MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design User's Guide

MCP1640
12V/50 mA Two Cells Input
Boost Converter Reference Design
User’s Guide
© 2011 Microchip Technology Inc.
DS51999A
Note the following details of the code protection feature on Microchip devices:
•
Microchip products meet the specification contained in their particular Microchip Data Sheet.
•
Microchip believes that its family of products is one of the most secure families of its kind on the market today, when used in the
intended manner and under normal conditions.
•
There are dishonest and possibly illegal methods used to breach the code protection feature. All of these methods, to our
knowledge, require using the Microchip products in a manner outside the operating specifications contained in Microchip’s Data
Sheets. Most likely, the person doing so is engaged in theft of intellectual property.
•
Microchip is willing to work with the customer who is concerned about the integrity of their code.
•
Neither Microchip nor any other semiconductor manufacturer can guarantee the security of their code. Code protection does not
mean that we are guaranteeing the product as “unbreakable.”
Code protection is constantly evolving. We at Microchip are committed to continuously improving the code protection features of our
products. Attempts to break Microchip’s code protection feature may be a violation of the Digital Millennium Copyright Act. If such acts
allow unauthorized access to your software or other copyrighted work, you may have a right to sue for relief under that Act.
Information contained in this publication regarding device
applications and the like is provided only for your convenience
and may be superseded by updates. It is your responsibility to
ensure that your application meets with your specifications.
MICROCHIP MAKES NO REPRESENTATIONS OR
WARRANTIES OF ANY KIND WHETHER EXPRESS OR
IMPLIED, WRITTEN OR ORAL, STATUTORY OR
OTHERWISE, RELATED TO THE INFORMATION,
INCLUDING BUT NOT LIMITED TO ITS CONDITION,
QUALITY, PERFORMANCE, MERCHANTABILITY OR
FITNESS FOR PURPOSE. Microchip disclaims all liability
arising from this information and its use. Use of Microchip
devices in life support and/or safety applications is entirely at
the buyer’s risk, and the buyer agrees to defend, indemnify and
hold harmless Microchip from any and all damages, claims,
suits, or expenses resulting from such use. No licenses are
conveyed, implicitly or otherwise, under any Microchip
intellectual property rights.
Trademarks
The Microchip name and logo, the Microchip logo, dsPIC,
KEELOQ, KEELOQ logo, MPLAB, PIC, PICmicro, PICSTART,
PIC32 logo, rfPIC and UNI/O are registered trademarks of
Microchip Technology Incorporated in the U.S.A. and other
countries.
FilterLab, Hampshire, HI-TECH C, Linear Active Thermistor,
MXDEV, MXLAB, SEEVAL and The Embedded Control
Solutions Company are registered trademarks of Microchip
Technology Incorporated in the U.S.A.
Analog-for-the-Digital Age, Application Maestro, chipKIT,
chipKIT logo, CodeGuard, dsPICDEM, dsPICDEM.net,
dsPICworks, dsSPEAK, ECAN, ECONOMONITOR,
FanSense, HI-TIDE, In-Circuit Serial Programming, ICSP,
Mindi, MiWi, MPASM, MPLAB Certified logo, MPLIB,
MPLINK, mTouch, Omniscient Code Generation, PICC,
PICC-18, PICDEM, PICDEM.net, PICkit, PICtail, REAL ICE,
rfLAB, Select Mode, Total Endurance, TSHARC,
UniWinDriver, WiperLock and ZENA are trademarks of
Microchip Technology Incorporated in the U.S.A. and other
countries.
SQTP is a service mark of Microchip Technology Incorporated
in the U.S.A.
All other trademarks mentioned herein are property of their
respective companies.
© 2011, Microchip Technology Incorporated, Printed in the
U.S.A., All Rights Reserved.
Printed on recycled paper.
ISBN: 978-1-61341-634-1
Microchip received ISO/TS-16949:2009 certification for its worldwide
headquarters, design and wafer fabrication facilities in Chandler and
Tempe, Arizona; Gresham, Oregon and design centers in California
and India. The Company’s quality system processes and procedures
are for its PIC® MCUs and dsPIC® DSCs, KEELOQ® code hopping
devices, Serial EEPROMs, microperipherals, nonvolatile memory and
analog products. In addition, Microchip’s quality system for the design
and manufacture of development systems is ISO 9001:2000 certified.
DS51999A-page 2
© 2011 Microchip Technology Inc.
