Rack-mounted Industrial Computer (RCI) Installation and Service Instruction

INSTALLATION AND SERVICE INSTRUCTION
SD39RIC-2
Rev: 1
September 1997
RACK-MOUNTED INDUSTRIAL COMPUTER (RIC)
INSTALLATION AND SERVICE INSTRUCTION
SD39RIC-2
CONTENTS
TABLE OF CONTENTS
SECTION & TITLE
1.0
1.1
1.1.1
1.1.2
1.1.3
1.2
1.3
1.4
PAGE
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PRODUCT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reliability and Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PRODUCT SUPPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTERNATIONAL STANDARDS ORGANIZATION (ISO) SYMBOLS . . . . . . . . . . . . . . .
RELATED LITERATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1
1-1
1-2
1-2
1-3
1-4
1-5
1-6
2.0
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1
INSTALLATION CONSIDERATIONS AND PREPARATION . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1.1
EMC Directive Installation Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1.2
Preinstallation Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1.3
Environmental Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.1.4
Equipment Delivery and Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.1.4.1
Predelivery Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.1.4.2
Factory Shipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.1.4.3
Receipt of Shipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.1.4.4
Return of Shipment Within North America . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.1.4.5
Return of Shipment Outside of North America . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.1.4.6
Equipment Handling and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.2
RIC MECHANICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.3
RIC ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.3.1
Cable Latching Mechanisms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.3.2
Connecting External Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.3.2.1
Connecting the Keyboard and Mouse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.3.2.2
Connecting the Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2.3.2.3
COM 1 Serial Port Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2.3.2.4
USB 2/USB 2 Universal Serial Bus Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2.3.2.5
LPT1 Parallel Port Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
2.3.2.6
Audio Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2.3.3
AC Power Cable Connection for 115 Vac Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2.3.4
Input Voltage Select Switch Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
2.3.5
AC Power Cable Connection for 230 Vac Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
2.3.6
RIC Power ON/STBY Push Button Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
2.3.7
AC Convenience Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
2.4
EXPANSION SLOTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
2.4.1
ISA (Slot J1) and PCI (Slot J2) Expansion Card Installation . . . . . . . . . . . . . . . . . . . . . . . . 2-16
2.4.2
Shared Slots J3 (ISA) or J4 (PCI) Expansion Card Installation . . . . . . . . . . . . . . . . . . . . . . 2-19
2.4.3
MBI Card and MNI Card Cable Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
2.5
DISK DRIVE ACCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
2.5.1
Computer Reset Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
September 1997
i
CONTENTS
SD39RIC-2
TABLE OF CONTENTS (Continued)
SECTION & TITLE
2.5.2
2.5.2.1
2.5.2.2
2.5.2.3
2.6
2.7
PAGE
Disk Drive Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5" Floppy Disk Drive (Drive A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hard Disk Drive (Logical Drives C and D) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CD-ROM Disc Drive (Drive E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPERATING SYSTEM SOFTWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPERATING THE COMPUTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-23
2-23
2-24
2-24
2-25
2-26
3.0
3.1
3.2
3.3
3.3.1
3.3.2
3.3.3
3.3.4
3.4
3.5
3.5.1
3.5.2
3.5.3
3.5.4
3.5.5
3.5.6
3.6
3.7
3.8
3.9
3.10
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
TOOL AND EQUIPMENT REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
VISUAL INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Cleaning the RIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Cleaning the Monitor Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Cleaning the Mouse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Cleaning Kits for the Floppy and CD-ROM Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
COMPONENT REMOVAL AND REPLACEMENT PROCEDURES . . . . . . . . . . . . . . . . . . 3-3
Top Cover Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Power Supply Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
CD-ROM Drive Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Hard Drive Receiving Frame Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Hard Disk Drive Removal and Replacement in Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Floppy Disk Drive Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
JUMPER SETTINGS AND LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
SPARE AND REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
EQUIPMENT RETURN WITHIN NORTH AMERICA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
EQUIPMENT RETURN OUTSIDE OF NORTH AMERICA . . . . . . . . . . . . . . . . . . . . . . . . 3-14
MAINTENANCE RECORDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
4.0
4.1
4.2
4.2.1
4.2.2
4.3
4.3.1
4.3.2
4.3.3
4.3.4
MODEL DESIGNATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MODULBUS Interface (MBI) Card Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MODULNET Interface (MNI) Card Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MODULBUS Interface (MBI) Card Extension Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MODULNET Interface (MNI) Card Drop Cable Accessories . . . . . . . . . . . . . . . . . . . . . . . . .
Ethernet Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wall Mounting Bracket Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ii
4-1
4-1
4-2
4-2
4-2
4-3
4-3
4-3
4-4
4-4
September 1997
SD39RIC-2
CONTENTS
TABLE OF CONTENTS (Continued)
PAGE
SECTION & TITLE
5.0
5.1
5.1.1
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
AGENCY APPROVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Electromagnetic Compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
DECLARATION OF CONFORMITY
WARRANTY
LIST OF FIGURES
PAGE
FIGURE & TITLE
FIGURE 1-1
Rack-Mounted Industrial Computer (RIC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
FIGURE 2-1
FIGURE 2-2
FIGURE 2-3
FIGURE 2-4
FIGURE 2-5
FIGURE 2-6
FIGURE 2-7
FIGURE 2-8
FIGURE 2-9
RIC Mounting to 19-inch Enclosure Rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
External Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
AC Input Receptacle and Voltage Select Switch Locations . . . . . . . . . . . . . . . . . . . . . . 2-14
OK LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Expansion Slots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Expansion Slot Cover Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Expansion Card Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
Disk Drive Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
Disk Drive Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
FIGURE 3-1
FIGURE 3-2
FIGURE 3-3
Internal View of RIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Hard Disk Drive in Drive Carrier Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Default Jumper Settings and Major Component Locations . . . . . . . . . . . . . . . . . . . . . . . 3-13
LIST OF TABLES
TABLE & TITLE
PAGE
TABLE 1-1
ISO/IEC Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
TABLE 2-1
TABLE 2-2
TABLE 2-3
TABLE 2-4
TABLE 2-5
TABLE 2-6
TABLE 2-7
Keyboard and Mouse Connector Pinouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
SGVA Video Connector Pinouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Resolutions and Refresh Rates of Standard RIC (2 MB of Video Memory) . . . . . . . . . . 2-9
Resolutions and Refresh Rates of Special RIC (4 MB of Video Memory) . . . . . . . . . . . 2-10
COM 1 Serial Port Pinout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
USB 1/USB 2 Universal Serial Bus Pinouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
LPT1 Parallel Port Pinout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
September 1997
iii
CONTENTS
TABLE 2-8
SD39RIC-2
Audio Jack Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
LIST OF TABLES (Continued)
TABLE & TITLE
PAGE
TABLE 2-9
TABLE 2-10
TABLE 2-11
TABLE 2-12
RIC AC Power Cable to PDA Connection Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Allowable Outlet Current Draw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disk Formats Supported by the Floppy Disk Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Activity Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-13
2-16
2-23
2-25
TABLE 3-1
OK LED Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
TABLE 4-1
TABLE 4-2
TABLE 4-3
TABLE 4-4
TABLE 4-5
RIC Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MBI Standard Cable Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MNI Card Cable Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MODULBUS Extension Cable Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MNI CARD ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE 5-1
TABLE 5-2
RIC General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
RIC’s PC Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
4-1
4-2
4-3
4-3
4-4
#
Moore Products Co. assumes no liability for errors or omissions in this document or for the application and use of information included in this
document. The information herein is subject to change without notice.
iv
September 1997
SD39RIC-2
CONTENTS
The Moore logo, APACS, the APACS logo, 4-mation, ProcessSuite, and QUADLOG are trademarks of Moore Products Co.
All other trademarks are the property of the respective owners.
© Copyright 1997 Moore Products Co. All rights reserved.
September 1997
v
SD39RIC-2
INTRODUCTION
1.0 INTRODUCTION
This document provides installation information for the following APACS hardware:
P/N 16303-5xx Model 39RIC5xxxxBN Rack-Mounted Industrial Computer (RIC)
€
€ Where x’s are alpha-numeric characters denoting model variations.
Refer to section 4.
This document applies to all model variations and is divided into five major sections:
•
Section 1, Introduction—Provides product description, product support, and lists related literature.
•
Section 2, Installation—Describes mechanical and electrical installation.
•
Section 3, Maintenance—Consists of preventive maintenance, assembly replacement procedures, and
spare and replacement parts suggestions.
•
Section 4, Model Designation—Provides model designation and tables of accessories, attachments, and
options.
•
Section 5, Specifications—Consists of mechanical, electrical, and environmental specifications, and
agency approvals.
1.1 PRODUCT DESCRIPTION
The Rack-Mounted Industrial Computer (RIC), shown in Figure 1-1, is a member of the APACS family of
computer modules. It can also be used with the QUADLOG family of modules. It supersedes the Industrial
Computer Module (ICM), which features in-rack module packaging. The RIC is an IBM-compatible PC
designed for rack mounting to standard EIA 19-inch rails in MODULPAC or any 800 mm wide enclosure.
The RIC runs standard MS-Windows® NT™ 4.0 applications such as the 4-mation™ configuration software,
the APACS ProcessSuite™ software, and third-party software.
The RIC:
•
•
•
•
•
•
Acts as a data input/output (I/O) provider for APACS ProcessSuite clients
Eliminates the integration effort traditionally required to use a standard PC in a control situation
Eliminates the need for a transition board or Computer Expansion (CEM) backplane
Eliminates the need for costly, complicated foreign device interfaces (FDIs) by offering a
straight-forward FDI solution for PLCs
Reduces design costs for an industrial PC or operator station via standard industrial packaging
Complies with the European Union’s Electromagnetic Compatibility (EMC) Directive, which requires
process control equipment to be immune to electromagnetic interference (EMI) and have a small amount
of electromagnetic emissions (See specifications in section 5 for more detailed information.)
September 1997
1-1
INTRODUCTION
SD39RIC-2
1.1.1 Hardware
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Pentium® 166 MHz processor
32 MB standard (48 MB optional) EDO RAM (expandable to 192 MB)
Removable 2.2 GB hard drive
1.44 MB 3.5" micro floppy drive
On-board 64-bit PCI Video with 2 MB SGRAM
8x CD-ROM drive
MODULBUS (M-BUS) connection via installed MODULBUS Interface (MBI) card
MODULNET (M-NET) connection via optional MODULNET Interface (MNI) card
Internal expansion slots:
One (1) ISA
One (1) PCI
One (1) shared ISA or PCI
LPT1 parallel port (Printer) DB25 connector
COM1 serial port (RS232C) DB9 connector
Universal Serial Bus (USB) dual, hot-pluggable
PS/2 keyboard port
PS/2 mouse port
Audio Input/Output jacks (3.5 mm phone) mono input, stereo output
Clock, battery-backed
A monitor, keyboard, mouse, printer, and other peripherals can be easily connected by cables to the side of
the RIC. MODULBUS (MBI) and MODULNET (MNI) cables also connect to the side of the RIC. The RIC
monitor, keyboard, and mouse can reside at a desk near the RIC.
1.1.2 Applications
Because the RIC is a standard PC, it can be used in a wide variety of applications. The available applications
include all those expected of a desktop PC plus some specialized industrial PC applications. For example,
the RIC can run one or more of the following:
•
•
•
•
•
•
•
Input/Output (I/O) server for APACS
4-mation configuration software for APACS control modules
APACS ProcessSuite software
Real-time optimizing controllers
Off-the-shelf third-party packages, such as Excel™
Custom applications for tasks such as process optimization and scheduling
High performance window to APS (APACS Process Supervisor) via Exceed™ third-party X-Windows
software
In addition, the RIC can serve as a Foreign Device Interface (FDI). With a third-party AT- or
PCI-compatible card in one of the RIC’s available expansion slots and some configuration for
communication, the RIC enables communication with PLCs from manufacturers such as Allen-Bradley and
Modicon.
