Download

Stainless Steel Sensing Surface Amplifier Proximity Sensor
E2EC-M/-Q
CSM_E2EC-M/-Q_DS_E_5_1
Improved Durability with
Stainless Steel Sensing
Head
Models with improved spatter resistance ideal
for welding also available.
E2EC-M
E2EC-Q
E2EC-M
E2EC-Q
Sensing Surface
has 10 times the
strength against
Stainless Steel wear, compared to
Sensing Surface previous models.
Fluoride coating
Space-saving
Sensing head is
18 mm in length.
Ideal for use
embedded in
devices.
E2EC-Q
E2EC-Q
Prevents adherence
of weld spatter to
the Sensing Head.
(Improved
spatter-resistant
model)
Employs a fluoride
cable
Noncombustible cable
For the most recent information on models that have been certified for
safety standards, refer to your OMRON website.
(Improved
spatter-resistant
model)
Be sure to read Safety Precautions on page 5.
Ordering Information
Sensors [Refer to Dimensions on page 6.]
Appearance
Sensing distance
Output configuration
Shielded
8 dia.
2 mm
When mounting to
an iron surface
Model
Operation mode: NO
DC 3-wire PNP
E2EC-MC2B1 2M
DC 2-wire (polarity)
E2EC-MC2D1 2M
DC 2-wire (no polarity)
(3)-(4) pin arrangement
E2EC-QC2D1-M1GJ-T 0.3M
Accessories (Order Separately)
Sensor I/O Connector (M12, Sockets on One Cable End)
Models with Pre-wired Connectors: A Connector is not provided with the Sensor. Be sure to order a Connector separately. [Refer to XS2.]
Appearance
Straight
L-shape
Cable length
Sensor I/O Connector model
2m
XS2F-D421-DD0
5m
XS2F-D421-GD0
2m
5m
XS2F-D422-DD0
XS2F-D422-GD0
Applicable Proximity Sensors
E2EC-QC2D1-M1GJ-T
Note: The Sensor I/O Connector models in the previous table are for standard cables. Be sure to use a heat-resistant cable (XS2F-D42@-@80F) when using the Sensor
in environments susceptible to spatter.
1
E2EC-M/-Q
Ratings and Specifications
Type
DC 3-Wire PNP Models
DC 2-Wire Models
Size
DC 2-Wire Models (no polarity) (spatter-resistant type)
8 dia. (Sensing Head)
Shielding
Shielded
Model
E2EC-MC2B1
E2EC-MC2D1
E2EC-QC2D1-M1GJ-T
Sensing distance
2 mm±15%
2 mm±10%
Set distance
0 to 1.2 mm
0 to 1.4 mm
Differential travel
15% max. of sensing distance
Detectable object
Ferrous metals (The sensing distance will decreases with non-ferrous metal. Refer to Engineering
Data (Reference Value) on page 3.)
Standard sensing object
Iron, 8 × 8 × 1 mm
Response frequency
100 Hz
Power supply voltage (operating
voltage range)
12 to 24 VDC, ripple (p-p): 10% max. (10 to 30 VDC)
Current consumption
10 mA max.
Leakage current
-----
0.8 mA max.
Load current
Control
output Residual voltage
100 mA max.
3 to 50 mA
2 V max. (Load current:
100 mA, Cable length: 2 m)
3 V max. (Load current: 50 mA, 5 V max. (Load current: 50 mA,
Cable length: 2 m)
Cable length: 2 m)
Indicators
Operation indicator (yellow)
Operation indicator (red), Setting indicator (green)
Operation mode (with sensing
object approaching)
NO (normally open)
Refer to the timing charts under I/O Circuit Diagrams on page 4 for details.
