MIC2186 DATA SHEET (11/05/2015) DOWNLOAD

MIC2186
Micrel, Inc.
MIC2186
Low Voltage PWM Control IC
General Description
Features
Micrel’s MIC2186 is a high efficiency boost PWM control IC.
With its wide input voltage range of 2.9V to 14V, the MIC2186
can be used to efficiently boost voltages in 1- or 2-cell Li Ion
battery powered applications, as well as to boost voltages in
fixed 3.3V, 5V, or 12V systems. Its powerful 1.6Ω output
driver allows the MIC2186 to supply large output currents with
the selection of proper external MOSFETs.
The MIC2186 can be configured to operate at 100kHz,
200kHz, or 400kHz. With it’s fixed frequency PWM architecture, and easily synchronized drive, the MIC2186 is ideal for
noise-sensitive telecommunications applications.
MIC2186 also features a low current shutdown mode of
0.5µA and programmable undervoltage lockout. A manually
selectable SKIP Mode allows high efficiencies in light load
situations.
The MIC2186 is available in 16 pin SOIC and QSOP package
options with an operating range from –40°C to 125°C.
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Input voltage range: 2.9V to 14V
1.6Ω output driver
Oscillator frequency of 100kHz/200kHz/400kHz
Frequency sync to 600kHz
Front edge blanking
PWM Current Mode Control
Selectable light load SKIP mode
600µA quiescent current (SKIP-Mode)
0.5µA shutdown current
Cycle-by-Cycle current limiting
Frequency foldback protection
Adjustable under-voltage lockout
Precision 1.245V reference output
16 pin SOIC and QSOP package options
Selectable 50% maximum duty cycle for flyback applications
Applications
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DC power distribution systems
Wireless Modems
ADSL line cards
SLIC power supplies
1-and 2-cell Li Ion battery operated equipment
Ordering Information
Part Number
Standard
Pb-Free
Frequency (kHz)
Voltage
Ambient
Temp. Range
Package
MIC2186BM
MIC2186YM
100 / 200 / 400
Adj
–40°C to +125°C
16-lead SOP
MIC2186BQS
MIC2186YQS
100 / 200 / 400
Adj
–40°C to +125°C
16-lead QSOP
Typical Application
MBR2535CT
2.2µH
VIN = 3.3V
1
7
VINA
12V Output Efficiency
EN/UVLO
13
HIDC
15
FREQ/2
10
VDD
4
COMP
8
VREF
2
11
VINP
FB
COUT
150µF(x2)
20V
16
6
MIC2186
OUTN
CSH
14
Si4404DY
(x2)
9
4.5mΩ
SKIP
SYNC
SS
3
PGND
SGND
12
95
90
EFFICIENCY (%)
CIN
120µF
20V
VOUT = 12V
85
80
75
70
65
5
60
0
VIN = 3.3V
0.5
1
1.5
2
2.5
OUTPUT CURRENT (A)
3
Adjustable Output Boost Converter
Micrel, Inc. • 2180 Fortune Drive • San Jose, CA 95131 • USA • tel + 1 (408) 944-0800 • fax + 1 (408) 474-1000 • http://www.micrel.com
April 2005
1
M9999-042205
MIC2186
Micrel, Inc.
Pin Configuration
VINA 1
16 VINP
SKIP 2
15 FREQ/2
SS 3
14 OUTN
COMP 4
13 HIDC
SGND 5
12 PGND
FB 6
11 SYNC
EN/UVLO 7
10 VDD
VREF 8
9 CSH
16-pin Narrow Body SOP (M)
16-pin QSOP (QS)
Pin Description
Pin Number
Pin Name
1
VINA
Input voltage to control circuitry (2.9V to 14V).
2
SKIP
SKIP (Input): Regulator operates in PWM mode (no pulse skipping) when
pin is pulled low, and skip mode when raised to Vdd. There is no automatic
switching between PWM and skip mode available on this device.
3
SS
4
COMP
Compensation (Output): Internal error amplifier output. Connect to a
capacitor or series RC network to compensate the regulator’s control loop.
5
SGND
Small signal ground: must be routed separately from other grounds to the (-)
terminal of Cout.
6
FB
7
EN/UVLO
8
VREF
The 1.245V reference is available on this pin. A 0.1µF capacitor should be
connected form this pin to SGnd.
9
CSH
The (+) input to the current limit comparator. A built in offset of 100mV
between CSH and SGnd in conjunction with the current sense resistor sets
the current limit threshold level. This is also the (+) input to the current
amplifier.
10
VDD
3V internal linear-regulator output. Vdd is also the supply voltage bus for the
chip. Bypass to SGND with 1µF. Maximum source current is 0.5mA.
11
SYNC
Frequency Synchronization (Input): Connect an external clock signal to
synchronize the oscillator. Leading edge of signal above 1.5V starts switching cycle. Connect to SGND if not used.
12
PGND
MOSFET driver power ground, connects to the bottom of the current sense
resistor and the (–) terminal of CIN.
13
HIDC
High Duty Cycle. Sets duty cycle and frequency along with Freq/2. Logic
HIGH sets 85% maximum duty cycle. Logic LOW sets 50% maximum duty
cycle. See applications section for more information.
14
OUTN
High current drive for N channel MOSFET. Voltage swing is from ground to
VIN. RON is typically 1.6Ω.
15
FREQ/2
Sets duty cycle and frequency along with HiDC. See applications section for
more information.
16
VINP
M9999-042205
Pin Function
Soft start reduces the inrush current and delays and slows the output voltage
rise time. A 5µA current source will charge the capacitor up to Vdd.
Feedback Input - regulates FB to 1.245V.
