all required technical information and data, including drawing approvals, and all required commercial documentation. If Seller suffers delay in performance due to any cause beyond its reasonable control, the time of performance shall be extended a period of time equal to the period of the delay and its consequences. Seller will give to Buyer notice within a reasonable time after Seller becomes aware of any such delay. 4. SHIPMENT, TITLE AND RISK OF LOSS Unless the delivery terms of this contract expressly provide for F.O.B. destination, shipping/delivery will be F.O.B. Seller's point of shipment with title to the goods and risk of loss or damage passing to Buyer at that point. Buyer will be responsible for shipment during transit and for filing any damage or loss claims directly with the carrier. Seller may make partial shipments. 5. TAXES Any applicable duties or sales, use, excise, value-added or similar taxes will be added to the price and invoiced separately (unless an acceptable exemption certificate is furnished). 6. TERMS OF PAYMENT (a) Unless otherwise stated, all payments shall be in United States dollars, and a pro rata payment shall become due as each shipment is made. If shipment is delayed by Buyer, date of notice of readiness for shipment shall be deemed to be date of shipment for payment purposes. (b) On late payments, the contract price shall, without prejudice to Seller's right to immediate payment, be increased by 1 1/2 % per month on the unpaid balance, but not to exceed the maximum permitted by law. (c) If any time in Seller's judgment Buyer is unable or unwilling to meet the terms specified, Seller may require satisfactory assurance or full or partial payment as a condition to commencing or continuing manufacture or making shipment, and may, if shipment has been made, recover the goods from the carrier, pending receipt of such assurances. 7. NONCANCELLATION Buyer may not cancel or terminate for convenience, or direct suspension of manufacture, except with Seller's written consent and then only upon terms that will compensate Seller for its engineering, fabrication and purchasing charges and any other costs relating to such cancellation, termination or suspension, plus a reasonable amount for profit. 8. NUCLEAR Buyer represents and warrants that the goods covered by this contract shall not be used in or in connection with a nuclear facility or application. If Buyer is unable to make such representation and warranty, then Buyer agrees to indemnify and hold harmless Seller and to waive and require its insurers to waive all right of recovery against Seller for any damage, loss, destruction, injury or death resulting from a "nuclear incident", as that term is defined in the Atomic Energy Act of 1954, as amended, whether or not due to Seller's negligence. 9. LIMITATION OF LIABILITY Neither Seller, nor its suppliers shall be liable, whether in contract, warranty, failure of a remedy to achieve its intended or essential purposes, tort (including negligence), strict liability, indemnity or any other legal theory, for loss of use, revenue or profit, or for costs of capital or of substitute use or performance, or for indirect, special, liquidated, incidental or consequential damages, or for any other loss or cost of a similar type, or for claims by Buyer for damages of Buyer's customers. Seller's maximum liability under this contract shall be the contract price. Buyer and Seller agree that the exclusions and limitations set forth in this article are separate and independent from any remedies which Buyer may have hereunder and shall be given full force and effect whether or not any or all such remedies shall be deemed to have failed of their essential purpose. 10. GOVERNING LAW AND ASSIGNMENT The laws of the State of Georgia shall govern the validity, interpretation and enforcement of this contract, without regard to its conflicts of law principles. The application of the United Nations Convention on Contracts for the International Sale of Goods shall be excluded. Assignment may be made only with written consent of both parties; provided, however, Seller may assign to its affiliate without Buyer's consent. 11. ATTORNEY FEES Buyer shall be liable to Seller for any attorney fees and costs incurred by Seller in enforcing any of its rights hereunder. 12. DISPUTES Either party may give the other party written notice of any dispute arising out of or relating to this contract and not resolved in the normal course of business. The parties shall attempt in good faith to resolve such dispute promptly by negotiations between executives who have authority to settle the dispute. If the matter has not been resolved within 60 days of the notice, either party may initiate nonbinding mediation of the dispute. 13. STATUTE OF LIMITATIONS To the extent permitted by applicable law, any lawsuit for breach of contract, including breach of warranty, arising out of the transactions covered by this contract, must be commenced not later than twelve (12) months from the date the cause of action accrued. 14. PRICES In the event of a price increase or decrease, the price of goods on order will be adjusted to reflect such increase or decrease. This does not apply to a shipment held by request of Buyer. Goods already shipped are not subject to price increase or decrease. Orders on a bid or contract basis are not subject to this article. Seller's prices include the costs of standard domestic packing only. Any deviation from this standard packing (domestic or export), including U.S. Government sealed packing, will result in extra charges. To determine such extra charges, consult Seller's sales offices. Orders of less than $400 will be charged a $25 handling fee. 15. ADDITIONAL TERMS OF PAYMENT (a) Invoice payment terms are as shown on latest discount sheets as issued from time to time. Cash discounts are not applicable to notes or trade acceptances, to prepaid transportation charges when added to Seller's invoices or to discountable items if there are undisputed past due items on the account. Portions of an invoice in dispute should be deducted and the balance remitted with a detailed explanation of the deduction. Cash discounts will only be allowed on that portion of the invoice paid within the normal discount period. (b) Freight will be allowed to any common-carrier free-delivery point within the United States, excluding Alaska and Hawaii, on shipments exceeding $1 000 net or more providing Seller selects the carrier. On shipments to Alaska and Hawaii, freight will be allowed to dockside at the listed port of debarkation nearest the destination point on shipments of $1 000 net or more. Buyer shall pay all special costs such as cartage, stevedoring and insurance. Special freight allowances are as shown on latest discount sheets as issued from time to time. Cataloged weights are estimated, not guaranteed. Seller assumes no responsibility for tariff classifications on carriers. 16. CHANGES IN LAWS AND REGULATIONS Seller's prices and timely performance are based on all applicable laws, rules, regulations, orders, codes, standards or requirements of governmental authorities effective on the date of Seller's proposal. Any change to any law, rule, regulation, order, code, standard or requirement which requires any change hereunder shall entitle Seller to an equitable adjustment in the prices and any time of performance. Siemens DC Drives Catalog · 2006 1/7 1 SIMOREG 6RA70 DC MASTER Overview 6RA70 DC MASTER Customer service Canada ■ Welcome to Siemens Canada Ltd. 1 As a subsidiary of Siemens AG, Siemens in Canada draws on the global network of innovation to generate revenues of more than $2 billion. Good news for our economy and our way of life. From its corporate headquarters in Mississauga, Ontario, Siemens employs 6 300 Canadians coast to coast, developing solutions for the entire country. And exporting solutions around the world, in the amount of 60 % of Canadian production. ■ Siemens after sales support Call 1-8 88-3 03-33 53 for technical service, spare parts, return material authorisations and warranty issues. Customer Interaction Centre for after sales support: provides a national, 24-hours, 7 days a week, bilingual service to respond to all customer calls involving return material authorisations, service requests, spare parts orders and warranty issues as well as product comments. The Customer Interaction Centre can also be contacted via email at [email protected]. ■ Siemens technical service Siemens technical services support all Siemens drives in Canada. Throughout Canada Siemens technical services provide technical service support and fields service. Request for equipment commissioning, emergency service, and routine maintenance are coordinated and scheduled through this group. If technical service is required, please call 1-8 88-3 03-33 53. With over a hundred years’ experience in providing reliability, safety, and service, Siemens is there. 1/8 ■ Siemens repairs and returns In case a defective part needs to be returned to Siemens Canada Ltd. for repair or credit, please follow these instructions. Parts sent to Siemens Canada Ltd. not using the procedures outlined below may cause the warranty to be voided or improper credit to be issued. 1. Call 1-8 88-3 03-33 53 and ask for warranty/defective product returns. The call will be forwarded to the next available Customer Service Representative (CSR). The CSR will provide instruction about how to complete a Field Inspection Report & RMA Request Form (FIR&RMA) with the following important information. The FIR&RMA form shall be faxed to the advised address on the form. a) Company name, contact address b) Original purchase order number c) Model number d) Serial number e) Detailed fault description 2. A Return Material Authorization form (RMA) will be issued within 24 hours of receipt of your FIR&RMA. The copy of RMA form must accompany the listed items being returned to Siemens. Any item received without the appropriate RMA documentation will not be accepted and returned to the sender collect. RMA’s are valid for 30 days from date issued. Any returns received after 30 days will be returned to the sender at their expense. A new RMA will have to be requested for the same items before being returned. Siemens DC Drives Catalog · 2006 3. Electrostatically Sensitive Devices (ESD) handling is to be observed for all electronicbased products. Please use anti-static bags when shipping printed circuit boards back to Siemens. Otherwise the warranty is null or void. 4. If it is a warranty claim, the item will be inspected and the warranty validated, upon receipt. Then the item will be repaired or replaced as appropriate and will be returned at no charge. 5. If it is a non-warranty case, an inspection fee will be charged to cover the cost of evaluating the defective return for possible repair work. The item will be inspected and the CSR will issue a quotation for repair. Upon receipt or Purchase Order, the item will be repaired, tested and returned. ■ Siemens extended warranty Drive products offer an extended warranty for all products sold. The extended warranty of 12 months is offered with a surcharge of 5 % of the net price of the product. This extended warranty is only available if ordered prior to time of shipment from Siemens. ■ Siemens technical training The Siemens technical training centre is committed to providing quality technical courses in the Canadian Electrical and Automation Markets. Siemens develops and gears each course and the related materials to be effective in the competitive Canadian marketplace. Siemens offers 20 quality courses with expert instructors and dedicated support staff. Our practical, but challenging “hands-on” courses provide the ultimate arena for effective learning and information retention. Training is offered in St. Johns, Dartmouth, Montreal, Mississauga, Calgary, Edmonton, and Vancouver. Custom onsite training tailored to customer requirements and specific requests are also performed. Following each course, the students can feel confident that they are equipped with the expert knowledge and capabilities to effectively sell or support the product. Registration or questions on course content can be made to the Training Centre by the following: Elizabeth Isaac Training Administrator Tel.: 9 05-8 19-58 00 Ext. 22 19 Fax: 9 05-8 19-58 22 Email: [email protected] Months from Standard warranty Extended warranty Installation 12 24 Manufacturing 18 30 % of net 0% 5% SIMOREG 6RA70 DC MASTER Overview 6RA70 DC MASTER Customer service Canada ■ General terms and conditions of sale The following terms and conditions of sale shall apply to any sale of goods and services by Siemens Canada Limited (hereinafter called "Siemens"). Purchaser shall be deemed to have full knowledge of the terms and conditions herein and such terms and conditions shall be binding if either the goods and services referred to herein are delivered to and accepted by Purchaser, or if Purchaser does not within five days from the date hereof deliver to Siemens written objection to said terms and conditions or any part thereof. 1. GENERAL In the event of any conflict or inconsistency between the terms and conditions of sale herein and the terms and conditions contained in Purchaser's order or in any other form issued by Purchaser, whether or not any such form has been acknowledged or accepted by Siemens, Siemens' terms and conditions herein shall prevail. No waiver, alteration or modification of these terms and conditions shall be binding upon Siemens unless made in writing and signed by a duly authorized representative of Siemens. 9. LIABILITY Siemens shall not be liable for and shall be held harmless by Purchaser from any damage, losses or claims of whatever kind, contractual or delictual, consequential or incidental, direct or indirect, arising out of, in connection with or resulting from the sale governed hereby or the goods, including, but without limitation, the manufacture, repair, handling, installation, possession, use, operation or dismantling of the goods and any and all claims, actions, suits, and proceedings which may be instituted in respect to the foregoing. 3. PRICES/COST OF TRANSPORTATION All quoted prices are based on the current exchange rates, tariffs and costs of manufacture. Unless otherwise stated in the quotation, quoted prices are subject to change by Siemens with or without notice until Purchaser's acceptance. Prices are subject to correction for error. Unless otherwise stated, all prices are f.o.b. factory and include domestic packing. Customary methods of transportation shall be selected by Siemens and such transportation will be at Purchaser's expense. Special methods of transportation will be used upon Purchaser's request and at Purchaser's additional expense provided reasonable notice of Purchaser's transportation requirements are given by Purchaser to Siemens prior to shipment. 10. WARRANTY Goods sold hereunder are covered by a warranty against defects in material and workmanship provided the goods and services are subjected to normal use and service. The applicable warranty period is twelve (12) months from the date of installation or eighteen (18) months from shipping date to Purchaser of any item of the goods, whichever occurs first, or any other warranty period otherwise stipulated in writing by Siemens under this sale. For components not supplied by Siemens, the original manufacturer's warranty shall apply to the extent assignable by Siemens. The obligation under this warranty is limited to the repair or replacement, at Siemens' option, of defective parts f.o.b. point of shipment provided that prompt notice of any defect is given by Purchaser to Siemens in writing within the applicable warranty period and that upon the Purchaser's return of the defective parts to Siemens or, if designated by Siemens, to the location where the works are made, properly packed and with transportation charges prepaid by Purchaser, an inspection thereof shall reveal to Siemens' satisfaction that Purchaser's claim is valid under the terms of this warranty. Purchaser shall assume all responsibility and expense for dismantling, removal, re-installation and freight in connection with the foregoing. The same obligations and conditions extend to replacement parts furnished by Siemens hereunder. Siemens does not assume liability for installation, labour or consequential damages. Siemens makes no warranty other than the one set forth herein. All other warranties, legal, expressed or implied, including but not limited to any expressed or implied warranty of merchantability, of fitness for the intended use thereof or against infringement are hereby expressly excluded. 4. TAXES Prices do not include Goods & Services Tax, Provincial or Municipal sales, use, value-added or similar tax. Accordingly, in addition to the price specified herein, the amount of any present or future sales, use, value-added or similar tax applicable to the sale of the goods hereunder to or the use of such goods by Purchaser shall be paid by Purchaser to the entire exoneration of Siemens. The applicable warranty ceases to be effective if the goods are altered or repaired other than by persons authorized or approved by Siemens to perform such work. Repairs or replacement deliveries do not interrupt or prolong the term of the warranty. The warranty ceases to be effective if Purchaser fails to operate and use the goods sold hereunder in a safe and reasonable manner and in accordance with any written instructions from the manufacturers. 5. DELIVERY Delivery schedules are approximate and are based on prevailing market conditions applicable respectively at the time of Siemens' quotation and Siemens' acceptance of Purchaser's order. Delivery shall also depend on the prompt receipt by Siemens of the necessary information to allow maintenance of the manufacturer's engineering and manufacturing schedules. Siemens may extend delivery schedules or may, at its option, cancel Purchaser's order in full or in part without liability other than to return any deposit or prepayment which is unearned by reason of the cancellation. 11. INSTALLATION Unless otherwise expressly stipulated, the goods shall be installed by and at the risk and expense of Purchaser. In the event that Siemens is requested to supervise such installation, Siemens' responsibility shall be limited to exercising that degree of skill customary in the trade in supervising installations of the same type. Purchaser shall remain responsible for all other aspects of the work including compliance with the local regulations. 2. QUOTATIONS Unless otherwise stated, Siemens' quotation shall be null and void unless accepted by Purchaser within thirty (30) days from the date of quotation. 6. FORCE MAJEURE Siemens shall not be responsible or liable for any loss or damage incurred by Purchaser herein resulting from causes beyond the reasonable control of Siemens including, but without limitation, acts of God, war, invasion, insurrection, riot , the order of any civil or military authority, fire, flood, weather, acts of the elements, delays in transportation, unavailability of equipment or materials, breakdown, sabotage, lock-outs, strikes or labour disputes, faulty castings or forgings, or the failure of Siemens' suppliers to meet their delivery promises. The acceptance of delivery of the equipment by Purchaser shall constitute a waiver of all claims for loss or damage due to any delay whatsoever. 7. SHIPMENT/DAMAGES OR SHORTAGES IN TRANSPORT/RISK Except for obligations stated under "Warranty" herein, Siemens' responsibility for goods ceases upon delivery to the carrier. In the event of loss or damage during shipment, Purchaser's claim shall be against the carrier only. Siemens will, however, give Purchaser any reasonable assistance to secure adjustment of Purchaser's claim against the carrier provided immediate notice of such claim is given by Purchaser to Siemens. Claims for shortages must be made in writing within ten (10) days after receipt of goods by Purchaser. If Siemens does not receive written notification of such shortages within such ten (10) days, it shall be conclusively presumed that the goods were delivered in their entirety. Unless agreed upon otherwise in writing, Siemens reserves the right to make partial shipments and to submit invoices for partial shipments. 8. TITLE Title to the goods or any part thereof shall not pass from Siemens to Purchaser until all payments due hereunder have been duly made in cash, except as otherwise expressly stipulated herein. The goods shall be and remain personal or moveable property, notwithstanding their mode of attachment to realty or other property. If default is made in any of the payments herein, Purchaser agrees that Siemens may retain all payments which have been made on account of the purchase price as liquidated damages, and Siemens shall be free to enter the premises where the goods may be located and remove them as Siemens' property, without prejudice to Siemens' right to recover any further expenses or damages Siemens may suffer by reason of such nonpayment. 12. RETURNED GOODS No goods may be returned to Siemens without Siemens' prior written permission. Siemens reserves the right to decline all returns or to accept them subject to a handling/restocking charge. Even after Siemens has authorized the return of goods for credit, Siemens reserves the right to adjust the amount of any credit given to Purchaser on return of the goods based on the conditions of the goods on arrival in Siemens' warehouse. Credit for returned goods will be issued to Purchaser only where such goods are returned by Purchaser and not by any subsequent owner of the goods. Goods will be considered for return only if they are in their original condition and packaging. 13. TERMS OF PAYMENT Unless otherwise stated, invoices on "open account" shipment are payable within thirty (30) days of invoice date. Unless specifically provided, no cash discount shall be available to Purchaser. When cash discount is offered, the discount price is computed from the date of invoice. Siemens does not offer cash discount on C.O.D. shipments. Should payment not be made to Siemens when due, Siemens reserves the right, until the price has been fully paid in cash, to charge Purchaser with interest on such overdue payments at the rate of eighteen percent (18 %) per annum. The charging of such interest shall not be construed as obligating Siemens to grant any extension of time in the terms of payment. 14. CHANGES AND CANCELLATION Orders accepted by Siemens are not subject to changes or cancellation by Purchaser, except with Siemens' written consent. In such cases where Siemens authorizes changes or cancellation, Siemens reserves the right to charge Purchaser with reasonable costs based upon expenses already incurred and commitments made by Siemens, including, without limitation, any labour done, material purchased and also including Supplier's usual overhead and reasonable profit and cancellation charges from Siemens' suppliers. 15. THE AGREEMENT An acceptance and official confirmation of Purchaser's order by Siemens shall constitute the complete agreement, subject to the terms and conditions of sale herein set forth, and shall supersede all previous quotations, orders or agreements. The law of the Province of Ontario shall govern the validity, interpretation and enforcement of these terms and conditions of sale and of any contract of which these terms and conditions are a part. Siemens DC Drives Catalog · 2006 1/9 1 SIMOREG 6RA70 DC MASTER Overview SIEMENS Family of Applied Drives 6RA70 DC MASTER The Siemens Family of Applied Drives 1 From stand-alone drives to the most challenging applications Siemens applied series drives offer a truly integrated family of high performance drives that are unmatched from one continent to the next. SIMOVERT™ MASTERDRIVES VC AC Series of Vector Control 1 HP to 5 000 HP Customer-specific, integral solutions are available for the most varied of applications in all industrial sectors. SIMOREG 6RA70 DC MASTER 7.5 HP – 1 000 HP at 500 V DC Extended designs also available up to 8 000 HP SIMOVERT MASTERDRIVES MC Motion Control Series 0.5 HP to 355 HP 1/10 Siemens DC Drives Catalog · 2006 SIMOREG 6RA70 DC MASTER Overview 6RA70 DC MASTER SIMOREG History 2000 SIMOREG 6RA70 DC MASTER Giving DC a new lease on life for the next millennium Now with: •More performance •More HP selections and extended ranges •More application flexibility •More communication choices •More favorably priced solutions 1994 SIMOREG 6RA24 Known throughout the industry as “The Workhorse“ 1986 3rd Generation SIMOREG Among the first digital DC drives in the market 1971 SIMOREG 6RA21 Analog DC Drive The SIMOREG name is born out of the Siemens line of DC products Siemens DC Drives Catalog · 2006 1/11 1 SIMOREG 6RA70 DC MASTER Overview 6RA70 DC MASTER Application 1 The SIMOREG 6RA70 converters are specifically designed to provide precise DC motor speed control over a wide range of machine parameters and load conditions. The modular design that allows them to be tailored exactly to the application at hand also lends them well to many nonstandard DC applications. From a package drive to an integral solution of the most sophisticated project the SIMOREG 6RA70 has proven itself time and time again in industries including: • Metals • Paper The SIMOREG DC MASTER series is completely uniform with regard to • Communication • Technology • BICO software platform • Identical main board and cardrack • Operator control and visualization What this means is that if you know one SIMOREG DC MASTER you know them all. And with our easy-to-use start up tool (DriveMonitor) getting to know your first drive could not be easier. • Textile • Rubber • Plastics • Extruding • Lifting, etc. In addition to increased performance and extended capabilities added into the new SIMOREG 6RA70 the standard model offerings have been increased and extended up to 1 000 HP at 500 V DC in the compact unit design. With the paralleling capabilities and high HP designs extended ranges up to 8 000 HP can be achieved. 1/12 Siemens DC Drives Catalog · 2006 Siemens‘ worldwide service and sales network enable all our customers to obtain direct access to expert advice and project planning as well as training and service from any part of the world. SIMOREG 6RA70 DC MASTER Drive Description 2/2 2/3 2/4 2/5 2/7 2/7 2/8 2/8 2/10 2/10 Design and mode of operation SIMOREG 6RA70 converters Parameterization Software structure Closed-loop functions in armature circuit Closed-loop control functions in field circuit Optimization run Monitoring and diagnosis Functions of inputs and outputs Safety shutdown (E-STOP) Serial interfaces 2/11 2/12 2/18 Power module block diagrams 6RA70..-6F and 6RA70..-4G 15 A to 850 A 1180 A, 1660 A and 1680 A Terminal assignments 2/13 2/14 2/15 2/16 2/17 2/18 Base drive panel block diagrams 6RA70..-2F 15 A to 30 A 60 A to 255 A 430 A to 510 A 850 A 1180 A and 1660 A Terminal assignments 2/19 2/20 CUD1 Electronics board CUD1 Block diagram Terminal assignments CUD1 Siemens DC Drives Catalog · 2006 2/1 2 SIMOREG 6RA70 DC MASTER Drive Description 6RA70 DC MASTER Design and mode of operation ■ SIMOREG 6RA70 converters SIMOREG 6RA70 converters are fully digital, compact units for connection to a three-phase AC supply. They in turn supply the armature and field of variable-speed DC motors. The range of rated DC currents extends from 15 A to 3000 A in the modular design. Higher HP designs are also available from 2 700 A to 14000 A. 2 Converters for single-quadrant or four-quadrant operation are available to suit individual applications. As the converters feature an integrated parameterization panel, they are autonomous and do not require any additional parameterization equipment. All open-loop and closed-loop control tasks as well as monitoring and auxiliary functions are performed by a microprocessor system. SIMOREG 6RA70 converters are characterized by their compact, space-saving design. An electronics box containing the closed-loop control board is mounted in the converter door. This box also has space to hold additional boards for processrelated expansion functions and serial interfaces. This design makes them especially easy to service since individual components are easily accessible. Customer Preference For the purpose of versatility and selection the SIMOREG 6RA70 is available in the base drive and power module offering. The base drive panel designs consist of the power module mounted on a base panel with the addition of line fuses, control transformer, and contactor. The base drive panel designs allows for easy customer connection of the power cables to the supplied connection points mounted on top of the assembly. US overload rating The converters listed in this guide contain a US rating allowing a 150 % overload for 60 seconds. All base drive components have been selected based on this rating. Fig. 2/1 SIMOREG 6RA70, 15 A Base drive panel Cooling Converters with rated DC currents up to 100 A are selfcooled, while converters with rated DC currents of 140 A and higher have forced-air cooling (fan assembly). External signals (binary inputs/ outputs, analog inputs/outputs, pulse encoders, etc.) are connected by way of plug-in terminals. The converter software is stored in a flash EPROM. Software upgrades can easily be loaded via the serial interface of the basic unit. Fig. 2/2 SIMOREG 6RA70, 1 660 A Power module Fig. 2/3 SIMOREG 6RA70, 30 A converter, open door view 2/2 Siemens DC Drives Catalog · 2006 SIMOREG 6RA70 DC MASTER Drive Description 6RA70 DC MASTER Design and mode of operation ■ Parameterization devices PMU simple operator panel All units feature a PMU panel mounted in the converter door. The PMU consists of a five-digit, seven-segment display, three LEDs as status indicators and three parameterization keys. The PMU also features connector X300 with a USS interface in compliance with the RS232 or RS485 standard. The panel provides all the facilities required during start-up for making adjustments or settings and displaying measured values. The following functions are assigned to the three panel keys: • P (select) key Switches over between parameter number and parameter value and vice versa, acknowledges fault messages. • UP key Selects a higher parameter number in parameter mode or raises the set and displayed parameter value in value mode. Also selects a higher index on indexed parameters. • DOWN key Selects a lower parameter number in parameter mode or reduces the set and displayed parameter value in value mode. Also selects a lower index on indexed parameters. • LED functions – Ready: Ready to operate, lights up in “Wait for operation enable” state. – Run: In operation, lights up when operation is enabled. – Fault: Disturbance, lights up in “Active fault” status, flashes when “Alarm” is active. The quantities output on the five-digit, seven-segment display are easy to understand, e.g. – percentage of rated value, – servo gain factor, – seconds, – amperes or – volts. Through the X300 connector on the PMU communication can be established via the DriveMonitor program for parameterization, monitoring, troubleshooting, and control of the converter by a PC. 2 Fig. 2/4 PMU built in operator panel OP1S Extended operator panel The OP1S optional extended operator panel can be mounted either in the converter door or externally, e.g. in the cubicle door. For this purpose, it can be connected up by means of a 5 m long cable. Cables of up to 200 m in length can be used if a separate 5 V supply is available. The OP1S is connected to the SIMOREG via connector X300. The OP1S can be installed as an economic alternative to control cubicle measuring instruments which display physical measured quantities. The OP1S features an LCD with 4 x 16 characters for displaying parameter names in plaintext. German, English, French, Spanish and Italian can be selected as the display languages. The OP1S can store parameter sets for easy downloading to other devices. Fig. 2/5 OP1S Extended operator panel Keys on OP1S: • P (Select) key • UP key • DOWN key • Reversing key (not functional on SIMOREG) • ON key • OFF key • Inching key • Numeric keys (0 to 9) LEDs on OP1S: • Green: Lights up in “Run”, flashes in “Ready” • Red: Lights up with “Fault”, flashes with “Alarm” Fig. 2/6 SIMOREG 6RA70 converter featuring optional OP1S operator panel Siemens DC Drives Catalog · 2006 2/3 SIMOREG 6RA70 DC MASTER Drive Description 6RA70 DC MASTER Design and mode of operation ■ Software structure Two powerful microprocessors (C163 and C167) perform all closed-loop and drive control functions for the armature and field circuit. Closed-loop control functions are implemented in the software as program modules that are “wired up” via parameters. Connectors 2 All important quantities in the closed-loop control system can be accessed via connectors. They correspond to measuring points and can be accessed as digital values. 14 bits (16 384 steps) correspond to 100 % in the standard normalization. These values can be used for other purposes in the converters, e.g. to control a setpoint or change a limit. They can also be output via the operator panel, analog outputs and serial interfaces. The following quantities are available via connectors: • Analog inputs and outputs • Inputs of actual-value sensing circuit • Inputs and outputs of rampfunction generator, limitations, gating unit, controllers, freely available software modules • Digital fixed setpoints • General quantities such as operating status, motor temperature, thyristor temperature, alarm memory, fault memory, hours run meter, processor capacity utilization 2/4 Binectors Switchover of parameter sets Switchover of BICO data sets Binectors are digital control signals which can assume a value of “0” or “1”. They are employed, for example, to inject a setpoint or execute a control function. Binectors can also be output via the operator panel, binary outputs or serial interfaces. 