AL8821 40V, 2A BOOST LED DRIVER Pin Assignments (Top View) The AL8821 is a boost converter that delivers an accurate constant current for MR16 and similar LED Lamps. With proprietary control scheme, the LED driver is compatible with many commonly used electronic transformers and provides designs with High Power Factor (PF) and low Total Harmonic Distortion (THD) for these applications. The operation frequency is up to 1MHz that allows the use of small size inductor. With the package of SO-8EP, the AL8821 has small thermal resistance and can be used for wide range of output power. The driver can be used for dimmable MR16 application and can be compatible with leading-edge dimmer and trailing-edge dimmer. 8 NC 7 VCC 3 6 VIN 4 5 NC SW 1 CS 2 FB COMP EP Features SO-8EP Wide Input Voltage Range: 5V to 36V Internal 40V NDMOS Switches Continuous Conduction Mode (CCM) Operation Up to 1MHz Switching Frequency High PF > 0.9 and Low THD < 30% and low Ripple < 20% Compatible With Leading-edge Dimmer And Trailing-edge Dimmer Applications Internal Protections Under Voltage Lock Out (UVLO) Output Open Over Temperature Protection (OTP) Pb-free SO-8EP Totally Lead-Free & Fully RoHS Compliant (Notes 1 & 2) Halogen and Antimony Free. “Green” Device (Note 3) Notes: Non-dimmable MR16 Lamps Dimmable MR16 Lamps General Illumination Lamps 1. No purposely added lead. Fully EU Directive 2002/95/EC (RoHS) & 2011/65/EU (RoHS 2) compliant. 2. See http://www.diodes.com/quality/lead_free.html for more information about Diodes Incorporated’s definitions of Halogen- and Antimony-free, "Green" and Lead-free. 3. Halogen- and Antimony-free "Green” products are defined as those which contain <900ppm bromine, <900ppm chlorine (<1500ppm total Br + Cl) and <1000ppm antimony compounds. Typical Applications Circuit L D1 Vac D2 D5 D3 D4 CO RSET RHYS SW CS VCC C3 C4 AL8821 Document number: DS37671 Rev. 1 - 2 1 of 14 www.diodes.com VIN AL8821 NEW PRODUCT Description FB RFB COMP (Exposed Pad) January 2015 © Diodes Incorporated AL8821 Pin Descriptions Pin Name 1 SW Integrated MOS Drain 2 CS Input Current Sense Pin 3 FB LED Output Current Feedback Pin 4 COMP 5 NC Not Connected 6 VIN IC Input Voltage, Adding from Boost Output Voltage 7 VCC Supply Voltage For Internal Circuit 8 NC 9 Exposed Pad NEW PRODUCT Pin Number Function Control Loop Compensation Pin Not Connected Connected to Ground Functional Block Diagram VIN VCC 6 7 VCC Internal Regulator VREF VBG UVLO Chip_EN VBG Bandgap VIN OVP PWM1 OVP 9 LOGIC Exposed Pad 2 IHYS OTP VFB CS CS1 OTP VCS1 1 VCC SW Driver COMPARATOR 3 FB PWM1 EA IHYS VBG 4 COMP AL8821 Document number: DS37671 Rev. 1 - 2 2 of 14 www.diodes.com January 2015 © Diodes Incorporated AL8821 Absolute Maximum Ratings (@TA = +25°C, unless otherwise specified. Note 4) Symbol Parameter NEW PRODUCT Unit VIN VIN Pin Voltage -0.3 to 40 V VSW SW Pin Voltage -0.3 to 40 V COMP Pin Voltage -0.3 to 6 V VCS CS Pin Voltage -0.3 to 6 V VFB FB Pin Voltage -0.3 to 6 V VCC VCC Pin Voltage -0.3 to 6 V +150 ºC -65 to +150 ºC 66 °C/W Lead Temperature (Soldering, 10sec) +300 ºC – ESD (Machine Model) 200 V – ESD (Human Body Model) 2000 V VCOMP TJ Operating Junction Temperature TSTG Storage Temperature θJA Thermal Resistance (Junction to Ambient) (Note 5) TLEAD Notes: Rating 4. Stresses greater than those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only and functional operation of the device at these or any other conditions beyond those indicated under “Recommended Operating Conditions” is not implied. Exposure to “Absolute Maximum Ratings” for extended periods may affect device reliability. 