Enable/Undervoltage Lockout (input): A low level on this pin will power down
the device, reducing the quiescent current to under 0.5µA. This pin has two
separate thresholds, below 1.5V the output switching is disabled, and below
0.9V the device is forced into a complete micropower shutdown. The 1.5V
threshold functions as an accurate undervoltage lockout (UVLO) with 135mV
hysteresis.
Power input voltage to the gate drive circuitry (2.9V to 14V). This pin is
normally connected to the output voltage.
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April 2005
MIC2186
Micrel, Inc.
Absolute Maximum Ratings (Note 1)
Operating Ratings (Note 2)
Supply Voltage (VINA, VINP) ......................................... 15V
Digital Supply Voltage (VDD) ........................................... 7V
SKIP Pin Voltage (VSKIP) ................................. –0.3V to 7V
Max Duty Cycle Pin Voltage (VHIDC) ................ –0.3V to 7V
Frequency Divider Pin Voltage (VFREQ/2) ........ –0.3V to 7V
Sync Pin Voltage (VSYNC) ................................ –0.3V to 7V
Comp Pin Voltage (VCOMP) .............................. –0.3V to 3V
Feedback Pin Voltage (VFB) ............................ –0.3V to 3V
Enable Pin Voltage (VEN/UVLO) ...................... –0.3V to 15V
Current Sense Voltage (VCSH) ......................... –0.3V to 1V
Power Dissipation (PD)
16 lead SOP .............................. 400mW @ TA = 85°C
16 lead QSOP ........................... 245mW @ TA = 85°C
Ambient Storage Temp ............................ –65°C to +150°C
ESD Rating (Note 3)
Supply Voltage (VINA, VINP) ........................ +2.9V to +14V
Operating Ambient Temperature ......... –40°C ≤ TA ≤ +85°C
Junction Temperature ....................... –40°C ≤ TJ ≤ +125°C
PackageThermal Resistance
θJA 16-lead SOP ............................................... 100°C/W
θJA 16-lead QSOP ............................................. 163°C/W
Electrical Characteristics
VINA = 5V, VINP = VOUT = 12V, SKIP = 0V, FREQ/2 = 0V, HiDC = 3V, VCSH = 0V, TJ = 25°C, unless otherwise specified. Bold values
indicate –40°C < TJ < +125°C.
Parameter
Condition
Min
Typ
Max
Units
(±1%)
1.233
1.245
1.258
V
(±2%)
1.220
1.270
V
3V ≤ VINA ≤ 9V; 0mV ≤ CSH ≤ 75mV; (±3%)
1.208
1.282
V
Regulation
Feedback Voltage Reference
Feedback Bias Current
1.245
50
nA
Output Voltage Line Regulation
3V ≤ VINA ≤ 9V
+0.08
%/V
Output Voltage Load Regulation
0mV ≤ CSH ≤ 75mV
–1.2
%
VINA Input Current, PWM mode
VSKIP = 0V
0.7
mA
VINP Input Current, PWM mode
VSKIP = 0V (excluding external MOSFET gate current)
2.8
mA
VINA Input Current, SKIP mode
VSKIP = 5V
0.6
mA
Shutdown Quiescent Current
VEN/UVLO = 0V; (IVINA + IVINP)
0.5
5
µA
Digital Supply Voltage (VDD)
IL = 0
3.0
3.18
V
Digital Supply Load Regulation
IL = 0 to 0.5mA
Undervoltage Lockout
VDD upper threshold (turn on threshold)
Input & VDD Supply
2.82
2.9
VDD lower threshold (turn off threshold)
0.03
V
2.75
V
2.65
V
Reference Output (VREF)
Reference Voltage
(±1.5%)
1.226
(±2.5%)
1.213
1.245
1.264
V
1.276
V
Reference Voltage Line
Regulation
5V < VinA < 9V
2
mV
Reference Voltage Load
Regulation
0 < IREF < 100µA
1
mV
April 2005
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M9999-042205
MIC2186
Parameter
Micrel, Inc.
Condition
Min
Typ
Max
Units
Enable Input Threshold
0.6
0.9
1.2
V
UVLO Threshold
1.4
1.5
1.6
V
Enable/UVLO
UVLO Hysteresis
Enable Input Current
140
VEN/UVLO = 5V
0.2
mV
5
µA
Soft Start
Soft Start Current
5
µA
Current Limit
Current Limit Threshold Voltage
(Voltage on CSH to trip current limit)
80
100
120
mV
Error Amplifier
Error Amplifier Gain
20
V/V
3.7
V/V
Current Amplifier
Current Amplifier Gain
SKIP Input
SKIP Threshold
SKIP Input Current
0.6
1.4
2.2
V
0.1
5
µA
0.6
1.4
2.2
V
360
400
440
kHz
VSKIP = 3V
HIDC Input
HIDC Threshold
Oscillator Section
Oscillator Frequency (fO)
Maximum Duty Cycle
VFB = 1.0V, VHIDC = 3V
VFB = 1.0V, VHIDC = 0V
85
50
%
Minimum On Time
VFB = 1.5V, VHiDC = 3V
180
ns
FREQ/2 Frequency (fO)
VHiDC = 3V, VFREQ/2 = 3V
Frequency Foldback Threshold
Measured on FB
0.3
V
Frequency Foldback Frequency
VHiDC = 3V, VFREQ/2 = 0V
90
kHz
170
SYNC Threshold Level
0.6
SYNC Input Current
SYNC Minimum Pulse Width
SYNC Capture Range
200
230
kHz
1.4
2.2
V
0.1
5
µA
200
Note 4
ns
fO + 15 %
600
kHz
Gate Drivers
Rise/Fall Time
CL = 3300pF
50
ns
Output Driver Impedance
source; VINP = 12V
1.8
4
Ω
sink; VINP = 12V
1.6
3.5
Ω
source; VINP =5V
2.6
Ω
sink; VINP = 5V
2.4
Ω
Note 1.