4 copies of parameters with numbers ranging from P100 to P599 as well as some others are stored in the memory. Binectors can be used to select the active parameter set. This function allows, for example, up to four different motors to be operated alternately or four different gear changes to be implemented on one converter. The setting values for the following functions can be switched over: The BICO data set can be switched over by the control word (binector input). It is possible to select which connector or binector quantity must be applied at the intervention point. The control structure or control quantities can therefore be flexibly adapted. The following states can be accessed via binectors: • Status of binary inputs • Fixed control bits • Status of controllers, limitations, faults, ramp-function generator, control words, status words Intervention points The inputs of software modules are defined at intervention points using the associated parameters. At the intervention point for connector signals, the connector number of the desired signal is entered in the relevant parameter so as to define which signal must act as the input quantity. It is therefore possible to use both analog inputs and signals from interfaces as well as internal variables to specify setpoints, additional setpoints, limitations, etc. The number of the binector to act as the input quantity is entered at the intervention point for binector signals. A control function can therefore be executed or a control bit output by means of either binary inputs, controls bits of the serial interfaces or control bits generated in the closed-loop control. Siemens DC Drives Catalog · 2006 • Definition of motor and pulse encoder • Optimization of closed-loop control • Current and torque limitation • Conditioning of speed controller actual value • Speed controller • Closed-loop field current control • Closed-loop EMF control • Ramp-function generator • Speed limitation • Monitors and limit values • Digital setpoints • Technology controller • Motorized potentiometer • Friction compensation • Flywheel effect compensation • Speed controller adaptation Motorized potentiometer The motorized potentiometer features control functions “Raise”, “Lower”, “Clockwise/ Counterclockwise” and “Manual/Auto” and has its own rampfunction generator with mutually independent ramp time settings and a selectable rounding factor. The setting range (minimum and maximum output quantities) can be set by means of parameters. Control functions are specified via binectors. In Automatic mode (“Auto” setting), the motorized potentiometer input is determined by a freely selectable quantity (connector number). It is possible to select whether the ramping times are effective or whether the input is switched directly through to the output. In the “Manual” setting, the setpoint is adjusted with the “Raise setpoint” and “Lower setpoint” functions. It is also possible to define whether the output must be set to zero or the last value stored in the event of a power failure. The output quantity is freely available at a connector, e.g. for use as a main setpoint, additional setpoint or limitation. SIMOREG 6RA70 DC MASTER Drive Description 6RA70 DC MASTER Design and mode of operation ■ Closed-loop functions in armature circuit Speed setpoint The source for the speed setpoint and additional setpoints can be freely selected through parameter settings, i.e. the setpoint source can be programmed as: • Analog values 0 to ±10 V, 0 to ±20 mA, 4 to 20 mA • Integrated motorized potentiometer • Binectors with functions: Fixed setpoint, inch, crawl • Serial interfaces on basic unit • Supplementary boards The normalization is such that 100 % setpoint (product of main setpoint and additional setpoints) corresponds to the maximum motor speed. The speed setpoint can be limited to a minimum or maximum value by means of a parameter setting or connector. Furthermore, “adding points” are included in the software to allow, for example, additional setpoints to be injected before or after the ramp-function generator. The “Setpoint enable” function can be selected with a binector. After smoothing by a parameterizable filter (PT1 element), the total setpoint is transferred to the setpoint input of the speed controller. The ramp-function generator is effective at the same time. Actual speed value One of four sources can be selected as the actual speed signal. • Analog tachometer The voltage of the tacho-generator at maximum speed can be between 8 and 270 V. The voltage/maximum speed normalization is set in a parameter. • Pulse encoder The type of pulse encoder, the number of marks per revolution and the maximum speed are set via parameters. The evaluation electronics are capable of processing encoder signals (symmetrical: With additional inverted track or asymmetrical: Referred to ground) up to a maximum differential voltage of 27 V. The rated voltage range (5 V or 15 V) for the encoder is set in a parameter. With a rated voltage of 15 V, the SIMOREG converter can supply the voltage for the pulse encoder. 5 V encoders require an external supply. The pulse encoder is evaluated on the basis of three tracks, i.e. track 1, track 2 and zero marker. Pulse encoders without a zero marker may also be installed. The zero marker allows an actual position to be acquired. The maximum frequency of the encoder signals must not exceed 300 kHz. Pulse encoders with at least 1 024 pulses per revolution are recommended (to ensure smooth running at low speeds). • Operation without tachometer and with closed-loop EMF control No actual-value sensor is needed if the closed-loop EMF control function is employed. Instead, the converter output voltage is measured in the SIMOREG. The measured armature voltage is compensated by the internal voltage drop in the motor (I*R compensation). The degree of compensation is automatically determined during the current controller optimization run. The accuracy of this control method is determined by the temperature-dependent change in resistance in the motor armature circuit and equals approximately 5 %. In order to achieve greater accuracy, it is advisable to repeat the current controller optimization run when the motor is warm. Closed-loop EMF control can be employed if the accuracy requirements are not particularly high, if there is no possibility of installing an encoder and if the motor is operated in the armature voltage control range. Caution: The drive cannot be operated in EMF-dependent field- weakening mode when this control method is employed. • Freely selectable actual speed signal Any connector number can be selected as the actual speed signal for this operating mode. This setting is selected in most cases if the actual speed sensor is implemented on a technological supplementary board. Before the actual speed value is transferred to the speed controller, it can be smoothed by means of a parameterizable smoothing (PT1 element) and two adjustable band filters. The band filters are mostly used in order to filter out resonant frequencies caused by mechanical resonance. The resonant frequency and filter quality can be selected. Ramp-function generator The ramp-function generator converts the specified setpoint after a step change into a setpoint signal that changes constantly over time. Ramp-up and ramp-down times can be set independently of one another. The ramp-function generator also features a lower and upper transition rounding (jerk limitation) which take effect at the beginning and end of the ramp time respectively. All time settings for the rampfunction generator are mutually independent. 3 parameter sets are provided for the ramp-function generator times. These can be selected via binary selectable inputs or a serial interface (via binectors). The generator parameters can be switched over while the drive is in operation. The value of parameter set 1 can also be weighted multiplicatively via a connector (in order to change generator data by means of a connector). When ramp-function generator time settings of zero are entered, the speed setpoint is applied directly to the speed controller. Speed controller The speed controller compares the speed setpoint and actual value and, if these two quantities deviate, applies a corresponding current setpoint to the current controller (operating principle: Closed-loop speed control with subordinate current controller). The speed controller is a PI controller with additional selectable D component. A switchable speed droop can also be parameterized. All controller characteristics can be set independently of one another. The value of Kp (gain) can be adapted as the function of a connector signal (external or internal). Siemens DC Drives Catalog · 2006 2/5 2 SIMOREG 6RA70 DC MASTER Drive Description 6RA70 DC MASTER Design and mode of operation ■ Closed-loop functions in armature circuit 2 The P gain of the speed controller can be adapted as a function of actual speed, actual current, setpoint/actual value deviation or winding diameter. To achieve a better dynamic response in the speed control loop, a feedforward control function can be applied by, for example, adding a torque setpoint quantity after the speed controller as a function of friction or drive moment of inertia. The friction and moment of inertia compensation values can be calculated in an automatic optimization run. The output quantity of the speed controller directly after enabling can be set via a parameter. Depending on how parameters are set, the speed controller can be bypassed and the converter operated under torque or current control. Furthermore, it is possible to switch between closed-loop speed control/ closed-loop torque control in operation by means of selection function “Master/slave switch-over”. The function can be selected as a binector via a binary assignable-function terminal or a serial interface. The torque setpoint is applied by means of a selectable connector and can thus be supplied by an analog assignable-function terminal or a serial interface. In “slave drive” operation (under torque or current control), a limiting controller is active. Here, the limiting controller can intervene on the basis of an adjustable, parameterized speed limit in order to prevent the drive from accelerating too far. In this case, the drive is limited to an adjustable speed deviation. 2/6 Torque limitation Depending on parameterization, the speed controller output acts as either the torque setpoint or current setpoint. In closed-loop torque control mode, the speed controller output is weighted with machine flux F and then transferred as a current setpoint to the current limitation. Torque-control mode is mostly used in conjunction with field weakening so that the maximum motor torque can be limited independently of speed. The following functions are available: • Independent setting of positive and negative torque limits via parameters. • Switchover of torque limit via binector as a function of a parameterizable changeover speed. • Free input of torque limit by means of a connector, e.g. via analog input or serial interface. The lowest input quantity is always applied as the current torque limit. Additional torque setpoints can be added after the torque limit. Current limitation The purpose of the current limitation set after the torque limit is to protect the converter and motor. The lowest input quantity is always applied as the current limit. The following current limit values can be set: • Independent setting of positive and negative current limits via parameters (setting of maximum motor current). • Free input of current limit via a connector, e.g. from an analog input or serial interface. Siemens DC Drives Catalog · 2006 • Separate setting of current limit via parameters for shutdown and fast stop. • Speed-dependent current limitation: Parameters can be set to implement an automatically triggered, speed-dependent reduction in the current limitation at high speeds (commutation limit curve of motor). • I2t monitoring of power section: The temperature of the thyristors is calculated for all current values. When the thyristor limit temperature is reached, the converter current is either reduced to rated DC current or the converter shut down with fault message, depending on how the appropriate response parameter is set. This function is provided to protect the thyristors. Current controller The current controller is a PI controller with mutually independent P gain and reset time settings. The P or I component can also be deactivated (to obtain pure P controller or pure I controller). The actual current is acquired on the three-phase AC side by means of current transformers and applied to the current controller after A/D conversion via a burden and rectifying circuit. The resolution is 10 bits for converter rated current. The current limiting output is applied as the current setpoint. The current controller output transfers the firing angle to the gating unit, the feedforward control function acts in parallel. Feedforward control The feedforward control function in the current control loop improves the dynamic response of the control, allowing rise times of between 6 and 9 ms to be achieved in the current control loop. The feedforward control operates as a function of the current setpoint and motor EMF and ensures that the necessary firing angle is transferred speedily to the gating unit, in both intermittent and continuous DC operation or when the torque direction is reversed. Auto-reversing module The auto-reversing module (only on converters for fourquadrant drives) acts in conjunction with the current control loop to define the logical sequence of all processes required to reverse the torque direction. One torque direction can be disabled by a parameter setting if necessary. Gating unit The gating unit generates the gate pulses for the power section thyristors in synchronism with the line voltage. Synchronization is implemented independently of the rotating field and electronics supply and is measured on the power section. The gating pulse position timing is determined by the output values of the current controller and feedforward control. The firing angle setting limit can be set in a parameter. The gating unit is automatically adjusted to the connected line frequency within a frequency range of 45 to 65 Hz. SIMOREG 6RA70 DC MASTER Drive Description 6RA70 DC MASTER Design and mode of operation ■ Closed-loop functions in field circuit EMF controller Field-current controller The EMF controller compares the EMF (induced motor voltage) setpoint and actual value and specifies the setpoint for the field current controller, providing an EMF-dependent closed-loop field-weakening control. The EMF controller operates as a PI controller, the P and I components can be set independently of one another. The controller can also be operated as a pure P or pure I controller. A feedforward control operates in parallel to the EMF controller. This applies feedforward control as a function of speed to the field current setpoint by means of an automatically recorded field characteristic (see optimization runs). An adding point is located after the EMF controller, at which additional field current setpoints can be entered via a connector, e.g. analog input or serial interface. The limitation for the field current setpoint is then applied (maximum and minimum setpoint limits can be set independently of one another). The limitation is implemented via a parameter or connector, in which case the minimum is applied as the upper limit and the maximum for the lower limit. The current controller for the field is a PI controller with independent settings for Kp and Tn. It can also be operated as a pure P or pure I controller. A feedforward control operates in parallel to the field current controller. This calculates and sets the firing angle for the field circuit as a function of current setpoint and line voltage. The feedforward control supports the current controller and ensures a good dynamic response in the field circuit. Gating unit The gating unit generates the gate pulses for the power section thyristors in synchronism with the line voltage in the field circuit. Synchronization is measured on the power section and is not therefore dependent on the electronics supply. The gate pulse position timing is determined by the output values of the current controller and feedforward control. The firing angle setting limit can be set in a parameter. The gating unit is automatically adjusted to the connected line frequency within a frequency range of 45 to 65 Hz. ■ Optimization run ■ Monitoring and diagnosis 6RA70 converters are supplied with parameters set to the factory settings. Automatic optimization runs can be selected by means of special key numbers to support setting of the controllers. The following controller functions can be set in an automatic automatization run: • Current controller optimization run for setting current controllers and feedforward controls (armature and field circuit). • Speed controller optimization run for setting characteristic data for speed controller. • Automatic recording of friction and moment of inertia compensation for feedforward control of speed controller. • Automatic recording of field characteristic for an EMF-dependent closed-loop fieldweakening control and automatic optimization of EMF controller in field-weakening operation. Furthermore, all parameters set automatically during optimization runs can be altered afterwards on the operator panel. Display of operational data The operating status of the converter is displayed via parameter r000. Approximately 50 parameters are provided for displaying measured values. An additional 300 signals from the closed-loop control can be selected in the software (connectors) for output on the display unit. Examples of displayable measured values: Setpoints, actual values, status of binary inputs/outputs, line voltage, line frequency, firing angle, inputs/ outputs of analog terminals, input/output of controllers, display of limitations. Trace function The trace function can be selected to store up to 10 measured quantities with 128 measuring points each. A measured quantity or the activation of a fault message can be parameterized as a trigger condition. It is possible to record the preevent and post-event history by programming a trigger delay. The sampling time for the measured-value memory can be parameterized to between 3 and 300 ms. Measured values can be output via the operator panels or serial interfaces. Fault messages A number is allocated to each fault message. The time at which the event occurred is also stored with the fault message, allowing the fault cause to be pinpointed promptly. The most recent 8 fault messages are stored with fault number, fault value and hours count for diagnostic purposes. Fig. 2/7 SIMOREG converter family Siemens DC Drives Catalog · 2006 2/7 2 SIMOREG 6RA70 DC MASTER Drive Description 6RA70 DC MASTER Design and mode of operation ■ Monitoring and diagnosis When a fault occurs • the binary output function “Fault” is set to LOW (selectable function), • the drive is switched off (controller disable and current I = 0, pulse disable, relay “Line contactor CLOSED” drops out) and • an F with a fault number appears on the display, LED “Fault” lights up. 2 Fault messages can be acknowledged on the operator panel, via a binary assignablefunction terminal or a serial interface. When the fault has been acknowledged, the system switches to the “Starting lockout” status. “Starting lockout” is cancelled by OFF (L signal at terminal 37). Automatic restart: The system can be restarted automatically within a parameterizable time period of 0 to 2 s. If this time is set to zero, a fault message is activated immediately (on power failure) without a restart. Automatic restart can be parameterized in connection with the following fault messages: Phase failure (field or armature), undervoltage, overvoltage, failure of electronics power supply, undervoltage on parallel SIMOREG unit. ■ Functions of inputs and Fault/error messages are divided into the following categories: • Line fault: Phase failure, fault in field circuit, undervoltage, overvoltage, line frequency < 45 or > 65 Hz • Interface fault: Basic unit interfaces or interfaces to supplementary boards are malfunctioning. Special states are indicated by alarms. These states do not lead to drive shutdown nor do the alarms need to be acknowledged, but are automatically reset when the cause of the problem has been eliminated. When one or several alarms occur, • Drive fault: Monitor for speed controller, current controller, EMF controller, field current controller has responded, drive blocked, no armature current • the binary output function “Alarm” is set to LOW (selectable function) and • Electronic motor overload protection (I2t monitor for motor) has responded Alarms are divided into the following categories: • Tacho-generator monitor and overspeed signal • Start-up error • Fault on electronics board • Fault message from thyristor check: This fault message will occur only if the thyristor check is activated via the appropriate parameter. The check function ascertains whether the thyristors are capable of blocking and firing. • Fault messages from motor sensors (with terminal expansion option); Monitor of brush length, bearing condition, air flow, motor temperature, has responded • External faults via binary assignable-function terminals Fault messages can be deactivated individually. The default setting for some fault messages is “deactivated” so that they need to be activated in the appropriate parameter. 2/8 Alarms Siemens DC Drives Catalog · 2006 • the alarm is indicated by a flashing “Fault” LED. • Motor overtemperature: The calculated I2t value of the motor has reached 100 %. • Alarms from motor sensors (only with terminal expansion option): Monitor of bearing condition, motor fan, motor temperature, has responded. • Drive alarms: Drive blocked, no armature current. • External alarms via binary assignable-function terminals. • Alarms from supplementary boards. outputs Analog selectable inputs After conversion to a digital value, the quantity at the analog inputs can be flexibly adjusted in terms of normalization, filtering, sign selection and offset via parameters. Since these values are available as connectors, the analog inputs can also act as a main setpoint or an additional setpoint or limitation. Analog outputs The actual current is output as a real-time quantity at terminal 12. The output can be parameterized as a bipolar quantity or absolute value, with selectable polarity. Selectable analog outputs are provided for the output of other analog signals, in the form of a bipolar signal or absolute value. The normalization, offset, polarity and a filtering time can also be parameterized. The required output quantities are selected by means of connector numbers specified at intervention points. Possible outputs are, for example, actual speed, rampfunction generator output, current setpoint, line voltage, etc. SIMOREG 6RA70 DC MASTER Drive Description 6RA70 DC MASTER Design and mode of operation ■ Functions of inputs and outputs Binary inputs • Switch-on/Shutdown (OFF1) via terminal 37 This terminal function is ANDed with the control bit of the serial interface. With an H signal applied to terminal 37, the main contactor (terminal 109/110) is energized via an internal sequence control. If an H signal is applied to terminal 38 (enable operation), then the controllers are enabled. The drive accelerates at the speed setpoint up to operating speed. With an L signal at terminal 37, the drive is decelerated along the deceleration ramp down to speed n < nmin. When the brake control delay has expired, the controllers are disabled and the main contactor de-energized when I = 0. The field current is then reduced to its standstill value (parameterizable) after a parameterizable delay following main contactor dropout has expired. • Enable operation via terminal 38 This function is ANDed with the control bit of the serial interface. The controllers are enabled with an H signal applied to terminal 38. With an L signal at terminal 38, the controllers are disabled and, at I = 0, the pulses are disabled too. The ”Enable operation” signal has high priority, i.e. if it changes to ”L” during operation, the effect is always I = 0, causing the drive to coast to a standstill. Binary selectable inputs: Further binary input terminals are provided for optional function selections. A binector number is assigned to each assignablefunction terminal for use for control functions. Examples of binary input functions: • Voltage disconnect (OFF2): With an OFF2 (low) signal, the controllers are disabled instantaneously, the armature circuit current reduced and, when I = 0, the main contactor de-energized. The drive coasts down in an uncontrolled manner. • Fast stop (OFF3): With a fast stop (low) signal, the speed setpoint at the speed controller input is set to zero and the drive braked along the current limit (separate current limit can be parameterized for fast stop). When n < nmin, I = 0 is input on expiry of the brake control delay time and the main contactor finally de-energized. • INCH: The inching function is available with an L signal at terminal 37, an H signal at terminal 38 and activation of inching mode. In active inching mode, the main contactor is energized and the drive accelerated to a parameterized inching setpoint. When the inching signal is cancelled, the drive is braked down to n < nmin; the controllers are then disabled and the main contactor de-energized after a parameterizable delay (0 to 60 s) has elapsed. It is also possible to select whether the ramp-function generator must be active in inching mode or whether a ramp-up time = ramp-down time = 0 should be applied. Binary outputs Selectable signalling functions are available at binary output terminals (open emitter output). Any binector quantity - chosen via the appropriate selection parameter - can be output at each terminal. The polarity of the output signal and a settable delay (0 to 15 s) can also be parameterized. Examples of binary output functions: • Fault: An L signal is output when a fault message is active. • Alarm: An L signal is output when an alarm is active. • n < nmin: An H signal is output at speeds of less than nmin. This signal is used, for example, to active a zero-speed message. • Switch-on command for a mechanical brake: A motor brake can be activated via this signal. When the drive is switched on with the “Drive ON” function and “Enable operation” signal, an H signal is output to release the brake; output of the internal controller enable signal is delayed for a parameterizable period (corresponding to mechanical brake release time). When the drive is stopped via the “Shutdown” or “Fast stop” function, an L signal to close the brake is output when a speed of n < nmin is reached. At the same time, the internal controller enable signal remains active for a parameterizable time period (corresponding to mechanical brake closing time). I = 0 is then input, the pulses disabled and the main contactor de-energized. A further operating mode can be selected for the “Close brake” signal (L signal at binary selectable output). With this option, there is no delay until n < nmin is reached when “Internal controller disable” is applied (drive is at zero current), but, instead, the (operating) brake is activated at speeds greater than nmin. An internal controller disable signal is output in response to fault messages, voltage disconnection or cancellation of the “Enable operation” signal at terminal 38 during operation. Siemens DC Drives Catalog · 2006 2/9 2 SIMOREG 6RA70 DC MASTER Drive Description 6RA70 DC MASTER Design and mode of operation ■ Safety shutdown (E-STOP) ■ Serial interfaces 2 The task of the E-STOP function is to open the relay contacts (terminals 109/110) for energizing the main contactor within about 15 ms, independently of semiconductor components and the functional status of the microprocessor board (basic electronics). If the basic electronics are operating correctly, the closed-loop control outputs an I = 0 command to de-energize the main contactor. When an E-STOP command is given, the drive coasts to a standstill. The E-STOP function can be triggered by one of the following methods: • Switch operation: E-STOP is activated when the switch between terminals 105 and 106 opens. The following serial interfaces are available: • One serial interface on connector X300 on the PMU for a USS protocol to the RS232 or RS485 standard. For connection of optional OP1S operator panel or for PC-based DriveMonitor. • One serial interface at terminals of basic electronics board, two-wire or four-wire RS485 for USS protocol or peer-to-peer connection. • One serial interface at terminals of terminal expansion board (option), two-wire or four-wire RS485 for USS protocol or peer-to-peer connection. • PROFIBUS DP on a supplementary card (optional). • Pushbutton operation: Opening an NC contact between terminals 106 and 107 triggers the E-STOP function and stores the shutdown operation. Closing an NO contact between terminals 106 and 108 resets the function. • SIMOLINK on a supplementary card (optional) with fiberoptic connection. When the E-STOP function is reset, the drive switches to the “Starting lockout” state. This status needs to be acknowledged through activation of the “Shutdown” function, e.g. by opening terminal 37. • CBD protocol (Communication Board DeviceNet) on a supplementary card (optional). Note: The E-STOP function is not an EMERGENCY STOP function according to EN 60 204-1. • RS232: ±12 V interface for point-to-point connection. 2/10 • CAN protocol (Controller Area Network) on a supplementary card (optional). Physical characteristics of interfaces • RS485: 5 V normal mode interface, noise-proof, for an additional bus connection with a maximum of 31 bus nodes. Siemens DC Drives Catalog · 2006 USS™ protocol Peer-to-peer protocol Disclosed SIEMENS protocol, easy to program on external systems, e.g. on PC, any master interfaces can be used. The drives operate as slaves on a master. Drives are selected via a slave number. The peer-to-peer protocol is used to link one converter to another. With this mode, data are exchanged between converters, e.g. to build a setpoint cascade, via a serial interface. Since a serial interface is employed as a four-wire line, it is possible to receive data from the upstream converter, condition them (e.g. through multiplicative weighting) and then send them to the downstream converter. Only one serial interface is used for the whole operation. The following data can be exchanged via the USS protocol: • PKW data for writing and reading parameters. • PZD data (process data) such as control words, setpoints, status words, actual values. Connector numbers are entered in parameters to select the transmit data (actual values), the receive data (setpoints) represent connector numbers that can be programmed to act at any intervention points. The following data can be exchanged between converters: • Transmission of control words and actual values. • Reception of status words and setpoints. Up to five data words are transmitted in each direction. Data are exchanged on the basis of connector numbers and intervention points. The serial interfaces can be operated simultaneously. For example, the first interface can be used as an automation link (USS protocol) for open-loop control, diagnostics and specification of the master setpoint. A second interface operates in conjunction with the peer-to-peer protocol to act as a setpoint cascade. SIMOREG 6RA70 DC MASTER Drive Description 6RA70 DC MASTER Power module block diagrams 6RA70..-6F and 6RA70..-4G ■ 6RA70..-6F, 15 A to 850 A 230 VAC 1 PH, 50/60Hz 2 230 VAC 460 VAC 3 PH, 50/60Hz 1 PH, 50/60Hz 460 VAC 1 PH, 50/60Hz OR 230 VAC SERIAL INTERFACE 2 RS485 ANALOG OUTPUTS 56 57 58 59 60 12 13 14 15 16 17 + M X172 M BA 1 2 3 4 M A D A ES/ P24 E-STOP M D 5U1 5W1 5N1 XR 3U1 3W1 5U1 5W1 5N1 XP 1U1 4U1 1V1 1W1 CT1 CT2 FAN 1) A A 7 22 A 23 ON 255A - 850A UNITS OPEN AND CLOSED LOOP CONTROL FOR ARMATURE AND FIELD N10 6 4N1 XF1 XP M P10 5 24 M 110 XS M D D COMP COMP COMP X>Y X>Y X>Y P24 D P15 MAIN REFERENCE 10K I act 109 105 106 107 108 X175 BA NC M M P24 M M 36 37 38 39 46 47 48 49 M X171 X173 26 27 28 29 30 31 32 33 XT 103 104 XF2 3C 3D ENABLE 1D1 (1C1) 1C1 (1D1) C C B A B A P15 4Q COM 34 35 SWITCH ON DC-5004b M SHUNT FIELD M G MOTOR ANALOG TACHOMETER OR PULSE ENCODER 1) Note: Branch circuit fuses are internal on 850 A power module. Fig. 2/8 Power module block diagram 15 A to 850 A Siemens DC Drives Catalog · 2006 2/11 SIMOREG 6RA70 DC MASTER Drive Description Power module block diagrams 6RA70..-6F and 6RA70..-4G 6RA70 DC MASTER ■ 6RA70..-4G, 1 180 A and above 2 230 VAC 1 PH, 50/60Hz 460 VAC 575 VAC 3 PH, 50/60Hz 3 PH, 50/60Hz 460 VAC 1 PH, 50/60Hz OR 230 VAC SERIAL INTERFACE 2 RS485 ANALOG OUTPUTS 56 57 58 59 60 12 13 14 15 16 17 + M X172 M BA 1 2 3 4 M A D A ES/ P24 E-STOP M D 5U1 5W1 5N1 XR 3U1 3W1 5U1 5W1 5N1 XP 1U1 4U1 4V1 1V1 1W1 CT1 CT2 FAN OPEN AND CLOSED LOOP CONTROL FOR ARMATURE AND FIELD N10 A A 7 22 A 23 2) 1) P10 6 4W1 XF1 XP M 5 24 M 110 XS D D COMP COMP COMP X>Y X>Y X>Y P24 D P15 MAIN REFERENCE 10K I act 109 105 106 107 108 X175 BA NC M M P24 M M 36 37 38 39 46 47 48 49 M X171 X173 26 27 28 29 30 31 32 33 XT 103 104 XF2 3C 3D ENABLE 1D1 (1C1) 1C1 (1D1) C C B A B A P15 M COM 34 35 SWITCH ON DC-5006b M SHUNT FIELD M G 1) Note: Branch circuit fuses are internal to power modules. 2) Note: Fan must rotate counter-clockwise when viewed from above. Fig. 2/9 Power module block diagram 1 180 A and above 2/12 Siemens DC Drives Catalog · 2006 MOTOR ANALOG TACHOMETER OR PULSE ENCODER SIMOREG 6RA70 DC MASTER Drive Description 6RA70 DC MASTER Base drive block diagrams 6RA70..-2F ■ 6RA70..-2F, 15 A to 30 A 460 VAC 3 PH, 50/60Hz 84 83 82 85 L1 L2 L3 L1 2 L2 H1 H2 H3 H4 230 V XF X2 88 M 230 VAC 86 230 VAC 87 SERIAL INTERFACE 2 RS485 ANALOG OUTPUTS 56 57 58 59 60 12 13 14 15 16 17 + M X172 M BA 1 2 3 4 M M A D A D 5U1 5W1 5N1 XR XS ES/ P24 E-STOP M 110 3U1 3W1 1U1 89 1V1 1W1 XF1 XP CT1 CT2 M P10 OPEN AND CLOSED LOOP CONTROL FOR ARMATURE AND FIELD N10 A 5 6 A 7 22 A 23 24 X175 I act BA 109 105 106 107 108 230 VAC D D COMP COMP COMP X>Y X>Y X>Y P24 D P15 MAIN REFERENCE 10K M M P24 M M M X171 X173 26 27 28 29 30 31 32 33 XT 103 104 XF2 3C 3D 1D1 (1C1) 1C1 (1D1) C C B A B A P15 COM ENABLE 36 37 38 39 46 47 48 49 SWITCH ON 34 35 M 4Q M DC-5000a 80 81 SHUNT FIELD A1 A2 M G 90 91 MOTOR ANALOG TACHOMETER OR PULSE ENCODER Fig. 2/10 Base drive panel block diagram 15 to 30 A Siemens DC Drives Catalog · 2006 2/13 SIMOREG 6RA70 DC MASTER Drive Description 6RA70 DC MASTER Base drive block diagrams 6RA70..-2F ■ 6RA70..