Safety Relay Unit G9SE Series Compact and Simple Safety Control » Simple wiring using screw-less terminals » Slim design to save mounting space » Easy maintenance with status indicators 2 Compact and easy-to-install units with safety outputs Helps increase your productivity, from installation to mainte Omron's new G9SE series of safety relay units offers an easy approach for various simple safety applications. The G9SE saves mounting space, lowers installation cost with screw-less terminals, and reduces operational cost with intuitive diagnostic indicators. 17.5 mm Slim design to save mounting space The slim design of only 17.5 or 22.5 mm saves space in the control panel. [Applicable safety standards] EN ISO 13849-1: PLe/Safety Category 4 IEC 62061: SIL3 EN81-1/-2 22.5 22.5 mm mm 3 G9SE Series nance For various safety input devices A wide variety of safety input devices such as emergency stop switches, door switches, and light curtains can be connected. OFF-delayed safety output models are also available. 2 safety outputs 4 safety outputs 2 safety outputs with OFF-delay G9SE-201 G9SE-401 G9SE-221-T05/T30 E-Stop E-Stop E-Stop Door switch Door switch Door switch Opto sensor Opto sensor Opto sensor 2 Safety-output contact 4 Safety-output contact 2 Safety-output contact 2 Safety OFF-delay contact 4 Simple wiring using screw-less terminals Easy and reliable installation and maintenance When the conventional model with terminals on the top and bottom of the unit is installed in a small control panel, it is difficult to secure sufficient space for wiring. The screw-less terminals on the front of the G9SE make installation easier and much quicker. Conventional Models to use the ∙ Difficult screwdriver for wiring to rear terminals Terminal No. to distinguish rear ∙ Difficult terminals due to showing their numbers on the front of the unit G9SE tool required. Just insert the ∙ Noferrules to complete wiring. Easy wiring terminals on the ∙ front of the with unit. ∙ Easy to find terminal names. ∙ Eliminates loose screws. Save 50% of installation time ∙ Fast screw-less push-in connections. required for wiring. ∙ NoJusttoolinsert the ferrule. a flat-blade screwdriver, ∙ Insert and remove the ferrule. 5 Faster troubleshooting with status indicators The indicators of conventional safety relay units only indicate the operating status of the internal relays (K1/K2), and it is difficult to check the operation or connection of safety input devices. The new intuitive LED indicators of the G9SE show the operating status of safety inputs and outputs, enabling faster and more accurate troubleshooting when the equipment stops. Safety door opened Safety door closed Restart switch ON Conventional Models dels ON PWR Power status K1 Internal t l relay l 1 status t t K2 Internal relay 2 status PWR Power status IN1 Safety input 1 status IN2 Safety input 2 status OUT/OUT1 Instantaneous safety output status OUT2 OFF-delayed safety output status G9SE ON When the G9SE detects an error, such as input wiring, an indicator will blink to show where the error has occurred. This minimizes downtime to identify Blink the cause when the equipment stops. Input Error Output Error Setting Error Short circuit between safety inputs Fault of internal relay OFF-delay setting error 6 Applications Molding machine Safety circuit for machine Safety relay unit G9SE Door position and open/close detection Safety limit switch D4B-□N Small safety limit switch D4N/D4F Emergency stop for machine Emergency stop switch A22E Machine tool Safety circuit for machine Safety relay unit G9SE Door open/close detection Guard lock safety-door switch D4SL-N Emergency stop for machine Emergency stop switch A22E 7 Shrink-wrap machine Safety circuit for machine Safety relay unit G9SE Detecting entry Safety light curtain F3SJ series Emergency stop for machine Emergency stop switch A22E Elevator/escalator Safety ci circuit for machine Safety relay rela unit G9SE Door position pos and open/close detection Safety limit limi switch D4B-□N Small safe safety limit switch D4N/D4F Emergency stop for machine Emergenc Emergency stop switch A22E Safety Relay Unit G9SE Complete line-up of compact units, including OFF-delayed safety output models • 17.5 or 22.5 mm width to save mounting space • Simple wiring