MIC24420/MIC24421 2.5A Dual Output PWM Synchronous Buck Regulator IC General Description Features The MIC24420/MIC24421 are synchronous PWM dual output step down converters with internal 2.5A high-side switches. The MIC24420/MIC24421 has an integrated lowside gate driver for synchronous step-down conversion by connecting an external N-channel MOSFET to achieve high efficiencies in low duty-cycle applications. The MIC24420 switching frequency is 1MHz and the MIC24421 switching frequency is 500kHz. A patented control scheme allows the use of a wide range of output capacitance from small ceramic capacitors to large electrolytic types with only one compensation component. A 2% output voltage tolerance over the temperature range allows the maximum level of system performance. The MIC24420/MIC24421 power good signal allows full control for sequencing the output voltages with minimum external components. An adjustable current limit allows the use of smaller inductors in lower current applications. The MIC24420/MIC24421 is available in a ePad 24-pin ® 4mm x 4mm MLF package, and has an operating junction temperature range of –40°C to +125°C. • • • • • • • • • • • • • • • • 4.5V to 15V input voltage range Adjustable output voltages down to 0.7V 2.5A per channel 180° out of phase operation Pre-biased output startup capability Low-side driver for synchronous operation 2% output voltage accuracy (over temperature) 500kHz (MIC24421) and 1MHz (MIC24420) switching frequency Output voltage sequencing Programmable max current limit Power good output Ramp Control™ provides soft-start Low-side current sensing allows very low duty-cycle Works with ceramic output capacitors 24-pin 4mm x 4mm MLF® package Junction temperature range of –40°C to +125°C Applications • Multi-output power supplies with sequencing • DSP, FPGA, CPU and ASIC power supplies • Telecom and networking equipment, servers _________________________________________________________________________________________________________________________ Typical Application MIC24420 Dual Output Buck Converter Ramp Control is a trademark of Micrel, Inc. MLF and MicroLeadFrame are registered trademarks of Amkor Technology, Inc. Micrel Inc. • 2180 Fortune Drive • San Jose, CA 95131 • USA • tel +1 (408) 944-0800 • fax + 1 (408) 474-1000 • http://www.micrel.com June 2012 M9999-062012-C Micrel, Inc. MIC24420/MIC24421 Ordering Information Part Number Voltage MIC24420YML Adj MIC24421YML Adj Switching Frequency Temperature Range 1MHz 500kHz Package Lead Finish -40°C to +125°C 24-Pin 4mm x 4mm MLF ® Pb-Free -40°C to +125°C 24-Pin 4mm x 4mm MLF® Pb-Free Notes: ® 1. MLF is GREEN RoHS compliant package. Lead finish is NiPdAu. Mold compound is Halogen Free. ® 2. MLF z= Pin 1 identifier Pin Configuration 24-Pin 4mm x 4mm MLF (ML) Pin Description Pin Number Pin Name Pin Description 1 BST1 Boost 1 (Input): Provides voltage for high-side internal MOSFET for channel 1. Connect a 0.01µF capacitor from SW1 to BST1 pin and a diode to PVDD. 2 LSD1 Low-side Drive 1 (Output): External low-side N-Channel MOSFET driver. Use 4.5V rated MOSFETs. 3 PGND1 4 CS1 Current Sense 1 (Input): Place a resistor from SW1 to this pin to program the current limit point from 0.5A to 2.7A. 5 PG1 Power Good 1 (Output): Open drain. Device is in the OFF state. i.e. high when output is within 90% of regulation. 6 EN/DLY1 Enable/Delay 1 (Input): This pin can be used to disable VOUT1. When used to disable VOUT1, this pin must be pulled down to ground in less than 1µs for proper operation. It is also used for softstart of the output. Soft start capacitor range is 4.7nF to 22nF. See Functional Description section for additional information. 7 COMP1 8 FB1 9 AVDD 10 AGND 11 FB2 12 COMP2 June 2012 Power Ground 1 (Input). Compensation 1 (Input): Pin for external compensation, Channel 1. Feedback 1 (Input): Input to Ch1 error amplifier. Regulates to 0.7V. 5V Internal Linear Regulator (Output): Connect to an external 4.7µF bypass capacitor. When VIN is <6V, this regulator operates in drop-out mode. Connect AVDD to VIN when VIN <6V. Analog Ground (Input): Control section ground. Connect to PGND. Feedback 2 (Input): Input to Channel 2 error amplifier. Regulates to 0.7V. Compensation 2 (Input): Pin for external compensation, Channel 2. 2 M9999-062012-C Micrel, Inc. MIC24420/MIC24421 Pin Description (Continued) Pin Number Pin Name Pin Description Enable/Delay 2 (Input): This pin can be used to disable VOUT2. When used to disable VOUT2, this pin must be pulled down to ground in less than 1µs for proper operation. It is also used for softstart of the output. Soft start capacitor range is 4.7nF to 22nF. See Functional Description section for additional information. 13 EN/DLY2 14 PG2 Power Good 2 (Output) Open drain. Device is in the OFF state. i.e. high when output is within 90% of regulation 15 CS2 Current Sense 2 (Input) Place a resistor from SW2 to this pin to program the current limit point from 0.5A to 2.7A 16 PGND2 17 LSD2 Low-side Drive 2 (Output): External low-side N-Channel MOSFET driver. Use 4.5V rated MOSFETs. 18 BST2 Boost 2 (Input): Provides voltage for high-side internal MOSFET for Channel 2. Connect a 0.01µF capacitor from SW2 to BST2 pin and a diode to PVDD. 19 SW2 Switch Node 2 (Output): Source of internal high-side power MOSFET. 20 VIND2 Supply voltage (Input): For the drain of internal high-side power MOSFET 4.5V to 13.2V. 21 PVDD 5V VDD input (input): Power connection to the internal MOSFET drivers. Connect to AVDD through an RC filter 22 VIN 23 VIND1 Power Ground 2 (Input) Supply voltage (Input): For the internal 5V linear regulator. 4.5V to 13.2V. Supply voltage (Input): For the drain of internal high-side power MOSFET 4.5V to 13.2V. 24 SW1 Switch Node 1 (Output): Source of internal high-side power MOSFET. EP ePad Exposed thermal pad for package only. Connect to ground. Must make a full connection to the ground plane to maximize thermal performance of the package. June 2012 3 M9999-062012-C Micrel, Inc. MIC24420/MIC24421 Absolute Maximum Ratings(1) Operating Ratings(2) VIN to PGND .................................................... –0.3V to 16V VIND1, VIND2 to PGND........................................ –0.3V to 16V VDD to PGND ..................................................... –0.3V to 6V VSW1, VSW2 to PGND ............................ –0.7V to (VIN + 0.3V) VCS1, VCS2 to PGND ............................. –0.7V to (VIN + 0.3V) VBST1 to VSW1, VBST2 to VSW2 ............................... –0.3V to 6V VBST1, VBST2 to PGND................................. –0.3V to VSW+6V VEN/DLY, VCOMP, VFB, VPG to PGND ....–0.7V to (VAVDD + 0.3V) PGND1, PGND2 to AGND ........................... –0.3V to +0.3V Junction Temperature ................................................ 150°C Storage Temperature ...............................–65°C to +150°C Lead Temperature (soldering, 10 sec.)...................... 260°C ESD Rating (3) ................................................ ESD Sensitive Supply Voltage (VIN)...................................... +4.5V to +15V Output Voltage Range (VOUT)……………......0.7V to 0.7*VIN Maximum Output Current (IOUT)…………….. ................2.5A Junction Temperature (TJ) ........................ –40°C to +125°C Junction Thermal Resistance 4mmx4mm MLF-24L (θJC) .................................14°C/W 4mmx4mm MLF-24L (θJA) .................................35°C/W Electrical Characteristics(4) VIN = 12V; VEN=5V; VOUT=1.8V; ILOAD=10mA; TA = 25°C, bold values indicate –40°C≤ TJ ≤ +125°C, unless noted. Parameter Condition Min Typ Max Units 15 V Power Input Supply Input Voltage Range (VIN) 4.5 Quiescent Supply Current VFB = 0.8V, IOUT = 0A; Both outputs not switching 2.6 7 mA Shutdown Current VEN1 = VEN2 = 0V 25 50 µA VIN UVLO Turn-On Threshold VIN Rising, VDD = VIN 4.1 4.45 V VIN UVLO Hysteresis VDD = VIN 3.6 400 mV VDD Supply Internal Bias Voltages AVDD VFB = 0.8V, IAVDD = 50mA 4.7 5.1 5.45 V 686 700 714 mV Reference (Each Channel) Feedback Reference Voltage FB Bias Current VFB = 0.7V 5 nA FB Line Regulation VIN = 6V to 15V, IOU T = 10mA 0.005 %/V Output Voltage Line Regulation VIN = 6V to 15V , VOUT = 1.8V, IOU T = 1A; each channel 0.005 %/V Output Voltage Load Regulation VOUT = 1.8V, IOU T = 0A to 2A; each channel 0.15 % Output Voltage Total Regulation VIN = 6V to 15V , IOU T = 0.25A to 2A, VOUT = 1.8V ; each channel 0.1 % External Current Sense, Adjustable Current Limit Trip Point Current Sourcing current Current Limit Temperature Coefficient TJ = -40°C to 125°C 175 225 750 Current Limit Comparator Offset June 2012 200 -20 4 0 µA ppm/°C 10 mV M9999-062012-C Micrel, Inc. MIC24420/MIC24421 Electrical Characteristics(4) (Continued) Parameter Condition Min Typ Max MIC24420 MIC24421 0.8 1 1.2 0.4 0.5 0.6 MIC24420 70 76 MIC24421 85 90 Units Oscillator / PWM Switching Frequency Maximum Duty Cycle Minimum On-Time MHz % ILOAD > 200mA (5) 60 ns IFET = 1A, VFB=0.8V 150 mΩ Pull Up, ISOURCE = 10mA 4 Ω Pull Down; ISINK = 10mA 2.5 Ω Rising Into 1000pF 12 ns Falling Into 1000pF 9 ns (Adaptive) 25 ns High-side Internal MOSFET On Resistance RDS(ON) Low-side MOSFET Driver DH On-Resistance DH Transition Time Driver Non-overlap Dead Time EN/DLY and Soft-start Control EN/DLY Pull-up Current VEN/DLY1= VEN/DLY2 = 0V 7 8.5 AVDD Threshold AVDD turns on Soft-start Begins Threshold Channel soft-start begins 0.4 0.58 0.65 V 1.1 1.35 1.8 V Soft-start Ends Threshold Channel soft-start ends 2 2.4 2.8 V PG Threshold Voltage VOUT Rising (% of VOUT nominal) 85 PG Output Low Voltage VFB = 0V, IPG = 1mA 90 95 %Nom 0.08 0.3 V PG Leakage Current VFB = 800mV, VPG = 5.5V 5.5 µA Power Good 5 nA 165 °C 22 °C Thermal Protection Over-temperature Shutdown TJ Rising Over-temperature Shutdown Hysteresis Notes: 1. Exceeding the absolute maximum rating may damage the device. 2. The device is not guaranteed to function outside its operating rating. 3. Devices are ESD sensitive. Handling precautions recommended. Human body model, 1.5kΩ in series with 100pF. 4. Specification for packaged product only. 5. Minimum on-time before automatic cycle skipping begins. See applications section. June 2012 5 M9999-062012-C Micrel, Inc. MIC24420/MIC24421 Typical Characteristics 45 40 4.15 35 1.6 UVLO rising 4.1 4.05 UVLO falling 4 3.95 30 25 20 15 MIC24421 10 3.9 -20 0 20 40 60 80 100 120 140 0.6 0.4 VDD off 6 8 10 12 14 4 16 -10 -15 VIN = 12V 3.4 3.40 3.38 3.38 3.36 3.36 OUTPUT VOLTAGE (V) OUTPUT VOLTAGE (V) -5 3.34 3.32 3.3 3.28 3.26 3.24 VOUT = 3.3V 3.22 -20 60 80 100 120 140 5 7 TEMPERATURE (°C) 100% 90% 80% 80% EFFICIENCY (%) 70% 60% 50% VOUT = 0.7V VOUT = 1.2V 40% 30% VOUT = 3.3V 20% VIN = 5V 11 13 0.5 1 1.5 2 OUTPUT CURRENT (A) June 2012 3.32 3.30 3.28 3.26 3.24 VOUT = 3.3V VIN 2.5 = 12V 0 0.5 1 1.5 2 OUTPUT CURRENT (A) Current Sense Source Current vs Temperature 225 205 60% 50% VOUT = 3.3V 40% 30% 195 185 VOUT = 5V VOUT = 0.7V VOUT = 1.2V 175 VIN VIN = 12V = 12V 165 0% 0 3.34 15 70% 10% 0% 16 215 20% 10% 9 Efficiency vs. Load VIN = 12V 100% 90% 14 Regulation vs. Load VIN = 12V INPUT VOLTABE (V) Efficiency vs. Load VIN = 5V 12 3.20 ICS (uA) 40 10 3.22 3.2 20 8 VIN (V) Regulation vs. Input Voltage 0 0 6 Input Voltage (V) 5 -20 VDD on 0.8 0 4 Current Limit trip Voltage vs Temperature -60 -40 SW on 1 0 -40 Temperature (°C) VCS TRIP (mV) 1.2 0.2 VOUT1/2 = 1.2V/3.3V No Load 5 3.85 -60 EFFICIENCY (%) 1.4 MIC24420 VEN THRESHOLD (V) 4.2 Input Current (mA) UVLO voltage (V) 4.25 10 Enable and Switching Start Thresholds vs. VIN Operating Current vs Input Voltage (O/P regulating) UVLO vs Temperature 0 0.5 1 1.5 2 OUTPUT CURRENT (A) 6 2.5 -60 -40 -20 0 20 40 60 80 100 120 140 TEMPERATURE (°C) M9999-062012-C Micrel, Inc. MIC24420/MIC24421 Functional Characteristics June 2012 7 M9999-062012-C Micrel, Inc. MIC24420/MIC24421 Functional Characteristics (Continued) June 2012 8 M9999-062012-C Micrel, Inc. MIC24420/MIC24421 Functional Characteristics (Continued) 50 180 50 180 40 144 40 144 30 108 30 108 20 72 20 72 10 36 10 36 0 GAIN (dB) 0 0 -10 -36 -20 -72 -20 -108 -30 Gain -30 Phase -40 -50 1 10 100 -144 -40 -180 -50 1000 -36 -72 Gain -108 Phase -144 -180 1 FREQUENCY (kHz) June 2012 0 -10 PHASE (°) Bode Plot MIC24421 (12V to 5V @ 1.5A) PHASE (°) GAIN (dB) Bode Plot MIC24420 (12V to 5V @ 1.5A) 10 100 1000 FREQUENCY (kHz) 9 M9999-062012-C Micrel, Inc. MIC24420/MIC24421 Functional Diagram PWM Core MIC24420 Block Diagram June 2012 10 M9999-062012-C Micrel, Inc. MIC24420/MIC24421 A 4.7µF ceramic capacitor should be used to decouple AVDD to ground. Functional Description The MIC24420/MIC24421 are dual output, synchronous buck regulators. Output regulation is performed using a fixed frequency, voltage mode control scheme. The fixed frequency clock drives the two sections 180° out of phase, which reduces input ripple current. EN/DLY pin The EN/DLY pins are used to turn on, turn off and softstart the outputs. The pins can be controlled with an open collector or open drain device as shown in Figure 1. It must not be actively driven high or damage will result. When disabling the output with an external device, the enable pin turn-off time must be less than 1µs. Oscillator An internal oscillator provides a clock signal to each of the two sides. The clock signals are 180° out of phase with the other. Each phase is used to generate a ramp for the PWM comparator and a clock pulse that terminates the switching cycle. The MIC24420 & MIC24421 oscillator frequencies are nominally 1MHz and 500 kHz respectively. UVLO The UVLO monitors voltage on the VIN pin. The circuit controls both regulators (side1 and side2). It disables the output drivers and discharges the EN/DLY capacitor when VIN is below the UVLO threshold. As VIN rises above the threshold, the internal high-side FET drivers and external low-side drives are enabled and the EN/DLY pins are released. A low impedance source should be used to supply input voltage to the MIC24420/MIC24421. When VIN drops below the UVLO threshold and the outputs turn off, the change in input current will cause VIN to rise. The output voltage will momentarily turn back on if the rise in VIN is greater than the UVLO hysteresis. The preferred method is to use the EN/DLY pins, as shown in Figure 1, for startup and shutdown of the outputs. This avoids the possibility of glitching during startup and shutdown. If an external control signal is not available, the circuit in Figure 1A may be used to set a higher turn-on and turn-off threshold than