-2F, 60 A to 255 A 460 VAC 3 PH, 50/60Hz 84 83 82 85 L1 L2 L3 2 L1 L2 H1 H2 H3 H4 230 V XF X2 88 M 230 VAC SERIAL INTERFACE 2 RS485 ANALOG OUTPUTS 56 57 58 59 60 12 13 14 15 16 17 + M X172 M BA 1 2 3 4 D A D XR XS ES/ P24 E-STOP M 5U1 5W1 5N1 3U1 3W1 1U1 4U1 1V1 1W1 CT1 CT2 FAN A A 7 22 A 23 255A ONLY OPEN AND CLOSED LOOP CONTROL FOR ARMATURE AND FIELD N10 6 4N1 XF1 XP M P10 5 24 M A 110 230 VAC D D COMP COMP COMP X>Y X>Y X>Y P24 D P15 MAIN REFERENCE 10K M 109 105 106 107 108 87 230 VAC M X175 I act BA 86 230 VAC M P24 M M M X171 X173 26 27 28 29 30 31 32 33 XT 103 104 XF2 3C 3D 1D1 (1C1) 1C1 (1D1) C C B A B A P15 COM ENABLE 36 37 38 39 46 47 48 49 SWITCH ON 34 35 M 4Q M 80 DC-5001a 81 SHUNT FIELD A1 A2 M G Fig. 2/11 Base drive panel block diagram 60 A to 255 A 2/14 Siemens DC Drives Catalog · 2006 90 MOTOR ANALOG TACHOMETER OR PULSE ENCODER 91 89 SIMOREG 6RA70 DC MASTER Drive Description 6RA70 DC MASTER Base drive block diagrams 6RA70..-2F ■ 6RA70..-2F, 430 A to 510 A 460 VAC 3 PH, 50/60Hz 94 93 84 83 82 85 L1 L2 L3 EN 2 TO X171-38 L1 L2 H1 H2 H3 H4 230 V XF X2 88 SERIAL INTERFACE 2 RS485 ANALOG OUTPUTS 56 57 58 59 60 12 13 14 15 16 17 + M X172 M BA 1 2 3 4 M M A D A D 110 5U1 5W1 5N1 XR XS ES/ P24 E-STOP M 3U1 3W1 1U1 4U1 1V1 1W1 A A 7 22 A 23 230 VAC 89 4N1 XF1 XP CT1 CT2 FAN OPEN AND CLOSED LOOP CONTROL FOR ARMATURE AND FIELD N10 6 87 230 VAC M M P10 5 24 X175 I act BA 109 105 106 107 108 86 230 VAC D D COMP COMP COMP X>Y X>Y X>Y P24 D P15 MAIN REFERENCE 10K MREC 230 VAC M P24 M X171 X173 26 27 28 29 30 31 32 33 XT 103 104 XF2 3C 3D 1D1 (1C1) 1C1 (1D1) M C C B A B 230 VAC A P15 M 36 37 38 39 46 47 48 49 SWITCH ON 34 35 M COM M 4Q EN EN DC-5002a 80 81 SHUNT FIELD A1 A2 M G 90 M AUX 91 MOTOR ANALOG TACHOMETER OR PULSE ENCODER Fig. 2/12 Base drive panel block diagram 430 A to 510 A Siemens DC Drives Catalog · 2006 2/15 SIMOREG 6RA70 DC MASTER Drive Description 6RA70 DC MASTER Base drive block diagrams 6RA70..-2F ■ 6RA70..-2F, 850 A 460 VAC 3 PH, 50/60Hz 94 93 84 83 82 85 L1 L2 L3 EN 2 TO X171-38 L1 L2 H1 H2 H3 H4 230 V XF X2 88 SERIAL INTERFACE 2 RS485 ANALOG OUTPUTS 56 57 58 59 60 12 13 14 15 16 17 + M X172 M BA 1 2 3 4 M M A D A D 110 5U1 5W1 5N1 XR XS ES/ P24 E-STOP M 3U1 3W1 1U1 4U1 1V1 1W1 A 22 A 23 4N1 XF1 XP CT1 CT2 FAN A 7 230 VAC 1) OPEN AND CLOSED LOOP CONTROL FOR ARMATURE AND FIELD N10 6 87 230 VAC M M P10 5 24 X175 I act BA 109 105 106 107 108 86 230 VAC D D COMP COMP COMP X>Y X>Y X>Y P24 D P15 MAIN REFERENCE 10K MREC 230 VAC M P24 M X171 X173 XT 103 104 XF2 3C 3D 1D1 (1C1) 1C1 (1D1) 230 VAC M C C B A B 26 27 28 29 30 31 32 33 A 36 37 38 39 46 47 48 49 P15 M SWITCH ON 34 35 M COM M EN EN 80 DC-5003a 81 SHUNT FIELD A1 A2 M G 1) Note: Branch circuit fuses are internal to power modules. Fig. 2/13 Base drive panel block diagram 850 A 2/16 Siemens DC Drives Catalog · 2006 90 MOTOR ANALOG TACHOMETER OR PULSE ENCODER M AUX 91 89 SIMOREG 6RA70 DC MASTER Drive Description 6RA70 DC MASTER Base drive block diagrams 6RA70..-2F ■ 6RA70..-2F, 1 180 A and 1 660 A and 1680 A 460 VAC 3 PH, 50/60Hz 94 93 L1 L2 L3 98 97 96 99 100 101 EN 2 TO X171-38 H1 L1 H4 H1 L2 H1 H2 H3 H4 H1 H2 H3 H4 ANALOG OUTPUTS 56 57 58 59 60 12 13 14 15 16 17 + M X172 M BA 1 2 3 4 M M A D A 85 82 84 83 5U1 5W1 5N1 XR 3U1 3W1 1U1 4V1 1V1 1W1 A A 22 A 23 L1 L2 L3 T1 T2 T3 4N1 XF1 XP CT1 CT2 FAN 2) OPEN AND CLOSED LOOP CONTROL FOR ARMATURE AND FIELD N10 7 X2 1) P10 6 460 V X1 X2 M 110 XS ES/ P24 E-STOP M D X2 M 5 24 I act BA 109 105 106 107 108 X175 X1 D D COMP COMP COMP X>Y X>Y X>Y P24 D P15 MAIN REFERENCE 10K MREC XF H1 H2 H3 H4 460 V 230 V SERIAL INTERFACE 2 RS485 H4 M P24 M X171 X173 XT 103 104 XF2 3C 3D 1D1 (1C1) 1C1 (1D1) 230 VAC M C C B A B 26 27 28 29 30 31 32 33 A 36 37 38 39 46 47 48 49 P15 M SWITCH ON 34 35 M COM M EN EN DC-5005a 80 81 SHUNT FIELD A1 A2 M G 90 M AUX 91 MOTOR ANALOG TACHOMETER OR PULSE ENCODER 1) Note: Branch circuit fuses are internal to power modules. 2) Note: Fan must rotate counter-clockwise when viewed from above. Fig. 2/14 Base drive panel block diagram 1 180 A and 1 660 A, 1680 A Siemens DC Drives Catalog · 2006 2/17 SIMOREG 6RA70 DC MASTER Drive Description 6RA70 DC MASTER Power and base drive modules ■ Terminal assignments Type Terminal design Function Power section The converters are designed for a permanent power supply connection according to DIN VDE 0160 Section 6.5.2.1. Power module PE conductor connection: Minimum cross-section 10 mm2 The connection cross-sections must be determined according to the applicable regulations, e.g. DIN VDE 100 Part 523, DIN VDE 0276 Part 1 000. 2 Field circuit Terminal Connection values/comments Armature line input 1U1 1V1 1W1 See technical data Protective conductor PE e Armature circuit/ motor connection 1C1 (1D1) 1D1 (1C1) Base drive Incoming supply L1 L2 L3 Protective conductor PE e Armature circuit/ motor connection A1 A2 2-ph. AC 400 to 460 V (+15 %/–20 %) Power module Mains connection XF1-2/3U1 XF1-1/3W1 300 V rated DC voltage with 2-ph. AC 460 V mains connection Field winding connection Electronics power supply 1) Type 49 plug-in terminal Max. cross-section 1.5 mm2, stranded Fan 2) Power module XP/5U1 XP/5W1 XP/5N1 Incoming supply Power module Safety shutdown (E-STOP) Analog inputs, tacho inputs MSTB2.5 plug-in terminal Max cross-section 2.5 mm2 MSTB2.5 plug-in terminal Max. cross-section 2.5 mm2 1) Note: For converters with a power section supply voltage that lies outside the tolerance range (note max. permissible power section supply voltage), the electronics power supply, field circuit mains 2/18 XF2-2/3C XF2-1/3D Further information see technical data Incoming supply 4UA1 (4N1) 4V1 4W Protective conductor PE e Supply for safety shutdown XS/106 DC 24 V, max. load 50 mA, short-circuit-proof, evaluation via fault message F028 Safety shutdown – Switch – Pushbutton – Reset XS/105 3) XS/107 3) XS/108 3) Ie = 20 mA NC contact Ie = 30 mA NO contact Ie = 10 mA Tacho connection 8 to 270 V XT/103 Analog ground M XT/104 connection and fan connection must be adapted to AC 460 V via a transformer. An autotransformer is recommended for power section supply voltages up to 500 V. An isolating Siemens DC Drives Catalog · 2006 2-ph. AC 380 to 460 V (+15 %/–25 %); Irated = 1 A 1-ph. AC 190 to 230 V (+15 %/–25 %): Irated = 2 A ±270 V; >143 kΩ Signs can be reversed and signals switched through by means of binary input functions. transformer must be used for power section supply voltages exceeding 500 V. This isolating transformer must have a center tap that is connected to protective earth PE. 2) On forced-ventilated converters ≥ 255 A. 3) Note: Either terminal 105 or terminals 107 + 108 may be used! Terminal 105 is connected to terminal 106 in the delivery state. SIMOREG 6RA70 DC MASTER Drive Description 6RA70 DC MASTER CUD1 Electronics board ■ CUD1 Block diagram INPUTS 34 35 36 START 37 38 39 OUTPUTS CUD 1 X171 BINARY INPUTS +24 V DC SUPPLY 100 mA COMMON M SERIAL INTERFACE #2 RS485 X172 SELECT INPUT BINARY 1 TX+ RS485 POWER ON / SHUTDOWN TX- RS485 ENABLE OPERATION RX+/TX+ RS485 SELECT INPUT BINARY 2 RS485 8.5 mA at 24 V RX-/TX- RS485 M X173 PULSE ENCODER INPUTS GND 26 27 ENCODER BA A A B B ZERO MARKER (OPTIONAL) 28 29 CW 59 60 BA M + POSITIV E BINARY OUTPUTS X171 NEGATIV E SELECT OUTPUT 1 47 RELAY 2 48 OUTPUT TYPICAL 24 VDC, 100 mA MAX NEGATIV E RELAY 1 46 SELECT OUTPUT 2 CPU 32 POSITIV E 54 M +24V DC SPEED POT 10K 58 M 30 POSITIV E NEGATIV E 31 33 57 M +15 V DC SUPPLY 200 mA COMMON 56 X174 REFERENCE, ANALOG INPUTS, MOTOR TEMP GND 1 COMMON P10 3 N10 4 5 6 7 22 ANALOG OUTPUTS X175 M 2 (10V = 200% converter amps) Iact RESOLUTION ADJUSTABLE +/- 11 BITS TO +/- 14 BITS A MAIN SETPOINT + MAIN SETPOINT - D 150 K ohms D 515 K ohms MOTOR TEMP + 23 MOTOR TEMP 24 COMMON M X107 X110 X111 12 M ANALOG 2 Analog Outputs: RESOLUTION +/- 11 BITS O to +/- 10 Volts, 2 mA MAX V 15 16 M V 13 14 M A ANALOG 1 + ANALOG 1 - ANALOG 1 V 17 OPERATOR PANEL X300 DC-5007b OPTIONAL COMMUNICATIONS AND TECHNOLOGY BOARDS OPTIONAL CUD2 TERMINAL EXPANSION OPTIONAL OP1S OPERATOR Fig. 2/15 CUD1 Block diagram with typical customer connections Siemens DC Drives Catalog · 2006 2/19 2 SIMOREG 6RA70 DC MASTER Drive Description 6RA70 DC MASTER CUD1 Electronics board ■ Terminal assignments CUD1 Type Terminal design Function Terminal Connection values/comments Analog inputs, reference voltage Plug-in (screw-type) terminal Max. cross-section 1.5 mm2 Reference: –M – P10 – N10 X174/1 X174/2 X174/3 ±1 % at 25 °C (stability 0.1 % per 10 °K); 10 mA short-circuit-proof Selectable input: – Main setpoint + – Main setpoint – X174/4 X174/5 Differential input Parameter settings: ±10 V; 150 kΩ 1) Resolution can be parameterized up to approx. 555 µV (±14 bits) 0 to 20 mA; 300 Ω 4 to 20 mA; 300 Ω Selectable input: – Analog 1+ – Analog 1– X174/6 X174/7 Differential input Parameter settings: ±10 V; 150 kΩ 1) Resolution can be parameterized up to approx. 555 µV (±14 bits) 0 to 20 mA; 300 Ω 4 to 20 mA; 300 Ω 2 Signs can be reversed and signals switched through by means of binary input functions. Common mode suppression: ±15V Pulse encoder input Other analog inputs Analog outputs Plug-in (screw-type) terminal Max. cross-section 1.5 mm2 Plug-in (screw-type) terminal Max. cross-section 1.5 mm2 Plug-in (screw-type) terminal Max. cross-section 1.5 mm 1) Resolution can be parameterized up to approx. 555 µV (±14 bits) 2/20 Supply (+13.7 V to +15.2 V) X173/26 Pulse encoder ground M X173/27 Track 1: – Positive terminal – Negative terminal X173/28 X173/29 Load: ≤5.25 mA at 15 V (w/o switching losses, see para. cable, cable length, shield connection 2) Track 2: – Positive terminal – Negative terminal X173/30 X173/31 Switching hysteresis: Pulse/pause ratio: 1:1 Zero marker: – Positive terminal – Negative terminal X173/32 X173/33 Level of input pulses: 2) Track offset: See Table 1/2 2) Pulse frequency: See Table 1/3 2) Cable length Motor temperature: – Positive terminal – Negative terminal X174/22 X174/23 Sensor acc. to P490, index 1 Sensor acc. to P490, index 1 PTC or KTY84-130 Analog ground M X174/24 Actual current Analog ground M X175/12 X175/13 0 ± 10 V corresponds to 0 ± 200 % Converter rated DC current Max. load 2 mA, short-circuit-proof Analog selectable output 1 Analog ground M X175/14 X175/15 0 ± 10 V, max. 2 mA, short-circuit-proof Resolution ±11 bits Analog selectable output 2 Analog ground M X175/16 X175/17 0 ± 10 V, max. 2 mA, short-circuit-proof Resolution ±11 bits 2) See Section “Characteristic data of pulse tacho evaluation electronics” Siemens DC Drives Catalog · 2006 200 mA; short-circuit-proof (electronic protection) SIMOREG 6RA70 DC MASTER Drive Description 6RA70 DC MASTER CUD1 Electronics board ■ Terminal assignments CUD1 Type Terminal design Function Terminal Connection values/comments Binary control inputs Plug-in (screw-type) terminal Max. cross-section 1.5 mm2 Supply X171/34 24 V DC, max. load 100 mA, internal supply referred to internal ground Digital ground M X171/35 Switch-on/shutdown X171/37 • H signal: Switch-on 1) Line contactor CLOSED + (with H signal at terminal 38), acceleration along rampfunction generator ramp to operating speed. • L signal: Shutdown 1) Deceleration along ramp-function generator ramp to n < nmin (P370) + controller disable + line contactor OPEN. Enable operation X171/38 • H signal: Controller enabled 1) • L signal: Controller disabled 1) The L signal also acts at a higher level on ”Inch” and ”Crawl”. Binary control outputs Plug-in (screw-type) terminal Max. cross-section 1.5 mm2 Serial interface 1 RS232/X300 3)4)5) Serial interface 2 RS485 7)8) Plug-in (screw-type) terminal Max. cross-section 1.5 mm2 Binary selectable input X171/39 1 Binary selectable input (fault acknowledgement) X171/36 The group message is acknowledged on a positive edge. The converter remains in the “Fault” state until the fault has been eliminated and acknowledged and then switches to the “Starting lockout” state. The “Starting lockout” state can be reset by applying an L signal to terminal 37. 1) Ground M: – Binary selectable outputs – Binary selectable outputs X171/47 X171/54 Selectable output “Fault” X171/46 • H signal: No fault 2) • L signal: Fault 2) Short-circuit-proof 100 mA 2) Binary selectable output 2 X171/48 Short-circuit-proof 100 mA 2) Relay for line contactor: – Common potential – NO contact XR/109 XR/110 Load rating: ≤ AC 250 V, 4 A; cos Φ = 1 ≤ AC 250 V, 2 A; cos Φ = 0,4 ≤ DC 30 V, 2 A Housing earth X300/1 6) Receive cable RS232 standard (V.24) X300/2 6) Send and receive cable, two-wire RS485, pos. diff. input/output X300/3 6) BOOT, control signal for software update X300/4 6)9) Ground X300/5 6) 5 V voltage supply for OP1S X300/6 6) Send cable RS232 standard (V.24) X300/7 6) Send and receive cable, two-wire RS485, pos. diff. input/output X300/8 6) Ground X300/9 6) TX+ X172/56 RS485, 4-wire send cable, positive differential input TX– X172/57 RS485, 4-wire send cable, negative differential input RX+/TX+ X172/58 RS485, 4-wire receive cable, positive differential input, 2-wire send/receive cable, positive differential input RX–/TX– X172/59 RS485, 4-wire receive cable, negative differential input, 2-wire send/receive cable, negative differential input M X172/60 1) H signal: +13 to +33 V* L signal: –33 to +3 V or terminal open* *for binary control inputs 8.5 mA at 24 V 2) H signal: +16 to +30 V L signal: 0 to +2 V 3) 9-pin SUBMIN D socket ) 4) Cable length: – Up to 15 m acc. to EIA RS232-C standard – Up to 30 m Capacitive load max. 2.5 nF (cable and receiver) 5) A serial connection to a PLC or PC can be made using connector X300 on the PMU, allowing the Ground converter to be controlled and operated from a central control center or room. 6) Connector pin 7) Cable length: – For baud rate of 187.5 kBd: 600 m – For baud rate of ≤ 93.75 kBd: 1 200 m 8) Please observe DIN 19 245, Part 1: In particular, the potential difference between the data reference potentials M of all interfaces must not exceed –7 V/+12 V. If this cannot be guaranteed, then equipotential bonding must be provided. 9) For SIMOREG 6RA70, no function. Siemens DC Drives Catalog · 2006 2/21 2 SIMOREG 6RA70 DC MASTER Drive Description 6RA70 DC MASTER Notes 2 2/22 Siemens DC Drives Catalog · 2006 SIMOREG 6RA70 DC MASTER Selection & Ordering Data 3/2 Flow diagram for selection process 3/5 3/5 Power module selection Single quadrant, non-regenerative Four quadrant, regenerative 3/7 3/7 Base drive panel selection Single quadrant, non-regenerative Four quadrant, regenerative 3/6 3/6 High HP design selection Single quadrant, non-regenerative Four quadrant, regenerative Siemens DC Drives Catalog · 2006 3 3/1 SIMOREG 6RA70 DC MASTER Selection & Ordering Data Flow diagram for selection process 6RA70 DC MASTER Mandatory Information Step 1 Determine if Base Drive Panel or Power Module will be required A base drive panel includes the power module along with fuses, control transformer, and contactor all mounted and prewired on a backplane for convenient panel installation with a single 3-phase source connection. See chapter 2 for details on all models. Step 2 Verify Supply & Control voltage requirements Base drive panels require only a single 3-phase power source to supply the armature, field, control voltage, and fan. On a typical base drive panel application a 460 V AC 3-phase source would control a DC motor with a 500 V DC armature and a 300 V DC field. For details see chapter 2. 3 Step 3 Determine Current Rating Specification charts in chapter 6 contain US current ratings and HP relation. US current ratings offer a 150% overload for 60 seconds. Step 4 Determine if application requires a 1 Quad or 4 Quad converter 4 Quad allows the converter to motor and regenerate power in both directions. 1 Quad converters will only allow armature current to flow in the motoring direction and usually coast to decelerate. For a 1 Quad converter to change the direction of a DC motor a field reversal circuit is needed. See field reversal kits in chapter 5. Step 5 Select appropriate model number from selection tables See selection tables in this chapter. Step 6 Determine if CUD2 Terminal Expansion Board is needed CUD2 includes additional analog and binary I/O along with a paralleling and serial interface. The optional CUD2 board mounts directly onto the main CUD1 board. See terminal expansion board description in chapter 4 for details and ordering information. Step 7 Determine if Extended Technology Software option CUD1 is needed This software option opens many extended technology functions and applications. In addition to offering a technology regulator, numerous mathematical and Boolean logic function blocks are offered to handle winding and other higher level applications. See description in chapter 4 for details and ordering information. 3/2 Siemens DC Drives Catalog · 2006 SIMOREG 6RA70 DC MASTER Selection & Ordering Data 6RA70 DC MASTER Flow diagram for selection process Mandatory Information Step 8 Determine if Line Reactors are required Line reacters provide the recommended impedance between converter and incoming supply. See chapter 5 for details and ordering information. Step 9 Determine if additional system components are needed Isolation transformers, field reversing kits, and dynamic braking offerings are available for loose mounting. See chapter 5 for details and ordering information. 3 Step 10 Determine if optional Alpa-Numeric Operator Panel (OP1S) is requested The SIMOREG 6RA70 is completely autonomous and can be completely programmed from the built-in operator panel. For ease of commissioning and an expanded alphanumeric display the OP1S optional operator panel with storage capabilities can be easily attached to the SIMOREG 6RA70. See chapter 4 for OP1S description and ordering information. Step 11 Determine if Communication Board will be implemented USS and peer to peer communications with RS485 and RS232 ports are standard and no option boards are required for the SIMOREG 6RA70. For PROFIBUS, SIMOLINK and many other communication options see chapter 4 for description and ordering information. Step 12 Determine if Technology Board or other option is needed for this application The T400 technology board has standard application-specific software packages along with the ability to add customized software to handle even the most challenging applications. Expansion boards such as the EB1 and EB2 are also available to increase the functionality of the SIMOREG 6RA70. See chapter 4 for description and ordering information. Step 13 If an Option Board in Step 11 or 12 is selected the following adapters apply The LBA local bus adapter is required if any board other than the CUD1 or CUD2 is to be used in the electronics box. The LBA is sold separately and easily fitted into the electronics box. The ADB adapter board is necessary if any half-size option board such as the CBP2 or SLB is to be inserted into the electronics box. The ADB is sold separately and easily fits into the electronics box after the LBA has been installed. See chapter 4 for further details and ordering information. Step 14 Place your order with the assurance that you are getting the top performing DC Drive in the Industry with exceptional worldwide support. Drive enclosures and motor-drive packages are readily available from Siemens to complete our DC offerings. Contact your local Siemens sales office for additional information. Siemens DC Drives Catalog · 2006 3/3 SIMOREG 6RA70 DC MASTER Selection & Ordering Data 6RA70 DC MASTER Power module selection ■ Power modules Power modules are available in single and four quadrant designs from 15 A to 3000 A ratings. Through the use of the paralleling interface on the CUD2 option board designs of up to six paralleled power modules are possible. For international use power modules of various voltage ratings are available. Refer to Appendix A for a complete list of power modules with US and international IEC current ratings. Consult factory for details and pricing. 3 Fig. 3/1 Power modules 15 A through 3000 A 3/4 Siemens DC Drives Catalog · 2006 SIMOREG 6RA70 DC MASTER Selection & Ordering Data 6RA70 DC MASTER Power module selection ■ Selection and ordering data Power module Single quadrant, non-regenerative Horsepower 240 V DC 3 HP 7.5 HP Rated Armature A 500 V DC 7.5 HP Catalog No. 1)2)4) Rated Field A 15 A DC 5 A DC 6RA7018-6FS22-0Z+X01 15 HP 30 A DC 10 A DC 6RA7025-6FS22-0Z+X01 15 HP 30 HP 60 A DC 10 A DC 6RA7028-6FS22-0Z+X01 25 HP 60 HP 100 A DC 10 A DC 6RA7031-6FS22-0Z+X01 40 HP 75 HP 140 A DC 15 A DC 6RA7075-6FS22-0Z+X01 60 HP 125 HP 210 A DC 15 A DC 6RA7078-6FS22-0Z+X01 75 HP 150 HP 255 A DC 25 A DC 6RA7082-6FS22-0Z+X01 125 HP 250 HP 430 A DC 25 A DC 6RA7085-6FS22-0Z+X01 150 HP 300 HP 510 A DC 30 A DC 6RA7087-6FS22-0Z+X01 250 HP 500 HP 850 A DC 30 A DC 6RA7091-6FS22-0Z+X01 350 HP 700 HP 1 180 A DC 40 A DC 6RA7093-4GS22-0Z+X01 500 HP 1 000 HP 1 660 A DC 40 A DC 6RA7095-4GS22-0Z+X01 500 HP 1000 HP 1680 A DC 85 A DC 6RA7096-4GS22-0Z+X01 Rated Armature A Rated Field A Catalog No. 1)2)4) Power module Four quadrant, regenerative 3) Horsepower 240 V DC 3 500 V DC HP 7.5 HP 15 A DC 5 A DC 6RA7018-6FV62-0Z+X01 15 7.5 HP HP 30 A DC 10 A DC 6RA7025-6FV62-0Z+X01 15 HP 30 HP 60 A DC 10 A DC 6RA7028-6FV62-0Z+X01 25 HP 60 HP 100 A DC 10 A DC 6RA7031-6FV62-0Z+X01 40 HP 75 HP 140 A DC 15 A DC 6RA7075-6FV62-0Z+X01 60 HP 125 HP 210 A DC 15 A DC 6RA7078-6FV62-0Z+X01 75 HP 150 HP 255 A DC 25 A DC 6RA7082-6FV62-0Z+X01 125 HP 250 HP 430 A DC 25 A DC 6RA7085-6FV62-0Z+X01 150 HP 300 HP 510 A DC 30 A DC 6RA7087-6FV62-0Z+X01 250 HP 500 HP 850 A DC 30 A DC 6RA7091-6FV62-0Z+X01 350 HP 700 HP 1 180 A DC 40 A DC 6RA7093-4GV62-0Z+X01 500 HP 1 000 HP 1 660 A DC 40 A DC 6RA7095-4GV62-0Z+X01 500 HP 1 000 HP 1 680 A DC 85 A DC 6RA7096-4GV62-0Z+X01 3) Designed for operation with straight shunt wound motors. 4) Model numbers in this section come equipped with the S00 extended technology function enabled. 1)SIMOREG drive controllers will be shipped without options installed. 2)DC motor, drive enclosure, contactor, most fuses, and control transformer not included. Siemens DC Drives Catalog · 2006 3/5 3 SIMOREG 6RA70 DC MASTER Selection & Ordering Data 6RA70 DC MASTER Base drive panel selection ■ Base drive panel models Base drive panel models are available in single and four quadrant designs from 15 A to 1 660 A ratings. These models feature the 6RA70 power module, line fuses, contactor, control transformer, and connections mounted on a back panel. Drive packages consisting of a base drive controller and motor along with drive enclosures are also available. Consult factory for details and pricing. 3 Fig. 3/2 Base drive panel examples of 15 A, 210 A and 510 A models 3/6 Siemens DC Drives Catalog · 2006 SIMOREG 6RA70 DC MASTER Selection & Ordering Data 6RA70 DC MASTER Base drive panel selection ■ Selection and ordering data Base drive panel Single quadrant, non-regenerative Horsepower 240 V DC 1) 3 HP 7.5 HP Rated Armature A 500 V DC 7.5 HP Catalog No. 2)3) 15 A DC 6RA7013-2FS22-0 15 HP 30 A DC 6RA7018-2FS22-0 15 HP 30 HP 60 A DC 6RA7025-2FS22-0 25 HP 60 HP 100 A DC 6RA7030-2FS22-0 40 HP 75 HP 140 A DC 6RA7072-2FS22-0 60 HP 125 HP 210 A DC 6RA7075-2FS22-0 75 HP 150 HP 255 A DC 6RA7077-2FS22-0 125 HP 250 HP 430 A DC 6RA7082-2FS22-0 150 HP 300 HP 510 A DC 6RA7083-2FS22-0 250 HP 500 HP 850 A DC 6RA7087-2FS22-0 350 HP 700 HP 1 180 A DC 6RA7091-2FS22-0 500 HP 1 000 HP 1 660 A DC 6RA7094-2FS22-0 3 Base drive panel Four quadrant, regenerative 4) Horsepower 240 V DC 1) 3 HP 7.5 HP Rated Armature A 500 V DC 7.5 HP Catalog No. 2)3) 15 A DC 6RA7013-2FV62-0 15 HP 30 A DC 6RA7018-2FV62-0 15 HP 30 HP 60 A DC 6RA7025-2FV62-0 25 HP 60 HP 100 A DC 6RA7030-2FV62-0 40 HP 75 HP 140 A DC 6RA7072-2FV62-0 60 HP 125 HP 210 A DC 6RA7075-2FV62-0 75 HP 150 HP 255 A DC 6RA7077-2FV62-0 125 HP 250 HP 430 A DC 6RA7082-2FV62-0 150 HP 300 HP 510 A DC 6RA7083-2FV62-0 250 HP 500 HP 850 A DC 6RA7087-2FV62-0 350 HP 700 HP 1 180 A DC 6RA7091-2FV62-0 500 HP 1 000 HP 1 660 A DC 6RA7094-2FV62-0 1)Standard voltage configuration as shipped is 460 V AC. See Technical manual for 230 V AC connection. 2)SIMOREG drive controllers will be shipped without options installed. 3)DC motor and drive enclosure not included. 4)Designed for operation with straight shunt wound motors. Siemens DC Drives Catalog · 2006 3/7 SIMOREG 6RA70 DC MASTER Selection & Ordering Data 6RA70 DC MASTER High HP designs selection ■ High HP designs 6RA70 high HP designs are available in single and four quadrant models with continuous current ratings of 2 700 A, 5 000 A, and 7 500 A in six pulse designs. High HP designs with up to 14 000 A ratings are also available in the 12-pulse design. These converters have input ratings up to 700 V AC and can operate on DC motors with up to a 750 V DC armature rating. Typical short term overload ratings of 150 % for 60 s and 180 % for 30 s are common for these units. 3 High HP 6RA70 designs are mounted in robust Siemens 8MF enclosure systems and can be ordered in various designs to meet the customers needs. For additional information on the high HP 6RA70 designs contact your local Siemens Sales Office. Fig. 3/3 7 500 A four quadrant 6RA70 high HP design Horsepower ratings Rated Armature A Catalog No. Single quadrant, non-regenerative Numerous design options are available, consult factory for details and selection. Four quadrant, regenerative Numerous design options are available, consult factory for details and selection. 3/8 Siemens DC Drives Catalog · 2006 SIMOREG 6RA70 DC MASTER Electronic Options & Accessories 4/2 Operator control and visualization OP1S Operator panel 4/4 Technology software 4/5 CUD2 Terminal expansion board 4/8 4/9 4/10 4/10 4/11 4/13 4/15 4/17 4/21 Integration of electronic options Overview Mounting of optional supplementary boards LBA Local bus adapter ADB Adapter board SBP Pulse encoder evaluation board EB1 Expansion board EB2 Expansion board SCI1 and SCI2 Interface boards T400 Technology board 4/26 4/27 4/29 4/31 4/33 4/34 Communications Overview SLB SIMOLINK board CBP2 PROFIBUS-DP board CAN Communication board CBC CBD Communication board DeviceNet SCB1 Interface board 4/35 4/35 4/35 4/35 4/35 Serial communications converters DTU-3006 MD-3006 DN-3006 PD-3006 SCI-PU 4/36 4/39 4/40 Operating and monitoring Drive ES engineering package DriveMonitor QuickStart Siemens DC Drives Catalog · 2006 4/1 4 SIMOREG 6RA70 DC MASTER Electronic Options & Accessories 6RA70 DC MASTER Operator control and visualization ■ OP1S User-friendly operator control panel The OP1S operator control panel is an optional input/output device which can be used for controlling, displaying, and parameterizing the units. Parameterization is menu-guided and is performed by selecting the parameter number and then entering the parameter value. Plain-text displays greatly facilitate parameterization. 6.0% * LED green The OP1S operator panel can also be used as a remote-control device. The cable between the PMU and the OP1S must not exceed 50 m. If longer than 5 m, a standard 5 V power supply with a current capability of at least 400 mA must be included on the OP1S end as shown in Fig. 4/3. Raise key ON key P OFF key Jog DC-5009a Jog key Lower key 7 8 9 4 5 6 1 2 3 0 +/- Reset Key for toggling between control levels 0 to 9: numerical keys Reset key Sign key Fig. 4/1 View of the OP1S Pin Designation Description OP1S connections via RS485 1 2 3 RS485 p Data via RS485 interface 4 5 N5V Ground 6 P5V 5 V aux. voltage supply 7 8 PS485 N Data via RS485 interface 9 Reference potential 6.0% 100.0V 00 25.00% 25.00% Torque direc.1 # * Fault Run USS via RS485 P Jog 7 8 4 5 9 6 1 2 3 0 +/- Reset Connecting cable OP1S 9 8 7 6 5 4 3 2 1 OP1S side: 9-pin SUB D socket Fig. 4/2 OP1S point-to-point connection 4/2 Siemens DC Drives Catalog · 2006 5 4 3 2 1 9 8 7 6 Unit side: 9-pin SUB D connector DC-5010a 4 9-pin SUB D connector on rear of unit Reversing key The OP1S has a non-volatile memory and is capable of permanently storing complete parameter sets. It can therefore be used for archiving parameter settings and for transferring parameter sets from one unit to another. The OP1S operator control panel can be plugged directly onto the SUB D socket of the PMU on the converter door. LC display (4 lines x 16 characters) Fault Run LED red Parameter and parameter value descriptions, as well as text displays in English, German, Spanish, French and Italian, are included in the standard version. On the rear of the OP1S is a 9-pin SUB D connector which power is supplied and communication with the connected units takes place. 100.0V 00 25.00% 25.00% Torque direc.1 # SIMOREG 6RA70 DC MASTER Electronic Options & Accessories 6RA70 DC MASTER Operator control and visualization ■ OP1S User-friendly operator control panel The OP1S and the unit to be operated communicate with each other via a serial interface (RS485) using the USS protocol (see Fig. 4/2). During communication, the OP1S assumes the function of a master and the connected units of slaves. The OP1S can be operated at transfer speeds of 9.6 kbit/s and 19.2 kbit/s and is capable of communicating with up to 31 slaves (address 1 to 31). It can therefore be used in a point-to-point link (operator control of one unit) or with a bus configuration (operator control of several units). Connecting cable 16.4 ft < I ≤ 656 ft (5 m < I ≤ 200 m) 9 8 7 6 5 5 4 4 3 3 2 2 1 1 9 8 7 6 > 400 mA I– DA65-5295 M 5 V DC 2 Vsupply P5V Vsupply Unit side X300 9-pin SUB D socket OP1S side 9-pin SUB D socket Fig. 4/3 OP1S in a point-to-point link with up to 200 m of cable 4 ■ Selection and ordering data Description Catalog No. OP1S Operator control panel 6SE7090-0XX84-2FK0 AOP1 Door mounting adapter (9.8 ft (3 m) cable included) 6SX7010-0AA00 Connecting cable PMU-OP1 9.8 ft (3 m) 6SE7010-0AB03 Connecting cable PMU-OP1 16.4 ft (5 m) 6SE7010-0AB05 Siemens DC Drives Catalog · 2006 4/3 SIMOREG 6RA70 DC MASTER Electronic Options & Accessories 6RA70 DC MASTER Technology software Each SIMOREG 6RA70 contains an extended software package that is released for use by means of a PIN code. This extended software package can be used to perform many high level task and control schemes without the need for a PLC or technology board. Numerous applications including winders, extended control logic, and draw/ratio speed cascades can be implemented using this software package. The following is a list of the software modules and technology controller functions included in the extended technology software. ■ Software modules • Two tracking/storage elements • Three connector/binector converters • Two analog signal memories • Three binector/connector converters • Two tracking/storage elements • One technology controller • Ten analog signal selector switches • Ten PI controllers • Nine characteristic blocks • One simple ramp-function generator • One velocity/speed calculator • Fifteen adders/subtracters • Four sign inverters • Two switchable sign inverters • Six dividers • Twelve multipliers • Three high-resolution multipliers/dividers • Four absolute-value generators with filter • Three limit-value monitors with filter • Seven limit-value monitors without filter • Three limiters 4 ■ Technology controller The following software modules are available: • Four maximum selection with three inputs • One speed/velocity calculator • 28 AND elements, each with three inputs • 20 OR elements, each with three inputs • 16 inverters • Four EXCLUSIVE OR elements, each with two inputs • Twelve NAND elements, each with three inputs • 14 RS flipflops • Four D flipflops • Ten timers The technology controller can be used for higher-level closedloop controls, such as tension, position or pressure controllers. The output can be wired freely and can act, for example, as a main setpoint, additional setpoint or current limit. The technology controller is a PID controller with separate settings for the closed-loop control characteristics. A droop setting is also available. Connector numbers can be entered freely to select the source for setpoint and actual value. A filter (PT1 element) can be parameterized at the setpoint and actual value inputs. The technology controller output can be limited by mutually independent, positive and negative values, which can be parameterized or input via freely selectable connectors. The output signal can be weighted multiplicatively (parameterized or via connector signal) after the limiting stage. • Five binary signal selector switches • One dead zone • Eight alarm triggers • Four minimum selection with three inputs • Thirty-two fault triggers • Four averaging blocks • Three multipliers • Three integrators • Three DTI elements • Ten derivative/delay elements (lead/lag blocks) ■ Selection and ordering data Description Catalog No. Extended technology software S00 1) 6RX1700-0AS00 * The 6RA70 converters listed in chapter 3 are shipped from the factory with the S00 option enabled. 