1-2
September 1997
SD39RIC-2
INTRODUCTION
1.1.3 Reliability and Performance
As part of a process control system, it is critical that an industrial computer provide a level of reliability that
may far exceed the requirements of an office PC. The RIC provides this reliability in the following ways:
•
The RIC’s enclosure is formed primarily of welded one-piece 16 gauge steel, significantly stronger than
an office computer’s.
•
Heavy gauge steel card guides lock peripheral cards in place to reduce the effects of vibration.
•
A notebook PC-type micro-floppy drive conserves space and increases reliability.
•
The RIC’s hard drive carrier gives greater protection than a standard mounting drive bay, and permits
removal of the hard drive for replacement without disassembling the unit.
FIGURE 1-1 Rack-Mounted Industrial Computer (RIC)
September 1997
1-3
INTRODUCTION
SD39RIC-2
1.2 PRODUCT SUPPORT
Product support can be obtained from the Moore Products Co. Technical Information Center (TIC). TIC is a
customer service center that provides direct phone support on technical issues related to the functionality,
application, and integration of all products supplied by Moore Products Co.
To contact TIC for support, either call 215-646-7400, extension 4TIC (4842) or leave a message in the
bulletin board service (BBS) by calling 215-283-4968. The following information should be at hand when
contacting TIC for support:
•
Caller ID number, or name and company name
(When someone calls for support for the first time, a personal caller number is assigned. This number is
mailed in the form of a caller card. Having the number available when calling for support will allow the
TIC representative taking the call to use the central customer database to quickly identify the caller’s
location and past support needs.)
•
Product part number or model number and version (see section 4.0 for guidelines on identification)
•
If there is a problem with product’s operation:
- Is problem intermittent
- The steps performed before the problem occurred
- Any error messages displayed
- Installation environment
For product support outside of North America, an alternative support system is available by contacting the
following appropriate Moore Products Co. subsidiary.
Australia
Moore Products Co. (Australia) Pty. Ltd.
Tel: (61) (2) 9319 4877
Canada
Moore Products Co. (Canada) Inc.
Tel: (905) 457 9638
France
Moore Products Co. (France)
Tel: (33) 475 05 44 62
India
Moore Controls Pvt. Limited
Tel: (91) (212) 773495
1-4
Mexico
Moore Products de Mexico S.A. de C.V.
Tel: 6-11-98-58;
6-15-19-48;
6-15-02-62; or 6-15-02-38
The Netherlands
Moore Products Co. B.V.
Tel: (00) (31) 180 461111
Singapore
Moore Products Co. (S) Pte. Ltd.
Tel: (65) 299 6051
South Africa
Moore Controls S.A. (Pty.)
Tel: (27) 466 1673/9
September 1997
SD39RIC-2
INTRODUCTION
Italy
Moore Products Co. (Italia) S.r.l.
Tel: (39) (2) 2940 1094
United Kingdom
Moore Products Co. (U.K.) Ltd.
Tel: (44) (1935) 706262
1.3 INTERNATIONAL STANDARDS ORGANIZATION (ISO) SYMBOLS
Refer to Table 1-1 for an explanation of ISO and IEC symbols that, when appropriate, are prominently
displayed on the surfaces of hardware. The symbols are also used in documents to denote CAUTION and
WARNING notes.
TABLE 1-1 ISO/IEC Symbols
SYMBOL
PUBLICATION
DESCRIPTION
ISO 3864, No.
B.3.6
WARNING: Risk of Electric Shock.
The symbol is prominently displayed on the surfaces of
hardware. When used in an instruction, text accompanies the
symbol which identifies something that can be dangerous and
possibly life threatening to personnel. For example:
WARNING: Risk of electric shock. Remove power from
all involved wires before making connections to the
Marshalled Termination Assembly.
ISO 3864, No.
B.3.1
CAUTION:
Refer to accompanying Installation and Service Instruction.
The symbol is prominently displayed on the surfaces of
hardware. When used in an instruction, text accompanies the
symbol which identifies something that can damage equipment
or cause a control problem with a process. For example:
CAUTION: The safety system should not be operated with
forced I/O.
IEC 417, No.
5009
STAND-BY SWITCH SYMBOL
The symbol is prominently displayed adjacent to the switch
and identifies the switch or switch position by means of which
part of the equipment is switched in order to bring the it to the
stand-by condition.
IEC 417, No.
5019
PROTECTIVE CONDUCTOR TERMINAL
Symbol is prominently displayed on the surfaces of hardware.
Background Color =Yellow
Symbol Color = Black
Outline Color = Black
Background Color =Yellow
Symbol Color = Black
Outline Color = Black
Color = White
Symbol Color = Black
Outline Color = Black
Background Color = White
Symbol Color = Black
Outline Color = Black
September 1997
1-5
INTRODUCTION
SD39RIC-2
1.4 RELATED LITERATURE
The following literature should be available when performing the RIC installation:
•
•
•
APACS Power Distribution Assembly (PDA) Installation and Service Instruction (SD39PDA-1)
APACS MODULPAC 1000 Installation and Service Instruction (SD39MODULPAC-1)
APACS MODULPAC 2000 Installation and Service Instruction (SD39MODULPAC-2)
#
1-6
September 1997
SD39RIC-2
INSTALLATION
2.0 INSTALLATION
This section describes the mechanical and electrical installation of the Rack-Mounted Industrial Computer
(RIC). The Installation should conform to the National Electrical Code (NEC) and all applicable local
electrical and construction codes.
2.1 INSTALLATION CONSIDERATIONS AND PREPARATION
Review sections 2.1.1 and 2.1.2 before beginning the RIC installation.
2.1.1 EMC Directive Installation Considerations
Some installations of RICs may require adherence to the European Union’s Electromagnetic Compatibility
(EMC) Directive. Refer to the “Declaration of Conformity” statement at the back of this document that lists
the certificate number of the Technical Construction File issued to the RIC. Compliance with some of all of
the Directive requires the following:
•
•
•
•
APACS and QUADLOG systems must use enclosures having sufficient RF attenuation.
AC power input conductors to the enclosure must be filtered.
MODULBUS (M-BUS) cables that enter or exit the enclosure must be filtered.
The “shield” of all shielded cables that exit the enclosure must be connected to the enclosure.
Consult the factory for additional information concerning EMC Directive installation and the availability of
enclosures and needed hardware.
2.1.2 Preinstallation Preparations
1. Installation of the following equipment should precede the RIC installation:
C
C
C
C
The enclosure in which the RIC will be mounted
Power input cable conduit from breaker box to enclosure
Power Distribution Assembly (PDA) and roof fan as needed
Power input cables to the Power Distribution Assembly (PDA)
2. The RIC should receive AC operating power as follows:
It is highly recommended that the RIC receive AC operating power via a P/N 16114-65 115 Vac Power
Distribution Assembly (PDA). A 230 Vac version (P/N 16114-131) of the PDA is also available. The
PDA features a Lever Fuse Holder terminal block with a 30 A fuse to protect the power source. When
the lever is rotated, the fuse is rotated, disconnecting the fuse from both fuse contacts. This permits the
RIC to be manually disconnected from the AC input line.
3. Calculate the total heat dissipated by the equipment mounted in the enclosure with the RIC and determine
if additional enclosure cooling is required to maintain the specified operating temperature.
September 1997
2-1
INSTALLATION
SD39RIC-2
If the temperature exceeds that specified for the RIC or any device installed, take steps to decrease the
temperature. For example, if the RIC is sharing an enclosure with MODULRACs or user-supplied
equipment, add a roof fan.
CAUTION
Exceeding the specified operating temperature limits can adversely affect
performance and may cause equipment damage.
4. Model 39RICxxxAABN contains a MODULBUS Interface (MBI) Card. MBI cables are needed to
complete the RIC installation. Refer to section 4 (Table 4-2) to determine the user-selected lengths of
cables required for installation. Cable length for A and B sides are specified at the time of order.
Refer to section 4 (Table 4-4) for two lengths of MODULBUS A and B Extension Cables if it is desired
to further extend a standard connection between the MBI Card and MODULBUS.
5. Model 39RICxxxBABN contains a MODULNET Interface (MNI) Card. Drop cables interconnecting
the card to a MODULNET tap are required. Refer to section 4 (Table 4-3) for user-selected lengths of
drop cables. Cable length for A and B sides are specified at the time of order.
6. If the RIC is to be connected to Ethernet, a user-installed Ethernet card is required. Users can supply
their own card or refer to section 4 and order an Ethernet card that is available from Moore Products Co.
This card provides the following ports:
•
•
•
One RJ-45 port for connection to 10BASE-T (Unshielded Twisted-Pair)
One BNC port for connection to10BASE-2 (ThinNet)
An AUI (Attachment Unit Interface) DB-15 AUI port for connection to 10BASE-5 (ThickNet),
10BASE-2 (ThinNet), and 10BASE-T (Unshielded Twisted-Pair)
Depending on the type of installed Ethernet media, additional user-supplied cable and/or other equipment
may be required for connection to Ethernet.
7. Additional computer attachments are required in order for the RIC to be a functional computer. These
attachments are typically user-supplied; however, they can be purchased for customers by Moore
Products Co. Contact a local Moore Products Co. sales representative for ordering information
concerning the following computer attachments:
•
•
•
•
2-2
SVGA monitor with power cable and video cable with screw locking security
Enhanced 101 key keyboard
Microsoft® PS/2 Mouse
Windows NT® compatible printer with power cable and LPT1 parallel port cable with screw locking
security
September 1997
SD39RIC-2
INSTALLATION
2.1.3 Environmental Considerations
•
Many industrial environments create severe operating conditions. The conditions at each RIC location
must be within the environmental specifications stated in section 5.
CAUTION
Exceeding the specified operating temperature and humidity limits may cause
damage. Air temperature should be checked periodically to ensure that this
specification is not being exceeded.
•
To maximize reliable performance, locate a RIC as far possible from sources of interference, such as high
current electrical equipment, that radiate strong electromagnetic fields and switching transients.
•
Industrial environments often contain particulate, liquid, and gaseous contaminants. Particulate matter,
usually dust and dirt, is abrasive and can cause intermittent contact in connectors associated with
marshalled termination assemblies. Liquid and gaseous contaminants can have a deteriorating effect on
metal, rubber, plastics, and the contacts of cable connectors. Extended exposure to this environment may
result in equipment malfunction.
•
To reduce contaminant related equipment malfunctions:
-
Identify contaminants and implement methods, such as NEMA/IP enclosures, to reduce their
presence.
-
When cleaning equipment and surrounding area, especially the floor, either vacuum away all dust and
dirt or use a dampened rag or mop.
-
Clean or replace all air conditioning filters, room air filters, and equipment filters regularly. Inform
personnel with access to system hardware of the need for equipment cleanliness.
2.1.4 Equipment Delivery and Handling
The following subsections provide information of interest to shipping, receiving, and warehouse personnel.
2.1.4.1 Predelivery Inspection
RICs that will be installed by the user are fully inspected prior to shipment. If a RIC is ordered factoryinstalled in a customer’s enclosure, the RIC is tested as part of the user’s system to ensure proper operation.