Absolute maximum ratings indicate limits beyond which damage to the component may occur. Electrical specifications do not apply when
operating the device outside of its operating ratings. The maximum allowable power dissipation is a function of the maximum junction
temperature, TJ(max), the junction-to-ambient thermal resistance, θJA, and the ambient temperature, TA.
Note 2.
The device is not guaranteed to function outside its operating rating.
Note 3.
Devices are ESD sensitive. Handling precautions recommended.
Note 4.
See application information for limitations on maximum operating frequency.
M9999-042205
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April 2005
MIC2186
Micrel, Inc.
Typical Characteristics
Quiescent Current vs.
Temperature (SKIP Mode)
Quiescent Current vs.
Temperature (PWM Mode)
0.8
Quiescent Current vs.
Input Voltage(PWM Mode)
3.65
0.7
4
3.5
3.6
0.4
0.3
VINA = 5VDC
VINP = 12VDC
IQ = IQVINA+IQVINP
0.2
0.1
3.55
3.5
3.45
3
0.8
2.5
VINP = 9V
0.75
VINP = 5V
2
0.7
0.65
0.5
0
Reference Voltage
vs. Reference Current
REFERENCE VOLTAGE (V)
1.2447
1.2446
1.2445
1.2444
20 40 60 80 100 120
REFERENCE CURRENT (µA)
1.2450
1.2442
1.244
0
2
4 6 8 10 12 14 16
INPUT VOLTAGE (VINA)
VDD vs.
Input Voltage
3.10
3.05
3.00
1.2446
1.2444
1.2442
2.95
2.90
1.2440
2.85
1.2438
VINP = 12VDC
1.2436
-40 -20 0 20 40 60 80 100
TEMPERATURE (°C)
2.80
0
2 4
6 8 10 12 14
INPUT VOLTAGE (VINA)
VDD vs.
Temperature
3.08
VINP = 12VDC
300
VINP = 12VDC
VDD (V)
3.015
3.010
3.02
3.00
2.98
3.005
1.2
–40°C
200
150
20°C
100
85°C
50
2.96
3.000
VINP = 12VDC
250 VINA = 5VDC
3.04
3.020
1
Ienable vs.
Venable
3.06 V A = 5V
IN
DC
VINA = 5VDC
0.4 0.6 0.8
IVDD (mA)
1.2444
1.2448
3.035
0.2
1.2446
VINP = 12VDC
VINA = 5VDC
1.2452
VDD vs.
Load Current
VDD (V)
4 6 8 10 12 14 16
INPUT VOLTAGE (VINA)
1.2448
IENABLE (µA)
REFERENCE VOLTAGE (V)
1.2448
3.025
2
1.2454
1.2449
3.030
VINP = 12VDC
VINP = 12VDC
1.245
Reference Voltage
vs. Temperature
VINP = 12VDC
VINA = 5VDC
1.245
VINP = 5VDC
0.55
4 6 8 10 12 14 16
INPUT VOLTAGE (VINA)
1.2451
VINP = 9VDC
0.6
IQ = IQVINA + IQVINP
fS = 400kHz
0.5
2.995
0
1.2452
VDD (V)
1
100kHz
Reference Voltage
vs. Input Voltage
REFERENCE VOLTAGE (V)
0.85
IQ (mA)
IQ(PWM) (mA)
VINP = 12V
1.5
1.5
VINP =12VDC
0.5 I = I
Q
QVINA+IQVINP
0
0 2 4 6 8 10 12 14 16
INPUT VOLTAGE (VINA)
0.9
2
200kHz
2
Quiescent Current vs.
Input Voltage (SKIP Mode)
4
3.5
2.5
1
3.35
-60 -40 -20 0 20 40 60 80 100
TEMPERATURE (°C)
Quiescent Current vs.
Input Voltage (PWM Mode)
1.2443
0
VINA = 5VDC
VINP = 12VDC
IQ = IQVINA+IQVINP
3.4
0
-40 -20 0 20 40 60 80 100
TEMPERATURE (°C)
0
0
IQ (mA)
0.5
April 2005
400kHz
3
IQ(PWM) (mA)
IQ(SKIP) (mA)
0.6
2.94
-60 -40 -20 0 20 40 60 80 100
TEMPERATURE (°C)
5
0
0
2
4
6 8 10 12 14
VENABLE (V)
M9999-042205
MIC2186
Micrel, Inc.
404
402
400
398
396
394
392
0
2 4
6 8 10 12 14
INPUT VOLTAGE (VINA)
M9999-042205
Soft Start
vs. Temperature
405
400
395
390
385
380
375
VINP = 12VDC
370
VINA = 5VDC
365
-50 -30 -10 10 30 50 70 90
TEMPERATURE (°C)
SOFT START CURRENT (µA)
VINP = 12VDC
OSCILLATOR FREQUENCY (kHz)
406
Oscillator Frequency
vs. Temperature
OVERCURRENT THRESHOLD (mV)
OSCILLATOR FREQUENCY (kHz)
Oscillator Frequency
vs. Input Voltage
4.75
4.70
4.65
4.60
4.55
4.50
4.45
4.40
4.35
4.30
VINP = 12VDC
VINA = 5VDC
4.25
-50 -30 -10 10 30 50 70 90
TEMPERATURE (°C)
Overcurrent Threshold
vs. VINA
100
90
80
70
60
50
40
30
20
10
0
0
VINP = 12VDC
2
4
6 8 10 12 14 16
VINA (V)
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April 2005
MIC2186
Micrel, Inc.
