Varicon® Series 8016 – .075" x .130" x .150" Grid Pattern FEATURES • Available in five sizes: 20, 38, 56, 90 and 120 contacts • Insertable / removable Varilok contacts • Crimp, solder, solderless wrap, and taper tab terminations • Exceptional versatility: all hardware can be mounted on plug or receptacle (see ordering code) • Actuating screw facilitates mating and unmating, locks mated connectors together • Polarizing hardware can be set to any of six positions at factory; can also be reset by user (see polarizing code) • Optional cover with top or side cable entry and clamp • Optional cable strain relief clamp with adjustable strap for large or small cable bundles (fits on sizes 38 and 56) • Plug and receptacle contacts are protected from mishandling • Guide pins and sockets ensure correct alignment when mating • Aluminum covers • CSA acceptable polyester material TECHNICAL SPECIFICATIONS Current Rating: 8 amperes, maximum Contact Resistance: 6 milliohms, maximum Contact Material: Phosphor bronze Contact Plating: Gold, 10 microinches min., over Nickel, 50-100 microinches 14 Insulator Material: Thermoplastic 94V-O glass filled polyester Insulation Resistance: 5,000 megohms, min. (polyester) Sea Level: 1250 volts RMS 3.4" Hg: 625 volts RMS Cover and Clamp Material and Finish: Aluminum with clear chromate under grey enamel finish Varicon® Series 8016 – Basic Components CONECTORS: Male Female (Exposed Contacts) (Recessed Contacts) Male, Jackscrew Male, Fixed Nut Female, Fixed Nut Female, Jackscrew 001/601 Style 002/602 Style 007/607 Style 008/608 Style COVERS: Top Opening Side Opening Top/side Opening (Removable Side Plate) CONTACTS: Crimp Solder Tab Wire Wrap 14.4mm Wire Wrap 19.3mm Wire Wrap .567 Solder 217 Style 218 Style 750 Style 296 Style 504 Style 15 Varicon® Series 8016 – Rectangular Connector – 20 Contact PLUG PLUG SOCKET SOCKET PIN LAYOUT Actuating Screw Fixed Nut Actuating Screw Fixed Nut 20 Way ORDERING CODE 8016 020 Prefix Series Number Number of Contacts 217 RECOMMENDED LAYOUT FOR FRONT CHASSIS MOUNTING & PCB LAYOUT 601 See table below 3.81 6.35 16.26 Contact Termination *000 = Contacts not fitted and ordered separately, see page 25 for full list of options Ø2.44 4.77 32.39 24.38 217 = Solder 0.098" x 2.49mm 218 = Wire Wrap – 0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm 10 AT 1.90 = 19.00 Ø3.50 296 = Wire Wrap – 0.025 x 0.026 x 0.579" / 0.64 x 0.66 x 14.7mm 28.58 ±0.13 00 10.41 ±0.13 504 = Solder Tail – 750 = Wire Wrap – 0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm See page 26 for assembly tools. *Crimp contacts always ordered separately. See page 25 for details. 20 CONTACTS Insulator Body Type Male 00 Male 00 Male 00 Male 00 Female 00 Female 00 Female 00 Female 00 Basic P/N* 8016 8016 8016 8016 8016 8016 8016 8016 020 020 020 020 020 020 020 020 000 000 000 000 000 000 000 000 Color XXX XXX XXX XXX XXX XXX XXX XXX Green Green Gray Gray Green Green Gray Gray Hardware **Thread UNC UNC UNC UNC UNC UNC UNC UNC No Cover *Select the column desired and replace the XXX with the numbers from column. **United Course Thread 16 601 602 001 002 608 607 008 007 COVER Top Std Side Std Clamp Clamp 603 604 605 