AH5775 SINGLE PHASE MOTOR DRIVER WITH INTERNAL HALL EFFECT LATCH SENSOR PRELIMINARY - CONFIDENTIAL Description Pin Assignments The AH5775 is a single-chip solution for driving single-coil brushless direct current (BLDC) fans and motors. The integrated full-bridge driver output stage uses soft switching to minimize audible switching noise and electromagnetic interference (EMI) providing a low-noise solution. (Front View) To simplify system circuit and minimize external components, the device integrates a stable high-sensitivity Hall effect sensor, voltage and temperature compensated internal references, amplifiers and the output H-bridge power switches with low RDSON. 1. VDD 2. O1 3. O2 4. GND To help protect the motor coil, the AH5775 provides Rotor Lock Protection which shuts down the output drive if rotor lock is detected. The device automatically re-starts when the rotor lock is removed. In case of overvoltage, the device shuts down the output drive and enters standby mode to help prevent overvoltage stress on the coil. Over-temperature shutdown provides thermal protection for the device. 1 2 3 4 TO94 The AH5775 is available in TO94 package. Features Applications • • • • • • • • • • Supports single-phase full wave BLDC fan/motor drive Built-in Hall effect sensor and input amplifier Operating voltage: 2.5V to 18V Soft switching for low noise DC fan motor applications Rotor Lock Protection (Lock detection, output shutdown and automatic restart) Overvoltage shutdown Thermal protection No external timing capacitor - Reduces the numbers of external components required Industry Standard TO94 Package • Totally Lead-Free & Fully RoHS Compliant (Notes 1 & 2) • Halogen and Antimony Free. “Green” Device (Note 3) • • • Notes: 5V / 12V / 15V Min. BLDC Cooling Fans Netbook/ Notebook and Desktop BLDC fans Instruments Cooling Fans Medium Voltage/ Low Power BLDC Motors 1. No purposely added lead. Fully EU Directive 2002/95/EC (RoHS) & 2011/65/EU (RoHS 2) compliant. 2. See http://www.diodes.com/quality/lead_free.html for more information about Diodes Incorporated’s definitions of Halogen- and Antimony-free, "Green" and Lead-free. 3. Halogen- and Antimony-free "Green” products are defined as those which contain <900ppm bromine, <900ppm chlorine (<1500ppm total Br + Cl) and <1000ppm antimony compounds. AH5775 Document number: DS38232 Rev. 1 - 2 1 of 12 www.diodes.com December 2015 © Diodes Incorporated AH5775 Typical Applications Circuit (Notes 4) Optional PRELIMINARY - CONFIDENTIAL SYSTEM POWER VDD D1 C1 O1 Dz Motor Coil AH5775 O2 GND GND Note: 4. C1 is for power stabilization and to strengthen the noise immunity, the recommended capacitance is 0.1µF for small motor current to 1µF or higher for larger motor current and place capacitor as close to the VDD pin as possible. The value of C1 should be selected adequately to support the motor current. Pin Descriptions Pin Number Pin Name Description 1 VDD Power supply input pin 2 O1 Output drive sourcing & sinking pin 3 O2 Output drive sourcing & sinking pin 4 GND Ground pin Functional Block Diagram VDD 1 Lock Detect, Shutdown and Automatic Re-Start Power Management 2 Hall Sensor GND Dynamic Offset Concellation AMP Control Logic Block 4 AH5775 Document number: DS38232 Rev. 1 - 2 Soft Switching Control Full Bridge Driver 3 2 of 12 www.diodes.com O1 O2 December 2015 © Diodes Incorporated AH5775 Absolute Maximum Ratings (Notes 