September 1997
2-3
INSTALLATION
SD39RIC-2
2.1.4.2 Factory Shipment
RICs to be installed by the user are placed in protective material and packaged for shipment. Accessories are
packaged separately. If the RIC is ordered factory-installed in a customer’s enclosure, the enclosure is bolted
to a pallet and wrapped for protection during shipment.
2.1.4.3 Receipt of Shipment
All cartons should be inspected at the time of their delivery for possible external damage. Any visible
damage should be immediately recorded on the carrier’s copy of the delivery slip.
Each carton should be carefully unpacked and its contents checked against the enclosed packing list. At the
same time, each item should be inspected for hidden damage that may or may not have been accompanied by
exterior carton damage.
If it is found that some items have been damaged or are missing, notify Moore Products Co. immediately and
provide full details (refer to section 2.1.4.4 or 2.1.4.5). In addition, damages must be reported to the carrier
with a request for their on-site inspection of the damaged item and its shipping carton.
2.1.4.4 Return of Shipment Within North America
To return shipment, call the Repair Order Group at (215) 646-7400, ext. 4RMA (4762) weekdays between
8:00 a.m. and 4:45 p.m. eastern time to obtain an RMA number. Mark the RMA number prominently on the
outside of the return shipment.
When calling for an RMA number, provide the reason for the return. If returning equipment for repair,
failure information (e.g. error code, failure symptom, installation environment) will be requested. Supply a
purchase order number for repairs.
A Material Safety Data Sheet (MSDS) must be included with each item being returned that was stored or
used anywhere hazardous materials were present.
Package the assembly in original shipping materials; otherwise, package it for safe shipment or contact the
Repair Order Group for shipping recommendations.
2.1.4.5 Return of Shipment Outside of North America
Contact the appropriate Moore Products Co. subsidiary listed in section 1.2 of this document. Provide the
reason for the return. For repairs, supply a purchase order number. Request equipment packaging and
shipping instructions.
2-4
September 1997
SD39RIC-2
INSTALLATION
2.1.4.6 Equipment Handling and Storage
The RIC is completely enclosed and can be safely handled without undertaking special ESD (Electrostatic
Discharge) handling procedures. The storage temperature and humidity parameters of section 5 must be met
for storage of a RIC.
The RIC weighs 22 lbs. (9.98 kg) and can be physically carried a short distance between rooms in the same
building, or placed on a padded surface of a transportation device and moved to its destination.
CAUTION
The RIC contains CD-ROM, floppy, and hard disk drives. Handle the RIC
with care. Do not subject it to excessive mechanical shock or vibration.
2.2 RIC MECHANICAL INSTALLATION
This section provides the installation procedure for mounting an RIC in a MODULPAC or a user-supplied
cabinet with 19-inch mounting rails. It requires two installation personnel to mount the RIC. Read section
2.1.4.6 about the RIC handling procedure before beginning the installation.
NOTE
An alternate mounting method is to mount the RIC to a wall using the
accessory Wall Mounting Bracket Kit (see section 4.3.4). The kit includes
bracket mounting instructions. The RIC mounting procedure is given
below.
Refer to Figures 1-1 and 2-1 and the following mounting procedure.
1. An RIC should not be installed on top of a MODULRAC or SIXRAC or between a pair of such racks.
Fan blown heat generated by the installed modules could cause the RIC’s internal temperature to exceed
specifications. Mount an RIC below a module rack or to enclosure rails that do not contain module racks.
2. Get the four M5-12mm mounting screws supplied with each RIC.
3. Refer to Figure 1-1 and identify the four slotted mounting holes located on the left and right side
mounting brackets at the rear of the RIC.
4. Refer to Figure 2-1 as a reference and proceed as follows:
Place the RIC against the mounting rails at the desired location. Align the RIC’s slotted mounting holes
with the selected mounting holes in the cabinet rails and secure the RIC to the rails with the mounting
screws.
September 1997
2-5
INSTALLATION
SD39RIC-2
FIGURE 2-1 RIC Mounting to 19-inch Enclosure Rails
2.3 RIC ELECTRICAL INSTALLATION
This section provides information needed to complete the electrical installation of the RIC. Topics discussed
include:
•
•
2-6
Peripheral equipment connections (mouse, keyboard, monitor, and printer)
AC power cable wiring and connection
September 1997
SD39RIC-2
•
•
•
INSTALLATION
Setting of the power supply input voltage selection (115/230 Vac) switch
MBI Card and MNI Card cable connections
Expansion Card installation
2.3.1 Cable Latching Mechanisms
Cable latching mechanisms (excluding audio, keyboard, mouse, and USB ports) are screwlock type. The
MBI Card connectors, the backplane M-BUS and IOBUS connectors on the current MODULRAC and
SIXRAC, and all associated cables listed in section 5 feature the screwlock type mechanism. The addition of
the screwlock mechanism affects many earlier MODULRACs, cable parts, and cable connection points. To
accommodate situations where a cable must mate with an incompatible connector, a kit (P/N 16056-593) is
available for conversion from spring latch to screwlock and vice versa.
IMPORTANT
APACS and QUADLOG hardware is certified to meet certain EMC, CSA
vibration, and temperature standards. To ensure that test certifications are not
violated:
• ESD covers and dust covers on unused connectors must be attached at all times.
• Cables must be secured at all times by screwlock mechanisms.
• No unauthorized modifications are allowed to APACS/QUADLOG products.
2.3.2 Connecting External Devices
The following sections describe the connection of external devices to the RIC.
CAUTION
Do not connect or remove external devices (except USB devices) from the RIC
while AC power is applied to the RIC and it is turned on. Connecting or
disconnecting such devices under these circumstances can cause damage to the RIC
or the external devices.
2.3.2.1 Connecting the Keyboard and Mouse
The RIC can accommodate a standard enhanced 101-key keyboard and a Microsoft PS/2 mouse. The
keyboard and mouse connectors consist of two 6-pin mini-DIN connectors (PS/2 type). Table 2-1 lists their
pin assignments. Refer to the following to connect the cables.
September 1997
2-7
INSTALLATION
SD39RIC-2
1. Plug the keyboard cable connector into the KYBD socket located on the left side panel (Figure 2-2).
Rotate the connector until the arrow (or indentation) is on the top, which indicates the keyway (notch) on
the cable connector is aligned with the keyway on the KYBD socket.
2. Plug the mouse cable connector into the mouse socket located on the left side panel (Figure 2-2). Rotate
the connector until the arrow (or indentation) is on the top, which indicates the keyway (notch) on the
cable connector is aligned with the keyway on the MOUSE socket.
TABLE 2-1 Keyboard and Mouse Connector Pinouts
PIN
SIGNAL
PIN
SIGNAL
1
Data
4
+ 5 Vdc
2
No Connection
5
Clock
3
Ground
6
No Connection
FIGURE 2-2 External Cable Connections
2.3.2.2 Connecting the Monitor
The monitor requires the connection of two cables: the power cable and the signal cable. The cables are
supplied by the manufacturer of the monitor. Refer to the manufacturer’s documentation to connect the
cables to the monitor. Refer to the following to connect the cables to the RIC:
2-8
September 1997
SD39RIC-2
INSTALLATION
1. Connect and fully secure (screwlock) the monitor signal cable to the SVGA connector located on the left
side panel (Figure 2-2).
2. Connect the monitor power cable to the AC convenience outlet on the right side panel of the RIC (see
Figure 2-3). This permits the computer and monitor to power up at the same time.
The SGVA video connector consists of an industry standard 15-pin D-type connector. Table 2-2 lists the
connector pin assignments.
TABLE 2-2 SGVA Video Connector Pinouts
PIN
SIGNAL
PIN
SIGNAL
1
Red video
9
Key (no pin)
2
Green video
10
Sync Return (Ground)
3
Blue video
11
No connection
4
No connection
12
No connection
5
Chassis Ground
13
Horizontal Sync
6
Red Return (Ground)
14
Vertical Sync
7
Green Return (Ground)
15
No connection
8
Blue Return (Ground)
Shield
Chassis Ground
The standard RIC is equipped with 2 MB of video memory, which supports resolutions and refresh rates
listed in Table 2-3. A specially prepared RIC can be equipped with 4 MB of video memory, which would be
capable of resolutions and refresh rates shown in Table 2-4.
TABLE 2-3 Resolutions and Refresh Rates of Standard RIC (2MB Video Memory)
REFRESH RATE (Hz)
RESOLUTION
4-BIT COLOR
8-BIT COLOR
16-BIT COLOR
24-BIT COLOR
640 x 840
120
120
120
100
800 x 600
120
120
75
70
1024 x 768
120
120
100
not supported
1152 x 864
85
85
43 (interlaced)
not supported
1280 x 1024
75
75
not supported
not supported
September 1997
2-9
INSTALLATION
SD39RIC-2
TABLE 2-4 Resolutions and Refresh Rates of Special RIC (4MB Video Memory)
REFRESH RATE (Hz)
RESOLUTION
4-BIT COLOR
8-BIT COLOR
16-BIT COLOR
24-BIT COLOR
640 x 840
120
120
120
100
800 x 600
120
120
75
70
1024 x 768
120
120
100
75
1152 x 864
85
85
43 (interlaced)
43 (interlaced)
1280 x 1024
75
75
75
75
2.3.2.3 COM 1 Serial Port Connector
COM 1 is an RS232C serial port consisting of a 9-pin D-submini connector located on the left side panel
(Figure 2-2). It permits the connection of a user-supplied external serial device to the RIC. Its NS16C550compatible UART with 16-byte send/receive FIFO supports data transfers at speeds up to 115 Kbits/second.
Table 2-5 lists its pin assignments.
TABLE 2-5 COM 1 Serial Port Pinout
DB9 PIN
SIGNAL
FUNCTION
1
DCD
Data carrier detect
2
SIN#
Serial Data In
3
SOUT#
Serial Data Out
4
DTR
Data Terminal Ready
5
GND
Chassis Ground
6
DSR
Data Set Ready
7
RTS
Request To Send
8
CTS
Clear To Send
9
RI
Ring Indicator
2.3.2.4 USB 1/USB 2 Universal Serial Bus Connectors
USB 1 and USB 2 are the Universal Serial Bus ports consisting of two USB connectors located on the left
side panel (Figure 2-2). The ports permit the direct connection of two USB peripherals without an external
hub. If additional USB devices are required, an external hub can be connected to either of the built-in ports.
2-10
September 1997
SD39RIC-2
INSTALLATION
A hub provides additional connections to the USB and is a stand-alone device or built into a peripheral
device. The USB ports can accommodate up to 127 hot-pluggable peripheral devices. The standard
universal host controller interface (UHCI) is supported. Table 2-6 lists the pin assignments of an USB port
connector.
TABLE 2-6 USB 1/USB 2 Universal Serial Bus Pinouts
PIN
SIGNAL NAME
1
Power
2
USBP0# [USBP1#]
3
USBP0 [USBP1]
4
Ground
2.3.2.5 LPT1 Parallel Port Connector
The LPT1 port is a multimode bidirectional parallel port that provides an interface to a user-supplied printer
or other parallel device. It can be set up to operate in one of the following four modes:
•
•
•
•
Standard mode, IBM and Centronics compatible
Bidirectional (PS/2 compatible)
Bidirectional Enhanced Parallel Port (EPP)
High-speed bidirectional Extended Capabilities Port (ECP)
Connection is through a standard DB25 female connector located on the left side panel (see Figure 2-2).
Table 2-7 lists the twenty-five pin assignments.