Protection circuits
Power supply reverse polarity
protection, Surge suppressor,
Surge suppressor, Load short-circuit protection
Load short-circuit protection,
Reversed output polarity protection
Ambient temperature range
Operating and storage: −25 to 70°C (with no icing or condensation)
Ambient humidity range
Operating and storage: 35% to 95% (with no condensation)
Temperature influence
±20% max. of sensing distance at 23°C in the temperature range of −25 to 70°C
Voltage influence
±5% max. of sensing distance
at rated voltage in the rated
voltage ±15% range
Insulation resistance
50 MΩ min. (at 500 VDC) between current-carrying parts and case
Dielectric strength
1,000 VAC for 1 min between current carrying-parts and case
Vibration resistance
Destruction: 10 to 55 Hz, 1.5-mm double amplitude for 2 hours each in X, Y, and Z directions
Shock resistance
Destruction: 1,000 m/s2 10 times each in X, Y, Z directions
Degree of protection
IEC IP67,
In-house standards: oil-resistant (For Sensor Head only)
Connection method
Pre-wired Connector Models (Standard cable length: 2 m)
Connector Models (Standard
cable length: 0.3 m)
Weight (packed state)
Approx. 65 g
Approx. 95 g
Case
Stainless steel (SUS303)
Stainless steel (SUS303)
Fluororesin coated
Sensing
surface
(thickness)
Stainless steel (SUS303) (0.2 mm)
Stainless steel (SUS303)
Fluororesin coated (0.2 mm)
Cable
Polyester elastomer (TPEE) (Shielded)
Fluoro-rubber (Shielded)
Case
ABS resin
Stainless steel (SUS303)
Cable
Polyvinyl chloride (PVC)
Fluorocarbon cable (flameresistant)
Sensor
Head
Materials
Cable
Amplifier
Accessories
±1% max. of sensing distance at the rated voltage range in the
voltage range of ±15%
Amplifier Mounting Bracket, instruction manual
Note: Time is required for the sensing distance to stabilize after the power supply is turned ON. Confirm operation sufficiently in the actual operating environment and
use the Sensor within the set distance to obtain a sufficient sensing distance.
2
E2EC-M/-Q
Engineering Data (Reference Value)
Distance X (mm)
Sensing Area
E2EC-MC2@@, E2EC-QC2D1-M1GJ-T
3
2
1
Y
X
0
−4
−3
−2
−1
0
1
Sensing head
2
3
4
Distance Y (mm)
Distance X (mm)
Influence of Sensing Object Size and Material
E2EC-MC2@@, E2EC-QC2D1-M1GJ-T
2.5
@d
X
t = 1 mm
Iron
2.0
1.5
Stainless steel
(SUS304)
1.0
Brass
Aluminum
0.5
Copper
0
5
10
15
20
25
30
35
Side length of sensing object: d (mm)
Leakage Current
DC 2-Wire Model, E2EC-MC2D1, E2EC-QC2D1-M1GJ-T
5
E2EC-QC2D1-M1GJ-T
4.5
4
3.5
3
E2EC-MC2D1
Leakage current (mA)
Residual output voltage (V)
Residual Output Voltage
1
0.8
0.6
2.5
2
0.4
1.5
E2EC-MC2B1
1
0.2
0.5
0
1
10
100
1000
Load current (mA)
0
10
20
30
40
Power supply voltage (V)
3
E2EC-M/-Q
I/O Circuit Diagrams
DC 2-Wire Models
Operation
mode
Model
Timing charts
Output circuit
Brown
12 to 24 VDC
Load
Set position
Non-sensing area
Polarity NO
Unstable
sensing
area
Proximity
Sensor
main
circuit
Stable sensing area
E2EC-MC2D1
Proximity Sensor
Sensing
object
(%)
Blue
0V
100
70 (TYP)
Note: The load can be connected to either
the +V or 0 V side.
0
Rated
sensing
distance
ON
OFF
No polarity
NO
ON
E2EC-QC2D1M1GJ-T
OFF
ON
OFF
4
Setting indicator
(green)
Operation indicator
(red)
Load
12 to 24 VDC (0 V)
Connector Terminal
arrangement
Proximity
Sensor
main
circuit
1
2
4
3
Note: Terminals (1) and
(2) are not used.
3
Control output
0 V (12 to 24 VDC)
Note: The load can be connected to either
the +V or 0 V side.
