DIESEL GENERATOR SET MTU 10V1600 DS500 450 kWe /60 Hz /Prime 208 - 600V Reference MTU 10V1600 DS500 (500 kWe) for Standby Rating Technical Data SYSTEM RATINGS Prime Voltage (L-L) Phase PF Hz kW kVA Amps skVA@30% Voltage Dip Generator Model Temp Rise Connection 208V* 3 0.8 60 450 563 1561 240V* 3 0.8 60 450 563 1353 380V 3 0.8 60 450 563 855 440V 3 0.8 60 450 563 738 480V* 3 0.8 60 450 563 677 600V* 3 0.8 60 450 563 541 790 572RSL4029 105 °C/40 °C 790 572RSL4029 105 °C/40 °C 660 572RSL4029 105 °C/40 °C 900 572RSL4025 105 °C/40 °C 1090 572RSL4025 105 °C/40 °C 1040 572RSS4270 105 °C/40 °C 12 LEAD WYE 12 LEAD DELTA 12 LEAD WYE 12 LEAD WYE 12 LEAD WYE 4 LEAD WYE * UL 2200 Offered CERTIFICATIONS AND STANDARDS // Emissions – EPA Tier 2 Certified // Generator set is designed and manufactured in facilities certified to standards ISO 9001:2008 and ISO 14001:2004 // Seismic Certification – Optional – IBC Certification – OSHPD Pre-Approval // UL 2200 / CSA – Optional – UL 2200 Listed – CSA Certified // Performance Assurance Certification (PAC) - Generator Set Tested to ISO 8528-5 for Transient Response - Verified product design, quality and performance integrity - All engine systems are prototype and factory tested // Power Rating - Accepts Rated Load in One Step Per NFPA 110 - Permissible average power output during 24 hours of operation is approved up to 75%. 2 / // / MTU 10V1600 DS500 (450 kWe) - Prime STANDARD FEATURES* MTU Onsite Energy is a single source supplier Global Product Support 2 Year Standard Warranty 10V1600 Diesel Engine - 17.5 Liter Displacement - Common Rail Fuel Injection - 4-Cycle // Engine-generator resilient mounted // Complete Range of Accessories // // // // Generator - Brushless, Rotating Field Generator - 2/3 Pitch Windings - PMG (Permanent Magnet Generator) supply to regulator - 300% Short Circuit Capability // Digital Control Panel(s) - UL Recognized, CSA Certified, NFPA 110 - Complete System Metering - LCD Display // Cooling System - Integral Set-Mounted - Engine-Driven Fan // STANDARD EQUIPMENT* // Engine Air Cleaners Oil Pump Oil Drain Extension and S/O Valve Full Flow Oil Filters Closed Crankcase Ventilation Jacket Water Pump Thermostats Blower Fan and Fan Drive Radiator - Unit Mounted Electric Starting Motor - 24V Governor – Electronic Isochronous Base - Formed Steel SAE Flywheel and Bell Housing Charging Alternator - 24V Battery Box and Cables Flexible Fuel Connectors Flexible Exhaust Connection EPA Certified Engine // Generator NEMA MG1, IEEE and ANSI standards compliance for temperature rise and motor starting Sustained short circuit current of up to 300% of the rated current for up to 10 seconds Self-Ventilated Superior Voltage Waveform Digital, Solid State, Volts-per-Hertz Regulator No Load to Full Load Regulation Brushless Alternator with Brushless Pilot Exciter 4 Pole, Rotating Field 105 °C Max. Prime Temperature Rise 1 Bearing, Sealed Flexible Coupling Full Amortisseur Windings 125% Rotor Balancing 3-Phase Voltage Sensing ±0.25% Voltage Regulation 100% of Rated Load - One Step 5% Max. Total Harmonic Distortion // Digital Control Panel(s) Digital Metering Engine Parameters Generator Protection Functions Engine Protection CANBus ECU Communications Windows®-Based Software Multilingual Capability Remote Communications to RDP-110 Remote Annunciator Programmable Input and Output Contacts UL Recognized, CSA Certified, CE Approved Event Recording IP 54 Front Panel Rating with Integrated Gasket NFPA110 Compatible * Represents standard product only. Consult Factory/MTU Onsite Energy Distributor for additional configurations. 