TABLE 2-7 LPT1 Parallel Port Pinout
DB25 PIN
SIGNAL
FUNCTION
DB25 PIN
SIGNAL
FUNCTION
1
STB#
Strobe
10
ACK#
Acknowledge
2
PPD0
Data Bit 0
11
BUSY
Port Busy
3
PPD1
Data Bit 1
12
PE
Paper End
4
PPD2
Data Bit 2
13
SLCT
Select
5
PPD3
Data Bit 3
14
AFD
Auto Feed
6
PPD4
Data Bit 4
15
ERROR#
Fault
7
PPD5
Data Bit 5
16
INIT#
Initializing Printer
8
PPD6
Data Bit 6
17
SLCTIN#
Select Input
9
PPD7
Data Bit 7
18-25
GND
Ground
September 1997
2-11
INSTALLATION
SD39RIC-2
2.3.2.6 Audio Jacks
The RIC in equipped with an on-board audio subsystem that is Sound Blaster Pro compatible. It uses
Creative Labs Vibra 16 codec that provides an analog signal mixer with individual software programmable
volume controls, automatic gain control, dynamic filtering, FIFOs for digital audio playback and recording,
variable sampling rates from 5 KHz to 44.1 KHz, and full duplex operation. It can play and record in 8- or
16-bit stereo /mono modes. Table 2-8 describes the two audio jacks located on the left side panel of the RIC
(see Figure 2-2).
TABLE 2-8 Audio Jack Descriptions
LEFT JACK
Audio Line Output
3.5 mm Jack
RIGHT JACK
Microphone Input
3.5 mm Jack
2.3.3 AC Power Cable Connection for 115 Vac Service
The RIC power supply has dual AC input capability. AC input power to the power supply is selected (115 or
230 Vac) by an input voltage select switch. The switch is factory set to the 115 Vac position. The setting
of the switch is discussed in section 2.3.4.
A Power Distribution Assembly (PDA) for 115 Vac service is typically used to distribute AC power to the
RIC. A supplied three-conductor cable for AC power is used to connect the PDA to the RIC. Refer to the
Power Distribution Assembly (PDA) Installation and Service Instruction (SD39PDA-1) for connection
details and removal of the fuse from the Lever Fuse Holder. Refer to the following for connection to the RIC:
1. If an input power cable connecting the local breaker box to the PDA is installed, then isolate the L1/N/G
output terminal blocks on the PDA by removing the fuse from the Lever Fuse Holder.
2. Get the supplied power cable (P/N 16303-123). One end has an installed female connector and the other
end is unterminated.
3. Route the cable between the PDA and the RIC. The unterminated end of the cable should be at the PDA.
Strip the unterminated conductor ends of the cable to the lengths listed in Table 2-7. Allow sufficient
length for dressing and clamping the cable.
WARNING
Risk of electric shock. Isolate AC power from all involved wires and
terminals by removing the fuse from the Lever Fuse Holder of the PDA.
2-12
September 1997
SD39RIC-2
INSTALLATION
4. Refer to Table 2-9 and connect the unterminated cable ends to a PDA L1/N/G terminal block.
TABLE 2-9 RIC AC Power Cable to PDA Connection Data
CONDUCTOR
AND Vac
CONDUCTOR CONDUCTOR END
COLOR
STRIP DIMENSION
PDA TERMINAL BLOCK
CONNECTION
L1 (Hot)
115 or 230 Vac
Brown
0.43"
(11 mm)
“L1” on L1/N/G Terminal Block
Neutral
115 or 230 Vac
Blue
0.43"
(11 mm)
“N” on L1/N/G Terminal Block
Ground (Earth)
115 or 230 Vac
Green/Yellow
0.43"
(11 mm)
“G” on L1/N/G terminal block. The “G”
terminal blocks are Green/Yellow.
5. Plug the female connector end of the RIC power cable into the power input male receptacle located on
the right side panel of the RIC (see Figure 2-3).
6. To apply operating power to the RIC, restore the fuse to the PDA Lever Fuse Holder. Rotate the Lever to
engage the fuse to the PDA.
2.3.4 Input Voltage Select Switch Setting
AC input power to the RIC power supply is selected (115 or 230 Vac) by an input voltage select switch. The
switch is factory set to the 115 Vac position. To change the switch setting, refer to the following:
1. To access the switch, refer to section 3 for the removal procedure and remove the top cover. Refer to
Figure 2-3 and identify the location of the switch.
2. Refer to the illustration of the switch and place the flat blade of a common screwdriver in the switch’s
actuating slot. Slide the switch to the desired position (115 or 230 Vac). Restore the top cover to the
RIC.
September 1997
2-13
INSTALLATION
SD39RIC-2
Switch Actuating Slot
Input Voltage Select Switch
FIGURE 2-3 AC Input Receptacle and Voltage Select Switch Locations
2-14
September 1997
SD39RIC-2
INSTALLATION
2.3.5 AC Power Cable Connection for 230 Vac Service
Refer to the following for the input power cable connection for 230 Vac service:
1. The RIC power supply has dual AC input capability. AC input power to the power supply is selected
(115 or 230 Vac) by an input voltage select switch. The switch is factory set to the 115 Vac position.
Refer to section 2.3.4 and set the switch to the 220 Vac position.
2. A Power Distribution Assembly (PDA) for 230 Vac service can be used to distribute AC power to the
RIC. A supplied three-conductor cable for AC input power is used to connect the PDA to the RIC. Refer
to the Power Distribution Assembly (PDA) Installation and Service Instruction (SD39PDA-1) for
connection details and removal of the fuse from the Lever Fuse Holder.
3. Perform steps 1 to 6 of section 2.3.3 to connect the input power cable.
2.3.6 RIC Power ON/STBY Push Button Switch
The RIC is powered up by pushing in the ON/STBY push button. A green OK LED illuminates. This
indicates that the motherboard is receiving power. This LED will also blink when the RIC is in a powermanaged state (enabled via CMOS setup). The RIC is shipped with power management disabled. As shown
in Figure 2-4, the LED is located on a bezel on the left side of the RIC front panel. Refer to Figure 2-3 and
identify the location of the ON/STBY switch.
FIGURE 2-4 OK LED
2.3.7 AC Convenience Outlet
As shown in Figure 2-3, a female receptacle located adjacent to the power input receptacle provides an AC
convenience outlet to power other external devices (monitor or printer). Refer to Table 2-10 for the allowable
current draw from the outlet.
September 1997
2-15
INSTALLATION
SD39RIC-2
TABLE 2-10 Allowable Outlet Current Draw
OUTLET VOLTAGE
MAXIMUM CURRENT
100 to 120 Vac
2.0 Amperes
200 to 240 Vac
1.0 Amperes
CAUTION
Safety standards require that the leakage current allowed by any device
connected to the convenience outlet be no greater than 2 mA.
2.4 EXPANSION SLOTS
The RIC provides one ISA, one PCI, and one shared ISA/PCI internal expansion slots. Expansion boards are
mounted horizontally inside the computer and interface the motherboard through a riser PC board.
Expansion board I/O connectors are accessed through three slots located on the left side panel of the RIC.
Refer to Figure 2-5 for expansion slot identification and location.
2.4.1 ISA (Slot J1) and PCI (Slot J2) Expansion Card Installation
The following procedure can be used to install any 4.2" high expansion card. ISA slot J1 typically will have
either a MODULBUS Interface (MBI) card or MODULNET Interface (MNI) card installed by the factory.
CAUTION
A service kit containing a grounding wrist strap and static dissipative mat is required to
install an expansion board. A static discharge from fingers can result in permanent damage
to electronic components. Use the kit whenever the RIC’s cover is removed. A kit is
available from Moore Products Co. (P/N 15545-110), or a kit can be purchased locally.
1. Remove operating power to the computer. Remove the RIC’s top cover (removal procedure in section 3).
2. Refer to Figure 2-5 and locate the desired expansion slot on the computer’s riser board.
2-16
September 1997
SD39RIC-2
INSTALLATION
FIGURE 2-5 Expansion Slots
September 1997
2-17
INSTALLATION
SD39RIC-2
3. An empty expansion slot will have an expansion card cover installed over the open slot in the card
connector panel (see Figure 2-6). At the selected slot, remove its expansion slot cover as follows:
As shown in Figure 2-6, an expansion slot cover is secured by a single hex stand-off securing nut.
Access to the slot cover and its securing nut is made via the open top of the RIC. Retrieve the special
1/4" wrench (see Figure 2-7) to loosen the securing nut. Remove the slot cover and save it for future use.
The hex stand-off securing nut will be used again in step 8.
FIGURE 2-6 Expansion Slot Cover Removal
4. The upper card support bracket must be removed in order to gain access to the lower card support
bracket. Refer to Figure 2-7 and remove the upper card support bracket’s two securing screws. Remove
and set aside the bracket and screws.
5. Refer to Figure 2-7 and loosen (do not remove) the lower card support bracket’s two securing screws.
Slide the bracket (toward RIC front panel) in the slotted keyhole to provide room for the installation of
the expansion card.
6. Holding the expansion card only by its edges, remove it from its antistatic wrapper. Record the card’s
serial number and any special jumper or switch settings.
7. Position the card’s connector such that its pin 1 is aligned with pin 1 of the appropriate expansion slot on
the riser board (see Figure 2-5). Press firmly on the top edge of the expansion card to fully seat the card
in its slot. The expansion card’s connector and retainer face plate fits into the space that was previously
occupied by the expansion slot cover (Figure 2-7).
2-18
September 1997
SD39RIC-2
INSTALLATION
8. Secure the expansion card’s connector and retainer face plate with the hex stand-off securing nut that was
set aside in step 3. Use the special 1/4" wrench to tighten the nut.
9. Carefully slide the card support bracket toward the top edge of the expansion card. Engage the total
length of the card’s top edge with the support bracket’s card guide (Figure 2-7).
10. Apply moderate pressure on the lower card support bracket to keep the card engaged to the card guide.
Tighten the bracket’s two securing screws.
11. Install the previously removed (step 4) upper card support bracket.
12. Install the RIC’s top cover. Refer to the replacement procedure in section 3.
13. Refer to the expansion card’s documentation for information on completing the card installation.
2.4.2 Shared Slots J3 (ISA) or J4 (PCI) Expansion Card Installation
To install an expansion card in slots J3 or J4, perform the following:
1. Remove operating power to the computer. Remove the RIC’s top cover (removal procedure in section 3).
2. Refer to Figure 2-5 and locate the desired expansion slot on the computer’s riser board.
3. An empty expansion slot will have an expansion card cover installed over the open slot in the card
connector panel (see Figure 2-6). At the selected slot, remove its expansion slot cover as follows:
As shown in Figure 2-6, an expansion slot cover is secured by a single hex stand-off securing nut.
Access to the slot cover and its securing nut is made via the open top of the RIC. Retrieve the special
1/4" wrench (see Figure 2-7) to loosen the securing nut. Remove the slot cover and save it for future use.
The hex stand-off securing nut will be used again in step 7 below.
4. Refer to Figure 2-7 and loosen (do not remove) the upper-card support bracket’s two securing screws.
Slide the bracket (toward RIC front panel) in the slotted mounting hole to provide room for the
installation of the expansion card.
5. Holding the expansion card only by its edges, remove it from its antistatic wrapper. Record the card’s
serial number and any special jumper or switch settings.