MCP1640 12V/50 mA TWO CELLS
INPUT BOOST CONVERTER
REFERENCE DESIGN
Table of Contents
Preface ........................................................................................................................... 5
Introduction............................................................................................................ 5
Document Layout .................................................................................................. 5
Conventions Used in this Guide ............................................................................ 6
Recommended Reading........................................................................................ 7
The Microchip Web Site ........................................................................................ 7
Customer Support ................................................................................................. 7
Document Revision History ................................................................................... 7
Chapter 1. Product Overview
1.1 Introduction ..................................................................................................... 9
1.2 MCP1640 Short Overview .............................................................................. 9
1.3 What is the MCP1640 12V/50 mA Two Cells Input Boost Converter
Reference Design? ................................................................................. 11
1.4 What Does the MCP1640 12V/50 mA Two Cells Input Boost Converter
Reference Design Kit Include? ............................................................... 11
Chapter 2. Installation and Operation
2.1 Introduction ................................................................................................... 13
2.2 Getting Started ............................................................................................. 15
Appendix A. Schematic and Layouts
A.1 Introduction .................................................................................................. 19
A.2 Board – Schematic ....................................................................................... 20
A.3 Board – Top Silk and Pads .......................................................................... 21
A.4 Board – Top Copper and Pads .................................................................... 22
A.5 Board – Bottom Copper and Pads ............................................................... 23
Appendix B. Bill of Materials
Worldwide Sales and Service .................................................................................... 26
© 2011 Microchip Technology Inc.
DS51999A-page 3
MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design
NOTES:
DS51999A-page 4
© 2011 Microchip Technology Inc.
MCP1640 12V/50 mA TWO CELLS
INPUT BOOST CONVERTER
REFERENCE DESIGN
Preface
NOTICE TO CUSTOMERS
All documentation becomes dated, and this manual is no exception. Microchip tools and
documentation are constantly evolving to meet customer needs, so some actual dialogs
and/or tool descriptions may differ from those in this document. Please refer to our web site
(www.microchip.com) to obtain the latest documentation available.
Documents are identified with a “DS” number. This number is located on the bottom of each
page, in front of the page number. The numbering convention for the DS number is
“DSXXXXXA”, where “XXXXX” is the document number and “A” is the revision level of the
document.
For the most up-to-date information on development tools, see the MPLAB® IDE online help.
Select the Help menu, and then Topics to open a list of available online help files.
INTRODUCTION
This chapter contains general information that will be useful to know before using the
MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design. Items
discussed in this chapter include:
•
•
•
•
•
•
Document Layout
Conventions Used in this Guide
Recommended Reading
The Microchip Web Site
Customer Support
Document Revision History
DOCUMENT LAYOUT
This document describes how to use the MCP1640 12V/50 mA Two Cells Input Boost
Converter Reference Design as a development tool to evaluate the MCP1640 device’s
capability to boost low voltages to a high output value, using a single inductor. The
manual layout is as follows:
• Chapter 1. “Product Overview” – Important information about the MCP1640
Input Boost Converter.
• Chapter 2. “Installation and Operation” – Includes instructions on how to get
started with the MCP1640 Input Boost Converter and a description of the User’s
Guide.
• Appendix A. “Schematic and Layouts” – Shows the schematic and layout
diagrams for the MCP1640 Input Boost Converter.
• Appendix B. “Bill of Materials” – Lists the parts used to build the MCP1640
Input Boost Converter.
© 2011 Microchip Technology Inc.
DS51999A-page 5
MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design
CONVENTIONS USED IN THIS GUIDE
This manual uses the following documentation conventions:
DOCUMENTATION CONVENTIONS
Description
Represents
Examples
Arial font:
Italic characters
Initial caps
Quotes
Underlined, italic text with
right angle bracket
Bold characters
N‘Rnnnn
Text in angle brackets < >
Courier New font:
Plain Courier New
Referenced books
Emphasized text
A window
A dialog
A menu selection
A field name in a window or
dialog
A menu path
MPLAB® IDE User’s Guide
...is the only compiler...
the Output window
the Settings dialog
select Enable Programmer
“Save project before build”
A dialog button
A tab
A number in verilog format,
where N is the total number of
digits, R is the radix and n is a
digit.