DC 3-Wire Models
Operation
mode
Model
Timing charts
Output circuit
Brown
NO
E2EC-MC2B1
Present
Sensing object
Not present
ON
Output transistor
(load)
OFF
ON
Operation indicator
(yellow)
OFF
Proximity
Sensor
main
circuit
12 to 24 VDC
Black
Load
Blue
0V
Maximum load current: 100 mA
4
E2EC-M/-Q
Safety Precautions
Refer to Warranty and Limitations of Liability for detailed precautions.
WARNING
This product is not designed or rated for
ensuring safety of persons either directly or
indirectly. Do not use it for such purposes.
Never use this product with an AC power
supply.
Otherwise, explosion may result.
● Design
Influence of Surrounding Metal
When mounting the Sensor within a metal panel, ensure that
the clearances given in the following table are maintained.
l
The following precautions must be observed to ensure safe
operation.
(1) Do not use the Sensor in an environment where
inflammable or explosive gas is present.
(2) Do not attempt to disassemble, repair, or modify any
Sensors.
(3) Power Supply Voltage
Do not use a voltage that exceeds the rated operating
voltage range. Applying a voltage that is higher than the
operating voltage range may result in explosion or fire.
(4) Incorrect Wiring
Be sure that the power supply polarity and other wiring is
correct. Incorrect wiring may cause explosion or fire.
(5) Connection without a Load
If the power supply is connected directly without a load,
the internal elements may explode or burn. Be sure to
insert a load when connecting the power supply.
(6) This Sensor received UL Standard certification under the
assumption that the Sensor will be used in a Class 2
circuit. When using the Sensor in the United States or
Canada, be sure to use it in a Class 2 circuit.
n
m
d dia.
Precautions for Correct Use
D
l
m
Influence of Surrounding Metal
(Unit: mm)
Item
Model
Embedding
material
Iron
E2EC-MC2B1 Non-ferrous
metal
Iron
E2EC-MC2D1 Non-ferrous
metal
Iron
E2EC-QC2D1
Non-ferrous
-M1GJ-T
metal
l
d
D
0
8
0
30
10
50
10
50
0
8
0
Do not use this product under ambient conditions that exceed
the ratings.
(1) Do not use the Sensor in the following locations.
1. Outdoor locations directly subject to sunlight, rain,
snow, or water droplets
2. Locations subject to atmospheres with chemical
vapors, in particular solvents and acids
3. Locations subject to corrosive gas
(2) The Sensor may malfunction if used near ultrasonic
cleaning equipment, high-frequency equipment,
transceivers, cellular phones, inverters, or other devices
that generate a high-frequency electric field. Refer to the
Technical Guide Photoelectric Sensors for typical
measures.
(3) Laying the Sensor wiring in the same conduit or duct as
high-voltage wires or power lines may result in incorrect
operation and damage due to induction. Wire the Sensor
using a separate conduit or independent conduit.
(4) Cleaning
Never use thinner or other solvents. Otherwise, the
Sensor surface may be dissolved.
n
30
6
10
50
10
0
8
0
30
10
50
10
50
50
Mutual Interference
When installing Sensors face-to-face or side-by-side, ensure
that the minimum distances given in the following table are
maintained.
B
A
Mutual Interference
Precautions for Correct Use
m
(Unit: mm)
Model
Item
E2EC-MC2B1
E2EC-MC2D1
E2EC-QC2D1-M1GJ-T
A
B
40
30
● Mounting
• Refer to the following table for
the torque and tightening
ranges applied to mount the
Sensor. Tightening must be
as given in the following table.
A
Dimpled
end of set
screw (M3)
Permissible Tightening Range and Torque
Model
E2EC-MC2B1
E2EC-MC2D1
E2EC-QC2D1-M1GJ-T
Tightening
Set screw tightening
8 to 16 mm
0.98 N·m
5
E2EC-M/-Q
Amplifier Mounting Bracket
E2EC-MC2@@
Mounting
1. Insert the Amplifier into the trapezoidal end (i.e., the fixing
side) of the Mounting Bracket.
Dismounting
1. Lightly press the hook on the Mounting Bracket with a flatblade screwdriver.
Flat-blade
screwdriver
1
1
2. Press the other end of the Amplifier onto the Bracket.
2. The Amplifier will be automatically released due to the
spring force of the Mounting Bracket.