Functional Diagram
VIN
CIN
L1
CDECOUP
VINA 1
VINP
16
VREF
EN/UVLO
7
Bias
VDD
D1
VOUT
On
SKIP
2
Control
COUT
fs/4
OutN
14
Overcurrent Reset
Sync
11
VDD
PGND
Reset
Freq/2
15
Osc
PWM
Comparator
HiDC
13
0.1V
Corrective
Ramp
Overcurrent
Comparator
Soft Start
3
CSH
9
Gain = 3.7
RSENSE
Error
Amplifier
VREF
COMP
PGND
gm = 0.0002
Gain = 20
4
100k
PGND
12
0.3V
fs/4
VREF
8
VDD
10
R1
Vfb
VREF
6
Frequency
Foldback
VDD
R2
SGND
SGND 5
Figure 1. MIC2186 PWM Block Diagram
Functional Description
The MIC2186 is a BiCMOS, switched mode multi-topology
controller. It will operate most low side drive topologies
including boost, SEPIC, flyback and forward. The controller
has a low impedance driver capable of switching large Nchannel MOSFETs. It features multiple frequency and duty
cycle settings. Current mode control is used to achieve
superior transient line and load regulation. An internal corrective ramp provides slope compensation for stable operation
above a 50% duty cycle. The controller is optimized for high
efficiency, high performance DC-DC converter applications.
Figure 1 shows a block diagram of the MIC2186 configured
as a PWM boost converter.
April 2005
The switching cycle starts when OutN goes high and turns on
the low side, N-channel MOSFET, Q1. The Vgs of the
MOSFET is equal to VINP. This forces current to ramp up in
the inductor. The inductor current flows through the current
sense resistor, Rsense. The voltage across the resistor is
amplified and combined with an internal ramp for stability.
This signal is compared with the error voltage signal from the
error amplifier. When the current signal equals the error
voltage signal, the low side MOSFET is turned off. The
inductor current then flows through the diode, D1, to the
output. The MOSFET remains off until the beginning of the
next switching cycle.
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M9999-042205
MIC2186
Micrel, Inc.
VIN
CIN
L1
CDECOUP
VINA 1
VINP
16
VREF
EN/UVLO
7
Bias
D1
VDD
VOUT
On
VDD
SKIP
2
Control
COUT
OutN
14
F/2=H 2us off-time
F/2=L 1us off-time
HiDC
13
Freq/2
15
Sync
11
Osc
Q1
PGND
50mV
Current
Reset
CSH
9
Soft Start
3
Skip Current
Limit Comparator
RSENSE
PGND
COMP
PGND
12
4
VREF
1.245V
R1
VREF
8
VDD
10
Vfb
VREF
6
Hysteresis
Comparator
±1%
VDD
R2
SGND
SGND 5
Figure 2. MIC2186 SKIP Mode Block Diagram
The description of the MIC2186 controller is broken
down into 6 basic functions.
• Control Loop
• PWM Operation
• SKIP Mode Operation
• Current Limit
• MOSFET gate drive
• Reference, enable & UVLO
• Oscillator & Sync
• Soft start
M9999-042205
Control Loop
PWM and SKIP modes of operation
The MIC2186 can operate in either PWM (pulse width modulated) or SKIP mode. The efficiency of the boost converter
can be improved at lower output loads by manually selecting
the skip mode of operation. The potential disadvantage of
skip mode is the variable switching frequency that accompanies this mode of operation. The occurrence of switching
pulses depends on component values as well as line and load
conditions. PWM mode is the best choice of operation at
higher output loads. PWM mode has the advantages of lower
output ripple voltage and higher efficiencies at higher output
loads. Pulling the SKIP pin (pin 3) low will force the controller
to operate in PWM mode for all load conditions. Pulling the
SKIP pin high will force the controller to operate in SKIP
mode.
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April 2005
MIC2186
Micrel, Inc.
SKIP Mode Operation
This control method is used to improve efficiency at low
output loads. A block diagram of the MIC2186 SKIP mode is
shown in Figure 2. The power drawn by the MIC2186 control
IC is (IVINA · VINA )+ (IVINP · VINP). The power dissipated by
the IC can be a significant portion of the total output power
during periods of low output current, which lowers the efficiency of the power supply. In SKIP mode the MIC2186
lowers the IC supply current by turning off portions of the
control and drive circuitry when the IC is not switching. The
disadvantage of this method is greater output ripple and
variable switching frequency. The soft start, HiDC and Sync
pins have no effect when operating in SKIP mode.
In SKIP mode, switching starts when the feedback voltage
drops below the lower threshold level of the hysteresis
comparator. The OutN pin goes high, turning on the Nchannel MOSFET, Q1. Current ramps up in the inductor until
either the current limit comparator or the hysteretic voltage
comparator turns off Q1’s gate drive. If the feedback voltage
exceeds the upper hysteretic threshold, Q1’s gate drive is
terminated. However, if the voltage at the CSH pin exceeds
the SKIP mode current limit threshold, it terminates the gate
drive for that switching cycle. The gate drive remains off for
a constant period at the end of each switching cycle. This off
time period is typically 1µs when the F/2 pin is low and 2µs
when the F/2 pin is high. Figure 3 shows some typical SKIP
mode switching waveforms.
Low Current
Efficiency
80
EFFICIENCY (%)
SKIP Mode
50
40
30
20
0
0
0.05 0.1 0.15 0.2
INPUT CURRENT (A)
0.25
Figure 4.
