View detail for ATAN0144: ATA8520D Reference Design

ATAN0144
ATA8520D Reference Design
APPLICATION NOTE
Features
•
•
•
•
•
•
Reference design for SIGFOX application with ATA8520 transmitter or
ATA8520D transceiver device
Compatible with uplink only or uplink/downlink operation
In compliance with SIGFOX certification, i.e., class levels regarding TX
output power and RX sensitivity
In compliance with CE/ETSI certification
Compatible with discreet solutions and solutions with front-end
modules (FEM)
Includes schematic, layout and BOM
Description
This application note describes the reference design to develop and
complete a PCB layout for a system using the ATA8520 transmitter (uplink
only) [1] or ATA8520D transceiver (uplink/downlink) [2]. The recommended
design is used in the SIGFOX- and CE-certified ATA8520-EK1-E evaluation
kit.
In the development of a PCB, various requirements must be taken into
account:
•
•
•
SIGFOX certification [3]
ETSI/CE certification [4]
BOM-optimized system design
In addition to the above requirements, the following specifications must be
considered:
•
•
•
•
•
SIGFOX classification for uplink operation, i.e., range definition
Selection of operating mode, i.e., uplink only or uplink and downlink
operation
Current consumption and power supply, i.e., battery operation
Antenna selection, i.e., antenna gain and size
BOM cost
Atmel-9407A-ATAN0144_Application Note-11/2015
Table of Contents
Features.......................................................................................................................... 1
Description.......................................................................................................................1
1. Block Diagram of the ATAB0101A-Rev3.1 PCB........................................................ 3
2. RF Design..................................................................................................................6
3. Digital Design...........................................................................................................12
4. Digital and RF Layout.............................................................................................. 13
5. End-Of-Line Testing................................................................................................. 18
6. References.............................................................................................................. 19
Atmel ATA8520D Reference Design [APPLICATION NOTE]
Atmel-9407A-ATAN0144_Application Note-11/2015
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Block Diagram of the ATAB0101A-Rev3.1 PCB
The ATA8520-EK1-E evaluation kit and the ATA8520-EK2-E/-EK3-E extension boards use the same PCB
ATAB0101A-Rev3.x with a different bill of material (BOM). Figure 1-1 shows the block diagram of the PCB
ATAB0101A-V3.1 for the ATA8520-EK1-E kit with the schematic and layout referenced in [5].
The PCB ATAB0101A-Rev3.2 for the ATA8520-EK2-E kit and ATAB0101A-Rev3.3 for the ATA8520-EK3E kit are not shown, but use the same RF front end with a different digital section.
Figure 1-1 Block Diagram of ATA8520-EK1-E Kit for Uplink and Downlink Operation
ATAB0101A-Rev3.1 PCB
TWI bus
Host MCU
ATmega328P
32.768kHz
Temperature sensor
AT30TS75A
power
event
reset
power-on
SPI bus
RF Transceiver
ATA8520D
24.305MHz
power
3V
supply
direction
1.
TX SAW
868.3MHz
RX SAW
869.5MHz
LNA ~10dB
BFR360F
RF Switch
BGS12AL7-4
SMA 50Ω
Antenna
The PCB includes the following functional blocks:
1.
2.
3.
4.
Host MCU
The Host MCU is an ATmega328P MCU for the ATA8520-EK1-E and ATA8520-EK2-E kit, and a
SAM (Cortex-M) device for the ATA8520-EK3-E. The host MCU runs the target application and
controls the ATA8520D RF transceiver and AT30TS75A temperature sensor. For the ATA8520-EK2E and -EK3-E extension boards the MCU is located on the development kit attached to the board
and must be ordered separately.
RF transceiver
The ATA8520D RF transceiver operates as an RF modem device, including the SIGFOX protocol
stack, firmware and RF transmit and receive functions. If only the transmit function is required, the
ATA8520 device can be used instead. The devices ATA8520 and ATA8520D are pin-to-pin
compatible.
Temperature sensor
The AT30TS75A is a temperature sensor with a digital TWI interface (I2C compatible). The supply
power for the sensor is controlled by the host MCU.
RX SAW filter
Atmel ATA8520D Reference Design [APPLICATION NOTE]
Atmel-9407A-ATAN0144_Application Note-11/2015
3
5.
6.
7.
The RX SAW filter is recommended for receive operation and has an RF blocking function for outof-band RF signals. The RF RX frequency range is 869.525MHz +-96kHz as defined by SIGFOX.