5 & 6) (@TA = +25°C, unless otherwise specified.) PRELIMINARY - CONFIDENTIAL Symbol Values Unit VDD_MAX Maximum Supply Voltage (Note 6) Characteristics 24 V VREVERSE Reverse Supply Voltage on All Pins -0.3 V IO(CONT) Maximum Continuous Output Current 300 mA IO(HOLD) Maximum Output Current (Hold) - Motor Lock Condition 500 mA IO(PEAK) Maximum Output Current (Peak) 800 mA B Maximum Magnetic Flux Density Unlimited – PD Power Dissipation 1,500 mW TSTG TJ JA JC ESD HBM Notes: TO94 Storage Temperature Range -65 to +150 °C Maximum Junction Temperature +150 °C Thermal Resistance Junction-to-Ambient 86.3 °C/W Thermal Resistance Junction-to-Case 8.25 °C/W 4 kV Human Body Model ESD Capability VDD, O1, O2 and GND pins 5. Stresses greater than the 'Absolute Maximum Ratings' specified above may cause permanent damage to the device. These are stress ratings only; functional operation of the device at these or any other conditions exceeding those indicated in this specification is not implied. Device reliability may be affected by exposure to absolute maximum rating conditions for extended periods of time. 6. The absolute maximum VDD of 24V is a transient stress rating and is not meant as a functional operating condition. It is not recommended to operate the device at the absolute maximum rated conditions for any period of time. Recommended Operating Conditions Symbol VDD TA Min Max Supply Voltage Characteristic Operating 2.5 18 V Operating Temperature Range Operating -40 +105 °C Electrical Characteristics Symbol IDD VOV_RLTH Characteristics Overvoltage Protection Threshold for shutdown to standby mode Overvoltage Release Threshold Conditions Min Typ. Max Unit No Load, PWM switching or high – 3. 4.5 mA Voltage increasing 19 21 23 V Voltage decreasing 18 20 22 VDD -0.35 VDD -0.25 – V TA = -40°C to +105°C VDD -0.45 VDD -0.25 – V VDD = 3V, IOUT = 200mA VDD -0.31 VDD -0.2 – V VDD -0.35 VDD -0.2 – V – 0.2 0.25 V 0.2 0.3 0.15 0.18 0.15 0.22 VDD = 12V , IOUT = 300mA VDD = 12V , IOUT = 300mA VOH Output Voltage High VDD = 3V, IOUT = 200mA TA = -40°C to +105°C VDD = 12V, IOUT = 300mA VDD =12V , IOUT = 300mA VOL Output Voltage Low TA = -40°C to +105°C VDD = 3V, IOUT = 200mA VDD =3V, IOUT = 200mA TA = -40°C to +105°C Note: Unit (Note 7) (@TA = +25°C, VDD = 12V, unless otherwise specified.) Supply Current VOV_TH Conditions – – – V V V 7. Typical data is measured at TA = +25°C, VDD = 12V. The maximum and minimum parameters values over operating temperature range are not tested in production, they are guaranteed by design, characterization and process control. AH5775 Document number: DS38232 Rev. 1 - 2 3 of 12 www.diodes.com December 2015 © Diodes Incorporated AH5775 Electrical Characteristics (continued) (Note 8) (@TA = +25°C, VDD = 12V, unless otherwise specified.) Symbol bond wire resistance Min – Typ. 1.5 Max 2.41 Unit Ω – 1.5 2.7 Ω – 1.75 2.45 Ω – 1.75 2.85 Ω TSW Output Soft Switch Time 17Ω load on out1/out2 – 200 – μs TON On Time - Lock Detect Time – – 420 – ms RDR Duty Ratio - Lock Detect to Shutdown time IC junction temperature thermal shutdown threshold IC junction temperature thermal shutdown hysteresis TOFF / TON – 10 – – – – +170 – °C – – +25 – °C Tj_SDN_TH Tj_SDN_HYST Note: Conditions VDD =12V , IOUT = 300mA VDD =12V , IOUT = 300mA TA = -40C to +105C VDD =3V, IOUT = 200mA VDD =3V, IOUT = 200mA TA = -40C to +105°C Combined N- and PMOS RDSON including 8. Typical data is at