MIC2185 Micrel, Inc. MIC2185 Low Voltage Synchronous Boost PWM Control IC General Description Features Micrel’s MIC2185 is a high efficiency synchronous boost PWM control IC. With its wide input voltage range of 2.9V to 14V, the MIC2185 can be used to efficiently boost voltages in 1- or 2-cell Li Ion battery powered applications, as well as fixed 3.3V and 5V systems. Its powerful 5Ω output drivers allow the MIC2185 to supply large output currents with the selection of the proper external MOSFETs. With it’s fixed frequency PWM architecture, and easily synchronized drive, the MIC2185 is ideal for noise-sensitive telecommunications applications. The nominal 400kHz operating frequency of the MIC2185 can be divided by two, allowing the device to be externally synchronized to frequencies below 400kHz. The MIC2185 also features a low current shutdown mode and a programmable undervoltage lockout. A skipped pulse mode of operation can be manually set to achieve higher efficiencies at light load conditions. The MIC2185 is available in a 16 pin SOIC package and 16 pin QSOP package with an ambient temperature operating range from –40°C to 85°C. • • • • • • • • • • • • • Input voltage range: 2.9V to 14V 95% efficiency Oscillator frequency of 200kHz/400kHz Frequency sync to 600kHz 0.5µA shutdown current Two 5Ω output drivers Front edge blanking PWM current mode control Cycle-by-cycle current limiting Frequency foldback protection Adjustable under-voltage lockout Precision 1.245V reference output 16 pin SOIC narrow body package Applications • • • • 3.3V to 5V conversion in telecom systems Satellite phones Cable modems 1-and 2-cell Li Ion battery operated equipment Ordering Information Part Number Typical Application Voltage Junction Temp. Range Package MIC2185YM 200/400kHz Adj –40ºC to +125ºC 16-pin SOIC MIC2185YQS 200/400kHz Adj –40ºC to +125ºC 16-pin QSOP Pb-Free MIC2185BM MIC2185BQS 2.4µH VIN = 3.3V Frequency Standard Si9803DY (x2) VOUT = 5V CIN 1 7 VINA OUTP EN/UVLO 15 FREQ/2 10 VDD 4 COMP 8 VREF 11 2 VINP FB MIC2185 OUTN CSH 14 COUT 16 6 13 100 Si4884DY (x2) 85 8m SKIP SS 3 PGND SGND 95 90 9 SYNC 5V Output Efficiency 12 80 75 5 70 0 VIN = 3.3V 200kHz P WM 1 2 3 4 5 OUTPUT CURRENT (A) Adjustable Output Synchronous Boost Converter Micrel, Inc. • 2180 Fortune Drive • San Jose, CA 95131 • USA • tel + 1 (408) 944-0800 • fax + 1 (408) 474-1000 • http://www.micrel.com October 2005 1 MIC2185 MIC2185 Micrel, Inc. Pin Configuration VINA 1 16 VINP SKIP 2 15 FREQ/2 SS 3 14 OUTP COMP 4 13 OUTN SGND 5 12 PGND FB 6 11 SYNC EN/UVLO 7 10 VDD VREF 8 9 CSH 16-pin Narrow Body SOIC (M) 16-pin QSOP (QS) Pin Description Pin Number Pin Name MIC2185 Pin Function 1 VINA Input voltage to control circuitry (2.9V to 14V). 2 SKIP Skip (Input): Regulator operates in PWM mode (no pulse skipping) when pin is pulled low, and skip mode when raised to VDD. There is no automatic switching between PWM and skip mode available on this device. 3 SS Soft Start (External Component) : Reduces the inrush current and delays and slows the output voltage rise time. A 5µA current source will charge the capacitor up to VDD. 4 COMP Compensation (Output): Internal error amplifier output. Connect to a capacitor or series RC network to compensate the regulator’s control loop. 5 SGND Small Signal Ground (Return) : Must be routed separately from other grounds to the (–) terminal of COUT. 6 FB 7 EN/UVLO Feedback (Input) : Regulates FB to 1.245V. 8 VREF Voltage Reference (Output) : The 1.245V reference is available on this pin. A 0.1µF capacitor should be connected form this pin to SGnd. 9 CSH Current Sense (Input) : The (+) input to the current limit comparator. A built in offset of 100mV (typical) between CSH and SGnd in conjunction with the current sense resistor sets the current limit threshold level. This is also the (+) input to the current amplifier. 10 VDD 3V Internal Linear-Regulator (Output) : VDD is also the supply voltage bus for the chip. Bypass to SGND with 1µF. Maximum source current is 0.5mA. 11 SYNC Frequency Synchronization (Input): Connect an external clock signal to synchronize the oscillator. Leading edge of signal above 1.4V (typical) starts switching cycle. Connect to SGND if not used. 12 PGND 13 OUTN MOSFET Driver Power Ground (Return) : Connects bottom of current sense resistor and the (–) terminal of CIN. 14 OUTP 15 FREQ/2 16 VINP Enable/Undervoltaqe Lockout (Input): A low level on this pin will power down the device, reducing the quiescent current to under 0.5µA. This pin has two separate thresholds, below 1.5V (typical) the output switching is disabled, and below 0.9V (typical) the device is forced into a complete micropower shutdown. The 1.5V threshold functions as an accurate undervoltage lockout (UVLO) with 140mV hysteresis. N-Channel Drive (Output) : High current drive for n-channel MOSFET. Voltage swing is from ground to VINP. On-resistance is typically 5Ω. P-Channel Drive (Output) : High current drive for the synchronous p-channel MOSFET. Voltage swing is from ground to VINP. On-resistance is typically 5Ω. Frequency Divider (Input) : When this pin is low, the oscillator frequency is 400KHz. When this pin is raised to VDD, the oscillator frequency is 200KHz. Gate Drive Voltage (Input) : This is the power input to the gate drive circuitry (2.9V to 14V). This pin is typically connected to the output voltage to enhance gate drive. 