TX SAW filter
The TX SAW filter is recommended for suppressing spurious out-of-band emissions, i.e., 2nd and
3rd harmonics of the RF TX frequency 868.13MHz ±96kHz. This filter must be capable of supporting
RF power levels up to 15dBm.
LNA
The RF LNA is required to achieve the final RX sensitivity level of −126dBm as defined by SIGFOX.
The ATA8520D transceiver has a typical RX sensitivity level of −121dBm and the LNA must
additionally compensate for RX SAW filter loss. This results in a total gain of ~10dB. The LNA is
switched ON/OFF by the RF transceiver.
RF switch
The RF switch selects the RX or TX signal to be routed to the external antenna. The direction is
controlled by the RF transceiver. An external switch of the transceiver is used instead of its internal
switch to facilitate the PCB layout and avoid any instabilities and spurious emissions due to
crosstalk in combination with the TX SAW filter.
If the downlink (receive) operation is not required, the design can be simplified as shown in Figure 1-2.
Figure 1-2 Block Diagram for ATA8520-EK1-E Kit for Uplink Only Operation
ATAB0101A-Rev3.1 PCB
TWI bus
Host MCU
ATmega328P
32.768kHz
Temperature sensor
AT30TS75A
power
event
reset
power-on
SPI bus
RF Transmitter
ATA8520
24.305MHz
3V
supply
TX SAW
868.3MHz
SMA 50Ω
Antenna
In this application, the RX path with LNA and RX SAW is removed together with the external RF switch.
The key parameters for these applications are listed in Table 1-1.
Table 1-1 Key Parameters for Figure 1-1 and Figure 1-2
Parameters
Uplink/Downlink (Figure 1-1)
TX frequency
TX RF power conducted at 25°C,
868.13MHz
Uplink Only (Figure 1-2)
868.13MHz ±96kHz
~10dBm
~11dBm
Atmel ATA8520D Reference Design [APPLICATION NOTE]
Atmel-9407A-ATAN0144_Application Note-11/2015
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Parameters
Uplink/Downlink (Figure 1-1)
TX SAW filter
Uplink Only (Figure 1-2)
868.3MHz
Pass band: 868.0MHz to 868.6MHz
Attenuation: ~3dB
Max. source power: 15dBm at 50Ω
RX frequency
869.525MHz ±96kHz
--
RX sensitivity conducted at 25°C,
869.525MHz
−126dBm
--
RX SAW filter
869.6MHz
--
Pass band: 868.6MHz to
870.6MHz
Attenuation: ~3dB
Max. source power: 10dBm at
50Ω
LNA
Frequency range: 800MHz to
900MHz
--
Gain: ~10dB
Noise figure: 2dB
RF switch
Frequency range: 800MHz to
900MHz
--
Attenuation: ~0.5dB
The above mentioned power levels are for typical environment conditions and power supply values:
•
At 24-25°C environmental temperature
•
For 3.0V supply voltage in 3V supply mode (see data sheets [1] and [2])
•
Including crystal offset calibration at 868.13MHz and 24-25°C (see application notes [11] and [12]).
Any changes in the above conditions will have an impact on the output power levels (see data
sheets [1] and [2]) and the spurious emission which is also related to the antenna characteristics
chosen for the final system.
Atmel ATA8520D Reference Design [APPLICATION NOTE]
Atmel-9407A-ATAN0144_Application Note-11/2015
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2.
RF Design
RF design is a critical aspect of PCB development because it requires correct 50Ω matching of the RF
transceiver and SAW filters. Atmel recommends following the application notes and datasheets for the:
•
•
•
RF transmitter [1] or transceiver [2] device (summarized in the following section)
TX and RX SAW filter [6], [7]
LNA [8]
Figure 2-1 shows the RF section of the schematic for the ATAB0101A-Rev3.x PCB. All parts not mounted
are indicated and the 50Ω matching tracks are highlighted in bold. The RF section includes the following
main components:
•
U2 - ATA8520 RF transmitter or ATA8520D RF transceiver device
•
XTAL1 - 24.305MHz crystal for ATA8520/ATA8520D device (see [9])
•
SAW2 - B3744 TX SAW filter
The following is also required for downlink operation with the ATA8520D:
•
Q2 - BSS84 power switch transistor for LNA
•
Q3 - BFR360F LNA RF transistor
•
SAW1 - TA1457A RX SAW filter
•
U9 - BGS12AS7-4 RF antenna switch
Figure 2-1 lists information about some critical RF components used in this design which are used and
tested with the PCB ATAB0101A-V3.1.