A key on the keyboard
Click OK
Click the Power tab
4‘b0010, 2‘hF1
Italic Courier New
Sample source code
Filenames
File paths
Keywords
Command-line options
Bit values
Constants
A variable argument
Square brackets [ ]
Optional arguments
Curly brackets and pipe
character: { | }
Ellipses...
Choice of mutually exclusive
arguments; an OR selection
Replaces repeated text
Represents code supplied by
user
DS51999A-page 6
File>Save
Press <Enter>, <F1>
#define START
autoexec.bat
c:\mcc18\h
_asm, _endasm, static
-Opa+, -Opa0, 1
0xFF, ‘A’
file.o, where file can be
any valid filename
mcc18 [options] file
[options]
errorlevel {0|1}
var_name [,
var_name...]
void main (void)
{ ...
}
© 2011 Microchip Technology Inc.
Preface
RECOMMENDED READING
This user’s guide describes how to use the MCP1640 12V/50 mA Two Cells Input
Boost Converter Reference Design. Other useful documents are listed below. The
following Microchip document is available and recommended as a supplemental
reference resource.
• MCP1640/B/C/D Data Sheet – “0.65V Start-up Synchronous Boost Regulator
with True Output Disconnect or Input/Output Bypass Option” (DS22234)
THE MICROCHIP WEB SITE
Microchip provides online support via our web site at www.microchip.com. This web
site is used as a means to make files and information easily available to customers.
Accessible by using your favorite Internet browser, the web site contains the following
information:
• Product Support – Data sheets and errata, application notes and sample
programs, design resources, user’s guides and hardware support documents,
latest software releases and archived software
• General Technical Support – Frequently Asked Questions (FAQs), technical
support requests, online discussion groups, Microchip consultant program
member listing
• Business of Microchip – Product selector and ordering guides, latest Microchip
press releases, listing of seminars and events, listings of Microchip sales offices,
distributors and factory representatives
CUSTOMER SUPPORT
Users of Microchip products can receive assistance through several channels:
•
•
•
•
Distributor or Representative
Local Sales Office
Field Application Engineer (FAE)
Technical Support
Customers should contact their distributor, representative or field application engineer
(FAE) for support. Local sales offices are also available to help customers. A listing of
sales offices and locations is included in the back of this document.
Technical support is available through the web site at:
http://www.microchip.com/support
DOCUMENT REVISION HISTORY
Revision A (September 2011)
• Initial Release of this Document.
© 2011 Microchip Technology Inc.
DS51999A-page 7
MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design
NOTES:
DS51999A-page 8
© 2011 Microchip Technology Inc.
MCP1640 12V/50 mA TWO CELLS
INPUT BOOST CONVERTER
REFERENCE DESIGN
Chapter 1. Product Overview
1.1
INTRODUCTION
This chapter provides an overview of the MCP1640 12V/50 mA Two Cells Input Boost
Converter Reference Design and covers the following topics:
• MCP1640 Short Overview
• What is the MCP1640 12V/50 mA Two Cells Input Boost Converter Reference
Design?
• What Does the MCP1640 12V/50 mA Two Cells Input Boost Converter Reference
Design Kit Include?
1.2
MCP1640 SHORT OVERVIEW
The MCP1640 device is a compact, high-efficiency, fixed frequency, step-up DC-DC
converter. It provides an easy-to-use power supply solution, with a minimum number of
external components, for applications powered by one-cell, two-cell, or three-cell
alkaline, NiCd, NiMH, one-cell Li-Ion or Li-Polymer batteries.
The MCP1640/C device automatically selects the best operating mode for efficiency,
PWM (Pulse-Width Modulation) or PFM (Pulse Frequency Modulation). The
MCP1640B/D device is running in PWM mode only and is ideal for noise sensitive
applications. It has a low quiescent current (19 µA, PFM mode typical), a wide input
voltage range (0.35 to 5.5V) and a low start-up voltage (0.65V at 1 mA load current).
The MCP1640 device consumes less than 1 µA in Shutdown mode.
Microchip Technology Inc. provides the MCP1640 device in four variants, which help
engineers to meet different system requirements. The devices and their available
options are presented in Table 1-1.
TABLE 1-1:
PART NUMBER SELECTION
PWM/PFM
Mode
PWM
Mode
True Output
Disconnect
Shutdown
Option
Input to Output
Bypass
Shutdown
Option
MCP1640
X
—
X
—
MCP1640B
—
X
X
—
MCP1640C
X
—
—
X
MCP1640D
—
X
—
X
Part Number
The MCP1640 is available in SOT23-6 and 8-LD DFN (2x3 mm) packages. For
additional information on the MCP1640 device, refer to the “MCP1640/B/C/D Data
Sheet” (DS22234).