2 October 2005 MIC2185 Micrel, Inc. Absolute Maximum Ratings (Note 1) Operating Ratings (Note 2) Supply Voltage (VINA, VINP) .......................................... 15V Digital Supply Voltage (VDD)............................................ 7V Skip Pin Voltage (VSKIP) ....................................–0.3V to 7V Comp Pin Voltage (VCOMP) ...............................–0.3V to 3V Feedback Pin Voltage (VFB) ..............................–0.3V to 3V Enable Pin Voltage (VEN/UVLO) .......................–0.3V to 15V Current Sense Voltage (VCSH) ..........................–0.3V to 1V Sync Pin Voltage (VSYNC) ................................–0.3V to 7V Freq/2 Pin Voltage (VFREQ/2) .............................–0.3V to 7V Power Dissipation (PD) 16 lead SOP ...................................400mW @ TA = 85°C 16 lead QSOP .................................245mW@ TA = 85°C Ambient Storage Temp ............................. –65°C to +150°C Supply Voltage (VINA, VINP) ......................... +2.9V to +14V Operating Ambient Temperature...........–40°C ≤ TA ≤ +85°C Junction Temperature .........................–40°C ≤ TJ ≤ +125°C PackageThermal Resistance θJA 16-lead SOP ................................................ 100°C/W θJA 16-lead QSOP ............................................. 163°C/W ESD Rating, Note 3 Electrical Characteristics VINA= 5V, VinP= VOUT=12V, VEN/UVLO = 5V, VSKIP = 0V, VFREQ/2 = 0V, VCSH = 0V, TJ = 25°C, unless otherwise specified. Bold values indicate –40°C < TJ < +125°C. Parameter Condition Min Typ Max Units (±1%) 1.233 1.245 1.258 V (±2%) 1.220 1.270 V 3V ≤ VINA ≤ 9V; 0mV ≤ CSH ≤ 75mV; (±3%) 1.208 1.282 V Regulation Feedback Voltage Reference Feedback Bias Current 1.245 50 nA +0.08 %/V 0mV ≤ CSH ≤ 75mV –1.2 % VINA Input Current, PWM mode VSKIP = 0V VINA Input Current, SKIP mode VSKIP = 5V Output Voltage Line Regulation Output Voltage Load Regulation Input & VDD Supply VINP Input Current, PWM mode Shutdown Quiescent Current Digital Supply Voltage (VDD) Digital Supply Load Regulation Undervoltage Lockout Reference Output (VREF) Reference Voltage 3V ≤ VINA ≤ 9V 0.8 mA VSKIP = 0V (excluding external MOSFET gate current) 3.8 mA 0.6 mA VEN/UVLO = 0V; (IVINA + IVINP) 0.5 µA IL = 0 2.8 VDD upper threshold (turn on threshold) 2.9 IL = 0 to 0.5mA VDD lower threshold (turn off threshold) (±1.5%) 1.226 (±2.5%) 1.213 3.0 3.2 V 0.03 V 2.75 V 2.65 V 1.245 1.264 1.276 V V Reference Voltage Line Regulation 5V < VinA < 9V 2 mV Reference Voltage Load Regulation 0 < IREF < 100µA 1 mV Enable/UVLO Enable Input Threshold 0.6 UVLO Threshold 1.4 UVLO Hysteresis Enable Input Current October 2005 0.9 1.2 1.5 1.6 140 VEN/UVLO = 5V 0.2 3 V V mV 5 µA MIC2185 MIC2185 Parameter Micrel, Inc. Condition Min Typ Max Unit Soft Start Soft Start Current 5 µA 100 mV 20 V/V 3.7 V/V Current Limit Current Limit Threshold Voltage Voltage on CSH to trip current limit Error Amplifier Error Amplifier Gain Current Amplifier Current Amplifier Gain SKIP Input SKIP Threshold SKIP Input Current Oscillator Section Oscillator Frequency (fS) Maximum Duty Cycle Minimum On Time FREQ/2 frequency (fS) 0.6 VSKIP = 3V 360 VFB = 1.0V 1.4 2.2 V 0.1 5 µA 400 440 kHz 85 VFB = 1.5V % 180 VFREQ/2=3V 170 200 ns 230 Frequency Foldback Threshold Measured at FB pin 0.3 V Frequency Foldback Frequency VFREQ/2=0V 90 kHz SYNC Threshold Level 0.6 SYNC Input Current SYNC Minimum Pulse Width SYNC Capture Range Driver Non-overlap Time Output Driver Impedance V 5 µA 600 kHz ns fO+15 % CL = 3300pF 50 ns VINP = 12V 70 ns VINP = 5V 90 ns Source; VINP = 12V 4 8 Ω Sink; VINP = 12V 3 7 Ω Source; VINP = 5V 5 11 Ω 5 11 Ω Sink; VINP = 5V Note 1. 2.2 0.1 200 Note 4 Gate Drivers (OUTN and OUTP) Rise/Fall Time 1.4 Absolute maximum ratings indicate limits beyond which damage to the component may occur. Electrical specifications do not apply when operating the device outside of its operating ratings. The maximum allowable power dissipation is a function of the maximum junction temperature, TJ(max), the junction-to-ambient thermal resistance, θJA, and the ambient temperature, TA. Note 2. The device is not guaranteed to function outside its operating rating. Note 3. Devices are ESD sensitive. Handling precautions recommended. Note 4. See application information for limitations on maximum operating frequency. MIC2185 4 October 2005 MIC2185 Micrel, Inc. Typical Characteristics 4.75 0.7 4.70 0.6 4.65 VINP = 5V 1.0 IQ = IQVINA + IQVINP 0.5 f = 400kHz S 0 0 2 4 6 8 10 12 14 16 INPUT VOLTAGE (VINA ) Reference Voltage vs. Reference Current 1.2469 1.2468 3.035 VDD vs. Load Current VINP = 12VDC VINA = 5VDC 3.030 3.025 3.020 3.015 3.010 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 IVDD (mA) October 2005 0.60 0.55 0 120 140 60 80 100 VINP = 9VDC 1.246 1.2455 VINP = 5VDC 1.257 1.255 2 4 6 8 10 12 14 16 INPUT VOLTAGE (VINA ) Reference Voltage vs. Temperature 1.245 0 2 4 6 8 10 12 14 16 INPUT