Table 2-1 RF Components
Component
Value
XTAL1
24.305MHz
Part no. / Manufacturer
KDS: DSX321G, 1C324305AB0B
NDK: NX3225SA, EXS00A-CS08559
NX2016SA, EXS00A-CS08560
SAW1
869.6MHz
TaiSaw: TA1457A
~ 3dBi insertion loss
SAW2
868.3MHz
TDK/EPCOS: B3744
~ 3dBi insertion loss 15dBm
source power
U9 – RF Switch
800 to 900MHz
Infineon: BGS12AS7-4
~ 0.4dBi insertion loss
Q3 - LNA
800 to 900MHz
Infineon: BFR360F
>10dB gain
< 2dB noise figure at 3V supply
C
RF components
Murata, Kemet, TDK
±0.25pF or ±5%
Atmel ATA8520D Reference Design [APPLICATION NOTE]
Atmel-9407A-ATAN0144_Application Note-11/2015
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Component
Value
Part no. / Manufacturer
L
RF components
Murata, Taiyo Yuden, Coilcraft, Abracon,
Johanson Technology
±2% or ±5%
L2
Choke
Murata
Figure 2-1 RF Section for Up- and Downlink Operation
3.3V
2
Q2
RPB7
1
BSS84LT1G
3
L2
BLM15HG102SN1D
3.3V
BR13
0Ω
C30
RF_PWRON
GND
RF
1
50ohms
GND
GND
2
3
GND
100nF
GND
47pF
R24
47kΩ
C28
50ohms Controlled Impedance
7
4
5
CTRL
C33
L9
8.2nH
L8
18nH
R6
0Ω
100nF
R26
36Ω
GND
C1
100pF
C32
47kΩ
C31
47pF
BR12 0Ω
XAnt1
LTT-SASF56GT
R28
10Ω
R27
6
VDD
GND
RF1
RFIN
GND
CTRL
RF2
50ohms
3
2
C29
1
Q3
BFR360F
220pF
GND
5.6pF
GND
GND
U9
BGS12AL7-4
GND
RF_EVENT
RF_PWRON
L3
18nH
RPB7
RF_EVENT
RF_NSS
28
27
GND
MISO
0.068µF
3.3V
25
26
PB4
PB5
PB6
PB3
MOSI
23
SCK
22
RPB0
21
RPB0
GND C21
20
19
RPC5
18
RPC4
17
RPC3
GND
22nF
PC2
2
30
PC3
C24
1
PB7
31
PC4
VS_PA
NC
5.6pF
RF_OUT
9
1pF
8
PC5
24
16
BR9
2.7nH
C6
DVCC
SPDT_TX
PC1
L10
50ohms
C9b
DGND
15
7
NC
PC0
6
U2
ATA8520D
SPDT_ANT
VS
5
PB0
14
4
SPDT_RX
AVCC
0Ω
0Ω
L3b
18nH
CTRL
3.3V
PB1
13
BR11
PB2
RFIN
12
3
BR10
NC
XTAL2
2
11
1
0Ω
XTAL1
0Ω
1
AGND
GND
BR7
BR6
NC
12nH
NC
32
GND
3
3.3V
2
29
GND
L1
6
GND
IN
GND
R25
10kΩ
RF_Transmitter
SAW2
B3744
10
OUT
GND
GND
2.2pF
GND
RF_NSS
1pF
4
C27
GND
GND
C25
1pF
5
27nH
1
TA1457A
GND
50ohms
C9
GND
L7
2
IN/OUT OUT/IN
6
2.2pF
3
GND
GND
5
27nH
C27
GND
SAW1
4
L6
50ohms
GND
RPC2
BR9: insert jumper for 3V supply only!
RPC1
RF_NRES
3.3V
XTAL1
1
3
24.305MHz
2
GND
C23
C22
220nF
2.2µF
GND
GND
C7
100pF
GND
If uplink only operation is required the ATA8520 or ATA8520D can be used with the SAW2 filter
implemented for TX operation. The antenna switch U9 can be replaced with a 0Ω resistor between pin1
and pin5 of the switch footprint and the pins 1, 2, 3, 4 and 6 of the device U2 have to be connected to
GND.