using screw-less terminals • Easy maintenance with status indicators • One unit for various safety devices, from contact input to PNP input Model Number Structure Model Number Legend G9SE (1) (2) (3) (4) (5) (1) Function None: Emergency stop (4) Auxiliary Output Configuration 1: PNP output (2) Safety Output Configuration (Instantaneous Outputs) 2: DPST-NO 4: 4PST-NO (5) Max. OFF-delay Time None: T05: 5 seconds T30: 30 seconds (3) Safety Output Configuration (OFF-delayed Output) 0: None 2: DPST-NO Ordering Information Safety outputs Instantaneous DPST-NO 4PST-NO OFF-delayed *2 Auxiliary outputs *3 − DPST-NO DPST-NO DPST-NO DPST-NO Max. OFF-delay time *1 Rated voltage 5s 30 s *1 The OFF-delay time can be set in 16 steps as follows: T05: 0/0.1/0.2/0.3/0.4/0.5/0.6/0.7/0.8/1/1.5/2/2.5/3/4/5 s T30: 0/1/2/4/5/6/7/8/9/10/12/14/16/20/25/30 s *2 The OFF-delayed output becomes an instantaneous output by setting the OFF-delay time to 0 s. *3 PNP transistor output 8 G9SE-201 − 1 (Solid-state) Model 24 VDC G9SE-401 G9SE-221-T05 G9SE-221-T30 G9SE Specifications Ratings Power Input Model Item G9SE-201 G9SE-401 Rated supply voltage G9SE-221-T@ 24 VDC Operating voltage range -15% to 10% of rated supply voltage Rated power consumption *1 3 W max. 4 W max. Outputs Model Item G9SE-201 Safety output OFF-delayed Safety output G9SE-401 G9SE-221-T@ Contact output 250 VAC 5 A 30 VDC 5 A (resistive load) Auxiliary output PNP transistor output Load current: 100 mA DC max. Characteristics Model Item G9SE-201 G9SE-401 Operating time (OFF to ON state) *2 100 ms Max. *3 Response time (ON to OFF state) *4 15 ms Max. Input current 5 mA Min. ON voltage 11 VDC Min. OFF voltage 5 VDC Max. OFF current 1 mA Max. Maximum cable length 100 m Max. Reset input time 250 ms Min. Contact resistance *5 100 mΩ Mechanical durability 5,000,000 operations Min. Electrical durability Contact outputs 50,000 operations Min. Switching specification Inductive load (IEC/EN60947-5-1) AC15: 240 VAC 2 A DC13: 24 VDC 1.5 A Minimum applicable load 24 VDC 4 mA Conditional short-circuit current (IEC/EN60947-5-1) 100A *6 Pollution degree 2 Over voltage category (IEC/EN60664-1) Impulse withstand voltage (IEC/EN60947-5-1) Insulation specification Dielectric strength Safety output: Class III, the others: Class II Between input and output 6 kV Between different poles of output 6 kV (between 13-14/23-24 and 33-34/43-44 (37-38/47-48)) 4 kV (between 13-14 and 23-24, between 33-34 (37-38) and 43-44 (47-48)) Between input and output 2,200 VDC Between different poles of output 1,500 VAC Insulation resistance Vibration resistance *7 Mechanical shock resistance *7 100 MΩ Frequency:10 to 55 to 10 Hz Amplitude:0.35 mm half amplitude (0.7 mm double amplitude) Destruction 300 m/s2 Malfunction 100 m/s2 Surrounding Air Temperature -10 to 55°C (No freezing or condensation) Ambient humidity 25% to 85%RH Degree of protection Weight Within plus or minus 10% of the set value − Accuracy of OFF-delay time Inputs G9SE-221-T@ IP20 approx. 150 g approx. 180 g *1 Power consumption of loads not included. *2 The operating time is the time it takes for the safety contact to close after the safety inputs and feedback-reset input are turned ON. Not includes bounce time. *3 This is in normal operation. When executing non-regular self-diagnosis for Safety output circuit, G9SE operating time become 500 ms max.. *4 The response time is the time it takes for the safety main contact to open after the safety input is turned OFF. Includes bouncetime. *5 This is initial value using the voltage-drop method with 1A at 5VDC. *6 Use for each contact output an 8A fuse that conforms to IEC 60127 as a short-circuit protection device. This fuse is not included with the G9SE. *7 Condition: G9SE is mounted to mounting surface with screw and the screw mounting attachment. In the case of DIN rail mounting, mount DIN rail with G9SE to the place without big vibration. (Amplitude guideline: Less than 0.15 mm half amplitude (0.3 mm double amplitude)) 9 G9SE Connection Internal Connection G9SE-401 G9SE-201 13 A1 T11 T12 T31 T32 T33 Power supply circuit Safety Input 1 Safety Input 2 A2 T21 T22 Reset/ Feedback Input Auxiliary Output 23 A1 T11 T12 T31 T32 T33 Power supply circuit Safety Outputs (instanta neous) X1 Safety Input 2 A2 T21 T22 14 