5. Device mounted on FR-4 PCB (51mm x 51mm) 2oz copper, minimum recommended pad layout on top layer and thermal vias to bottom layer ground plane. For better thermal performance, larger copper pad for heat-sink is needed. Recommended Operating Conditions Symbol Parameter VIN VIN Pin Voltage TA Ambient Temperature Electrical Characteristics Symbol Min Max Unit 5 36 V -40 +105 °C (@TA = +25°C, unless otherwise specified.) Parameters Conditions Min Typ Max Unit Input Supply VIN VIN Pin Voltage – 5 – 36 V IQ Quiescent Current No Switching – 1 – mA VUVLO Under-Voltage Lockout Voltage VIN Rising – 4.2 – V VHYS UVLO Hysteresis – – 500 – mV VCC Pin Voltage – 4.5 5 5.5 V – Source Current Capability VCC = 5V 10 – – mA – Load Regulation – – 4 – % VCC Regulator VCC AL8821 Document number: DS37671 Rev. 1 - 2 3 of 14 www.diodes.com January 2015 © Diodes Incorporated AL8821 Electrical Characteristics Symbol (Cont. @TA = +25°C, unless otherwise specified.) Parameters Conditions Min Typ Max Unit NEW PRODUCT Integrated NMOS_BOOST VDS MOS Voltage Stress (Note 6) – – 40 – V IDS MOS Current Stress (Note 6) – – 2 – A MOS RDSON – – 250 – mΩ RDSON Compensation and Soft Start (COMP Pin) GEA Error Amplifier Transconductance – – 1000 – µA/V IO-H Sourcing Current VCOMP = 0.5V – 68 – µA IO-L Sinking Current VCOMP = 4.5V – 68 – µA VFB FB Pin Voltage – – 444 – mV Boost Sense Voltage Low Level VCOMP = 0V – -90 – mV Hysteresis Current – 85 100 115 µA TOTSD Thermal Shutdown (Note 6) – – +160 – ºC THYS Thermal Shutdown Hysteresis (Note 6) – – +40 – ºC Hysteresis Competitor VCS_MIN IHYS Over-Temperature Protection Note 6: These parameters, although guaranteed by design, are not 100% tested in production. AL8821 Document number: DS37671 Rev. 1 - 2 4 of 14 www.diodes.com January 2015 © Diodes Incorporated AL8821 Performance Characteristics Quiescent Current vs. VIN Pin Voltage Quiescent Current vs. Ambient Temperature 1.2 Quiescent Current (mA) Quiescent Current (mA) 1.0 0.9 0.8 1.2 1.0 VIN = 12V 0.8 0.7 0.6 0.6 4 8 12 16 20 24 28 32 36 -45 -30 -15 VIN Pin Voltage (V) 0 15 30 45 60 75 90 105 o Ambient Temperature ( C) VCC Pin Voltage vs. VIN Pin Voltage VCC Pin Voltage vs. Ambient Temperature 5.5 5.2 5.4 VIN = 12V VCC Pin Voltage (V) VCC Pin Voltage (V) 5.1 5.0 4.9 4.8 4.7 5.3 5.2 5.1 5.0 4.9 4.6 4.5 4 8 12 16 20 24 28 32 4.8 -45 36 -30 -15 VIN Pin Voltage (V) 0 15 30 45 60 75 90 105 o Ambient Temperature ( C) FB Pin Voltage vs.VIN Pin Voltage FB Pin Voltage vs. Ambient Temperature 0.50 0.50 0.48 0.48 FB Pin Voltage (V) FB Pin Voltage (V) NEW PRODUCT 1.4 1.1 0.46 0.44 0.42 0.46 0.44 VIN = 12V 0.42 0.40 4 8 12 16 20 24 28 32 36 VIN Pin Voltage (V) AL8821 Document number: DS37671 Rev. 1 - 2 0.40 -45 -30 -15 0 15 30 45 60 75 90 105 o Ambient Temperature ( C) 5 of 14 www.diodes.com January 2015 © Diodes Incorporated AL8821 Performance Characteristics (Cont.) Boost Sense Voltage Low Level vs. VIN Pin Voltage Boost Sense Voltage Low Level vs. Ambient Temperature -80 Boost Sense Voltage Low Level (mV) Boost Sense Voltage Low Level (mV) -82 -84 -86 -88 4 8 12 16 20 24 28 32 -82 -84 -86 36 VIN = 12V -88 -90 -45 -90 -30 -15 0 15 30 45 60 75 90 105 o VIN Pin Voltage (V) Ambient Temperature ( C) Hysteresis Current vs. VIN Pin Voltage Hysteresis Current vs. Ambient Temperature 116 114 114 112 Hysteresis Current (A) VIN = 12V Hysteresis Current (A) NEW PRODUCT -80 112 110 108 110 108 106 104 106 104 4 8 12 16 20 24 28 32 36 102 -45 AL8821 Document number: DS37671 Rev. 1 - 2 -30 -15 0 15 30 45 60 75 90 105 o VIN Pin Voltage (V) Ambient Temperature ( C) 6 of 14 www.diodes.com January 2015 © Diodes Incorporated AL8821 Application Information AL8821 Operation The AL8821 is a boost converter that delivers an accurate constant current for driving LEDS. With hysteretic control scheme, the LED driver is compatible with most of commonly used electronic transformers. The driver can be compatible with leading-edge dimmer and trailing-edge dimmer. L D1 Vac D2 D5 D4 NEW PRODUCT D3 CO RSET RHYS SW VCC C3 AL8821 VIN CS FB RFB COMP C4 (Exposed Pad) Figure 1. Typical Application Circuit LED Current Control The LED current is controlled by the resistor RFB in Figure 1. Connected between FB pin and Ground, the nominal average output current in the LED(s) is defined as: ILED 0.444 RFB RSET and RHYS Setting The Boost converter of the AL8821 operates at continuous conduction mode and is based on hysteresis schematic which has lower threshold and upper threshold. Refer to Figure 2 depicting the inductor current waveform. IL Peak or Upper Threshold IL IL(peak) IL(ave) IL(val) Valley or