LED Lighting Solutions for Railway Rolling Stock Australia Core Assortment Catalogue 2012 Ultra High Intensity LED Lighting Solutions for Railway Rolling Stock Weidmüller has been providing innovative engineered solutions based on individual customer requirements. solutions for over 60 years to meet the ever changing By listening to our customer’s needs we can design, prototype and manufacture fit for purpose LED lighting needs of industry. solutions. Weidmüller’s electrical interconnection and electronic Weidmüller LED lighting modules have been designed interface innovations have been at the forefront specifically for use in locomotives and rail passenger of technology and can be found in rail vehicles vehicles. Weidmüller is continually developing new globally. Working together with our customers products to complement our already vast range of rail we provide customer specific solutions for all lighting and interconnection solutions. electrical interconnection, interfacing and housing requirements. “Innovation“ not frustration Weidmüller has been providing custom lighting solutions for Railway Rolling Stock since 2004 with our Ultra High Intensity LED lighting modules. With our industry leading attention to detail and in accordance with international and local standards, Weidmüller can tailor an LED lighting solution to exactly meet your needs. No matter how large or small Weidmüller can provide 2 When railway engineers required a precise and repeatable way of aligning our LED headlights we took up the challenge and developed a laser alignment tool. This ensures compliance with AS7531.1 2007 “The centreline of each headlamp beam should be aimed at a point at centre of track level at least 240m ahead and in front of the headlight.” Advantages of our LED Products Thermal Management LED Chip Quality Approximately 60% of the energy used by LED’s is heat whilst approximately 94% is used in an incandescent lamp. Our LED lighting products have carefully designed heat sink technology to ensure efficient dissapation of the heat, leading to longer life of the LED. Our LED’s are of the highest quality being sourced from the world’s best manufacturers. Lens Efficiency By using various lens technologies we are able to achieve even light spread across the entire selected beam angle. Our range of products are some of the most efficient in the world meaning less cost to run and a greener world through less emissions. Life Colour All of our lamps have an expected life of approximately 50,000 hours. The LED is also available in various colours such as red, green and blue. Advantages of LED Products Higher efficiencies than traditional incandescent and other light sources resulting in: •• Low heat output - lower air conditioning loads •• Lower temperatures at the light source - lowers burn risk - ignition of flammable materials •• Smaller cable sizes - small protection equipment - less weight - lower costs •• Significant lower power usage - less fuel - lower costs - greener product •• No chance of envelope explosions •• No cut injury problems •• No environmentally sensitive metals in the product such as mercury •• When flashing the LED lights are far more discernable to the public on level crossings and track workers with a definitive ON - OFF even at high flashing rates 3 Contents LED Lighting Solutions for Railway Rolling Stock 5 Visi-Bright L56 6 Visi-Ditch 6 7 PAR56 LED Replacement Headlight Ditch/Visibility Light Marker-PRO C 12 Illumi-Max 2HD 13 Illumi-Max Door 14 Universal Marker Light - Insert 8 Marker-PRO O 9 Marker-PRO E R/W 10 Retrofit Marker Light - Insert Marker Light - Red / White Illumi-Max 6 4 Illumi-Max 6HD Ground Illumination / Step Light For high impact areas Door Opening Light Illumi-Max ARL Adjustable Reading Light 15 Enviromini Glow 16 Enviromini Stripe 17 Universal / Underbody Light IP66/68 Underbody / Walkway Light Illumi-Max 2 Mini Timetable / Step riser light Ground Illumination / Step Light 11 Low Profile Step Light 18 Number-Glo Number Plate Light Visi-Bright L56 Features Dimensionally equivalent front face sealing area for LED replacement of PAR56 incandescent lamps Vibration and shock tested to IEC 61373 LED 50,000 hours life to 70% lumen maintenance (typical) Fits many existing cast aluminium headlight mounting plates Luminous intensity 300,000 Candela (pair) Illuminance 5.25 lux @ 240m (pair) Powered by constant current driver assembly for 60 to 130VDC applications Other voltages available on request