The maximum peak inductor current depends on the skip
current limit threshold and the value of the current sense
resistor, Rsense. For a typical 50mV current limit threshold in
SKIP Mode, the peak inductor current is:
IINDUCTOR_pk =
50mV
RSENSE
The maximum output current is SKIP mode depends on the
input conditions, output conditions and circuit component
values. Assuming a discontinuous mode where the inductor
current starts from zero at each cycle, the maximum output
current is calculated below:
IO(max)=
VIN
2.5 × 10 −3 × L × fs
(
2 × RSENSE2 × VO − η × VIN
)
where:
Iomax is the maximum output current
Vo is the output voltage
Vin is the input voltage
L is the value of the boost inductor
fs is the switching frequency
η is the efficiency of the boost converter
Rsense it the value of the current sense resistor
2.5·10-3 is a constant based on the SKIP mode
current threshold (50mV)2
PWM Operation
Figure 5 shows typical waveforms for PWM mode of operation. The gate drive signal turns on the external MOSFET
which allows the inductor current to ramp up. When the
MOSFET turns off, the inductor forces the MOSFET drain
voltage to rise until the boost diode turns on and the voltage
is clamped at approximately the output voltage.
Voltage
Divider
I_inductor
Gate Driver
VREF
I_inductor
VCOMP
Gate Drive at OutN
TON
TPER
Figure 3. SKIP Mode Waveform
The SKIP mode current threshold limits the peak inductor
current per cycle. Depending on the input, output and circuit
parameters, many switching cycles can occur before the
feedback voltage exceeds the upper hysteretic threshold.
Once the voltage on the feedback pin exceeds the upper
hysteretic threshold the gate drive is disabled. The output
load discharges the output capacitance causing Vout to
decrease until the feedback voltage drops below the lower
threshold voltage limit. The switching converter then turns the
gate drive back on. While the gate drive is disabled, the
MIC2186 draws less IC supply current then while it is switching, thereby improving efficiency at low output loads. Figure
4 shows the efficiency improvement at low output loads when
SKIP mode is selected.
April 2005
60
10
I_inductor
I_inductor
PWM Mode
70
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M9999-042205
MIC2186
Micrel, Inc.
the COMP pin (pin 4) to provide access to the output of the
error amplifier. This allows the use of external components to
stabilize the voltage loop.
Current Sensing and Overcurrent Protection
The inductor current is sensed during the switch on time by
a current sense resistor located between the source of the
MOSFET and ground (Rsense in Figure 1). Exceeding the
current limit threshold will immediately terminate the gate
drive of the N-channel MOSFET, Q1. This forces the Q1 to
operate at a reduced duty cycle, which lowers the output
voltage. In a boost converter, the overcurrent limit will not
protect the power supply or load during a severe
overcurrent condition or short circuit condition. If the
output is short-circuited to ground, current will flow from the
input, through the inductor and output diode to ground. Only
the impedance of the source and components limits the
current.
The mode of operation (continuous or discontinuous), the
minimum input voltage, maximum output power and the
minimum value of the current limit threshold determine the
value of the current sense resistor. Discontinuous mode is
where all the energy in the inductor is delivered to the output
at each switching cycle. Continuous mode of operation
occurs when current always flows in the inductor, during both
the low-side MOSFET on and off times. The equations below
will help to determine the current sense resistor value for
each operating mode.
The critical value of output current in a boost converter is
calculated below. The operating mode is discontinuous if the
output current is below this value and is continuous if above
this value.
PWM Mode Waveforms
Inductor Current @
1A/div
Conditions:
VIN = 3V
VO = 9V
IO = 0.6A
MOSFET gate
drive @ 10V/div
Switch Node Voltage
(MOSFET Drain)
@10V/div
VOUT Ripple Voltage
@50mV/div
TIME (1µs/div)
Figure 5 - PWM mode waveforms
The MIC2186 uses current mode control to improve output
regulation and simplify compensation of the control loop.
Current mode control senses both the output voltage (outer
loop) and the inductor current (inner loop). It uses the inductor
current and output voltage to determine the duty cycle (D) of
the buck converter. Sampling the inductor current effectively
removes the inductor from the control loop, which simplifies
compensation. A simplified current mode control diagram is
shown in Figure 6.
I_inductor
VIN
Voltage
Divider
I_inductor
Gate Driver
I_inductor
VREF
ICRIT =
I_inductor
)
where:
η is the efficiency of the boost converter
Vin is the minimum input voltage
L is the value of the boost inductor
Fs is the switching frequency
Vo is the output voltage
Maximum Peak Current in Discontinuous Mode:
The peak inductor current is:
VCOMP
Gate Drive at OutN
TON
TPER
Figure 6: PWM Control Loop
A block diagram of the MIC2186 PWM current mode control
loop is shown in Figure 1. The inductor current is sensed by
measuring the voltage across a resistor, Rsense. The current
sense amplifier buffers and amplifies this signal. A ramp is
added to this signal to provide slope compensation, which is
required in current mode control to prevent unstable operation at duty cycles greater than 50%.
A transconductance amplifier is used as an error amplifier,
which compares an attenuated output voltage with a reference voltage. The output of the error amplifier is compared to
the current sense waveform in the PWM block. When the
current signal rises above the error voltage, the comparator
turns off the low side drive. The error signal is brought out to
M9999-042205
(
VIN2 × VO − VIN × η
2 × fs × L × VO 2
IIND(pk)=
(
2 × IO × VO − η × VIN
)
L × fs
where:
Io is the maximum output current
Vo is the output voltage
Vin is the minimum input voltage
L is the value of the boost inductor
fs is the switching frequency
η is the efficiency of the boost converter
The maximum value of current sense resistor is:
10
April 2005
MIC2186
RSENSE =
Micrel, Inc.
switching cycle. A small RC filter between the current sense
pin and current sense resistor may help to attenuate larger
switching spikes or high frequency switching noise. Adding
the filter slows down the current sense signal, which has the
effect of slightly raising the overcurrent limit threshold.