6. Position the card’s connector such that its pin 1 is aligned with pin 1 of the appropriate expansion slot on
the riser board (see Figure 2-5). Press firmly on the top edge of the expansion card to fully seat the card
in its slot. The expansion card’s connector and retainer face plate fits into the space that was previously
occupied by the expansion slot cover (Figure 2-7).
September 1997
2-19
INSTALLATION
SD39RIC-2
FIGURE 2-7 Expansion Card Installation
7. Secure the expansion card’s connector and retainer faceplate with the hex stand-off securing nut that was
set aside in step 3. Use the special 1/4" wrench to tighten the nut.
8. Carefully slide the card support bracket toward the top edge of the expansion card. Engage the total
length of the card’s top edge with the support bracket’s card guide (Figure 2-7).
9. Apply moderate pressure on the lower card support bracket to keep the card engaged to the card guide.
Tighten the bracket’s two securing screws.
2-20
September 1997
SD39RIC-2
INSTALLATION
10. Install the RIC’s top cover. Refer to the replacement procedure in section 3.
11. Refer to the expansion card’s documentation for information on completing the card installation.
2.4.3 MBI Card and MNI Card Cable Connections.
Depending on the model RIC ordered, an MBI Card or MNI Card is installed at the factory. To connect the
cards to MODULNET or MODULBUS, refer to the following appropriate supplied document:
•
•
MODULBUS Interface Card Installation and Service Instruction (SD39MBI-1)
MODULNET Interface Card Installation and Service Instruction (SD39MNI-1)
2.5 DISK DRIVE ACCESS
The following disk drives and their software identifiers are contained in the RIC:
•
•
•
1.44 MB 3.5" Micro Floppy Disk Drive, identified as A: drive
2.2 GB Hard Disk Drive; connected as Primary IDE Master; partitioned as the following logical drives:
C: 500 MB FAT partition
D: 1.7 GB NTFS partition
CD-ROM Drive (single disc capacity); connected as Secondary IDE Master; identified as E: drive
The drives are located in a compartment behind an access door on the right side of the front panel. Refer to
Figure 2-8 for access instructions and disk drive location.
CAUTION
Do not obstruct the cooling air intake grill at the front panel of the RIC with
a wide-open disk drive access door. Keep the drive access door closed for
maximum fan efficiency. Overheating can result in equipment failure.
2.5.1 Computer Reset Switch
As shown in Figure 2-8, the computer reset switch is located in the disk drive compartment. Pushing the
switch causes the computer to reboot and perform the start-up sequence of checking the microprocessor, logic
devices, keyboard, mouse, memory, etc.
September 1997
2-21
INSTALLATION
SD39RIC-2
FIGURE 2-8 Disk Drive Access
FIGURE 2-9 Disk Drive Controls
2-22
September 1997
SD39RIC-2
INSTALLATION
2.5.2 Disk Drive Controls and Indicators
The following sections describe the operation of indicators and controls for each of the three drives. Refer to
Figure 2-9 to identify a drive’s activity indicator and the location of its controls.
2.5.2.1 3.5" Floppy Disk Drive (Drive A)
The floppy disk drive (FDD) is designated as drive A. Table 2-11 lists the supported disk formats.
TABLE 2-11 Disk Formats Supported by the Floppy Disk Drive
DISKETTE DRIVE CAPACITY DISKETTE DENSITY
DISKETTE TYPE
1.44 MB 3.5-inch
High Density
2HD (two sided high density)
720 KB 3.5-inch
Standard Density
2DD (two sided double density)
When handling diskettes, observe the following:
•
•
•
•
Do not place heavy objects on any diskette.
Store diskettes in temperature ranges between 50 and 125NF (10 to 51NC).
Keep diskettes away from magnetic fields.
When the diskette is removed from its drive, place the diskette in a suitable protective storage device.
NOTE
A 3.5" floppy disk drive head cleaning kit (P/N 16129-80) is included with the RIC.
Refer to the following to insert or remove a 3.5-inch diskette:
•
To insert a diskette, hold it by its edges in the horizontal position and insert it (label side up and arrow
pointing towards the drive) into the drive slot until it clicks and locks into place. The diskette eject
button will then pop out.
•
Before attempting to remove the diskette, ensure the activity indicator is extinguished. The activity
indicator is lit whenever the host computer is accessing data on the drive. To remove the diskette from
the drive, press the eject button. The diskette will then pop out far enough so that it can be pulled from
the drive.
CAUTION
Do not remove a diskette from its drive while the activity indicator is lit. Removing
the diskette while the activity indicator is lit can destroy data on the diskette.
September 1997
2-23
INSTALLATION
SD39RIC-2
2.5.2.2 Hard Disk Drive (Logical Drives C and D)
The 2.2 GB hard disk drive (HDD) is partitioned as logical drives C and D. It is a removable hard disk
subsystem composed of a disk carrier and receiving frame. The disk carrier can be easily accessed and
removed from the front of the receiving frame. A thumb latch is used to secure the disk carrier in the
receiving frame and unlatch it for removal.
CAUTION
Do not remove or insert the disk carrier while the RIC is powered up.
Always turn off the RIC when changing disk carriers. Hot-swapping the
disk carrier can result in data loss or equipment failure.
Figure 2-9 shows the location of all indicators and controls of the HDD. The following is a brief description
of these indicators and controls.
•
The HDD Power Indicator is lit (green) when power is applied to the hard disk drive. If the drive
carrier is not fully inserted into the receiving frame, the power indicator will be extinguished.
•
The HDD Activity Indicator is a small dot in the upper right-hand corner of the drive carrier that
illuminates red when the host computer accesses data on the hard drive.
•
The Thumb Latch secures the hard drive carrier in the receiving frame. To secure the drive carrier in the
frame, push the thumb latch to the left. To release the latch, push the thumb latch to the right.
•
The Pull Handle facilitates the removal of the drive carrier from the receiving frame. Always release the
latch first, before attempting to remove the drive carrier.
2.5.2.3 CD-ROM Disc Drive (Drive E)
The 8x speed CD-ROM drive has a single disc capacity and is the platform through which the Windows NT
operating system is installed on the RIC. Located on the drive’s bezel are the activity indicator, the manual
eject button, and an emergency eject pin hole. Refer to the following for a brief description of the unit’s
activity indicator, manual eject button, and emergency eject procedure:
•
The Activity Indicator on the front bezel is a dual color (green and amber) LED that indicates the
operating status of the drive. Table 2-12 decodes the operation of the LED.
•
The Manual Eject Button activates a CD loading mechanism for loading and unloading the disc from
the tray. The manual eject button is pushed to open a closed tray. The tray is ejected outward and can
accommodate one CD-ROM disc. The manual eject is enabled upon power up of the drive.
To close an open CD tray, it must be pushed in all the way until it is latched in the closed position.
2-24
September 1997
SD39RIC-2
•
INSTALLATION
The Emergency Eject provision is a pin hole located on the left side of the drive’s bezel that can be used
to eject (open) a closed CD tray with or without power applied. To perform an emergency eject, push a
1.2 mm (0.05") diameter pin in the emergency eject hole to a minimum depth of 40 mm (1.6") and push
with a moderate force.
TABLE 2-12 Activity Indicator
LED COLOR
CD-ROM DRIVE STATUS
Green
Illuminated during power up and when the drive is not being accessed by the computer
Amber
Illuminated when the drive is being accessed by the computer
Green/Amber (blinking) Illuminated during the tray open/close operation
Refer to the following to load a CD-ROM disc into the CD tray:
1. Power up the RIC, then push the manual eject button to open the CD tray.
2. Hold the CD-ROM by its edges with the label side up and lay it in the circular depression in the tray. Do
not allow the fingers to touch the surfaces of the CD. Natural skin oil on the fingers, or fingers that may
have been handling foreign substances can contaminate the CD and cause erratic performance.
NOTE
A CD-ROM laser lens cleaning kit (Moore Products Co. P/N 16303-575) is
included with the RIC.
3. Push the CD-ROM tray all the way in until it latches in the closed position. Observe the action of the
activity indicator to confirm proper operation.
4. When the CD-ROM is removed, place it in a protective plastic case.
2.6 OPERATING SYSTEM SOFTWARE
The Windows NT operating system is installed in the RIC at the factory. Also installed are the device drivers
for the graphics board. Application software is installed by the user. The following support items are
provided with the RIC:
•
•
Microsoft Windows NT Software (CD-ROM)
Windows NT User’s Manual
Should the device drivers for sound or video ever need to be reinstalled, they can be copied from the Windows
NT CD-ROM disc. Other drivers may be available from the Moore Products Co. bulletin board. Refer to
section 1.2 and contact TIC for downloading instructions.
September 1997
2-25
INSTALLATION
SD39RIC-2
2.7 OPERATING THE COMPUTER
This document does not provide information on how to use the keyboard, mouse, monitor, or the Windows
NT operating system. If information about the use of these devices or operating software is needed, refer to
the manufacturer’s user documentation.
#
2-26
September 1997
SD39RIC-2
MAINTENANCE
3.0 MAINTENANCE
The Rack-Mounted Industrial Computer and its associated peripheral attachments require minimal
maintenance. Some routine maintenance is recommended in the form of a visual inspection and cleaning.
3.1 TOOL AND EQUIPMENT REQUIREMENTS
Common electronic servicing hand tools are necessary for servicing the RIC.
3.2 VISUAL INSPECTION
The RIC and its associated peripheral attachments should be subjected to a periodic visual inspection. The
frequency of inspection will depend on the severity of the operating environment.
The primary aim of the inspection is to reveal an excessive accumulation of dust, dirt, or other foreign
material adhering to the RIC’s circuit boards and protective covers. An accumulation of dirt and dust
prevents efficient heat dissipation and may cause computer failure. An RIC installed in a cabinet complying
with the NEMA 12/IP55 specification need not be inspected for cleanliness.
3.3 CLEANING
The following subsections describe the cleaning topics listed below.
•
•
•
•
Cleaning the outside of the RIC
Cleaning the monitor screen
Cleaning the mouse
Cleaning kits for the floppy and CD-ROM drives
CAUTION
Turn off the RIC and disconnect any external devices before doing any cleaning
operations. When using a moistened cloth for cleaning, do not allow any excess
fluid to leak into the RIC, keyboard, or monitor. In addition, wait until the RIC is
completely dry before applying power.
3.3.1 Cleaning the RIC
Cleaning the outside of the RIC involves brushing or vacuuming the protective covers to restore cooling
efficiency that may have been degraded by accumulated dust. A cloth lightly moistened with a mild detergent
can be used to clean the covers. Do not use solvents or abrasive cleaners.
September 1997
3-1
MAINTENANCE
SD39RIC-2
Cleaning the computer circuit board involves careful brushing and vacuuming to remove accumulated dust
and dirt harboring chemical particulate that may accelerate terminal, switch, or connector contact corrosion.
3.3.2 Cleaning the Monitor Screen
A dirty monitor screen should be cleaned with a sponge or chamois cloth lightly dampened with a mild
detergent. Do not use solvents or abrasive cleaners.
3.3.3 Cleaning the Mouse
If the mouse cursor moves erratically across the screen, it is likely that an accumulation of dirt on the ball
located inside the mouse is the problem. To clean the ball:
•
Turn the mouse over, remove the mouse ball cover, and then place the mouse ball and cover on a clean
surface.
•
Take a cotton swab, lightly dampened with a mild detergent, and clean the ball and the inside of the
mouse. Replace the ball and mouse cover.
3.3.4 Cleaning Kits for the Floppy and CD-ROM Drives
The following cleaning kits are provided with each RIC. Each kit includes instructions on its use.
