Modbus TCP/RTU Gateway Hardware Installation Guide for models IE-GW-MB-2TX-1RS232/485 IE-GWT-MB-2TX-1RS232/485 Second Edition, June 2014 1516600000/01/06.14 Important note: The detailed user manual, additional product information, tools and any firmware update can be downloaded using following links: http://www.weidmueller.com ► Select Product Catalogue Select „Industrial Ethernet active“ Select „Modbus TCP/RTU Gateway“ Select Product model Click and expand section „Downloads“ Download needed software or documentation ► or alternatively: Firmware and Tool „Modbus Gateway Administrator“ via… Select Downloads Select Software Select „Industrial Ethernet“ Goto section Modbus TCP/RTU Gateway … Documentation via… Select Downloads Select Print Media Select Manuals Goto section „Industrial Ethernet“ Download „Manual-IE-GW-MB-2TX-1RS232/485… Copyright Notice 2014 Weidmüller Interface GmbH & Co. KG All rights reserved. Reproduction without permission is prohibited. Copyright 1. Overview The Modbus gateways IE-GW-MB-2TX-1RS232/485 and IE-GWT-MB2TX-1RS232/485 (equipped with 1 serial port and 2 Ethernet ports) convert between Ethernet-based Modbus TCP and serial-based Modbus ASCII/RTU protocols. They can be used to allow Ethernet masters to control serial slaves, or to allow a serial master to control Ethernet slaves. Up to 16 TCP masters and 31 serial slaves can be connected simultaneously. 2. Package Checklist Before installing the Modbus TCP/RTU Gateway, verify that the package contains the following items: 1 Modbus TCP/RTU Gateway 1 Hardware Installation Guide If any of these items are missing or damaged, please contact your Weidmüller customer service for assistance. 3. Hardware Description LED Indicators Name PWR1 PWR2 Color Red Red Function Power is being supplied to the power input Power is being supplied to the power input Steady: Power is on and the unit is booting up Red Blinking: IP conflict, DHCP or BOOTP server did not respond properly, or a relay output occurred RDY Steady: Power is on and the unit is functioning Green normally Blinking: Unit is responding to Locate function Off Power is off or power error condition exists Orange 10 Mbps Ethernet connection Ethernet Green 100 Mbps Ethernet connection 1/2 Off Ethernet cable is disconnected Orange Serial port is receiving data Green Serial port is transmitting data P1 Off Serial port is not transmitting or receiving data Interfaces 1 Connector for dual input power and relay output 2 Ethernet Ports 10/100BaseT(X) 1 Terminal block for connecting serial Modbus devices with RS422/RS485 interface or alternatively useable 1 Serial DB9 port (male) for connecting serial Modbus devices with RS232 interface Note: The serial ports may only be used alternatively, either the RS232-DB9 or the RS422/485 connector can be used at one time. 2 Reset Button The reset button is used to load factory defaults. Use a pointed object such as a straightened paper clip to hold the reset button down for five seconds. Release the reset button when the Ready LED stops blinking. Pin Assignments 10/100BaseT(X) Ethernet Port Connection Pin 1 2 3 6 Signal Tx+ TxRx+ Rx- 3 Serial Port RS232 (Male DB9) Pin 1 2 3 4 5 6 7 8 9 RS-232 DCD RxD TxD DTR GND DSR RTS CTS --- Serial Port RS485 / RS422 (Terminal Block) Pin 1 2 3 4 5 RS-422/485 (4W) TxD+(B) TxD-(A) RxD+(B) RxD-(A) GND RS-485 (2W) ----Data+(B) Data-(A) GND Power Input and Relay Output Pinouts V2+ DC Shielded Power Ground Input 1 V2- V1+ V1- DC Power Input 1 DC Power Input 2 DC Power Input 2 Relay output Relay output Relais conditions: Open when Power-off or when a relay-based alarm is triggered. Closed when Power-on and no relay-based alarm is triggered. 4 DIP switches for RS422/485 line termination and setting pull high/low resistors The DIP switches (SW1) are located inside of the housing behind the screwable side-gate. To add a 120 Ω termination resistor, set switch 3 to ON. To disable the termination resistor set switch 3 to OFF (default setting). To set the pull high/low resistors to 150 KΩ, set switches 1 and 2 to OFF (default setting). To set the pull high/low resistors to 1 KΩ, set switches 1 and 2 to ON. DIP switch 4 is reserved for future use. ATTENTION Do not use the 1 KΩ pull high/low setting ON the device when using the RS-232 interface. Doing so will degrade the RS-232 signals and reduce the effective communication distance. 