© 2011 Microchip Technology Inc.
DS51999A-page 9
MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design
1.2.1
MCP1640 Key Features
• Up to 96% Typical Efficiency
• 800 mA Typical Peak Input Current Limit:
- IOUT > 100 mA @ 1.2V VIN, 3.3V VOUT
- IOUT > 350 mA @ 2.4V VIN, 3.3V VOUT
- IOUT > 350 mA @ 3.3V VIN, 5.0V VOUT
• Low Start-up Voltage: 0.65V, typical 3.3V VOUT @ 1 mA
• Low Operating Input Voltage: 0.35V, typical 3.3VOUT @ 1 mA
• Adjustable Output Voltage Range: 2.0V to 5.5V
• Maximum Input Voltage ≤ VOUT < 5.5V
• Automatic PFM/PWM Operation (MCP1640/C):
- PFM Operation Disabled (MCP1640B/D)
- PWM Operation: 500 kHz
• Low Device Quiescent Current: 19 µA, typical PFM mode
• Internal Synchronous Rectifier
• Internal Compensation
• Inrush Current Limiting and Internal Soft-Start
• Selectable, Logic Controlled, Shutdown States:
- True Load Disconnect Option (MCP1640/B)
- Input to Output Bypass Option (MCP1640C/D)
• Shutdown Current (All States): < 1 µA
• Low Noise, Anti-Ringing Control
• Overtemperature Protection
L1
4.7 µH
VIN
1.5V
SW V
OUT
VIN
Alkaline
+
-
FIGURE 1-1:
DS51999A-page 10
CIN
4.7 µF
VOUT
3.3V @ 100 mA
536 KΩ
VFB
EN
COUT
10 µF
309 KΩ
GND
Typical MCP1640 Single Cell Input Boost Converter.
© 2011 Microchip Technology Inc.
Product Overview
1.3
WHAT IS THE MCP1640 12V/50 mA TWO CELLS INPUT BOOST
CONVERTER REFERENCE DESIGN?
The MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design is
designed to demonstrate the MCP1640 device’s high-voltage boost capability above its
typical output range of 5.5V. This board boosts the low-voltage input to 12V and up to
70 mA load. By changing the sense resistors (RT and RB on Figure 1-2), a lower/higher
output than 12V will be obtained. The MCP1640 Input Boost Converter was developed
to help engineers reduce product design cycle time.
At 2.0V input and 12V output, the board is capable of a maximum of 50 mA load current.
The N-MOS switch is connected between the inductor and the main switch, allowing
the application to output higher voltage (see Figure 1-2).
The converter is configured as nonsynchronous; a Schottky diode is connected
between the inductor and the High-Voltage Output (VOUT High). At start-up, MCP1640
starts as the current generator for the Output Capacitor (COUT). Because at this time,
the internal N-MOS switch is OFF, a Start-up Resistor (RStart), connected in parallel with
the N-MOS switch, should be used.
LBoost
Two Cells Input
CIN
VOUT High > 6V
N-MOS
Switch
RStart
SW
VIN
RT
COUT
Load
FB
VOUT
RB
EN GND
FIGURE 1-2:
MCP1640 12V/50 mA Two Cells Input Boost Converter
Reference Design Block Diagram.
1.4
WHAT DOES THE MCP1640 12V/50 mA TWO CELLS INPUT BOOST
CONVERTER REFERENCE DESIGN KIT INCLUDE?
The MCP1640 Input Boost Converter kit includes:
• MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design, 102-00386
• Important Information Sheet
© 2011 Microchip Technology Inc.
DS51999A-page 11
MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design
NOTES:
DS51999A-page 12
© 2011 Microchip Technology Inc.
MCP1640 12V/50 mA TWO CELLS
INPUT BOOST CONVERTER
REFERENCE DESIGN
Chapter 2. Installation and Operation
2.1
INTRODUCTION
The MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design is
developed to demonstrate how the MCP1640 device can operate as a high output
voltage DC-DC converter when powered from two batteries. This reference design
allows boosting from the input range of 2.0V-5V to an output higher than 5.5V of the
typical MCP1640 application. High-voltage outputs, such as 9V, 12V or 24V, can be
generated from just two alkaline cells.