1) When ordering this option you must supply the model number and serial number of the unit you wish to enable the extended software function on. Each unit contains 500 free hours of use. 4/4 Siemens DC Drives Catalog · 2006 SIMOREG 6RA70 DC MASTER Electronic Options & Accessories 6RA70 DC MASTER CUD2 Terminal expansion board The optional terminal expansion board (CUD2) is mounted on the basic electronics assembly (CUD1) and does not require any additional built-in components. This board provides a range of additional inputs and outputs. In addition to the expanded I/O the CUD2 provides an additional RS485 serial interface along with a parallel interface for paralleling up to 5 power modules. Terminals on optional terminal expansion board • 4 binary selectable inputs via optocouplers, can also be used as interface to motor • 4 binary selectable inputs to ground • 2 analog inputs to ground, ±10-bit resolution Fig. 4/4 CUD2 Terminal expansion board • One analog input for evaluation of motor temperature via PTC or KTY84 • 2 P24 binary outputs, open emitter, to ground, 100 mA load rating 4 • 2 analog outputs to ground, ±10 V, 2 mA load rating, ±11-bit resolution • One serial interface, two- and four-wire RS485, max. 187.5 kBd • One parallel interface (2 connectors) for parallel connection of SIMOREG • P24 power supply for driving binary inputs • 8 terminals for converter ground Fig. 4/5 CUD2 shown mounted on the CUD1 basic electronic board ■ Selection and ordering data Description Catalog No. CUD2 Terminal expansion board 6RX1700-0AK00 Siemens DC Drives Catalog · 2006 4/5 SIMOREG 6RA70 DC MASTER Electronic Options & Accessories CUD2 Terminal expansion board ■ Terminal assignments · Optional CUD2 control connections 4 Fig. 4/6 CUD2 Terminal expansion board block diagram 4/6 Siemens DC Drives Catalog · 2006 6RA70 DC MASTER SIMOREG 6RA70 DC MASTER Electronic Options & Accessories 6RA70 DC MASTER CUD2 Terminal expansion board ■ Terminal assignments · Optional CUD2 control connections Type Terminal design Function Terminal Connection values/comments Motor interface Plug-in (screw-type) terminal Max. cross-section 1.5 mm2 Motor temperature: – Positive terminal – Negative terminal X164/204 X164/205 Sensor acc. to P490, index 2 Sensor acc. to P490, index 2 Supply of binary inputs X161/210 DC 24 V, max. load Internal supply referred to internal ground, effective when ground M_GT is connected to internal ground (wire jumper closed between terminals 216 and 217) Binary input X161/211 Binary input X161/212 Binary input X161/213 Binary input X161/214 Ground M_GT: – Binary inputs – Binary inputs X161/215 X161/216 Can be separated from internal ground Wire jumper between terminals 216 and 217 open M X161/217 Wire jumper between terminals 216 and 217 open Analog selectable input 2 X164/8 Analog ground X164/9 Analog selectable input 3 X164/10 Analog ground X164/11 ±10 V, 52 kΩ Resolution: ±10 bits Signs can be reversed and signals switched through by means of binary input functions Analog selectable output 3 X164/18 Analog ground X164/19 Analog selectable output 4 X164/20 Analog ground M X164/21 Supply X163/44 DC 24 V, max. load 100 mA, internal supply referred to internal ground Digital ground M X163/45 1 Selectable input: – Binary 3 – Binary 4 – Binary 5 – Binary 6 X163/40 X163/41 X163/42 X163/43 1 ) 1 ) 1 ) 1 Ground M: – Binary selectable outputs – Binary selectable outputs X163/51 X163/53 Selectable output: – Binary 3 – Binary 4 X163/50 X163/52 2) TX+ X162/61 RS485, 4-wire send cable, positive differential input TX– X162/62 RS485, 4-wire send cable, negative differential input RX+/TX+ X162/63 RS485, 4-wire receive cable, positive differential input, 2-wire send/receive cable, positive differential input RX–/TX– X162/64 RS485, 4-wire receive cable, negative differential input, 2-wire send/receive cable, negative differential input Analog inputs Analog outputs Binary control inputs Binary control outputs Serial interface 3 RS485 3)4) Plug-in (screw-type) terminal Max. cross-section 1.5 mm2 Plug-in (screw-type) terminal Max. cross-section 1.5 mm2 Plug-in (screw-type) terminal Max. cross-section 1.5 mm2 Plug-in (screw-type) terminal Max. cross-section 1.5 mm2 Plug-in (screw-type) terminal Max. cross-section 1.5 mm2 M X172/65 1) H signal: +13 to +33 V* L signal: –33 to +3 V or terminal open* * for binary control inputs 8.5 mA at 24 V 2) H signal: +13 to +30 V L signal: 0 to +2 V 3) Cable length: – For baud rate of 187.5 kBd: 1 967 ft (600 m) – For baud rate of ≤ 93.75 kBd: 3 938 ft (1 200 m) Motor data evaluation or data evaluation 0 ± 10 V, max. 2 mA, short-circuit-proof, measuring ±11 bit 4 ) ) short-circuit-proof 100 mA Ground 4) Please observe DIN 19 245, Part 1: In particular, the potential difference between the data reference potentials M of all interfaces must not exceed –7 V/+12 V. If this cannot be guaranteed, then equipotential bonding must be provided. Siemens DC Drives Catalog · 2006 4/7 SIMOREG 6RA70 DC MASTER Electronic Options & Accessories 6RA70 DC MASTER Integration of electronic options ■ Overview Electronics box mounted on inner side of door T400 DC-5011a Local bus LBA adapter 6RA70 tF Slo Option board 4 Mounting position 2 D lot S Mounting position 3 ot Sl G Mounting position 1 for CUD1 and CUD2 ADB adapter board with mounted option boards tE Slo ADB adapter board Option board Fig. 4/7 Integrating/Mounting option boards There are four slots available for mounting option boards in the electronics box of SIMOREG 6RA70 converters. The slots are designated with the letters D to G. 4/8 If slots D to G are needed, the LBA (Local Bus Adapter) must first be installed. Siemens DC Drives Catalog · 2006 An adapter board is necessary for slots D and E and additionally for F and G if half size option boards are used. SIMOREG 6RA70 DC MASTER Electronic Options & Accessories 6RA70 DC MASTER Integration of electronic options ■ Mounting of optional supplementary boards Supplementary option boards are inserted in the slots of the electronics box. Option LBA (local bus adapter, backplane wiring) is required to fit supplementary option boards. The designations of board locations and slots are shown in the following diagram. 1 2 F D G E CUDX Supplementary option boards may be inserted in any slots subject to one restriction, i.e. that board location 2 is filled before location 3. 3 Note • If a technology board is used in conjunction with a communication board, then the communication board must be fitted in slot G. In this configuration the communication data flows directly between the communication board and the T400. DC-5015 • A technology board must always be installed in board location 2 of the electronics box. Fig. 4/8 Arrangement of board locations 1 to 3 and slots D to G in electronics box Electronics box possible position assignments Board LBA required ADB required Location1 Location 2 D E Location 3 F G CUD1 N N Y N N N CUD2 N N Y N N N N • The data of large-format boards are always output under slot E or slot G, i.e. the software version of a technology board, for example, is displayed in r060.003. CBP2 Y Y N Y Y Y Y CBC Y Y N Y Y Y Y CBD Y Y N Y Y Y Y SLB Y Y N Y Y Y Y SBP Y Y N Y Y Y Y • In addition to the LBA, miniature-format boards (CBP2, SLB, EB1, etc.) also require an ADB (adapter board, support board). Due to their very compact physical dimensions, these boards must be inserted in an ADB before they can be installed in the electronics box. SCB1 Y N N Y Y T400 Y N N Y N EB1 Y Y N Y Y Y Y EB2 Y Y N Y Y Y Y • It is not possible to operate boards EB1, EB2, SLB and SBP in conjunction with a technology board. 4 N • No more than 2 supplementary boards of the same type may be installed in one converter (e.g. 2 EB1s). Siemens DC Drives Catalog · 2006 4/9 SIMOREG 6RA70 DC MASTER Electronic Options & Accessories 6RA70 DC MASTER Integration of electronic options ■ LBA Local bus adapter The electronics box can easily be retrofitted with the backplane bus adapter LBA (Local Bus Adapter), for use of positions 2 and 3. Full size option boards or the optional boards plugged onto the ADB (Adapter Board) can be combined in the electronics box with the CUD1 control board in slot 1. The CUD1 must be removed to install the LBA. DC-5012 DC-5012 Electronics box LBA Local bus adapter Location 2 (Option) Location 3 (Option) Location 1 (CUD1) Fig. 4/9 LBA Local bus adapter ■ Selection and ordering data Description 4 LBA Catalog No. Local bus adapter 6SE7090-0XX84-4HA0 ■ ADB Adapter board The ADB (Adapter Board) is for connecting half size option boards such as the CBP2 or SLB into slots 2 or 3 of the electronics box. Two half size option boards can be installed on one ADB. Installation of an LBA is required for use of the ADB. DC-5014 Electronics box Backplane adapter Slot E Adapter board ADB Optional boards Fig. 4/10 ADB Adapter board ■ Selection and ordering data Description ADB 4/10 Siemens DC Drives Catalog · 2006 Catalog No. Adapter board 6SX7010-0KA00 SIMOREG 6RA70 DC MASTER Electronic Options & Accessories 6RA70 DC MASTER Integration of electronic options ■ SBP Pulse encoder evaluation board The SBP (Sensor Board Pulse) optional board allows a second pulse encoder to be connected to the SIMOREG converter. Suitable pulse encoders DA65-5105a All commercially available pulse encoders can be connected to this optional board. Their pulses can be processed as either bipolar or unipolar, TTL- or HTL-level signals. Encoder signals up to a pulse frequency of 410 kHz (4 096 pulses per rev. at 6 000 rev/ min) can be evaluated. Encoder monitoring can also be implemented through evaluation of the check track. 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 The supply voltage for the connected encoder can be set to 5 V or 15 V. Temperature sensor The temperature sensor connection on the board is not evaluated in the SIMOREG system. Connections Fig. 4/11 SBP Pulse encoder evaluation board Terminal assignments on terminal strip X400 Signal cables are connected to terminal strips X400 and X401. Terminal Designation Meaning Range Connectable cross-section: 2.5 mm2 (AWG12) 60 +VSS Power supply for pulse encoder 5/15 V Imax = 250 mA 61 –VSS Power supply ground 62 –Temp Negative (–) terminal KTY84/PTC100 63 +Temp Positive (+) terminal KTY84/PTC100 64 Coarse/fine ground Ground 65 Coarse pulse 1 Digital input for coarse pulse 1 66 Coarse pulse 2 Digital input for coarse pulse 2 67 Fine pulse 2 Digital input for fine pulse 4 3 mA Accuracy ±1 % Terminal assignments on terminal strip X401 Terminal Designation Meaning Range 68 Track A+ Positive (+) terminal Track A TTL/HTL/HTL unipolar 69 Track A– Negative (–) terminal Track A TTL/HTL/HTL unipolar 70 Track B+ Positive (+) terminal Track B TTL/HTL/HTL unipolar 71 Track B– Negative (–) terminal Track B TTL/HTL/HTL unipolar 72 Zero pulse+ Positive (+) terminal Zero track TTL/HTL/HTL unipolar 73 Zero pulse– Negative (–) terminal Zero track TTL/HTL/HTL unipolar 74 CTRL+ Positive (+) terminal Check track TTL/HTL/HTL unipolar 75 CTRL– Negative (–) terminal Check track TTL/HTL/HTL unipolar Siemens DC Drives Catalog · 2006 4/11 SIMOREG 6RA70 DC MASTER Electronic Options & Accessories 6RA70 DC MASTER Integration of electronic options ■ SBP Pulse encoder evaluation board Voltage range of encoder inputs and of digital inputs Voltage range of encoder inputs RS422 (TTI) See tables for data. Note The inputs are not floating. Coarse pulses are smoothed with 0.7 ms and fine pulses with approximately 200 ns. The LBA and ADB are required for mounting the SBP into the electronics box. HTL bipolar Voltage range – Input Max. 33 V Min. –33 V Voltage range + Input Max. 33 V Min. –33 V HTL unipolar Switching level Differential voltage – LOW Min. –150 mV Min. –2 V Min. 4 V Switching level Differential voltage – HIGH Max. 150 mA Max. 2 V Max. 8 V Rated value Min. Max. Voltage range LOW 0V –0.6 V 3V Voltage range HIGH 13 V 24 V 33 V Input current LOW ≤ 2 mA Input current HIGH 10 mA 8 mA 12 mA Voltage range of digital inputs ■ Selection and ordering data 4 4/12 Description Catalog No. SBP Pulse encoder board 6SX7010-0FA00 Siemens DC Drives Catalog · 2006 SIMOREG 6RA70 DC MASTER Electronic Options & Accessories 6RA70 DC MASTER Integration of electronic options ■ EB1 Expansion board With the EB1 (Expansion Board 1), it is possible to expand the number of digital and analog inputs and outputs. Fixing screw The EB1 expansion board has the following: • 4 bidirectional digital inputs/ outputs • 1 analog input with differential signal which can be used as a current/voltage input • 2 analog inputs (single-ended) which can also be used as digital inputs 64-pole system connector DA65-5169 • 3 digital inputs X4 88 1 X4 87 1 Jumpers X486, X487, X488 X4 86 1 Fixing screw • 2 analog outputs 38 39 40 41 42 43 44 45 46 X480 47 48 49 50 51 52 53 54 X481 • 1 input for the external 24 V power supply for the digital outputs Fig. 4/12 EB1 expansion board 24 V ext. - 38 X480 + 43 44 4 bidirectional digital inputs/outputs 24 V/4 kΩ (input) 24 V/100 mA (output) Out/In 5V 45 24 V 46 Out 4 24 V supply (external) The supply must be dimensioned for the output currents of the digital outputs. 39 4 bidirectional digital inputs/outputs 40 24 V 41 42 3 digital inputs 24 V/4 kΩ TTL In X481 47 A 48 A D 2 analog outputs 11 bits + sign ±10 V/5 mA D 49 50 +10 V - +20 mA - 1 2 + 51 52 53 54 1 analog input (differential) 13 bits + sign ±10 V/40 kΩ (voltage) ±20 mA/250 Ω (current) X488 A A - A D 3 1 D 3 1 D X486 2 2 X487 2 analog inputs (single-ended) 13 bits + sign ±10 V/40 kΩ Also useable as digital inputs Switching threshold 8 V DA65-5427 The EB1 expansion board can be integrated into the electronics box. The LBA and ADB are required for mounting. Fig. 4/13 Circuit diagram of the EB1 expansion board Siemens DC Drives Catalog · 2006 4/13 SIMOREG 6RA70 DC MASTER Electronic Options & Accessories 6RA70 DC MASTER Integration of electronic options ■ EB1 Expansion board Connection X480 Technical data The following connections are provided on the terminal strip: • 3 digital inputs • 4 bidirectional inputs/outputs The ground cables are protected by a reactor. Terminal 46 is at the top, when fitted. Note: An external 24 V supply is necessary and must be dimensioned for the currents of the digital outputs. Terminal Designation Description Range 38 M Ground digital 0V 39 P24 ext. Ext. 24 V supply 20 V to 33 V 40 DI1 Digital input 1 24 V, Ri = 4 kΩ 41 DI2 Digital input 2 24 V, Ri = 4 kΩ 42 DI3 Digital input 3 24 V, Ri = 4 kΩ 43 DIO1 Digital input/output 1 44 DIO2 Digital input/output 2 45 DIO3 Digital input/output 3 46 DIO4 Digital input/output 4 As input: 24 V, 4 kΩ As output: Output voltage P24 ext. 100 mA Max. connectable cross-section: 1.5 mm2 (AWG 16) Connection X481 4 The following connections are provided on the terminal strip: • 1 differential analog input with signal, which can be used as a current and voltage input The ground cables are protected by a coil/inductor. Terminal 47 is at the top, when fitted. Designation Value Digital inputs DI1, DI2, DI3 • Voltage range LOW • Voltage range HIGH • Input resistance • Smoothing • Electrical isolation 0 V (–33 V to +5 V) +24 V (13 V to 33 V) 4 kΩ 250 µs None Bidirectional digital inputs/outputs DIO1, DIO2, DIO3, DIO4 As input • Voltage range LOW • Voltage range HIGH • Input resistance As output • Voltage range LOW • Voltage range HIGH Analog input (differential input) • Input range Voltage Current • Input resistance Voltage Current • Hardware smoothing • Resolution 0 V (–33 V to +5 V) +24 V (13 V to 33 V) 4 kΩ <2 V >P24 ext. –2.5 V AI1P, AI1N ±11 V ±20 mA 40 kΩ to ground 250 Ω to ground 220 µs 13 bits + sign Analog input (single-ended) AI2, AI3, AIM • Input range • Input resistance • Hardware smoothing • Resolution ±11 V 40 kΩ to ground 220 µs 13 bits + sign Analog output AO1, AO2, AOM • Voltage range • Input resistance • Hardware smoothing • Resolution ±10 V 40 kΩ to ground 10 µs 11 bits + sign • 2 analog inputs (single-ended) which can also be used as digital inputs • 2 analog inputs ■ Selection and ordering data Terminal Designation Description Range Description Catalog No. 47 AO1 Analog output 1 ±10 V, 5 mA EB1 Expansion board 1 6SX7010-0KB00 48 AO2 Analog output 2 ±10 V, 5 mA 49 AOM Ground analog output 0V 50 AI1P Analog input 1 + Voltage: ±10 V, 40 kΩ 51 AI1N Analog input – Current: ±20 mA, 250 Ω 52 AI2 Analog input 2 ±10 V, 40 kΩ 53 AI3 Analog input 3 ±10 V, 40 kΩ 54 AIM Ground analog input 0V Max. connectable cross-section: 1.5 mm2 (AWG 16) 4/14 Siemens DC Drives Catalog · 2006 SIMOREG 6RA70 DC MASTER Electronic Options & Accessories 6RA70 DC MASTER Integration of electronic options ■ EB2 Expansion board With the EB2 expansion board (Expansion Board 2), the number of digital and analog inputs and outputs can be expanded. Fixing screw The EB2 expansion board has • 2 digital inputs 64-pole system connector • 1 analog input with differential signal which can be used as current input or voltage input DA65-5170 • 3 relay outputs with make contact X4 99 1 X4 98 1 Jumpers X498, X499 • 1 analog output • 24 V power supply for the digital inputs The EB2 expansion board can be integrated into the electronics box. The LBA and ADB are required for mounting. Fixing screw 38 39 40 41 42 43 44 45 46 X490 47 48 49 50 51 52 53 54 X491 Fig. 4/14 EB2 expansion board X490 4 1 relay output with changeover contact AC: 60 V, 60 VA cos ϕ = 1 16 VA cos ϕ = 0.4 DC: 60 V, 24 W 38 39 40 41 42 3 relay outputs with make contact AC: 60 V, 60 VA cos ϕ = 1 16 VA cos ϕ = 0.4 DC: 60 V, 24 W 43 44 45 46 47 X499 X491 48 49 D A 2 3 0...+10 V - X498 1 + - +10 V +20 mA 50 - A 1 analog output bits + sign ±10 V/5 mA (voltage) ±20 mA/500 Ω (current) 1 0...+20 mA 9 D 1 analog input (differential) 11 bits + sign ±10 V/40 kΩ (voltage) ±20 mA/250 Ω (current) 51 - 24 V ext. + 52 53 24 V AUX (short-circuit proof) 24 V 54 TTL 2 digital inputs 24 V/4 kΩ DA65-5428a • 1 relay output with changeover contacts Fig. 4/15 Circuit diagram of the EB2 expansion board Siemens DC Drives Catalog · 2006 4/15 SIMOREG 6RA70 DC MASTER Electronic Options & Accessories 6RA70 DC MASTER Integration of electronic options ■ EB2 Expansion board Connection X490 Technical data Load capability of the relay contacts Type of contact Changeover contact Designation Max. switching voltage Digital inputs DI1, DI2, DIM • Voltage range LOW • Voltage range HIGH • Input resistance • Smoothing • Electrical isolation 0 V (–33 V to +5 V) +24 V (13 V to 33 V) 4 kΩ 250 µs None Digital outputs (relays) DO1., DO2., DO3., DO4. • Type of contact • Max. switching voltage • Max. switching capacity – at 60 V AC: Changeover contact 60 V AC, 60 V DC 60 V AC, 60 V DC Max. switching capacity 16 VA at 60 V AC (cos ϕ = 0.4) 60 VA at 60 V AC (cos ϕ = 1.0) 3 W at 60 V AC 24 W at 60 V AC Terminal Designation Description 40 DO11 Relay output 1, reference contact 41 DO22 Relay output 2, make contact • Min. permissible load 16 VA (cos ϕ = 0.4) 60 VA (cos ϕ = 1.0) 3W 24 W 1 mA, 1 V AI1P, AI1N 38 DO13 Relay output 1, break contact 39 DO12 Relay output 1, make contact – at 60 V DC: 42 DO21 Relay output 2, reference contact Analog input (differential input) 43 DO32 Relay output 3, make contact • Input range Voltage Current • Input resistance Voltage Current • Hardware smoothing • Resolution 44 DO31 Relay output 3, reference contact 45 DO42 Relay output 4, make contact 46 DO41 Relay output 4, reference contact Max. connectable cross-section: 1.5 mm2 (AWG 16) Connection X491 4 Value The ground cables are protected by a reactor. Terminal Designation Note: The analog input can be used as a voltage or current input. A jumper switch is used for changing over. 40 kΩ to ground 250 Ω to ground 220 µs 11 bits + sign Analog output AO, AOM • Voltage range • Input resistance • Hardware smoothing • Resolution ±10 V, ±0 – 20 mA 40 kΩ to ground 10 µs 9 bits + sign ■ Selection and ordering data Description Range Description Catalog No. ±10 V, 5 mA ±20 mA, 500 Ω EB2 Expansion board 2 6SX7010-0KC00 47 AO Analog output 48 AOM Ground analog output 49 AI1P Analog input + 50 AI1N Analog input – ±10 V, 40 kΩ ±20 mA, 250 Ω 0V 51 DIM Ground digital input 52 P24AUX 24 V supply 24 V 53 DI1 Digital input 1 24 V, Ri = 4 kΩ 54 DI2 Digital input 2 24 V, Ri = 4 kΩ Max. connectable cross-section: 1.5 mm2 (AWG 16) 4/16 ±11 V ±20 mA Siemens DC Drives Catalog · 2006 SIMOREG 6RA70 DC MASTER Electronic Options & Accessories 6RA70 DC MASTER Integration of electronic options ■ SCI1 and SCI2 Interface boards Interface boards SCI1 or SCI2 (Serial Communication Interface 1 or 2) and interface board SCB1 can be used to assemble a serial I/O system with a fiberoptic conductor that can expand the binary and analog inputs and outputs considerably. In addition, the fiber-optic conductor reliably decouples the devices according to DIN VDE 0100 and DIN VDE 0160 (PELV function, e.g. for NAMUR). The fiber-optic conductor of between 0.3 m and 10 m in length connects the modules in a ring. Both the SCI1 and the SCI2 require an external 24 V supply (1 A each). All inputs and outputs of the interface boards can be parameterized. Interface boards SCI1 and SCI2 can be snapped onto a mounting rail at a suitable location in the switchgear cabinet. Fig. 4/16 Interface board SCI1 Fig. 4/17 Interface board SCI2 4 Inputs and outputs Functions SCI1 SCI2 Description Binary inputs 10 16 Isolated optocoupler inputs in 2 circuits 24 V DC, 10 mA Binary outputs of which Relay changeover Relay NO Transistor outputs 8 12 4 3 1 4 3 5 Analog inputs 3 – Voltage signals: 0 to ±10 V Current signals: 0 to ±20 mA; 4 to 20 mA; 250 Ω resistive load Non-floating inputs Analog outputs 3 – Output signals: 0 to ±10 V, 0 to ±20 mA, 4 to 20 mA Non-floating Max. cable length 100 m with shielded cable Max. resistive load 500 Ω Supply voltage: Reference voltage +10 V -10 V 24 V DC 1 1 2 – – 2 Load rating 5 mA short-circuit proof Load rating 5 mA short-circuit proof Short-circuit proof output for binary inputs or outputs, load rating 280 mA Load rating: 250 V AC, 2 000 VA (cosϕ =1) 100 V DC, 240 W 240 V DC, max. 100 mA, short-circuit proof, open emitter for controlling optocouplers or relay Technical Data Fixing Standard mounting rail Rated input voltage, external 24 V DC (–17 %, +25 %), 1 A Degree of protection IP 00 Dimensions H x W x D SCI1: 3.74 in x 11.8 in x 3.15 in (95 mm x 300 mm x 80 mm) SCI2: 3.74 in x 9.84 in x 3.15 in (95 mm x 250 mm x 80 mm) Siemens DC Drives Catalog · 2006 4/17 SIMOREG 6RA70 DC MASTER Electronic Options & Accessories 6RA70 DC MASTER Integration of electronic options ■ Control terminal strip on interface board SCI1 No.: Internal Circuit X427 A1 Auxiliary voltage P 24 V DC, 200 mA for binary inputs A2 Auxiliary voltage M for binary inputs A3 Binary input 6 A4 Binary input 7 A5 Binary input 8 A6 Binary input 9 A7 Binary input 10 A8 Reference point for binary inputs 6 to 10 A9 Auxiliary voltage M for binary inputs A10 Power supply M (connection of external supply) A11 Power supply M (connection of external supply) B1 Binary output 8, driver P 24 V DC B2 Binary output 8, driver 100 mA external, short-circuit proof B3 Binary input 1 B4 Binary input 2 B5 Binary input 3 B6 Binary input 4 B7 Binary input 5 B8 Reference point for binary inputs 1 to 5 B9 Auxiliary voltage P 24 V DC for binary inputs B10 B11 X428 Power supply P 24 V DC (connection of external supply) Power supply P 24 V DC (connection of external supply) 1 +10 V/5 mA for potentiometer; short-circuit proof 2 –10 V/5 mA for potentiometer; short-circuit proof 3 4 Analog input 1: + Current (0/4 to 20 mA, resistive load 250 Ω) 6 7 Analog input 2: + Current (0/4 to 20 mA, resistive load 250 Ω) 9 Analog input 3: + Current (0/4 to 20 mA, resistive load 250 Ω) 12 Analog output 1: 13 Current (0/4 to +/–20 mA, max. 500 Ω) 15 Analog output 2: 16 4/18 Ground Voltage (0 to +/–10 V, max. 5 mA) (0/4 to +/–20 mA, max. 500 Ω) 17 20 Ground Voltage (0 to +/–10 V, max. 5 mA) 14 19 Voltage (0 to +/–10 V) Ground 11 18 Voltage (0 to +/–10 V) Ground 8 10 Voltage (0 to +/–10 V) Ground 5 DA21-5217 4 Function, Notes DA21-5216 Terminal Analog output 3: Siemens DC Drives Catalog · 2006 Ground Voltage (0 to +/–10 V, max. 5 mA) Current (0/4 to +/–20 mA, max. 500 Ω) SIMOREG 6RA70 DC MASTER Electronic Options & Accessories 6RA70 DC MASTER Integration of electronic options ■ Control terminal strip on interface board SCI1 Terminal No.: X429 1 Internal Circuit Function, Notes Binary output 1: NO 100 V DC/250 V AC; Binary output 2: NO 100 V DC/250 V AC; Binary output 3: NO 100 V DC/250 V AC; Binary output 4: changeover 2 240 W/2 000 VA; min.: 24 V, 10 mA 3 4 240 W/2 000 VA; min.: 24 V, 10 mA 5 6 240 W/2 000 VA; min.: 24 V, 10 mA 7 8 100 V DC/250 V AC; 240 W/2 000 VA; 9 Minimum load: 24 V, 10 mA 10 Binary output 5: 11 changeover 100 V DC/250 V AC; 240 W/2 000 VA; 12 Minimum load: 24 V, 10 mA 13 Binary output 6: 14 changeover 100 V DC/250 V AC; 240 W/2 000 VA; 15 Minimum load: 24 V, 10 mA DA21-5218 16 17 18 Binary output 7: changeover 100 V DC/250 V AC; 240 W/2 000 VA; Minimum load: 24 V, 10 mA ■ Control terminal strip on interface board SCI2 X437 A1 Binary input 9 A2 Binary input 10 A3 Binary input 11 A4 Binary input 12 A5 Binary input 13 A6 Binary input 14 A7 Binary input 15 A8 Binary input 16 A9 Reference point for binary inputs 9 to 16 A10 Auxiliary voltage M for binary inputs A11 Power supply M (connection of external supply) A12 Power supply M (connection of external supply) B1 Binary input 1 B2 Binary input 2 B3 Binary input 3 B4 Binary input 4 B5 Binary input 5 B6 Binary input 6 B7 Binary input 7 B8 Binary input 8 B9 Reference point for binary inputs 1 to 8 B10 Aux. volt. P 24 V DC, 280 mA/0 to 40 °C, 400 mA/20 °C, 200 mA/55 °C in combination with X438/A5 for binary inputs B12 Function, Notes DA21-5219 No.: B11 Internal Circuit 4 Terminal Power supply P 24 V DC (connection of external supply) Power supply P 24 V DC (connection of external supply) Siemens DC Drives Catalog · 2006 4/19 SIMOREG 6RA70 DC MASTER Electronic Options & Accessories 6RA70 DC MASTER Integration of electronic options ■ Control terminal strip on interface board SCI2 No.: X438 A1 Binary output 11, driver 24 V DC A2 Binary output 11, driver 100 mA external, short-circuit proof A3 Binary output 12, driver 24 V DC A4 Binary output 13, driver 100 mA external, short-circuit proof A5 Aux. volt. P 24 V DC, 280 mA/0 to 40 °C, 400 mA/20 °C, 200 mA/55 °C in combination with X437/B10 for binary outputs A6 Auxiliary voltage M for binary outputs B1 Binary output 8, driver 24 V DC B2 Binary output 8, driver 100 mA external, short-circuit proof B3 Binary output 9, driver 24 V DC B4 Binary output 9, driver 100 mA external, short-circuit proof B5 B6 X439 Internal Circuit Function, Notes DA21-5220 Terminal Binary output 10, driver 24 V DC Binary output 10, driver 100 mA external, short-circuit proof 1 Binary output 1: NO 100 V DC/250 V AC; Binary output 2: NO 100 V DC/250 V AC; Binary output 3: NO 100 V DC/250 V AC; 2 240 W/2 000 VA; min.: 24 V, 10 mA 3 4 240 W/2 000 VA; min.: 24 V, 10 mA 5 6 240 W/2 000 VA; min.: 24 V, 10 mA 7 Binary output 4: 8 9 4 changeover 100 V DC/250 V AC; 240 W/2 000 VA; Minimum load: 24 V, 10 mA 10 Binary output 5: 11 changeover 100 V DC/250 V AC; 240 W/2 000 VA; 12 Minimum load: 24 V, 10 mA 13 Binary output 6: 14 changeover 100 V DC/250 V AC; 240 W/2 000 VA; 15 Minimum load: 24 V, 10 mA DA21-5218 16 17 18 Binary output 7: changeover 100 V DC/250 V AC; 240 W/2 000 VA; Minimum load: 24 V, 10 mA ■ Selection and ordering data Description Order No.: SCI1 Interface board Binary and analog inputs/outputs Supplied unassembled incl. 10 m fiber-optic cable 6SE7090-0XX84-3EA0 SCI2 Interface board Binary inputs and outputs Supplied unassembled incl. 10 m fiber-optic cable 6SE7090-0XX84-3EF0 4/20 Siemens DC Drives Catalog · 2006 SIMOREG 6RA70 DC MASTER Electronic Options & Accessories 6RA70 DC MASTER Integration of electronic options ■ T400 Technology board The T400 is used to implement supplementary process-specific functions (e.g. for tension and position controls, winders, reels, synchro and positioning controls, hoisting gear and drive-related open-loop control functions). Frequently used supplementary process-specific functions are available as pre-programmed standard configurations. Users who wish to implement specialist applications or market their own technological know-how can create their own process solution on the T400 using the CFC configuring language, a feature of SIMATIC STEP 7. Process-specific functions are configured with CFC and then executed cyclically by the processor. The closed-loop control sampling time is about 1 ms. A virtually instantaneous parallel interface (dual-port RAM) allows data to be exchanged between the basic unit and T400. All signals can be directly connected to terminals on the T400. A 15 V/100 mA pulse power supply is available. An external DC 24 V supply must be available to drive the binary inputs and outputs. This voltage can be supplied by the basic unit provided the total current at the terminals does not exceed 150 mA. The configuration is parameterized by means of • the PMU operator control and parameterization panel, • the OP1S user-friendly operator control panel, • a PC with DriveMonitor on the basic unit 1), • an interface board, • altered parameter settings can be stored permanently in the EEPROM. The T400 board can be installed in the electronics box of SIMOREG converters. The LBA bus adapter is needed for this purpose. 4 Fig. 4/18 T400 Technology board 1) The DriveMonitor service program enables the entire parameter set of a standard configuration to be read or written via a PC or programming device. Siemens DC Drives Catalog · 2006 4/21 SIMOREG 6RA70 DC MASTER Electronic Options & Accessories 6RA70 DC MASTER Integration of electronic options ■ T400 Technology board Features The T400 has the following features: • Two analog outputs • Five analog inputs • Two binary outputs • Eight binary inputs, four of which can be used to call alarm tasks • Four bidirectional binary inputs or outputs • Two incremental encoder inputs with zero pulse – Encoder 1 for HTL (15 V) encoder – Encoder 2 for HTL (15 V) or TTL/RS422 encoder (5 V) • For each incremental encoder: One coarse pulse input for suppression of zero pulse, coarse pulse inputs (simultaneous) also available as binary inputs • No isolation of inputs/outputs 4 • Serial interface 1 with RS232 and RS485 transmission format: Protocol can be selected via switch on board: – Service protocol DUST1 for start-up (CFC test mode, “Service IBS”, TELEMASTER) and program download with 19.2 kbaud and RS232 transmission format – USS protocol, 2-wire, with selectable RS232 or RS485 transmission format; max. 38.4 KB; configurable as slave for parameterization with OP1S or SIMOVIS or as master for OP2 operator panel connection • Serial interface 2 with RS485 transmission format and protocol that is selectable through configuring of appropriate function block: – Peer-to-peer, for highspeed process link, 4-wire – USS protocol, configurable as slave for parameterization with OP1S or SIMOVIS (2- or 4-wire) or as master for OP2 operator panel connection (2-wire) Baud rates [kbd]: 9.6/19.2/38.4/93.75/187.5 • Absolute encoder 1 with SSI or EnDat protocol (RS485) for positioning applications; • Absolute encoder 2 with SSI or EnDat protocol (RS485) for positioning applications; Note: If serial interface 2 (peer, USS) is used, the 2nd absolute encoder cannot be operated since both applications utilize the same terminals. • Wide variety of synchronizing options: – Synchronization of T400 with MASTERDRIVES (Cux, CBx) or second T400 – T400 supplies synchronizing signals for MASTERDRIVES (CUx, CBx) or second T400 11-pin X5 X137 11-pin 11-pin X6 X7 H2 H1 H3 • Operation without fan • 3 LEDs for operational status displays • Hardlock PAL: Receptacle for 28-pin EPLD submodule as copy protection for user program (as on 32-bit CPU boards); • Soldered-in Flash memory (2 MB) for downloadable program codes (no MS5x memory module needed) 11-pin X8 X135 11-pin X9 • 4 MB DRAM as main memory for program and data • 32 KB permanent modification memory A DA21-5163 • 128 byte NOVRAM for data storage during Power OFF • Cache: 4 KB program, 4 KB data • Clock cycle (external/internal): 32/32 MHz Note: If serial interface 2 (peer, USS) is used, the 2nd absolute encoder cannot be operated since both applications utilize the same terminals. 4/22 T400 Siemens DC Drives Catalog · 2006 Fig. 4/19 T400 technology board SIMOREG 6RA70 DC MASTER Electronic Options & Accessories 6RA70 DC MASTER Integration of electronic options ■ T400 Technology board Type Features General Isolation of inputs/outputs Space required Dimensions (W x H x D) in mm Weight No 1 slot 267 x 140 x 14 0.4 kg Power supply Voltage supply/typ. power consumption + 5 V ± 5 %: 1.1 A +15 V ± 4 %: 140 mA + max. 100 mA encoder supply –15 V ± 3 %: 140 mA Analog outputs Number Output range Short-circuit protection Short-circuit current Resolution Accuracy, absolute Linearity error Voltage rise time Delay time 2 ±10 V Yes ±10 mA 12 bits (4.88 mV) ±3 bits <1 bit 4.2 V/µs 3.5 µs Analog inputs Number Input range Measuring principle Conversion time Input impedance Input filter (–3 dB limit frequency) Resolution Accuracy, absolute Linearity error 2 differential inputs, 3 unipolar ±10 V Sampling 12 µs 20 kΩ 1.5 kHz 12 bit (4.88 mV) ±3 bit <1 bit Binary outputs Number Ext. supply voltage: • Rated value • Permissible range • for “0” signal • for “1” signal Output current Output current, ext. Supply voltage Switching frequency/ohmic load Overload protection Max. switching delay 2 + max. 4 (bidirect.) Number 8 + max. 4 (bidirect.) + max. 2 (coarse pulses) Binary inputs and coarse signals Input current 5 V, 15 V incremental encoder 5 V incremental encoder 15 V incremental encoder Absolute encoder DC 24 V DC 15 to 33 V max. 0.1 V Ext. supply voltage –0.3 V Max. 50 mA/output 50 mA + output currents Input voltage: • Rated value • for “0” signal • for “1” signal DC 24 V –1 to +6 V or input open +13 to +33 V Input current: • for “0” signal • for “1” signal Input smoothing (time constant) – 8 mA typ. 0.1 ms Number Signal voltage (rated value): • “Encoder 1” • “Encoder 2” Max. pulse frequency Input filter Signal voltage for differential inputs (RS422 encoder): • for “0” signal • for “1” signal Signal voltage for unipolar inputs (TTL encoder): • for “0” signal • for “1” signal Input current Signal voltage for differential inputs • for “0” signal • for “1” signal Signal voltage for unipolar inputs • for “0” signal • for “1” signal Input current Number of connectable encoders Signal voltage Data transfer rate Data display 4 5 kHz Yes (limited to 100 mA) 70 µs 2 15 V (HTL only) unipolar 5 V or 15 V unipolar or differential 1.5 MHz Configurable on function block (NAV) <–0.2 V >0.2 V <0.8 V >2.3 V 15 mA (limited) –30 V to 4 V 8 V to 30 V <5 V >8 V 15 mA (limited) max. 2 Single-turn or multi-turn encoder With SSI (synchronous-serial) or EnDat interface 5 V acc. to RS422 100 kHz to 2 MHz Dual, Gray, Gray Excess Code Siemens DC Drives Catalog · 2006 4/23 SIMOREG 6RA70 DC MASTER Electronic Options & Accessories 6RA70 DC MASTER Integration of electronic options ■ T400 Technology board Standard configurations Standard configurations for commonly used application types are available as pre-installed configurations. The standard configuration can be adapted to suit a specific plant by means of parameterization. Components and features of standard configuration • Peer-to-peer communication (digital setpoint cascade) • The T400 with standard configuration can be operated with and without a communication board (e.g. CBP2) A communication board can be used to 1. specify T400 control commands and setpoints via a bus system (e.g. PROFIBUS DP) or a point-to-point connection, 2. read actual values and status words and to read and write technology parameters. 