the internal UVLO circuit. Moreover, the hysteresis is adjustable and can accommodate a wider input source impedance range. Please refer to the MIC841 datasheet for additional information on selecting the resistor values. Figure 1. Enable and soft-start circuit Figure 1A. Adjustable UVLO startup circuit Minimum Output Load when Disabled When one output is disabled and the other enabled, the disabled output requires a minimum output load to prevent its output voltage from rising. Typically a 2kΩ load on the output will keep the output voltage below 100mV. The output setting voltage divider resistors may be used for the 2kΩ load if the total resistance is set low enough. A separate output resistor should be used for lower output voltages since the voltage divider resistance becomes impractically low. Regulator/Reference The internal regulator generates an AVDD pin voltage that powers the internal analog circuit blocks of the low level analog and digital sections. The AVDD voltage is also used by the bandgap to generate a nominal 700mV for the error amplifier reference. The output undervoltage and power good circuits use the bandgap for their references. PVDD powers the high-side MOSFET and low-side gate drive circuits. The dropout of the internal regulator causes AVDD to drop when VIN is below 6V. When operating below 6V, the AVDD pin must be jumpered to VIN. This bypasses the internal LDO and prevents AVDD from dropping out. June 2012 11 M9999-062012-C Micrel, Inc. MIC24420/MIC24421 can be connected to another regulator’s EN/DLY pin for sequencing of the outputs. A pull-up resistor is not used when the power good pin is connected to another regulators EN/DLY pin. Soft-start Enable and soft-start waveforms are shown in Figure 2. Output Sequencing Sequencing of the outputs can be easily implemented as shown in Figure 3. The power good pin is used to disable VOUT2 until the VOUT1 reaches regulation. Sequencing waveforms are shown in Figure 4. Figure 2. Soft-start Timing Diagram A capacitor, CSS, is connected to the EN/DLY pin. The CSS capacitor range is 4.7nF to 22nF. Releasing the pin allows an internal current source to charge the capacitor. The delay (tD) between the EN/DLY pin release and when VOUT starts to rise can be calculated by the equation below. tD = C SS × VThreshold_ Start Figure 3. Output Sequencing ISS Where: CSS is the soft-start capacitor. ISS is the internal soft-start current (7µA nominal). VThreshold_start is the EN/DLY pin voltage where the output starts to rise (1.35V nominal). The output voltage starts to rise when voltage on the EN/DLY pin reaches the start threshold. The output voltage reaches regulation when the EN/DLY pin voltage reaches the end threshold. The output voltage rise time (tR) can be calculated by the equation below: tR = C SS × (VThreshold_End − VThreshold_Start ) I SS Where: VThreshold_End is the EN/DLY pin voltage where the output reaches regulation (2.4V nominal). As the MIC24420/MIC24421 uses a fold-back, hiccup mode current limit, care should be taken to select tR to ensure startup. See application information for details. Figure 4. Output Sequencing Waveforms Power Good Power good is an open drain signal that asserts when VOUT exceed the power good threshold. The circuit monitors the FB pin. The internal FET is turned on while the FB voltage is below the FB threshold. When voltage on the FB in exceeds the FB threshold, the FET is turned off. A pull-up resistor can be connected to PVDD or an external source. The external source voltage must not exceed the maximum rating of the pin. The PG pin June 2012 12 M9999-062012-C Micrel, Inc. MIC24420/MIC24421 discharging the gate through the LSD pin. The return path is through the PGND pin and back to the MOSFET’s Source pin. These circuit paths must be kept short to minimize noise. See the layout section for additional information. Driving the low-side MOSFET on and off dissipates power in the MIC24420/21 regulator. The power can be calculated by the equation below: High-side Drive The internal high-side drive circuit is designed to switch the internal N-channel MOSFET. Figure 5 shows a diagram of the high-side MOSFET, gate drive and bootstrap circuit. D2 and CBST comprise the bootstrap circuit, which supplies drive voltage to the high-side MOSFET. Bootstrap capacitor CBST is charged through diode D2 when the low-side MOSFET turns on and pulls the SW pin voltage to ground. When the high-side MOSFET driver is turned on, energy from CBST charges the MOSFET gate, turning it on. Voltage on the SW pin increases to approximately VIN. Diode D2 is reversed biased and CBST flies high while maintaining gate voltage on the high-side MOSFET. A resistor should be added in series with the BST1 and BST2 pins. This will slow down the turn-on time of the high-side MOSFET while leaving the turn-off time unaffected. Slowing down the MOSFET risetime will reduce the turn-on overshoot at the switch node, which is important when operating with an input voltage close to the maximum operating voltage. The recommended capacitor for CBST is a 0.01µF ceramic capacitor. The recommended value for RBST is 20Ω to 60Ω. PDRIVER = QG × VIN × fS Where: PDRIVER is the power dissipated in the regulator by switching the MOSFET on and off. QG is the total Gate charge of the MOSFET at VGS = PVDD. VIN is the input voltage to the internal AVDD regulator. fS is the switching frequency of the regulator (1MHz/500kHz nominal). dV/dt Induced Turn-on of the Low-side MOSFET As the high-side MOSFET turns on, the rising dv/dt on the switch-node forces current through CGD of the lowside MOSFET causing a glitch on its gate. Figure 6 demonstrates the basic mechanism causing this issue. If the glitch on the gate is greater than the MOSFET’s turnon threshold, it may cause an unwanted turn-on of the low-side MOSFET while the high-side MOSFET is on. A short circuit between input and ground would momentarily occur, which lowers efficiency and increases power dissipation in both MOSFETs. Additionally, turning on the low-side MOSFET during the off-time could interfere with overcurrent sensing. Figure 5. High-side Drive Circuitry Low-side Drive Output The LSD pin is used to drive an external MOSFET. This MOSFET is driven out of phase with the internal highside MOSFET to conduct inductor current during the high-side MOSFETs off-time. Circuitry internal to the regulator prevents short circuit “shoot-through” current from flowing by preventing the high-side and low-side MOSFETs conducting at the same time. The low-side MOSFET gate voltage is supplied from PVDD. Turn off of the MOSFET is accomplished by June 2012 Figure 6. dV/dt induced turn-on of the low-side MOSFET 13 M9999-062012-C Micrel, Inc. MIC24420/MIC24421 The following steps can be taken to lower the gate drive impedance, minimize the dv/dt induced current and lower the MOSFET’s susceptibility to the induced glitch: • Choose a low-side MOSFET with a high CGS/CGD ratio and a low internal gate resistance. • Do not put a resistor between the LSD output and the gate. • Ensure both the gate drive and return etch are short, low inductance connections. • Use a 4.5V VGS rated MOSFET. It’s higher gate threshold voltage