606 903 904 905 906 609 610 611 612 909 910 911 912 Actuating Screw Y N Y N Y N Y N Fixed Nut N Y N Y N Y N Y Varicon® Series 8016 – Rectangular Connector – 38 Contact PLUG PLUG SOCKET SOCKET PIN LAYOUT Actuating Screw Fixed Nut Actuating Screw Fixed Nut 38 Way 00 8016 038 Prefix Series Number Number of Contacts 217 601 See table below RECOMMENDED LAYOUT FOR FRONT CHASSIS MOUNTING & PCB LAYOUT 19.81 6.35 1.68 Contact Termination Ø3.79 6.32 *000 = Contacts not fitted and ordered separately, see page 25 for full list of options 3.81 4 AT 3.30 = 13.20 36.10 218 = Wire Wrap – 0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm 49.28 217 = Solder 0.098" x 2.49mm 4 AT 3.30 = 13.20 Ø5.50 296 = Wire Wrap – 0.025 x 0.026 x 0.579" / 0.64 x 0.66 x 14.7mm 504 = Solder Tail – 750 = Wire Wrap – 0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm *Crimp contacts always ordered separately. See page 25 for details. 38 CONTACTS Insulator Body Basic P/N* Type Male 00 8016 038 000 Male 00 8016 038 000 Male 00 8016 038 000 Male 00 8016 038 000 Female 00 8016 038 000 Female 00 8016 038 000 Female 00 8016 038 000 Female 00 8016 038 000 XXX XXX XXX XXX XXX XXX XXX XXX 42.88 ±0.13 ORDERING CODE 8 AT 1.90 = 15.24 11.89 ±0.13 See page 26 for assembly tools. COVER Top Side Hardware No Top Std Side Std Top Lge Side Lge Color **Thread Cover Clamp Clamp Clamp Clamp EX Lge EX Lge Clamp Clamp Green UNC 601 603 604 619 620 631 632 Green UNC 602 605 606 621 622 633 634 Gray UNC 001 903 904 919 920 931 932 Gray UNC 002 905 906 921 922 933 934 Green UNC 608 609 610 623 624 635 636 Green UNC 607 611 612 625 626 637 638 Gray UNC 008 909 910 923 924 935 936 Gray UNC 007 911 912 925 926 937 938 Actuating Fixed Screw Nut Y N Y N Y N Y N N Y N Y N Y N Y *Select the column desired and replace the XXX with the numbers from column. **United Course Thread 17 Varicon® Series 8016 – Rectangular Connector – 56 Contact PLUG - ACTUATING SCREW PIN LAYOUT SOCKET - ACTUATING SCREW 56 Way SOCKET – FIXED NUT ORDERING CODE 00 8016 056 Prefix Series Number Number of Contacts 217 RECOMMENDED LAYOUT FOR FRONT CHASSIS MOUNTING & PCB LAYOUT 601 See table below 19.81 6.35 1.68 Contact Termination Ø3.79 *000 = Contacts not fitted and ordered separately, see page 25 for full list of options 7.24 217 = Solder 0.098" x 2.49mm 64.31 218 = Wire Wrap – 0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm 296 = Wire Wrap – 0.025 x 0.026 x 0.579" / 0.64 x 0.66 x 14.7mm 6 AT 3.30 = 19.81 51.13 3.81 6 AT 3.30 = 19.81 504 = Solder Tail – 750 = Wire Wrap – 0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm 11.89 ±0.13 8 AT 1.90 = 15.24 *Crimp contacts always ordered separately. See page 25 for details. 56 CONTACTS Insulator Body Basic P/N* Type Male 00 8016 056 000 Male 00 8016 056 000 Male 00 8016 056 000 Male 00 8016 056 000 Female 00 8016 056 000 Female 00 8016 056 000 Female 00 8016 056 000 Female 00 8016 056 000 See page 26 for assembly tools. Hardware No Actuating Fixed Color **Thread Cover Screw Nut XXX XXX XXX XXX XXX XXX XXX XXX Green Green Gray Gray Green Green Gray Gray UNC UNC UNC UNC UNC UNC UNC UNC 601 602 001 002 608 607 008 007 Y N Y N Y N Y N *Select the column desired