24 13 23 37 47 14 24 38 G9SE-221-T@ A1 Power supply circuit T11 T12 Safety Input 1 Safety Input 2 A2 T21 T22 10 T31 T32 T33 Reset/ Feedback Input Auxiliary Output X1 Safety Input 1 Safety Outputs (instanta neous) Safety Outputs (OFFdelay) 48 Reset/ Feedback Input 13 23 33 43 14 24 34 44 Safety Outputs (instanta neous) Auxiliary Output X1 G9SE Wiring of inputs and outputs Signal Name Power supply input Terminal Name A1, A2 Description of operation Wiring The input terminals for power supply. Connect the power supply plus to the A1 terminal. Connect the power source to the A1 and A2 terminals. Connect the power supply minus to the A2 terminal. +24V 1-channel Safety input Safety input 1 T11, T12 T11 T12 T21 T22 Safety sensor To set Safety outputs in ON state, HIGH state signals must be input to both of Safety input 1 and Safety input 2. Otherwise Safety outputs cannot be in ON state. OSSD2 OSSD1 T11 T12 T21 T22 2-channel Safety input Safety input 2 T21, T22 T11 T12 T21 T22 Feedback loop To set Safety outputs in ON state, ON state signal must be input to T33. Otherwise Safety outputs cannot be in ON state. *1 T31 Reset/ Feedback input KM +24V Auto reset T32 T33 T31, T32, T33 Feedback loop Reset Switch To set Safety outputs in ON state, the signal input to T32 must change from OFF state to ON state, and then to OFF state. Otherwise Safety outputs cannot be in ON state. KM +24V Manual reset T31 Safety output 13-14, 23-24, 33-34, 43-44 Off-delayed Safety output 37-38, 47-48 Auxiliary output X1 Turns ON/OFF according to the state of safety inputs, Feedback/Reset inputs. During off-delayed state, safety outputs are not able to turn ON. Off-delayed safety outputs. *2 Off-delay time is set by off-delay preset switch. When the delay time is set to zero, these outputs can be used as non-delay outputs. Outputs a signal of the same logic as Safety outputs T32 T33 Keep these outputs Open when NOT used. *1 Construct the safety system taking into account that in the Auto reset mode Safety outputs turn ON automatically when Safety inputs 1 and 2 turn ON. *2 When the inputs of G9SE-221-T@ are restored during off-delay time, G9SE-221-T@ will operate as below. Depending on the reset mode. - Auto reset mode: Outputs turn off after off-delay time, then immediately turns on. - Manual reset mode: Outputs turn off after off-delay time, then turn on when reset input is given. 11 G9SE Appearance and Explanation of Each Parts Type G9SE-201 Type G9SE-201 Type G9SE-201@ OFF-delay time preset switch Power Supply Safety Input1 Safety Input2 Reset/Feedback Input Auxiliary output Safety Outputs (Instantaneous) Safety Outputs (OFF-delay) Dimensions and Terminal arrangement (Unit: mm) R2.3 17.5 5.6 111.6 109 11.4 6.6 4 22.5 Two, 4.2 dia. or M4 Terminal arrangement and LED indicators G9SE-201 G9SE-401 G9SE-221-T@ PWR PWR PWR IN1 IN1 IN1 IN2 IN2 IN2 OUT OUT OUT1 71 3 4 OUT2 A1 A1 A2 133 ±0.3 124 A1 T12 T21 T11 T21 T21 T22 T22 T31 T31 T32 T32 T33 T12 T12 T22 T31 A2 A2 T11 T11 T33 T32 T33 X1 X1 X1 13 13 73.5 14 3 5.6 12 24 24 24 38 34 43 23 Mounting holes 37 33 14 9.9 23 23 13 Type G9SE-201 Type G9SE-401 Type G9SE-221-T@ 14 47 44 48 G9SE Application Examples Application Overview • Immediately removes power to Motor M when Emergency Stop Switch S1 is pressed. • The power to Motor M is kept removed until Emergency Stop Switch S1 is released and Reset Switch S2 is pressed. Evaluation example PL/safety category Model Stop category Reset 0 Manual Emergency stop pushbutton :A22E-M-02 (2NC contact) Push Button Switch (from Annex C of ISO 13849-1) Safety Relay Unit :G9SE-201 Contactor of rated load (from Annex C of ISO 13849-1) PLe/4 equivalent Note: The above PL is only the evaluation result of the example. The PL must be evaluated in an actual application by the customer after confirming the usage conditions. Wiring Example Feedback loop S1 S2 Timing Chart KM1 Emergency stop switch operation KM2 Emergency stop switch S1 A1 T11 T12 T31 T32 T33 Reset switch S2 13 23 KM1,KM2 NC contact KM1,KM2 NO contact 24V Power supply circuit Safety Input1 Safety Input2 Reset/ Feedback Input Safety Output (Instant aneous) Auxiliary output Device A2 T21 T22 X1 PLC etc. 14 24 KM1 KM2 S1: Emergency stop switch S2: Reset switch KM1, KM2: Contactor M: 3-phase motor KM1 KM2 M 13 G9SE