4 • Inputs, outputs and process data can be “wired up” to the DPRAM to provide access to all important • SIMOREG data, thereby ensuring highly flexible configuring • Non-volatile storage of all important operating data • All parameters can be reset to IPL status • Parameters can be set via PC with DriveMonitor linked to basic unit interface Available standard configurations • Standard configuration for axial winders Features: • Angular synchronism with gear ratio adjustable within wide limits • Standard configuration for angular synchronism controls • Tension controller can be applied either to the speed controller or directly to the torque control Standard configuration for axis winder with T400 • V = constant control can be implemented Scope of applications: • Winder-specific open-loop control with alarm and fault evaluation • Synchronization signals can be supplied by proximity-type switches (e.g. BEROs™) or pulse encoders (zero pulse) • Inching and crawling operation • Modification of angle setting by setpoint input • Two motorized potentiometers for optional use • Different offset angles can be specified for both directions of rotation (automatic switchover on direction reversal). This option must be applied for synchronization if the switching positions of the fine pulse marker are different for clockwise and anti-clockwise rotation of drive (or machine part acting as synchronization partner) and need to be compensated. Another example is a crane runway on which the fine pulse marker is two-dimensional. • Foil plants • Paper machines • Paper finishing machines • Coating machines • Printing presses of all types (foil, paper) • Wire-drawing machines • Reels in metalworking (e.g. straightening machines, treatment plants, etc.) Features: • Suitable for wind-on and windoff coils, with and without onthe-fly roller change • Suitable for direct and indirect tension control • Compensating roller or tension capsule-type dynamometer can be connected • Diameter calculation with ”Set diameter” and ”Stop”, plus non-volatile storage of diameter measurement • Adaptation of tension and speed controllers as a function of diameter • Polygon-based friction compensation, speed-dependent • Acceleration compensation as a function of diameter, material width and gear stage • Ramp-function generator for acceleration on on-the-fly roller change followed by shutdown • Pulse encoder for path velocity measurement can be connected 4/24 • Initial diameter can be measured via contact pulse encoder Siemens DC Drives Catalog · 2006 • Smooth, overshoot-free shutdown via braking characteristic Standard configuration for angular synchronism control with T400 Scope of application: • Substitute for mechanical and electrical shafts, e.g. on gantry traversing mechanisms, feed and discharge machines on furnaces or looms • Substitute for gear units with fixed or variable gear ratio, e.g. change-gear units, installed at transition points on conveyor belts or at transition point between one machine section and the next, such as on packaging machines, book spine gluing machines • Phase-locked synchronism, also applicable for mutual engagement of two machine parts. Also suitable for printing or folding of bags, round stock, etc. • Offset angle setting between drives as a function of coarse and fine pulse markers for angle sensing (synchronization) • Backstop function • Overspeed and blocking protection • Inching operation • Adaptation of position controller based on gear ratio • Setpoint (speed setpoint) can be supplied by pulse encoder, for example, in cases where speed setpoint is not available via terminal or interface • A maximum of ten slave drives can be connected if pulse encoder cable length < 328 ft (100 m), n < 3 000 rev/min SIMOREG 6RA70 DC MASTER Electronic Options & Accessories 6RA70 DC MASTER Integration of electronic options ■ T400 Technology board T400 terminal assignments Connector Connector pin Terminal +24 V external (for binary inputs and outputs) Bidirectional binary input and output 1 Bidirectional binary input and output 2 Bidirectional binary input and output 3 Bidirectional binary input and output 4 Ground for binary inputs and outputs Binary output 1 Binary output 2 Binary input 1 (alarm-capable) Binary input 2 (alarm-capable) Binary input 3 (alarm-capable) X5 1 2 3 4 5 6 7 8 9 10 11 45 46 47 48 49 50 51 52 53 54 55 Binary input 4 (alarm-capable) Binary input 5 Binary input 6 Binary input 7 Binary input 8 Ground for binary inputs and outputs Increm. encoder 2: Track A (HTL) Increm. encoder 2: Track B (HTL) Increm. encoder 2: Zero pulse (HTL) Increm. encoder 2: Coarse pulse Ground for increm. encoder 2 X6 1 2 3 4 5 6 7 8 9 10 11 56 57 58 59 60 61 62 63 64 65 66 X7 1 2 3 4 5 6 7 8 9 10 11 67 68 69 70 71 72 73 74 75 76 77 X8 1 2 3 4 5 6 7 8 9 10 11 78 79 80 81 82 83 84 85 86 87 88 X9 1 2 3 4 5 6 7 8 9 10 11 89 90 91 92 93 94 95 96 97 98 99 Ser. interface 1: Rx-RS232 Ser. interface 1: Tx-RS232 Ground for ser. interface Ser. interface 1: Tx/Rx-RS485+ Ser. interface 1: Tx/Rx-RS485– Ser. interface 2: Rx/RS485+ Ser. interface 2: Rx/RS485– Ser. interface 2: Tx/Rx-RS485+ Ser. interface 2: Tx/Rx-RS485+ Absolute encoder 1: Data+ Absolute encoder 1: Data– Increm. encoder 2: Increm. encoder 2: Increm. encoder 2: Absolute encoder 2: Absolute encoder 2: Absolute endoder 2: Absolute encoder 2: Track A+ (with RS422) Track B+ (with RS422) Zero pulse+ (with RS422) Data+ Data– Clock+ Clock– Absolute encoder 1: Clock+ Absolute encoder 1: Clock– +15 V encoder supply (max. 100 mA) Increm. encoder 1: Track A Increm. encoder 1: Track B Increm. encoder 1: Zero pulse Increm. encoder 1: Coarse pulse Ground for increm. encoder 1 Increm. encoder 2: Track A– (with RS422) Increm. encoder 2: Track B– (with RS422) Increm. encoder 2: Zero pulse– (with RS422) Ground for analog inputs/outputs Analog input 1 Analog input 2 Analog input 1+ Analog input 1– Analog input 2+ Analog input 2– Analog input 3 Analog input 4 Analog input 5 Analog output 1 Analog output 2 Ground for analog inputs/outputs 4 ■ Selection and ordering data Description Catalog No. T400 Technology board w/Axial winder software SPW 420 6DD1-842-0AA0 Winder software on floppy (no manual) 6DD1-843-0AA0 Winder instructions/manual 6DD1-903-0AA0 T400 Technology board w/Angular synchronous control SPA 440 6DD1-842-0AB0 Angular asynchr. software on floppy (no manual) 6DD1-843-0AB0 Angular synchr. instructions/manual 6DD1-903-0BB0 T400 Technology board, without software 6DD1-606-0AD0 Siemens DC Drives Catalog · 2006 4/25 SIMOREG 6RA70 DC MASTER Electronic Options & Accessories 6RA70 DC MASTER Communication ■ Overview One of the many strong points of the SIMOREG 6RA70 is its serial interface capabilities and its ease at which it can be integrated into the world of automation. The same can be said for Siemens AC drive lines, many of which use the identical communication cards to simplify imple- mentation and limit spare parts in your factory. Optimal integration of drives into the world of automation PC/PG SIMATIC HMI Generic PLC W/Profibus Capabilities SIMATIC S7 DC-5013b PROFIBUS-DP SIMOLINK MICROMASTER 4 MICROMASTER TM Standard AC drives SIMOREG 6RA70 DC drives MASTERDRIVES VC Vector control AC drives MASTERDRIVES MC Motion control servodrives SIMODRIVE TM CNC drives Fig. 4/20 Through the addition of easy to install communication boards a wide spectrum of communication possibilities can be configured to allow communication of the SIMOREG 6RA70 to various protocols. • SIMOLINK – High speed fiber-optic peer to peer network 11M baud Also available are protocol converters that have been tested by Siemens Energy & Automation. Their basic function is to convert the various protocols used in the controls industry to the USS protocol that is standard on the SIMOREG 6RA70. • PROFIBUS-DP communication • CAN protocol communication • DeviceNet communication 4/26 Siemens DC Drives Catalog · 2006 Standard on all SIMOREG 6RA70 units are two serial interfaces with Siemens USS capabilities including peer to peer functionality up to 187.5 K baud rate. The first serial port is a selectable RS232/RS485 interface located on the front panel for easy connection to the OP1S or connection to a PC via the DriveMonitor and QuickStart software. The second is a dedicated RS485 interface located on the CUD1 terminal block. An additional RS485 interface is available with the optional CUD2 terminal expansion board. The USS (Universal Serial Interface) protocol is a Siemensspecific transmission protocol for drive technology. The USS protocol enables bus operation of up to 31 nodes on the basis of RS485 transmission system. Data is exchanged in accordance with the host-slave access procedure. Hosts can be higher-level systems such as the SIMATIC S5, S7 and PC‘s or non-Siemens automation systems. SIMOREG 6RA70 DC MASTER Electronic Options & Accessories 6RA70 DC MASTER Communication ■ SLB SIMOLINK board The SLB (SIMOLINK) optional board acts as the interface between SIMOREG 6RA70 drives and the SIMOLINK system. The SLB is mounted on the ADB carrier module. An LBA Local bus adapter is also required. Fixing screw System connector The SLB optional board has a 24 V voltage input for connecting an external voltage supply, thereby ensuring that data can still be exchanged within the SIMOLINK circuit when the converter is switched off. The board features three LEDs for displaying the current operational status. Operating principle The SLB option board acts as the interface between the SIMOLINK system and converters. It can operate as either a SIMOLINK Dispatcher or a SIMOLINK Transceiver, its status being selected by means of parameter settings. LED board operating (red) LED data exchange with basic unit (yellow) The SIMOLINK drive interface is used to exchange data rapidly between different drives. SIMOLINK is a closed circuit into which all nodes are connected. Data are exchanged between the individual nodes by way of fiber-optic cables. Optical fibers made of glass or plastic can be used as transmission lines. LED SIMOLINK operating (green) DA65-5101 Every SLB optional board is a node in the SIMOLINK system. The maximum number of nodes is restricted to 201. X470 external 24 V voltage supply SIMOLINK output (light grey) Fixing screw SIMOLINK input (dark grey) Fig. 4/21 SLB communication board Designation Value Size (length x width) 3.5 in x 3.2 in (90 mm x 83 mm) External voltage supply DC 24 V Power consumption from external voltage supply max. 200 mA Voltage supply from basic unit DC 5 V Power consumption from basic unit voltage supply max. 600 mA Switchover of voltage source Automatic, external supply has priority Node address can be set in the parameter Baud rate 11 Mbaud Propagation delay max. 3 clock cycles Fiber optic cable Plastic (preferable; glass fiber) Cable length • max. 131 ft (40 m) between 2 nodes (plastic) • 984 ft (300 m) between 2 nodes (glass fiber) Display 3 LEDs green: SIMOLINK in operation red: operational board yellow: data exchange with basic unit 4 Voltage supply The optional board can be supplied with the necessary operating voltage, both internally from the SIMOREG converter and from an external source. In this case, the external power source has priority. Switchover between the sources takes place automatically on the board. Note The external voltage supply must not be switched over while the bus is operating since, when the supply is switched over automatically, a reset signal is generated on the board which causes some telegrams to be lost. Siemens DC Drives Catalog · 2006 4/27 SIMOREG 6RA70 DC MASTER Electronic Options & Accessories 6RA70 DC MASTER Communication ■ SLB SIMOLINK board Characteristics • The transmission medium is the fiber-optic cable. This can be either glass or plastic. 24 V 5V • The structure of the SIMOLINK is a fiber-optic-cable ring. Each node in the ring acts as a signal amplifier. SLB • Theoretically, a maximum of 201 nodes can be connected together using SIMOLINK. • Very high speed (11 Mbit/s: 100 items of 32-bit data in 0.63 ms) 4 • Free choice, i.e. each SIMOREG 6RA70 unit can send process data to or receive them from any other SIMOREG 6RA70 unit. Parameterized as a dispatcher SLB SIMOREG 6RA70 SIMOREG 6RA70 SIMOREG 6RA70 M M M Fig. 4/22 Peer-to-peer functions with SIMOLINK ■ Selection and ordering data Description Catalog No. SLB SIMOLINK Board (11 MBaud Peer-to-Peer) 6SX7010-0FJ00 1) SIMOLINK fiber optic cable kit 328 ft (100 m), plastic, with 20 connectors 6SX7010-0FJ50 SIMOLINK fiber optic cable kit 9.8 ft (3 m), plastic, with 2 connectors 6SY7000-0AD15 1) Including 9.8 ft (3 m) plastic fiber-optic cable and two connectors. 4/28 SLB Parameterized as a transceiver DC-5016 • The following distances are possible, depending on the selected transmission medium: – a max. of 131 ft (40 m) between each node if plastic cables are used or – a max. of 984 ft (300 m) between each node if glass cables are used. Parameterized as a transceiver Siemens DC Drives Catalog · 2006 SIMOREG 6RA70 DC MASTER Electronic Options & Accessories 6RA70 DC MASTER Communication ■ CBP2 PROFIBUS-DP board For Siemens drive technology, the PROFIBUS-DP is now the standard bus system for all field-related applications. In addition to data for process control, the PROFIBUS-DP also transports information for parameterization and diagnosis of the drives. The CBP2 is mounted on an ADB for installation in the converter. An LBA local bus adapter is also required. The CBP2 option board features three LEDs (green, yellow and red) as operating status indicators. Fixing screw System connector LED (green): User data transfer via PROFIBUS-DP DA65-5102 The optional CBP2 (Communication Board PROFIBUS) board is used to link drives to higher-level automation systems via the PROFIBUS. LED (yellow): Data exchange with basic unit LED (red): Fixing screw CBP on 9-pin Sub-D connection Fig. 4/23 CBP2 Communication board PROFIBUS The board is supplied with power via the basic unit. Baud rates from 9.6 Kbits/s to 12 Mbits/s are available. Data exchange via PROFIBUS The bus system allows data to be exchanged very rapidly between the drives and higherlevel systems (i.e. SIMATIC). The drives are accessed in the bus system according to the master/slave principle. Each slave is uniquely identified by a bus address. Higher-level "Master" computer Master Drives "Slave" Other "Slave" 4 CBP Up to 32 "Slave" nodes ADA65-5103 Fig. 4/24 PROFIBUS connections Siemens DC Drives Catalog · 2006 4/29 SIMOREG 6RA70 DC MASTER Electronic Options & Accessories 6RA70 DC MASTER Communication ■ CBP2 PROFIBUS-DP board PROFIBUS telegram PKW Data are exchanged in telegrams. Each telegram contains useful data which are divided into two groups (see also Fig. 4/23): 1. Parameters (parameter ID value, PKW) The PKW area contains all transfer data which are needed to read or write parameter values, or read parameter properties. 4 The length of the PKW and PZD components in the telegram, as well as the baud rate, are determined by the master. Only the bus address and, if necessary, the telegram failure time, are set on the slaves. IND 1. word 2. word PWE 3. word 4. word PZD1 PZD2 STW1 HSW PZD3 PZD4 PZD5 PZD6 PZD7 PZD8 PZD9 PZD10 ZSW1 HIW 1. word 2. word 3. word 4. word 5. word 6. word 7. word 8. word 9. word PPO2 PPO3 DA65-5335 PPO4 PPO5 PKW: PZD: PKE: IND: PWE: Parameter ID value Process data Parameter ID Index Parameter value STW: ZSW: HSW: HIW: Control word 1 Status word 1 Main setpoint Main actual value Fig. 4/25 User data structure in the “PROFIBUS Profile for PROFIDRIVE Variable-Speed Drives” Pin assignments on X448 Pin Designation Meaning Connections 1 PE Earth connection The optional CBP2 board features a 9-pin, subminiature D socket (X448) for the connection to the PROFIBUS system. The connections are short-circuit-proof and floating. 2 – Not assigned 3 PBUS_A Signal cable A 4 PBUS_RTS Data direction signal 5 M_ISO PROFIBUS ground, floating 6 P5_ISO 5 V PROFIBUS, floating (100 mA) 7 – Not assigned 8 PBUS_B Signal cable B 9 – Not assigned ■ Selection and ordering data 4/30 10. word PPO1 2. Process data (PZD) The PZD area contains all the information needed to control a variable-speed drive. Control information (control words) and setpoints are passed to the slaves by the PROFIBUS-DP master. Information about the status of slaves (status words) as well as actual values are transferred in the opposite direction. PKE PZD Description Catalog No. CBP2 Communication board (PROFIBUS-DP/12 m Baud) 6SX7010-0FF05 PROFIBUS-DP cable (per meter ... min. 20 m/max. 100 m) 6XV1830-0AH10 PROFIBUS-DP interface connector 6ES7972-0BB20-0XA0 Siemens DC Drives Catalog · 2006 SIMOREG 6RA70 DC MASTER Electronic Options & Accessories 6RA70 DC MASTER Communication ■ CAN Communication board CBC The useful data structure is subdivided into two areas • Process data (control words, setpoints, status words and actual values) • Parameter area (mechanism for reading and writing parameter values, e. g. setting values, warnings, fault numbers or fault values The useful data are transferred in the form of communication objects (identifiers). Individual communication objects are defined for the process data to and from the drive as well as for the “write” and “read” parameter tasks. Up to 3 280 ft (1 000 m) cable length 100 kbit/s Up to 2 460 ft (750 m) cable length 125 kbit/s 1 738 ft (530 m) cable length 250 kbit/s 885 ft (270 m) cable length 500 kbit/s 328 ft (100 m) cable length 1 Mbit/s 29 ft ( 9 m) cable length ≤ 124 Max. nodes Data exchange via CAN 6RA70... Slave 1 -A12 Higher level processor (master) with activated bus CBC termination Slave 2 CBC -S1.1 X459 X458 2 7 -S1.1 3,6 3,6 7 X459 X458 2 2 7 3,6 2 7 3,6 DC-5049a CAN_L -S1.1 CAN_H 6RA70... Slave n (n £ 124) -A12 Last slave Bus termination activated -S1.1 closed Connect screen! Connect screen to converter housing or connector housing Connect screen to converter housing or connector housing Fig. 4/26 Data exchange between CBC boards, with bus interruption Higher level processor (master) with activated bus termination Slave 2 6RA70... Slave 1 -A12 6RA70... Slave n (n < 124) -A12 CBC CBC -S1.1 -S1.1 X459 X458 2 7 3,6 -S1.1 X459 X458 Connect screen to converter housing or connector housing 2 7 3,6 Connect screen to converter housing or connector housing 2 7 3,6 DC-5048 The CBC board is limited to the main specifications of CAN and is therefore free of the dependent specifications of the user organizations. Data is exchanged with SIMOREG in accordance with the useful data definition for drive technology with PROFIBUS-DP: 10, 20, 50 kbit/s CAN_L The CBC (CAN Communication Board) facilitates communication between SIMOREG converters and a higher-level automation system, between SIMOREG converters and between SIMOREG converters and other field devices by means of the CAN protocol. The board is supplied with power via the basic unit. Max. 16 words Data transfer rate CAN_GND • The CBC board only supports CAN Layers 1 and 2. Higherlevel additional communication definitions of the various user organizations, such as CAN open of the CiA are not currently supported (CAN open on request). Process data CAN_H • The CBC board complied with the definitions in ISODIS 11 898 and in DS 102-1. Functions CAN_GND The CAN protocol (Controller Area Network) is specified in the proposed international standard ISO DIS 11 898 whereby only the electrical parts of the Physical Layer and the Data Link Layer (Layers 1 and 2 in the ISO/OSI Layer reference model). The CiA (CAN in Automation, an international user's and manufacturer's association) has defined implementation as an industrial fieldbus with the DS 102-1 recommendations for bus coupling and the bus medium. Last slave Bus termination activated -S1.1 closed Connect screen! T connector T connector Connect screen to converter housing or connector housing Fig. 4/27 Data exchange between CBC boards, without bus interruption Siemens DC Drives Catalog · 2006 4/31 4 SIMOREG 6RA70 DC MASTER Electronic Options & Accessories 6RA70 DC MASTER Communication ■ CAN Communication board CBC The CAN protocol supports high-speed data transfer between bus stations. In the case of useful data transfer, a distinction is made between the parameter ID value (PKW) and the process data (PZD). A CAN data message frame comprises the protocol header, the CAN identifier (up to 8 bytes of useful data) and the protocol trailer. The CAN identifier serves to uniquely identify the data message frame. In Standard Message Format, up to 2 048 different CAN identifiers are possible; in Extended Message Format, 229 CAN identifiers are possible. Extended Message Format is tolerated by the CBC board but not evaluated. The CAN identifier specifies the priority of the data message frame. The lower the number of the CAN identifier, the higher the priority of the message frame. The CBC communication board has a 9-pole Sub-D connector (X458) and a 9-pole Sub-D socket (X459) for connection to the CAN bus. Both connectors are assigned identically and are connected internally. The connecting interface is short-circuit-proof and floating. 8 bytes i. e. the data can be transferred in a single data message frame. In the case of SIMOREG 6RA70, for example, the process data area comprises 16 words, so 4 data message frames are required in total to transfer all the process data. Protocol frame (header) CAN identifier Useful data (8 bytes) Parameters (PKW) Protocol frame (trailer) Protocol frame (header) CAN identifier Useful data (8 bytes) Process data (PZD) Words 1 to 4 Protocol frame (trailer) Protocol frame (header) CAN identifier Useful data (8 bytes) Process data (PZD) Words 5 to 8 Protocol frame (trailer) Protocol frame (header) CAN identifier Useful data (8 bytes) Process data (PZD) Words 9 to 12 Protocol frame (trailer) Protocol frame (header) CAN identifier Useful data (8 bytes) Process data (PZD) Words 13 to 16 Protocol frame (trailer) DA65-5338 Fig. 4/28 Structure of the useful data in the message frame Pin Designation Description 1 – Not assigned 2 CAN_L CAN_L bus line 3 CAN_GND CAN ground (frame M5) 4 – Not assigned 5 – Not assigned 6 CAN_GND CAN ground (frame M5) 7 CAN_H CAN_H bus line 8 – Not assigned 9 – Not assigned Mounting the CBC board LBA and ADB are required. 1 6 5 9 9 6 5 1 DA65-5429 4 X458 and X459 terminals on the CBC board Up to 8 bytes of useful data can be transferred in a CAN data message frame. The PKW area always comprises 4 words or X458 Fig. 4/29 Connectors X458 (plug) and X459 (socket) on the CBC board ■ Selection and ordering data 4/32 Description Catalog No. CBC Communication board (CAN Bus) 6SX7010-0FG00 Siemens DC Drives Catalog · 2006 X459 SIMOREG 6RA70 DC MASTER Electronic Options & Accessories 6RA70 DC MASTER Communication ■ CBD Communication board DeviceNet The CBD (Communication Board DeviceNet) facilitates communication between SIMOREG converters and higher-level programmable controllers or other field devices by means of the DeviceNet protocol. The CBD board is inserted in the electronics box of the SIMOREG 6RA70 unit using the LBA and ADB adapter boards. The CBD board supports the transfer of process data and parameter data using “DeviceNet Explicit Messages” and “DeviceNet I/O Messages”. With DeviceNet, Explicit Message Connections provide generic, multi-use communication paths between two units. This allows typical requirementsoriented or response-oriented functions (e.g. board configuration) to be implemented. In contrast, DeviceNet I/O Message Connections provide communication paths for special purposes between the transmitting and receiving units. Application-specific I/O data are transferred via an I/O connection. The significance of the data within an “I/O message” is determined by the associated “Connection ID”. The DeviceNet alarms can be subdivided into three main groups: • DeviceNet configuration data, e.g. channel assignment, timeouts and I/O configurations, whereby “Explicit messages” are used • Process data, e.g. control words, setpoint/reference values, status information and actual values, whereby “I/O messages” are used • Parameter data for reading/ writing drive parameter data, whereby manufacturer-specific PKW objects and “Explicit messages” are used. The drive is controlled by process data (e.g. activation/deactivation and setpoint input). The number of process data words (4, 8 or 16) is either determined on switch-on by the value of certain CB parameters or dynamically by DeviceNet. The purpose for which the individual process data words are used is determined in the drive and differs in accordance with the actual function of each individual drive. The process data are processed with the highest priority and shortest time segments. The master uses the manufacturer-specific PKW object for the purpose of reading drive parameters with DeviceNet or modifying them, whereby the Explicit Messaging Channel is used. The user therefore has access to all parameters in the basic unit (CU) and any existing technology board (TB) via DeviceNet. Examples for this include read-out of detailed diagnostic information, error messages, etc. In this manner, additional information for drive monitoring could be requested from a higher-level system (e.g. a PC) without affecting the transmission of process data. Control and operation of SIMOREG 6RA70 converters over DeviceNet In the process data area, all the information is transferred that is necessary for controlling a drive within a specific technical process. The control information (control words) and setpoints are sent to the drive from the DeviceNet master. Information about the status of the drive (status words) as well as actual values are transferred in the opposite direction. The CBD communication board saves the received process data in the Dual-Port RAM in the order in which they were transferred in the message frame. An address is assigned to each word in the Dual-Port RAM. The content of the Dual-Port RAM in the drive (CU and, if necessary, TB) can be freely assigned by setting parameters. It can, for example, be specified that the second word in the process data area of the message frame should be used as a speed setpoint for the ramp-function generator follow-up. The same mechanism also applies for other setpoints and for each individual control word bit. This mechanism also applies for data exchange in the opposite direction when actual values and status words are transferred to the master. Diagnostic LEDs provide the user with information quickly about the current status of the CBD. More detailed diagnostic information can be read directly out of the diagnostics memory of the CBD with the help of a diagnostic parameter. The CBD board operates with the “Predefined master/slave connection set”, that is defined in the DeviceNet specification. Both “Poll” and “Bit strobe” I/O messages are supported. The CBD complies with the “DeviceNet Device Profile for Communication Adapters” (Device Type 12). This profile was selected to ensure that all features and extended functions of the SIMOREG 6RA70 converter can be used to be the DeviceNet master. For the same reason, the CBD board has not implemented the “DeviceNet DC Drives” profile. Data rate Trunk distance Drop length Maximum drop Cumulative 125 Kb 1 640 ft (500 m) 20 ft (6 m) 512 ft (156 m) 250 Kb 820 ft (250 m) 20 ft (6 m) 256 ft ( 78 m) 500 Kb 328 ft (100 m) 20 ft (6 m) 128 ft ( 39 m) ■ Selection and ordering data Description Supplied loose Catalog No. CBD DeviceNet board 6SX7010-0FK00 Instruction manual Included in above Siemens DC Drives Catalog · 2006 4/33 4 SIMOREG 6RA70 DC MASTER Electronic Options & Accessories 6RA70 DC MASTER Communication ■ SCB1 interface board The SCB1 (Serial Communication Board 1) has one fiber-optic connection and can be used to establish: SIMOREG SCB1 • A peer-to-peer connection between several devices with a max. transfer rate of 38.4 kbits/s U 121 U 125 • A serial I/O system (see Figure 4/30) in conjunction with the serial interface boards SCI1 and SCI2 (see Page 4/15). Fiber-optic cable max. 3.28 ft (10 m), min. 0.98 ft (3 m) This can be implemented to SCI1 2. Assign the terminals of the inputs and outputs customerspecifically (e. g. NAMUR). SCI2 U 425 U 421 U 435 U 431 X80 X80 The following board combinations are possible: X429 X428 X427 X439 X438 X437 DA21-5221 1. Expand the binary and analog inputs and outputs of the basic units SCB1 with one SCI1 or SCI2 each SCB1 with two SCI1s or SCI2s each 16 binary inputs 5 transistor outputs 7 relay outputs 10 binary inputs 1 transistor output 3 analog outputs The SCB1 interface board is plugged into location 2 or 3 of the electronics box (see the description on Page 4/6). 3 analog inputs SCB1 with one SCI1 and SCI2 each 7 relay outputs 4 DC 24 V ~ Fig. 4/30 Example to show connection of a serial I/O system comprising an SCB1, SCI1 and SCI2 ■ Selection and ordering data Description SCB1 4/34 Siemens DC Drives Catalog · 2006 Interface board with fiber-optic cable connection supplied unassembled incl. 3.28 ft (10 m) FO cable Order No.: Weight (approx.) lb kg Dimensions WxHxD in x in x in mm x mm x mm 6SE7090-0XX84-0BC0 1.1 (0.5) 0.98 x 9.25 x 4.9 (25 x 235 x 125) SIMOREG 6RA70 DC MASTER Electronic Options & Accessories 6RA70 DC MASTER Communication ■ Serial communication converters · Available protocol converters The following protocol converters have been tested by and are sold by Siemens Energy & Automation. They basically convert the data sent and received by USS protocol into data locations in the host. For example, there will be a separate data word in the host corresponding to the control word for each drive. Changing bit 0 of this data word (usually with ladder logic) will start or stop that individual drive. Another separate data word for each drive would be the speed reference for each drive. DTU-3006 PD-3006 Port A (Host) supports: The DTU-3006 is an intelligent PLC to Siemens Drives Communication Interface Unit. The DTU-3006 supports over 25 PLC Protocols, including Schneider Automation‘s Modbus, and converts to USS Protocol. The PD-3006 is an intelligent PLC to Siemens Drives Communication Interface Unit. The PD3006 converts PROFIBUS-DP to USS Protocol. It has slower communication speeds than CBP2. • Allen-Bradley Data Highway+TM SCI-PU Port B (Drive Protocols) supports MD-3006 The MD-3006 is an intelligent PLC to Siemens Drive Communication Interface Unit. The MD3006 converts Schneider Automation‘s Modbus Plus to USS Protocol. DN-3006 The DN-3006 is an intelligent PLC to Siemens Drive Communication Interface Unit. The DN3006 converts DeviceNet to USS Protocol. It has slower communication speeds than CBD. The 6RA70 SIMOREG drive controller can be interfaced to Allen-BradleyTM and ModiconTM programmable controllers by utilizing the SCI-PU. The SCI-PU performs the complex protocol conversions, transparent to the programmer or operator. The SCI-PU provides a multidrop RS485 bus interface to up to 31 6RA70 SIMOREG drive controllers. The serial interface is fully functional for monitoring and control. • Modicon Modbus+ (via Modbus)TM • Allen-Bradley Remote I/O Network • USS Protocol RS485 Variable telegram length to 187.5 KBaud • Simple Protocol RS485 10 word telegram length to 38.4 KBaud • DUST 6B Protocol RS485 Selectable telegram length 117.6 KBaud TM Data Highway is a trademark of Allen-Bradley Company, Inc. TM Modbus is a trademark of Modicon, Inc. 4 ■ Selection and ordering data Serial communication converter Catalog No. DTU-3006 DTU-3006 MD-3006 MD-3006 DN-3006 DN-3006 PD-3006 PD-3006 SCI-PU A1-101-037-811 Siemens DC Drives Catalog · 2006 4/35 SIMOREG 6RA70 DC MASTER Electronic Options & Accessories 6RA70 DC MASTER Operating and monitoring ■ Drive ES engineering package With Drive ES (Drive Engineering System), drives from the SIMOREG range can be totally integrated into the SIMATIC automation world with regard to communication, configuration and data management. Communication Drive ES PCS7 Configuration Drive ES SIMATIC Drive ES Basic Drive ES comprises four software packages that can be ordered separately: Drive ES Basic, Drive ES Graphic, Drive ES SIMATIC and Drive ES PCS7. Drive ES Graphic • Drive ES Basic is the basic software that is used to parameterize all drives online and offline as well being the prerequisite for the Drive ES Graphic software. Fig. 4/31 Structure of the Drive ES product ADA21-5178a 4 • Drive ES Graphic is the software that is used for graphical online and offline configuration of the BICO function blocks. The prerequisites are an installed version of Drive ES Basic and an installed version of SIMATIC CFC ≥ V 5.1 (graphical programming tool, see Catalog ST 70, “Industrial Software”). Prerequisite: Drive ES Basic Á Engineering Tool CFC V 5.1 Á • Drive ES SIMATIC requires an installed version of STEP 7. It contains a SIMATIC function block library and therefore supports easy and reliable programming of the PROFIBUS-DP interface in the SIMATIC CPU for the drives. Drive ES SIMATIC Drive ES Basic Drive ES PCS7 Commissioning, diagnosis and parameterization of all Siemens drives • Drive ES PCS7 requires prior installation of SIMATIC PCS7, Version V 5.0 upwards. Drive ES PCS7 provides a function block library complete with function blocks for the drives and the associated faceplates for the operator station. This enables operation of the drives from the PCS7 process control system. Standard function blocks for drives Drive ES Graphic Graphical configuration of drive functions and the PLC functions integrated in the drives for SIMOREG DC MASTER & SIMOVERT MASTERDRIVES Siemens Drives Fig. 4/32 Task distribution for the Drive ES packages 4/36 SIMATIC S7 CPUs STEP 7 CFC Siemens DC Drives Catalog · 2006 Easy configuration of data transfer between the CPU and drive, with PCS7 incl. faceplate SIMOREG 6RA70 DC MASTER Electronic Options & Accessories 6RA70 DC MASTER Operating and monitoring ■ Drive ES Basic • Drive ES is based on the SIMATIC Manager user interface. • The parameters and diagrams of drives are available in SIMATIC Manager (integrated data management). • Drive ES ensures that parameters and diagrams are uniquely assigned to a drive. • SIMATIC Teleservice (V5) can be used. • It communicates with the drive over PROFIBUS-DP or USS. Functions • Trace evaluation for SIMOREG DC MASTER. • Read out fault memory for SIMOREG DC MASTER. • A SIMATIC project complete with drive data can be archived. • Upread and download of parameter sets (as a complete file or as a delta file compared to the factory settings). Installation with STEP 7 • Parameter sets can be freely combined and processed. Drive ES Basic can be installed as an option for STEP 7 (V ≥ 5.0) and integrates itself homogeneously in the SIMATIC environment. • Script files can be used. Installation without STEP 7 • Guided start-up for SIMOREG DC MASTER. Drive ES Basic can also be installed without STEP 7 and uses its own Drive Manager (similar to the SIMATIC Manager). ■ Drive ES Graphic • Function diagrams are stored in SIMATIC CFC format driveoriented. • Read out and feedback documentation. • The drive functions are configured in BICO technology with SIMATIC CFC. • Offline functionality. • Test mode (online functionality) complete with “Modify connection”, “Modify value” and “Activate function block”. Fig. 4/33 Graphical programming with Drive ES Graphic and CFC ■ Drive ES SIMATIC • This provides SIMATIC CPU function blocks and sample projects that process