TA = +25C, VDD = 12V. The maximum and minimum parameters values over operating temperature range are not tested in production, they are guaranteed by design, characterization and process control. Magnetic Characteristics (Notes 9, 10 & 11) (@TA = +25°C, VDD = 12V, unless otherwise specified.) Symbol Parameter Conditions Min Typ (1mT = 10 G) Max Unit BOP (South Pole to Part Marking Side) Operate Point (Notes 10 & 11) 50 70 90 BRP (North Pole to Part Marking Side) Release Point (Notes 10 & 11) -90 -70 -50 BHY (BOP-BRP) Hysteresis – – 140 – Notes: Gauss 9. Typical data is measured at TA = +25C, VDD = 12V. The maximum and minimum parameters values over operating temperature range are not tested in production, they are guaranteed by design, characterization and process control. 10. Magnetic characteristics may vary with supply voltage, operating temperature and after soldering. 11. The peak amplitude of the rotating motor magnetic flux density at the sensor location should be greater than +/-150G. Operating Characteristics O2 O1 VOH VOH RP OFF ON OP Output Voltage in Volts Output Voltage in Volts PRELIMINARY - CONFIDENTIAL RON_TOTAL Characteristics VOL BRP 0 Document number: DS38232 Rev. 1 - 2 OP RP ON VOL BOP BRP Magnetic Flux Density (B) in Gauss (G) AH5775 OFF 0 BOP Magnetic Flux Density (B) in Gauss (G) 4 of 12 www.diodes.com December 2015 © Diodes Incorporated AH5775 Operating Characteristics (continued) (Notes 12 & 13) PRELIMINARY - CONFIDENTIAL S Part Mark N (TO94) Magentic S N O1 O2 tON Normal Spinning tOFF Mechanical Lock Motor Locked Detected Re-start Spinning Motor Locked Cleared Truth Table O1 O2 Magnetic Flux Density B H L B < BRP L H B > BOP Notes: 12. When the motor locks with South pole at the Hall element, O2 is kept on “L” and O1 is a clock with tON/tOFF ratio. When motor locks with North pole at the Hall element, O1 is kept on “L”, O2 is a clock with tON/tOFF ratio. 13. When “Re-start spinning” occurs, the motor speed ramps up to the “Normal Spinning” speed from zero. Speed ramp-up profile depends on motor characteristics. AH5775 Document number: DS38232 Rev. 1 - 2 5 of 12 www.diodes.com December 2015 © Diodes Incorporated AH5775 Application Note DC Supply Voltage Speed Control PRELIMINARY - CONFIDENTIAL Motor speed can be controlled by varying the VDD supply voltage. For example, with 12V nominal motor, changing supply voltage between 12V to 2.5V, speed can be reduced from 100% to 20.8% typically. Soft Switching AH5775 uses soft switching of the motor coil current during commutation to minimize audible switching noise and electromagnetic interference (EMI). VDD VO1 VO2 GND 200μs typ. Overvoltage Shutdown of Output Drive When the supply voltage reaches the overvoltage shutdown threshold, VOV_TH, the AH5775 shuts down all the output drive switches and enters standby mode to help prevent overvoltage stress on the coil. AH5775 Document number: DS38232 Rev. 1 - 2 6 of 12 www.diodes.com December 2015 © Diodes Incorporated AH5775 Typical Operating Characteristics PRELIMINARY - CONFIDENTIAL Magnetic Operating Switch Points Average Supply Current Lock Detect Ton and Shutdown Toff Periods AH5775 Document number: DS38232 Rev. 1 - 2 7 of 12 www.diodes.com December 2015 © Diodes Incorporated AH5775 Typical Operating Characteristics (continued) PRELIMINARY - CONFIDENTIAL Total H-Bridge Path Resistance – Total RDSON of High Side and Low Side Switches AH5775 