and replace the XXX with the numbers from column. **United Course Thread 18 N Y N Y N Y N Y Ø5.50 57.91 ±0.13 PLUG – FIXED NUT Varicon® Series 8016 – Rectangular Connector – 90 Contact SOCKET - Actuating Screw PLUG - Actuating Screw PIN LAYOUT 90 Way SOCKET – Fixed Nut PLUG – Fixed Nut ORDERING CODE 00 8016 090 Prefix Series Number Number of Contacts 217 601 RECOMMENDED LAYOUT FOR FRONT CHASSIS MOUNTING & PCB LAYOUT See table below 28.58 7.93 1.72 Contact Termination Ø3.79 *000 = Contacts not fitted and ordered separately, see page 25 for full list of options 5.88 57.96 ±0.13 296 = Wire Wrap – 0.025 x 0.026 x 0.579" / 0.64 x 0.66 x 14.7mm 52.07 67.81 218 = Wire Wrap – 0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm 14 AT 3.30 = 46.20 217 = Solder 0.098" x 2.49mm Ø6.75 504 = Solder Tail – 750 = Wire Wrap – 0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm 19.43 ±0.13 *Crimp contacts always ordered separately. See page 25 for details. 12 AT 1.90 = 22.86 See page 26 for assembly tools. 90 CONTACTS Insulator Body Basic P/N* Type Male 00 8016 090 000 Male 00 8016 090 000 Male 00 8016 090 000 Male 00 8016 090 000 Female 00 8016 090 000 Female 00 8016 090 000 Female 00 8016 090 000 Female 00 8016 090 000 COVER Color XXX XXX XXX XXX XXX XXX XXX XXX Green Green Gray Gray Green Green Gray Gray Hardware **Thread No Cover UNC UNC UNC UNC UNC UNC UNC UNC Top Lge Clamp Side Lge Clamp 603 605 903 905 609 611 909 911 604 606 904 906 610 612 910 912 601 602 001 002 608 607 008 007 Top EX Lge Clamp 631 633 931 933 635 637 935 937 Side EX Lge Clamp 632 634 932 934 636 638 936 938 Actuating Screw Fixed Nut Y N Y N Y N Y N N Y N Y N Y N Y *Select the column desired and replace the XXX with the numbers from column. **United Course Thread 19 Varicon® Series 8016 – Rectangular Connector – 120 Contact PLUG - ACTUATING SCREW SOCKET - ACTUATING SCREW PIN LAYOUT 120 Way SOCKET – FIXED NUT PLUG – Fixed Nut ORDERING CODE 00 8016 120 Prefix Series Number Number of Contacts 217 RECOMMENDED LAYOUT FOR FRONT CHASSIS MOUNTING & PCB LAYOUT 601 See table below Contact Termination *000 = Contacts not fitted and ordered separately, see page 25 for full list of options 217 = Solder 0.098" x 2.49mm 218 = Wire Wrap – 0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm 296 = Wire Wrap – 0.025 x 0.026 x 0.579" / 0.64 x 0.66 x 14.7mm 504 = Solder Tail – 750 = Wire Wrap – 0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm *Crimp contacts always ordered separately. See page 25 for details. See page 26 for assembly tools. 120 CONTACTS Insulator Body Basic P/N* Type Male 00 8016 120 000 Male 00 8016 120 000 Male 00 8016 120 000 Male 00 8016 120 000 Female 00 8016 120 000 Female 00 8016 120 000 Female 00 8016 120 000 Female 00 8016 120 000 COVER Color XXX XXX XXX XXX XXX XXX XXX XXX Green Green Gray Gray Green Green Gray Gray Hardware **Thread No Cover UNC UNC UNC UNC UNC UNC UNC UNC Top Lge Clamp Side Lge Clamp Actuating Screw Fixed Nut 603 605 N/A N/A 609 611 N/A N/A 604 606 N/A N/A 610 612 N/A N/A Y N Y N Y N Y N N Y N Y N Y N Y 601 602 001 002 608 607 008 007 *Select the column desired and replace the XXX with the numbers from column. **United Course