the communication with Siemens drives over PROFIBUS-DP or USS. • New function block structure: Individual modular functions for runtime-optimized program generation. • The communication functions are parameterized and not programmed. • Read and write process data of freely configurable length and consistency. Features • Exchange parameters cyclically and non-cyclically, monitor communication, read out fault memory from SIMOREG DC MASTER. • Function blocks in STEP 7 design; symbolic addressing; function blocks with instance data; online help. • For use in all SIMATIC programming and configuration environments, such as LAD, FDB, STL, SCL and CFC. Function block types Fig. 4/34 Integrating drives into the STEP 7 Manager • Download parameters into the drive via the CPU. ■ Drive ES PCS7 • Integrates drives with a PROFIBUS-DP interface into PCS7. • Can be used with STEP 7 or PCS7 V 5 upwards. Function block types • Display blocks and control blocks for the integration of drives into PCS7. Siemens DC Drives Catalog · 2006 4/37 4 SIMOREG 6RA70 DC MASTER Electronic Options & Accessories 6RA70 DC MASTER Operating and monitoring ■ Integration of drives into SIMATIC S7 with Drive ES Drive ES Basic supports the user with commissioning, servicing and diagnosing all Siemens drives. It can be integrated as an option into STEP 7 or it can be installed without STEP 7 as a stand-alone tool on a PC or programming device. In the case of stand-alone installation, the Drive Manager of Drive ES Basic will be installed instead of the SIMATIC Managers with the same Look & Feel. When it is integrated as an option for STEP 7, the Version of STEP 7 must correspond to that listed in the ordering data. 4 Drive ES PCS7 provides a function block library complete with display and control function blocks that can be used to integrate Siemens drives (e. g. SIMOREG DC-MASTER) on the basis of a speed interface into the SIMATIC PCS7 process control system. Operation and monitoring of the drive is then Scope of supply Order No.: possible from the Operator Station (OS). The PCS7 library can be used stand-alone, i.e. even without Drive ES Basic, with PCS7 versions V 5.0 and V 5.1. Type of delivery Documentation Drive ES software packages · For installation as an integral option of STEP 7 Versions ≥ V 5.3 Drive ES Basic V 5.3 1) single-user license 6SW1700-5JA00-3AA0 CD-ROM, 1 unit 5 standard languages Drive ES Basic Upgrade V 5.2 V → 5.3 single-user license 6SW1700-5JA00-3AA4 CD-ROM, 1 unit 5 standard languages Drive ES Graphic V 6.0 single-user license 6SW1700-6JB00-0AA0 CD-ROM, 1 unit 5 standard languages Drive ES Graphic Upgrade V 5.2 → V 6.0 single-user license 6SW1700-6JB00-0AA4 CD-ROM, 1 unit 5 standard languages Drive ES Graphic is an option for Drive ES Basic and is used in conjunction with the SIMATIC tool CFC (Continuous Function Chart) for graphical configuration of the functions available with the SIMOREG DC MASTER (basic unit functions, processspecific functions and freelydefinable function blocks). Precondition: Drive ES Basic V 5 and CFC V 5.1 upwards must have been installed on the computer beforehand. Drive ES SIMATIC V 5.3 single-user license 6SW1700-5JC00-3AA0 CD-ROM, 1 unit 5 standard languages Drive ES SIMATIC Upgrade V 5.1 → V 5.3 single-user license 6SW1700-5JC00-3AA4 CD-ROM, 1 unit 5 standard languages Drive ES SIMATIC copy/runtime license 6SW1700-5JC00-1AC0 Only product certifi- 5 standard languages cate (without software and documentation) Drive ES PCS7 V 6.0 single-user license 6SW1700-6JD00-0AA0 CD-ROM, 1 unit Drive ES PCS7 copy/runtime license 6SW1700-5JD00-1AC0 Only product certifi- 5 standard languages cate (without software and documentation) Drive ES SIMATIC provides function block libraries complete with SIMATIC function blocks which reduces the configuration of the communication functions between SIMATIC S7 CPUs and Siemens drives (e. g. SIMOREG DC MASTER) to simple parameter settings. Drive ES SIMATIC supersedes the DVA_S7 software package for all versions of STEP 7 ≥ V 5.0 and can also be installed and implemented stand-alone, i. e. without Drive ES Basic. • Communication software “PROFIBUS-DP” for S7-300 with CPUs with integrated DP interface (function block libraries DRVDPS7, POSMO) S7-400 with CPUs with integrated DP interface or with CP443-5 (function block library DRVDPS7, POSMO) S7-300 with CP342-5 (function block library DRVDPS7C) 5 standard languages Contents of the Drive ES SIMATIC package • Communication software “USS protocol” for S7-200 with CPU 214/CPU 215/CPU 216 (DRVUSS2 driver program for STEP 7 Micro programming tool) S7-300 with CP 340/341 and S7-400 with CP 441 (function block library DRVUSSS7) • STEP 7 slave object manager supports easy configuration of drives and non-cyclic PROFIBUS-DP communication with the drives, support for DVA_S7 conversion to Drive ES (only V 5.1 upwards) • SETUP program for installing the software in the STEP 7 environment Contents of the Drive ES PCS7 package (the PCS7 package can be used with PCS7 versions V 5.0 and V 5.1) • Function block library for SIMATIC PCS7 Display and control function blocks for SIMOREG DC-MASTER • STEP 7 slave object manager supports easy configuration of drives and non-cyclic PROFIBUS-DP communication with the drives • SETUP program for installing the software in the PCS7 environment ■ Software update service for Drive ES A software update service can be ordered for the Drive ES software. For one year following the initial order, the customer automatically receives all the latest software, Service Packs and full versions without the need for any action. Duration of the update service: 1 year 6 weeks before this period elapses, the customer and the relevant Siemens contact partner will be informed about the impending expiry in writing. It is then possible to reorder the update service for another year. Scope of supply The update service can only be ordered for an existing full version. Drive ES SIMATIC 6SW1700-0JC00-0AB2 Drive ES PCS7 6SW1700-0JD00-0AB2 1) Drive ES Basic can also be installed standalone w/o STEP 7 (for further information, see adjacent text). 4/38 Siemens DC Drives Catalog · 2006 Order No.: Software update service Drive ES Basic 6SW1700-0JA00-0AB2 Drive ES Graphic 6SW1700-0JB00-0AB2 SIMOREG 6RA70 DC MASTER Electronic Options & Accessories 6RA70 DC MASTER Operating and monitoring ■ DriveMonitor 1) Features The current version of the DriveMonitor is part of the standard scope of supply on CD-ROM. • All basic unit parameters can be set and monitored by means of tables that can be created as required • Reading, writing, printing and comparison of parameter sets • Process data operation (control signals, setpoints) • Diagnosis (fault, warning, fault memory) • Offline and online operation. • Parameterization of technology boards T100, T300 and T400 • Graphical presentation of the trace memory function for analysis • Guided graphical parameterization during start-up. System requirements • Win 95/98/Me/NT/2 000/XP • 64 MB RAM Fig. 4/35 DriveMonitor: Trace function for converter diagnosis 4 • Spare hard-disk storage 10 Mbytes • Screen resolution 800 x 600 or higher. • Interfacing via USS • Serial interface RS 232 (for one converter, point-to-point) • RS 485 serial interface (for several converters and bus operation), e.g. with RS 232/ RS 485 interface converter SU1. Fig. 4/36 DriveMonitor: Guided start-up 1) The DriveMonitor supersedes SIMOVIS. Siemens DC Drives Catalog · 2006 4/39 SIMOREG 6RA70 DC MASTER Electronic Options & Accessories 6RA70 DC MASTER Operating and monitoring ■ QuickStart The current version of the QuickStart is part of the standard scope of supply on CDROM. • The start-up and parameterization tool • Automatic drive search and detection over the communications port • Wizard menu driven step by step start-up procedure for simplified commissioning • Uploading, downloading, and printing of parameter sets • Drive control via a software operator panel • Handling of process data (control commands, setpoints) • Setting and monitoring of parameters Fig. 4/37 QuickStart function windows 4 ■ • 4/40 Siemens DC Drives Catalog · 2006 SIMOREG 6RA70 DC MASTER System Components 5/2 5/4 5/5 5/5 Dynamic braking kits Technical information Selection and ordering data Connection diagram Speed vs. time graph 5/6 5/6 Field reversal kits Technical information Selection and ordering data 5/7 5/8 Starter (blower motor) kits Technical information Selection and ordering data 5/9 Circuit breakers Technical information 5 Siemens DC Drives Catalog · 2006 5/1 SIMOREG 6RA70 DC MASTER System Components 6RA70 DC MASTER Dynamic braking kits ■ Technical information Dynamic braking (DB) is often employed on single quadrant (1Q) drives to provide a means of rapidly stopping a motor. Dynamic braking is also occasionally employed on four quadrant (4Q) drives to provide braking torque in the event of a fault or emergency stop condition which would drop out the main contactor, or in the event of a power failure. This option is not recommended for continuous regeneration or repetitive operation. It should also be noted that dynamic braking does not replace a holding brake circuit as it will not prevent a motor at standstill from rotating. DB kits, which can be selected from the tables on page 5/10, are designed for stopping a typical load a maximum of three (3) successive times from base speed. Typical load refers to the motor inertia and a reflected load inertia of less than or equal to that of the motor. A few exceptions are listed in the selection tables. After three (3) successive stops from base speed, a 15 minute waiting period is required. 5 Dynamic braking contactors employ a normally closed contact which must be opened (by contactor energization) before the main drive contactor can be closed. In a fault condition, both the main contactor and the dynamic braking contactor are immediately dropped out. When the dynamic braking contactor drops out, it connects the motor armature to the dynamic braking resistors. A typical connection diagram of the dynamic braking kit with the SIMOREG 6RA70 drive controller is shown in Figure 5/4. Dynamic braking vs. regenerative stop Often, a comparison of quick stop (regenerative stop at 150 % of rated motor current) and dynamic braking is required for a price/performance comparison. The basic differences in the two stopping modes are described in the following paragraphs. In the quick stop mode, the motor decelerates faster from top speed down to base speed. This happens because the field strength continually increases until the motor reaches base speed. From base speed down to zero speed, the rate of deceleration is constant since the field flux, as well as the armature current, is constant. Dynamic braking develops stopping torque by connecting a resistor across the motor armature terminals after the drive controller turns off power to the motor. The motor now acts as a generator as it begins to stop. Stored energy in the rotating motor develops voltage (CEMF) at the armature terminals. When the DB resistor is applied to the motor leads, a closed path is provided for current to flow and the stored energy in the motor is converted to heat. The resistor is sized to allow 150 % current flow initially. At top speed, the deceleration rate matches the same curve as quick stop until base speed is reached. Below base speed, the armature voltage level drops, producing less current through the fixed resistor. This results in an exponential decay of speed. The motor is finally stopped due to frictional torque which depends on the connected load and can vary greatly among different applications. Typical speed versus time graphs for both quick stop and dynamic braking are shown in Figure 5/5. 5/2 Siemens DC Drives Catalog · 2006 DB resistor selection The dynamic braking resistor is chosen for two parameters: • Resistance value in ohms (Ω) • Power rating in Joules or Watt seconds (Ws) Resistance value calculation The DB resistance value is typically selected to achieve 150 % of rated full load continuous current when the motor voltage is maximum. The 150 % limit conforms to the overload rating for most DC motors. If the initial dynamic braking current is calibrated higher, for example at 200 %, some motors might experience commutation problems such as sparking at the brushes. If the initial current were calibrated for only 100 %, the motor would take a needlessly long time to come to a stop. The dynamic braking current decreases as the motor decelerates and the effective stopping torque decreases with motor speed. It should be noted that stopping from above base speed will result in 150 % current (approximately) sustained for the period of time that it takes to decelerate to base speed. This is because the drive will strengthen the field as the motor decelerates until full field is attained. Dynamic braking is especially effective because kinetic energy is being removed from the motor (and load) at the optimal rate until speed falls below base speed. This condition would not hold, of course, in the event of a power failure. With a power failure, the field‘s time constant establishes the duration of the stopping torque which may be effective for only a fraction of a second. After this time, the motor will coast to a stop unless external braking is applied. R = V 15 . IFL R = the value of resistance in ohms (Ω) V = the motor voltage at the base speed IFL = the rated motor current at full load SIMOREG 6RA70 DC MASTER System Components 6RA70 DC MASTER Dynamic braking kits ■ Technical information Power rating calculation To arrive at the power rating of the resistors required, first the inertia energy of the motor and its load – when running at its top speed – needs to be calculated. The kinetic energy is a function of total inertia and speed. The dynamic braking selection tables contain the kinetic energy of most of the motors covered by the SIMOREG 6RA70 drive controllers. The kinetic energy is calculated based on a typical load for which the load inertia (reflected to the motor through a gear box, if applicable) is no greater than the motor‘s rotor inertia. When a gear box is placed between motor and load, the load inertia must be reflected to the motor shaft using the formula: JLM = JL (nL + nm)2 Where JLM = Load inertia reflected to motor shaft in lb ft2 Once the load inertia (JLM) and the motor inertia are known, then the amount of kinetic energy to be dissipated in resistors can be calculated using the formula: –4 EM = 2.309 x 10 x nm (JM + JLM) x SN 2 Where EM = Kinetic energy in Joules JM = Motor inertia in lb ft2 SN = No. of consecutive stops desired (typically 3) Once the kinetic energy value is calculated, then it needs to be compared with the energy absorbing capacity of the DB resistors. The resistors are not usually rated for their energy absorbing capacity but are rated in terms of their continuous dissipation capacity in watts. However, by judiciously considering resistor short time ratings, the energy absorbing capacity of DB resistors, in Joules, can be calculated as described below. Energy (watt seconds or Joules) absorbed by a resistor varies with time. Energy, absorbed over an unlimited time, approaches infinity since the resistor is continually dissipating heat. However, in a short period of time, such as five or ten seconds, there is insufficient time for the resistor to dissipate much heat. In such a short period of time, the heat is essentially converted to temperature rise of the resistor itself. The energy absorbing capacity of the DB resistor can be arrived at from its short time current rating, by the formula: ER = IST2 x R x T The DB kit selection tables list the heat absorption capacity of the DB resistors for each horsepower rating. The energy to be absorbed (EM) should be compared with the resistor‘s capacity (ER). If the energy calculated for the motor and load (EM) exceeds (ER), the standard DB kit must not be used. In a case where (ER) is greater than (EM), but the number of consecutive stops (SN) is greater than three (3), the temperature rise may overheat the resistors. A custom DB kit will then be required. In case of such a requirement, please contact Siemens for details. Where ER = Energy in watt seconds (Ws) or Joules R = Resistance of resistor in ohms (Ω) IST = Current rating when limited to time T T = Time in seconds (s) JL = Load inertia in lb ft2 nL = Load speed in rpm nm = Corresponding motor speed in rpm 5 Siemens DC Drives Catalog · 2006 5/3 SIMOREG 6RA70 DC MASTER System Components 6RA70 DC MASTER Dynamic braking kits ■ Selection and ordering data Catalog No. HP Motor rating Base/max. speed rpm Motor inertia $ lb ft2 Kinetic energy of motor & load At base speed % At top speed % Joules Joules Resistor bank Ω % FLA Joules DB kit for 500 V DC motors D57002L ( 3 1 750/2 300 0.45 636 1 099 62 144 5 500 D57003L ( 5 1 750/2 300 0.67 948 1 637 36 138 7 800 D57004L ( 7.5 1 750/2 300 1.35 1 909 3 298 27 125 9 300 D57005L ( 10 1 750/2 300 1.49 2 107 3 640 20 125 1 100 D57006L ( 15 1 750/2 300 2.91 4 116 7 109 12.5 141 28 000 D57007L ( 20 1 750/2 300 3.31 4 681 8 086 10 135 22 000 D57008L ( 25 1 750/2 300 3.2 4 526 7 817 8 136 33 000 D57009L ( 30 1 750/2 300 3.6 5 091 8 795 6.7 141 31 000 D57010L ) 40 1 750/2 100 5.6 7 920 11 405 4.8 148 60 000 D57011L ) 50 1 750/2 100 6.7 9 476 13 645 4 147 60 000 D57012L &) 60 1 750/2 100 15.61 22 077 31 790 3.4 141 62 000 D57013L &) 75 1 750/2 100 18.27 25 839 37 208 2.6 151 50 000 D57014L &* 100 1 750/2 000 22.21 31 411 41 026 2 152 80 000 D57015L * 125 1 750/2 000 22.21 31 411 41 026 1.87 132 420 000 D57016L * 150 1 750/2 000 35.47 50 164 65 520 1.4 147 275 000 D57017L * 200 1 750/2 000 43.88 62 058 81 055 1.01 152 690 000 D57018L * 250 1 750/2 000 79.1 111 868 131 867 0.78 156 690 000 D57019L * 300 1 750/1 900 98.76 139 673 164 643 0.66 155 550 000 D57020L * 400 1 750/1 900 121.87 172 356 203 169 0.52 146 1 050 000 D57021L * 500 1 750/1 900 157.28 222 435 262 201 0.416 146 840 000 600 – 1 000 Consult factory DB kit for 240 V DC motors 5 D27004L ( 3 1 750/2 300 0.45 636 1 099 160 14 600 D27005L ( 5 1 750/2 300 0.67 948 1 637 12 8.6 131 10 400 D27006L ( 7.5 1 750/2 300 0.77 1 089 1 881 5.5 134 15 800 D27007L ( 10 1 750/2 300 1.49 2 107 3 640 4.5 127 17 600 D27008L ( 15 1 750/2 300 2.91 4 116 7 109 2.8 140 30 000 D27009L ( 20 1 750/2 300 3.31 4 681 8 086 2.2 137 15 000 D27010L ) 25 1 750/2 300 3.2 4 526 7 817 1.7 143 31 000 D27011L ) 30 1 750/2 300 3.6 5 091 8 795 1.4 148 32 000 D27012L * 40 1 750/2 100 5.6 7 920 11 405 1 165 60 000 D27013L * 50 1 750/2 100 6.7 9 476 13 645 0.85 159 61 000 D27014L * 60 1 750/2 100 18.27 25 839 37 208 0.7 161 64 000 D27015L * 75 1 750/2 100 18.27 25 839 37 208 0.6 152 72 000 D27016L * 100 1 750/2 000 22.21 31 411 41 026 0.47 145 420 000 D27017L * 125 1 750/2 000 35.54 50 263 65 649 0.37 149 345 000 D27018L * 150 1 750/2 000 35.54 50 263 65 649 0.31 150 275 000 D27019L * 200 1 750/2 000 43.88 62 058 81 055 0.253 141 525 000 D27020L * 250 1 750/1 900 79.15 111 939 131 951 0.187 152 1 050 000 $ Values are for typical DPFG motors and may vary according to motor style selected. Please calculate values based on specified motor data. Reflected load inertia is assumed to be equal to or less than the motor inertia. 5/4 % Multiply these values by three (3) to calculate energy requirements for three (3) successive stops and then compare with resistor bank capacity. Siemens DC Drives Catalog · 2006 & These kits are designed for two successive stops from base speed with resistors at ambient temperature. ) These kits are panel mounted and require 15"H x 11"W x 13"D panel space. ( These kits are panel mounted and require 15"H x 11"W x 10"D panel space. * These kits have roof mounted resistors and require 16"H x 24"W x 18"D space mounting cage on roof and, in addition, also require 13"H x 8"W x 13"D panel space. SIMOREG 6RA70 DC MASTER System Components 6RA70 DC MASTER Dynamic braking kits ■ Connection diagram · Speed vs. time graph 460 V 3 AC, 50/60 Hz L1 L2 L3 PMU L1 L2 H1 H2 Run Ready Fault X300 H3 H4 115 V X1 X2 M CONT DB (ES/P24) (ENABLE) 1 2 DB Contactor with rectifier A2(-) A1(+) DB (-) DBR DC-5021b (+) DC Motor Speed Fig. 5/4 Typical connection diagram for dynamic braking 5 Top speed Quick stop (regeneration at 150 %) or dynamic braking Base speed Quick stop DC-5019a Dynamic braking Time Fig. 5/5 Speed vs. time graph for DB and quick stop Siemens DC Drives Catalog · 2006 5/5 SIMOREG 6RA70 DC MASTER System Components 6RA70 DC MASTER Field reversal kits ■ Technical information Field contactor reverse kits can be used to provide bidirectional rotation from a single quadrant (1Q) drive. Field reversal can reduce the system cost for bidirectional operation if: 1. The drive is large enough that cost difference between a single quadrant and a four quadrant drive controller is greater than the cost of the field contactor reverse kit. Forward direction RX R FX 47 R Reverse direction As an example, on some mill drives it may be required to jog in the reverse direction. Field reversal can be used to accomplish the reverse direction for jogging. This option includes field reversing contactors and relays, control transformer, MOV, resistor and mounting hardware. (+) 46 2. Quick reversal is not required. The control signals for the field contactor reverse kits, sequencing and logic are standard in single quadrant SIMOREG 6RA70 drive controllers. F 6RA70 X171 F 10 Ohm 175 W 48 FX MOV Shunt field R RX 49 F (-) DC-5023 Note: Can be utilized with straight shunt wound DC motors only. Fig. 5/6 Typical field reversal connection diagram ■ Selection and ordering data Continuous field rating ADC Panel space requirement H" x W" x D" Heat dissipation W Catalog No. 40 25" x 20" x 10" 35 FC7001L 5 5/6 Siemens DC Drives Catalog · 2006 SIMOREG 6RA70 DC MASTER System Components 6RA70 DC MASTER Starter (blower motor) kits ■ Technical information Siemens starter (blower motor) kits are designed to provide adjustable overload and short circuit protection to 3-phase squirrel cage induction motors used for ventilation of DC motors. Included in a kit are the following parts: Fig. 5/7 Manual starter protector Time Minutes • A “Manual Starter Protector”, (MSP). These versatile Siemens devices provide a 3-phase manual motor disconnect function, and contain both adjustable bimetal thermal and fixed magnetic trip protection. These devices are designed to snap on standard 35-millimeter DIN rails, (DIN rail is not included in the kit). Also included is a side mount auxiliary contact block with 1-normally open and 1-normally closed contact. For further information on MSP‘s, refer to the Siemens Control Products catalog, (Order No. SFPC-06000). • Fuses and fuse blocks for the short circuit protection on the line side of the MSP. Fuses are class CC, time delay type, with 200 kA interrupting capacity at 600 V AC. Fuses are selected to have a maximum rating of 400 % of the highest current setting on the MSP, in accordance with the NEC. Three single fuse blocks are provided, and they also snap on standard 35-millimeter DIN rail, (DIN rail is not included in the kit). Three of these fuse blocks mounted on DIN rail will be approximately 2.1" wide by 3.2" high. 120 60 40 20 10 DC-5045 4 2 1 40 20 10 Thermal Seconds 4 2 1 0.4 0.2 0.1 Magnetic 0.04 0.02 0.01 0.004 0.002 0.001 1 2 4 6 8 10 20 40 60 100 x Current 5 n • Three additional fuses are included in the kit for spares. The proper kit is selected from the table on page 5/14. Select the kit that has an MSP FLA adjustment range that matches the AC blower motor‘s full load amperes. Fig. 5/8 Overload and magnetic trip characteristics MSPFU MSP M ~ Blower motor L1 L2 L3 SIMOREG DC-5022 To SIMOREG drive controller for interlocking Fig. 5/9 Typical connection diagram for the starter (blower motor) Siemens DC Drives Catalog · 2006 5/7 SIMOREG 6RA70 DC MASTER System Components 6RA70 DC MASTER Starter (blower motor) kits ■ Selection and ordering data MSP FLA ADJ. Range Typical HP rating 230 V AC 460 V AC MSP Type MSPFU Fuse rating Kit Catalog No. 0.45 – 0.63 – – 3RV1011-0GA10 2.0 A, 600 V, CLASS CC SB7003L 0.55 – 0.8 – 1/4 3RV1011-0HA10 2.0 A, 600 V, CLASS CC SB7004L 0.70 – 1.0 – 1/2 3RV1011-0JA10 2.0 A, 600 V, CLASS CC SB7005L 0.90 – 1.25 1/4 3/4 3RV1011-0KA10 2.0 A, 600 V, CLASS CC SB7006L 1.1 –1.6 1/3 3/4 3RV1011-1AA10 5.0 A, 600 V, CLASS CC SB7007L 1.4 – 2.0 1/2 1 3RV1011-1BA10 5.0 A, 600 V, CLASS CC SB7008L 1.8 – 2.5 1/2 1.5 3RV1011-1CA10 5.0 A, 600 V, CLASS CC SB7009L 2.2 – 3.2 3/4 1.5 3RV1011-1DA10 5.0 A, 600 V, CLASS CC SB7010L 2.8 – 4.0 1 2 3RV1011-1EA10 12 A, 600 V, CLASS CC SB7011L 3.5 – 5.0 1 3 3RV1011-1FA10 12 A, 600 V, CLASS CC SB7012L 4.5 – 6.3 1.5 5 3RV1011-1GA10 12 A, 600 V, CLASS CC SB7013L 5.5 – 8.0 2 5 3RV1011-1HA10 12 A, 600 V, CLASS CC SB7014L 7.0 – 10.0 3 7.5 3RV1021-1JA10 20 A, 600 V, CLASS CC SB7015L 9.0 – 12.5 3 7.5 3RV1021-1KA10 20 A, 600 V, CLASS CC SB7016L 11.0 – 16.0 5 10 3RV1021-4AA10 30 A, 600 V, CLASS CC SB7017L 14.0 – 20.0 7.5 15 3RV1021-4BA10 30 A, 600 V, CLASS CC SB7018L 17.0 – 22.0 7.5 15 3RV1021-4CA10 30 A, 600 V, CLASS CC SB7019L 5 5/8 Siemens DC Drives Catalog · 2006 SIMOREG 6RA70 DC MASTER System Components 6RA70 DC MASTER Circuit breakers ■ Technical information Circuit breakers The National Electrical Code, (NEC), requires that short circuit protection be provided on all motor branch circuits. Molded case circuit breakers, when properly sized, are ideally suited for this task. The NEC permits the breaker to be sized at between 115 % and 300 % of the full load amperes (FLA). Siemens series of SENTRONTM molded case circuit breakers are ideally suited for this application and offer an abundance of models, covering a wide range of current ratings, and with a large variety of available options, (e.g. operating and mounting mechanisms, auxiliary switches, undervoltage and shunt trips, etc.). For information on selection, ordering, dimensions, options and technical data on Siemens molded case circuit breakers, refer to the Siemens Control Products catalog (Order No. SFPC06000). For additional information, please contact your local Siemens sales office. Fig. 5/10 Series of SENTRON 5 Siemens DC Drives Catalog · 2006 5/9 SIMOREG 6RA70 DC MASTER System Components 6RA70 DC MASTER Circuit breakers ■ Technical information The table on the right lists the recommended Siemens breaker as a function of the motor horsepower. Values for both 230 V AC and 460 V AC, 3-phase input voltages are provided. The motor FLA values given in the table are from the NEC. In most cases, the actual motor FLA for a given horsepower will be somewhat lower. When selecting molded case breakers for incoming protection, be sure to be aware of the breakers interrupting capacity compared to the available fault current that the feeder circuit is capable of delivering. 5 5/10 HP Rating 230 V AC 460 V AC DC Motor FLA CB Rating AC A CB Type – 3 5.5 15 ED, 125 A FRAME 2 – 8.5 15 ED, 125 A FRAME – 5 9.1 15 ED, 125 A FRAME 3 – 12.2 25 ED, 125 A FRAME 7.5 ED, 125 A FRAME – 14 25 – 10 18 25 ED, 125 A FRAME 5 – 20 35 ED, 125 A FRAME – 15 27 35 ED, 125 A FRAME – 29 35 ED, 125 A FRAME 7.5 – 20 34 60 ED, 125 A FRAME 10 – 38 60 ED, 125 A FRAME – 25 43 60 ED, 125 A FRAME – 30 51 90 ED, 125 A FRAME 15 – 55 90 ED, 125 A FRAME – 40 67 90 ED, 125 A FRAME 20 – 72 90 ED, 125 A FRAME ED, 125 A FRAME – 50 83 125 25 – 89 125 ED, 125 A FRAME – 60 99 125 ED, 125 A FRAME 30 – 106 150 FD, 250 A FRAME – 75 123 175 FD, 250 A FRAME 40 – 140 175 FD, 250 A FRAME – 100 164 200 FD, 250 A FRAME 50 – 173 200 FD, 250 A FRAME – 125 205 250 FD, 250 A FRAME 60 – 206 250 FD, 250 A FRAME – 150 246 300 JD, 400 A FRAME 75 – 255 300 JD, 400 A FRAME – 200 330 400 JD, 400 A FRAME 100 – 341 400 JD, 400 A FRAME – 250 412 500 LD, 600 A FRAME 125 – 425 500 LD, 600 A FRAME – 300 495 600 LD, 600 A FRAME 150 – 506 600 LD, 600 A FRAME MD, 800 A FRAME – 400 660 800 200 – 675 800 – 500 825 1 000 ND, 1 200 A FRAME 250 – 843 1 000 ND, 1 200 A FRAME – 600 990 1 200 ND, 1 200 A FRAME 300 – 1 012 1 200 ND, 1 200 A FRAME MD, 800 A FRAME – 750 1 237 1 600 PD, 1 600 A FRAME – 1 000 1 650 2 000 RD, 2 000 A FRAME Siemens DC Drives Catalog · 2006 SIMOREG 6RA70 DC MASTER Technical Information 6/2 6/2 6/3 6/3 SIMOREG 6RA70 Drive controllers Drive controller performance and specifications Drive controller location Installation conditions Application limitations 6/4 Pulse tachometer evaluation specifications Characteristic data 6/5 6/6 6/7 Power modules technical data 15 A to 100 A Power modules, 3 AC 230 V/460 V 140 A to 850 A Power modules, 3 AC 230 V/460 V 1180 A and 1680 A Power modules, 3 AC 230 V/460 V 6/8 6/9 6/10 Base drive panel technical data 15 A to 100 A Base drive panel, 3 AC 460 V 140 A to 850 A Base drive panel, 3 AC 460 V 1180 A and 1660 A Base drive panel, 3 AC 460 V 6/11 Power modules dimension drawings 6/14 Base drive panel dimension drawings 6/20 6/20 Power connections Power modules Base drive panel 6/21 Parallel connection of power modules 6/22 Typical base drive panel connection diagrams 6 Siemens DC Drives Catalog · 2006 6/1 SIMOREG 6RA70 DC MASTER Technical Information 6RA70 DC MASTER SIMOREG 6RA70 Drive controller ■ Drive controller performance and specifications This section describes the specifications and conditions of use for the standard SIMOREG 6RA70 drive controllers. Variations outside of these specifications are possible. Please contact Siemens when specific questions arise. ■ Drive controller location SIMOREG 6RA70 drive controllers supplied as open chassis mounted units will normally require an enclosure for installation that meets the applicable safety codes. The type of enclosure, NEMA 1, NEMA 4, NEMA 12 etc., will depend on the environmental conditions at the installation site. The purchaser of open chassis base drive units is responsible for assuring proper installation that meets the requirements listed in this section, as well as any applicable safety codes. In choosing a location for the drive controller, be sure to consider the need for adequate clearance to allow cooling air circulation. Ample room must also be provided to permit the door to swing open for maintenance and service. Consult the dimensional drawings supplied in this chapter for further details. Performance characteristics Speed regulation methods Armature voltage regulation with IR compensation (240 V DC or 500 V DC motors only). Speed regulation with analog or pulse tachometer (standard). Speed regulation accuracy Depends on feedback method used. See Table below for details. Controlled speed range Depends on feedback method and motor capability. See Note and Table below. Field weakened operation Standard on all SIMOREG 6RA70 drive controllers are CEMF field crossover regulators to permit operation above base speed. Up to 4:1 speed range is possible. See Note for further details. Typical efficiency Drive controller only 99 % Drive controller and motor 87 % Displacement power factor Typical at. max. speed and load 86.6 % Typical speed regulation accuracy 1) and ranges Speed feedback device Speed regulation with 95 % load change, as a % of rated max. speed Regulation from other variables 2) Armature voltage <2 <5 5 PY DC Tachometer <1 <2 50:1 BC 42 DC Tachometer <0.5 <1 100:1 BC 46 DC Tachometer <0.1 <0.25 250:1 Digital at 1 024 PPR <0.1 <0.25 1 000:1 Note: DC motors may require derating or supplemental ventilation when operating at constant torque below 60 % of base speed. Motors to be used for field weakened operation above base speed must be specified accordingly and be equipped with tachometers. 6 6/2 Siemens DC Drives Catalog · 2006 1) Regulation accuracy of 0.01 % is possible under certain conditions with a digital tach and digital reference. For such applications, contact Siemens. Controlled speed range 25:1 2) Regulation from other variables includes +10 %, –5 % change in line voltage and ±10°C change in ambient temperature. SIMOREG 6RA70 DC MASTER Technical Information 6RA70 DC MASTER SIMOREG 6RA70 Drive controller ■ Installation conditions Unless designed for any special requirements specified in the original sales order, the drive unit should be installed in accordance with the drive performance specifications. In addition, the following conditions should be considered. 1. Atmosphere should be reasonably free of dirt, dust, combustible vapors, and electrically conductive or corrosive materials. 2. Mounting surfaces must be level and sufficiently rigid to support the weight of the equipment without settling or damage to cable duct and conduit enclosed connections. DO NOT MOUNT TO SURFACES THAT ARE SUBJECT TO SHOCK OR VIBRATION. 3. The area must be free of electromagnetic interference or noise, caused for example, by: • Radio frequency signals, such as those generated by portable transmitters used near drive or its wiring. Note: When the drive controller is supplied without a circuit breaker or fused disconnect on the incoming AC line, the user is responsible for installing such a device in order to meet the branch protection requirements of the National Electrical Code. Be sure that the protective device is capable of interrupting the available fault current from the power supply feeding the drive controller. • Stray high voltage or high frequency signals, such as those generated by arc welders or unsuppressed inductive loads (e.g., relay, contactor, or brake coils), which are connected to circuits used within or in the vicinity of the drive controller or its wiring. ■ Application limitations In order to assure proper operation of the SIMOREG 6RA70 drive controller, the following application limitations should always be observed. Failure to observe the following limitations could result in faults, instability, or improper operation of the automatic parameter adjustment features and thyristor diagnostic features. Drive controller vs. motor current rating The motor current rating should not be less than 10 % of the drive controller's continuous rating. Field current rating The drive controller should not be connected to a motor with a field current rating greater than the field supply rating. Also, it is recommended that the field current be set at 10 % or greater of the field current rating of the drive controller. Motor armature voltage vs. incoming AC line voltage: The motor armature voltage rating is most critical when applied with 4 Quadrant (regenerative) control units. When the SIMOREG 6RA70 drive controller is in the regenerating mode of operation (power flow is back into the line), the line voltage must commutate the thyristors. If the DC motor voltage is too high, or the line voltage is too low, commutation failures can occur which will damage components and blow fuses. Armature voltage should never be set higher than 1.09 times the RMS incoming line voltage (250 V DC for 230 V AC supplies, 500 V DC for 460 V AC supplies). If the armature voltage is reduced below the values listed above, then the margin for proper commutation in the event of a line “dip” is substantially improved. Converter overload All SIMOREG 6RA70 drive controllers are capable of handling 150 % overload of the US rating for 60 s after reaching steadystate operating temperatures at the US rated current and ambient temperature. Following the overload, the unit must be re- turned to the US current rating for at least two (2) hours before another rated overload is allowed. Other overload cycles are permitted, provided the RMS current does not exceed the US rating of the drive controller. This may require derating of the drive controller. Please refer questions regarding special overload ratings to Siemens. 