•
3.5" Floppy Disk Drive Head Cleaning Kit (P/N 16129-80)
•
CD-ROM Drive Laser Lens Cleaning Kit (P/N 16303-575)
3.4 TROUBLESHOOTING
Except for the following component failures, the RIC might have to be returned to the factory for servicing.
For troubleshooting assistance, contact the appropriate Moore Products Co. location listed in section 1.2.
•
•
•
•
•
Power Supply - Replace the defective power supply with a stocked spare unit (P/N 15755-148).
CD-ROM Drive - Replace the defective CD-ROM drive with a stocked spare unit (P/N 16303-400).
Hard Disk Drive - Replace the defective hard disk drive with a stocked spare drive (P/N 16303-505).
3.5" Floppy Disk Drive - Replace the defective drive with a stocked spare drive (P/N 16303-108).
Expansion Card - Replace the defective card with a stocked spare card or refer to the documentation
supplied with that card.
The RIC bezel contains an “OK” LED to indicate the status of the internal power supply. Should the RIC fail
to power up when the ON/STBY button is pushed, refer to Table 3-1 to resolve the problem.
3-2
September 1997
SD39RIC-2
MAINTENANCE
TABLE 3-1 OK LED Indicator
OK LED COLOR
RIC STATUS
Green
Power Good
Black
Power Supply Fault
REMEDY
1. Check that the RIC power
cord is plugged in.
2. Check that the AC power
source to the RIC is good.
3. Supply malfunction. Return
the RIC to the factory for repair.
3.5 COMPONENT REMOVAL AND REPLACEMENT PROCEDURES
The following subsections describe the procedures to remove and replace the RIC top cover, the power
supply, the CD-ROM drive, the hard drive receiving frame, and the 3.5" floppy disk drive. These procedures
are given in the proper sequence needed to access the named components. For example, to remove the 3.5"
floppy drive, it will be first necessary to remove the top cover, the power supply, the CD-ROM drive, and the
hard drive receiving frame. After replacing the floppy drive, the same components will have to be re-installed
in reverse order.
3.5.1 Top Cover Removal and Replacement
Removal
1. Remove operating power to the RIC. If the top cover is being removed to perform component
installation or troubleshooting, then ESD protection is required as noted below.
CAUTION
A service kit containing a grounding wrist strap and static dissipative mat is required when
performing a service function. A static discharge from fingers can result in permanent
damage to electronic components. Use the kit whenever the RIC’s cover is removed. A kit
is available from Moore Products Co. (P/N 15545-110), or a kit can be purchased locally.
2. As shown in Figure 2-3, the top cover is secured with six 6-32 x .313" pan-head screws (with captive
lockwashers), three each, located along the top left and right edges of the cover. Remove and set aside
the screws.
3. Slightly lift the rear edge of the cover at a shallow angle and slide it a short distance back from the top
edge of the system chassis. Carefully lift the cover up and set it in a safe place with its securing screws.
September 1997
3-3
MAINTENANCE
SD39RIC-2
Replacement
1. Place the top cover on the RIC enclosure and ensure that the installed EMI strip on the cover is facing the
front panel of the RIC.
2. With the rear edge of the top cover slightly tilted up, place the front edge of the cover a short distance
from the front edge of the system chassis. Carefully slide the cover forward until it butts against the
chassis, then lower the rear of cover and set it in place. The EMI strip should be slightly compressed
against the front edge of the system chassis as the cover is secured with the six retained screws. If
applicable, restore operating power to the RIC.
3.5.2 Power Supply Removal and Replacement
Removal
1. Perform the three steps under Removal in section 3.5.1, Top Cover Removal and Replacement. Doublecheck to make sure the power cord is disconnected from the RIC.
2. Remove the three 6-32 x .313" pan-head screws (with captive lockwashers) that secure the power supply
to the right side panel of the RIC. Refer to Figure 2-3 for the location of the screws, two at the top and
one at the lower right.
3. Pull the power supply away from the right side panel and lift it off its support bracket. With its internal
cables still connected, swing the power supply upside down and rest it on the top edge of the RIC’s rear
panel. If the intent is to provide access for the removal of other components, do not proceed with the
remaining steps.
4. Remove the two M3 x .5 x 25 mm screws that secure the ON/STBY power switch to the right side panel
of the RIC. Refer to Figure 2-3 for the location of the screws. The power switch is now free from the
RIC enclosure.
5. Disconnect the power cables from the hard drive receiving frame, the drive cables interface board, and the
motherboard (the cables are identified in Figure 3-1). The power supply can now be removed.
Replacement
1. Remove the replacement power supply from its protective package. Check its input voltage select switch
for proper operating voltage setting (default setting is 115 Vac). If necessary, change the setting (refer to
section 2.3.4 for details).
2. Check to make sure the ribbon cables, which will become inaccessible beneath the power supply, are
properly mated with their corresponding drives and are secured by the ribbon cable clamp (Figure 3-1).
3. Hold the power supply upside down on the rear panel of the RIC and connect the two motherboard power
cables to the appropriate connectors on the motherboard. These connectors are keyed (Figure 3-1).
3-4
September 1997
SD39RIC-2
MAINTENANCE
4. Proceed to connect the floppy drive and CD-ROM power cables to their mating connectors on the drive
cables interface board and the hard drive power cable to the connector on the hard drive receiving frame
(see Figure 3-1).
5. Place the ON/STBY power switch in its proper position on the right side panel and secure it with the two
provided M3 x .5 x 25 mm screws. Make sure its cable goes under the power supply support bracket.
6. Swing the power supply right side up, place it on the power supply support bracket and push it against
the right side panel in position to be secured by three screws.
7. Secure the power supply to the right side panel with the three 6-32 x .313" pan-head screws (with captive
lockwashers) that were removed previously.
8. Proceed with the replacement of the top cover by performing the two steps under Replacement in section
3.5.1, Top Cover Removal and Replacement.
3.5.3 CD-ROM Drive Removal and Replacement
Removal
1. Perform the three steps under Removal in section 3.5.2, Power Supply Removal and Replacement.
Double-check to make sure power line cord is disconnected from the RIC.
2. Remove the two 6-32 x .313" pan-head screws (with captive lockwashers) that secure the CD-ROM
bracket to the right side panel of the RIC. Refer to Figure 2-3 for the location of the screws. Save the
screws for the replacement procedure.
3. Remove the 8-32 lock nut that secures the left side of the CD-ROM bracket to the front panel of the RIC.
Save the nut for the replacement procedure.
4. Disconnect the CD-ROM ribbon cable from the 50-pin header at the rear of the CD-ROM drive. The
CD-ROM drive, attached to its mounting bracket, can now be removed from the RIC. If the intent is to
provide access for the removal of other components, do not proceed with the remaining step.
5. Remove the CD-ROM drive from its mounting bracket by unscrewing the four M2 x .4 x 3 mm screws
with M2 lockwashers. Save the mounting bracket and the four screws and lockwashers for the
replacement procedure.
Replacement
1. Check to ensure that the floppy disk drive and the hard disk drive receiving frame are properly installed
and their cables connected. They will become inaccessible once the CD-ROM drive is installed.
2. Remove the replacement CD-ROM drive from its protective packaging. There are no jumpers that
require to be set on the drive.
September 1997
3-5
MAINTENANCE
SD39RIC-2
3. Attach the new CD-ROM drive to the mounting bracket with the four M2 x .4 x 3 mm screws and M2
lockwashers that were saved during the removal procedure.
Figure 3-1 Internal View of RIC
3-6
September 1997
SD39RIC-2
MAINTENANCE
4. Install the mounting bracket (with attached CD-ROM drive) by placing it in position behind the front
panel and against the right side panel. The left rear side of the bracket should rest on the 6-32 x 1.25"
long hex spacer that was used to secure the HDD bracket. The left front side of the bracket is placed over
the 8-32 stud on the front panel and secured with the 8-32 nut. Secure the right side of the bracket to the
right side panel with the two 6-32 x .313" pan-head screws (with captive lockwashers).
5. Connect the CD-ROM ribbon cable to the 50-pin header at the rear of the CD-ROM drive. Ensure that
the pin 1 marker (red stripe) on the cable appears on the pin 1 side of the header as identified by letters A
and B. Place the CD-ROM ribbon cable on top of the FDD and HDD ribbon cables and snap shut the
cable clamp.
6. Perform all applicable steps under Replacement in section 3.5.2, Power Supply Removal and
Replacement, to install the power supply.
3.5.4 Hard Drive Receiving Frame Removal and Replacement
This section describes the removal and replacement of the receiving frame that holds the hard drive carrier. It
is best to remove the hard drive carrier from the receiving frame, before proceeding with this procedure.
Refer to Figure 2-8 to access the disk drive compartment.
CAUTION
Do not remove or insert the disk carrier while the RIC is powered up.
Always turn off the RIC when changing disk carriers. Hot-swapping the
disk carrier can result in data loss or equipment failure.
Removal
1. Perform the first four steps under Removal in section 3.5.3, CD-ROM Drive Removal and Replacement.
2. Remove the two 6-32 x .313" pan-head screws (with captive lockwashers) that secure the HDD carrier
receiving frame to the right side panel of the RIC. Refer to Figure 2-3 for the location of the screws.
Save the screws for the replacement procedure.
3. Remove the 6-32 x 1.25" M/F hex spacer and the 6-32 x .313" pan-head screw (with captive lockwasher)
that secure the left side of the receiving frame to the two 6-32 x 1" M/F hex spacers attached to the right
side of the motherboard. Save the spacer and screw for the replacement procedure.
4. Disconnect the receiving frame ribbon cable from the 40-pin header at the rear of the frame.
5. Disconnect the receiving frame power cable from the 4-pin connector at the rear of the frame.
September 1997
3-7
MAINTENANCE
SD39RIC-2
6. Remove the receiving frame, attached to its mounting bracket, from the RIC. If the intent is to provide
access for the removal of other components, do not proceed with the remaining step.
7. If necessary, remove the receiving frame from its mounting bracket by unscrewing the four M3 x .5 x 6
mm screws with captive lockwashers. Save the mounting bracket and the four screws with lockwashers
for the replacement procedure.
Replacement
1. Check to ensure that the floppy disk drive is properly installed and its ribbon cable connected. It will
become inaccessible once the HDD receiving frame is installed.
2. Remove the replacement receiving frame from its protective packaging. There are no jumpers that
require to be set on the drive.
3. Attach the new receiving frame to its bracket with the four M3 x .5 x 6 mm screws with captive
lockwashers that were saved during the removal procedure.
4. Install the mounting bracket (with the receiving frame) by placing it in position behind the front panel
and against the right side panel. The left side of the bracket should rest on the two 6-32 x 1" long hex
spacers used to secure the right side of the motherboard. Secure the left side of the bracket with a 6-32 x
.313" pan-head screw at the front and the 6-32 x 1.25" M/F hex spacer at the rear. Secure the right side
of the bracket to the right side panel with the two 6-32 x .313" pan-head screws (with captive
lockwashers).
5. Connect the HDD ribbon cable to the 40-pin header at the rear of the receiving frame. Ensure that pin 1
(edge with brown wire) of the cable appears at the pin 1 side of the header as identified by the number 1.
Place HDD ribbon cable on top of the FDD ribbon cable.
6. Connect the HDD power cable to the 4-pin connector at the rear of the receiving frame. The power
connector is keyed.
7. Perform all applicable steps under Replacement in section 3.5.3, CD-ROM Drive Removal and
Replacement, to install the CD-ROM drive.