VOLTAGE (VINA) VDD vs. Input Voltage 3.15 VINP = 12VDC VINA = 5VDC 3.10 3.05 1.249 1.247 3.00 1.245 1.243 1.241 1.239 2.95 2.90 1.237 -40 -20 0 20 40 60 80 100120140 TEMPERATURE(°C) 2.80 0 2.85 VDD vs. Temperature 3.08 V P = 12VDC 3.07 IN 3.06 VINA = 5VDC 3.05 3.04 3.03 3.02 3.01 3.00 2.99 2.98 300 VINP = 12VDC 2 4 6 8 10 12 INPUT VOLTAGE (VINA) 14 IENABLE vs. VENABLE VINP = 12VDC –40°C 250 VINA = 5VDC 200 150 20°C 100 85°C 50 40 60 80 100 1.2463 1.2462 V P = 12V IN DC 1.2461 V A = 5V IN DC 1.2460 0 10 20 30 40 50 60 70 80 90 100 REFERENCE CURRENT (µA) 3.040 0.65 -60 1.2465 1.2464 VINP = 12VDC 1.2465 0.70 1.253 1.251 1.2467 1.2466 1.2475 Reference Voltage vs. Input Voltage 1.247 VINP = 12VDC TEMPERATURE (°C) 5 140 VINP = 9V 2.5 2.0 1.5 1.0 V P =12V IN DC 0.5 IQ = IQVINA+IQVINP 0 0 2 4 6 8 10 12 14 16 INPUT VOLTAGE (VINA ) 0.80 0.75 3.5 3.0 20 40 Quiescent Current vs. Input Voltage (SKIP Mode) 120 VINP = 12V 200kHz 2.0 1.5 TEMPERATURE (°C) Quiescent Current vs. Input Voltage( PWM Mode) 4.5 4.0 -20 0 0 -40 -20 0 20 40 60 80 100120140 TEMPERATURE (°C) -40 0.1 4.45 VINA = 5VDC V P = 12VDC 4.40 IN fS = 400kHz 4.35 I = I +I Q QVINA QVINP 4.30 -60 VINA = 5VDC VINP = 12VDC IQ = IQVINA+IQVINP 0.2 1.2470 3.5 4.50 0.3 400kHz 3.0 2.5 4.55 0.4 5.0 4.5 Quiescent Current vs. Input Voltage(PWM Mode) 4.0 4.60 0.5 5.0 Quiescent Current vs. Temperature (PWM Mode) -40 -20 0 20 0.8 Quiescent Current vs. Temperature (SKIP Mode) 0 0 2 4 6 8 10 VENABLE (V) 12 14 MIC2185 MIC2185 Micrel, Inc. 5.00 405 4.95 4.90 120 VINP = 12VDC 4.85 4.80 VINA = 5VDC TEMPERATURE (°C) 130 130 90 TEMPERATURE(°C) 110 70 50 30 10 -10 390 -30 14 -50 2 4 6 8 10 12 INPUT VOLTAGE (VINA) VINA = 5VDC 90 VINP = 12VDC 395 110 400 413 412 0 410 70 415 414 5.05 50 417 416 5.10 415 30 418 420 10 420 419 5.15 -10 425 Soft Start Current vs. Temperature -30 422 V P = 12VDC 421 IN Oscillator Frequency vs. Temperature -50 Oscillator Frequency vs. Input Voltage Overcurrent Threshold vs. VINA 100 80 60 40 VINP = 12VDC 20 0 0 MIC2185 2 4 6 8 10 12 14 16 VINA (V) 6 October 2005 MIC2185 Micrel, Inc. Functional Diagram VIN CIN L1 CDECOUP 1 VINA VINP EN/UVLO Bias 7 16 VREF VDD Q2 On SKIP 2 14 Control fs/4 15 11 COUT PGND OUTN Reset FREQ/2 VOUT OUTP Overcurrent Reset SYNC D1 13 Osc 0.1V PWM Comparator Q1 PGND Correction Ramp Overcurrent Comparator SS 3 CSH 9 Gain = 3.7 Error Amplifier COMP RSENSE VREF PGND gm = 0.0002 Gain = 20 4 100k PGND 12 0.3V fs/4 VREF 8 VDD 10 R1 FB VREF 6 Frequency Foldback VDD R2 SGND SGND 5 Figure 1. MIC2185 PWM Mode Block Diagram Functional Description starts when OutN goes high and turns on the low side, Nchannel MOSFET, Q1. The Vgs of the MOSFET is equal to VinP. This forces current to ramp up in the inductor. The inductor current flows through the current sense resistor, Rsense. The voltage across the resistor is amplified and combined with an internal ramp for stability. This signal is compared with the comp output signal of the error amplifier. When the current signal equals the error voltage signal, the low side MOSFET is turned off. The inductor current then flows through the diode, D1, to the output. A delay between the turn-off of the low side MOSFET and the turn-on of the high side MOSFET prevents both MOSFETs from being on at the same time, which would short the output to ground. At the end of the non-overlap time, OutP pulls the gate of the MOSFET to ground, turning on the high side, P-channel The MIC2185 is a BiCMOS, switched mode, synchronous boost (step up) control IC. The synchronous switched, high side P-channel MOSFET, Q2, placed in parallel with the output diode, D1, improves the efficiency of the boost converter. The lower voltage drop across the MOSFET reduces power dissipation and increases efficiency. Current mode control is used to achieve superior transient line and load regulation. An internal corrective ramp provides slope compensation for stable operation above a 50% duty cycle. The controller is optimized for high efficiency, high performance DC-DC converter applications. Figure 1 is a block diagram of the MIC2185 configured as a PWM synchronous boost converter. The switching cycle October 2005 7 MIC2185 MIC2185 Micrel, Inc. Control Loop PWM and SKIP modes of operation The MIC2185 can operate in either PWM (pulse width modulated) or skip mode. The efficiency of the boost converter can be improved at lower output loads by manually selecting the skip mode of operation. The potential disadvantage of skip mode is the variable switching frequency that accompanies this mode of operation. The occurrence of switching pulses depends on component values as well as line and load conditions. PWM mode is the best choice of operation at higher output loads. In skip mode, current through the inductor can settle to zero, causing voltage ringing across the inductor. PWM mode has the advantages of lower output ripple voltage and higher efficiencies at higher output loads. Another advantage of the synchronous PWM mode of operation is that the inductor current is always continuous, even at zero output current. This reduces parasitic ringing that occurs MOSFET, Q2. Current flows through the MOSFET