MOSFET Gate Drive
The MIC2186 converter drives a low side N-channel MOSFET.
The driver for the OutN pin has a 1.6Ω typical source and sink
impedance. The VinP pin is the supply pin for the gate drive
circuit. It typically connected to the output. The maximum
supply voltage to the VinP pin is 14V. If the output voltage is
greater than 14V or if it is desired to drive the MOSFET with
a voltage less than Vout, the VinP pin can be connected to the
input or to an separate supply voltage.
MOSFET Selection
In a boost converter, the Vds of the MOSFET is approximately equal to the output voltage. The maximum Vds rating
of the MOSFET must be high enough to allow for ringing and
spikes in addition to the output voltage.
The VinP pin supplies the N-channel gate drive voltage. The
Vgs threshold voltage of the N-channel MOSFET must be low
enough to operate at the minimum VinP voltage to guarantee
the boost converter will start up.
The maximum amout of MOSFET gate charge that can be
driven is limited by the power dissipation in the MIC2186. The
power dissipated by the gate drive circuitry is calculated
below:
P_gate_drive=Q_gate * VinP * fs
where:
Q_gate is the total gate charge of the external
MOSFET
The graph in Figure 7 shows the total gate charge which can
be driven by the MIC2186 over the input voltage range, for
different values of switching frequency. Higher gate charge
will slow down the turn-on and turn-off times of the MOSFET,
which increases switching losses.
VSENSE
IIND(pk)
where:
Vsense is the minimum current sense threshold
of the CSH pin
Maximum Peak Current in Continuous Mode:
The peak inductor current is equal to the average inductor
current plus one half of the peak to peak inductor current.
The peak inductor current is:
IIND(pk)= IIND(ave) +
V ×I
IIND(pk)= O O +
VIN × η
1
×I
2 IND(pp)
VL × VO − VIN × η
(
)
2 × VO × fs × L
where:
Io is the maximum output current
Vo is the output voltage
Vin is the minimum input voltage
L is the value of the boost inductor
fs is the switching frequency
η is the efficiency of the boost converter
VL is the voltage across the inductor
VL may be approximated as Vin for higher input voltage.
However, the voltage drop across the inductor winding resistance and low side MOSFET on-resistance must be accounted for at the lower input voltages that the MIC2186
operates at.
V ×I
VL = VIN − O O × R WINDING + RDSON
VIN × η
(
)
where:
Rwinding is the winding resistance of the inductor
Rdson is the on resistance of the low side switching
MOSFET
The maximum value of current sense resistor is:
MAXIMUM GATE CHARGE (nC)
RSENSE =
Power Dissipation
vs. Frequency
VSENSE
IIND(pk)
where:
VSENSE is the minimum current sense threshold
of the CSH pin
The current sense pin, CSH, is noise sensitive due to the low
signal level. The current sense voltage measurement is
referenced to the signal ground pin of the MIC2186. The
current sense resistor ground should be located close to the
IC ground. Make sure there are no high currents flowing in this
trace. The PCB trace between the high side of the current
sense resistor and the CHS pin should also be short and
routed close to the ground connection. The input to the
internal current sense amplifier has a 30nS dead time at the
beginning of each switching cycle. This dead time prevents
leading edge current spikes from prematurely terminating the
April 2005
220
100kHz
200
180
200kHz
160
400kHz
140 500kHz
120
600kHz
100
80
60
40
20
0
0
2
4
6
8 10 12
V INP (V)
14
Figure 7 - MIC2186 freq vs pdiss
External Schottky Diode
In a boost converter topology, the boost diode, D1 must be
rated to handle the peak and average current. The average
current through the diode is equal to the average output
current of the boost converter. The peak current is calculated
in the current limit section of this specification.
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M9999-042205
MIC2186
Micrel, Inc.
The reverse voltage requirement of the diode is:
For the MIC2186, Schottky diodes are recommended when
they can be used. They have a lower forward voltage drop
than ultra-fast rectifier diodes, which lowers power dissipation and improves efficiency. They also do not have a recovery time mechanism, which results in less ringing and noise
when the diode turns off. If the output voltage of the circuit
prevents the use of a Schottky diode, then only ultra-fast
recovery diodes should be used. Slower diodes will dissipate
more power in both the MOSFET and the diode. The will also
cause excessive ringing and noise when the diode turns off.
Reference, Enable and UVLO Circuits
The output drivers are enabled when the following conditions
are satisfied:
• The Vdd voltage (pin 10) is greater than its
undervoltage threshold.
• The voltage on the enable pin is greater than the
enable UVLO threshold.
The internal bias circuitry generates a 1.245V bandgap
reference for the voltage error amplifier and a 3V Vdd voltage
for the internal supply bus. The reference voltage in the
MIC2186 is buffered and brought out to pin 8. The Vref pin
must be bypassed to GND (pin 4) with a 0.1uf capacitor. The
Vdd pin must be decoupled to ground with a 1uf ceramic
capacitor.
The enable pin (pin 7) has two threshold levels, allowing the
MIC2186 to shut down in a micro-current mode, or turn off
output switching in standby mode. Below 0.9V, the device is
forced into a micro-power shutdown. If the enable pin is
between 0.9V and 1.5V the output gate drive is disabled but
the internal circuitry is powered on and the soft start pin
voltage is forced low. There is typically 135mV of hysteresis
below the 1.5V threshold to insure the part does not oscillate
on and off due to ripple voltage on the input. Raising the
enable voltage above the UVLO threshold of 1.5V enables
the output drivers and allows the soft start capacitor to
charge. The enable pin may be pulled up to VinA.