Application Overview • The machine has the opening of the hazardous source which is small enough to prevent a person from entering. • The Safety Light Curtain is installed at the safe distance from the hazardous source. • Immediately removes power to Motor M when the Safety Light Curtain detects a finger entering the area. Evaluation example PL/safety category Model Safety Light Curtain :F3SJ-B@@@@P@@ Safety Relay Unit :G9SE-401 Contactor of rated load (from Annex C of ISO 13849-1) PLe/4 equivalent Stop category Reset 0 Auto Note: The above PL is only the evaluation result of the example. The PL must be evaluated in an actual application by the customer after confirming the usage conditions. Wiring Example Safety sensor Receiver Emitter Feedback loop Timing Chart Safety sensor outputs KM1 KM1 to KM4 NC contact KM1 to KM4 NO contact KM3 OSSD2 OSSD1 KM2 KM4 NC A1 T11 T12 T31 T32 T33 Safety Input1 24V Power supply circuit Safety Input2 A2 T21 T22 Reset/ Feedback Input KM3 KM2 KM4 M1 Device Safety Output (Instant aneous) Safety sensor KM1 to KM4: Contactor M1, M2: 3-phase motor Auxiliary output X1 14 24 34 44 PLC etc. KM1 KM2 KM3 KM4 NC KM1 13 23 33 43 M2 Note: 1. For further information of settings and wiring, refer to the catalog or instruction manual of the connected sensor. 2. Use safety sensors with PNP outputs. 14 G9SE Application Overview • After OFF-delay time removes power to Motor M when Limit Switch S1 and Guard Lock Safety Door Switch S2 detect the opening of the Guard. • When the NC contacts on both KM1 and KM2 are closed and the lock release signal is input, the Guard can be opened while Lock Release Switch S4 is pressed. • The power to Motor M is kept removed until the Guard is closed and locked and Reset Switch S3 is pressed. Evaluation example PL/safety category Model Stop category Reset 1 Manual Safety Limit Switch :D4N-@@20 Guard Lock Safety Door Switch:D4SL-N@@@A-@(Mechanical lock) Push Button Switch(from Annex C of ISO 13849-1) Safety Relay Unit :G9SE-221-T05 Contactor of rated load (from Annex C of ISO 13849-1) PLe/4 equivalent Note: The above PL is only the evaluation result of the example. The PL must be evaluated in an actual application by the customer after confirming the usage conditions. Wiring Example Lock release signal Timing Chart KM1 Guard closed KM2 opened Safety limit switch S1 Guard lock safety door switch S2 S2 S4 Lock release signal Lock release switch S4 Guard can be opened. Stop signal Reset switch S3 KM1,KM2 NC contact Feedback loop Guard S3 S1 KM1,KM2 NO contact Operation command KM1 Rotation of motor OPEN OFF-delay time KM2 Stop signal Device A1 T11 T12 T31 T32 T33 Power supply circuit 24V Safety Input1 Safety Input2 A2 T21 T22 Reset/ Feedback Input Auxiliary output X1 PLC etc. 13 23 37 47 14 24 38 48 Safety Output (Instant aneous) S1: Safety limit switch S2: Guard lock safety door switch(Mechanical Lock) S3: Reset switch KM1, KM2: Contactor M: 3-phase motor Safety Output (OFFdelay) KM1 KM2 Motor controller (Operation command) Motor controller 14 KM1 KM2 M 15 G9SE Safety Precautions Be sure to read the precautions for All Safety Relay in the website at:http://www.ia.omron.com/. Indication and Meaning for Safe Use WARNING Indicates a potentially hazardous situation which, if not avoided, will result in minor or moderate injury, or may result in serious injury or death. Additionally there may be significant property damage. Indicates prohibited actions Indicates mandatory actions Alert Statements WARNING Serious injury may possibly occur due to breakdown of safety outputs. Do not connect loads beyond the rated value to the safety outputs. Serious injury may possibly occur due to loss of required safety functions. Wire G9SE properly so that supply voltages or voltages for loads do NOT touch the safety inputs accidentally or unintentionally. Serious injury may possibly occur due to loss of safety functions. Use appropriate devices referring to the information shown below. Controlling Devices 16 Requirements Emergency stop switch Use approved devices with Direct Opening Mechanism complying with IEC/EN 60947-5-1 Door interlocking switch Limit switch Use approved devices with Direct Opening Mechanism complying with IEC/EN 60947-5-1 and capable of switching micro loads of 24VDC, 