For this reference design, the output voltage is set at 12V. Typically, a minimum of a
50 mA load can be supported from a 2.0V input. The board can deliver more output current (up to 70 mA) if it is powered with 3.0V. A small 3x3x1 mm inductor offers a good
efficiency of up to 75%. Good converter stability is obtained with the B option of
MCP1640 (PWM Mode Only and True Output Disconnect options).
2.1.1
Board Features
The MCP1640 Input Boost Converter has the following features:
• Input Voltage: Two Alkaline or Lithium Cells, 2.0-3.0V Typical
- Supports extended input range of 2.0V-5.0V
• Output Capability:
- Dependent on the input voltage
- 12V/50 mA typical @ 2.0V input
- 12V/70 mA @ 3.3V input
• No Load Input Current: 0.2 mA @ 3.0V Input
• Efficiency: up to 75%
• PWM Operation at 500 kHz
© 2011 Microchip Technology Inc.
DS51999A-page 13
MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design
80.0
Efficiency (%)
75.0
70.0
65.0
60.0
VIN = 2.4V
55.0
VIN = 3.0V
50.0
50 0
45.0
40.0
10
Maximu
um Load Current (mA)
FIGURE 2-1:
3.0V Input.
20
30
40
Load Current (mA)
50
Efficiency vs. Load Current for 12V Output at 2.4V and
80
70
60
50
40
30
20
10
0
2
2.4
2.8
3.2
3.6
Input Voltage (V)
FIGURE 2-2:
DS51999A-page 14
Maximum Load Current vs. Input Voltage at 12V Output.
© 2011 Microchip Technology Inc.
Installation and Operation
2.2
GETTING STARTED
The MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design is fully
assembled and tested to evaluate and demonstrate the MCP1640 family of products.
2.2.1
Powering the MCP1640 12V/50 mA Two Cells Input Boost
Converter Reference Design
The extended input range of the MCP1640 Input Boost Converter is 2.0 to 5.0V input.
Good efficiency is obtained by supplying from two cells (primary and secondary batteries).
Input power connectors are placed on the left side of the board:
• VIN for positive power
• GND for negative power
The maximum input voltage should not exceed 5.0V. The output voltage will be out of
regulation for input voltages lower than 2.0V.
The output connector is called VOUT and is referenced to GND. The minimum output
current is 50 mA when the board is powered by two alkaline batteries that are close to
the end of their run time, at approximately 1V each.
2.2.2
Board Testing
Because this board is boosting the input voltage, the input current is greater than the
output current. The variable power supply for testing requires output capability of at
least 1A and a voltage range of 2.0V to 5V.
To test the board, follow these steps:
Set 3.0V
PWR Supply
FIGURE 2-3:
Setup Circuit.
240R/0.5W
1. Connect the power at VIN and GND terminals of the board.
2. Set the power supply to 3.0V.
3. Connect a voltmeter and a 240Ω/0.5W resistor between VOUT and GND
connectors, as shown in Figure 2-3.
4. Check to be sure the voltmeter indicates 12V.
5. Set the power supply to 2.0V and verify if the output of the converter stays
regulated (VOUT = 12V).
V-meter
R
MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design
© 2011 Microchip Technology Inc.
DS51999A-page 15
MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design
The board has several test points that help engineers analyze the switch node’s
waveforms or MCP1640’s output:
• The high-voltage switch node test point (SWH).
• The test point of the MCP1640 device’s switch node (SWL).
• VO test point shows the MCP1640 device’s VOUT pin (this output is unregulated).
The difference between SWH and SWL signals is their amplitude. For 12V output, the
amplitude of SWL is approximately 5V, while SWH shows the sum of MCP1640's SW
node (SWL signal) and external n-channel MOS voltage.
Figures 2-4 and 2-5 show the Discontinuous (25 mA load for 2.4V VIN) and Continuous
mode waveforms (60 mA load at 2.4V VIN, where the inductor peak current is close to
the maximum input peak current limit of the MCP1640 device, 800 mA). Once the
800 mA limit is reached, VOUT value is decreasing (goes out of regulation). The mean
value of the inductor current (IL) is equal for a boost converter with the input current
(except the current consumption of MCP1640).
FIGURE 2-4:
MCP1640 12V/50 mA Two Cells Input Boost Converter
Reference Design Test Points (SWH, SWL), Inductor (I_L) and Load Current (I_OUT)
Waveforms for 25 mA Load and 2.4V Input in Discontinuous Mode.