is more immune to glitches than a 2.5V or 3.3V rated MOSFET. MOSFETs that are rated for operation at less than 4.5 VGS should not be used. • Figure 7. Over-current Circuit Inductor current, IL, flows from the lower MOSFET source to the drain during the off-time, causing the drain voltage to become negative with respect to ground. This negative voltage is proportional to the instantaneous inductor current times the MOSFET RDS(ON). The lowside MOSFET voltage becomes even more negative as the output current increases. The over-current circuit operates by passing a known fixed current source through a resistor RCS. This sets up an offset voltage (ICS x RCS) that is compared to the VDS of the low-side MOSFET. When ISD (source-to-drain current) x RDS(ON) is equal to this voltage the soft-start circuit is reset and a hiccup current mode is initiated to protect the power supply and load from excessive current during short circuits. Fold back current limiting is recommended to protect the switch devices during short circuit faults. For more information on this, see the application information section. Add a resistor in series with the BST pin. This will slow down the turn-on time of the high-side MOSFET while leaving the turn-off time unaffected. Pre-biased output protection: It is desirable in synchronous step down converters such as MIC24420/MIC24421, to prevent the low-side MOSFET from switching during startup or short periods in an idle state, since during these times it is possible that a voltage exists on the output of the converter. If the low-side switch is allowed to operate, uncontrolled in this state, large transient voltages can be created at the switching nodes by ‘open-loop boost’ operation. To prevent this unwanted operation, the MIC24420/24421 will gradually increase switching cycles on the low-side MOSFET in ratio to the soft start ramping waveform. Full operation of the low-side driver is achieved when the ramp reaches the soft start end threshold (nominally 2.4V) when output voltage is at its nominal level. Current Limit Calculations and Maximum Peak Limit Proper current limiting requires careful selection of the inductor value and saturation current. If a short circuit occurs during the off-time, the overcurrent circuit will take up to a full cycle to detect the overcurrent once it exceeds the over-current limit. The worst case occurs if the output current is 0A and a hard short is applied to the output. The short circuit causes the output voltage to fall, which increases the pulse width of the regulator. It may take 3 or 4 cycles for the current to build up in the inductor before current limit forces the part into hiccup mode. The wider pulse width generates a larger peak to peak inductor current which can saturate the inductor. For this reason, the minimum inductor values for the MIC24420/MIC24421 are 10µH/22µH respectively and the maximum peak current limit set-point is 2.7A. The saturation current for each of these inductors should be at least 1.5A higher than the overcurrent limit setting. Current Limit The MIC24420/MIC24421 use the synchronous (lowside) MOSFET’s RDS(ON) to sense an over-current condition. The low-side MOSFET is used because it displays lower parasitic oscillations after switching than the upper MOSFET. Additionally, reduces false tripping at lower voltage outputs and narrow duty cycles since the off-time increases as duty cycle decreases. Figure 7 shows how over-current protection is performed using the low-side MOSFET. June 2012 14 M9999-062012-C Micrel, Inc. MIC24420/MIC24421 Voltage Setting Components The regulator requires two external resistors to set the output voltage as shown in Figure 8. Thermal Protection The internal temperature of the regulator is monitored to prevent damage to the device. Both outputs are inhibited from switching if the over-temperature threshold is exceeded. Hysteresis in the circuit allows the regulator to cool before turning back on. Figure 8. Setting the Output Voltage The output voltage is determined by the equation below. R1 ⎞ ⎛ VOUT = VREF × ⎜1 + ⎟ R2 ⎝ ⎠ Where: VREF is 0.7V nominal. If the voltage divider resistance is used to provide the minimum load (see EN/DLY section) then R1 should be low enough to provide the necessary impedance. Once R1 is selected, R2 can be calculated with the following formula. R2 = VREF × R1 VOUT − VREF And R2 + R1 < 2k Ω Minimum Pulse Width Output voltage is regulated by adjusting the on-time pulse width of the high-side MOSFET. This is accomplished by comparing the error amplifier output with a sawtooth waveform (see block diagram). The pulse width output of the comparator becomes smaller as the error amplifier voltage decreases. Due to propagation delay and other circuit limitations, there is a minimum pulse width at the output of the comparator. If the error amplifier voltage drops any further, the output of the comparator will be low. The PWM circuit will skip pulses if a smaller duty cycle is required to maintain output voltage regulation. This effectively cuts the output frequency in half. June 2012 15 M9999-062012-C Micrel, Inc. MIC24420/MIC24421 usually available from the magnetics vendor. Application Information Input Capacitor A 10μF ceramic is suggested on each of the VIN pins for bypassing. X5R or X7R dielectrics are recommended for the input capacitor. Y5V dielectrics should not be used. Besides losing most of their capacitance over temperature, they also become resistive at high frequencies, which reduce their ability to filter out high frequency noise. Component Selection Inductor The value of inductance is determined by the peak-topeak inductor current. Higher values of inductance reduce the inductor current ripple at the expense of a larger inductor. Smaller inductance values allow faster response to output current transients but increase the output ripple voltage and require more output capacitance. The inductor value and saturation current are also controlled by the method of overcurrent limit used (see explanation in the previous section). The minimum value of inductance for the MIC24420/MIC24421 is 10µH/22µH. The peak-to-peak ripple current may be calculated using the formula below. IPP = Output Capacitor The MIC24420/MIC24421 regulator is designed for ceramic output capacitors although tantalum and Aluminum Electrolytic may also be used. Output ripple voltage is determined by the magnitude of inductor current ripple, the output capacitor’s ESR and the value of output capacitance. When using ceramic output capacitors, the primary contributor to output ripple is the value of capacitance. Output ripple using ceramic capacitors may be calculated using the equation below: VOUT ⋅ (η ⋅ VIN(max) − VOUT ) η ⋅ VIN(max) ⋅ f S ⋅ L C OUT ≥ Where: IPP is the peak-to-peak inductor ripple current L is the value of inductance fS is the switching frequency of the regulator η is the efficiency of the power supply Efficiency values from the Functional Characteristics section can be use for these calculations. The peak inductor current in each channel is equal to the average output current plus one half of the peak to peak inductor ripple current. 2 ΔVOUT 2 The RMS inductor current is used to calculate the I R losses in the inductor. 