Oscillator & Sync
The internal oscillator is self-contained and requires no
external components. The HiDC and f/2 pins allow the user
to select from three different switching frequencies and two
maximum duty cycles. The chart in Table 1 shows the four
combinations that can be programmed along with the typical
minimum and maximum duty cycles.
F/2 pin
Level
HiDC Self Oscillating
Level
Frequency
F/2 pin
Level
HiDC
Level
Switching
Frequency
Maximum
Duty Cycle
Typical
Minimum
Duty Cycle
TOFF in
Skip Mode
0
1
400kHz
85%
7%
1µs
1
1
200kHz
85%
6%
2µs
0
0
200kHz
50%
4%
1µs
1
0
100kHz
50%
3%
2µs
Table 1
Minimum duty cycle becomes important in a boost converter
as the input voltage approaches the output voltage. At lower
duty cycles, the input voltage can be closer to the output
voltage without the output rising out of regulation.
A frequency foldback mode is enabled if the voltage on the
feedback pin (pin 6) is less than 0.3V. In frequency foldback
the oscillator frequency is reduced by approximately a factor
of 4. For the 400kHz setting, the oscillator runs at 100khz in
frequency foldback. For a 200kHz setting the oscillator runs
at approximately 50kHz and for a 100kHz setting, the oscillator runs at approximately 25kHz.
The SYNC input (pin 11) allows the MIC2186 to synchronize
with an external CMOS or TTL clock signal. Depending on the
setting of the HiDC pin,the output frequency is either equal to
or 1/2 of the sync input frequency. If the HiDC level is low, the
output switching frequency is half the sync frequency. If the
HiDC level is high, the output switching frequency is equal to
the sync frequency.
The rising edge of the sync signal generates a reset signal in
the oscillator, which turns off the high-side gate drive output.
The low-side drive is turned on, restarting the switching cycle.
The sync signal is inhibited when the controller operates in
skip mode or frequency foldback. The sync signal frequency
must be greater than the maximum specified free running
frequency of the MIC2186. If the synchronizing frequency is
lower, double pulsing of the gate drive outputs will occur.
When not used, the sync pin must be connected to ground.
Table 2 shows the minimum recommended sync frequencies
for the different combinations of f/2 and HiDC inputs.
Figure 8a shows the timing between the external sync signal
(trace 2) and the low-side drive (trace 1) for a high level on the
HiDC pin. Figure 8b shows the timing between the external
sync signal (trace 2) and the low-side drive (trace 1) for a low
level on the HiDC pin. The sync frequency is twice the output
switching frequency.
Minimum
Recommended
Sync Frequency
Sync Input Frequency
fS=output switching frequency
fSYNC=sync input frequency
0
1
400kHz
480kHz
fS = fSYNC
1
1
200kHz
250kHz
fS = fSYNC
0
0
200kHz
480kHz
fS = 1/2 fSYNC
1
0
100kHz
250kHz
fS = 1/2 fSYNC
Table 2
M9999-042205
12
April 2005
MIC2186
Micrel, Inc.
output capacitance. Slowing the output risetime lowers the
input surge current. Soft start may also be used for power
supply sequencing. The soft start cannot control the initial
surge in current in a boost converter when Vin is applied. This
surge current is caused by the output capacitance charging
up to the input voltage. The current flows from the input
through the inductor and output diode to the output capacitors.
The soft start voltage is applied directly to the PWM comparator. A 5uA internal current source is used to charge up the soft
start capacitor. Either of 2 UVLO conditions will pull the soft
start capacitor low.
* When the Vdd voltage drops below its UVLO
threshold
* When the enable pin drops below its 1.5V UVLO
threshold
The part switches at a low duty cycle when the soft start pin
voltage zero. As the soft start voltage rises from 0V to 0.7V,
the duty cycle increases from the minimum duty cycle to the
operating duty cycle. The oscillator runs at the foldback
frequency until the feedback voltage rises above 0.3V. In a
boost converter the output voltage is equal to the input
voltage before the MIC2186 starts switching. If the ratio of
Vout/Vin is low, the voltage on the feedback pin will already
be greater than 0.3V and the converter begin switching at the
selected operating frequency.
The risetime of the output is dependent on the soft start
capacitor, output capacitance, input and output voltage and
load current. The scope photo in Figure 10 show the output
voltage and the soft start pin voltage at startup. The output
voltage is initially at the input voltage less a diode drop. After
the converter is enabled the output slowly rises due to the
minimum duty cycle of the controller. As the soft start voltage
increases, the output voltage rises in a controlled fashion until
the output voltage reaches the regulated value.
MIC2186 Sync
Sync Input
(Pin 11)
Conditions:
HiDC = HIGH
F/2 = LOW
Gat Drive Output
(Pin 14)
Figure 8a.
MIC2186 Sync
Sync Input
(Pin 11)
Conditions:
HiDC = LOW
F/2 = LOW
Gat Drive Output
(Pin 14)
Figure 8b.
The maximum recommended output switching frequency is
600kHz. Synchronizing to higher frequencies may be possible, however there are some concerns. As the switching
frequency is increased, the switching period decreases. The
minimum on-time in the MIC2186 becomes a greater part of
the total switching period. This may prevent proper operation
as Vin approaches Vout and may also minimize the effectiveness of the current limit circuitry. The maximum duty cycle
decreases as the sync frequency is increased. Figure 9
shows the relationship between the minimum/maximum duty
cycle and frequency.
Soft Start
Max. Duty Cycle
vs. Frequency
MAXIMUM DUTY CYCLE (%)
85
80
75 HiDC=H
F/2=H
70
HiDC=H
F/2=L
65
0V
60
55
HiDC=L
50 F/2=H
45
HiDC=L
F/2=L
Figure 10.
40
250 300 350 400 450 500 550 600
SYNC FREQUENCY (kHz)
Voltage Setting Components
The MIC2186 requires two resistors to set the output voltage
as shown in figure 11
Figure 9.