DS51999A-page 16
© 2011 Microchip Technology Inc.
Installation and Operation
FIGURE 2-5:
MCP1640 12V/50 mA Two Cells Input Boost Converter
Reference Design Test Points (SWH, SWL), Inductor (IL) and Load Current (IOUT)
Waveforms for 60 mA Load and 2.4V Input in Continuous mode.
2.2.3
How Does the MCP1640 12V/50 mA Two Cells Input Boost
Converter Reference Design Works?
The board was designed to boost low voltage from two alkaline cells or NiCd/NiMH
cells to high voltage. The topology used in this reference design is adapting a
low-voltage boost converter into a high-voltage boost converter using a single inductor,
instead of using a flyback topology that requires a more expensive flyback transformer.
Another advantage is that the switching voltage spikes are kept below the safe value,
6V, for MCP1640 device’s SW pin.
The converter is configured as nonsynchronous; an external diode, D, is connected
between the inductor and the high-voltage output (VOUT).
The two sense resistors, RT and RB, set the output (VOUT) at 12.0V according to the
following equation:
EQUATION 2-1:
V OUT
R T = R B × ⎛ ------------- – 1⎞
⎝ V FB
⎠
Where:
Note:
© 2011 Microchip Technology Inc.
VFB
=
1.21V
VFB
=
Reference voltage of the FB pin
VOUT
=
12.0V
RB
=
Resistor’s value is selected by the designer
The reference board is tested up to 24V output with a maximum load of
20 mA. The internal error amplifier is a transconductance type; its gain is
not related to the feedback resistors’ values.
DS51999A-page 17
MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design
Attention should be paid to the values of the sense resistors. When testing the board
for other output voltage, a potential issue with higher value resistors is environmental
contamination, which can create a leakage current path on the PCB. This will affect the
feedback voltage and the output voltage regulation. Engineers should use resistors that
are larger than 1 MΩ with precaution. In normal humidity conditions, the VFB input
leakage is very low and the resistors’ values will not affect the stability of the system.
When the board is powered up, the internal MCP1640 device’s start-up logic circuitry
turns the internal rectifying switch on until the output capacitor, connected at the VOUT
pin (CL), is charged to a value close to the input voltage. During start-up, the rectifying
switch limits the maximum current. Because at start-up, the external n-channel MOS
(Q) transistor is OFF, a start-up resistor (RS) is bypassing it and the CL cap is supplied.
MCP1640 starts switching, and the external N-MOS is turned on, cascading the
internal N-MOS switch of the MCP1640 to work with high voltage, more than 6V.
Notice that the MCP1640 is working internally as a synchronous rectifier and delivers
on its output (Pin 5) a part of the total output power. This output is unregulated because
the sense resistors, RT and RB, are connected to the high output voltage. The
MCP1640 gets its start-up bias from VIN. Once the output exceeds the input, bias
comes from the output. The CL capacitor is mandatory, because it smooths the output
of MCP1640. This voltage is used to supply the internal blocks after start-up (including
the compensation circuitry). In case of instability, a few mA loads may be required (RL
is not populated on the board; for 12V output, use a 2k or 3k resistor). On the output of
MCP1640 (VO test point), a maximum 5 mA load can be connected. Exceeding the
load produces unregulated board VOUT.
The board works well in Discontinuous mode. However, once entered into Continuous
mode, VOUT goes out of regulation.
There is no undervoltage lockout feature for the MCP1640 family of devices. The
device will start up at the lowest voltage possible and run down to the lowest voltage
possible.
Note:
DS51999A-page 18
Because this configuration is an nonsynchronous converter, the MCP1640
device’s features, true disconnect output and short-circuit protection, will be
lost for this reference board. In case of a short circuit, inductor L, and diode
D, can be broken. Notice that the MCP1640 will not be affected.
© 2011 Microchip Technology Inc.
MCP1640 12V/50 mA TWO CELLS
INPUT BOOST CONVERTER
REFERENCE DESIGN
Appendix A. Schematic and Layouts
A.1
INTRODUCTION
This appendix contains the following schematics and layouts for the MCP1640 12V/50 mA
Two Cells Input Boost Converter Reference Design:
•
•
•
•
Board – Schematic
Board – Top Silk and Pads
Board – Top Copper and Pads
Board – Bottom Copper and Pads
© 2011 Microchip Technology Inc.