1 ⎛⎜ IPP ⎞⎟ ⎟ 3 ⎜I ⎝ OUT ⎠ 2 ⎡ ⎤ I PP 2 = ⎢ ⎥ + [I PP ⋅ R ESR ] ⎣ 8 ⋅ C OUT ⋅ 2 ⋅ f S ⎦ The output capacitor RMS current is calculated below: ICOUTRMS = Maximizing efficiency requires the proper selection of core material and minimizing the winding resistance. The high frequency operation of the MIC24420/MIC24421 requires the use of ferrite materials. Lower cost iron powder cores may be used but the increase in core loss will reduce the efficiency of the power supply. This is especially noticeable at low output power. The inductor winding resistance decreases efficiency at the higher output current levels. The winding resistance must be minimized although this usually comes at the expense of a larger inductor. The power dissipated in the inductor equals the sum of the core and copper losses. Core loss information is June 2012 8 ⋅ ΔVOUT ⋅ 2 ⋅ f S Where: ΔVOUT is the peak-to-peak output voltage ripple IPP is the peak-to-peak ripple current as see by the capacitors fS is the switching frequency (1MHz nominal). When using tantalum or aluminum electrolytic capacitors, both the capacitance and ESR contribute to output ripple. The total ripple is calculated below: IPK = IOUT + 0.5 × IPP IINDUCTORRMS = IOUT ⋅ 1 + IPP IPP 12 The power dissipated in the output capacitors can be calculated by the equation below: ( PDISSCOUT = ICOUTRMS )2 ⋅ R ESR Soft start capacitor considerations: Where a large amount of capacitance is present at the output of the regulator, a fast rising output voltage can, in extreme circumstances (since I=Cdv/dt), cause current limit to operate and prevent startup. In order to avoid this situation, the following equation can be used to ensure tR (output rise time) is set correctly. 16 M9999-062012-C Micrel, Inc. C SS > MIC24420/MIC24421 COUT ⋅VOUT ⋅ ISS IS / C Short Circuit Protection It is recommended that a fold-back current characteristic be implemented to protect both external and internal MOSFETs during short circuit (S/C) events. This can be achieved by the addition of one additional resistor RFBK (R14 & R19 on the evaluation board) from VOUT to the CS pin. Where IS/C is the short circuit, fold-back current limit. CSS is the capacitor connected to EN/DLY pin ISS is the EN/DLY pull up current. Current Limit Resistor The current limit circuit responds to the peak inductor current flowing through the low-side FET. Calculating the current setting resistor RCS should take into account the peak inductor current and the blanking delay of approximately 100ns. Figure 9a. Short Circuit Protection Current limit will occur at: I OC = Figure 9 shows the low-side MOSFET current waveform. Peak current is measured after a small delay. The equations used to calculate the current limit resistor value are shown below: IPP 2 I OC = I PK − R CS = RDS (ON ) ⎛ ⎞ V ⋅R ⋅ ⎜⎜ I CS ⋅ RCS + OUT CS − VCS _ OFF ⎟⎟ RFBK ⎝ ⎠ Where VCS_OFF is the CS comparator offset voltage. For simplicity, assuming VCS_OFF is 0V, we can set IS/C (current limit when VOUT = 0V) to be half IOC (current limit when VOUT = nominal): I OC ⋅ RDS (ON ) RCS = I CS ⋅ 2 VOUT RFBK = I CS Figure 9. Overcurrent waveform IPK = IOUT ⋅ 1 To determine worst case values, one must take into account VCS offset voltage, ICS range and the range of values for RDS(ON) over the operating temperature range. VOUT ⋅ t DLY L IOC ⋅ RDS ON ICS Some typical example values for a 30mΩ MOSFET: IOC IS/C RCS RFBK VOUT 3.3A 1.7 249 24.9k 5 4.3A 1.7 249 16k 3.3A 1.7 249 16.5k 3.3 4.3A 1.7 249 10.5k 3.3A 1.7 249 5.1k 1.2 4.3A 1.7 249 3.83k Where: IOC is the current limit set point L = inductor value tDLY = Current limit blanking time ~ 100ns ICS is the overcurrent pin sense current (200µA nominal) RDS(ON) is the on resistance of the low-side MOSFET Due to the leading edge blanking, a 100ns slew rate for the CS pin can be applied without interfering with current limit operation. Limiting the CS pin’s slew rate will help to prevent false triggering. A C·R product of at least 20ns should be used. June 2012 17 M9999-062012-C Micrel, Inc. MIC24420/MIC24421 E.G. Where RCS = 250Ω, CCS = 82pF is outlined below. 1. Measure the ringing frequency at the switch node which is determined by parasitic LP and CP. Define this frequency as f1. 2. Add a capacitor CS (normally at least 3 times as big as the COSS of the FET) from the switch node to ground and measure the new ringing frequency. Define this new (lower) frequency as f2. LP and CP can now be solved using the values of f1, f2 and CS. 3. Add a resistor RS in series with CS to generate critical damping. Snubber A snubber is used to damp out high frequency ringing caused by parasitic inductance and capacitance in the buck converter circuit. Figure 10 shows a simplified schematic of one of the buck converter phases. Stray capacitance consists mostly of the output capacitance (COSS) of the two MOSFET’s. The stray inductance is mostly package and etch inductance. The arrows show the resonant current path when the high-side MOSFET turns on. This ringing causes stress on the semiconductors in the circuit as well as increased EMI. Step 1: First measure the ringing frequency on the switch node voltage when the high-side MOSFET turns on. This ringing is characterized by the equation: 1 f1 = 2π L P ⋅ C P Where: CP and LP are the parasitic capacitance and inductance Step 2: Add a capacitor, CS, in parallel with the synchronous MOSFET, Q2. The capacitor value should be approximately 3 times the COSS of Q2. Measure the frequency of the switch node ringing, f2. f2 = 1 2π LP ⋅ (CS + CP ) Define f’ as: Figure 10. Output Parasitics f' = One method of reducing the ringing is to use a resistor to lower the Q of the resonant circuit. The circuit in Figure 11 shows an RC network connected between the switch node and ground. Capacitor CS is used to block DC and minimize the power dissipation in the resistor. This capacitor value should be between 5 and 10 times the parasitic capacitance of the MOSFET COSS. A capacitor that is too small will have high impedance and prevent the resistor from damping the ringing. A capacitor that is too large causes unnecessary power dissipation in the resistor, which lowers efficiency. The snubber components should be placed as close as possible to the low-side MOSFET and/or external Schottky diode since it contributes to most of the stray capacitance. Placing the snubber too far from the MOSFET or using traces that are too long or too thin adds inductance to the snubber and diminishes its effectiveness. f1 f2 Combining the equations for f1, f2 and f’ to derive CP, the parasitic capacitance CP = CS 2 ⋅ (f ' ) 2 − 1 LP is solved by re-arranging the equation for f1. LP = 1 (2π ) 2 ⋅ C P ⋅ (f1 ) 2 Step 3: Calculate the damping resistor. Critical damping occurs at Q=1 Q= 1 RS LP =1 CS + CP Solving for RS Proper snubber design requires the parasitic inductance and capacitance be known. A method of determining these values and calculating the damping resistor value June 2012 RS = LP CS + CP Figure 11 shows the snubber in the circuit and the 18 M9999-062012-C Micrel, Inc. MIC24420/MIC24421 damped switch node waveform. QG is the gate charge for both of the external MOSFETs. This information should be obtained from the manufacturer’s data sheet. Since current from the gate drive is supplied by the input voltage, power dissipated in the MIC24420/MIC24421 due to gate drive is: PGATE_DRIVE = Q G ⋅ f S ⋅ VIN Parameters that are important to MOSFET selection are: The snubber capacitor, CS, is charged and discharged each switching cycle. The energy stored in CS is dissipated by the snubber resistor, RS, two times per switching period. This power is calculated in the equation below. • On resistance • Total gate charge RMS Current and MOSFET Power Dissipation Calculation Switching loss in the low-side MOSFET can be neglected since it is turned on and off at a VDS of 0V. The power dissipated in the MOSFET is mostly conduction loss during the on-time (PCONDUCTION). 