Document number: DS38232 Rev. 1 - 2 8 of 12 www.diodes.com December 2015 © Diodes Incorporated AH5775 Thermal Performance TO94 Power Dissipation Derating Curve (Note 14) TA (C) -40 1500 0 1500 25 1500 50 1200 60 1080 1750 70 960 80 840 85 780 90 720 95 660 100 600 105 540 110 480 120 360 60 80 100 120 140 160 125 300 130 240 140 120 150 0 Rthja = 86.3 oC/W Power Dissipation (mW) 1500 1250 1000 750 500 250 0 -40 -20 0 20 40 Temperature TA ( C) TO94 Thermal Derating Curve Note 14: TO94 through-hole mounted to minimum recommended landing pads (through holes) on a 2” x 2” two-layer 2oz. copper FR4 PCB (1.6mm thickness) with copper flood on the top but without copper flood on the bottom layer. TO94 Power Dissipation Derating Curve for Circuit PCB with Center Hole Cut-Out (Note 15) TA (C) PD (mW) -40 827 0 827 25 827 50 662 1000 Power Dissipation (mW) PRELIMINARY - CONFIDENTIAL PD (mW) 60 595 70 529 80 463 85 430 90 397 95 364 100 331 105 298 110 298 120 265 40 60 80 100 120 140 160 125 198 130 165 140 132 150 0 Rthja = 151 oC/W 750 500 250 0 -40 -20 0 20 Temperature TA ( C) TO94 Thermal Derating Curve (Custom Circular PCB with Centre Hole Cut-Out) Note: 15.TO94 through-hole mounted in a circular PCB with center hole cutout, single-layer 2oz. copper FR4 PCB (1.6mm thickness) with partial copper flood on the bottom layer. The circuit PCB diameter is 1.2” with the center circular cutout diameter of 0.53”, The TO94 space cut-out is 0.2” x 0.135”. See below for details. AH5775 Document number: DS38232 Rev. 1 - 2 9 of 12 www.diodes.com December 2015 © Diodes Incorporated AH5775 Thermal Performance (continued) Circular PCB Dimensions PRELIMINARY - CONFIDENTIAL The circular PCB diameter is 1.2” with the centre circular cutout diameter of 0.53”. The TO94 space cut-out is 0.2” x 0.135”, single-layer 2oz.copper FR4 PCB (1.6mm thickness) with partial copper flood on the bottom layer. Custom Circular PCB – Top View Custom Circular PCB – Bottom View Ordering Information AH5775 - X - B Packing Package P : TO94 B : Bulk (Note 13) Part Number Package Code Packaging AH5775-P-B P TO94 Bulk Quantity Part Number Suffix 1,000 -B Marking Information (1) Package Type: TO94 Y : Year : 0~9 Part Number 5775 Y WW X WW : Week : 01 ~ 52; 52 represents 52 and 53 week X : Internal code 1 AH5775 Document number: DS38232 Rev. 1 - 2 2 3 4 10 of 12 www.diodes.com December 2015 © Diodes Incorporated AH5775 Package Outline Dimensions (All dimensions in mm.) Please see AP02002 at http://www.diodes.com/datasheets/ap02002.pdf for the latest version. (1) Package Type: TO94 L c 01(2x) E b2 A A3 b e e1 D 02(2x) L 03(2x) Min/Max 0.63/0.84 0.27/0.48 TBD TBD Hall Sensor Die PRELIMINARY - CONFIDENTIAL 0(2x) TO94 Dim Min Max Typ A 1.46 1.66 1.56 A3 0.76 b 0.35 0.56 0.39 b2 0.46 c 0.36 0.51 0.38 D 5.12 5.32 5.22 E 3.55 3.75 3.65 e 1.27 e1 3.81 L 13.50 15.50 14.50 L1 1.42 S 0.63 0.83 0.73 θ 6° θ1 4° θ2 11° θ3 6° All Dimensions in mm PART MARKING SURFACE 1 2 3 4 Sensor Location AH5775 Document number: DS38232 Rev. 1 - 2 11 of 12 www.diodes.com December 2015 © Diodes Incorporated AH5775 IMPORTANT NOTICE PRELIMINARY - CONFIDENTIAL DIODES INCORPORATED MAKES NO WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, WITH REGARDS TO THIS DOCUMENT, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE (AND THEIR EQUIVALENTS UNDER THE LAWS OF ANY JURISDICTION). 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