High impact clear lens Patented Design Technical Data Luminous Intensity 300,000 Candela per pair Illuminance 5.25 Lux @ 240m per pair (on the centreline) Beam Angle 7.25 Degrees Life 50,000 hours to 70% lumen maintenance (typical) Power Consumption 66 Watts Constant Current Driver External Unit Required - max 3150mA @ 18 to 22V Shock/Vibration IEC 61373 EMC CISPR 11, C Tick Compliant Operating Temperature -20°C to 55°C Ingress Protection IP 66 front surface IP44 rear surface Mass (grams) 3200g Overall Dimensions (millimetres) 203.5 dia x 113 deep Connections Weidmüller HQ5 male plug with 1.5m long 1.5mm sq cable Order Number 7940009698 Notes Enquire about custom driver assemblies available for all applications 5 Visi-Ditch 6 Features Vibration and shock tested to IEC 61373 50,000 hours life to 70% lumen maintenance (typical) Luminous intensity 20,000 Candela (each) Powered by constant current driver assembly for 60 to 130VDC applications Other voltages available on request High impact clear lens Patented Design Technical Data Luminous Intensity 20,000 Candela Illuminance - Beam Angle 11 Degrees Life 50,000 hours to 70% lumen maintenance (typical) Power Consumption 20 Watts Constant Current Driver Required - 1000mA @ 18 to 22V (max) Shock/Vibration IEC 61373 EMC CISPR 11, C Tick Compliant Operating Temperature -20°C to 55°C Ingress Protection IP 66 Mass (grams) 1400g Overall Dimensions (millimetres) 165 dia x 50 deep (plus cable gland) Connections Weidmüller 1.5 sqmm Radox Order Number 7940009834 Notes Supplied with IP66 rated cable gland. Enquire about custom driver assemblies available for all applications. 6 L56Marker-Pro LED Headlight C Features Vibration and shock tested to IEC 61373 LED 50,000 hours life to 70% lumen maintenance (typical) Fits in place of many existing marker light lamp assemblies Illuminance 340 Lux @1.5m Powered by constant current driver assembly for 60 to 150VDC applications. Other voltages available on request Technical Data Luminous Intensity 700 Candela Illuminance 340 Lux @1.5m Beam Angle 20 Degrees Life LED 50,000 hours to 70% lumen maintenance (typical) Power Consumption 5 Watts Constant Current Driver Internal - for 60 to 150VDC use Shock/Vibration IEC 61373 EMC CISPR 11, C Tick Compliant Operating Temperature -20°C to 55°C Ingress Protection IP20 Mass (grams) 245g Overall Dimensions (millimetres) 128 dia x 95 deep Connections 6.3mm push on tabs with looping tabs (3 way) Order Number 7940028794 Notes Assembly replaces incandescent lamp and mounting 7 Marker-Pro O Features Vibration and shock tested to IEC 61373 LED 50,000 hours life to 70% lumen maintenance (typical) Fits in place of many existing marker light lamp assemblies Illuminance 340 Lux @1.5m Powered by constant current driver assembly for 60 to 150VDC applications. Other voltages available on request Technical Data Luminous Intensity 700 Candela Illuminance 340 Lux @1.5m Beam Angle 20 Degrees Life LED 50,000 hours to 70% lumen maintenance (typical) Power Consumption 5 Watts Constant Current Driver Internal - for 60 to 150VDC use Shock/Vibration IEC 61373 EMC CISPR 11, C Tick Compliant Operating Temperature -20°C to 55°C Ingress Protection IP20 Mass (grams) 300g Overall Dimensions (millimetres) 145 dia x 95 deep Connections 6.3mm push on tabs with looping tabs (3 way) Order Number 7940025403 Notes Assembly replaces incandescent lamp and mounting 8 Marker-Pro E R/W Features RED / WHITE Marker light Vibration and shock tested to IEC 61373 LED 50,000 hours life to 70% lumen maintenance (typical) Easy Panel Mount installation Internally current limited for 24Vdc use Other voltages available on request Technical Data Luminous Intensity 120 Candela (White) 88 Candela (Red) Illuminance 55 Lux (White) 39 Lux (Red) @ 1.5m Beam Angle 20 Degrees Life LED 50,000 hours to 70% lumen maintenance (typical) Power Consumption 1 Watt/ Colour Constant Current Driver Internal-Series Resistance for 24VDC use Shock/Vibration IEC 61373 EMC CISPR 11, C Tick Compliant Operating Temperature -20°C to 55°C Ingress Protection IP66/68 Mass (grams) 620g Overall Dimensions (millimetres) 150 dia x 110 deep Connections Spring Tension clamp terminal for 0.5 to 1.5mm sq cable Order Number 7940024387 Notes Fully sealed Red/White Marker Light for 24Vdc systems 9 Illumi-Max 6 Features For ground or step illumination Vibration and shock tested to IEC 61373 LED 50,000 hours life to 70% lumen maintenance (typical) IP66 sealed aluminium housing Powered by constant