DS51999A-page 19
MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design
BOARD – SCHEMATIC
MCP1640
VOUT
Notes:
* Do not populate in case of instability,
use 2k or 3k resistors
CIN
10µ
L
4μ7
VIN
2
1
2µ2
10µ
COUT
VOUT
A.2
DS51999A-page 20
© 2011 Microchip Technology Inc.
Schematic and Layouts
A.3
BOARD – TOP SILK AND PADS
© 2011 Microchip Technology Inc.
DS51999A-page 21
MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design
A.4
BOARD – TOP COPPER AND PADS
DS51999A-page 22
© 2011 Microchip Technology Inc.
Schematic and Layouts
A.5
BOARD – BOTTOM COPPER AND PADS
© 2011 Microchip Technology Inc.
DS51999A-page 23
MCP1640 12V/50 mA Two Cells Input Boost Converter Reference Design
NOTES:
DS51999A-page 24
© 2011 Microchip Technology Inc.
MCP1640 12V/50 mA TWO CELLS
INPUT BOOST CONVERTER
REFERENCE DESIGN
Appendix B. Bill of Materials
TABLE B-1:
Qty
BILL OF MATERIALS (BOM)(1)
Reference
Description
Manufacturer
®
Part Number
1
CIN
CAP. CER 10 µF 6.3V X5R 20% 0603
TDK Corporation
C1608X5R0J106M
1
COUT
CAP. CER 10 µF 16V X5R 0805
TDK Corporation
C2012X5R1C106M
1
CL
CAP. CER 2.2 µF 6.3V X5R 20% 0603
TDK Corporation
C1608X5R0J225M
1
D
SCHOTTKY RECT. 40V 0.5A SOD323
NXP Semiconductors
PMEG4005AEA,115
®
90121-0122
0
J1, J2
DO NOT POPULATE
CONN. HEADER 2POS .100" R/A TIN
Molex
1
L
INDUCTOR POWER 4.7 µH 1.1A SMD
TDK Corporation
1
PCB
RoHS-compliant bare PCB, MCP1640
12V/50 mA Two Cells Input Boost
Converter Reference Design
1
Q
MOSFET N-CH 30V 2.2A SSOT3
Fairchild Semiconductor® FDN337N
1
RE
RES. 1.0M OHM 1/10W 5% 0603 SMD
Panasonic® – ECG
ERJ-3GEYJ105V
YAGEO®
RC0603JR-07300RL
—
VLS3015ET-4R7M
104-00386
1
RS
RES. 300 OHM 1/10W 5% 0603 SMD
0
RL
DO NOT POPULATE
RES. 1.0k OHM 1/10W 5% 0603 SMD
Panasonic – ECG
ERJ-3GEYJ102V
1
RB
RES. 180k OHM 1/10W .5% 0603 SMD
YAGEO
RT0603DRD07180KL
1
RT
RESISTOR 1.60M OHM 1/10W 1% 0603 Panasonic – ECG
1
U1
MCP1640 PWM Synchronous Boost
Converter – SOT23-6
Microchip Technology Inc. MCP1640BT-I/CHY
4
VIN, VOUT,
GND(s)
PC TEST POINT TIN SMD
Harwin PLC.
4
Note 1:
—
3M – SJ5382TRANS – FEET, STICK ON, 3M
PK144
ERJ-3EKF1604V
S1751-46R
SJ5382TRANS
The components listed in this Bill of Materials are representative of the PCB assembly. The released
BOM, used in manufacturing, uses all RoHS-compliant components.
© 2011 Microchip Technology Inc.