3.5.5 Hard Disk Drive Removal and Replacement in Carrier
This section describes the removal and the replacement of the hard disk drive (HDD) that is contained in its
protective carrier enclosure. This procedure is only necessary for the replacement of a defective hard drive.
Removal
1. It is assumed that in accordance with standard operating procedures, the contents of the hard drive have
been backed up, typically on a back-up tape drive. If this is not the case, and the drive is still data
accessible, back up the drive’s contents at this time.
3-8
September 1997
SD39RIC-2
MAINTENANCE
CAUTION
Do not remove or insert the disk carrier while the RIC is powered up.
Always turn off the RIC when changing disk carriers. Hot-swapping the
disk carrier can result in data loss or equipment failure.
2. Refer to Figure 2-9 and identify the thumb latch and the pull handle. Unlatch the drive carrier by pushing
the thumb latch to the right.
3. Remove the drive carrier from the receiving frame by means of the pull handle.
4. Place the drive carrier on a work bench equipped with a grounded static mat. Remove the four selfthreading Phillips-head screws from the bottom half of the drive carrier.
5. Open the two halves of the drive carrier case and place them side by side on the mat as shown in Figure
3-2. Be careful not to break the LED activity indicator wires that link the two halves of the case. The
bottom half should contain the hard drive with attached carrier transition board and interface connector,
the foam block, the thumb latch piece, and the pull handle part. The top half of the case contains the
LED activity indicator with its two wires soldered to the transition board located on the bottom half.
6. Remove the foam block and the hard drive with the attached carrier transition board from the bottom half
of the drive carrier case (Figure 3-2). As the disk drive is being removed, slide the board from its
retaining slots such that the board and drive assembly is removed as one piece. Set the foam block aside
for the replacement procedure.
7. Disconnect the carrier transition board from the rear of the hard drive by first removing the 1.75" (44.5
mm) tape that helped secure it to the drive connector. Set the transition board aside for the replacement
procedure. Be careful not to bend the pins at the rear of the drive.
8. Place the defective drive in a protective bag and package it for shipment to the factory. Refer to section
3.8 or 3.9 for equipment return information.
Replacement
1. Remove the replacement hard disk drive from its protective packaging. There are no jumpers that require
setting on the drive. Do not subject the drive to mechanical shock or vibration.
2. Attach the the carrier transition board to the disk drive. Ensure that pin 1 on the transition board
corresponds to pin 7 on the hard drive’s 50-pin connector. The first six pins of the 50-pin connector are
not connected to the transition board.
3. Place a 1.75" (44.5 mm) long piece of black electrical tape over the two mated connectors (on the circuit
board side) to ensure they do not disengage (see Figure 3-2).
September 1997
3-9
MAINTENANCE
SD39RIC-2
4. Place the carrier transition board (with the attached hard drive) into the vertical slots behind the screw
posts at the rear of the bottom half of the carrier case. The rear interface connector should appear
centered in the rear cutout of the carrier case.
5. Squeeze the foam block in position shown in Figure 3-2 to press the drive against the carrier transition
board.
6. Place the thumb latch and the pull handle in positions shown in Figure 3-2.
7. Carefully mate the top half of the carrier case to the above-prepared bottom half, making sure not to
pinch the wire of the LED activity indicator. Turn the assembled carrier over on its top and secure the
two halves with the four self-threading screws saved during removal. Do not over-torque these screws.
8. Carefully insert the drive carrier in the receiving frame slot and, gently but firmly, push the drive in until
the rear connector is fully engaged. Push the thumb latch to the left to lock the carrier in the receiving
frame.
9. Transfer the contents of the back-up drive to the new hard drive. Reboot the RIC to return it to
operational status.
FIGURE 3-2 Hard Disk Drive in Drive Carrier Removal
3-10
September 1997
SD39RIC-2
MAINTENANCE
3.5.6 Floppy Disk Drive Removal and Replacement
Removal
1. Perform the first six steps under Removal in section 3.5.4, Hard Drive Receiving Frame Removal and
Replacement.
2. Use the following procedure to disconnect the floppy drive cable (FDC) from the special FDC connector
at the rear of the drive.
CAUTION
The FDC cable is very fragile and can be easily damaged. DO NOT
FOLD OR CREASE THE FDC CABLE more than it already is.
1) Locate the special FDC connector at the rear of the floppy drive. The white plastic body of the
connector is equipped with a black (or dark brown) cable retaining bar.
2) Place the flat blade of a small screwdriver under the black retaining bar and gently lift the bar to its
limit. Both ends of the bar must be lifted simultaneously. The FDC is now released. Gently pull the
FDC from its connector.
3. Remove the two 6-32 x .313" pan-head screws (with captive lockwashers) that secure the floppy disk
drive (FDD) bracket to the right side panel of the RIC. Refer to Figure 2-3 for the location of the screws.
Save the screws for the replacement procedure.
4. Remove the two 6-32 x .313" pan-head screws (with captive lockwashers) that secure the left side of the
FDD bracket to the two 6-32 round spacers attached to the bottom plate of the RIC. Save the screws for
the replacement procedure.
5. Lift the FDD/bracket assembly up as far as possible (the reset switch is still attached to the bracket).
Then, remove the reset switch from the FDD bracket by unscrewing its nut and lockwasher. Save the
hardware for the replacement procedure.
6. Place the FDD/bracket assembly on the padded surface of a work bench. Remove the three M2.6 x .45
x 4 mm screws and M2.5 lockwashers securing the floppy drive to the drive bracket. Retain all securing
hardware.
7. Place the floppy drive in a protective bag and package it for shipment to the factory. Refer to section 3.8
or 3.9 for equipment return information.
September 1997
3-11
MAINTENANCE
SD39RIC-2
Replacement
1. Carefully remove the replacement floppy drive from its protective bag and place it on a padded work
bench. Do not subject the drive to mechanical shock or vibration.
2. Using the three retained M2.6 X .45 X 4 mm screws and M2.5 lockwashers, mount the drive to the
floppy drive bracket (Figure 3-1).
3. Attach the reset switch to its mounting position on the FDD bracket with the previously removed nut and
lockwasher.
4. Install the FDD/reset switch/bracket assembly in the RIC by placing it into its mounting position. Ensure
the faceplate of the floppy drive fits into its slot in the drive compartment. The left side of the bracket
should rest on the two 6-32 spacers of the bottom plate. The right side of the bracket should line up with
the two 6-32 screw holes on the right side panel of the RIC. Secure the assembly using the four retained
6-32 x .313" screws (see Figure 3-1).
5. Use the following procedure to connect the floppy drive cable (FDC) to the special FDC connector at the
rear of the drive.
1) Locate the special FDC connector at the rear of the floppy drive. The white plastic body of the
connector is equipped with a black (or dark brown) cable retaining bar.
2) Place the flat blade of a small screwdriver under the black retaining bar and gently lift the bar to its
limit. Both ends of the bar must be lifted simultaneously. The FDC connector is now released and
ready to accept the FDD cable.
3) Very carefully insert the FDD cable in the connector with the exposed metal side of the cable facing
the rear of the floppy drive.
CAUTION
The FDC cable is very fragile and can be easily damaged. DO NOT
FOLD OR CREASE THE FDC CABLE more than it already is.
4) Secure the FDD cable by pushing the black (or dark brown) cable retaining bar down at both ends
until it snaps in place.
6. Perform all applicable steps under Replacement in section 3.5.4, Hard Drive Receiving Frame Removal
and Replacement, to install the HDD receiving frame.
3-12
September 1997
SD39RIC-2
MAINTENANCE
3.6 JUMPER SETTINGS AND LOCATIONS
Top view of the RIC’s motherboard is shown in Figure 3-3. It reveals some major components, such as the
front panel I/O connectors, RAM sockets, power supply connectors, and the CMOS battery. Also shown are
the factory jumper settings of the motherboard. The factory settings ensure that the RIC will operate without
encountering conflicts between the devices installed by the factory. These settings should not be changed
without first consulting the Moore Products Co. Refer to section 1.2 for instructions on how to contact
Moore Products Co.
Figure 3-3 Default Jumper Settings and Major Component Locations
3.7 SPARE AND REPLACEMENT PARTS
One spare hard disk drive (P/N 16303-505), one spare CD-ROM drive (P/N 16303-400), and one spare
floppy disk drive (P/N 16303-108) should be stocked. A spare or replacement can be ordered from one of the
addresses in the Warranty statement or through a local Moore Products Co. representative.
September 1997
3-13
MAINTENANCE
SD39RIC-2
Part numbers for replaceable assemblies are printed on most assemblies.
When ordering, provide the part number and serial number from the assembly to be replaced or spared. A
purchase order number should also be included.
The following parts are not field replaceable; however, for purposes of agency approvals their specifications
must be listed:
•
ASTEC Switching Power Supply: Input Fuse, Littlefuse type 216004, rated F4AH 250V
•
Intel® Low Profile Baseboard: Real Time Clock Battery (CMOS battery), type Sanyo CR2032 coin cell
lithium battery, rated at 220 mAH
3.8 EQUIPMENT RETURN WITHIN NORTH AMERICA
If the RIC needs to be returned for any reason, refer to instructions given in section 2.1.4.4, Return of
Shipment within North America.
3.9 EQUIPMENT RETURN OUTSIDE OF NORTH AMERICA
Contact the appropriate Moore Products Co. subsidiary listed in section 1.2 of this Instruction. Provide the
reason for the return. For repairs, supply a purchase order number. Request equipment packaging and
shipping instructions.
3.10 MAINTENANCE RECORDS
An accurate record keeping system for tracking maintenance operations should be established and kept up to
date. Data extracted from the record may serve as a basis for ordering maintenance supplies, including spare
parts. The record may also be useful as a troubleshooting tool. In addition, maintenance records may be
required to provide documentation in association with a service contract. It is suggested that the following
information be recorded:
1. Date of service incident
2. Name or initials of service person
3. Brief description of incident symptoms and repairs performed
4. Replacement part or assembly number
5. Software compatibility code of original part
6. Software code of replacement part
7. Serial number of original part
8. Serial number of replacement part
9. Issue number of original circuit module
10. Issue number of replacement circuit module
11. Date of completion
#
3-14
September 1997
SD39RIC-2
MODEL DESIGNATION
4.0 MODEL DESIGNATION
Refer to the following to decode the RIC model designation:
Model 39RIC
5
3
1
A A B N Rack-Mounted Industrial Computer (RIC)
Agency Approvals: N= See nameplate for current approvals
Design Level: B= Current Level
Software Compatibility: A=1.x
A= MBI Card, B= MNI Card
Drive Type: 1=Hard Disk, 2=Solid State
Memory: 3=32 MB, 4=48 MB
Microprocessor: 5=Pentium Platform (100,133,166 MHz)
4.1 ATTACHMENTS
Table 4-1 lists the attachments that are supplied with the RIC. Some supplied attachments are installed by
the factory, while other attachments are user-installed. Refer to section 4.2 for required options.
TABLE 4-1 RIC Attachments
PART NUMBER
DESCRIPTION
16303-123
AC Power Cord (user-installed, unterminated at one end)
16303-420
Software, Windows NT 4.0 CDSROM (factory installed Windows NT Version 4.0
Workstation operating system)
16249-51
MODULBUS Interface Card (MBI). Factory installed on Model 39RIC531AABN
16267-1
MODULNET Interface Card (MNI). Factory installed on Model 39RIC531BABN
Additional attachments are required in order for the RIC to be functional computer. These attachments are
typically user-supplied; however they can be purchased for customers by Moore Products Co. Contact a local
Moore Products Co. sales representative for ordering information concerning the following computer
attachments:
•
•
•
•
SVGA monitor
Enhanced 101 or 102 key keyboard
Windows NT compatible printer
Microsoft PS/2 Mouse
September 1997
4-1
MODEL DESIGNATION
SD39RIC-2
4.2 OPTIONS
Tables 4-2 and 4-3 lists the MBI Card and MNI Card cable options.