5mA. Safety Sensor Use approved devices complying with the relevant product standards, regulations and rules in the country where it is used. Relay with forcibly guided contacts Use approved devices with forcibly guided contacts complying with EN 50205. For feedback purpose use devices with contacts capable of switching micro loads of 24VDC, 5mA. Contactor Use contactors with forcibly guided mechanism to input the signal to Feedback/Reset input of G9SE through the NC contact of the contactor. For feedback purpose use devices with contacts capable of switching micro loads of 24VDC, 5mA. Failure to open contacts of a contactor cannot be detected by monitoring its auxiliary NC contact without forcibly guided mechanism. Other devices Evaluate whether devices used are appropriate to satisfy the requirements of safety category level. Precautions for Safe Use (1) Use G9SE within an enclosure with IP54 protection or higher of IEC/EN60529. (2) When ready for wiring, the power source shall be disconnected the terminals in order to prevent an electrical shock. (3) Do not apply any excessive voltage or current to the input or output circuit the G9SE. Doing so may result in damage to the G9SE or cause a fire. (4) Incorrect wiring may lead to loss of safety function. Wire conductors correctly and verify the operation of G9SE before commissioning the system in which G9SE is incorporated. (5) Do not apply DC voltages exceeding the rated voltages, or AC voltages to G9SE. (6) Use SELV/PELV DC supply satisfying requirements below to prevent electric shock. - DC power supply with double or reinforced insulation, for example, according to IEC/EN60950 or EN50178 or a transformer according to IEC/EN61558. - DC supply satisfies the requirement for class 2 circuits stated in UL 508. (7) The lifetime of G9SE depends on the conditions of switching of its outputs. Be sure to conduct its test operation under actual operating conditions in advance and use it within appropriate switching cycles. Apply protection circuitry against back electromotive force in case connecting inductive loads to safety outputs. (8) Do not operate the G9SE with flammable or explosive gas. An arc with operation and the heat of relay will cause a fire or an explosion. (9) Do not drop G9SE to the ground or dismantle, repair, modify G9SE, otherwise an electric shock may occur or the G9SE may malfunction. It may lead to loss of its safety functions. (10) Use protective device (Fuse etc.) for short-circuit protection and ground fault protection, otherwise a fire may occur or the G9SE may malfunction. (11) Auxiliary monitoring outputs are NOT safety outputs. Do not use auxiliary outputs as any safety output. Such incorrect use causes loss of safety function of G9SE and its relevant system. (12) After installation of G9SE, qualified personnel shall confirm operations and maintenance. The qualified personnel shall be qualified and authorized to secure the safety on each phases of design, installation, running, maintenance and disposal of system. (13) A person in charge, who is familiar to the machine in which G9SE is to be installed, shall conduct and verify the installation. (14) Perform daily and 6-month inspections for the G9SE. Otherwise, the system may fail to work properly,resulting in serious injury. Turn OFF the signal to Safety input and make sure G9SE operates without fault by checking the state of the LED indicator in inspection. (15) Conformity to requirements of performance level is determined as an entire system. It is recommended to consult a certification body regarding assessment of conformity to the required safety level. (16) OMRON shall not be responsible for conformity with any safety standards regarding to customer's entire system. (17) Dispose of the Units according to local ordinances as they apply. G9SE Precautions for Correct Use (1) Handle with care Do not drop G9SE to the ground or expose to excessive vibration or mechanical shocks. G9SE may be damaged and may not function properly. (2) Adhesion of solvent such as alcohol, thinner, trichloroethane or gasoline on the product should be avoided. Such solvents make the marking on G9SE illegible and cause deterioration of parts. (3) Conditions of storage Do not store in such conditions stated below. 