Atmel ATA8520D Reference Design [APPLICATION NOTE]
Atmel-9407A-ATAN0144_Application Note-11/2015
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Figure 2-2 RF Section for Uplink only Operation
XAnt1
LTT-SASF56GT
1
RF
50ohms
C1
100pF
GND
GND
50ohms
R6
0Ω
2
3
50ohms
RF_NSS
C9
RF_EVENT
RF_PWRON
1pF
5.6pF
2
3.3V
25
PB3
PB4
RF_NSS
27
26
RF_EVENT
28
PB5
RPB7
29
PB6
30
PC4
VS_PA
PC3
C24
1
PB7
31
RF_OUT
0.068µF
MOSI
23
SCK
22
RPB0
21
RPB0
GND C21
20
19
RPC5
18
RPC4
17
RPC3
GND
22nF
PC2
1pF
8
PC5
NC
C6
DVCC
SPDT_TX
9
C9b
DGND
PC1
BR9
2.7nH
NC
24
16
L10
50ohms
U2
ATA8520D
SPDT_ANT
PC0
7
PB0
15
6
SPDT_RX
14
5
L3b
18nH
PB1
VS
4
PB2
RFIN
AVCC
3
GND
MISO
NC
12
2
XTAL2
1
1
AGND
32
GND
NC
NC
3
11
2
6
GND
IN
GND
GND
XTAL1
GND
SAW2
B3744
10
OUT
4
GND
5
R25
10kΩ
RF-Transmitter
13
L3
18nH
GND
RPC2
BR9: insert jumper for 3V supply only!
RPC1
RF_NRES
3.3V
XTAL1
1
3
24.305MHz
2
GND
C23
C22
220nF
2.2µF
GND
GND
C7
100pF
GND
For the connection to the host MCU the following signals have to be used as shown in Figure 2-3:
•
•
•
•
SPI connections:
– PB3 / MISO data signal
– PB2 / MOSI data signal
– PB1 / SCK clock signal
– PB5 / NSS chip select signal
PB6 / Event signal IRQ
PC1 or PC2 or PC3 or PC4 or PC5 / NPWRONx wake-up signal or PB4 / PWRON wake-up signal
PC0 / NRESET chip reset signal (optional)
For the device wake-up only one signal is necessary while the NPWRONx signals have to be connected
to GND for wake-up and the PWRON signal has to be connected to VDD for wake-up. If PWRON is not
used it has to be connected to GND. If the NPWRONx signals are not used they can be left open as they
have an internal pull-up resistor.
The reset signal PC0 / NRESET can be used but is not required to reset the device. The device has a
power-up reset and a SPI command for the reset operation. The pin PC0 has an internal pull-up resistor
and can be left open if not used.
Atmel ATA8520D Reference Design [APPLICATION NOTE]
Atmel-9407A-ATAN0144_Application Note-11/2015
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Figure 2-3 Connections to Host MCU
IRQ
NSS
MISO
PB3
PB4
PB5
PB6
PB7
Atmel
ATA8520D
SPDT_ANT
DGND
DVCC
NC
24
21
20
PC4
18
VS_PA
PC3
17
11
12
13
14
15
Microcontroller
C5
PC2
PC5
RF_OUT
10
SCK
22
SPDT_TX
9
MOSI
23
19
NC
8
PB0
PC1
7
25
PB1
PC0
6
26
SPDT_RX
VS
5
27
RF_IN
AVCC
4
28
PB2
XTAL2
3
NC
XTAL1
2
29
AGND
NC
1
30
NC
31
32
16
Wake/Monitor
Q1
C3
C4
VS = 5V
VDD
To save a pin connection there is an alternative way to connect the host MCU as shown in Figure 2-4.
The wake-up pin PB4 / PWRON can be used together with the chip-select signal NSS to wake-up the
device and the NPWRONx signals are not used. This requires that the signal NSS has to be kept at low
level when performing the SPI command “OFF mode” (0x05) to keep the device in OFF mode. When
pulling the signal NSS high the device will wake-up and stay wake-up until performing a reset or an “OFF
mode” command.