2 Where: fS is the switching frequency for each phase VIN is the DC input voltage 2 PCONDUCTION = ISW_RMS ⋅ R DS(ON) Where: RDS(ON) is the on resistance of the MOSFET switch. The RMS value of the MOSFET current is: Low-side MOSFET Selection An external N-channel logic level power MOSFET must be used for the low-side switch. The MOSFET gate to source drive voltage of the MIC24420/MIC24421 is regulated by an internal 5V regulator. Logic level MOSFETs, whose operation is specified at VGS = 4.5V must be used. Use of MOSFETs with a lower specified VGS (such as 3.3V or 2.5V) are not recommended since the low threshold can cause them to turn on when the high-side FET is turning on. When operating the regulator below a 6V input, connect VDD to VIN to prevent the VDD regulator from dropping out. Total gate charge is the charge required to turn the MOSFET on and off under specified operating conditions (VDS and VGS). The gate charge is supplied by the regulator’s gate drive circuit. Gate charge is a source of power dissipation in the regulator due to the high switching frequencies. At low output load this power dissipation is noticeable as a reduction in efficiency. The average current required to drive the MOSFETs is: 2 2 ISW_RMS = (1 − D) ⋅ (IOUT_MAX + IPP ) 12 Where: D is the duty-cycle of the converter IPP is the inductor ripple current D= VOUT η ⋅ VIN Where: η is the efficiency of the converter. External Schottky Diode A freewheeling diode in parallel with the low-side MOSFET is needed to maintain continuous inductor current flow while both MOSFETs are turned off (deadtime). Dead-time is necessary to prevent current from flowing unimpeded through both MOSFETs. An external Schottky diode is used to bypass the low-side MOSFET’s parasitic body diode. An external diode IDD = Q G ⋅ f S Where: June 2012 Voltage rating The MOSFET is subjected to a VDS equal to the input voltage. A safety factor of 20% should be added to the VDS(max) of the MOSFET to account for voltage spikes due to circuit parasitics. Generally, 30V MOSFETs are recommended for all applications since lower VDS rated MOSFETs tend to have a VGS rating that is lower than the recommended 4.5V. Figure 11. Snubber Circuit Psnubber = f S ⋅ C S ⋅ VIN • 19 M9999-062012-C Micrel, Inc. MIC24420/MIC24421 improves efficiency due to its lower forward voltage drop as compared to the internal parasitic diode in the MOSFET. It may also decrease high frequency noise because the schottky diode junction does not suffer from reverse recovery. An external Schottky diode conducts at a lower forward voltage preventing the body diode in the MOSFET from turning on. The lower forward voltage drop dissipates less power than the body diode. Depending on the circuit components and operating conditions, an external Schottky diode may give up to 1% improvement in efficiency. Compensation The voltage regulation, filter and power stage sections are shown in Figure 12. The error amplifier regulates the output voltage and compensates the voltage regulation loop. It is a simplified type III compensator utilizing two compensating zeros and two poles. Figure 12 also shows the transfer function for each section. Compensation is necessary to insure the control loop has adequate bandwidth and phase margin to properly respond to input voltage and output current transients. High gain at DC and low frequencies is needed for accurate output voltage regulation. Attenuation near the switching frequency prevents switching frequency noise from interfering with the control loop. The output filter contains a complex double pole formed by the capacitor and inductor and a zero from the output capacitor and its ESR. The transfer function of the filter is: 1+ Gfilter(s) = 1+ s ωz s s + ωo Q ωo 2 Where: ωz = 1 C O ⋅ R ESR ωo = Q =R⋅ 1 CO ⋅ L O CO L The Modulator gain is proportional to the input voltage and inversely proportional to the internal ramp voltage generated by the oscillator. The peak-to-peak ramp voltage is 1V. ⎛ VIN Gmod = ⎜⎜ ⎝ VRAMP ⎞ ⎟⎟ ⎠ The output voltage divider attenuates VOUT and feeds it back to the error amplifier. The divider gain is: H= V R4 = REF R1 + R4 VOUT Figure 12. Voltage Loop and Transfer Functions June 2012 20 M9999-062012-C Micrel, Inc. MIC24420/MIC24421 The modulator, filter and voltage divider gains can be multiplied together to show the open loop gain of these parts. Gea(s) = G DC Gvd(s) = Gfilter(s) ⋅ H ⋅ Gmod This transfer function is plotted in Figure 13. At low frequency, the transfer function gain equals the modulator gain times the voltage divider gain. As the frequency increases toward the LC filter resonant frequency, the gain starts to peak. The increase in the gain’s amplitude equals Q. Just above the resonant frequency, the gain drops at a -40db/decade rate. The phase quickly drops from 0° to almost 180° before the phase boost of the zero brings it back up to -90°. Higher values of Q will cause the phase to drop quickly. In a well damped, low Q system the phase will change more slowly. As the Gain/Phase plot approaches the zero frequency (fZ), formed by CO and its ESR, the slope of the gain curve changes from -40db/dec. to -20db/dec and the phase increases. The zero causes a 90° phase boost. Ceramic capacitors, with their smaller values of capacitance and ESR, push the zero and its phase boost out to higher frequencies, which allow the phase lag from the LC filter to drop closer to -180°. The system will be close to being unstable if the overall open loop gain crosses 0dB while the phase is close to -180°. The GDC is the DC gain of the error amplifier. It is internally set to 2500 (68dB). As illustrated in Figure 12, there are two compensating zeros. ωz1 is internally set with R3 and C3. The zero frequency is fixed at a nominal 16kHz in the MIC24420/MIC24421. The second zero, ωz2, is set by the external capacitor, C2. For the MIC24420: R3 = 100k C3 = 100pf fz1 = fz2 = 90 40 60 30 Gain GAIN (dB) 20 10 -30 Phase 0 -10 -20 -30 -40 0 -60 -90 VIN = 12V -120 VOUT = 1.8V -150 C OUT = 20µF L = 4.7µH -180 -50 10 100 PHASE (°) 30 1000 10000 1 = 16kHz 2 × π × R3 × C3 1 2 × π × 21 ⋅ 10 3 × C2 The two compensating pole frequencies are shown below. fp1 = 250Hz 1 fp2 = 2 × π × 12 ⋅ 10 3 × C2 fp2 and fz2 both depend on the value of C2 and are proportionally spaced in frequency with the zero at a lower frequency than the pole. This provides gain and phase boost in the control loop. Voltage