current driver assembly for 24VDC applications High impact clear polycarbonate lens Technical Data Luminous Intensity - Illuminance 600 Lux @ 1.5m Beam Angle 26 Degrees Life LED 50,000 hours to 70% lumen maintenance (typical) Power Consumption 6 Watts Constant Current Driver Internal for 24VDC Shock/Vibration IEC 61373 EMC CISPR 11, C Tick Compliant Operating Temperature -20°C to 55°C Ingress Protection IP 66 Mass (grams) 245g Overall Dimensions (millimetres) 260 long x 60 wide x 35 deep Connections Flying lead 1m 2 core 1.5mm sq Radox Cable Order Number 7940014444 Notes 10 Illumi-Max 6HD Features For ground or step illumination Vibration and shock tested to IEC 61373 LED 50,000 hours life to 70% lumen maintenance (typical) IP66 sealed one piece machined solid aluminium housing High impact clear polycarbonate lens Technical Data Luminous Intensity - Illuminance 180 Lux @ 1.5m Beam Angle 90 Degrees Life LED 50,000 hours to 70% lumen maintenance (typical) Power Consumption 12 Watts @ 700mA Constant Current Driver Required - max 700mA @ 18 to 22V Shock/Vibration IEC 61373 EMC CISPR 11, C Tick Compliant Operating Temperature -20°C to 55°C Ingress Protection IP66 Mass (grams) 460g Overall Dimensions (millimetres) 260 long x 60 wide x 27 deep Connections Flying lead 1m 2 core 1.5mm sq Radox Cable Order Number 7940026210 Notes Supplied with plastic cable gland. Remove to fit flexible conduit if required. Enquire about custom driver assemblies available for all applications. 11 Illumi-Max 2HD Features For ground or step illumination Vibration and shock tested to IEC 61373 LED 50,000 hours life to 70% lumen maintenance (typical) IP66 sealed one piece machined solid aluminium housing High impact opal polycarbonate lens Technical Data Luminous Intensity - Illuminance 50 Lux @ 0.5m Beam Angle 90 Degrees Life LED 50,000 hours to 70% lumen maintenance (typical) Power Consumption 2 Watts Constant Current Driver Required - max 350mA @ 18 to 22V Shock/Vibration IEC 61373 EMC CISPR 11, C Tick Compliant Operating Temperature -20°C to 55°C Ingress Protection IP66 Mass (grams) 225g Overall Dimensions (millimetres) 260 long x 50 wide x 14 deep Connections Flying lead 1m 2 core 1.5mm sq Radox Cable Order Number 7940026832 Notes Enquire about custom driver assemblies available for all applications. 12 Illumi-Max Door Features Doorway illumination Vibration and shock tested to IEC 61373 LED 50,000 hours life to 70% lumen maintenance (typical) IP66 sealed aluminium housing High impact clear polycarbonate lens Technical Data Luminous Intensity - Illuminance 1100 Lux @1.5m Beam Angle 26 degrees Life LED 50,000 hours to 70% lumen maintenance (typical) Power Consumption 5 Watts Constant Current Driver Required - max 500mA @ 9 to 11 V Shock/Vibration IEC 61373 EMC CISPR 11, C Tick Compliant Operating Temperature -20°C to 55°C Ingress Protection IP 66 Mass (grams) TBA Overall Dimensions (millimetres) TBA Connections Flying lead 1m 2 core 1.5mm sq Radox Cable Order Number 7940012858 Notes Use custom Dual light driver 60 - 150VDC ordering number 7940012857 13 Illumi-Max ARL Features Driver or Passenger reading light Vibration and shock tested to IEC 61373 LED 50,000 hours life to 70% lumen maintenance (typical) 3mm Stainless Steel mounting plate Focused for individual sets Also available with external driver for other voltages Technical Data Luminous Intensity - Illuminance 43 Lux @ 1.5m Beam Angle 10 Degrees Life LED 50,000 hours to 70% lumen maintenance (typical) Power Consumption 1.5 Watts Constant Current Driver Internal for 12 to 24VAC/DC use Shock/Vibration IEC 61373 EMC CISPR 11, C Tick Compliant Operating Temperature -20°C to 55°C Ingress Protection IP20 Mass (grams) 175g Overall Dimensions (millimetres) 90 dia x 45 deep Connections 6.3mm push on tabs Order Number 7940032593 Notes 14 Enviromini-Glow Features Universal diffused light Suitable for underbody illumination Vibration and shock tested to IEC 61373 LED 50,000 hours life to 70% lumen maintenance (typical) Fully sealed IP66/68 IP66/68 rating when fully sealed and IP rated entries used Technical Data Luminous Intensity - Illuminance TBA Beam Angle 180 Degrees Life LED 50,000 hours to 70% lumen maintenance (typical) Power Consumption 6 Watts Constant Current Driver Internal for 24VDC or 60 to 130VDC version Shock/Vibration IEC 61373 EMC CISPR 11, C Tick Compliant Operating Temperature -20°C to 55°C Ingress Protection IP66/68 Mass (grams) 360g Overall Dimensions (millimetres) 120 dia x 90 