Figure 2-4 Alternative Connections to Host MCU
IRQ
NSS
MISO
SPDT_ANT
PB3
PB5
PB6
PB7
PB4
DGND
DVCC
NC
24
21
20
RF_OUT
PC4
18
VS_PA
PC3
17
Q1
11
12
C3
13
14
15
Microcontroller
C5
PC2
19
10
SCK
22
PC5
9
MOSI
23
SPDT_TX
NC
8
25
PB0
Atmel
ATA8520D
PC1
7
SPDT_RX
PC0
6
26
PB1
VS
5
27
RF_IN
AVCC
4
28
PB2
XTAL2
3
NC
XTAL1
2
29
AGND
NC
1
30
NC
31
32
16
C4
VS = 5V
VDD
The following guidelines must be considered for RF design:
Atmel ATA8520D Reference Design [APPLICATION NOTE]
Atmel-9407A-ATAN0144_Application Note-11/2015
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ATA8520 and ATA8520D (U2) Guidelines:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
The decoupling capacitor of AVCC, C23 must be placed as close to pin 12 as possible because
otherwise the series inductance would be too high and supply bypassing no longer effective at high
frequencies.
The decoupling capacitor of DVCC, C21 must be placed as close to pin 20 as possible. This
decoupling capacitor should be connected directly to the DGND pin and ground layer using vias.
Otherwise the sensitivity of the receiver or the spurious performance of the transmitter may suffer
due to spurious clock emission by the integrated AVR.
The decoupling capacitor of VS_PA, C24 must be placed as close to pin 8 as possible because
otherwise the series inductance would be too high and the power amplifier might not work correctly.
An extra capacitor placed close to pin 8 (VS_PA) and another capacitor close to pin 13 (VS) is thus
necessary even in a 3V application.
The decoupling capacitor of VS, C22 must be placed as close to pin 13 as possible because
otherwise the series inductance would be too high and supply bypassing no longer effective at high
frequencies.
Direct connection of the DGND pin to the exposed die pad must be avoided and at least four vias
placed under the exposed die pad. Failure to do this causes isolation of the integrated AVR from RF
front end to be worse. The exposed die pad is also the RF ground for receive and transmit
operation. Reduced sensitivity or lower output power may result from bad ground connection on the
exposed die pad.
The crystal must be placed as close to the IC as possible to avoid extra capacitance on XTAL1 and
XTAL2.
It is advisable to design the lines carrying the RF signal to be as short as possible and place the
elements of the matching networks as close to the IC as possible.
Pin 5 must remain open.
Avoid routing XTAL, AVCC and VS lines in parallel and close to each other over long distances;
doing so reduces the coupling of the XTO signals to the supply voltage. Failure to do so may cause
spurious receiver or transmitter emissions.
Avoid routing XTAL1 and XTAL2 lines in parallel and close to each other over long distances so that
the XTO oscillation margin is not reduced.
Pin 1 should be connected to GND.
If the internal SPDT switch is not used, connect pins 3, 4 and 6 to GND.
The internal SPDT switch is controlled by the ATA8520D firmware and used to select the antenna
direction with the U9 external switch. To facilitate this, SPDT_RX pin 3 and SPDT_TX pin 6 are
connected to the logical level required for the RF switch control pin 6, which is connected to the
SPDT_ANT pin 4 of the transceiver.
PB7 pin 29 controls LNA power switch during receive operation.
SAW Filter Guidelines:
1.
2.
3.
The TX SAW filter SAW2 should be selected to operate at up to 15dBm of source power and with
50Ω matching elements.
The RX SAW filter SAW1 should be used with 50Ω matching elements.
The typical insertion loss of an SAW filter is ~3dB.
LNA Guidelines:
1.
2.
The LNA is placed between the antenna and SAW filter.
The required gain is ~10dB with a noise figure of ~2dB.
Atmel ATA8520D Reference Design [APPLICATION NOTE]
Atmel-9407A-ATAN0144_Application Note-11/2015
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3.
4.
Typical current consumption is ~5mA at 3V supply.
An L2 choke is used for suppressing noise from the supply voltage.
RF Switch Guidelines:
1.
2.
The RF switch is used for 50Ω RF signals.
The supply voltage can be derived from PB0 pin 22, which controls the power for a front-end
module (FEM). It can alternatively be connected directly to a 3V supply due to the low current
consumption (as shown in Figure 2-1), or the RF_PWRON signal applied for switching on the RF
device can be used.
3.
The direction is controlled by the internal SPDT switch (as shown in Figure 2-1) or by using the PB7
pin 29 of the transceiver.