Cable
Amplifier
2
Mounting Bracket
2
E2EC-QC2D1-M1GJ-T
Used the supplied mounting brackets to secure the Amplifier.
Mounting hole dimensions
Two,
M3
20 holes
Operation indicator (red/green)
Set indicator (green)
9.5 dia. 10.5 dia.
(Unit: mm)
Dimensions
Tolerance class IT16 applies to dimensions in this data sheet unless otherwise specified.
Sensors
E2EC-MC2B1, E2EC-MC2D1
E2EC-QC2D1-M1GJ-T
45
1.6-dia. shielded robotics cable,
Standard length: 0.4 m
(10)
18
35
25.5
6
2.9-dia. 3-conductors vinyl-insulated round
robotics cable (Conductor cross section:
0.15 mm2, Insulator diameter: 1.05 mm),
Standard length: 2 m.
6
4-dia. shielded fluorocarbon resin cable,
Standard length: 0.5 m
18
31.5
(15)
6-dia.
spatter-resistant cable,
Standard length: 0.3 m
8 dia.
8 dia.
E2EC-MC2B1
3.6 dia.
E2EC-MC2B1: Operation indicator (yellow)
E2EC-MC2D1: Operation indicator (red)
Set indicator (green)
2.9-dia. 2-conductors vinyl-insulated round
robotics cable (Conductor cross section:
0.15 mm2, Insulator diameter: 1.05 mm),
Standard length: 2 m.
E2EC-MC2D1
Mounting Hole Dimensions
20
Two, M3 holes
Mounting Bracket SUS304
10
10.5
10
10.3
Operation indicator (red)
Set indicator (green)
M12 × 1
6
14.5
3.4
9.5 dia. 10.5 dia.
5.4
24.2
Two, 3.2-dia. mounting holes
Mounting Bracket
30 20
3.4
6
Sensing Head Mounting Hole Dimensions
Model
E2EC-M/-Q
F (mm)
8.5
+0.5
0
dia.
F
6
Terms and Conditions Agreement
Read and understand this catalog.
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you
have any questions or comments.
Warranties.
(a) Exclusive Warranty. Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship
for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron
disclaims all other warranties, express or implied.
(b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT
NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. BUYER
ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE
PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE.
Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the
Products or otherwise of any intellectual property right. (c) Buyer Remedy. Omron’s sole obligation hereunder shall be, at
Omron’s election, to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or
replacement thereof) the non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount
equal to the purchase price of the non-complying Product; provided that in no event shall Omron be responsible for warranty,
repair, indemnity or any other claims or expenses regarding the Products unless Omron’s analysis confirms that the Products
were properly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate
modification. Return of any Products by Buyer must be approved in writing by Omron before shipment. Omron Companies shall
not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or
electronic components, circuits, system assemblies or any other materials or substances or environments. Any advice,
recommendations or information given orally or in writing, are not to be construed as an amendment or addition to the above
warranty.
See http://www.omron.com/global/ or contact your Omron representative for published information.
Limitation on Liability; Etc.
OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES,
LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS,
WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY.
Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted.
Suitability of Use.
Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the
combination of the Product in the Buyer’s application or use of the Product. At Buyer’s request, Omron will provide applicable
third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself
is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine,
system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product
with respect to Buyer’s application, product or system. Buyer shall take application responsibility in all cases.
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE
QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS,
AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE
OVERALL EQUIPMENT OR SYSTEM.
Programmable Products.
Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any consequence
thereof.
Performance Data.
Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining
suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate
it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability.
Change in Specifications.
Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our
practice to change part numbers when published ratings or features are changed, or when significant construction changes are
made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers
may be assigned to fix or establish key specifications for your application. Please consult with your Omron’s representative at
any time to confirm actual specifications of purchased Product.
Errors and Omissions.
Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is
assumed for clerical, typographical or proofreading errors or omissions.
2014.10
In the interest of product improvement, specifications are subject to change without notice.
OMRON Corporation
Industrial Automation Company
http://www.ia.omron.com/
(c)Copyright OMRON Corporation 2014 All Right Reserved.