deep Connections 6.3mm push on tabs Order Number 7940047568 Notes Other voltages and lens configurations available on request 15 Enviromini-Stripe Features Narrow rectangular beam light Suitable for underbody or walkway illumination Vibration and shock tested to IEC 61373 LED 50,000 hours life to 70% lumen maintenance (typical) Fully sealed IP66/68 Technical Data Luminous Intensity - Illuminance TBA Beam Angle 84 x 7 Degrees Life LED 50,000 hours to 70% lumen maintenance (typical) Power Consumption 6 Watts Constant Current Driver Internal for 24VDC or 60 to 130VDC Version Shock/Vibration IEC 61373 EMC CISPR 11, C Tick Compliant Operating Temperature -20°C to 55°C Ingress Protection IP66/68 Mass (grams) 500g Overall Dimensions (millimetres) 120 dia x 90 deep Connections 6.3mm push on tabs Order Number 7940047569 Notes Other voltages and lens configurations available on request 16 Illumi-Max 2 Mini Features Wide angle beam Suitable for Step Riser, Timetable and equipment cupboard illumination Vibration and shock tested to IEC 61373 LED 50,000 hours life to 70% lumen maintenance (typical) Fully sealed IP66 Technical Data Luminous Intensity - Illuminance 50 Lux @ 1.5m (Clear Lens) 14 Lux @ 1.5m (Opal Lens) Beam Angle 90 Degrees Life LED 50,000 hours to 70% lumen maintenance (typical) Power Consumption 2 Watts Constant Current Driver REquired - max 350mA @ 18 to 22V Shock/Vibration IEC 6173 EMC CISPR 11, C Tick Compliant Operating Temperature -20°C to 55°C Ingress Protection IP66 Mass (grams) 120g Overall Dimensions (millimetres) 120 long x 32 wide x 18mm deep Connections Flying lead 1m 2 core 1.5mm sq Radox Cable Order Number 7940045267 - Clear Lens 7940045268 - Opal Lens Notes Other voltages and lens configurations available on request. Enquire about custom driver assemblies available for all applications. 17 Number-Glo Features Back Light for illuminating vehicle number plates Machined diecast alluminium construction Vibration and shock tested to IEC 61373 LED 50,000 hours life to 70% lumen maintenance (typical) For use behind sealed translucent number plates Technical Data Luminous Intensity 90 Candela Illuminance 1000 Lux @ 300mm Beam Angle 60 Degrees Life LED 50,000 hours to 70% lumen maintenance (typical) Power Consumption 6 Watts Constant Current Driver Internal for 60 to 130VDC Shock/Vibration IEC 61373 EMC CISPIR 11, C Tick Compliant Operating Temperature -20°C to 55°C Ingress Protection For use behind sealed number plate Mass (grams) 2.8kg Overall Dimensions (millimetres) 350mm x160mm x 100mm Connections Push on 6.3mm tab with looping terminals Order Number 7940045265 Notes Other voltages available on request 18 LED Drivers/Current Monitoring/Flashing LED’s are constant current devices meaning they require a device known as an “LED Driver” to convert the supply voltage into a constant current. Weidmüller’s LED lights are produced for multiple applications and hence some lights have internal drivers and others require an external driver. You will see this is noted in the data for each type of light. Where an external driver is specified Weidmüller can offer custom driver assemblies as well as current monitoring with alarm contacts to suit all applications with almost any supply voltage. Where the flashing of lights is required, Weidmüller can provide flashing modules including horn activation and adjustable flash rate and duration. For rail vehicle applications our LED Drivers are enclosed in a cast aluminium housing fitted with heavy duty connectors, cable glands or threaded conduit entries. Typical LED Driver for suitable for our Visi-Ditch light LED Drivers LED Drivers are available for the following Supply Voltages & Current Ratings •• 24VDC, 60 to 130VDC, 110 to 240VAC •• Constant current ratings of 350,700,1000 and 2800mA. 19 Weidmüller – Partner in Industrial Connectivity As experienced experts we support our customers and partners around the world with products, solutions and services in the industrial environment of power, signal and data. We are at home in their industries and markets and know the technological challenges of tomorrow. We are therefore continuously developing innovative, sustainable and useful solutions for their individual needs. Together we set standards in Industrial Connectivity. Weidmüller Pty Ltd. 43 Huntingwood Drive Huntingwood, NSW, 2148 Phone +61 (0) 2 9671 9999 Fax +61 (0) 2 9671 9900 [email protected] www.weidmuller.com.au WAUS LED Lighting Solutions for Railways CAT_08-2012