Soft start
Soft start reduces the power supply input surge current at
start up by limiting the output voltage risetime. Input surge
current occurs when the boost converter charges up the
April 2005
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M9999-042205
MIC2186
Micrel, Inc.
maximum output current.
* Allow the MIC2186 to run in skip mode at lower
currents. If running in PWM mode, set the
MIC2186 to switch at a lower frequency.
* se a ferrite material for the inductor core, which
has less core loss than an MPP or iron power
core.
The significant contributors to power loss at higher output
loads are (in approximate order of magnitude):
* Resistive on-time losses in the MOSFET
* Switching transition losses in the MOSFET
* Inductor resistive losses
* Current sense resistor losses
* Output capacitor resistive losses (due to the
capacitor’s ESR)
To minimize power loss under heavy loads:
* Use Logic level, low on resistance MOSFETs.
Multiplying the gate charge by the on resistance
gives a figure of merit, providing a good balance
between switching and resistive power dissipation.
* Slow transition times and oscillations on the
voltage and current waveforms dissipate more
power during the turn-on and turn-off of the low
side MOSFET. A clean layout will minimize
parasitic inductance and capacitance in the gate
drive and high current paths. This will allow the
fastest transition times and waveforms without
oscillations. Low gate charge MOSFETs will
switch faster than those with higher gate charge
specifications.
* For the same size inductor, a lower value will
have fewer turns and therefore, lower winding
resistance. However, using too small of a value
will increase the inductor current and therefore
require more output capacitors to filter the output
ripple.
* Lowering the current sense resistor value will
decrease the power dissipated in the resistor.
However, it will also increase the overcurrent
limit and may require larger MOSFETs and
inductor components to handle the higher
currents.
* Use low ESR output capacitors to minimize the
power dissipated in the capacitor’s ESR.
MIC2186
Voltage
Amplifier
R1
Pin
6
R2
VREF
1.245V
Figure 11.
The output voltage is determined by the equation below.
R1
R2
Where: Vref for the MIC2186 is nominally 1.245V. Lower
values of resistance are preferred to prevent noise from
apprearing on the Vfb pin. A typically recommended value for
R1 is 10K.
Decoupling Capacitor Selection
The 1uf decoupling capacitor is used to stabilize the internal
regulator and minimize noise on the Vdd pin. Placement of
this capacitor is critical to the proper operation of the MIC2186.
It must be next to the Vdd and signal ground pins and routed
with wide etch. The capacitor should be a good quality
ceramic. Incorrect placement of the Vdd decoupling capacitor will cause jitter and/or oscillations in the switching waveform as well as variations in the overcurrent limit.
A minimum 0.1uf ceramic capacitor is required to decouple
the Vin. The capacitor should be placed near the IC and
connected directly between pins 10 (Vcc) and 5 (SGND). A
0.1uf capacitor is required to decouple Vref. It should be
located near the Vref pin.
Efficiency calculation and considerations
Efficiency is the ratio of output power to input power. The
difference is dissipated as heat in the boost converter. The
significant contributors at light output loads are:
* The VinA pin supply current.
* The VinP pin supply current which includes the
current required to switch the external
MOSFETs
* Core losses in the inductor
To maximize efficiency at light loads:
* Use a low gate charge MOSFET or use the
smallest MOSFET, which is still adequate for the
VO = VREF × 1 +
M9999-042205
14
April 2005
MIC2186
Micrel, Inc.
Package Information
PIN 1
0.157 (3.99)
0.150 (3.81)
DIMENSIONS:
INCHES (MM)
0.020 (0.51)
REF
0.020 (0.51)
0.013 (0.33) 0.0098 (0.249)
0.0040 (0.102)
0.050 (1.27)
BSC
0.0648 (1.646)
0.0434 (1.102)
0.394 (10.00)
0.386 (9.80)
45°
0°–8°
0.050 (1.27)
0.016 (0.40)
SEATING
PLANE
0.244 (6.20)
0.228 (5.79)
16-Pin SOIC (M)
PIN 1
DIMENSIONS:
INCHES (MM)
0.157 (3.99)
0.150 (3.81)
0.009 (0.2286)
REF
0.025 (0.635)
BSC
0.0098 (0.249)
0.0040 (0.102)
0.012 (0.30)
0.008 (0.20)
0.0098 (0.249)
0.0075 (0.190)
0.196 (4.98)
0.189 (4.80)
SEATING 0.0688 (1.748)
PLANE 0.0532 (1.351)
45°
8°
0°
0.050 (1.27)
0.016 (0.40)
0.2284 (5.801)
0.2240 (5.690)
16-Pin QSOP (QS)
MICREL INC. 2180 FORTUNE DRIVE SAN JOSE, CA 95131 USA
TEL
+ 1 (408) 944-0800
FAX
+ 1 (408) 474-1000
WEB
http://www.micrel.com
This information furnished by Micrel in this data sheet is believed to be accurate and reliable. However no responsibility is assumed by Micrel for its use.
Micrel reserves the right to change circuitry and specifications at any time without notification to the customer.
Micrel Products are not designed or authorized for use as components in life support appliances, devices or systems where malfunction of a product can
reasonably be expected to result in personal injury. Life support devices or systems are devices or systems that (a) are intended for surgical implant into
the body or (b) support or sustain life, and whose failure to perform can be reasonably expected to result in a significant injury to the user. A Purchaser’s
use or sale of Micrel Products for use in life support appliances, devices or systems is a Purchaser’s own risk and Purchaser agrees to fully indemnify
Micrel for any damages resulting from such use or sale.
© 2001 Micrel Incorporated
April 2005
15
M9999-042205