Atmel ATA8520D Reference Design [APPLICATION NOTE]
Atmel-9407A-ATAN0144_Application Note-11/2015
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Digital Design
The MCU and sensor-related blocks are designed as specified in their datasheet and following the
guidelines given there."The maximum clock frequency is ~8MHz, which is not critical for the design and
layout.
Figure 3-1 shows the digital section of the schematic for the ATAB0101A-Rev3.1 PCB and includes the
following main components:
•
U1 - ATmega328P MCU (alternative ATmega168PA or ATmega88PA can also be used instead as
they are pin-to-pin compatible)
•
XTAL2 - 32.768kHz crystal to operate at low power, i.e., for internal timer 2 operation
•
U3 - AT30TS75A temperature sensor with a TWI (I2C) digital interface
•
Q1 - BSS84 sensor power switch transistor
•
LD1 - Sensor power LED (green)
•
LD2 - General purpose LED (red)
•
SW1 - General purpose button
All other sensor components on the PCB are not mounted, but the footprint is provided for future
enhancements. The MCU I/Os are also available on connector pins for prototyping. The power supply
attached to connector X1 should be 2.9V to 3.1V, in compliance with the transmitter/transceiver supply
and sensor supply. The max. MCU clock for 3V supply is ~10MHz (see [10]).
Figure 3-1 Digital Section
PC1
23
PC0
2
C5
100pF
GND
21
A1
GND
A2
20
19
3.3V
100nF
LD1
2
1
GND
SML-310MTT86N
C11
R2
LED
100nF
GND
GND
5
1kΩ
C12
17
100nF
6
3Vsens
18
GND
7
AT30TS75
GND
SCK
PB4 (MISO)
ALERT
R1
LD2
2
1
GND
1kΩ
GND
SML-LX0603SRW-TR
BTN
SW1
R4
1
3
300Ω
2
4
GND
16
3.3V
3Vsens
3
R3
10kΩ
XISP1
ext. Power
A0
C64
8
SKRAALE010
X1
1
SCL
22
MCU ISP
3.3V
4
VCC
MISO
15
MOSI
14
LED
9
32.768kHz
RF_NSS
GND
PB3 (MOSI/OC2A)
(SCK) PB5
PB2 (OC1B/SS)
PB6 (TOSC2/XTAL2)
XTAL2
3
R62
10kΩ
SDA
3.3V
MISO
1
2
SCK
3
4
MCU_NRES
5
6
MOSI
GND
GND
Q1
BSS84LT1G
SNS_PWR
PC3
SDA
SCL
MCU NRES
PD0
RF EVENT
PC2
25
(ADC2) PC2
(ADC3) PC3
26
27
(SDA/ADC4) PC4
28
(SCL/ADC5) PC5
29
30
(RXD) PD0
(RESET) PC6
31
32
ADC6
AVCC
PB1 (OC1A)
100nF
AREF
PB6 (TOSC1/XTAL1)
10
C13
GND21
VCC6
PD5 (T1/OC0A)
8
GND5
13
7
RF_NRES
6
U1
ATmega328P-MU
VCC4
BTN
GND
3.3V
ADC7
GND3
24
3Vsens
U3
SDA 1
GND
(ADC0) PC0
PB0 (ICP1/CLKO)
5
3Vsens
(ADC1) PC1
PD7 (AIN1)
4
R61
10kΩ
SCL 2
PD4 (T0/XCK)
11
3
T-Sensor
3Vsens
PD3 (INT1/OC2B)
RPB0
2
RF_PWRON 12
1
PD4
PD6 (AIN0/OC0A)
SNS_PWR
(TXD) PD1
(INT0) PD2
33
GND
PD1
ATAB0101A-V3.1 (Standalone Kit):
GND PAD
3.
2
3.3V
Power switch for sensors
Atmel ATA8520D Reference Design [APPLICATION NOTE]
Atmel-9407A-ATAN0144_Application Note-11/2015
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4.
Digital and RF Layout
The PCB layout is described in the following section and follows the guidelines given above. Figure 4-1
shows the top layer of the PCB where all RF signals are routed. The critical sections are:
•
•
•
The RX signal path with LNA and RX SAW filter
The TX signal path with TX SAW filter
The crystal connections to the ATA8520 or ATA8520D device
Figure 4-1 Signal and RF Signal Layout
Figure 4-2 shows the second layer, i.e., the GND layer. The cut in the middle of the PCB isolates the
critical LNA section and RF signals from the digital area. This improves the noise level for the LNA, which
operates at very low signal levels of −126dBm. The second area is to isolate the crystal and to improve
the temperature drift behavior of the crystal.