Divider Feedforward Capacitor The capacitor across the upper voltage divider resistor boosts the gain and phase of the control loop by short circuiting the high-side resistor at higher frequencies. The capacitor and upper resistor form a zero at a lower frequency. The capacitor and parallel combination of upper and lower resistors form a pole at a higher frequency. This phase boost circuit is most effective at higher output voltages, where there is a larger attenuation from the voltage divider resistors. Gv d Transfer Function 50 s ⎞⎛ s ⎞ ⎛ ⎜1 + ⎟⎜1 + ⎟ ωz1 ⎠⎝ ωz2 ⎠ ⎝ × ⎛ s ⎞⎛ s ⎞ ⎟ ⎟⎟⎜⎜1 + ⎜⎜1 + ωp1 ⎠⎝ ωp2 ⎟⎠ ⎝ -210 100000 1000000 FREQUENCY (Hz) Figure 13: Gvd Transfer Function If the output capacitance and/or ESR is high, the zero moves lower in frequency and helps to boost the phase, leading to a more stable system. Error Amplifier Poles and Zeros The error amplifier has internal poles and zeros that can be shifted in frequency with an external capacitor. The general form of the error amplifier compensation is shown in the equation below: June 2012 21 M9999-062012-C Micrel, Inc. The general form of the feedforward circuit is shown below. s ⎞ ⎛ ⎜1 + ⎟ ωz3 R2 ⎝ ⎠ × H(s) = R1 + R2 ⎛ s ⎞ ⎜⎜1 + ⎟ ωp3 ⎟⎠ ⎝ Where: 1 fz3 = 2 × π × R1 × C1 1 fp3 = ⎛ R1 × R2 ⎞ 2 × π × C1 × ⎜ ⎟ ⎝ R1 + R2 ⎠ The total open loop transfer function is: T(s) = Gea(s) × Gmod × Gfilter(s) × H(s) The following tables list the recommended values of compensation and filter components for different output voltages. The output capacitors are ceramic. June 2012 MIC24420/MIC24421 MIC24420 VOUT R1 R2 C7/8 C16/17 R22/23 C29/30 LMIN 1.0V 1k 2.32k 220pF 3.3nF NF NF 10µH CoMIN 47µF 1.2V 1k 1.4k 220pF 3.3nF NF NF 10µH 47µF 1.4V 1k 1k 220pF 3.3nF NF NF 10µH 47µF 1.8V 1k 634 150pF 4.7nF NF NF 10µH 47µF 2.5V 1k 383 150pF 10nF NF NF 10µH 47µF 3.3V 1k 274 150pF 10nF NF NF 10µH 47µF 5.0V 1k 162 150pF 10nF NF NF 10µH 47µF VOUT R1 R2 C7/8 C16/17 R22/23 C29/30 LMIN CoMIN 1.0V 1k 2.32k 1000pF 22nF 22k 100nF 22µH 100µF 1.2V 1k 1.4k 1000pF 22nF 22k 100nF 22µH 100µF 1.4V 1k 1k 1000pF 22nF 22k 100nF 22µH 100µF 1.8V 1k 634 1000pF 22nF 22k 100nF 22µH 100µF 2.5V 1k 383 1000pF 22nF 22k 100nF 22µH 100µF 3.3V 1k 274 1000pF 22nF 22k 100nF 22µH 100µF 5.0V 1k 162 1000pF 22nF 22k 100nF 22µH 100µF MIC24421 22 M9999-062012-C Micrel, Inc. MIC24420/MIC24421 PCB Layout Guidelines Warning!!! To minimize EMI and output noise, follow these layout recommendations. PCB Layout is critical to achieve reliable, stable and efficient performance. A ground plane is required to control EMI and minimize the inductance in power, signal and return paths. The following guidelines should be followed to insure proper operation of the MIC24420/MIC24421 converter. • Do not replace the ceramic input capacitor with any other type of capacitor. Any type of capacitor can be placed in parallel with the input capacitor. • If a Tantalum input capacitor is placed in parallel with the input capacitor, it must be recommended for switching regulator applications and the operating voltage must be derated by 50%. • In “Hot-Plug” applications, a Tantalum or Electrolytic bypass capacitor must be used to limit the overvoltage spike seen on the input supply with power is suddenly applied. The value must be sufficiently large to prevent this voltage spike from exceeding the maximum voltage rating of the MIC24420/MIC24421. • An additional Tantalum or Electrolytic bypass input capacitor of 22µF or higher is required at the input power connection. IC • Place the IC and the external Low-side MOSFET close to the point of load (POL). • Use fat traces to route the input and output power lines. • The exposed pad (EP) on the bottom of the IC must be connected to the ground. • Use several vias to connect the EP to the ground plane on layer 2. • Signal and power grounds should be kept separate and connected at only one location, the EP ground of the package. • The following signals and their components should be decoupled or referenced to the power ground plane: VIND1, VIND2, PVDD, PGND1, PGND2, LSD1, and LSD2. • • Inductor These analog signals should be referenced or decoupled to the analog ground plane: VIN, EN/DLY1, EN/DLY2, COMP1, COMP2, FB1, and FB2. • Keep the inductor connection to the switch node (SW) short. • Do not route any digital or analog signal lines underneath or close to the inductor. • Keep the switch node (SW) away from the feedback (FB) pin. • To minimize noise, place a ground plane underneath the inductor. Output Capacitor Place the overcurrent sense resistor close to the CS1 or CS2 pins. The trace coming from the switch node to this resistor has high dv/dt and should be routed away from other noise sensitive components and traces. Avoid routing this trace under the inductor to prevent noise from coupling into the signal. • Use a wide trace to connect the output capacitor ground terminal to the input capacitor ground terminal. • Phase margin will change as the output capacitor value and ESR changes. Contact the factory if the output capacitor is different from what is shown in the BOM. • The feedback trace should be separate from the power trace and connected as close as possible to the output capacitor. Sensing a long high current load trace can degrade the DC load regulation. • If 0603 package ceramic output capacitors are used, then make sure that it has enough capacitance at the desired output voltage. Please refer to the capacitor datasheet for more details. Input Capacitor • Place the input capacitor next. Ceramic capacitors must be placed between VIND1 and PGND1 and between VIND2 and PGND2. • Place the input capacitors on the same side of the board and as close to the IC and low-side MOSFET as possible. Diode • Keep both the VIN and PGND connections short. • • Place several vias to the ground plane close to the input capacitor ground terminal, but not between the input capacitors and IC pins. The external Schottky diode is placed next to the low-side MOSFET. • • Use either X7R or X5R dielectric input capacitors. Do not use Y5V or Z5U type capacitors. The connection from the Schottky diode’s Anode to the input capacitors ground terminal must be as short as possible. • The diode’s Cathode connection to the switch node June 2012 23 M9999-062012-C Micrel, Inc. MIC24420/MIC24421 (SW) must be keep as short as possible. the effect of dv/dt inducted turn-on. RC Snubber • Place the RC snubber on the same side of the board and as close as possible to the low-side MOSFET. • Do not put a resistor between the LSD output and the gate. • Use a 4.5V Vgs rated MOSFET. Its higher gate threshold voltage is more immune to glitches than a 2.5V or 3.3V rated MOSFET. MOSFETs that are rated for operation at less than 4.5VGS should not be used. Low-side MOSFET • • Low-side drive MOSFET traces (LSD pin to MOSFET gate pin) must be short and routed over a ground plane. The ground plane should be the connection between the MOSFET source and PGND. High-side MOSFET • Chose a low-side MOSFET with a high CGS/CGD ratio and a low internal gate resistance to minimize June 2012 24 Add a 20 to 60 ohm resistor in series with the boost pin. This will slow down the turn-on time of the highside MOSFET while leaving the