because its voltage drop is less than diode D1. The MOSFET remains on until the end of the switching cycle. There is another non-overlap time delay between the turn-off of the high side MOSFET and the turn-on of the low side MOSFET at the beginning of the next switching cycle. The description of the MIC2185 controller is broken down into 6 basic functions. • Control Loop • PWM Operation • SKIP Mode Operation • Current Limit • MOSFET gate drive • Reference, Enable & UVLO • Oscillator & Sync • Soft Start VIN CIN CDECOUP L1 VINA 1 VINP EN/UVLO Bias 7 16 VREF Q2 On VDD SKIP VOUT OUTP 14 Control 2 D1 VDD COUT PGND OUTN 13 50mV FREQ/2 Q1 PGND 15 Osc Current Reset CSH SYNC 11 9 Skip Current Limit Comparator SS 3 RSENSE PGND COMP 4 PGND 12 VREF 1.245V VREF 8 VDD 10 R1 FB VREF 6 Hysteresis Comparator 1% VDD R2 SGND SGND 5 Figure 2. MIC2185 Skip Mode Block Diagram MIC2185 8 October 2005 MIC2185 Micrel, Inc. during the discontinuous mode of operation found in lightly loaded, non-synchronous boost converters. Pulling the SKIP pin (pin 2) low will force the controller to operate in PWM mode for all load conditions. Pulling the SKIP pin high will force the controller to operate in SKIP mode. Skip Mode Operation This control method is used to improve efficiency at low output loads. A block diagram of the MIC2185 skip mode is shown in Figure 2. The power drawn by the MIC2185 control IC is (IVINA · VVINA) + (IVINP · VVINP). The power dissipated by the IC can be a significant portion of the total output power during periods of low output current, which lowers the efficiency of the power supply. In skip mode the MIC2185 lowers the IC supply current by disabling the high side drive and running at lower than the PWM switching frequency. It also turns off portions of the control and drive circuitry when the IC is not switching. The disadvantage of this method is greater output ripple and variable switching frequency. The Soft Start and Sync pins have no effect when operating in skip mode. Once the voltage on the feedback pin exceeds the upper hysteretic threshold the gate drive is disabled. The output load discharges the output capacitance causing Vout to decrease until the feedback voltage drops below the lower threshold voltage limit. The switching converter then turns the gate drive back on. While the gate drive is disabled, the MIC2185 draws less IC supply current then while it is switching, thereby improving efficiency at low output loads. Figure 4 shows the improvement in efficiency that SKIP mode makes when at lower output currents. 100 80 PWM 400kHz 60 SKIP 40 20 VIN=3.3V VOUT=5V 0 0.02 0.04 0.06 0.08 0.1 0 0.12 0.14 0.16 0.18 0.20 In skip mode, switching starts when the feedback voltage drops below the lower threshold level of the hysteresis comparator. The OutN pin goes high, turning on the N-channel MOSFET, Q1. Current ramps up in the inductor until either the SKIP mode current limit comparator or the hysteretic voltage comparator turns off Q1’s gate drive. If the feedback voltage exceeds the upper hysteretic threshold, Q1’s gate drive is terminated. Or, if the voltage at the CSH pin exceeds the skip mode current limit threshold, it terminates the gate drive for that switching cycle. The gate drive remains off for a constant period at the end of each switching cycle. This off time period is typically 1us when the F/2 pin is low and 2us when the F/2 pin is high. Figure 3 shows some typical switching waveforms in SKIP mode. OUTPUT CURRENT (A) Figure 4. The maximum peak inductor current depends on the skip current limit threshold and the value of the current sense resistor, RSENSE. For a typical 50mV current limit threshold in skip mode, the peak inductor current is: 50mV IINDUCTOR_pk = RSENSE The maximum output current in skip mode depends on the input conditions, output conditions and circuit component values. Assuming a discontinuous mode where the inductor current starts from zero at each cycle, the maximum output current is calculated below: SKIP Mode Waveform Switch NodeVoltage (Low Side FET Drain) 5V/div IO(max)= Low Side FET Gate Drive 5V/div 2.5 × 10 −3 × L × fs 2 × RSENSE 2 × VO − ( η × VIN ) ( ) where: IO(max) is the maximum output current VOUT RippleVoltage 200mV/div VO is the output voltage VIN is the input voltage L is the value of the boost inductor fS is the switching frequency η is the efficiency of the boost converter RSENSE is the value of the current sense resistor 2.5·10-3 is a constant based on the skip mode current threshold (50mV)2 Inductor Current 5A/div VIN = 3.3V VOUT = 9V IOUT = 0.55A TIME (50µs/div) Figure 3. SKIP mode waveforms The skip mode current threshold limits the peak inductor current per cycle. Depending on the input, output and circuit parameters, many switching cycles can occur before the feedback voltage exceeds the upper hysteretic threshold. October 2005 MIC2185 PWM vs. Skip Mode Efficiency 9 MIC2185 MIC2185 Micrel, Inc. PWM Operation VIN = 3.3V Switch NodeVoltage (Low Side FET Drain) 5V/div required in current mode control to prevent unstable operation at duty cycles greater than 50%. A transconductance amplifier is used as