Thread 20 Varicon® Series 8016 Covers Part Number For Size 30 8016 9829 00 000 30 8016 9831 00 000 30 8016 0200 00 415 30 8016 9821 00 000 30 8016 9822 00 000 30 8016 9825 00 000 30 8016 9826 00 000 30 8016 9838 00 000 30 8016 9839 00 000 30 8016 0560 00 413 30 8016 0560 00 415 30 8016 9832 00 000 30 8016 9833 00 000 30 8016 9843 00 000 30 8016 9844 00 000 30 8016 9834 00 000 30 8016 9835 00 000 20 20 20 38 38 38 38 38 38 56 56 90 90 90 90 120 120 Hardware Threads Metric Metric UNC Metric Metric Metric Metric Metric Metric UNC UNC Metric Metric Metric Metric Metric Metric Cable Entance Side Top 45 Side Top Side Top Side Top Top/Side 45 Side Top Side Top Side Top Clamp Type Standard Standard Standard Standard Standard Large Large Ex-Large Ex-Large Standard Standard Large Large Ex-Large Ex-Large Large Large Size mm (inches) 11.53 (0.454) Dia 11.53 (0.454) Dia 5 x 10 (0.197 x 0.394) min 16.51 x 12.70 (0.650 x 0.500) 16.51 x 12.70 (0.650 x 0.500) 16.51 x 15.44 (0.650 x 0.608) 16.51 x 15.44 (0.650 x 0.608) 20.83 x 15.60 (0.820 x 0.614) 20.83 x 15.60 (0.820 x 0.614) 6 x 14 (0.236 x 0.551) min 6 x 14 (0.236 x 0.551) min 20.32 (0.800) Dia 20.32 (0.800) Dia 25.40 x 20.32 (1.00 x 0.800) 25.40 x 20.32 (1.00 x 0.800) 20.32 x 27.43 (0.800 x 1.080) 20.32 x 27.43 (0.800 x 1.080) 21 Varicon® Series 8016 Covers OPTIONAL REMOVABLE SIDE PLATE COVER CLAMPING AND COVER DIMENSIONS 20 CONTACTS Part Number 308016020000413 308016020000415 Opening Side/Top 45º CLAMP Minimum Size Maximum Size 5 x 10 (0.197 x 0.394) 10 x 10 (0.394 x 0.394) 5 x 10 (0.197 x 0.394) 10 x 10 (0.394 x 0.394) 38 CONTACTS Part Number 308016038000413 308016038000415 Opening Side/Top 45º CLAMP Minimum Size Maximum Size 6 x 14 (0.236 x 0.551) 17 x 14 (0.669 x 0.551) 6 x 14 (0.236 x 0.551) 17 x 14 (0.669 x 0.551) 56 CONTACTS Part Number 308016056000413 308016056000415 Opening Side/Top 45º CLAMP Minimum Size Maximum Size 6 x 14 (0.236 x 0.551) 17 x 14 (0.669 x 0.551) 6 x 14 (0.236 x 0.551) 17 x 14 (0.669 x 0.551) 22 Varicon® Series 8016 Covers CLAMPING AND COVER DIMENSIONS 90 CONTACTS 120 CONTACTS See page 21 for part numbers 23 Varicon® Series 8017 75/100/130 CONTACTS Plug with Actuating Screw 001 75 CONTACTS Plug with Fixed Screw 002 Plug Receptacle 100 CONTACTS Receptacle Plug Receptacle with Fixed Nut 007 130 CONTACTS Receptacle with Actuating Nut 008 Receptacle Plug ORDERING CODE 00 8017 XXX Prefix Series Number Number of Positions 75, 100, 130 XXX 0XX See Variation Code Contact Code 217 = Solder 0.098" x 2.49mm – 60 8017 0513 00 339 218 = Wire Wrap – 0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm 60 8017 0613 00 339 RECOMMENDED CHASSIS LAYOUT 750 = Wire Wrap – 0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm 60 8017 0623 00 339 296 = Wire Wrap – 0.025 x 0.026 x 0.579" / 0.64 x 0.66 x 14.7mm 60 8017 0633 00 339 313 = Wire Crimp (Contacts Loose) – Must be ordered separately 60 8017 0313 00 339 Back Chassis Mtg. Must be ordered separately D 2.500/63.50 1.953/49.61 1.437/36.50 2.500/63.50 2.953/75.00 1.656/42.06 3.100/78.74 2.546/64.67 1.437/36.50 3.100/78.74 3.562/90.47 1.656/42.06 3.700/93.98 3.156/80.16 1.437/36.50 3.700/93.98 4.156/105.56 1.656/42.06 Dimensions