turn-off time unaffected. M9999-062012-C Micrel, Inc. MIC24420/MIC24421 MIC24420 Evaluation Board Schematic June 2012 25 M9999-062012-C Micrel, Inc. MIC24420/MIC24421 MIC24420 Bill of Materials Item Part Number C1, C2, C13 GRM32ER61E226KE15 12103D226MAT2A C4, C10, C16, C17 C5 Manufacturer Description Qty. (1) Murata (2) AVX 06033D103MAT2A AVX GRM21BR70J225KA01 Murata Ceramic Capacitor, 22µF, 25V, X5R Ceramic Capacitor, 10nF, 25V 3 4 1 Ceramic Capacitor, 2.2µF, 6.3V 08056D225MAT2A AVX C7 VJ0603Y151KXXMB Vishay(3) Ceramic Capacitor, 150pF, 50V, X7R 1 C8 VJ0603Y221KXXMB Vishay Ceramic Capacitor, 220pF, 50V, X7R 1 GRM31CR60J476ME19 Murata 12066D476MAT2A AVX Ceramic Capacitor, 47µF, 6.3V, X5R 2 06033D105MAT2A AVX Ceramic Capacitor, 1µF, 25V 1 C16, C17 VJ0603Y103KXXMB Vishay Ceramic Capacitor, 10nF, 50V, X7R 2 C18, C19 VJ0603Y471KXXMB Vishay Ceramic Capacitor, 470pF, 50V, X7R 2 GRM188R60J475KE19 Murata C11, C14 C12 C20 06036D475MAT2A AVX VJ0603Y820KXXMB Vishay EEEFP1E151AP Panasonic VJ0603Y104KXXMB D1, D2 D3, D4 C21, C22 C23 C24, C25, C26, C27, C28 1 Ceramic Capacitor, 4.7µF, 6.3V Ceramic Capacitor, 82pF 2 150uF, 25V, AL.EL. (80mΩ ESR) 1 Vishay Ceramic Capacitor, 100nF, 50V, X7R 4 Not Fitted 0 SD103BWS Vishay Schottky Diode, 100mA, 30V 2 B0530W Diodes. Inc(4) Schottky Diode, 30V, 0.5A 2 Inductor, 10 µH, 2.5A 2 C29, C30 Cooper (5) L1, L2 DR74-10R-R R1, R6 CRCW06031001FRT1 Vishay Dale Resistor, 1k (0603 size), 1% 2 R2 CRCW06032740FRT1 Vishay Dale Resistor, 274 (0603 size), 1% 1 R3, R8 CRCW06031002FRT1 Vishay Dale Resistor, 10k (0603 size), 1% 2 R4, R5 CRCW06032490FRT1 Vishay Dale Resistor, 249 (0603 size), 1% 2 R7 CRCW06031401FRT1 Vishay Dale Resistor, 1.4k (0603 size), 1% 1 R9, R15 CRCW06030000FRT1 Vishay Dale Resistor, 0Ω (0603 size) 2 R12, R13 CRCW06034992FRT1 Vishay Dale Resistor, 49.9k (0603 size), 1% 2 R10, R11 CRCW06036040FRT1 Vishay Dale Resistor, 60.4 (0603 size), 1% 2 R16, R17 CRCW06032210FRT1 Vishay Dale Resistor, 22.1 (0603 size), 1% 2 R14 CRCW06031472FRT1 Vishay Dale Resistor, 14.7k (0603 size), 1% 1 R18 CRCW060310R0FRT1 Vishay Dale Resistor, 10 (0603 size), 1% 1 R19 CRCW06035761FRT1 Vishay Dale Resistor, 5.76k (0603 size), 1% 1 R20, R21 CRCW080512R1FRT1 Vishay Dale Resistor, 12.1Ω (0805 size), 1% 2 R22, R23 - - Not Fitter 0 Q1, Q2 FDC855N Fairchild(6) MOSFET 2 Q3, Q4 BSS138 Fairchild MOSFET 2 MIC24420YML Micrel, Inc.(7) 2A Dual Output PWM Synchronous Buck Regulator IC 1 U1 Notes: 1. Murata: www.murata.com 2. AVX: www.avx.com June 2012 26 M9999-062012-C Micrel, Inc. 3. Vishay: www.vishay.com 4. Diodes Inc.: www.diodes.com 5. Cooper Magnetics: www.cooperet.com 6. Fairchild Semiconductor: www.fairchildsemi.com 7. Micrel, Inc.: www.micrel.com June 2012 MIC24420/MIC24421 27 M9999-062012-C Micrel, Inc. MIC24420/MIC24421 MIC24421 Bill of Materials Item Part Number C1, C2, C13 GRM32ER61E226KE15 12103D226MAT2A C4, C10 C5 Description Qty. (1) Murata Ceramic Capacitor, 22µF, 25V, X5R (2) AVX 06033D103MAT2A AVX GRM21BR70J225KA01 Murata Ceramic Capacitor, 10nF, 25V 3 4 1 Ceramic Capacitor, 2.2µF, 6.3V 08056D225MAT2A AVX VJ0603Y102KXXMB Vishay(3) Ceramic Capacitor, 1000pF, 50V, X7R 1 GRM31CR60J107ME39L Murata Ceramic Capacitor, 100µF, 6.3V, X5R 2 C7, C8 C11, C14 Manufacturer C12 06033D105MAT2A AVX Ceramic Capacitor, 1µF, 25V 1 C16, C17 VJ0603Y223KXXMB Vishay Ceramic Capacitor, 22nF, 50V, X7R 2 C18, C19 VJ0603Y471KXXMB Vishay Ceramic Capacitor, 470pF, 50V, X7R 2 GRM188R60J475KE19 Murata 06036D475MAT2A AVX VJ0603Y101KXXMB Vishay EEEFP1E151AP Panasonic VJ0603Y104KXXMB Vishay SD103BWS Vishay C20 C21, C22 C23 C24, C25, C26, C27, C28, C29, C30 D1, D2 Diodes. Inc 1 Ceramic Capacitor, 4.7µF, 6.3V Ceramic Capacitor, 100pF 2 150uF, 25V, AL.EL. (80mΩ ESR) 1 Ceramic Capacitor, 100nF, 50V, X7R (4) 7 Schottky Diode, 100mA, 30V 2 Schottky Diode, 30V, 0.5A 2 Inductor, 22 µH, 7A 2 D3, D4 B0530W L1, L2 CDRH125-220 Murata R1, R6 CRCW06031001FRT1 Vishay Dale Resistor, 1k (0603 size), 1% 2 R2 CRCW06032740FRT1 Vishay Dale Resistor, 274 (0603 size), 1% 1 R3, R8 CRCW06031002FRT1 Vishay Dale Resistor, 10k (0603 size), 1% 2 R4, R5 CRCW06032490FRT1 Vishay Dale Resistor, 249 (0603 size), 1% 2 R7 CRCW06031401FRT1 Vishay Dale Resistor, 1.4k (0603 size), 1% 1 R9, R15 CRCW06030000FRT1 Vishay Dale Resistor, 0Ω (0603 size) 2 R12, R13 CRCW06034992FRT1 Vishay Dale Resistor, 49.9k (0603 size), 1% 2 R10, R11 CRCW06036040FRT1 Vishay Dale Resistor, 60.4 (0603 size), 1% 2 R16, R17 CRCW06032210FRT1 Vishay Dale Resistor, 22.1 (0603 size), 1% 2 R14 CRCW06031652FRT1 Vishay Dale Resistor, 16.5k (0603 size), 1% 1 R18 CRCW060310R0FRT1 Vishay Dale Resistor, 10 (0603 size), 1% 1 R19 CRCW06035101FRT1 Vishay Dale Resistor, 5.1k (0603 size), 1% 1 R20, R21 CRCW080512R1FRT1 Vishay Dale Resistor, 12.1Ω (0805 size), 1% 2 R22, R23 CRCW06032202FRT1 Vishay Dale Resistor, 22kΩ (0603 size), 1% 2 MOSFET 2 MOSFET 2 2A Dual Output PWM Synchronous Buck Regulator IC 1 Q1, Q2 FDC855N Q3, Q4 BSS138 U1 MIC24421YML (5) Fairchild Fairchild (6) Micrel, Inc. Notes: 1. Murata: www.murata.com 2. AVX: www.avx.com 3. Vishay: www.vishay.com 4. Diodes Inc.: www.diodes.com June 2012 28 M9999-062012-C Micrel, Inc. 5. Fairchild Semiconductor: www.fairchildsemi.com 6. Micrel, Inc.: www.micrel.com June 2012 MIC24420/MIC24421 29 M9999-062012-C Micrel, Inc. MIC24420/MIC24421 PCB Layout Recommendations Top Layer Mid Layer 1 June 2012 30 M9999-062012-C Micrel, Inc. MIC24420/MIC24421 PCB Layout Recommendations Mid Layer 2 Bottom Layer June 2012 31 M9999-062012-C Micrel, Inc. MIC24420/MIC24421 Package Information 24-Pin 4mm x 4mm MLF® (ML) June 2012 32 M9999-062012-C Micrel, Inc. MIC24420/MIC24421 Recommended Land Pattern 24-Pin 4mm x 4mm MLF® (ML ) June 2012 33 M9999-062012-C Micrel, Inc. MIC24420/MIC24421 MICREL, INC. 2180 FORTUNE DRIVE SAN JOSE, CA 95131 USA TEL +1 (408) 944-0800 FAX +1 (408) 474-1000 WEB http://www.micrel.com Micrel makes no representations or warranties with respect to the accuracy or completeness of the information furnished in this data sheet. This information is not intended as a warranty and Micrel does not assume responsibility for its use. Micrel reserves the right to change circuitry, specifications and descriptions at any time without notice. No license, whether express, implied, arising by estoppel or otherwise, to any intellectual property rights is granted by this document. Except as provided in Micrel’s terms and conditions of sale for such products, Micrel assumes no liability whatsoever, and Micrel disclaims any express or implied warranty relating to the sale and/or use of Micrel products including liability or warranties relating to fitness for a particular purpose, merchantability, or infringement of any patent, copyright or other intellectual property right. Micrel Products are not designed or authorized for use as components in life support appliances, devices or systems where malfunction of a product can reasonably be expected to result in personal injury. Life support devices or systems are devices or systems that (a) are intended for surgical implant into the body or (b) support or sustain life, and whose failure to perform can be reasonably expected to result in a significant injury to the user. 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