DS51999A-page 25
Worldwide Sales and Service
AMERICAS
ASIA/PACIFIC
ASIA/PACIFIC
EUROPE
Corporate Office
2355 West Chandler Blvd.
Chandler, AZ 85224-6199
Tel: 480-792-7200
Fax: 480-792-7277
Technical Support:
http://www.microchip.com/
support
Web Address:
www.microchip.com
Asia Pacific Office
Suites 3707-14, 37th Floor
Tower 6, The Gateway
Harbour City, Kowloon
Hong Kong
Tel: 852-2401-1200
Fax: 852-2401-3431
India - Bangalore
Tel: 91-80-3090-4444
Fax: 91-80-3090-4123
India - New Delhi
Tel: 91-11-4160-8631
Fax: 91-11-4160-8632
Austria - Wels
Tel: 43-7242-2244-39
Fax: 43-7242-2244-393
Denmark - Copenhagen
Tel: 45-4450-2828
Fax: 45-4485-2829
India - Pune
Tel: 91-20-2566-1512
Fax: 91-20-2566-1513
France - Paris
Tel: 33-1-69-53-63-20
Fax: 33-1-69-30-90-79
Japan - Yokohama
Tel: 81-45-471- 6166
Fax: 81-45-471-6122
Germany - Munich
Tel: 49-89-627-144-0
Fax: 49-89-627-144-44
Atlanta
Duluth, GA
Tel: 678-957-9614
Fax: 678-957-1455
Boston
Westborough, MA
Tel: 774-760-0087
Fax: 774-760-0088
Chicago
Itasca, IL
Tel: 630-285-0071
Fax: 630-285-0075
Cleveland
Independence, OH
Tel: 216-447-0464
Fax: 216-447-0643
Dallas
Addison, TX
Tel: 972-818-7423
Fax: 972-818-2924
Detroit
Farmington Hills, MI
Tel: 248-538-2250
Fax: 248-538-2260
Indianapolis
Noblesville, IN
Tel: 317-773-8323
Fax: 317-773-5453
Los Angeles
Mission Viejo, CA
Tel: 949-462-9523
Fax: 949-462-9608
Santa Clara
Santa Clara, CA
Tel: 408-961-6444
Fax: 408-961-6445
Toronto
Mississauga, Ontario,
Canada
Tel: 905-673-0699
Fax: 905-673-6509
Australia - Sydney
Tel: 61-2-9868-6733
Fax: 61-2-9868-6755
China - Beijing
Tel: 86-10-8569-7000
Fax: 86-10-8528-2104
China - Chengdu
Tel: 86-28-8665-5511
Fax: 86-28-8665-7889
China - Chongqing
Tel: 86-23-8980-9588
Fax: 86-23-8980-9500
Korea - Seoul
Tel: 82-2-554-7200
Fax: 82-2-558-5932 or
82-2-558-5934
China - Hangzhou
Tel: 86-571-2819-3187
Fax: 86-571-2819-3189
Malaysia - Kuala Lumpur
Tel: 60-3-6201-9857
Fax: 60-3-6201-9859
China - Hong Kong SAR
Tel: 852-2401-1200
Fax: 852-2401-3431
Malaysia - Penang
Tel: 60-4-227-8870
Fax: 60-4-227-4068
China - Nanjing
Tel: 86-25-8473-2460
Fax: 86-25-8473-2470
Philippines - Manila
Tel: 63-2-634-9065
Fax: 63-2-634-9069
China - Qingdao
Tel: 86-532-8502-7355
Fax: 86-532-8502-7205
Singapore
Tel: 65-6334-8870
Fax: 65-6334-8850
China - Shanghai
Tel: 86-21-5407-5533
Fax: 86-21-5407-5066
Taiwan - Hsin Chu
Tel: 886-3-5778-366
Fax: 886-3-5770-955
China - Shenyang
Tel: 86-24-2334-2829
Fax: 86-24-2334-2393
Taiwan - Kaohsiung
Tel: 886-7-536-4818
Fax: 886-7-330-9305
China - Shenzhen
Tel: 86-755-8203-2660
Fax: 86-755-8203-1760
Taiwan - Taipei
Tel: 886-2-2500-6610
Fax: 886-2-2508-0102
China - Wuhan
Tel: 86-27-5980-5300
Fax: 86-27-5980-5118
Thailand - Bangkok
Tel: 66-2-694-1351
Fax: 66-2-694-1350
Italy - Milan
Tel: 39-0331-742611
Fax: 39-0331-466781
Netherlands - Drunen
Tel: 31-416-690399
Fax: 31-416-690340
Spain - Madrid
Tel: 34-91-708-08-90
Fax: 34-91-708-08-91
UK - Wokingham
Tel: 44-118-921-5869
Fax: 44-118-921-5820
China - Xian
Tel: 86-29-8833-7252
Fax: 86-29-8833-7256
China - Xiamen
Tel: 86-592-2388138
Fax: 86-592-2388130
China - Zhuhai
Tel: 86-756-3210040
Fax: 86-756-3210049
DS51999A-page 26
Korea - Daegu
Tel: 82-53-744-4301
Fax: 82-53-744-4302
08/02/11
© 2011 Microchip Technology Inc.