inches/mm CONNECTOR PLUG AND RECEPTACLE COMBINATIONS VARIATION CODE Insulator Variation Cover & Body Code Cable Actuating Fixed Type No. Entrance Screw Screw 001 No Yes No 002 No No Yes 003 Top Yes No Plug 004 Side Yes No 005 Top No Yes 006 Side No Yes Insulator Variation Cover & Body Code Cable Fixed Actuating Type No. Entrance Nut Nut 007 No Yes No 008 No No Yes 009 Top Yes No Receptacle 010 Side Yes No 011 Top No Yes 012 Side No Yes Plug 001 002 003 004 005 006 24 012 C 011 B 010 D 009 C 008 100 130 Front Chassis Mtg. B 007 Pos. 75 Receptacle No. of 323 = Wire Crimp (1800 Contacts on a Reel) – 60 8017 0323 99 339 Varilok® Loose Contacts Varilok® connectors can be specified as either fully loaded, to include the connector body and a variety of pre-loaded contact termination types or the empty body and a selection Contact Style of separately specified and ordered contacts. The table below details the various loose contacts available. Description Plating Specification Order Code Crimp Contact Loose 0.25µM Gold All Over (Standard) 0.25µM Gold Nose & Tail (Optional) 60 8017 0313 00 339 60 8017 0313 00 042 Crimp Contact End Carrier (1800 Contacts per reel) 0.25µM Gold All Over (Standard) 0.25µM Gold Nose & Tail (Optional) 0.25µM Gold All Over (Standard) 0.25µM Gold Nose & Tail (Optional) 60 8017 0323 99 339 60 8017 0323 99 042 60 8017 0323 00 339** 60 8017 0323 00 042** Solder Tag Contact 0.25µM Gold All Over (Standard) 60 8017 0513 00 339 14.4mm Maxiwrap Contact 0.25µM Gold All Over (Standard) 60 8017 0613 00 339 19.3mm Maxiwrap Contact 0.25µM Gold All Over (Standard) 60 8017 0623 00 339 14.0 Miniwrap Contact 0.25µM Gold All Over (Standard) 60 8017 0633 00 339 4.3mm PC Solder Contact for ø 1.00 mm P.T.H. 0.25µM Gold All Over (Standard) 60 8017 0663 00 339 * Ordered separately Ordered separately Tail Section – 2.49 x 0.61 (0.098 x 0.024) * If fitted type 217 Tail Section – 1.27 x 0.63 (0.025 x 0.005) If fitted type 218 Tail Section – 1.27 x 0.63 (0.025 x 0.005) If fitted type 750 Tail Section – 0.635 x 0.63 (0.025 x 0.005) If fitted type 296 Tail Section – 0.635 x 0.63 (0.025 x 0.005) * If fitted type 504 Plating code 343 = 0.50 µm Gold all over * Indicates standard contact ** Order code to be used when purchasing through a USA source. CONNECTOR POLARIZATION Varicon® 8016 Series connectors are designed with an integral polarizing system to ensure in high density environments that the correct halves are mated together. As a factory standard, male plugs are set to the code PG1G1, with the female receptacles being set to the opposite matching code RS1S1. Customers who need to change the standard polarization to another position can do so by using hand tool 06 1989 02 00 0000, or, by ordering the connectors with the required polarization (eg: PG1G4 or RS2S5, etc) When ordering a different polarization from normal, the polarization is called out at the end of the part number (Ex: 00 8016 056 000 601PG2G4, etc). ORDERING CODE P G Type of Connector Half Plug = P Socket = R Location Side (Large Dia.) Guide Pin = G Guide Socket = S 1 Positions 1 through 6 G Location Side (Small Dia.) Guide Pin = G Guide Socket = S 1 Positions 1 through 6 25