an error amplifier, which compares an attenuated output voltage with a reference voltage. The output of the error amplifier is compared to the current sense waveform in the PWM block. When the current signal rises above the error voltage, the comparator turns off the low side drive. The error signal is brought out to the COMP pin (pin 4) allowing the use of external components to stabilize the voltage loop. Current Sensing and Overcurrent Protection The inductor current is sensed during the switch on time by a current sense resistor located between the source of the MOSFET, Q1 and ground (RSENSE in Figure 1). Exceeding the current limit threshold will immediately terminate the gate drive of the N-channel MOSFET. This forces the Q1 to operate at a reduced duty cycle, which reduces the output voltage. In a boost converter, the overcurrent limit will not protect the power supply or load during a severe overcurrent condition or short circuit condition. If the output is short-circuited to ground, current will flow from the input, through the inductor and output diode,D1, to ground. Only the impedance of the source and components limits the current. The minimum input voltage, maximum output power and the minimum value of the current limit threshold determine the value of the current sense resistor. The two switch, synchronous operation of the MIC2185 forces the converter to always operate in the continuous mode because current can flow both ways through the high side P-channel MOSFET. The equations below will help to determine the current sense resistor value. Maximum Peak Current The peak inductor current is equal to the average inductor current plus one half of the peak to peak inductor current. The peak inductor current is: 1 IIND(pk)= IIND(ave) + × IIND(pp) 2 PWM ModeWaveform VOUT = 5V IOUT = 0.75A High Side FET Gate Drive 5V/div Low Side FET Gate Drive 5V/div Inductor Current 1A offset; 0.5A/div VOUT RippleVoltage 200mV/div TIME (1µs/div) Figure 5 - PWM mode waveforms Figure 5 shows typical waveforms for PWM mode of operation. The gate drive signal turns on the external low side MOSFET, Q1, allowing the inductor current to ramp up. When the low side MOSFET turns off and the high side MOSFET, Q2, turns on, current flowing in the inductor forces the MOSFET drain voltage to rise until the is clamped at approximately the output voltage. The MIC2185 uses current mode control to improve output regulation and simplify compensation of the control loop. Current mode control senses both the output voltage (outer loop) and the inductor current (inner loop). It uses the inductor current and output voltage to determine the duty cycle (D) of the buck converter. Sampling the inductor current effectively removes the inductor from the control loop, which simplifies compensation. A simplified current mode control diagram is shown in figure 6. I_inductor VIN Voltage Divider I_inductor Gate Driver I_inductor IIND(pk)= VREF ) where: IO is the maximum output current VO is the output voltage VIN is the minimum input voltage L is the value of the boost inductor fS is the switching frequency η is the efficiency of the boost converter VL is the voltage across the inductor VL may be approximated as VIN for higher input voltage. However, the voltage drop across the inductor winding resistance and low side MOSFET on-resistance must be accounted for at the lower input voltages that the MIC2185 can operate at: I_inductor VCOMP Gate Drive at OUTN TON TPER Figure 6. PWM Control Loop A block diagram of the MIC2185 PWM current mode control loop is shown in Figure 1. The inductor current is sensed by measuring the voltage across a resistor, Rsense. The current sense amplifier buffers and amplifies this signal. A ramp is added to this signal to provide slope compensation, which is MIC2185 ( VO × IO VL × VO − (VIN × η) + VIN × η 2 × VO × fs × L 10 October 2005 MIC2185 VL = VIN − Micrel, Inc. VO × IO × R WINDING + RDS(ON) VIN × η ( may cause MOSFETs with lower gate thresholds to erroneously turn on. There is a limit to the maximum amount of gate charge the MIC2185 will drive. Higher gate charge will slow down the turn-on and turn-off times of the MOSFETs. The MOSFET’s must be able to completely turn on and off within the driver non-overlap time or shoot-through will occur. MOSFET gate charge is also limited by power dissipation in the MIC2186. The power dissipated by the gate drive circuitry is calculated below: PGATE_DRIVE =QGATE · VINP · fS where: QGATE is the total gate charge of both of the external n- and p-channel MOSFETs. The graph in Figure 7 shows the total gate charge which can be driven by the MIC2185 over the input voltage range, for different values of switching frequency. ) where: RWINDING is the winding resistance of the inductor RDS(ON) is the on resistance of the low side switching MOSFET The maximum value of current sense resistor is: V RSENSE = SENSE IIND(pk) where: VSENSE is the minimum current sense threshold of the CSH pin The current sense pin, CSH, is noise sensitive due to the low signal level. The current sense voltage measurement is referenced to the signal ground pin