Lower Threshold tON tOFF Time Figure 2. Inductor Current When switch SW is turned on, the inductor current flows through R SET and ramps up linearly. The rising current produces a voltage ramp across RSET. When the voltage across RSET reaches the upper threshold, switch SW is turned off. The inductor current continues to flow through R SET but decays. The decaying current produces a falling voltage at RSET. When the voltage across RSET falls to the lower threshold, switch SW is turned on again. The lower threshold voltage VLT depends on the voltage VCOMP at COMP pin that varies with the input voltage and output load. The equation is shown as below. AL8821 Document number: DS37671 Rev. 1 - 2 7 of 14 www.diodes.com January 2015 © Diodes Incorporated AL8821 Application Information (Cont.) VLT (VCOMP 1.5) 0.6 1.4 mV ,1.5V VCOMP 5V 16 88mV , 0V VCOMP 1.5V The range of VCOMP is from 0V to 5V. NEW PRODUCT The upper threshold depends on the lower threshold and the hysteresis value. The hysteresis value is set by external resister RHYS. It is defined as below. VHYS RHYS 100 A According to the operation principle , the peak to peak current ∆IL and the valley current IL(val) can be obtained by the below equations. I L ( val) I L VLT RSET VHYS RSET Where: ∆IL is the peak to peak current of inductor. IL(val) is the valley current of inductor. From the Figure 2, the relationship between IL(peak), IL(val), IL(ave) and ∆IL can be obtained as below. I L ( peak ) I L ( val) I L 1 I L ( ave) I L ( val) I L 2 Where: IL(peak) is the peak current of inductor. IL(ave) is the average current of inductor. As we know the average current IL(ave) depends on the output power, rated input voltage VIN1 of step-up converter and total efficiency η. So the average current IL(ave) can be obtained by the following equation. I L ( ave) (VLED 0.444 ) I LED VIN1 Where: VLED is the voltage in LEDs. Set ratio of ∆IL to IL(peak) as K. AL8821 Document number: DS37671 Rev. 1 - 2 8 of 14 www.diodes.com January 2015 © Diodes Incorporated AL8821 Application Information (Cont.) I L K I L ( peak ) NEW PRODUCT RSET and RHYS can be obtained from above equations: ((VCOMP 1.5) 0.6 1.4) (2 K ) VIN 1 103 1.5V VCOMP 5V 32 (VLED 0.444) I LED (1-K) RSET = 3 44 (2 K ) VIN 1 10 , 0V V COMP 1.5V (VLED 0.444) I LED (1-K) RHYS = 2 (VLED 0.444) I LED K RSET 104 VIN 1 (2 K ) When the value of K, η and VCOMP are provided, the value of resister RSET and RHYS can be calculated according to these above equations. In order to get appropriate efficiency and Electronic Transformer (ET) compatibility, generally K is set between 0.4 and 0.8. Due to the range of VCOMP is from 0V to 5V, in order to get output voltage regulation, generally VCOMP is set as 3V at rated input voltage. Inductor Selection Because of the using of the hysteretic control scheme, the switching frequency in a boost configuration can be adjusted in accordance to the value of the inductor being used. The value of the inductor can be determined on the desired switching frequency by using the following equation: L [VIN1 ( RSET RL RDSON ) I L ( ave) ] [VLED 0.444 VIN1 VF ( RL RSET ) I L ( ave) ] I L [VLED 0.444 VF (2RSET 2RL RDSON ) I L ( ave) ] f SW Where: L is the coil inductance. RL is the coil resistance. RDSON is the switch SW resistance. VIN1 is the rated input voltage. VF is the diode forward voltage. fSW is the desired switching frequency. Generally 500kHz to 800kHz switching frequency is suggested. Low switching frequency can decrease the switching loss but need to choose higher inductor values that will result in larger size in order to meet the saturation current. For example the relationship between switching frequency and inductor value is shown as below Table 1 in the same application system. Considering these factors, 500kHz switching frequency is recommend in typical application. Inductance Value of L @ Vac = 12Vac, VIN = 22V VLED = 28V, ILED = 180mA Operation Frequency of SW at Peak Voltage Of Vac 10µH 840kHz 15µH 800kHz 22µH 680kHz 33µH 465kHZ Table 1 AL8821 Document number: DS37671 Rev. 1 - 2 9 of 14 www.diodes.com