Atmel ATA8520D Reference Design [APPLICATION NOTE]
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Figure 4-2 Ground Plane Layout
Figure 4-3 shows the third layer, i.e., the supply layer with the same structure as shown in Figure 4-2. The
areas for the 5V supply (used for the ATA8520-EK2-E kit only) and the 3V sensor supply are also shown.
Atmel ATA8520D Reference Design [APPLICATION NOTE]
Atmel-9407A-ATAN0144_Application Note-11/2015
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Figure 4-3 5V/3V Supply Plane Layout
The fourth layer used for signal routing is not shown here; however it is included in the PCB data [5].
To change the PCB for uplink only operation the modifications shown in Figure 2-2 have to be applied to
the top layer signal plane. This is shown in Figure 4-4. It is not required to do these changes for uplink
only operation but can be used for PCB testing.
Atmel ATA8520D Reference Design [APPLICATION NOTE]
Atmel-9407A-ATAN0144_Application Note-11/2015
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Figure 4-4 Layout Changes for Uplink only Operation
Figure 4-5 shows the PCB stack layer composition. For 50Ω signal matching, it is important to have the
material and setup of layer LY-Top and layer LY-2 as shown in Figure 4-5.
Atmel ATA8520D Reference Design [APPLICATION NOTE]
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Figure 4-5 PCB stack layer
The manufacturing data for the PCB is as follows:
•
•
•
•
•
•
•
•
•
•
PCB material: IT-180A, 1.57mm thick
Layers: 4
Finish: ENIG
Minimum via hole size: 0.4mm
Minimum via pad size: 0.7mm
Minimum track width: 0.2mm (7.87mils)
Minimum spacing: 0.254mm (10mils)
Internal power plane (negative) – mid-layer 1, GND
Internal power plane (negative) – mid-layer 2, PWR (split plane)
Controlled impedance: 50Ω
Atmel ATA8520D Reference Design [APPLICATION NOTE]
Atmel-9407A-ATAN0144_Application Note-11/2015
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5.
End-Of-Line Testing
The final PCB should be tested end-of-line as described in [11]. An important step is the required RF
frequency calibration due to the crystal frequency offset as well as the PCB capacitance for the crystal
signal connections to the ATA8520D transceiver device. This additional capacitance is not compensated
for by the internal capacitors and requires an offset correction. The ATA8520 and ATA8520D devices can
store the crystal compensation values given by the crystal manufacturer in an internal EEPROM. During
EOL testing, these crystal parameters are corrected with the actual crystal offset and the additional PCB
offset characteristic and programmed into the internal EEPROM..
This calibration ensures the SIGFOX operation with the remaining temperature drift for the crystal
frequency.
Additional calibration at a second temperature is required depending on the temperature range for the
operation of the final SIGFOX node product. This is described in [12] and is mandatory for CE compliant
operation and testing (see [13]). For SIGFOX compliant operation this step is not required as the crystal
temperature drift is already taken into account for the RF frequency selection during up- and downlink
operation.
Atmel ATA8520D Reference Design [APPLICATION NOTE]
Atmel-9407A-ATAN0144_Application Note-11/2015
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6.
References
[1] ATA8520 transmitter datasheet
[2] ATA8520D transceiver datasheet
[3] SIGFOX RF module qualification Atmel, M_000C_6D5A_02, October 5, 2015
[4] CE Certification E817418C-CC, October 27, 2015
[5] ATAB0101A-V3.1_design_documentation.pdf
[6] EPCOS/TDK SAW Filter B3744, B39871B3744H110
[7] TAI-SAW SAW Filter TA1457A
[8] Infineon, Application Note No. 150, Rev. 1.2, “900 MHz Low-Noise Amplifier Using the BFR360F
Transistor in TSFP-3 Package”
[9] NDK NX3225SA 24.305MHz, EXS00A-CS08551 / EXS00A-CS08559 or KDS DSX321G 24.305MHz,
1C324305AB0B
[10] ATmega328P datasheet
[11] ATAN0136 - ATA8520D Production and EOL Testing
[12] ATAN0142 - ATA8520D Crystal Calibration
[13] ATAN0140 - ATA8520D CE Conformance Testing and SIGFOX Certification
Atmel ATA8520D Reference Design [APPLICATION NOTE]
Atmel-9407A-ATAN0144_Application Note-11/2015
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