3 / // / MTU 10V1600 DS500 (450 kWe) - Prime APPLICATION DATA // Engine // Manufacturer Model Type Arrangement Displacement: L (Cu In) Bore: cm (in) Stroke: cm (in) Compression Ratio Rated RPM Engine Governor Max. Power: kWm (bhp) Speed Regulation Air Cleaner // MTU 10V1600G20S 4-Cycle 10-V 17.5 (1,068) 12.2 (4.8) 15 (5.91) 17.5:1 1,800 Electronic Isochronous (ADEC) 511 (685) ±0.25% Dry At 100% of Power Rating: L/hr (gal/hr) At 75% of Power Rating: L/hr (gal/hr) At 50% of Power Rating: L/hr (gal/hr) // 115 (30.5) 91 (24) 68 (17.9) Cooling - Radiator System Ambient Capacity of Radiator: °C (°F) Max. Restriction of Cooling Air: Intake and Discharge Side of Rad.: kPa (in. H20) Water Pump Capacity: L/min (gpm) Heat Rejection to Coolant: kW (BTUM) Heat Rejection to After Cooler: kW (BTUM) Heat Radiated to Ambient: kW (BTUM) Fan Power: kW (hp) 50 (122) 0.2 (0.8) 466 (123) 225 (12,795) 101 (5,744) 51.8 (2,946) 17.9 (24) Liquid Capacity (Lubrication) Total Oil System: L (gal) Engine Jacket Water Capacity: L (gal) System Coolant Capacity: L (gal) // Fuel Consumption 61 (16) 60 (15.9) 99.3 (26.2) Electrical Electric Volts DC Cold Cranking Amps Under -17.8 °C (0 °F) 24 1,050 // Air Requirements Aspirating: *m3/min (SCFM) Air Flow Required for Rad. Cooled Unit: *m3/min (SCFM) Remote Cooled Applications; Air Flow Required for Dissipation of Radiated Generator Set Heat for a Max. of 25 °F Rise: *m3/min (SCFM) 34 (1,187) 642 (22,672) 188 (6,643) * Air density = 1.184 kg/m3 (0.0739 lbm/ft3) // Fuel System Fuel Supply Connection Size Fuel Return Connection Size Max. Fuel Lift: m (ft) Recommended Fuel Total Fuel Flow: L/hr (gal/hr) -10 JIC 37° Female M20 x 1.5 Male Adapter Provided -6 JIC 37° Female M14 x 1.5 Male Adapter Provided 5 (16) Diesel #2 401.3 (106) // Exhaust System Gas Temp. (Stack): °C (°F) Gas Volume at Stack Temp: m3/min (CFM) Max. Allowable Back Pressure: kPa (in. H20) 459 (858) 95 (3,369) 15 (60.2) 4 / // / MTU 10V1600 DS500 (450 kWe) - Prime WEIGHTS AND DIMENSIONS Drawing above for illustration purposes only, based on standard open power 480 volt generator set. Lengths may vary with other voltages. Do not use for installation design. See website for unit specific template drawings. System Open Power Unit (OPU) Dimensions (L x W x H) 3,416 x 1,873 x 2,032 mm (134.5 x 73.75 x 80 in) Weight (dry/less tank) 4,525 kg (9,975 lb) SOUND DATA Unit Type Level 0: Open Power Unit dB(A) Prime Full Load 93.4 Sound data is provided at 7 m (23 ft). Generator set tested in accordance with ISO 8528-10 and with infinite exhaust. EMISSIONS DATA NOx + NMHC 6.9 CO 0.45 RATING DEFINITIONS AND CONDITIONS PM 0.03 All units are in g/hp-hr and shown at 100% load (not comparable to EPA weighted cycle values). Emission levels of the engine may vary with ambient temperature, barometric pressure, humidity, fuel type and quality, installation parameters, measuring instrumentation, etc. The data was obtained in compliance with US EPA regulations. The weighted cycle value (not shown) from each engine is guaranteed to be within the US EPA Standards. C/F = Consult Factory/MTU Onsite Energy Distributor N/A = Not Available MTU Onsite Energy A Rolls-Royce Power Systems Brand www.mtuonsiteenergy.com Prime power ratings apply to installations where utility power is unavailable or unreliable. At varying load, the number of generator set operating hours is unlimited. A 10% overload capacity is available for one hour in twelve. Ratings are in accordance with ISO 8528-1, ISO 3046-1, BS 5514, and AS 2789. Average load factor: ≤ 75%. // Deration Factor: Altitude: Consult your local MTU Onsite Energy Power Generation Distributor for altitude derations. Temperature: Consult your local MTU Onsite Energy Power Generation Distributor for temperature derations. // © MTU Onsite Energy. Subject to alteration due to technological advances. OE 23 562 (77 3E) 2015-10 v1 Weights and dimensions are based on open power units and are estimates only. Consult the factory for accurate weights and dimensions for your specific generator set.