230 V AC Base drive panel connection The standard 3-phase input power to SIMOREG 6RA70 Base drive panel controllers is 460 V AC. Base drive panel controllers are shipped configured for 460 V AC and UL listed in this configuration. For 230 V AC connection refer to the 6RA70 Application Note “Base Drive Panel Voltage Modification” for jumper settings on 1CTR control transformer. Siemens DC Drives Catalog · 2006 6/3 6 SIMOREG 6RA70 DC MASTER Technical Information 6RA70 DC MASTER Pulse tachometer evaluation specifications ■ Characteristic data Level of input pulses The evaluation electronics are capable of processing encoder signals (both symmetrical and asymmetrical) up to a maximum of 27 V differential voltage. The evaluation electronics are electronically adapted (in parameter P140) to the encoder signal voltage. The parameter setting selects one of two possible rated input voltages (see Table 6/1). If the pulse encoder does not supply symmetrical encoder signals, then its grounding lead must be routed with each signal cable as a twisted pair and connected to the negative terminals of track 1, track 2 and the zero marker. Rated input voltage range 5 V P140=0x Differential voltage <0.8 V Low level 15 V P140=1x Differential voltage <5 V High level Differential voltage >2 V Differential voltage <8 V 1) Hysteresis >0.2 V >1 V Common mode ±10 V ±10 V Differential voltage 2) Rated input voltage range 5V 2V >2.5 V 15 V 8V 10 V >14 V Tmin 3) 630 nS 380 ns 630 ns 430 ns 380 ns 100 kHz to 22 V 150 kHz to 18 V 200 kHz to 16 V 300 kHz to 14 V Table 6/1 Effect of plug-in jumper setting Table 6/2 Minimum distance between edges fmax Differential voltage 4) 50 kHz to 27 V Table 6/3 Maximum input frequency as a function of supply voltage Switching frequency The maximum frequency of the encoder pulses is 300 kHz. To ensure correct evaluation of the encoder pulses, the minimum distance Tmin between two encoder signal edges (tracks 1 and 2) specified in the table must be observed (see Table 6/2). If the pulse encoder is incorrectly matched to the encoder cable, disturbing cable reflections will be produced at the receive end. These reflections must be damped so that the encoder pulses can be correctly evaluated. The limit values specified in Table 6/3 must be maintained to ensure that the resultant power loss in the adapting element of the evaluation electronics is not exceeded. 6 1) Restriction: See switching frequency 2) Differential voltage at evaluation electronics terminals 6/4 Siemens DC Drives Catalog · 2006 Cable, cable length, shield connection The encoder cable capacitance must be recharged at each encoder edge change. The RMS value of this current is proportional to the cable length and pulse frequency and must not exceed the current specified by the encoder manufacturer. A suitable cable as recommended by the encoder manufacturer must be used. 3) The phase error LG (deviation from 90°), which may occur as the result of encoder and cable, can be calculated from Tmin: = + (90° – fp x Tmin x 360° x 10–6) LG LG[°] = phase error fp[kHz] = pulse frequency Tmin[ns]= minimum distance between edges The maximum cable length must not be exceeded. Generally, a twisted cable pair with common pair shield is sufficient for each track. Crosstalk between the cables is thus reduced. The shielding of all pairs protects against noise pulses. The shield must be connected to the shield bar of the SIMOREG converter over the largest possible surface area. 4) Differential voltage of encoder pulses without load (approximate encoder current supply voltage) SIMOREG 6RA70 DC MASTER Technical Information 6RA70 DC MASTER Power modules technical data ■ 15 A to 100 A Power modules, 3 AC 460 V, single- and four-quadrant Model No. Rated supply voltage armature 1) V 6RA70@@-6F...-0 18 25 3-phase 230 or 460 (+15 %/–5 %) Rated input current armature 2) A 13 Rated supply voltage Electronics power supply V 2 AC 380 (–25 %) to 460 (+15 %); In = 1 A or 1 AC 190 (–25 %) to 230 (+15 %); In = 2 A 25 28 31 50 82 N/A Fan type Rated supply voltage field V Rated frequency Hz 2 AC 230 or 460 (+10 %) 45 to 65 Hz self-adapting (armature and field are independent) Rated DC voltage 3) V 240 or 500 DC armature current US rating 8) A 15 Overload capability 60 s 7) 30 60 100 150 % of rated DC current Rated output at 500 V DC HP 7.5 15 30 60 Rated output at 240 V DC HP 3 7.5 15 25 W 125 170 250 355 Rated DC voltage field V 150 or 300 Rated DC current field A 5 Power loss at rated DC current (approximately) 10 Operational ambient temperature °C 0 to 45 at Irated self-cooled 4) Storage and transport temperature °C –25 to +70 Installation altitude above sea level ≤ 1 000 m at rated DC current 5) Control stability ∆n = 0.006 % of the rated motor speed, valid for pulse encoder operation and digital setpoint ∆n = 0.1 % of the rated motor speed, valid for analog tachometer or analog setpoint 6) Degree of protection Open chassis (IP 00) See dimension drawings page 6/11 Weights (approx.) lb 1) Power module armature and field converters can operate with incoming AC voltages down to 85 V AC. In these cases a separate 230 or 460-volt supply is required for the fans and control power supply. Operation with reduced input voltage will result in reduced output voltage accordingly. 2) Values apply for rated DC output current on the armature. 3) The specified output DC voltage can be guaranteed up to an undervoltage of 5 % of rated line voltage. 4) Load values (DC current) as a function of coolant temperature (refer to P077 Operating Instructions, Section 11). 25 35 5) Load values as a function of installation altitude (refer to P077 Operating Instructions, Section 11). 100 % 80 +40 °C Change in load values (percentage reduction “a”) in converters with selfcooling in converters with forced air cooling 0% (–0 % +45 °C 0% (–0 % +50 °C – 6% +55 °C –11 % +60 °C –18 % (–5 %) b1 DC-5050 67 % 60 40 20 0 Ambient temperature or coolant temperature 35 Percentage load b" " Dimensions 0 1000 2000 3000 4000 m 5000 Installation altitude Curve b1: Reduction factor of load values (DC current) at installation altitudes above 1 000 m. The supply voltages of all circuits are available up to an installation altitude of 5 000 m for basic insulation. Safe electrical separation is restricted at site altitudes of 2 000 m and above. 40 6) Requirements: The control stability (closed-loop PI control) is referred to the rated motor speed and applies when the SIMOREG converter is warm. The following conditions are applicable: – Temperature changes of ±10 °C – Line voltage changes corresponding to +10 %/–5 % of the rated input voltage – Temperature coefficient of temperaturecompensated tachometer 0.15 ‰ per 10 °K (applies only to analog tachometer) – Constant setpoint (14-bit resolution) – Motor, load, and encoder are correctly aligned and the load is balanced. 7) Overload: Following operation at rated load, base drives are capable of carrying 150 % of rated load for 1 minute, followed by a period of light load operation of such duration that the rms load does not exceed rated continuous current. Power Modules are designed for operation with heatsink air inlet temperatures up to 45 °C. 8) DC Current ratings: This catalog covers the applicable data for the power modules based on the US ratings. IEC ratings and data for these power modules can be found in the power module manual. Applicable standards UL508C CE Siemens DC Drives Catalog · 2006 6/5 6 SIMOREG 6RA70 DC MASTER Technical Information 6RA70 DC MASTER Power modules technical data ■ 140 A to 850 A Power modules, 3 AC 460 V, single- and four-quadrant Model No. Rated supply voltage armature 1) V 6RA70@@-6F...-0 75 78 3-phase 230 or 460 (+15 %/–5 %) Rated input current armature 2) A 115 Rated supply voltage Electronics power supply V 2 AC 380 (–25 %) to 460 (+15 %); In = 1 A or 1 AC 190 (–25 %) to 230 (+15 %); In = 2 A Fan type V A Internal 24 V DC 3 Air flow rate ft /min Fan noise level dBA Rated supply voltage field V Rated frequency Hz 85 87 91 210 353 419 697 2 AC 230 V (±10 %) 0.55 3.3 100 570 1 300 40 76 85 2 AC 230 or 460 V (+10 %) 45 to 65 Hz self-adapting (armature and field are independent) Rated DC voltage 3) V 240 or 500 DC armature current US rating 8) A 140 Overload capability 60 s 7) 210 255 430 510 850 150 % of rated DC current Rated output at 500 V DC HP 75 125 150 250 300 500 Rated output at 240 V DC HP 40 60 75 125 150 250 W 470 696 820 1 348 1 838 2 440 Rated DC voltage field V 150 or 300 Rated DC current field A 15 Power loss at rated DC current (approximately) 25 Operational ambient temperature °C 0 to 45 at Irated forced-cooled 4) Storage and transport temperature °C –25 to +70 30 Installation altitude above sea level ≤ 1 000 m at rated DC current 5) Control stability ∆n = 0.006 % of the rated motor speed, valid for pulse encoder operation and digital setpoint ∆n = 0.1 % of the rated motor speed, valid for analog tachometer or analog setpoint 6) Degree of protection Open chassis (IP 00) See dimension drawings pages 6/11 to 6/13 Weights (approx.) lb 1) Power module armature and field converters can operate with incoming AC voltages down to 85 V AC. In these cases a separate 230 or 460-volt supply is required for the fans and control power supply. Operation with reduced input voltage will result in reduced output voltage accordingly. 2) Values apply for rated DC output current on the armature. 3) The specified output DC voltage can be guaranteed up to an undervoltage of 5 % of rated line voltage. 4) Load values (DC current) as a function of coolant temperature (refer to P077 Operating Instructions, Section 11). 40 40 +40 °C Change in load values (percentage reduction “a”) in converters with selfcooling in converters with forced air cooling 0% (–0 % +45 °C 0% (–0 % +50 °C – 6% +55 °C –11 % +60 °C –18 % 6/6 (–5 %) Siemens DC Drives Catalog · 2006 70 5) Load values as a function of installation altitude (refer to P077 Operating Instructions, Section 11). 100 % 80 b1 DC-5050 67 % 60 40 20 0 Ambient temperature or coolant temperature 70 Percentage load b" " Dimensions 6 173 82 0 1000 2000 3000 4000 m 5000 Installation altitude Curve b1: Reduction factor of load values (DC current) at installation altitudes above 1 000 m. The supply voltages of all circuits are available up to an installation altitude of 5 000 m for basic insulation. Safe electrical separation is restricted at site altitudes of 2 000 m and above. 105 190 6) Requirements: The control stability (closed-loop PI control) is referred to the rated motor speed and applies when the SIMOREG converter is warm. The following conditions are applicable: – Temperature changes of ±10 °C – Line voltage changes corresponding to +10 %/–5 % of the rated input voltage – Temperature coefficient of temperaturecompensated tachometer 0.15 ‰ per 10 °K (applies only to analog tachometer) – Constant setpoint (14-bit resolution) – Motor, load, and encoder are correctly aligned and the load is balanced. 7) Overload: Following operation at rated load, base drives are capable of carrying 150 % of rated load for 1 minute, followed by a period of light load operation of such duration that the rms load does not exceed rated continuous current. Power modules are designed for operation with heatsink air inlet temperatures up to 45 °C. 8) DC Current ratings: This catalog covers the applicable data for the power modules based on the US ratings. IEC ratings and data for these power modules can be found in the power module manual. Applicable standards UL508C CE SIMOREG 6RA70 DC MASTER Technical Information 6RA70 DC MASTER Power modules technical data ■ 1 180 A, 1660 A and 1 680 A Power modules, 3 AC 575 V, single- and four-quadrant Model No. Rated supply voltage armature 1) V 6RA70@@-4G...-0 93 3-phase 575 (+10 %/–20 %) or 460 (+15 %/–5 %) Rated input current armature 2) A 967 Rated supply voltage Electronics power supply V 2 AC 380 (–25 %) to 460 (+15 %); In = 1 A or 1 AC 190 (–25 %) to 230 (+15 %); In = 2 A Fan type V A 3 AC 460 V (±10 %) 1.25 ft3/min Air flow rate Fan noise level dBA Rated supply voltage field V Rated frequency Hz 96 1 361 1378 824 88 2 AC 400 (+15 %/–20 %) or 2 AC 460 (+10 %) 45 to 65 Hz self-adapting (armature and field are independent) Rated DC voltage 3) V 500 DC armature current US rating 8) A 1 180 Overload capability 60 s 7) 95 1 660 1 680 150 % of rated DC current 700 1 000 1000 W 5 900 7 300 7400 Rated DC voltage field V 150 or 300 Rated DC current field A 40 Rated output at 500 V DC HP Power loss at rated DC current (approximately) 85 Operational ambient temperature °C 0 to 45 at Irated forced-cooled 4) Storage and transport temperature °C –25 to +70 Installation altitude above sea level ≤ 1 000 m at rated DC current 5) Control stability ∆n = 0.006 % of the rated motor speed, valid for pulse encoder operation and digital setpoint ∆n = 0.1 % of the rated motor speed, valid for analog tachometer or analog setpoint 6) Degree of protection Open chassis (IP 00) See dimension drawings page 6/13 Weights (approx.) lb 1) Power module armature and field converters can operate with incoming AC voltages down to 85 V AC. In these cases a separate 230 or 460-volt supply is required for the fans and control power supply. Operation with reduced input voltage will result in reduced output voltage accordingly. 2) Values apply for rated DC output current on the armature. 3) The specified output DC voltage can be guaranteed up to an undervoltage of 5 % of rated line voltage. 4) Load values (DC current) as a function of coolant temperature (refer to P077 Operating Instructions, Section 11). 320 5) Load values as a function of installation altitude (refer to P077 Operating Instructions, Section 11). 100 % 80 +40 °C Change in load values (percentage reduction “a”) in converters with selfcooling in converters with forced air cooling 0% (–0 % +45 °C 0% (–0 % +50 °C – 6% +55 °C –11 % +60 °C –18 % (–5 %) DC-5050 67 % 60 40 20 0 Ambient temperature or coolant temperature b1 Percentage load b" " Dimensions 0 1000 2000 3000 4000 m 5000 Installation altitude Curve b1: Reduction factor of load values (DC current) at installation altitudes above 1 000 m. The supply voltages of all circuits are available up to an installation altitude of 5 000 m for basic insulation. Safe electrical separation is restricted at site altitudes of 2 000 m and above. 6) Requirements: The control stability (closed-loop PI control) is referred to the rated motor speed and applies when the SIMOREG converter is warm. The following conditions are applicable: – Temperature changes of ±10 °C – Line voltage changes corresponding to +10 %/–5 % of the rated input voltage – Temperature coefficient of temperaturecompensated tachometer 0.15 ‰ per 10 °K (applies only to analog tachometer) – Constant setpoint (14-bit resolution) – Motor, load, and encoder are correctly aligned and the load is balanced. 7) Overload: Following operation at rated load, base drives are capable of carrying 150 % of rated load for 1 minute, followed by a period of light load operation of such duration that the rms load does not exceed rated continuous current. Power modules are designed for operation with heatsink air inlet temperatures up to 45 °C. 8) DC Current ratings: This catalog covers the applicable data for the power modules based on the US ratings. IEC ratings and data for these power modules can be found in the power module manual. Applicable standards UL508C CE Siemens DC Drives Catalog · 2006 6/7 6 SIMOREG 6RA70 DC MASTER Technical Information 6RA70 DC MASTER Base drive panel technical data ■ 15 A to 100 A Base drive panel, 3 AC 460 V, single- and four-quadrant Model No. Rated supply voltage armature 1) V 6RA70@@-2F...-0 13 18 3-phase 460 (+10 %/–5 %) Rated input current armature and field 2) A 17.3 V 1-phase 460 (+10 %) Rated supply voltage field Rated frequency Hz V 500 Rated DC armature current A 15 59.2 92 30 60 100 150 % of rated DC current Rated output at 500 V DC HP 7.5 15 30 60 Rated output at 240 V DC HP 3 7.5 15 25 W 150 200 350 500 Rated DC voltage field V 300 Rated DC current field A 5 Power loss at rated DC current (approximate) 10 Operational ambient temperature °C 0 to 45 at Irated self-cooled 4) Storage and transport temperature °C –25 to +70 Installation altitude above sea level ≤ 1 000 m at rated DC current 5) Control stability ∆n = 0.006 % of the rated motor speed, valid for pulse encoder operation and digital setpoint ∆n = 0.1 % of the rated motor speed, valid for analog tachometer or analog setpoint 6) Degree of protection Open chassis (IP 00) See dimension drawings page 6/14 Weights (approx.) lb 1) Operation with reduced input voltage will result in reduced maximum output voltage accordingly. 2) Values apply for rated DC output current on both the armature and field circuits. 3) The specified output DC voltage can be guaranteed up to an undervoltage of 5 % of rated line voltage. 4) The table below gives load values, (DC current), as a function of ambient temperature surrounding the base drive panel, (refer to P077 Operating Instructions, Section 11). Note, Important: When base drive panels are installed into enclosures, make sure the temperature inside does not exceed 45 °C, otherwise derate the DC current rating per the table below. Ambient temperature % reduction in base drive DC ampere rating Self-cooled converters (15, 30, 60, 100 A DC) Fan-cooled converters (140 – 1 660 A DC) +40 °C – 0% –0 % +45 °C – 0% –0 % +50 °C – 6% –5 %a) +55 °C –11 % –5 %a) +60 °C –18 % –5 %a) a) Operation of fan cooled units at ambients above 50 °C is not permitted because of limitations on the allowable fan operating temperature. 6/8 Siemens DC Drives Catalog · 2006 35 55 60 5) Load values, (DC current), as a function of installation altitude (refer to P077 Operating Instructions, Section 11). 100 % 80 b1 Percentage load b" " Dimensions 6 30 45 to 65 Hz self-adapting (armature and field are independent) Rated DC voltage 3) Overload capability 60 s 7) 34.6 25 DC-5050 67 % 60 40 20 0 0 1000 2000 3000 4000 m 5000 Installation altitude Curve b1: Reduction factor of load values (DC current) at installation altitudes above 1 000 m. No derating of the supply voltages to any circuits is required up to an installation altitude of 5 000 m for basic insulation. 70 6) Requirements to achieve control stability: The control stability (closed-loop PI control) is referred to the rated motor speed and applies when the SIMOREG converter is warm. The following conditions are applicable: • Temperature changes of ±10 °C • Line voltage changes corresponding to +10 %/–5 % of the rated input voltage • Temperature coefficient of temperaturecompensated tachometer 0.15 ‰ per 10 °K (applies only to analog tachometer) • Constant setpoint (14-bit resolution) • Motor, load, and encoder are correctly aligned and the load is balanced. 7) Overload: Following operation at rated load, base drive panels are capable of carrying 150 % of rated load for 1 minute, followed by a period of light load operation of such duration that the rms load does not exceed rated continuous current. Base drive panels are designed for operation with heatsink air inlet temperatures up to 45 °C. Applicable standards UL508A National Electrical Code 1999 SIMOREG 6RA70 DC MASTER Technical Information 6RA70 DC MASTER Base drive panel technical data ■ 140 A to 850 A Base drive panel, 3 AC 460 V, single- and four-quadrant Model No. Rated supply voltage armature 1) V 6RA70@@-2F...-0 72 75 3-phase 460 (+10 %/–5 %) Rated input current armature and field 2) A 129.8 V Internal 24 V DC 1-phase 230 V 100 570 1 300 40 76 85 Fan type ft3/min Air flow rate Fan noise level dBA Rated supply voltage field V Rated frequency Hz 82 83 87 234.1 377.6 448.2 727 1-phase 460 (+10 %) 45 to 65 Hz self-adapting (armature and field are independent) Rated DC voltage 3) V 500 Rated DC armature current A 140 Overload capability 60 s 7) 187.2 77 210 255 430 510 850 150 % of rated DC current Rated output at 500 V DC HP 75 125 150 250 300 500 Rated output at 240 V DC HP 40 60 75 125 150 250 W 725 1 000 1 290 1 825 2 125 3 750 Rated DC voltage field V 300 Rated DC current field A 15 Power loss at rated DC current (approximately) 25 Operational ambient temperature °C 0 to 45 at Irated forced-cooled 4) Storage and transport temperature °C –25 to +70 30 Installation altitude above sea level ≤ 1 000 m at rated DC current 5) Control stability ∆n = 0.006 % of the rated motor speed, valid for pulse encoder operation and digital setpoint ∆n = 0.1 % of the rated motor speed, valid for analog tachometer or analog setpoint 6) Degree of protection Open chassis (IP 00) See dimension drawings pages 6/14 to 6/17 Weights (approx.) lb 1) Operation with reduced input voltage will result in reduced maximum output voltage accordingly. 2) Values apply for rated DC output current on both the armature and field circuits. 3) The specified output DC voltage can be guaranteed up to an undervoltage of 5 % of rated line voltage. 4) The table below gives load values, (DC current), as a function of ambient temperature surrounding the base drive panel, (refer to P077 Operating Instructions, Section 11). Note, Important: When base drive panels are installed into enclosures, make sure the temperature inside does not exceed 45 °C, otherwise derate the DC current rating per the table below. Ambient temperature % reduction in base drive DC ampere rating Self-cooled converters (15, 30, 60, 100 A DC) Fan-cooled converters (140 – 1 660 A DC) +40 °C – 0% –0 % +45 °C – 0% –0 % +50 °C – 6% –5 %a) +55 °C –11 % –5 %a) +60 °C –18 % –5 %a) 90 95 145 160 5) Load values, (DC current), as a function of installation altitude (refer to P077 Operating Instructions, Section 11). 100 % 80 b1 Percentage load b" " Dimensions DC-5050 67 % 60 40 20 0 0 1000 2000 3000 4000 m 5000 Installation altitude Curve b1: Reduction factor of load values (DC current) at installation altitudes above 1 000 m. No derating of the supply voltages to any circuits is required up to an installation altitude of 5 000 m for basic insulation. 210 400 6) Requirements to achieve control stability: The control stability (closed-loop PI control) is referred to the rated motor speed and applies when the SIMOREG converter is warm. The following conditions are applicable: • Temperature changes of ±10 °C • Line voltage changes corresponding to +10 %/–5 % of the rated input voltage • Temperature coefficient of temperaturecompensated tachometer 0.15 ‰ per 10 °K (applies only to analog tachometer) • Constant setpoint (14-bit resolution) • Motor, load, and encoder are correctly aligned and the load is balanced. 7) Overload: Following operation at rated load, base drive panels are capable of carrying 150 % of rated load for 1 minute, followed by a period of light load operation of such duration that the rms load does not exceed rated continuous current. Base drive panels are designed for operation with heatsink air inlet temperatures up to 45 °C. Applicable standards UL508A National Electrical Code 1999 a) Operation of fan cooled units at ambients above 50 °C is not permitted because of limitations on the allowable fan operating temperature. Siemens DC Drives Catalog · 2006 6/9 6 SIMOREG 6RA70 DC MASTER Technical Information 6RA70 DC MASTER Base drive panel technical data ■ 1 180 A and 1 660 A Base drive panel, 3 AC 460 V, single- and four-quadrant Model No. Rated supply voltage armature 1) V 6RA70@@-2F...-0 91 3-phase 460 (+10 %/–5 %) Rated input current armature 2) A 1 000 Fan type V 3-phase 460 ft3/min Air flow rate Fan noise level dBA Rated supply voltage field V Rated frequency Hz 88 1-phase 460 (+10 %) 45 to 65 Hz self-adapting (armature and field are independent) V 500 Rated DC armature current A 1 180 1 660 150 % of rated DC current Rated output at 500 V DC HP 700 1 000 Rated output at 240 V DC HP 350 500 W 6 115 7 930 Rated DC voltage field V 300 Rated DC current field A 40 Power loss at rated DC current (approximately) Operational ambient temperature °C 0 to 45 at Irated forced-cooled 4) Storage and transport temperature °C –25 to +70 Installation altitude above sea level ≤ 1 000 m at rated DC current 5) Control stability ∆n = 0.006 % of the rated motor speed, valid for pulse encoder operation and digital setpoint ∆n = 0.1 % of the rated motor speed, valid for analog tachometer or analog setpoint 6) Degree of protection Open chassis (IP 00) See dimension drawings page 6/18 and 6/19 Dimensions Weights (approx.) lb 1) Operation with reduced input voltage will result in reduced maximum output voltage accordingly. 2) Values apply for rated DC output current on both the armature and field circuits. 3) The specified output DC voltage can be guaranteed up to an undervoltage of 5 % of rated line voltage. 4) The table below gives load values, (DC current), as a function of ambient temperature surrounding the base drive panel, (refer to P077 Operating Instructions, Section 11). Note, Important: When base drive panels are installed into enclosures, make sure the temperature inside does not exceed 45 °C, otherwise derate the DC current rating per the table below. % reduction in base drive DC ampere rating Self-cooled converters (15, 30, 60, 100 A DC) Fan-cooled converters (140 – 1 660 A DC) +40 °C – 0% –0 % +45 °C – 0% –0 % +50 °C – 6% –5 %a) +55 °C –11 % –5 %a) +60 °C –18 % –5 %a) a) Operation of fan cooled units at ambients above 50 °C is not permitted because of limitations on the allowable fan operating temperature. 6/10 755 3-phase supply rated at either 230 or 460 V AC is required for the field supply, cooling fan, and control power supply. These armature converters are capable of operating at 575 V AC however a separate Ambient temperature 725 Siemens DC Drives Catalog · 2006 5) Load values, (DC current), as a function of installation altitude (refer to P077 Operating Instructions, Section 11). 100 % 80 b1 Percentage load b" " Note 6 1 401 824 Rated DC voltage 3) Overload capability 60 s 7) 94 DC-5050 67 % 60 40 20 0 0 1000 2000 3000 4000 m 5000 Installation altitude Curve b1: Reduction factor of load values (DC current) at installation altitudes above 1 000 m. No derating of the supply voltages to any circuits is required up to an installation altitude of 5 000 m for basic insulation. 6) Requirements to achieve control stability: The control stability (closed-loop PI control) is referred to the rated motor speed and applies when the SIMOREG converter is warm. The following conditions are applicable: • Temperature changes of ±10 °C • Line voltage changes corresponding to +10 %/–5 % of the rated input voltage • Temperature coefficient of temperaturecompensated tachometer 0.15 ‰ per 10 °K (applies only to analog tachometer) • Constant setpoint (14-bit resolution) • Motor, load, and encoder are correctly aligned and the load is balanced. 7) Overload: Following operation at rated load, base drive panels are capable of carrying 150 % of rated load for 1 minute, followed by a period of light load operation of such duration that the rms load does not exceed rated continuous current. Base drive panels are designed for operation with heatsink air inlet temperatures up to 45 °C. Applicable standards UL508A National Electrical Code 1999 SIMOREG 6RA70 DC MASTER Technical Information 6RA70 DC MASTER Power modules dimension drawings 239 9.4 227 8.9 268 10.6 230 9.1 for M 6 60 2.4 XF1 19 0.7 XF2 V8 366 14.4 V5 V6 V2 P 63.5 2.5 70 2.8 T3 15 0.6 112.5 4.4 10 0.4 T2 1D1(1C1) 1U1 1V1 1C1(1D1) 1W1 DC-5036a V3 V1 V4 12.5 0.5 350 13.8 385 15.2 V7 10 0.4 Fig. 6/1 Dimension drawings for US rated 15 A Power modules 265 10.4 230 9.1 1001) 3.9 1U1 313 12.3 301.5 11.9 90 3.5 for M 6 1D1 1V1 1C1 1W1 6 XF2 385 15.2 366 14.4 XF2 P 12.5 0.5 350 13.8 17.5 0.7 37 (1C1) 37 (1D1) 1.5 1.5 48 48 63.5 1.9 1.9 2.5 X300 15 0.6 48.5 1.9 37 1.5 48 1.9 37 1.5 48 1.9 1U1 1D1 1V1 1C1 1W1 (1C1) (1D1) 10 0.4 1001) 3.9 DC-5039a 138 5.4 159 6.3 for M 8 1) Minimum clearance for air circulation. An adequate cooling air supply must be provided. Fig. 6/2 Dimension drawings for US rated 30 to 210 A Power modules Dimension in inches Dimension in mm Siemens DC Drives Catalog · 2006 6/11 SIMOREG 6RA70 DC MASTER Technical Information 6RA70 DC MASTER 318 12.5 306.5 12.1 155 6.1 139 5.5 268 10.6 230 9.1 19 0.7 21 0.8 1U1 1D1 1V1 (1C1) for M 8 XF2 10 0.4 35 1.4 602 23.7 1U1 1D1 1V1 (1C1) 133 5.2 585 23.0 625 24.6 604 23.8 XF1 1001) 3.9 1C1 1W1 (1D1) 39 1.5 47.5 47.5 47.5 47.5 1.9 1.9 1.9 1.9 125 4.9 164 6.5 X300 1W1 1C1 (1D1) for M 10 DC-5040a 47.5 47.5 47.5 47.5 1.9 1.9 1.9 1.9 39 1.5 P 10 0.4 1001) 3.9 Power modules dimension drawings for M 10 1) Minimum clearance for air circulation. An adequate cooling air supply must be provided. Fig. 6/3 Dimension drawings for US rated 255 and 430 A Power modules 192 7.6 147 5.8 130 5.1 33 1.3 for M 8 30 1.2 Lifting eye Æ 20 Æ 0.8 205 8.1 30 1.2 30 1.2 162 6.4 119 4.7 30 1.2 76 3.0 30 1.2 30 1.2 1D1 (1C1) 1U1 6 1W1 1V1 1W1 XF2 651 25.6 677 26.7 700 27.6 660 26.0 XF1 1C1 (1D1) 1V1 1U1 30 1.2 1001) 3.9 355 14.0 P X300 1001) 3.9 360 14.2 12 0.5 1D1 (1C1) 19 0.7 1C1 (1D1) 111 4.4 for M 12 DC-5041a 230 9.1 10 0.4 268 10.6 1) Minimum clearance for air circulation. An adequate cooling air supply must be provided. Fig. 6/4 Dimension drawings for US rated 510 A Power modules 6/12 Siemens DC Drives Catalog · 2006 Dimension in inches Dimension in mm SIMOREG 6RA70 DC MASTER Technical Information 6RA70 DC MASTER Power modules dimension drawings 410 16.1 320 12.6 45 1.8 for M 10 XF1 XF2 310 12.2 194 7.6 Lifting eye Æ 20 150 5.9 Æ 0.8 4U1 4V1 4W1 V7 V8 V5 R100 F5 717 28.2 740 29.1 V3 F3 767 30.2 780 30.7 V1 F1 R100 P T2 F6 1D1 (1C1) 1U1 F2 1C1 (1D1) 1V1 66 2.6 122 4.8 30 1.2 198 7.8 254 10.0 330 13.0 394 15.5 406 16.0 15 0.6 40 1.6 20 0.8 F4 T3 DC-5037a 1W1 140 5.5 215 8.5 350 13.8 362 14.3 for M 12 30 1.2 for M 12 30 1.2 Fig. 6/5 Dimension drawings for US rated 850 A Power modules 500 19.7 304 12.0 260 10.2 Lifting eye Æ 20 Æ 0.8 for M 10 450 17.7 360 14.2 45 1.8 DC-5038a XF1 XF2 F111 F112 F131 F132 T2 F151 F152 F111 F112 T3 T2 F131 F132 6 F151 F152 T3 V24 V26 V22 V14 V16 V12 V11 V13 V15 V21 V23 V25 1U1 1V1 1W1 63.5 2.5 235 9.3 433 17.0 Fig. 6/6 Dimension drawings for US rated 1 180 A, 1660 A and 1 680 A Power modules 35 1.4 1D1 (1C1) 30 1.2 1C1 (1D1) 24 0.9 35 1.4 880 34.6 855 33.7 4U1 4V1 4W1 174 6.9 316 12.4 40 1.6 for M 12 63 2.5 40 1.6 347 13.7 for M 12 24 0.9 Dimension in inches Dimension in mm Siemens DC Drives Catalog · 2006 6/13 SIMOREG 6RA70 DC MASTER Technical Information 6RA70 DC MASTER Base drive panel dimension drawings Terminals 80 - 92 Mounting holes for M 8, (.312"), screws, 4-places Power terminals L1, L2, L3, A1, A2, GND Terminals 80 - 92 Power terminals L1, L2, L3, A1, A2, GND SIEMENS 6RA70 SIEMENS X300 P 6RA70 X300 15 0.6 Fig. 6/7 15 – 30 A Base drive panel 339 13.4 9 0.4 238 9.4 268 10.6 9 0.4 (15 A) 265 10.4 (30 A) 339 13.4 DC-5027 DC-5026a P 734 28.9 709 27.9 638 25.1 613 24.1 Fuse not supplied on 1-quad units 238 9.4 268 10.6 15 0.6 Fig. 6/8 60 A Base drive panel Terminals 80 - 92 L1 L2 L3 A1 A2 Power terminals L1, L2, L3, A1, A2, GND Terminals 80 - 92 831 32.7 806 31.7 980 38.6 960 37.8 6 SIEMENS SIEMENS P X300 DC-5029 X300 238 9.4 268 10.6 Fig. 6/9 100 A Base drive panel 6/14 Siemens DC Drives Catalog · 2006 15 0.6 326 12.8 Fig. 6/10 140 A Base drive panel 10 0.4 339 13.4 9 0.4 DC-5028 P 6RA70 6RA70 266 10.5 290 11.4 12 0.45 Dimension in inches Dimension in mm SIMOREG 6RA70 DC MASTER Technical Information 6RA70 DC MASTER Base drive panel dimension drawings Terminals 80 - 92 Terminals 80 - 92 L1 L2 L3 A1 L2 1180 46.5 1160 45.7 SIEMENS P SIEMENS A1 X300 6RA70 DC-5031 X300 Fig. 6/11 210 A Base drive panel 10 0.4 331 13.1 12 0.45 266 10.5 290 11.4 10 0.4 326 12.8 A2 6RA70 DC-5030 P L3 A2 1120 44.1 1100 43.3 L1 266 10.5 290 11.4 12 0.45 Fig. 6/12 255 A Base drive panel L1 L2 L3 A1 A2 280 11.0 Terminals 80 - 94 Allow for contactor clearance 30 1.2 6 6RA70 P X300 20 0.8 DC-5032a 880 34.6 1200 47.2 SIEMENS Fig. 6/13 430 A Base drive panel 520 20.5 550 21.6 15 0.6 383 15.1 Dimension in inches Dimension in mm Siemens DC Drives Catalog · 2006 6/15 SIMOREG 6RA70 DC MASTER Technical Information 6RA70 DC MASTER Base drive panel dimension drawings L1 L2 L3 A1 A2 280 11.0 Terminals 80 - 94 Allow for contactor clearance 30 1.2 6RA70 880 34.6 1200 47.2 SIEMENS X300 20 0.8 DC-5033a P 6 Fig. 6/14 510 A Base drive panel 6/16 Siemens DC Drives Catalog · 2006 520 20.5 550 21.6 15 0.6 383 15.1 Dimension in inches Dimension in mm SIMOREG 6RA70 DC MASTER Technical Information 6RA70 DC MASTER Base drive panel dimension drawings A2 L1 L2 L3 740 29.1 A1 1524 60.0 Terminals 80 - 94 X300 740 29.1 P 425 16.7 Fig. 6/15 850 A Base drive panel 22 0.88 DC-5035 Cable connections to power module this area 768 30.2 813 32.0 22 0.88 Dimension in inches Dimension in mm Siemens DC Drives Catalog · 2006 6/17 6 SIMOREG 6RA70 DC MASTER Technical Information 6RA70 DC MASTER Base drive panel dimension drawings Mounting slots, for M12 (0.50"), screws, 6-places L1 L2 Ground terminal L3 Terminals 80-102 CTB 965 38.0 L3-1 1FSFU 1 2 1 2 4CFU 5CFU 6CFU 7CFU L2-1 L1-1 2FSFU PM 1CTR Semiconductor fuses are located inside the power module, (PM). 1981 78.0 2CTR 3CTR 1C1 1D1 38.0 MSP EN 965 MREC M A2 25 1.0 DC-5053 A1 6 Fig. 6/16 1 180 A Base drive panel 6/18 Siemens DC Drives Catalog · 2006 767 30.2 23 0.9 813 32.0 Dimension in inches Dimension in mm SIMOREG 6RA70 DC MASTER Technical Information 6RA70 DC MASTER Base drive panel dimension drawings Mounting slots, for M12 (0.50"), screws, 6-places L1 L3 L2 L2-1 CTB L3-1 965 38.0 L1-1 Ground terminal Terminals 80-102 1 1 2 2 4CFU 5CFU 6CFU 7CFU 1FSFU 2FSFU PM 1CTR Semiconductor fuses are located inside the power module, (PM). 