of the MIC2185. The current sense resistor ground should be located close to the IC ground. Make sure there are no high currents flowing in this trace. The PCB trace between the high side of the current sense resistor and the CHS pin should also be short and routed close to the ground connection. The input to the internal current sense amplifier has a 30nS dead time at the beginning of each switching cycle. This dead time prevents leading edge current spikes from prematurely terminating the switching cycle. A small RC filter between the current sense pin and current sense resistor may help to attenuate larger switching spikes or high frequency switching noise. Adding the filter slows down the current sense signal, which has the effect of slightly raising the overcurrent limit threshold. MOSFET Gate Drive The MIC2185 synchronous boost converter drives both a high side and low side MOSFET. The low side drive, OUTN, drives an n-channel MOSFET. The high-side drive, OUTP, is designed to switch a p-channel MOSFET (the p-channel MOSFET doesn't require a bootstrap circuit which would be needed to drive an n-channel MOSFET). The VINP pin must be connected to the output, which provides power to drive the high and low side MOSFETs. In skip mode, the high side MOSFET is disabled by forcing the OUTP pin to be high (equal to VOUT). MOSFET Selection In a boost converter, the VDS of the MOSFET, Q1, is approximately equal to the output voltage. The maximum Vds rating of the MOSFET must be high enough to allow for ringing and spikes. The MIC2185 input voltage range is 2.9V to 14V. MOSFETs with 20V and 30V VDS ratings are ideal for use with this part. The n-channel gate drive voltage is supplied by the OUTN output. At startup in a boost converter, the output voltage equals the input voltage. The VGS threshold voltage of the n-channel MOSFET must be low enough to operate at the minimum input voltage to guarantee the boost converter will start up. The p-channel MOSFET must have a minimum threshold voltage equal to or lower than the output voltage. Five volt threshold (logic level) MOSFETs are recommended for the p-channel MOSFET. Ringing in the gate drive signal October 2005 140 120 Frequency vs. Maximum Gate Charge 400kHz 200kHz 300kHz 100 80 60 40 500kHz 600kHz 20 0 3 5 7 9 11 13 INPUT VOLTAGE (V) Figure 7 - MIC2185 Frequency vs. Max. Gate Charge External Schottky Diode An external boost diode in parallel with the high side MOSFET is used to keep the inductor current flow continuous during the non-overlap time when both MOSFETs are turned off. Although the average current through this diode is small, the diode must be able to handle currents equal to the peak inductor current. This peak current is calculated in the Current Limit section of this specification The reverse voltage requirement of the diode is: VDIODE_RRM= VOUT For the MIC2185, Schottky diodes with a 30V or 40V rating are recommended. Schottky diodes with lower reverse voltage ratings have higher reverse leakage current which will cause ringing and excessive power dissipation in the diode and low side MOSFET. The external Schottky diode is not necessary for circuit operation since the high side MOSFET contains a parasitic body diode. However, the body diode has a relatively slow reverse recovery time and a relatively high forward voltage drop. The lower forward voltage drop of the Schottky diode both prevents the parasitic diode from turning on and improves efficiency. The lack of a reverse recovery mechanism in a Schottky diode causes less ringing than the MOSFET's parasitic diode. Depending on the circuit components and operating conditions, an external Schottky diode will improve the converter efficiency by 1/2% to 1%. 11 MIC2185 MIC2185 Micrel, Inc. Reference, Enable and UVLO Circuits The output drivers are enabled when the following conditions are satisfied: • The VDD voltage (pin 10) is greater than its undervoltage threshold. • The voltage on the Enable pin is greater than the Enable /UVLO threshold. The internal bias circuitry generates a 1.245V bandgap reference for the voltage error amplifier and a 3V VDD voltage for the internal supply bus. The reference voltage in the MIC2185 is buffered and brought out to pin 8. The VREF pin must be bypassed to GND (pin 4) with a 0.1µF capacitor. The VDD pin must be decoupled to ground with a 1µF ceramic capacitor. The Enable pin (pin 7) has two threshold levels, allowing the MIC2185 to shut down in a micro-current mode, or turn off output switching in standby mode. Below 0.9V (typical), the device is forced into a low-power shutdown. If the enable pin is between 0.9V and 1.5V (typical) the output gate drive is disabled but the internal circuitry is powered on and the soft start pin voltage is forced low. There is typically 140mV of hysteresis below the 1.5V threshold to insure the part does not oscillate on and off due to ripple voltage on the input. Raising the Enable voltage above the UVLO threshold of 1.5V enables the output drivers and allows the soft start capacitor to charge. The Enable pin may be pulled up to VINA. Oscillator & Sync The internal oscillator is