January 2015 © Diodes Incorporated AL8821 Application Information (Cont.) VIN OVP Protection AL8821 has an internal over voltage protection to protect IC from excessive input voltage. When the voltage applied at VIN pin exceeds 39V, it will turn off the power switch SW. The power switch SW will be turned on again once the voltage at VIN drops below 34V. NEW PRODUCT VCC Regulator The VCC pin requires a capacitor C3 for stable operation and to store the charge for the large GATE switching currents. Choose a 10V rated low ESR, X7R or X5R, ceramic capacitor for best performance. A 4.7µF capacitor will be adequate for many applications. Place the capacitor close to the IC to minimize the trace length to the VCC pin and to the IC ground. An internal current limit on the VCC output protects the excessive on-chip power dissipation. The VCC pin has set the output to 5V (typ.) to protect the internal FETs from excessive power dissipation caused by not being fully enhanced. If the VCC pin is used to drive extra circuits beside the AL8821, the extra loads should be limited to less than 8mA. Output Capacitor CO The capacitor CO is used to hold the bus voltage and reduce the ripple of LED current when the electronic transformer has no output. For most applications, it is recommended to use an aluminum electrolytic capacitor with greater than 220µF capacitance. Compensation Capacitor C4 In applications powered by electronic transformer, the input voltage can change roughly in one cycle of AC power frequency. A 1µF ceramic capacitor C4 connected from COMP pin to ground help to stabilize the control loop of the regulator. Diode Selection For maximum efficiency and performance, the rectifiers (D5) should be fast low capacitance Schottky diodes with low reverse leakage at maximum operating voltage and temperature. With its low power dissipation, the Schottky diode outperforms other silicon diodes and increases overall efficiency. Over Temperature Protection A over temperature protection feature is to protect the AL8821 from excessive heat damage. When the junction temperature exceeds +160ºC, the internal FET will be turned off. When junction temperature drops below +120ºC, IC will turn on both FETs and return to normal operation. AL8821 Document number: DS37671 Rev. 1 - 2 10 of 14 www.diodes.com January 2015 © Diodes Incorporated AL8821 Ordering Information NEW PRODUCT AL8821 XX - XX Package Packing SP : SO-8EP 13 :13" Tape & Reel Part Number Package Code Package AL8821SP-13 SP SO-8EP 13” Tape and Reel Quantity Part Number Suffix 2500/Tape & Reel -13 Marking Information (Top View) 8 7 6 5 Logo Part Number AL8821 YY WW X X E YY : Year : 08, 09, 10~ WW : Week : 01~52; 52 Represents 52 and 53 Week X X : Internal Code E : SO-8EP 1 AL8821 Document number: DS37671 Rev. 1 - 2 2 3 4 11 of 14 www.diodes.com January 2015 © Diodes Incorporated AL8821 Package Outline Dimensions (All dimensions in mm(inch).) (1) Package Type: SO-8EP 3.800(0.150) 4.000(0.157) 2.110(0.083) 2.750(0.108) 3.402(0.134) NEW PRODUCT 2.710(0.107) 1.270(0.050) TYP 4.700(0.185) 5.100(0.201) 0.300(0.012) 0.510(0.020) 5.800(0.228) 6.200(0.244) 0.050(0.002) 0.150(0.006) 1.350(0.053) 1.550(0.061) 0° 8° 0.400(0.016) 1.270(0.050) 0.150(0.006) 0.250(0.010) Note: Eject hole, oriented hole and mold mark is optional. AL8821 Document number: DS37671 Rev. 1 - 2 12 of 14 www.diodes.com January 2015 © Diodes Incorporated AL8821 Suggested Pad Layout Package Type: SO-8EP NEW PRODUCT (1) Y1 G Z X1 Y E X Dimensions Z (mm)/(inch) G (mm)/(inch) X (mm)/(inch) Y (mm)/(inch) X1 (mm)/(inch) Y1 (mm)/(inch) E (mm)/(inch) Value 6.900/0.272 3.900/0.154 0.650/0.026 1.500/0.059 3.600/0.142 2.700/0.106 1.270/0.050 AL8821 Document number: DS37671 Rev. 1 - 2 13 of 14 www.diodes.com January 2015 © Diodes Incorporated AL8821 IMPORTANT NOTICE DIODES INCORPORATED MAKES NO WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, WITH REGARDS TO THIS DOCUMENT, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE (AND THEIR EQUIVALENTS UNDER THE LAWS OF ANY JURISDICTION). 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