1981 78.0 2CTR 3CTR 1C1 1D1 965 38.0 MSP EN MREC M2 M1 A2 25 1.0 DC-5054 A1 Fig. 6/17 1 660 A Base drive panel 767 30.2 23 0.9 813 32.0 Dimension in inches Dimension in mm Siemens DC Drives Catalog · 2006 6/19 6 SIMOREG 6RA70 DC MASTER Technical Information 6RA70 DC MASTER Power connections Power connections must be made using cable with the proper ratings as defined by the National Electric Code and other state or local codes. SIMOREG 6RA70 units can accommodate various cable sizes as indicated below. Power modules at the US rating of 15 A include compression type terminal blocks for power connections. Power modules at US ratings from 30 A to 1 660 A use bolted connections and require that a compression ring tongue terminal be connected to the cable end. On base drive panel ratings 100 A and lower power connections are made on the supplied terminal blocks at the top of the panel. On base drive panel units above 100 A cable compression points are supplied at the top of the panel assembly for ease of connection. Power modules Rating Cable range Recommended torque 15 A #14 to #6 AWG (AC & DC) 11 lb-in Rating Terminals Bolt size 30 – 210 A 1U, 1V, 1W, 1C1, 1D1 M8 (metric), 5/16" (English) 255 – 430 A 1U, 1V, 1W, 1C1, 1D1 M10 (metric), 3/8" (English) 510 – 850 A 1U, 1V, 1W, 1C1, 1D1 M12 (metric), 3/8" (English) 1 180 – 1 660 A 1U, 1V, 1W, 1C1, 1D1 M12 (metric), 3/8" (English) Terminals Recommended torque Base drive panel Rating 15 A #14 to #6 AWG (AC & DC) 12 lb-in 30 A #14 to #6 AWG (AC & DC) 12 lb-in 60 A #10 to #2 AWG (AC & DC) 26 lb-in 100 A #10 to #2 AWG (AC & DC) 140 A 2 cables per connection #6 AWG to 250 MCM (AC & DC) 275 lb-in 210 A 2 cables per connection #6 AWG to 250 MCM (AC & DC) 275 lb-in 255 A 2 cables per connection #6 AWG to 250 MCM (AC & DC) 275 lb-in 430 A 2 cables per connection #6 AWG to 250 MCM (AC) #6 AWG to 500 MCM (DC) 275 lb-in 375 lb-in 510 A 2 cables per connection #6 AWG to 500 MCM (AC & DC) 375 lb-in 850 A 3 cables per connection #6 AWG to 500 MCM (AC & DC) 375 lb-in 1 180 A 6 cables per connection #6 AWG to 500 MCM (AC & DC) 375 lb-in 1 660 A 6 cables per connection #6 AWG to 500 MCM (AC & DC) 375 lb-in 6 6/20 26 lb-in Siemens DC Drives Catalog · 2006 SIMOREG 6RA70 DC MASTER Technical Information 6RA70 DC MASTER 3AC Commutating reactor SIMOREG (MASTER) Linked via parallel interface on optional terminal expansion board Commutating reactor SIMOREG (SLAVE) DC-5034 SIMOREG 6RA70 power modules can be connected in parallel as part of a design to increase the output power or achieve redundancy. The optional CUD2 terminal expansion board is required for each converter in a parallel connection. The CUD2 features 2 connectors for the parallel interface via which the firing pulses for the other parallelconnected converters are transferred. Parallel connection of power modules The following guidelines must be adhered to with parallel converter designs. The same phase sequence is required between 1U1/1V1/ 1W1. The same phase sequence is required between 1C1/1D1. The converters are connected by means of an (8-pin) shielded Patch cable of type UTP CAT5 according to ANSI/EIA/ TIA 568, such as those used in PC networking. A standard 5 m cable can be ordered directly from Siemens (Order No.: 6RY1707-0AA08). (n-1) cables are needed to connect n converters in parallel. The bus terminator must be activated (U805 = 1) on the converter at each end of the bus. Base drive panel units are not recommended for paralleling due to their individual contactor design. Operation in this configuration may void warranty. Fig. 6/18 Parallel connection of SIMOREG converters The motor field must only be connected to the master convertor. The terminal expansion option (CUD2) is required for each converter in a parallel connection. A maximum of 6 converters can be connected in parallel. When several converters are connected in parallel, the master unit should be positioned in the center to allow for signal transit times. Maximum length of paralleling interface cable between master and slave converters at each end of bus: 15 m. For the purpose of current distribution, separate commutating reactors of the same type are required for each SIMOREG converter. Current distribution is determined by the differential reactor tolerance. A tolerance of 5 % or higher is recommended for operation without derating (reduced current). Caution! Parallel connections may only be made between converters with the same DC current rating! SIMOREG for supplying high inductances For supplying high inductances such as the fields of large DC or synchronous motors or solenoids, the gating unit is switched to long pulses via a parameter setting. Long pulses ensure reliable triggering of thyristors for high-inductance equipment. In such cases, the converter armature circuit (terminals 1C1/1D1) is not used to supply DC motors, but largescale field windings. Note An external snubber circuit (e.g. resistor or block varistor) must be provided at the DC voltage output of the converter. 6 Siemens DC Drives Catalog · 2006 6/21 SIMOREG 6RA70 DC MASTER Technical Information 6RA70 DC MASTER Typical base drive panel connection diagrams 460 V 3 AC, 50 / 60 Hz 460 V 3 AC, 50 / 60 Hz L1 L2 L3 L1 L2 L3 X174 X174 SPEED SETPOINT (10K) CW 2 P10 4 REF+ 5 REF- 1 COM SPEED SETPOINT (10K) CW PMU X171 34 P24 37 RUN 38 ENABLE 2 P10 4 REF+ 5 REF- 1 COM X171 34 P24 37 RUN PMU START START X300 38 P445 = 1 (PUSHBUTTON CONTROL) ENABLE X300 STOP SELECT INPUT 39 SELECT INPUT 36 SELECT INPUT 36 SELECT INPUT E-STOP XS 106 ES/P24 106 ES/P24 105 E-STOP WHEN DE-ENERGIZED 105 E-STOP WHEN DE-ENERGIZED X174 26 27 P15 COM 28 29 30 A A 31 B A1(+) A2(-) 80(+) 81(-) MOTOR Fig. 6/19 6RA70 Base drive panel typical connection diagram (analog setpoint with on/off switch) 6 Siemens DC Drives Catalog · 2006 X174 26 27 P15 B ENCODER 6/22 P444=16 (OFF 1 WHEN DE-ENERGIZED) COM 28 29 30 A A 31 B A1(+) A2(-) 80(+) 81(-) B MOTOR FIELD ENCODER Fig. 6/20 6RA70 Base drive panel typical connection diagram (analog setpoint with push-button control) FIELD DC-5024b XS DC-5025a E-STOP 39 SIMOREG 6RA70 DC MASTER SIMOREG CM 7/2 Application 7/2 Design 7/3 Technical Data 7/3 Standards 7/4 Block diagram 7/6 Options 7 Siemens DC Drives Catalog · 2006 7/1 SIMOREG 6RA70 DC MASTER SIMOREG CM 6RA70 DC MASTER Application An important application for the SIMOREG CM converter is in the retrofitting and modernization of DC drives in existing systems. In the field of DC drives, many systems exist that are older than 5 or 10 years and that still use analog technology. It is easily adapted to the configuration of the existing components by setting parameters. The 6RA70 Control Module contains a power section for supplying the field with a rated current of up to 40 A. Note: On retrofitting or updating these systems, the motor, mechanical components and power section are retained and only the closed-loop control section is replaced by a 6RA70 Control Module. This is an extremely economical way to obtain a modern DC drive with the complete functional scope of the well-proven, fully digital converters of the SIMOREG DC MASTER series. 6RA70 CM is only available through qualified Siemens Solution Providers. The optional OP1S converter operator panel can be mounted either in the converter door or externally, e.g. in the cubicle door. For this purpose, it can be connected up by means of a 5 m long cable. Cables of up to 200 m in length can be used if a separate 5 V supply is available. The OP1S is connected to the SIMOREG CM unit via connector X300. The converter can also be parameterized via the serial interface of the basic unit by means of a generally available PC and appropriate software. This PC interface is used for start-up, for maintenance during shutdown and for diagnosis during operation and is, therefore, a service interface. Upgrades of the converter software that is stored in Flash memory can also be loaded via this interface. Fig. 7/1 SIMOREG CM Design The 6RA70 Control Module is characterized by its compact, space-saving design. The compact construction makes it especially easy to service since individual components are easily accessible. The electronics box contains the basic electronics as well as any supplementary boards. 7 To support optimum utilization of the installation possibilities in the system, the 6RA70 Control Module can be separated in its depth. Furthermore, the PCBs for firing pulse generation and distribution as well as for fuse monitoring and voltage measurement are designed to be removed and mounted either partially or completely outside the unit directly on the power section and connected to the basic unit via cables. All 6RA70 Control Modules are equipped with a PMU simple operator panel in the door of the unit. The PMU consists of a fivedigit, seven-segment display, three LEDs as status indicators and three parameterization keys. The PMU also features connector X300 with a USS interface in compliance with the RS232 or RS485 standard. The panel provides all the facilities required during start-up for making adjustments or settings and displaying measured values. The OP1S can be installed as an economic alternative to control cubicle measuring instruments which display physical measured quantities. The OP1S features an LCD with 4 x 16 characters for displaying parameter names in plain text. English, German, French, Spanish and Italian can be selected as the display languages. The OP1S can store parameter sets for easy downloading to other devices. 7/2 Siemens DC Drives Catalog · 2006 The field is supplied by a singlephase, semi-controlled dual pulse bridge connection B2HZ. The power section for the field is constructed with galvanically isolated thyristor modules; the heat sink is therefore at floating potential. SIMOREG 6RA70 DC MASTER SIMOREG CM 6RA70 DC MASTER Technical data ■ Type 6RA7000-0MV62-0Z+X01 Measurable rated supply voltage armature V 85/250/575/1 000 Rated supply voltage electronics supply V 2-ph. AC 380 (–25 %) to 460 (+15 %); In = 1 A or 1-ph. AC 190 (–25 %) to 230 (+15 %); In = 2 A (–35 % for 1 min) Rated supply voltage field 1) V 2-ph. AC 400 (+15 %/–20 %) 2-ph. AC 460 (+10 %) Rated frequency Hz The converters automatically adjust to the connected line frequency within a frequency range of 45 to 65 Hz 2) Rated DC voltage field 1) V Max. 325/373 Rated DC current field A 40 Operational ambient temperature °C 0 to +60 Storage and transport temperature °C –25 to +70 ∆n = 0.006 % of the rated motor speed, valid for pulse encoder operation and digital setpoint ∆n = 0.1 % of the rated motor speed, valid for analog tacho and analog setpoint 3) Control stability Environmental class EN 60721-3-3 Degree of protection EN 60529 3K3 IP 00 7/6 See dimension drawing on Page Weight approx. kg 15 Standards DIN VDE 0106 Part 100 Protection against electric shock; location of actuators near live parts. DIN VDE 0110 Part 1 Insulation coordination for electrical equipment in low-voltage installations. Pollution Severity 2 for boards and power section. Only non-conductive pollution is permissible. Temporary conductivity must however be accepted due to condensation. "Dewing is not permitted because the components are only approved for Humidity Class F" EN 60 146 T1-1/DIN VDE 0558 T11 Semiconductor converters General requirements and line-commutated converters DIN EN 50 178/DIN VDE 0160 Regulations for the equipment of electrical power installations with electronic equipment. EN 61 800-3 Variable-speed drives, Part 3, EMC product standard including special test procedures DIN IEC 60 068-2-6 acc. to degree of severity 12 (SN29010 Part 1) Mechanical stress Selection and Ordering Data Rated data SIMOREG CM Armature circuit Fuses Field circuit Excitation circuit Rated supply voltage 1) Rated DC voltage Rated DC current Rated output Rated supply voltage 1) Rated DC current V V A kW V A Order No.: Order No.: 3 AC 85/250/575/1000 – – – 2-ph. AC 460 40 6RA7000-0MV62-0Z+X01 3NE1802-0 (UL-recognized) Each unit Options see page 7/6. 1) The field supply voltage can be less than the rated supply voltage field (set with Parameter P078.002; input voltages of up to 85 V are permissible). The output voltage is reduced accordingly. The specified output DC voltage can be guaranteed up to undervoltages 5 % below the supply voltage (rated supply voltage field). 2) Adaptation to the line frequency within a frequency range of 23 Hz to 110 Hz via separate parameterization is available on request. 3) Conditions: The control stability (PI control) is referred to the rated motor speed and applies when the SIMOREG converter is warm. The following conditions are applicable: • Temperature changes of ±10 °C • Line voltage changes corresponding to +10 %/ 5 % of the rated input voltage • Temperature coefficient of temperature-compensated tacho-generators 0.15 ‰ per 10 °C (applies only to analog tacho-generator) • Constant setpoint (14-bit resolution) Siemens DC Drives Catalog · 2006 7/3 7 SIMOREG 6RA70 DC MASTER SIMOREG CM 6RA70 DC MASTER Block diagram ■ SIMOREG CM 1-ph. AC 50-60 Hz, 230 V 3-ph. AC 50-60 Hz, 400 V 5N1 5U1 5W1 3-ph. AC 50-60 Hz, 20-1000 V 1-ph. AC 50-60 Hz, 230 V or 4 U/I 6 # U/I 7 Switch On / Shutdown Op. enable 2 Connection of pulse encoder Supply 34 35 36 37 38 39 P24_S Track 1 > 29 Track 2 > 31 M D Open-loop, closed-loop control for armature and field 1) M A D A M M X175 P15 Analog tacho # c/over 5/15 V Armature current M 200 mA max. & COMP X>Y 30 58 RS232 / RS485 for X300 NC E-Stop 59 60 Analog tacho 12 13 E-Stop Power ON Electronics supply Fan ON 14 15 16 17 XP XR_1 120 121 Fuse OK XS20 Mains voltage, armature Armature voltage 46 XS21 54 X21A Firing pulses armature X22A COMP X>Y 33 X107 X173 From the Backplane wiring X109 TB and CB boards X101 C98043-A7009 Backplane wiring Armature current X101 Temperature monitoring Memory for parameters Resistive loads X3.1 X3.4 X3.3 X3.2 X6 X7 122 Fan OK 123 124 External fault X108 125 XL_2 C98043-A7005 Mains voltage field 7 Firing pulse field Field current actual value X102 PMU RS485 1) P24_S total max. 200 mA BA = Electronically connectable bus termination U/I = Electronically connectable voltage/current input BA RS232 BA X300 A DA21-5227a Fig. 7/2 7/4 109 110 = XL_1 COMP X>Y 32 5W1 5U1 108 107 106 105 104 M XS ES/ P24 48 M X171 P24 M XT 47 M 26 27 57 I actual # M X174 X171 28 Zero m. > RS485 BA 22 24 56 Tx- Rx-/TxM M X172 # 23 Tx+ + Rx+/Tx+ BA N10 ± 1% / 10 mA 5 KTY84 / PTC X110 / X111 C98043-A7001 3 CUD1 M P10 ± 1% / 10 mA = 2 ~ 1 10 k Main setpoint 8-270V 103 1 5N1 XP Siemens DC Drives Catalog · 2006 To OP1S + M C98043-A7042 Power Interface SIMOREG 6RA70 DC MASTER SIMOREG CM 6RA70 DC MASTER Block diagram k1 Mains voltage armature VU XS21 4W1 4U1 1V1 C98043-A7044 Fuse monitoring XS20 K2 1 . . . 12 Fuses 85 V 250 V 575 V 1000 V XS1_4 XS1_3 XS1_2 XS1_1 . . . . . . . . . . . . XS12_4 XS12_3 XS12_2 XS12_1 Fuse OK K1 1U1 XS20_1 4V1 k2 3W1 1W1 3U1 VW ~ ~ ~ ~ = Armature voltage = 85V XU4 XV4 XW4 XC4 XD4 250V XU3 XV3 XW3 XC3 XD3 575V 1000V XU2 XU1 XV2 XV1 XW2 XW1 XC2 XC1 XD2 XD1 U V W 1C1 1D1 C98043-A7044 Voltage sensing <1> External power section X12_1(W) X14_1(U) XIMP11...16 X16_1(V) X15_1(1C1) C98043-A7043 XIMP_1...3 X21A M ~ X11...16 X21...26 X22A Fan monitoring XIMP_4...6 X25_1(1D1) XIMP21...26 C98043-A7043 X22PAR X21PAR <1> Voltage sensing from the C98043-A7043 board (firing pulse transfer element) or directly from the power section C98043-A7044 Field supply external monitoring XF_U <2> XF_W <2> Mains voltage field X102 f 1C1 (1D1) M 3C U Shunt 1D1 (1C1) G Analog tacho + 3D - 7 Terminals 1 XT (103, 104) Pulse encoder 2 Terminals X173 (26...33) ADA21-5228a <2> Conversion to field low voltage Siemens DC Drives Catalog · 2006 7/5 SIMOREG 6RA70 DC MASTER SIMOREG CM 6RA70 DC MASTER Options The SIMOREG CM can be subdivided into several modules. These modules can be mounted separately Sets of preassembled cables are available as options for interconnecting the separate modules of the CM unit. Description This allows fast, flexible adaptation to system requirements. Connection Cable length Order No.: ft (m) Preassembled ribbon cable set 2 off 26-core ribbon cable, shielded 2 off 10-core ribbon cable, shielded 1 off 20-core ribbon cable, shielded From X21A, X22A on FBG -A7042- to X21A, X22A on FBG -A7043From XS20, XS21 on FBG -A7042- to XS20, XS21 on FBG -A7044From X102 on FBG -A7042- to X102 on FBG -A7044- 9.84 (3) 32.8 (10) 6RY1707-0CM01 6RY1707-0CM02 Preassembled cable set for current transformer 2 off 2-core twisted-pair cable From X3 on FBG -A7042- to the current transformers 6.56 (2) 32.8 (10 6RY1707-0CM03 6RY1707-0CM04 Preassembled cable set for heat sink temperature sensing 1 off 2-core shielded cable From X6 and X7 on FBG -A7042- to temperature sensor on KK 32.8 (10) 6RY1707-0CM05 Preassembled cable set for firing pulse cables Bridging set for 12 off 2-core twisted-pair cable From XIMP11 through XIMP16 and XIMP21 through XIMP26 to the thyristors 9.84 (3) 6RY1707-0CM06 From XS1_. through XS12_. (according to the voltage: 85 V, 250 V, 575 V or 1000 V) to the fuses 32.8 (10) 6RY1707-0CM07 From XU., XV., XW. (according to the voltage: 85 V, 250 V, 575 V or 1000 V) to the supply voltage terminals From XC., XD. (according to the voltage: 85 V, 250 V, 575 V or 1000 V) to the armature voltage terminals 9.84 (3) 6RY1707-0CM08 From XIMP1, XIMP4 or XIMP2, XIMP5 or XIMP3, XIMP6 on FBG through A7043- (side panels) on the firing pulse transfer modules (single boards) with Terminals X11 through X16 and X21 through X26 From XIMP1, XIMP4 and/or XIMP2, XIMP5 and/or XIMP3, XIMP6 on FBG -A7043- to external firing pulse transfer devices 3.28 (1) 6RY1707-0CM09 32.8 (10) 6RY1707-0CM10 From X21A, X22A on FBG -A7042- to X21A, X22A on FBG -A7043From XS20, XS21 on FBG -A7042- to XS20, XS21 on FBG -A7044From X102 on FBG -A7042- to X102 on FBG -A7044- – 6RY1707-0CM11 Preassembled cable set for the fuse monitoring system 6 off 2-core twisted-pair cable Preassembled cable set for voltage measurement 1 off 3-core twisted-pair cable U-V-W 1 off 2-core twisted-pair cable C-D Preassembled cable set for activation of the firing pulse transver devices 12 off 2-core twisted-pair cable 2 off 12-core shielded cable Preassembled cable set for cradle in-line mounting 2 off 26-core ribbon cable 2 off 10-core ribbon cable 1 off 20-core ribbon cable 18 0.71 Dimension drawings for M6 for M6 DC-5052a DC-5051a 94 3.7 230 9.06 265 10.43 160 6.3 for M6 189,5 7.46 290 11.42 Fig. 7/3 Device components assembled (as-supplied state) 7/6 Siemens DC Drives Catalog · 2006 6 0.24 6 0.24 14 0.55 14 0.55 350 13.78 331 13.03 350 13.78 331 13.03 7 230 9.06 35 1.38 530 20.87 230 9.06 Fig. 7/4 Device components alongside each other 57,5 for M6 2.26 158 6.22 Dimension in inches Dimension in mm SIMOREG 6RA70 DC MASTER Appendix A/2 Index A/3 Order number index A/4 Universal single quadrant power modules A/5 Universal four quadrant power modules A/6 Conversion Tables A/8 Important Note A Siemens DC Drives Catalog · 2006 A/1 SIMOREG 6RA70 DC MASTER Appendix 6RA70 DC MASTER Index Page A ADB Adapter board Application B Base drive panel block diagrams 6RA70..-2F 15 A to 30 A 60 A to 225 A 430 A to 510 A 850 A 1 180 A and 1 660 A Terminal assignments Base drive panel dimension drawings Base drive panel selection Single quadrant, non-regenerative Four quadrant, regenerative Base drive panel technical data 15 A to 100 A Base drive, 3 AC 230 V/460 V 140 A to 850 A Base drive, 3 AC 230 V/460 V 1 180 A and 1 660 A Base drive, 3 AC 230 V/460 V C CBP2 PROFIBUS-DP board CBC Communication board CAN CBD Communication board DeviceNet Circuit braker kits Technical information Selection and ordering data Communications Overview SLB SIMOLINK board CBP2 PROFIBUS-DP board CBC Communication board CAN CBD Communication board DeviceNet Control module Conversion Tables CUD1 Electronics board CUD1 Block dagram Terminal assignements CUD1 CUD2 Terminal expansion board Customer service United States Welcome to Siemens US Siemens policies/protocols Siemens return goods policy Siemens return goods process – Accomodation Siemens return goods process – Siemens error Optional warranties Siemens technical services Siemens emergency access Standard terms and conditions of sale Customer service Canada Welcome to Siemens Canada Ltd. Siemens after sales support Siemens technical service Siemens repairs and returns Siemens extended warranty Siemens technical training General terms and conditions of sale 4/10 1/12 2/13 2/13 2/14 2/15 2/16 2/17 2/18 6/14 3/4 3/5 3/5 6/8 6/8 6/9 2/7 2/7 2/8 2/8 2/10 2/10 4/33 2/1 4/36 4/39 5/2 5/2 5/4 5/5 5/5 E EB1 Expansion board EB2 Expansion board Electronic Options & Acessories 4/13 4/15 4/1 F Field converter reverse kits Technical information Selection and ordering data Flow diagram for selection process 5/6 5/6 5/6 3/2 H High HP design selection Single quadrant, non-regenerative Four quadrant, regenerative 3/8 3/8 3/8 2/2 2/2 2/3 2/4 2/5 6/10 4/29 4/31 4/33 5/9 5/9 5/10 4/26 4/26 4/27 4/29 4/31 4/33 7/1 A/5 2/19 2/19 2/20 4/5 1/3 1/3 1/3 1/4 1/5 1/5 1/6 1/6 1/6 1/7 1/8 1/8 1/8 1/8 1/8 1/8 1/9 A A/2 Page D Design and mode of operation SIMOREG 6RA70 converters Parameterization Software structure Closed-loop functions in armature circuit Closed-loop control functions in field circuit Optimization run Monitoring and diagnosis Functions of inputs and outputs Safety shutdown (E-STOP) Serial interfaces DeviceNet Drive Description Drive ES DriveMonitor Dynamic braking kits Technical information Selection and ordering data Connection diagram Speed vs. time graph Siemens DC Drives Catalog · 2006 I Integration of electronic options Overview Mounting of optional supplementary boards LBA Local bus adapter ADB Adapter board SBP Pulse encoder evaluation board EB1 Expansion board EB2 Expansion board T400 Technology board Introduction A word about Siemens How the general information is organized L LBA Local bus adapter 4/8 4/8 4/9 4/10 4/10 4/11 4/13 4/15 4/21 1/2 1/2 1/2 4/10 Page O Operating and monitoring Operator control and visualization OP1S Operator panel Overview 4/1 4/2 4/2 1/1 P Parallel connection of power modules Power connections Power modules Base drive panel Power module block diagrams 6RA70..-6F and 6RA70..-4G 15 A to 850 A 1 180 A, 1660 A and 1 680 A Terminal assignments Power module selection Single quadrant, non-regenerative Four quadrant, regenerative Power modules dimension drawings Power modules technical data 15 A to 100 A Power modules, 3 AC 230 V/460 V 140 A to 850 A Power modules, 3 AC 230 V/460 V 1 180 A, 1660 A and 1 680 A Power modules, 3 AC 230 V/460 V Pulse tacho evaluation specifications Characteristic data 6/7 6/4 6/4 Q QuickStart 4/40 S SBP Pulse encoder evaluation board SCB1 Interface board SCI1 and SCI2 Interface boards Selection & Ordering Data Serial communications converters DTU-3006 MD-3006 DN-3006 PD-3006 SCI-PU Siemens Family of Applied Drives SIMOLINK SIMOREG 6RA70 Drive controllers Drive controller performance and specifications Drive controller location Installation conditions Application limitations SIMOREG CM SIMOREG History SLB SIMOLINK board Starter (blower motor) kits Technical information Selection and ordering data System Components T Technical Information Technology software Typical base drive connection diagrams T400 Technology board 6/21 6/20 6/20 6/20 2/11 2/11 2/12 2/18 3/6 3/7 3/7 6/11 6/5 6/5 6/6 4/11 4/34 4/17 3/1 4/35 4/35 4/35 4/35 4/35 4/35 1/10 4/27 6/2 6/2 6/2 6/3 6/3 7/1 1/11 4/27 5/7 5/7 5/8 5/1 6/1 4/4 6/22 4/21 SIMOREG 6RA70 DC MASTER Appendix 6RA70 DC MASTER Order number index Page 6 6DD1 4/25 6ES7972 4/30 6RA7000 7/3 6RA7013 6RA7018 3/7 3/5, 3/7 6RA7025 6RA7028 3/5, 3/7 3/5 6RA7030 6RA7031 3/7 3/5 6RA7072 6RA7075 6RA7077 6RA7078 3/7 3/5, 3/7 3/7 3/5 6RA7082 6RA7083 6RA7085 6RA7087 3/5, 3/7 3/7 3/5 3/5, 3/7 6RA7091 6RA7093 6RA7094 6RA7095 3/5, 3/7 3/5 3/7 3/5 6RX1700 4/4, 4/5 6RY1707 7/6 6SE7010 6SE7090 4/3 4/3, 4/10, 4/20, 4/34 Page 6 6SX7010-0AA00 4/3 6SX7010-0FA00 6SX7010-0FF05 6SX7010-0FG00 6SX7010-0FJ00 6SX7010-0FJ50 6SX7010-0FK00 4/12 4/30 4/32 4/28 4/28 4/33 6SX7010-0KA00 6SX7010-0KB00 6SX7010-0KC00 4/10 4/14 4/16 6SY7000-0AC15 4/28 6XV1830-0AH10 4/30 Page A A1-101-037-811 4/35 D D270 . . L D570 . . L 5/10 5/10 DN-3006 4/35 DTU-3006 4/35 F FC7001L 5/12 L LR224 . . L LR424 . . L 5/3 5/3 M MD-3006 4/35 N N/A 5/5 P PD-3006 4/35 S SB70 . . L 5/14 T T22 . . T24 . . T42 . . T44 . . 5/5 5/5 5/5 5/5 TM0 . . 5/6 A Siemens DC Drives Catalog · 2006 A/3 SIMOREG 6RA70 DC MASTER Appendix Universal single quadrant power modules Rated supply voltage 1) Type V AC 400 AC 460 AC 575 AC 690 AC 830 AC 950 6RA70 DC MASTER IEC Rated DC current 2) US Rated DC current 3) Rated DC voltage Rated DC current field 4) A A V A 6RA7018-6DS22-0 Z+X01 30 25 DC 485 6RA7025-6DS22-0 Z+X01 60 51 10 5 6RA7028-6DS22-0 Z+X01 90 74 10 6RA7031-6DS22-0 Z+X01 125 106 10 6RA7075-6DS22-0 Z+X01 210 158 15 6RA7078-6DS22-0 Z+X01 280 216 15 6RA7081-6DS22-0 Z+X01 400 278 25 6RA7085-6DS22-0 Z+X01 600 443 25 6RA7087-6DS22-0 Z+X01 850 620 30 6RA7091-6DS22-0 Z+X01 1 200 843 30 6RA7093-4DS22-0 Z+X01 1 600 1 190 40 6RA7095-4DS22-0 Z+X01 2 000 1 439 40 6RA7098-4DS22-0 Z+X01 3 000 2179 6RA7018-6FS22-0 Z+X01 30 15 6RA7025-6FS22-0 Z+X01 60 30 10 85 DC 550 5 6RA7028-6FS22-0 Z+X01 90 60 10 6RA7031-6FS22-0 Z+X01 125 100 10 6RA7075-6FS22-0 Z+X01 210 140 15 6RA7078-6FS22-0 Z+X01 280 210 15 6RA7082-6FS22-0 Z+X01 450 255 25 6RA7085-6FS22-0 Z+X01 600 430 25 6RA7087-6FS22-0 Z+X01 850 510 30 6RA7091-6FS22-0 Z+X01 1 200 850 6RA7025-6GS22-0 Z+X01 60 51 6RA7031-6GS22-0 Z+X01 125 106 10 6RA7075-6GS22-0 Z+X01 210 158 15 6RA7081-6GS22-0 Z+X01 400 278 25 6RA7085-6GS22-0 Z+X01 600 443 25 6RA7087-6GS22-0 Z+X01 800 578 30 6RA7090-6GS22-0 Z+X01 1 000 700 30 6RA7093-4GS22-0 Z+X01 1 600 1 190 40 6RA7095-4GS22-0 Z+X01 2 000 1 660 40 6RA7096-4GS22-0 Z+X01 2 200 1 680 85 6RA7097-4GS22-0 Z+X01 2 800 2024 6RA7086-6KS22-0 Z+X01 720 526 6RA7088-6KS22-0 Z+X01 950 668 30 6RA7093-4KS22-0 Z+X01 1 500 1 102 40 6RA7095-4KS22-0 Z+X01 2 000 1 504 40 6RA7097-4KS22-0 Z+X01 2 600 1 877 6RA7088-6LS22-0 Z+X01 900 634 6RA7093-4LS22-0 Z+X01 1 500 1 102 6RA7095-4LS22-0 Z+X01 1 900 1 414 6RA7096-4MS22-0 Z+X01 2200 1588 30 DC 690 10 85 DC 830 30 85 DC 1 000 30 40 40 DC 1 140 85 A Note: 1) 50/60 Hz. All units are 3-phase self-adapting to 50/60 Hz supplies. Z+X01 extension includes English manual and S00 technology functions. 2) IEC armature rating is a continuous current rating. Operating continuously at this rating with 40 °C ambient there is no overload capacity. A/4 Siemens DC Drives Catalog · 2006 3) US armature rating allows a 150 % overload for 60 seconds with a 45 °C ambient. 4) All units contain an internal single-phase field supply. Consult manual for field voltage ratings. SIMOREG 6RA70 DC MASTER Appendix 6RA70 DC MASTER Rated supply voltage 1) Type V AC 400 AC 460 AC 575 AC 690 AC 830 AC 950 Universal four quadrant power modules IEC Rated DC current 2) US Rated DC current 3) Rated DC voltage Rated DC current field 4) A A V A 6RA7013-6DV62-0 Z+X01 15 14 DC 420 6RA7018-6DV62-0 Z+X01 30 25 3 5 6RA7025-6DV62-0 Z+X01 60 53 10 6RA7028-6DV62-0 Z+X01 90 78 10 6RA7031-6DV62-0 Z+X01 125 106 10 6RA7075-6DV62-0 Z+X01 210 158 15 6RA7078-6DV62-0 Z+X01 280 216 15 6RA7081-6DV62-0 Z+X01 400 286 25 6RA7085-6DV62-0 Z+X01 600 450 25 6RA7087-6DV62-0 Z+X01 850 626 30 6RA7091-6DV62-0 Z+X01 1 200 842 30 6RA7093-4DV62-0 Z+X01 1 600 1 190 40 6RA7095-4DV62-0 Z+X01 2 000 1 405 40 6RA7098-4DV62-0 Z+X01 3 000 2179 6RA7018-6FV62-0 Z+X01 30 15 6RA7025-6FV62-0 Z+X01 60 30 10 85 DC 500 5 6RA7028-6FV62-0 Z+X01 90 60 10 6RA7031-6FV62-0 Z+X01 125 100 10 6RA7075-6FV62-0 Z+X01 210 140 15 6RA7078-6FV62-0 Z+X01 280 210 15 6RA7082-6FV62-0 Z+X01 450 255 25 6RA7085-6FV62-0 Z+X01 600 430 25 6RA7087-6FV62-0 Z+X01 850 510 30 6RA7091-6FV62-0 Z+X01 1 200 850 6RA7025-6GV62-0 Z+X01 60 53 6RA7031-6GV62-0 Z+X01 125 106 10 6RA7075-6GV62-0 Z+X01 210 158 15 6RA7081-6GV62-0 Z+X01 400 286 25 6RA7085-6GV62-0 Z+X01 600 450 25 6RA7087-6GV62-0 Z+X01 850 626 30 6RA7090-6GV62-0 Z+X01 1 100 767 30 6RA7093-4GV62-0 Z+X01 1 600 1 190 40 6RA7095-4GV62-0 Z+X01 2 000 1660 40 6RA7096-4GV62-0 Z+X01 2 200 1 680 85 6RA7097-4GV62-0 Z+X01 2 800 2024 6RA7086-6KV62-0 Z+X01 760 569 6RA7090-6KV62-0 Z+X01 1 000 702 30 6RA7093-4KV62-0 Z+X01 1 500 1 116 40 6RA7095-4KV62-0 Z+X01 2 000 1 405 40 6RA7097-4KV62-0 Z+X01 2 600 1 877 6RA7088-6LV62-0 Z+X01 950 668 6RA7093-4LV62-0 Z+X01 1 500 1 116 6RA7095-4LV62-0 Z+X01 1 900 1 414 6RA7096-4MV62-0 Z+X01 2200 1588 30 DC 600 10 85 DC 725 30 85 DC 875 30 40 40 DC 1000 85 A Note: 1) 50/60 Hz. All units are 3-phase self-adapting to 50/60 Hz supplies. Z+X01 extension includes English manual and S00 technology functions. 2) IEC armature rating is a continuous current rating. Operating continuously at this rating with 40 °C ambient there is no overload capacity. 3) US armature rating allows a 150 % overload for 60 seconds with a 45 °C ambient. 4) All units contain an internal single-phase field supply. Consult manual for field voltage ratings. Siemens DC Drives Catalog · 2006 A/5 SIMOREG 6RA70 DC MASTER Appendix 6RA70 DC MASTER Conversion Tables ■ Rotary inertia (to convert from A to B, multiply by entry in table) B lb-in2 lb-ft2 lb-in-s2 lb-ft-s2 slug-ft2 Kg-cm2 Kg-cm-s2 gm-cm2 gm-cm-s2 oz-in2 oz-in-s2 A lb-in2 1 6.94 x 10–3 2.59 x 10–3 2.15 x 10–4 2.926 2.98 x 10–3 2.92 x 103 2.984 16 4.14 x 10–2 lb-ft2 144 1 0.3729 3.10 x 10–2 421.40 0.4297 4.21 x 105 429.71 2304 5.967 lb-in-s2 386.08 2.681 1 8.33 x 10–2 1.129 x 103 1.152 1.129 x 106 1.152 x 103 6.177 x 103 16 lb-ft-s2 slug-ft2 4.63 x 103 32.17 12 1 1.35 x 104 13.825 1.355 x 107 1.38 x 104 7.41 x 104 192 1000 1.019 5.46 1.41 x 10–2 Kg-cm2 0.3417 7.37 x 10–5 0.8679 7.23 x 10–2 980.66 1 9.8 x 1000 5.36 x 8.85 x 10–7 7.37 x 10–8 1 x 10–3 1.01 x 10–6 1 1.01 x 10–3 5.46 x 10–3 1.41 x 10–5 2.32 x 10–3 8.67 x 10–4 7.23 x 10–5 0.9806 1 x 10–3 980.6 1 5.36 1.38 x 10–2 4.34 x 10–4 1.61 x 10–4 1.34 x 10–5 0.182 1.86 x 10–4 182.9 .186 1 2.59 x 10–3 –2 –3 72.0 386.08 1 2.37 x 10–3 Kg-cm-s2 335.1 gm-cm2 3.417 x 10–4 2.37 x 10–6 gm-cm-s2 0.335 oz-in2 0.0625 oz-in-s 2 8.85 x 2.327 24.13 .1675 10–4 6.25 x 10 5.20 x 10 1 1.019 x 10–3 –2 70.615 7.20 x 10 105 7.06 x 10 4 103 13.887 ■ Torque (to convert from A to B, multiply by entry in table) B lb-in lb-ft oz-in N-m Kg-cm Kg-m gm-cm dyne-cm 8.333 x 10–2 16 0.113 1.152 1.152 x 10–2 1.152 x 103 1.129 x 106 4 1.355 x 107 A lb-in 1 lb-ft 12 1 192 1.355 13.825 0.138 1.382 x 10 oz-in 6.25 x 10–2 5.208 x 10–3 1 7.061 x 10–3 7.200 x 10–2 7.200 x 10–4 72.007 7.061 x 104 N-m 8.850 0.737 141.612 1 10.197 0.102 1.019 x 104 1 x 107 10–2 Kg-cm 0.8679 7.233 x 13.877 9.806 x 1 10–2 1000 9.806 x 105 Kg-m 86.796 7.233 1.388 x 103 9.806 100 1 1 x 105 9.806 x 107 gm-cm 8.679 x 10–4 7.233 x 10–5 1.388 x 10–2 9.806 x 10–5 1 x 10–3 1 x 10–5 1 980.665 dyne-cm 8.850 x 10–7 7.375 x 10–8 1.416 x 10–5 10–7 1.0197 x 10–6 1.019 x 10–8 1.019 x 10–3 1 ■ Mass (to convert from A to B, multiply by entry in table) ■ Length (to convert from A to B, multiply by entry in table) B lnches feet cm yd mm 10–2 B lb m oz gm slug A A Inches 1 0.0833 2.54 0.028 25.4 0.0254 lb 1 16 453.6 0.0311 feet 12 1 30.48 0.333 304.8 0.3048 oz 6.25 x 10–2 1 28.35 1.93 x 10–3 cm 0.3937 0.03281 1 1.09 x 10–2 10 0.01 gm 2.205 x 10–3 3.527 x 10–3 1 6.852 x 10–5 yd 36 3 1 0.914 slug 32.17 514.8 1.459 x 104 1 mm 0.03937 0.00328 0.1 1.09 x 10–3 1 0.001 m 39.37 1.09 1 3.281 91.44 100 914.4 1000 ■ Power (to convert from A to B, multiply by entry in table) B H.P. ■ Rotation (to convert from A to B, multiply by entry in table) B RPM Watts rad/sec. degrees/sec. 6.0 A A 745.7 RPM 1 0.105 (lb-in)(deg./sec) 2.645 x 10–6 1.972 x 10–3 rad/sec. 9.55 1 57.30 (lb-in)(RPM) 1.587 x 10–5 1.183 x 10–2 degrees/sec. 0.167 1.745 x 10–2 1 (lb-ft)(deg./sec) 3.173 x 10–5 2.366 x 10–2 (lb-ft)(RPM) 1.904 x 10–4 .1420 Watts 1.341 x 10–3 1 H.P. (english) 1 A A/6 Siemens DC Drives Catalog · 2006 SIMOREG 6RA70 DC MASTER Appendix 6RA70 DC MASTER Conversion Tables ■ Temperature conversion °F °C ■ Force (to convert from A to B, multiply by entry in table) °C °F B lb oz gm dyne N A 0 –17.8 –10 14 lb 1 16 453.6 4.448 x 105 4.4482 32 0 0 32 oz .0625 1 28.35 2.780 x 104 0.27801 50 10 10 50 gm 2.205 x 10–3 0.03527 1 1.02 x 10–3 N.A. 980.7 1 0.00001 N.A. 100.000 1 70 21.1 20 68 dyne 2.248 x 10 90 32.2 30 86 N 0.22481 98.4 37 37 98.4 100 100 212 subtract 32 and multiply by 5/9 ~ 0.35 – 0.65 Acme-screw with plastic nut ~ 0.50 – 0.85 Ball-screw ~ 0.85 – 0.95 Chain and Sprocket ~ 0.95 – 0.98 Preloaded Ball-screw ~ 0.75 – 0.85 ~ 0.90 Timing Belts ~ 0.96 – 0.98 Worm Gears ~ 0.45 – 0.85 ~ 0.92 ■ Friction Coefficients Materials 3.5967 212 ■ Material Densities Acme-screw with brass nut Helical Gear (1 reduction) 3.59 x 10 –5 multiply by 9/5 and add 32 ■ Mechanism Efficiencies Spur or Bevel gears –6 m Material lb-in3 gm-cm3 Aluminum 0.096 2.66 Brass 0.299 8.30 Bronze 0.295 8.17 Copper 0.322 8.91 Hard Wood 0.029 0.80 Soft Wood 0.018 0.48 Plastic 0.040 1.11 Glass 0.079 – 0.090 2.2 – 2.5 Titanium 0.163 4.51 Paper 0.025 – 0.043 0.7 – 1.2 Polyvinyl chloride 0.047 – 0.050 1.3 – 1.4 Rubber 0.033 – 0.036 0.92 – 0.99 Steel on Steel (greased) ~ 0.15 Silicone rubber, without filler 0.043 1.2 Plastic on Steel ~ 0.15 – 0.25 Cast iron, gray 0.274 7.6 Copper on Steel ~ 0.30 Steel 0.280 7.75 Brass on Steel ~ 0.35 Aluminum on Steel ~ 0.45 Steel on Steel ~ 0.58 Mechanism m Ball Bushings <0.001 Linear Bearings <0.001 Dove-tail slides ~0.2 ++ Gibb Ways ~0.5 ++ A Siemens DC Drives Catalog · 2006 A/7 SIMOREG 6RA70 DC MASTER Appendix 6RA70 DC MASTER Important Note The technical data is intended for general information. Please note the operating instructions and the references indicated on the products for installation, operation and maintenance. All used product designations are trademarks or product names of the Siemens AG or other companies. The technical data, dimensions and weights are subject to change unless otherwise stated on the individual pages of this catalog. The illustrations are for reference only. We reserve the right to adjust the prices and shall charge the prices applying on the date of delivery. A A/8 Siemens DC Drives Catalog · 2006 Siemens Energy & Automation, Inc. 3333 Old Milton Parkway Alpharetta, GA 30005 1-800-964-4114 [email protected] www.sea.siemens.com © 2006 Siemens Energy & Automation, Inc. All Rights Reserved Siemens is a registered trademark of Siemens AG. Product names mentioned may be trademarks or registered trademarks of their respective companies. Prices and specifications are subject to change without notice. Order No. DCPC-00100-0106 3M01063S Printed in USA