self-contained and requires no external components. The f/2 pin allows the user to select from two switching frequencies. A low level sets the oscillator frequency to 400kHz and a high level sets the oscillator frequency to 200kHz. The maximum duty cycle for both frequencies is typically 85%. The minimum pulse width increases but does not double when the frequency is changed from 400kHz to 200kHz. This means the minimum duty cycle is slightly lower at 200kHz. This may be important as the input voltage approaches the output voltage. At lower duty cycles, the input voltage can be closer to the output voltage without the output rising out of regulation. A frequency foldback mode is enabled if the voltage on the Feedback pin (pin 6) is less than 0.3V. In frequency foldback the oscillator frequency is reduced by approximately a factor of 4. For the 400kHz setting, the oscillator runs at 100khz in frequency foldback. For a 200kHz setting the oscillator runs at approximately 50kHz. The SYNC input (pin 11) allows the MIC2185 to synchronize with an external CMOS or TTL clock signal. The rising edge of the sync signal generates a reset signal in the oscillator, which turns off the high side gate drive output. The low sidedrive then turns on, restarting the switching cycle. The sync signal is inhibited when the controller operates in skip mode or frequency foldback. The sync signal frequency must be greater than the maximum specified free running frequency of the MIC2185. If the synchronizing frequency is lower, double pulsing of the gate drive outputs will occur. When not used, the sync pin must be connected to ground. Figure 8 shows the timing between the external sync signal, MIC2185 low side-drive and the high side drive when the f/2 pin is low. The delay between the rising edge of the sync signal and the turn on of the low side gate drive is typically 900ns when the f/2 pin is high and 600ns when the f/2 pin is low. Sync Waveform Sync Input 2V/div Switch NodeVoltage (Low Side FET Drain) 5V/div High Side FET Gate Drive 5V/div Low Side FET Gate Drive 5V/div 600ns TIME (500ns/div) Figure 8. Sync Waveforms The maximum recommended output switching frequency is 600kHz. Synchronizing to higher frequencies may be possible, however there are some concerns. As the switching frequency is increased, the switching period decreases. The minimum on time in the MIC2185 becomes a greater part of the total switching period. This may prevent proper operation as Vin approaches Vout and may also minimize the effectiveness of the current limit circuitry. The maximum duty cycle decreases as the sync frequency is increased. Figure 9 shows the relationship between the minimum and maximum duty cycle and frequency. MIC2185 Sync Frequency vs. Duty cycle 100 90 F /2 LOW F /2 HIG H 80 70 60 50 40 18 16 14 12 10 8 6 F /2 HIG H F /2 LOW 4 2 0 0 100 200 300 400 500 600 FREQUENCY (kHz) Figure 9 Table 1 summarizes the differences in the MIC2185 for the two different states of the f/2 pin. F/2 pin Switching Typical Typical tOFF in Level Frequency Max Duty Min. Duty SKIP Mode (kHz) cycle (%) cycle (%) 0 400 85 6 1µs 1 200 85 6 2µs MIC2185 Table 1 12 October 2005 MIC2185 Micrel, Inc. Soft Start Soft Start reduces the power supply input surge current at start up by limiting the output voltage rise time. Input surge current occurs when the boost converter charges up the output capacitance. Slowing the output rise time lowers the input surge current. Soft Start may also be used for power supply sequencing. The soft start cannot control the initial surge of current in a boost converter when VIN is applied. This surge current is caused by the output capacitance charging up to the input voltage. The current flows from the input through the inductor and output diode to the output capacitors. The soft start voltage is applied directly to the PWM comparator. A 5µA internal current source is used to charge up the soft start capacitor. Either of 2 UVLO conditions will pull the soft start capacitor low. • When the VDD voltage drops below its UVLO threshold • When the Enable pin drops below the UVLO threshold Voltage Setting Components The MIC2185 requires two resistors to set the output voltage as shown in Figure 11. MIC2185 Voltage Amplifier Pin 6 VREF 1.245V R2 Figure 11 The output voltage is determined by the equation below. R1 VO = VREF × 1 + R2 The part switches at a low duty cycle when the soft start pin voltage zero. As the soft start voltage rises from 0V to 0.7V, the duty cycle increases from the minimum duty cycle to the operating duty cycle. The oscillator runs at the foldback frequency until the feedback voltage rises above 0.3V. In a boost converter the output voltage is equal to the input voltage before the MIC2185 starts switching. If the ratio of Vout/Vin is low, the voltage on the feedback pin will already be greater than 0.3V and the converter begin switching at the selected operating frequency. The risetime of the output is dependent on the soft start capacitor, output capacitance, input and output voltage and load current. The scope photo in Figure10 shows the output voltage and the soft start