4.2.1 MODULBUS Interface (MBI) Card Options
When an RIC containing an MODULBUS Interface (MBI) Card is ordered, MBI cables are required to
complete the RIC installation. Refer to the MODULBUS Interface (MBI) Card Instruction (SD39MBI-1) for
cable connection details.
Table 4-2 contains the kit numbers for two user-selected lengths of cables and terminators supplied with an
MBI Card for interconnecting the card and the MODULBUS on a MODULRAC or SIXRAC backplane.
Cable lengths for A and B sides are specified at the time of order. Refer to section 4.3 for accessories that
may be required.
TABLE 4-2 MBI Standard Cable Kits
CABLE LENGTH
A-SIDE KIT NUMBER
B-SIDE KIT NUMBER
1 m ( 3.3 ft)
A-SIDE KIT 16137-194
Cable: 16137-195
Terminator: 16137-173
B-SIDE KIT 16137-196
Cable: 16137-197
Terminator: 16137-176
4 m (13.1 ft)
A-SIDE KIT 16137-172
Cable: 16137-174
Terminator: 16137-173
B-SIDE KIT 16137-175
Cable: 16137-177
Terminator: 16137-176
15 m (49.2 ft)
A-SIDE KIT 16137-178
Cable: 16137-179
Terminator: 16137-173
B-SIDE KIT 16137-180
Cable: 16137-181
Terminator: 16137-176
4.2.2 MODULNET Interface (MNI) Card Options
When an RIC containing an MODULNET Interface (MNI) Card is ordered, drop cables interconnecting the
card to a MODULNET tap are required. Refer to the MODULNET Interface (MNI) Card Instruction
(SD39MNI-1) for cable connection details.
Table 4-3 contains part numbers for user-selected lengths of drop cables. Cable lengths for A and B sides are
specified at the time of order. Refer to section 4.3 for MNI Card accessories.
4-2
September 1997
SD39RIC-2
MODEL DESIGNATION
TABLE 4-3 MNI Card Cable Options
PART NUMBER
DESCRIPTION
W2077-(specify length)
RG-6 Drop Cable (order lengths for both A and B sides)
16137-68
M-NET A Drop Cable with Dropsaver, 6 m (19.7 ft.)
16137-69
M-NET B Drop Cable with Dropsaver, 6 m (19.7 ft.)
4.3 ACCESSORIES
The following subsections describe the available accessories for the RIC.
4.3.1 MODULBUS Interface (MBI) Extension Cables
Table 4-4 contains kits for two lengths of MODULBUS A and B Extension Cables if it is desired to further
extend a standard connection between the MBI Card and MODULBUS. A connector kit listed below may be
required for cable installation.
P/N 16137-99 Connector Kit: Allows replacing the cut off MODULBUS Extension Cable connector that
was removed in order to route the cable through conduit.
TABLE 4-4 MODULBUS Extension Cable Kits
KIT PART NO. AND
CABLE LENGTH
“A” SIDE CABLE PART NO.
“B” SIDE CABLE PART NO.
16137-182
50 m (164 ft)
16137-183
16137-184
16137-185
150 m (482 ft)
16137-186
16137-187
4.3.2 MODULNET Interface (MNI) Drop Cable Accessories
When a RIC containing an MNI Card is ordered, the drop cable accessories listed in Table 4-5 are applicable.
September 1997
4-3
MODEL DESIGNATION
SD39RIC-2
TABLE 4-5 MNI CARD ACCESSORIES
PART NUMBER
16056-438
14784-500
16056-411
14753-2
16056-378
DESCRIPTION
RG-6 Drop Cable Kit containing:
• Connector sealing boots
• Dropsavers
• 50 m (164 ft.) RG-6 cable
• Instructions
F-Type Connector, RG-6 (single piece)
Dropsaver F Connector Protector (single piece)
F-Type Precision Terminator, 75 ohms (single piece)
Cable Preparation Tool Kit containing:
• RG-6 and RG-11 crimping tools
• RG-11 Armour Cable preparation tool
• Instructions
4.3.3 Ethernet Card
A P/N 16303-150 Ethernet Card, user-installed and ordered separately, is available for connection of a RIC
to Ethernet. The card provides the following ports:
•
•
•
One RJ-45 port for connection to a 10BASE-T Unshielded Twisted-Pair medium
One BNC port for connection to 10BASE-2 ThinNet medium
One DB-15 AUI port for connection to 10BASE-5 ThickNet, 10BASE-2 ThinNet, and 10BASE-T
Unshielded Twisted-Pair
Alternatively, users can supply their own Ethernet card.
4.3.4 Wall Mounting Bracket Kit
The Wall Mounting Bracket Kit P/N 16114-198 contains the following items:
C
C
Wall mounting “Z” bracket - P/N 16114-196 (Quantity: 2)
Kit installation instruction - P/N 15900-391 (Quantity: 1)
This kit permits the RIC to be mounted to a wall. The “Z” brackets constitute 34.25" (870 mm) tall
mounting rails (with enough vertical space for other rack equipment) that provide a 2.13" (55 mm) offset
from the wall to accommodate RIC’s mounting requirements.
#
4-4
September 1997
SD39RIC-2
SPECIFICATIONS
5.0 SPECIFICATIONS
Table 5-1 lists the general specifications for the Rack-Mounted Industrial Computer (RIC). Table 5-2 lists
RIC’s PC specifications.
TABLE 5-1 RIC General Specifications
SPECIFICATION
DATA
Line Voltage
115 Vac ± 10%, 230 Vac ± 10% (Manual switch)
Line Frequency
50-60 Hz
Immunity, Electrostatic Discharge (ESD)
IEC 801-2
Contact discharge: 8 kV
Air discharge: 15 kV air
Immunity, Radiated Electromagnetic Interference
(RFI)
IEC 801-3, 10 V/m @ 27 to 1000 MHz
Shock
IEC 1131-2, 15 G for 11 ms
Vibration
10 to 57 Hz, 0.75 mm displacement
@ 57 to 150 Hz
0.75 G measured at disk drive
Power Output
130 Watts maximum
Operating Temperature
0 to 55N C (32 to 131N F)
Storage Temperature
-22 to 50N C (8 to 122N F)
Operating Altitude
Less than 2000 M
Operating Humidity
20 to 80%, non-condensing
Storage Humidity
8 to 80%, non-condensing
Dimensions
W 450 mm (17.75"), D 330 mm (13"),
H 132 mm (5.19")
Installation
Category 2
Pollution
Degree 2
Equipment
Class1
September 1997
5-1
SPECIFICATIONS
SD39RIC-2
TABLE 5-2 RIC’s PC Specifications
SPECIFICATION
DATA
Microprocessor
Pentium 166 MHz
Memory
32 MB standard (48 MB option), expandable to
192 MB
Hard Disk Drive
2.2 GB, 2.5", front access, removable
Floppy Disk Drive
1.44 MB, 3.5"
CD-ROM Drive
8x
Expansion Slots
1 ISA slot, 1 PCI slot, and 1 Shared ISA/PCI slot
LPT1 Parallel Port (printer)
DB25 female connector
COM1 Serial Port
RS232C, DB9 male connector
Dual Universal Serial Bus (USB)
2 USB connectors, hot-pluggable
Video Port
VGA, DB15 female connector
Video Resolution/Memory
64-bit with 2 MB SGRAM
Keyboard Port
PS/2 female connector
Mouse Port
PS/2 female connector
Audio Line Output Port
3.5 mm stereo jack, Sound Blaster Pro compatible
Microphone Input Port
3.5 mm mono jack, Sound Blaster Pro compatible
Clock
Battery-backed
MODULBUS Interface (MBI) Card
5 Mbps redundant
5-2
September 1997
SD39RIC-2
SPECIFICATIONS
5.1 AGENCY APPROVALS
IMPORTANT
Before installing, applying power to, or servicing the Rack-Mounted Industrial
Computer (RIC), see the unit’s nameplate for agency approvals.
5.1.1 Electromagnetic Compatibility (EMC)
This product has been tested per the European Union’s EMC Directive. See the Declaration of Conformity
statement at the back of this document. Refer to section 2.1.1 for considerations affecting EMC compliance.
#
September 1997
5-3
DECLARATION OF CONFORMITY
according to EN 45014
Moore Products Co.
Sumneytown Pike
Spring House, PA 19477-0900
Declare under our sole responsibility that the product,
Models 39RIC531AABN
39RIC531BABN
39RIC541AABN
39RIC541BABN
URIC531AABN
URIC531BABN
URIC541AABN
URIC541BABN
Rack-Mounted Industrilal Computer with any factory installed options and in any configuration available
from the factory to which this declaration relates is in conformity with the following standards:
EMC:
EN50081-2 Generic Emission Standard: Industrial Environment
EN50082-2 Generic Immunity Standard: Industrial Environment
SAFETY: EN61010-1 Safety Requirements for Electrical Equipment for Measurement, Control, and
Laboratory use
following the provisions of the EMC and Low Voltage Directives.
An Electromagnetic Compatibility and Safety Technical Construction File for the above equipment was
created June 1996, updated July 1997.
Spring House, PA USA
7/1/97
date
----------------------------Edward Coll
Vice President
Systems Division
WARRANTY
The Company warrants all equipment manufactured by it and bearing its nameplate, and all repairs made by
it, to be free from defects in material and workmanship under normal use and service. If any part of the
equipment herein described, and sold by the Company, proves to be defective in material or workmanship and
if such part is within twelve months from date of shipment from the Company's factory, returned to such
factory, transportation charges prepaid, and if the same is found by the Company to be defective in material
or workmanship, it will be replaced or repaired, free of charge, f.o.b. Company's factory. The Company
assumes no liability for the consequence of its use or misuse by Purchaser, his employees or others. A defect
in the meaning of this warranty in any part of said equipment shall not, when such part is capable of being
renewed, repaired or replaced, operate to condemn such equipment. This warranty is expressly in lieu of all
other warranties, guaranties, obligations, or liabilities, expressed or implied by the Company or its
representatives. All statutory or implied warranties other than title are hereby expressly negated and
excluded.
Warranty repair or replacement requires the equipment to be returned to one of the following addresses.
Equipment manufactured or sold by MOORE PRODUCTS CO:
MOORE PRODUCTS CO.
Sumneytown Pike
Spring House, PA 19477 U.S.A
Tel: (215) 646-7400
Fax: (215) 283-6358
Equipment manufactured or sold by MOORE PRODUCTS CO. (Canada) Inc.
MOORE INSTRUMENT LTD/LTEE
P.O. Box 370
Brampton, Ontario L6V 2L3, Canada
Tel: (905) 457-9638
Fax: (905) 457-4182
Equipment manufactured or sold by MOORE PRODUCTS CO. (UK) LTD.:
MOORE PRODUCTS CO. (UK) LTD
Copse Road,
Lufton Industrial Estate
Yeovil Somerset, BA22 8RN, ENGLAND
Tel: (44) 1935 706262
Fax: (44) 1935 706969
The warranty will be null and void if repair is attempted without authorization by a member of the MOORE
PRODUCTS CO. Service Department.
#