1. In direct sunlight 2. At ambient temperatures out of the range of -10 to 55 °C 3. At relative humidity out of the range of 25% to 85% or under such temperature change that causes condensation. 4. At atmospheric pressure out of the range 86 to 106 kPa. 5. In corrosive or combustible gases 6. With vibration or mechanical shocks out of the rated values. 7. Under splashing of water, oil, chemicals 8. In the atmosphere containing dust, saline or metal powder and other conductive dusts. G9SE may be damaged and may not function properly. (4) At least 50 mm above top face of G9SE and below bottom face of G9SE should be available to apply rated current to outputs of G9SE and for enough ventilation. (5) Mounting multiple units When mounting multiple units close to each other, the rated current will be 3 A. Do not apply a current higher than 3 A. If the output current is 3 A or more, make sure that there is a minimum distance of 10mm each between all adjacent G9SE units. (6) DIN rail mounting Mount G9SE to DIN rails with attachments (TYPE PFP-M, not incorporated to this product), not to drop out of rails by vibration etc. especially when the length of DIN railing is short compared to the widths of G9SE. (7) Wire correctly according to Wiring. (8) Use cables with length less than 100 m to connect to Safety Inputs, Feed-back/Reset inputs, respectively. (9) G9SE may malfunction due to electro-magnetic disturbances. Be sure to connect the negative terminal of DC power supply to ground. When using a DC power supply with light curtains, use DC power supply which has no interruption by a power failure of 20 ms. (10) This is a class A product. In residential areas it may cause radio interference, in which case the user may be required to take adequate measures to reduce interference. (11) Do NOT mix AC load and DC load to be switched in the following terminals. - G9SE-201 : between 13-14 terminal and 23-24 terminal - G9SE-401 : between 13-14 terminal and 23-24 terminal, 33-34 terminal and 43-44 terminal - G9SE-221-T@ : between 13-14 terminal and 23-24 terminal, 37-38 terminal and 47-48 terminal (12) Start entire system after more than 2s have passed since applying supply voltage to G9SE. (13) Set the time duration of OFF-delay (Type G9SE-221-T@) 1. Set the time duration of OFF-delay to an appropriate value that does not cause the loss of safety function of system. 2. Set both of the two O on the front and back, to the same value. When setting the de After setting, make sure G9SE operating time is correct. (14) To determine safety distance to hazards, take into account the delay of Safety outputs caused by the following time: 1. Response time 2. Preset off-delay time and accuracy of off-delay time (15) Before G9SE outputs become in ON-state, non-regular self-diagnosis for Safety output circuit may be executed. On this occasion, the operating noise of internal relays occurs. (16) In the place subjected to strong vibration or shock, mount G9SE to a mounting surface with screws and the screw mounting attachment. Otherwise, G9SE may not function properly due to vibration or mechanical shocks out of the rated values caused by sympathetic vibration of G9SE and the mounting parts, and so on. Screw mounting attachment Insert 17 G9SE Wiring Standards Use the following to wire to G9SE. - Solid wire: AWG24 to AWG16 (0.25 to 1.5 mm2) - Stranded wire: AWG24 to AWG16 (0.25 to 1.5 mm2) - Strip the cover of wire no longer than 8 to 10 mm When using stranded wire, insulated ferrule should be used. Use below insulated ferrule. When using ferrule, G9SE is suitable for Factory Wiring Only. When using G9SE as a "UL Listed" product for Field Wiring, do not use ferrule but insert the strand or solid wire (CU only) directly into the holes on the terminal block. - Insulated ferrule: AWG24 to AWG16 (0.25 to 1.5 mm2) - Crimp height(H): 2.0 mm max Width(W): 2.7 mm max. Conductor length: 8 to 10 mm Recommended insulated ferrule: manufactured by Phoenix contact Wire size Cross section (mm2) AWG 0,34 22 Single AI 0,34-8TQ 0,5 20 AI 0,5-10WH 0,75 18 AI 0,75-10GY 1,0 18 AI 1-10RD 16 AI 1.5-10BK 1,5 2 x 0.75 Twin AI TWIN2x0.75-10GY Type L W H How to insert solid wire and insulated ferrule The wire should be pushed into the terminal block straight. No need to use the driver. After inserting, make sure wire is fastened on to terminal block. Release hole Wire How to release wire Use the following minus drive to release wire from terminal block. And When releasing wire, the power source should be disconnected 1. Push the driver lightly into the taper of release hole. 2. Pull out the wire while the driver is pushed into release hole. 3. Pull out the driver. Recommended driver: Type SZF0-0.4mmx2.5mm manufactured by Phoenix contact Type XW4Z-00B manufactured by Omron Driver Side Front 8 to 12° 0.4 mm 2.5 mm dia. max. 2.5 mm Precautions for Correct wiring Terminal block may be damaged. 