pin voltage at startup. The output voltage is initially at the input voltage less a diode drop. After the converter is enabled the output slowly rises due to the minimum duty cycle of the controller. As the soft start voltage increases, the output voltage rises in a controlled fashion until the output voltage reaches the regulated value. where: VREF for the MIC2185 is nominally 1.245V. Lower values of resistance are preferred to prevent noise from apprearing on the VFB pin. A typically recommended value for R1 is 10kΩ. Decoupling Capacitor Selection A 1µF decoupling capacitor is used to stabilize the internal regulator and minimize noise on the VDD pin. Placement of this capacitor is critical to the proper operation of the MIC2185. It must be next to the VDD and signal ground pins. The capacitor should be a good quality ceramic. Incorrect placement of the VDD decoupling capacitor will cause jitter and/or oscillations in the switching waveform as well as variations in the overcurrent limit. A minimum 0.1µF ceramic capacitor is required to decouple the VIN pin. The capacitor should be placed near the IC and connected directly between pin 10 (VDD) and pin 5 (SGND). A 0.1µF capacitor is required to decouple VREF. It should be located near the VREF pin. Efficiency calculation and considerations Efficiency is the ratio of output power to input power. The difference is dissipated as heat in the boost converter. The significant contributors at light output loads are: • The VINA pin supply current. • The VINP pin supply current which includes the current required to switch the external MOSFETs • Core losses in the inductor To maximize efficiency at light loads: • Use a low gate charge MOSFET or use the smallest MOSFET, which is still adequate for the maximum output current. • Allow the MIC2185 to run in skip mode at lower currents. If running in PWM mode, set the frequency to 200kHz. Soft StartWaveform VOUT 2V/div VSS 1V/div 0V TIME (2ms/div) Figure 10 Soft Start October 2005 R1 13 MIC2185 MIC2185 Micrel, Inc. • Use a ferrite material for the inductor core, which has less core loss than an MPP or iron power core. The significant contributors to power loss at higher output loads are (in approximate order of magnitude): • Resistive on-time losses in both MOSFETs • Switching transition losses in the low side MOSFET • Inductor resistive losses • Current sense resistor losses • Output capacitor resistive losses (due to the capacitor’s ESR) To minimize power loss under heavy loads: • Use logic level, low on-resistance MOSFETs. Multiplying the gate charge by the on-resistance gives a figure of merit, providing a good balance between switching and resistive power dissipation. • Slow transition times and oscillations on the voltage and current waveforms dissipate more power during the turn-on and turn-off of the low side MOSFET. A clean layout will minimize parasitic inductance and capacitance in the gate drive and high current paths. This will allow the fastest transition times and waveforms without oscillations. Low gate charge MOSFETs will switch faster than those with higher gate charge specifications. • For the same size inductor, a lower value will have fewer turns and therefore, lower winding resistance. However, using too small of a value will increase the inductor current and therefore require more output capacitors to filter the output ripple. • Lowering the current sense resistor value will decrease the power dissipated in the resistor. However, it will also increase the overcurrent limit and may require larger MOSFETs and inductor components to handle the higher currents. • Use low ESR output capacitors to minimize the power dissipated in the capacitor’s ESR. MIC2185 14 October 2005 MIC2185 Micrel, Inc. Package Information PIN 1 0.157 (3.99) 0.150 (3.81) 0.020 (0.51) REF DIMENSIONS: INCHES (MM) 0.020 (0.51) 0.013 (0.33) 0.0098 (0.249) 0.0040 (0.102) 0.050 (1.27) BSC 0.394 (10.00) 0.386 (9.80) 0.0648 (1.646) 0.0434 (1.102) 45° 0°–8° 0.050 (1.27) 0.016 (0.40) SEATING PLANE 0.244 (6.20) 0.228 (5.79) 16-Pin SOIC (M) PIN 1 DIMENSIONS: INCHES (MM) 0.157 (3.99) 0.150 (3.81) 0.009 (0.2286) REF 0.025 (0.635) BSC 0.0098 (0.249) 0.0040 (0.102) SEATING 0.0688 (1.748) PLANE 0.0532 (1.351) 0.012 (0.30) 0.008 (0.20) 0.0098 (0.249) 0.0075 (0.190) 0.196 (4.98) 0.189 (4.80) 45° 8° 0° 0.050 (1.27) 0.016 (0.40) 0.2284 (5.801) 0.2240 (5.690) 16-Pin QSOP (QS) MICREL INC. 2180 FORTUNE DRIVE SAN JOSE, CA 95131 USA TEL + 1 (408) 944-0800 FAX + 1 (408) 474-1000 WEB http://www.micrel.com This information furnished by� Micrel reserves the right to change circuitry and specifications at any time without notification to the customer. Micrel Products are not� reasonably be expected to result in personal injury. Life support devices or systems are devices or systems that (a) are intended for surgical implant into the body or (b) support or sustain life, and whose failure to perform can be reasonably expected to result in a significant injury to the user. A Purchaser's use or sale of Micrel Pr� Micrel for any damages resulting from such use or sale. © 2002 Micrel, Inc. October 2005 15 MIC2185