4. Hardware Installation Procedure STEP 1: Use a standard Ethernet cable to connect the unit to an Ethernet device or a network switch. STEP 2: Connect your Modbus RTU/ASCII device to the Gateway's serial port. STEP 3: Mount the unit on a DIN-rail. STEP 4: Connect the power source to power input. 5 5. Software-based Device Configuration The Modbus TCP/RTU Gateway can be configured via one of the 2 Ethernet ports by Integrated Webinterface Telnet Console or by PC-based utility “Modbus Gateway Administrator” Accessing the Web interface: The Web interface can be accessed via IP address 192.168.1.110 and subnet mask 255.255.255.0 (Factory default value). Connect the PC to one of the both Ethernet ports and set the PC’s IP address to a free one of network range 192.168.1.0 / 255.255.255.0 Start a Web browser and enter the IP address of the connected Gateway into the browser’s address line. http://192.168.1.110 After the appearance of the login prompt, please enter following login data (factory settings): User name: Password: admin Detmold Configuration via PC-based tool “Modbus Gateway Administrator”: 1. Download the software from Weidmüller Internet page (Download link see page 1). 2. Install the software according to attached installation guide (contained in the ZIP-file). 3. Start the “Modbus Gateway Administrator” to configure the Modbus TCP/RTU Gateway. Note: For more detailed information about configuration and using the Modbus TCP/RTU Gateway please read the downloadable manual from Weidmüller Internet page (Download link see page 1). 6. Specifications Power Requirements Power Input 12 to 48 VDC Max. 435 mA @ 12 VDC, Power Consumption Max. 130 mA @ 48 VDC Physical Characteristics Housing Plastic, IP30 Dimensions 29 (W) x 124.5 (H) x 89.2(D) mm Installation DIN-Rail Mounting 6 Ethernet Interfaces Ethernet ports Magnetic isolation protection (RJ45) Serial Interfaces Serial ports Serial connector types 2 RJ45 ports 10/100BaseT(X), Auto MDI/MDI-X 1.5 kV built-in 1 DB9 RS-232, 5-pin terminal block for RS-422/485 Baud rate 50 bit/s to 921.6 kbit/s ADDC® (automatic data direction control) 15 KV ESD protection for all signals Baudrates RS-485 data direction control Serial line protection Pull high/low resistor for 1 kOhm, 150 kOhm RS-485 Terminating resistor for 120 Ohm RS-485 Alarm Contact 1 relay output with a current capacity of 1 A @ 30 VDC Relay Output Relais conditions: Open when Power-off or when a relaybased alarm is triggered. Closed when Power-on and no relaybased alarm is triggered. Environmental Limits Operating Temperature Operating Humidity Regulary Approvals EMC standards Security Hazardous Location Free fall Shock Vibration MTBF Time Database WARRANTY Time Period 0 to 55°C (32 to 131°F), -40 to 75°C (-40 to 167°F) for –T model -40 to 85 °C (-40 to 185 °F) 5 to 95% RH FCC Part 15 Subpart B Class A EN 55022 Class A EN 61000-4-2 (ESD), Level 3 EN 61000-4-3 (RS), Level 3 EN 61000-4-4 (EFT), Level 4 EN 61000-4-5 (Surge), Level 3 EN 61000-4-6 (CS), Level 3 EN 61000-4-8 EN 61000-4-11 UL 508 UL/cUL Class 1 Div 2 Groups A, B, C, D according to IEC 60068-2-32 according to IEC 60068-2-27 according to IEC 60068-2-6 210.794 hrs Telcordia (Bellcore), GB 5 years 7 Weidmüller gives a 5 year warranty on this product in accordance with the warranty terms as described in the general conditions of sale of the Weidmüller company which has sold the products to you. Weidmüller warrants to you that such products the defects of which have already existed at the time when the risk passed will be repaired by Weidmüller free of charge or that Weidmüller will provide a new, functionally equivalent product to replace the defective one. Safe where expressly described otherwise in writing in this catalogue/product description, Weidmüller gives no warranty or guarantee as to the interoperability in specific systems or as to the fitness for any particular purpose. To the extent permitted by law, any claims for damages and reimbursement of expenses, based on whatever legal reason, including contract or tort, shall be excluded. Where not expressly stated otherwise in this warranty, the general conditions of purchase and the expressive liability commitments therein of the respective Weidmüller company which has sold the products to you shall be applicable. Contact Information Weidmüller Interface GmbH & Co. KG Postfach 3030 32760 Detmold Klingenbergstraße 16 32758 Detmold Germany Phone +49 (0) 5231 14-0 Fax +49 (0) 5231 14-292083 E-Mail [email protected] Internet www.weidmueller.com 8