1. Not push the driver into the release hole straight. 2. Not push the driver into the release hole by force of 30N and over. 3. Not tip or twist the driver pushed into release hole. 18 Certified Standards EN ISO13849-1: 2008 PL e Safety Category 4, IEC/EN 60947-5-1, IEC/EN 62061 SIL3, EN 81-1, EN81-2, UL508, CAN/CSA C22.2 No.14 GB 14048.5 Safety category In the conditions shown in '5.Examples of Application' , G9SE can be used for the corresponding safety categories up to 4 and performance level(PL) up to e per ISO13849-1. This does NOT mean that G9SE can always be used for the required category under all the similar conditions and situations. Conformity to the categories must be assessed as a whole system.When using G9SE for the safety categories, make sure the conformity of the whole system. Performance level and safety category (EN ISO13849-1) (1) Input the signals to both of the Safety inputs (T12 and T22) (2) Input a signal to the Safety inputs (T11-T12 and T21-T22) through switches with Direct Opening Mechanism. When using limit switches, at least one of them must have Direct Opening Mechanism. And wiring must be done in a way that a short circuit between the wires of Safety input can be prevented. (3) When connecting Safety sensor with G9SE, use TYPE 4 safety sensor. (4) Be sure to connect the negative terminal of DC power supply to ground. (5) Use two Safety outputs (e.g. 13-14 and 23-24) to construct the system. (6) In order to ensure suffcient failure detection, it is mandatory to use G9SE only together with contactors or relays with forcibly guided contacts. (7) Input the signal through NC contacts of the contactors to Feedback/Reset input (T31-T32 for manual reset or T31-T33 for auto reset). (Refer to 'Application Examples') Terms and Conditions Agreement Read and understand this catalog. Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranties. (a) Exclusive Warranty. Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied. (b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. 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Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in the Buyer’s application or use of the Product. At Buyer’s request, Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer’s application, product or system. Buyer shall take application responsibility in all cases. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. Programmable Products. Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any consequence thereof. Performance Data. Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Omron’s representative at any time to confirm actual specifications of purchased Product. Errors and Omissions. Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. Note: Do not use this document to operate the Unit. OMRON Corporation Industrial Automation Company Authorized Distributor: Tokyo, JAPAN Contact: www.ia.omron.com Regional Headquarters OMRON EUROPE B.V. Wegalaan 67-69, 2132 JD Hoofddorp The Netherlands Tel: (31)2356-81-300/Fax: (31)2356-81-388 OMRON SCIENTIFIC TECHNOLOGIES INC. 6550 Dumbarton Circle Fremont CA 94555 U.S.A Tel: (1) 510-608-3400/Fax: (1) 510-744-1442 OMRON ASIA PACIFIC PTE. LTD. No. 438A Alexandra Road # 05-05/08 (Lobby 2), Alexandra Technopark, Singapore 119967 Tel: (65) 6835-3011/Fax: (65) 6835-2711 OMRON (CHINA) CO., LTD. Room 2211, Bank of China Tower, 200 Yin Cheng Zhong Road, PuDong New Area, Shanghai, 200120, China Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200 © OMRON Corporation 2015 All Rights Reserved. In the interest of product improvement, specifications are subject to change without notice. CSM_2_4_0915 Cat. No. J198-E1-02 0215 (0115)